JP2016155938A - Medical vinyl chloride resin composition containing trimellitic acid triester and medical material - Google Patents
Medical vinyl chloride resin composition containing trimellitic acid triester and medical material Download PDFInfo
- Publication number
- JP2016155938A JP2016155938A JP2015034677A JP2015034677A JP2016155938A JP 2016155938 A JP2016155938 A JP 2016155938A JP 2015034677 A JP2015034677 A JP 2015034677A JP 2015034677 A JP2015034677 A JP 2015034677A JP 2016155938 A JP2016155938 A JP 2016155938A
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- JP
- Japan
- Prior art keywords
- vinyl chloride
- aliphatic saturated
- chloride resin
- saturated alcohol
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- -1 trimellitic acid triester Chemical class 0.000 title claims abstract description 165
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 title claims abstract description 120
- 239000011342 resin composition Substances 0.000 title claims abstract description 73
- ARCGXLSVLAOJQL-UHFFFAOYSA-N anhydrous trimellitic acid Natural products OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 239000012567 medical material Substances 0.000 title claims abstract description 21
- 229920005989 resin Polymers 0.000 claims abstract description 48
- 239000011347 resin Substances 0.000 claims abstract description 48
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 10
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 45
- 238000002156 mixing Methods 0.000 claims description 33
- 238000004519 manufacturing process Methods 0.000 claims description 22
- 239000000203 mixture Substances 0.000 claims description 21
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 19
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 17
- 239000000194 fatty acid Substances 0.000 claims description 17
- 229930195729 fatty acid Natural products 0.000 claims description 17
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 claims description 10
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 10
- 229920002554 vinyl polymer Polymers 0.000 claims description 10
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 8
- 239000008158 vegetable oil Substances 0.000 claims description 8
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 6
- 229920006395 saturated elastomer Polymers 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- RSWGJHLUYNHPMX-UHFFFAOYSA-N 1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylic acid Chemical compound C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 4
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 4
- 238000007037 hydroformylation reaction Methods 0.000 claims description 4
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- 239000004014 plasticizer Substances 0.000 abstract description 33
- 230000001954 sterilising effect Effects 0.000 abstract description 33
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 33
- 238000011282 treatment Methods 0.000 abstract description 30
- 239000002253 acid Substances 0.000 abstract description 21
- 238000004040 coloring Methods 0.000 abstract description 19
- 238000005886 esterification reaction Methods 0.000 abstract description 13
- 150000001298 alcohols Chemical class 0.000 abstract description 10
- 230000006866 deterioration Effects 0.000 abstract description 8
- 230000032050 esterification Effects 0.000 abstract description 5
- 230000009467 reduction Effects 0.000 abstract description 3
- 230000002070 germicidal effect Effects 0.000 abstract 3
- 150000002148 esters Chemical class 0.000 description 58
- 238000012360 testing method Methods 0.000 description 31
- 238000000034 method Methods 0.000 description 20
- 239000000306 component Substances 0.000 description 18
- 238000013329 compounding Methods 0.000 description 13
- 230000005855 radiation Effects 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 11
- 238000000465 moulding Methods 0.000 description 11
- 239000000126 substance Substances 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 9
- 239000002994 raw material Substances 0.000 description 9
- 239000002216 antistatic agent Substances 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000003381 stabilizer Substances 0.000 description 8
- 238000009864 tensile test Methods 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000000945 filler Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 150000001299 aldehydes Chemical class 0.000 description 6
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 6
- 239000004088 foaming agent Substances 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- QDTDKYHPHANITQ-UHFFFAOYSA-N 7-methyloctan-1-ol Chemical compound CC(C)CCCCCCO QDTDKYHPHANITQ-UHFFFAOYSA-N 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 5
- 239000004439 Isononyl alcohol Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 239000003086 colorant Substances 0.000 description 5
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 235000012424 soybean oil Nutrition 0.000 description 5
- 239000003549 soybean oil Substances 0.000 description 5
- 239000001993 wax Substances 0.000 description 5
- 239000004808 2-ethylhexylester Substances 0.000 description 4
