JP2556405B2 - Tile panel manufacturing method - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tile formed by arranging and adhering a plurality of tiles at predetermined intervals on a panel substrate for adhering tiles such as lightweight concrete panel, extruded cement board, calcium silicate board and the like. The present invention relates to a method for manufacturing a panel.

[0002]

2. Description of the Related Art Recently, in a factory or the like, a tile panel has been manufactured by previously attaching a tile to a concrete panel that forms the wall of a building frame, and then attaching this to the building frame to build a tile wall surface. Technology has been developed.

When such a tile panel is manufactured, it is usually carried out as shown in FIG. First,
Prepare a panel substrate 1 for attaching tiles such as lightweight concrete panels, extruded cement boards, calcium silicate boards,
A resin-based adhesive such as epoxy or an adhesive 2 such as mortar is applied to the surface of the panel substrate 1. Then, the frame 5 having the insertion spaces 4 for the tiles 3 at predetermined intervals
Are arranged above the panel substrate 1 at a predetermined interval, and the tiles 3 are sequentially arranged in the tile insertion space 4 of the frame body 5 by hand. The tiles 3 arranged are arranged such that all the tiles 3 are aligned in one corner of the frame body 5 by pressing the surface side of the tiles with a rotating brush or the like or by aligning the tiles manually by an operator. . Finally, the tiles 3 arranged are pressure-bonded to the adhesive 2 of the tile panel substrate 1, and the tile panel is manufactured through predetermined drying and curing steps.

[0004]

In the conventional tile panel manufacturing method, however, the frame 5 for arranging the tiles 3, the rotating brush as an alignment jig, and the suction moving device are all included. Must have the same size as the panel substrate 1. Recently, the size of the tile panel itself has tended to increase, and for example, the vertical and horizontal dimensions are 2700.
× 5400 mm or the like. As described above, when the tile panel is increased in size, the entire device is naturally increased in size. Therefore, the number of tiles 3 is significantly increased, and it is difficult to perform the increased alignment, suction holding, and attachment of the tiles 3 while ensuring the dimensional accuracy. In other words, it is difficult to maintain the alignment state of the tiles 3 that are arrayed and adhered over a wide range with high accuracy over the entire area, and the joints are misaligned to cause many defective products. there were. Further, the increase in the size of the device also causes an increase in the size of the production line attached to the device, resulting in a high cost of the entire manufacturing equipment. Furthermore, if the tile panel and the entire apparatus are enlarged, for example, the manual work for arranging the tiles 3 on the frame body 5 becomes wide, and there is a drawback that it cannot be handled unless the number of workers is increased.

[0005]

SUMMARY OF THE INVENTION The present invention has been improved and eliminated in view of the above-mentioned problems of the prior art. By dividing the area of the panel and attaching the tiles, the size of the entire apparatus is not increased. It is an object of the present invention to provide a method for manufacturing a tile panel, which is capable of achieving the above-mentioned requirements and realizing the automation of the entire manufacturing line.

Therefore, the means adopted by the present invention to solve the above-mentioned problems is a tile panel in which a plurality of tiles are arrayed and adhered at predetermined intervals to a panel board for tile adhesion. The tile adhering surface is divided into a plurality of areas, the number of tiles corresponding to the area of the divided areas is prepared, and the tiles are adhered to each area of the panel substrate in sequence. It is a method of manufacturing a tile panel.

[0007]

[Function] By dividing the tile adhering surface of the panel substrate for tile adhering into a plurality of areas, and adhering the tiles to each of the areas, tile aligning jigs and suction mounting can be performed in the conventional manner. The size can be the same as the case or any size convenient for work. Further, this makes it possible to automate the entire line by utilizing the auxiliary equipment of the conventional tile panel manufacturing line.

[0008]

The method for manufacturing a tile panel according to the present invention will be described below with reference to the embodiments shown in the drawings. The same reference numerals as in the conventional case are the same members.

1 to 3 show an example of a tile panel manufacturing line according to the present invention, FIG. 1 is a plan view showing the whole, and FIG. 2 is a side view of a panel substrate transfer line. As shown in FIG. 1, in this manufacturing line, the transfer line 6 for the panel substrate 1 and the alignment line 7 for the tiles 3 are arranged.
And are attached.