- 239000006057 Non-nutritive feed additive Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 4
- 239000008116 calcium stearate Substances 0.000 description 4
- 235000013539 calcium stearate Nutrition 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 4
- 239000003085 diluting agent Substances 0.000 description 4
- 239000003063 flame retardant Substances 0.000 description 4
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 4
- 239000004611 light stabiliser Substances 0.000 description 4
- 239000000314 lubricant Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical class CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000002562 thickening agent Substances 0.000 description 4
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 4
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 4
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- KRADHMIOFJQKEZ-UHFFFAOYSA-N Tri-2-ethylhexyl trimellitate Chemical compound CCCCC(CC)COC(=O)C1=CC=C(C(=O)OCC(CC)CCCC)C(C(=O)OCC(CC)CCCC)=C1 KRADHMIOFJQKEZ-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 238000001802 infusion Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- NXQMCAOPTPLPRL-UHFFFAOYSA-N 2-(2-benzoyloxyethoxy)ethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOCCOC(=O)C1=CC=CC=C1 NXQMCAOPTPLPRL-UHFFFAOYSA-N 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 2
- ALKCLFLTXBBMMP-UHFFFAOYSA-N 3,7-dimethylocta-1,6-dien-3-yl hexanoate Chemical compound CCCCCC(=O)OC(C)(C=C)CCC=C(C)C ALKCLFLTXBBMMP-UHFFFAOYSA-N 0.000 description 2
- GPZYYYGYCRFPBU-UHFFFAOYSA-N 6-Hydroxyflavone Chemical compound C=1C(=O)C2=CC(O)=CC=C2OC=1C1=CC=CC=C1 GPZYYYGYCRFPBU-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- QZCLKYGREBVARF-UHFFFAOYSA-N Acetyl tributyl citrate Chemical compound CCCCOC(=O)CC(C(=O)OCCCC)(OC(C)=O)CC(=O)OCCCC QZCLKYGREBVARF-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 239000005909 Kieselgur Substances 0.000 description 2
- 239000002841 Lewis acid Substances 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical class [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 229940078576 acetyl triethylhexyl citrate Drugs 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- SAOKZLXYCUGLFA-UHFFFAOYSA-N bis(2-ethylhexyl) adipate Chemical compound CCCCC(CC)COC(=O)CCCCC(=O)OCC(CC)CCCC SAOKZLXYCUGLFA-UHFFFAOYSA-N 0.000 description 2
- WXZOXVVKILCOPG-UHFFFAOYSA-N bis(2-ethylhexyl) benzene-1,3-dicarboxylate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC(C(=O)OCC(CC)CCCC)=C1 WXZOXVVKILCOPG-UHFFFAOYSA-N 0.000 description 2
- 239000008280 blood Substances 0.000 description 2
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- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 230000002612 cardiopulmonary effect Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- IJOOHPMOJXWVHK-UHFFFAOYSA-N chlorotrimethylsilane Chemical compound C[Si](C)(C)Cl IJOOHPMOJXWVHK-UHFFFAOYSA-N 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 2
- 238000000502 dialysis Methods 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- VJHINFRRDQUWOJ-UHFFFAOYSA-N dioctyl sebacate Chemical compound CCCCC(CC)COC(=O)CCCCCCCCC(=O)OCC(CC)CCCC VJHINFRRDQUWOJ-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- YCZJVRCZIPDYHH-UHFFFAOYSA-N ditridecyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCCCCCC YCZJVRCZIPDYHH-UHFFFAOYSA-N 0.000 description 2
- QQVHEQUEHCEAKS-UHFFFAOYSA-N diundecyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCCCC QQVHEQUEHCEAKS-UHFFFAOYSA-N 0.000 description 2
- 238000010828 elution Methods 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 125000001841 imino group Chemical group [H]N=* 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 230000001678 irradiating effect Effects 0.000 description 2
- 150000007517 lewis acids Chemical class 0.000 description 2
- 235000021388 linseed oil Nutrition 0.000 description 2
- 239000000944 linseed oil Substances 0.000 description 2
- 229940057995 liquid paraffin Drugs 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
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- 239000008096 xylene Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- 229940098697 zinc laurate Drugs 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- GAWWVVGZMLGEIW-GNNYBVKZSA-L zinc ricinoleate Chemical compound [Zn+2].CCCCCC[C@@H](O)C\C=C/CCCCCCCC([O-])=O.CCCCCC[C@@H](O)C\C=C/CCCCCCCC([O-])=O GAWWVVGZMLGEIW-GNNYBVKZSA-L 0.000 description 1
- 229940100530 zinc ricinoleate Drugs 0.000 description 1
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Materials For Medical Uses (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、滅菌や殺菌処理後の劣化が少なく、安定的に使用することのできる、柔軟性や耐寒性が良好であり、かつ耐熱性の改善された医療用塩化ビニル系樹脂組成物及び医療用材料に関し、詳しくは、新規トリメリット酸トリエステルからなる塩化ビニル系樹脂用可塑剤を含有してなる医療用塩化ビニル系樹脂組成物及び医療用材料に関する。 The present invention relates to a medical vinyl chloride resin composition and medical treatment that have little deterioration after sterilization or sterilization treatment, can be used stably, have good flexibility and cold resistance, and have improved heat resistance. More particularly, the present invention relates to a medical vinyl chloride resin composition and a medical material containing a plasticizer for vinyl chloride resin comprising a novel trimellitic acid triester.
塩化ビニル系樹脂組成物は、加工性が良好であり、かつ優れた耐薬品性や耐久性を有し、更に可塑剤の配合により様々な硬度に調整可能であり、特に可塑剤を配合した軟質塩化ビニル系樹脂組成物はポリオレフィン等に比べて耐キンク性に優れており、カテーテル等の医療用チューブや、血液バッグ、輸液バッグ等の医療用バッグなどの医療用材料として広く使われている。 The vinyl chloride resin composition has good processability, has excellent chemical resistance and durability, and can be adjusted to various hardnesses by blending a plasticizer. Vinyl chloride resin compositions are excellent in kink resistance compared to polyolefin and the like, and are widely used as medical materials such as medical tubes such as catheters and medical bags such as blood bags and infusion bags.
医療用材料に使われる軟質塩化ビニル系樹脂組成物には、良好な柔軟性と、加熱処理に耐えうる優れた耐熱性や低温保存に耐えうる優れた耐寒性などが必要であり、更に耐久性や安全性の面から添加剤等の溶出性、移行性が少ないことが必要であり、最も多量に配合される可塑剤の選択が非常に重要である。 Soft vinyl chloride resin compositions used for medical materials require good flexibility, excellent heat resistance that can withstand heat treatment, and excellent cold resistance that can withstand low-temperature storage, as well as durability. From the standpoint of safety and safety, it is necessary that the elution and transferability of additives and the like be small, and selection of the plasticizer to be blended in the largest amount is very important.
これまで、前記可塑剤としては、フタル酸ジ−2−エチルヘキシル(DOP)やフタル酸ジイソノニル(DINP)に代表されるフタル酸エステル系の可塑剤が汎用的に使用されてきた(特許文献1)。しかし、フタル酸エステル系の可塑剤では、上述の加熱処理時等における十分な耐熱性が得られ難く、また溶出性や移行性の面でも改善が求められており、トリメリット酸トリ−2−エチルへキシル(以下、「TOTM」という)等のトリメリット酸エステル系の可塑剤やポリエステル系の可塑剤を使用する検討が進められている(特許文献2〜5)。 So far, as the plasticizer, phthalate ester plasticizers typified by di-2-ethylhexyl phthalate (DOP) and diisononyl phthalate (DINP) have been used for a wide range of applications (Patent Document 1). . However, with phthalate ester plasticizers, it is difficult to obtain sufficient heat resistance during the above-described heat treatment, etc., and improvement in elution and migration is also demanded. Studies using trimellitic acid ester plasticizers and polyester plasticizers such as ethylhexyl (hereinafter referred to as “TOTM”) are underway (Patent Documents 2 to 5).
しかし、トリメリット酸エステル系やポリエステル系の可塑剤を用いた医療材料の場合、耐熱性には優れるが、可塑化効率や耐寒性能が劣り、十分な柔軟性や耐寒性を得るためには、可塑剤を多量に配合する必要があり、その結果、安全性等の面で問題が生じる懸念があり、単独で上記要求特性を全て満足する様なバランスの良い特性を有するものがないのが現状である。従って、柔軟性や耐寒性を低下させることなく、耐熱性の改善された医療用材料が求められており、その様な材料の得られる可塑剤及び樹脂組成物の開発が待ち望まれている。 However, in the case of medical materials using trimellitic acid ester-based or polyester-based plasticizers, they are excellent in heat resistance, but plasticization efficiency and cold resistance are inferior, and in order to obtain sufficient flexibility and cold resistance, It is necessary to add a large amount of plasticizer. As a result, there is a concern that problems may occur in terms of safety, etc., and there is no one that has a well-balanced characteristic that satisfies all the above required characteristics by itself. It is. Accordingly, there is a need for medical materials with improved heat resistance without reducing flexibility and cold resistance, and the development of plasticizers and resin compositions that can provide such materials is awaited.