The transport line 6 for the panel substrate 1 includes a roller conveyor 8 for transporting the panel substrate 1 from the right to the left in FIGS. 1 and 2, and an adhesive applicator 9 for mortar or the like arranged in the middle of the transport. And a tile applying machine 10.
On the other hand, the alignment line 7 of the tile 3 is, as shown in FIG.
Two boxes 11 each containing tiles 3 vertically and horizontally for a total of 4
Carry-in conveyor 12 for arranging and carrying in one as a set
And a tile unloader 13 for sucking and holding and taking out the entire tile 3 located at the uppermost stage of the box 11 for each set.
And an aligning conveyor 14 for aligning the taken out tiles 3
And the carry-out conveyor 16 of the empty box 15 after being taken out.

Next, a method for manufacturing a tile panel by the manufacturing line configured as described above will be described. First, in the transfer line 6 for the panel substrate 1, the panel substrate 1 for tile attachment such as a lightweight concrete panel, an extruded cement plate, a calcium silicate plate, etc. is transferred from the right direction of FIGS. Transport to the left. In the middle of the process, the adhesive 2 such as mortar is applied to the tile adhering surface 1a of the panel substrate 1. The panel substrate 1 stops at the further advanced position and waits for the tile 3 to be attached. On the other hand, in the alignment line 7 of the tiles 3, a total of 36 tiles 3 are arranged in a stack in one box 11, for example, 6 columns in the vertical and horizontal directions. The tiles 3 conveyed by the conveyor 12 with a total of four such boxes 11 as one set are the tile extractors 1
By 3, the uppermost one in the set of boxes is sequentially transferred onto the alignment conveyor 14. And
In this embodiment, the alignment conveyor 14 is aligned in the length direction by the same dimension as the length of the panel substrate 1. In the width direction, the width of the panel substrate 1 is aligned by 1/4. That is, the panel substrate 1 is divided into quarter areas in the width direction, and the tiles 3 are sequentially attached to each of the divided areas.

As described above, when the tiles 3 each having a width dimension of 1/4 of the panel substrate 1 are aligned on the aligning conveyor 14 while maintaining a predetermined joint gap, the tile attaching machine 10 operates the tiles. The tiles 3 arranged above are moved to the upper side, and are sucked and held by a suction cup (not shown) or the like. Then, the tile 3 is moved above the transportation line 6 of the panel substrate 1 while being sucked and held, and the sucked tile 3 is pressure-bonded to the portion of the panel substrate 1 where the adhesive 2 is applied. This pressure bonding is performed for each of the divided 1/4 regions of the panel substrate 1.
Therefore, when the tile 3 is attached to the entire surface of one panel substrate 1, the tile applying machine 10 needs to operate for 4 cycles. Thereby, the tile panel 17 is formed. The tile panel 17 after the tiles 3 are attached to the entire attachment surface 1a is further conveyed to the left side in FIGS. 1 and 2, and is subjected to a pressure bonding process of the tiles 3 and then to a drying / curing process or the like. Be shipped.

As described above, the tile adhering surface of the panel substrate 1 is divided into a plurality of areas, and tiles corresponding to the divided areas are aligned and sequentially attached to each other, whereby a tile panel having an extremely large size is formed. Even when manufacturing
It is possible to reduce the size of the tile 3 alignment jig and the suction device. Further, this makes it possible to automate the entire production line of the tile panel 17 by combining the conventional devices.

By the way, the present invention is not limited to the above-mentioned embodiment, and for example, the divided region of the panel substrate 1 is appropriately selected depending on the size of the tile aligning jig or suction device to be used. It is possible to set. Further, the type and size of the tile 3 to be used can be appropriately changed.

[0015]

As described above, according to the present invention,
Divide the tile sticking surface of the panel substrate into multiple areas,
By adhering tiles to each of the divided areas, even if a large tile panel is manufactured, the entire manufacturing line is automated by using a conventional small tile aligning jig or a suction device. It is possible. Therefore, the productivity is extremely excellent, and the burden on the worker can be reduced.

[Brief description of drawings]

FIG. 1 is a plan view showing an entire production line according to the present invention.

FIG. 2 is a side view of a panel substrate transfer line of the manufacturing line according to the present invention.

FIG. 3 is a perspective view for manufacturing a conventional tile panel.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 ... Panel substrate 1a ... Tile pasting surface of panel substrate 2 ... Adhesive 3 ... Tile 6 ... Panel substrate transport line 7 ... Tile alignment line 10 ... Tile attaching machine 17 ... Tile panel

Claims (1)

(57) [Claims] 1. A tile panel in which a plurality of tiles are arranged and adhered to a panel substrate for tile adhering at predetermined intervals, and the tile adhering surface of the panel substrate is divided into a plurality of regions, and the tiles are divided. A method for manufacturing a tile panel, characterized in that a number of tiles corresponding to the area of a region is prepared, and tiles are sequentially attached to each region of a panel substrate.