また、医療用材料の場合、衛生面より使用前に滅菌や殺菌処理を行うことが必要である。その処理方法としては、乾式加熱や煮沸、加圧熱水処理などの加熱処理、紫外線や放射線を照射する方法、エチレンオキサイトガス等による化学処理などがあるが、化学処理の場合は、毒性のあるエチレンオキサイトガスの残留の懸念があり、主として、加熱処理か、紫外線や放射線を照射する方法が使われている。 In the case of medical materials, it is necessary to sterilize and sterilize before use from the viewpoint of hygiene. The treatment methods include heat treatment such as dry heating and boiling, pressurized hot water treatment, a method of irradiating with ultraviolet rays and radiation, chemical treatment with ethylene oxide gas, etc. There is a concern that some ethylene oxide gas remains, and heat treatment or a method of irradiating ultraviolet rays or radiation is mainly used.
近年、病院等での医療事故の増加より、医療現場における衛生管理の徹底がより厳しくなっており、上記滅菌や殺菌処理の条件もより厳しくなっている。しかし、条件が厳しくなることに伴い、例えば、加熱処理の場合は、可塑剤の揮発等により柔軟性の低下がその材料の破壊の原因になり、前述のTOTM等ではその要求を満たすことができなくなってきている。また、紫外線や放射線の照射による処理でも、着色による内容物の識別性の低下が医療事故の原因になり、大きな問題となっており、その改善が強く望まれている。特に、着色に関しては、多量の安定剤を配合することにより、改善することが可能であることが知られている(特許文献6〜9)が、安定剤を多量の配合することは、安全性等の面で問題が大きく、現実的には不可能であり、未だ有効な改善方法が見いだせていないのが現状である。 In recent years, due to an increase in medical accidents at hospitals and the like, thorough hygiene management at medical sites has become more severe, and the conditions for sterilization and sterilization treatment have become more severe. However, along with stricter conditions, for example, in the case of heat treatment, a decrease in flexibility due to volatilization of the plasticizer causes destruction of the material, and the above-mentioned TOTM can satisfy the requirement. It is gone. Further, even in the treatment by irradiation with ultraviolet rays or radiation, the deterioration of contents distinguishability due to coloring causes a medical accident, which is a big problem, and the improvement is strongly desired. In particular, it is known that coloring can be improved by blending a large amount of stabilizer (Patent Documents 6 to 9). However, blending a large amount of stabilizer is safety. The current situation is that there is a large problem in terms of the above, which is impossible in practice, and no effective improvement method has yet been found.
本発明の目的は、上記の問題点を解決できる、即ち、滅菌や殺菌処理後の柔軟性低下や着色等の劣化が少なく、更に柔軟性や耐寒性が良好であり、かつ耐熱性の改善された医療用塩化ビニル系樹脂組成物及び医療用材料を提供することである。 The object of the present invention is to solve the above-mentioned problems, that is, there is little deterioration in flexibility and coloration after sterilization and sterilization treatment, further flexibility and cold resistance are good, and heat resistance is improved. Another object is to provide a medical vinyl chloride resin composition and a medical material.
本発明者らは、かかる現状に鑑み、上記課題を解決すべく鋭意検討を行なった結果、特定の脂肪族飽和アルコールとトリメリット酸若しくはその無水物をエステル化反応して得られるトリメリット酸トリエステルを配合することにより、滅菌や殺菌処理後の劣化が少なく、安定的に使用することのできる、柔軟性や耐寒性が良好であり、かつ耐熱性の改善された医療用塩化ビニル系樹脂組成物が得られ、その樹脂組成物からなる医療材料が、滅菌や殺菌処理後の劣化が少なく、安定的に使用することのできる、柔軟性や耐寒性が良好であり、かつ耐熱性の改善された医療用材料として有効であることを見出し、本発明を完成するに至った。 In view of the present situation, the present inventors have conducted intensive studies to solve the above problems, and as a result, trimellitic acid trimethyl ester obtained by esterifying a specific aliphatic saturated alcohol and trimellitic acid or its anhydride. A vinyl chloride resin composition for medical use with less flexibility after sterilization and sterilization treatment, stable use, good flexibility and cold resistance, and improved heat resistance. The medical material made from the resin composition is less deteriorated after sterilization or sterilization treatment, can be used stably, has good flexibility and cold resistance, and has improved heat resistance. As a result, the present invention has been found to be effective as a medical material.
即ち、本発明は、以下の新規な塩化ビニル系樹脂用可塑剤を含有してなる医療用塩化ビニル系樹脂組成物及び医療用材料を提供するものである。 That is, the present invention provides a medical vinyl chloride resin composition and a medical material containing the following novel vinyl chloride resin plasticizer.
[項1] 塩化ビニル系樹脂及びトリメリット酸若しくはその無水物と脂肪族飽和アルコールとをエステル化反応して得られるトリメリット酸トリエステルを含有する医療用塩化ビニル系樹脂組成物であって、前記脂肪族飽和アルコールが、炭素数9の脂肪族飽和アルコールを主成分とし、上記脂肪族飽和アルコール中の含有量が60重量%以上の炭素数9の直鎖状の脂肪族飽和アルコールと40重量%以下の炭素数9の分岐鎖状の脂肪族飽和アルコールを含有し、かつ該脂肪族飽和アルコールの直鎖率が60%以上であることを特徴とする医療用塩化ビニル系樹脂組成物。 [Item 1] A medical vinyl chloride resin composition containing a vinyl chloride resin and trimellitic acid or an anhydride thereof and a trimellitic acid triester obtained by esterification reaction with an aliphatic saturated alcohol, The aliphatic saturated alcohol is composed mainly of an aliphatic saturated alcohol having 9 carbon atoms, and the content of the aliphatic saturated alcohol in the aliphatic saturated alcohol is 60 wt% or more and a linear aliphatic saturated alcohol having 9 carbon atoms and 40 wt%. % Of a branched aliphatic saturated alcohol having 9 or less carbon atoms, and a linear rate of the aliphatic saturated alcohol is 60% or more.
[項2] 前記脂肪族飽和アルコールが、炭素数9の脂肪族飽和アルコールを主成分とし、上記脂肪族飽和アルコール中の含有量が60〜95重量%の炭素数9の直鎖状の脂肪族飽和アルコールと5〜40重量%の炭素数9の分岐鎖状の脂肪族飽和アルコールを含有し、かつ該脂肪族飽和アルコールの直鎖率が60〜95%である[項1]に記載の医療用塩化ビニル系樹脂組成物。 [Item 2] The aliphatic saturated alcohol is a linear aliphatic having 9 carbon atoms, the main component of which is an aliphatic saturated alcohol having 9 carbon atoms, and the content in the aliphatic saturated alcohol is 60 to 95% by weight. The medical treatment according to [1], comprising a saturated alcohol and 5 to 40% by weight of a branched aliphatic saturated alcohol having 9 carbon atoms and a linearity ratio of the aliphatic saturated alcohol of 60 to 95%. Vinyl chloride resin composition for use.
[項3] 前記脂肪族飽和アルコールが、炭素数9の脂肪族飽和アルコールを主成分とし、脂肪族飽和アルコール中の含有量が70〜90重量%の炭素数9の直鎖状の脂肪族飽和アルコールと10〜30重量%の炭素数9の分岐鎖状の脂肪族飽和アルコールを含有し、かつ該脂肪族飽和アルコールの直鎖率が70〜90%である[項2]に記載の医療用塩化ビニル系樹脂組成物。 [Item 3] The aliphatic saturated alcohol is mainly composed of an aliphatic saturated alcohol having 9 carbon atoms, and the content of the aliphatic saturated alcohol in the aliphatic saturated alcohol is 70 to 90% by weight. The medical use according to [Item 2], which contains alcohol and 10 to 30% by weight of a branched aliphatic saturated alcohol having 9 carbon atoms, and wherein the aliphatic saturated alcohol has a straight chain ratio of 70 to 90%. Vinyl chloride resin composition.
[項4] 塩化ビニル系樹脂及びトリメリット酸若しくはその無水物と脂肪族飽和アルコールとをエステル化反応して得られるトリメリット酸トリエステルを含有する医療用塩化ビニル系樹脂組成物であって、前記脂肪族飽和アルコールが、(1)1−オクテン、一酸化炭素と水素とのヒドロホルミル化反応による炭素数9のアルデヒドを製造する工程及び(2)炭素数9のアルデヒドを水素添加してアルコールに還元する工程を具備する製造方法により製造された、直鎖構造及び分岐鎖構造を有する炭素数9の脂肪族飽和アルコールを主成分とする脂肪族飽和アルコールを含むことを特徴とする医療用塩化ビニル系樹脂組成物。 [Item 4] A medical vinyl chloride resin composition containing a trimellitic acid triester obtained by esterifying a vinyl chloride resin and trimellitic acid or an anhydride thereof with an aliphatic saturated alcohol, The aliphatic saturated alcohol comprises (1) 1-octene, a step of producing a aldehyde having 9 carbon atoms by a hydroformylation reaction of carbon monoxide and hydrogen, and (2) hydrogenation of the aldehyde having 9 carbon atoms into an alcohol. A medical vinyl chloride characterized by comprising an aliphatic saturated alcohol having a linear structure and a branched chain structure and having as a main component an aliphatic saturated alcohol having 9 carbon atoms and produced by a production method comprising a reduction step -Based resin composition.
[項5] [項1]〜[項3]のいずれかに記載のトリメリット酸トリエステル、又は[項4]に記載のトリメリット酸トリエステルの配合量が、塩化ビニル系樹脂100重量部に対して、5〜200重量部である[項1]〜[項4]のいずれかに記載の医療用塩化ビニル系樹脂組成物。 [Item 5] The trimellitic acid triester according to any one of [Item 1] to [Item 3] or the trimellitic acid triester according to [Item 4] is used in an amount of 100 parts by weight of a vinyl chloride resin. The medical vinyl chloride resin composition according to any one of [Claim 1] to [Claim 4], which is 5 to 200 parts by weight based on the weight.
[項6] [項1]〜[項3]のいずれかに記載のトリメリット酸トリエステル、又は[項4]に記載のトリメリット酸トリエステルの配合量が、塩化ビニル系樹脂100重量部に対して、10〜100重量部である[項1]〜[項4]のいずれかに記載の医療用塩化ビニル系樹脂組成物。 [Item 6] The amount of trimellitic acid triester according to any one of [Item 1] to [Item 3] or the trimellitic acid triester according to [Item 4] is 100 parts by weight of a vinyl chloride resin. The medical vinyl chloride resin composition according to any one of [Claim 1] to [Claim 4], which is 10 to 100 parts by weight based on the weight.
[項7] 更にエポキシ化植物油を含有する[項1]〜[項6]のいずれかに記載の医療用塩化ビニル系樹脂組成物。 [Item 7] The medical vinyl chloride resin composition according to any one of [Item 1] to [Item 6], further comprising an epoxidized vegetable oil.
[項8] 前記エポキシ化植物油の配合量が、塩化ビニル系樹脂100重量部に対して、1〜50重量部である[項7]に記載の医療用塩化ビニル系樹脂組成物。 [Item 8] The medical vinyl chloride resin composition according to Item 7, wherein the amount of the epoxidized vegetable oil is 1 to 50 parts by weight with respect to 100 parts by weight of the vinyl chloride resin.
[項9] 更に脂肪酸カルシウム塩及び/又は脂肪酸亜鉛塩を含有する[項1]〜[項8]のいずれかに記載の医療用塩化ビニル系樹脂組成物。 [Item 9] The medical vinyl chloride resin composition according to any one of [Item 1] to [Item 8], further comprising a fatty acid calcium salt and / or a fatty acid zinc salt.
[項10] 前記脂肪酸カルシウム塩及び/又は脂肪酸亜鉛塩の配合量(何れか一方を使用するときはその配合量又は両者を使用ときはその合計量)の配合量が、塩化ビニル系樹脂100重量部に対して、0.1〜10重量部である[項9]に記載の医療用塩化ビニル系樹脂組成物。 [Item 10] The compounding amount of the fatty acid calcium salt and / or the fatty acid zinc salt (the amount used when either one is used or the total amount when both are used) is 100 wt. The medical vinyl chloride resin composition according to [Item 9], which is 0.1 to 10 parts by weight with respect to parts.
[項11] [項1]〜[項10]のいずれかに記載の医療用塩化ビニル系樹脂組成物からなる医療用材料。 [Item 11] A medical material comprising the medical vinyl chloride resin composition according to any one of [Item 1] to [Item 10].
本発明の医療用塩化ビニル系樹脂組成物は、柔軟性や耐寒性が良好であり、かつ耐熱性が改善され、加熱滅菌処理後も、揮発による可塑剤の含有量の低下がなく、良好な柔軟性を保持し、更に紫外線や放射線照射による滅菌や殺菌処理においても、ほとんど着色がなく、その塩化ビニル系樹脂組成物から得られる医療用材料は、柔軟性や耐寒性が良好であり、かつ耐熱性が改善され、様々な滅菌や殺菌処理後も柔軟性の低下が少なく、更に着色もほとんどなく、安定して使用することができる。 The vinyl chloride resin composition for medical use according to the present invention has good flexibility and cold resistance, and improved heat resistance, and is good even after heat sterilization treatment without lowering the plasticizer content due to volatilization. The medical material that retains flexibility and is hardly colored even in sterilization or sterilization treatment by irradiation with ultraviolet rays or radiation, the medical material obtained from the vinyl chloride resin composition has good flexibility and cold resistance, and The heat resistance is improved, and after the various sterilizations and sterilization treatments, there is little decrease in flexibility, and there is almost no coloring, and it can be used stably.
<トリメリット酸トリエステル>
本発明の医療用塩化ビニル系樹脂用組成物は、特定の脂肪族飽和アルコール(アルコール成分)とトリメリット酸若しくはその無水物(酸成分)をエステル化反応して得られるトリメリット酸トリエステルを、当該組成物における可塑化成分(可塑剤)として含有することを最大の特徴としている。
本発明に係るトリメリット酸トリエステル(以下、「本エステル」という。)は、所定の酸成分とアルコール成分とを常法に従って、好ましくは窒素等の不活性化ガス雰囲気下において、無触媒又は触媒の存在下でエステル化することにより容易に得られる。
<Trimellitic acid triester>
The medical vinyl chloride resin composition of the present invention comprises trimellitic acid triester obtained by esterifying a specific aliphatic saturated alcohol (alcohol component) and trimellitic acid or its anhydride (acid component). The most characteristic feature is that it is contained as a plasticizing component (plasticizer) in the composition.
The trimellitic acid triester according to the present invention (hereinafter referred to as “the present ester”) comprises a predetermined acid component and an alcohol component according to a conventional method, preferably in an inert gas atmosphere such as nitrogen, without a catalyst or It can be easily obtained by esterification in the presence of a catalyst.
[脂肪族飽和アルコール]
本発明で用いる脂肪族飽和アルコールは、炭素数9の脂肪族飽和アルコールを主成分とする脂肪族飽和アルコールであり、主成分である炭素数9の脂肪族飽和アルコールの割合が、本発明で用いる脂肪族飽和アルコール中に、好ましくは60%以上(60〜100%)、より好ましくは70%以上(70〜100%)、特に好ましくは80%以上(80〜100%)が推奨される。
[Aliphatic saturated alcohol]
The aliphatic saturated alcohol used in the present invention is an aliphatic saturated alcohol mainly composed of an aliphatic saturated alcohol having 9 carbon atoms, and the ratio of the aliphatic saturated alcohol having 9 carbon atoms as the main component is used in the present invention. In the aliphatic saturated alcohol, preferably 60% or more (60 to 100%), more preferably 70% or more (70 to 100%), particularly preferably 80% or more (80 to 100%) is recommended.
また、本発明に係る脂肪族飽和アルコールは、その脂肪族飽和アルコールの直鎖率が、60%以上、好ましくは60〜95%、より好ましくは70〜90%の範囲であることが推奨される。
また、炭素数9の直鎖状の飽和脂肪族アルコールの含有量は、本発明で用いる脂肪族飽和アルコール中に、60重量%以上、好ましくは60〜95重量%、より好ましくは70〜90重量%の範囲が推奨され、かつ、炭素数9の分岐鎖状の脂肪族飽和アルコール(例えば2−メチルオクタノール等)の含有量が、40重量%以下、好ましくは5〜40重量%、より好ましくは10〜30重量%の範囲が推奨される。
In addition, it is recommended that the aliphatic saturated alcohol according to the present invention has a linear ratio of the aliphatic saturated alcohol of 60% or more, preferably 60 to 95%, more preferably 70 to 90%. .
The content of the linear saturated aliphatic alcohol having 9 carbon atoms is 60% by weight or more, preferably 60 to 95% by weight, more preferably 70 to 90% by weight in the aliphatic saturated alcohol used in the present invention. % Is recommended, and the content of the branched aliphatic saturated alcohol having 9 carbon atoms (such as 2-methyloctanol) is 40% by weight or less, preferably 5 to 40% by weight, more preferably A range of 10-30% by weight is recommended.
本発明で用いる脂肪族飽和アルコールの態様の詳細として、該脂肪族飽和アルコールは、炭素数9の脂肪族飽和アルコールが主成分(好ましくは60%以上)であり、その脂肪族飽和アルコール中の含有量が60重量%以上の炭素数9の直鎖状の脂肪族飽和アルコールと40重量%以下の炭素数9の分岐鎖状の脂肪族飽和アルコールを含有し、かつ該脂肪族飽和アルコールの直鎖率が60%以上である。より好ましい態様としては、脂肪族飽和アルコールが、炭素数9の脂肪族飽和アルコールを主成分(好ましくは70%以上)とし、該脂肪族飽和アルコール中の含有量が60〜95重量%の炭素数9の直鎖状の脂肪族飽和アルコールと5〜40重量%の炭素数9の分岐鎖状の脂肪族飽和アルコールを含有し、かつ該脂肪族飽和アルコールの直鎖率が60%以上である態様が推奨され、特に好ましい態様としては、脂肪族飽和アルコールが、炭素数9の脂肪族飽和アルコールを主成分(好ましくは80%以上)とし、該脂肪族飽和アルコール中の含有量が70〜90重量%の炭素数9の直鎖状の脂肪族飽和アルコールと10〜30重量%の炭素数9の分岐鎖状の脂肪族飽和アルコールを含有し、かつ該脂肪族飽和アルコールの直鎖率が70〜90%である態様が推奨される。 As the details of the embodiment of the aliphatic saturated alcohol used in the present invention, the aliphatic saturated alcohol is mainly composed of an aliphatic saturated alcohol having 9 carbon atoms (preferably 60% or more), and contained in the aliphatic saturated alcohol. A linear aliphatic saturated alcohol having 9 or more carbon atoms and a branched aliphatic saturated alcohol having 9 or less carbon atoms and not more than 40% by weight, and the linear chain of the aliphatic saturated alcohol The rate is 60% or more. In a more preferred embodiment, the aliphatic saturated alcohol is composed mainly of an aliphatic saturated alcohol having 9 carbon atoms (preferably 70% or more), and the content of the aliphatic saturated alcohol is 60 to 95% by weight. An embodiment comprising 9 linear aliphatic saturated alcohols and 5 to 40% by weight of branched aliphatic saturated alcohols having 9 carbon atoms, and the aliphatic acid saturated alcohol has a linear ratio of 60% or more As a particularly preferred embodiment, the aliphatic saturated alcohol is mainly composed of an aliphatic saturated alcohol having 9 carbon atoms (preferably 80% or more), and the content in the aliphatic saturated alcohol is 70 to 90% by weight. % Linear aliphatic saturated alcohol having 9 carbon atoms and 10-30 wt% branched aliphatic saturated alcohol having 9 carbon atoms, and the aliphatic saturated alcohol has a linear ratio of 70 to 9 % In a manner is recommended.
直鎖率が60%以上であり、かつ炭素数9の直鎖状の脂肪族飽和アルコールの含有量が60重量%以上であれば、柔軟性や耐寒性を低下することなく、十分に本発明の目的である耐熱性の向上が得られる。逆に、上記直鎖率が60%未満または上記炭素数9の直鎖状の脂肪族飽和アルコールの含有量が60重量%未満では、本発明の目的である耐熱性の向上が不十分であり、更に柔軟性や耐寒性が低下する傾向にあり、好ましくない。 If the linear chain ratio is 60% or more and the content of the linear aliphatic saturated alcohol having 9 carbon atoms is 60% by weight or more, the present invention is sufficiently achieved without deteriorating flexibility and cold resistance. The improvement of heat resistance, which is the purpose of, is obtained. On the other hand, when the linearity ratio is less than 60% or the content of the linear aliphatic saturated alcohol having 9 carbon atoms is less than 60% by weight, the improvement in heat resistance, which is the object of the present invention, is insufficient. In addition, the flexibility and cold resistance tend to decrease, which is not preferable.
また、上記範囲でも本発明の目的である柔軟性や耐寒性、また耐熱性の向上において十分な性能が得られるが、更に直鎖率を60〜95%の範囲に、かつ炭素数9の直鎖状飽和アルコールの含有量を60〜95重量%の範囲にすることにより、塩化ビニル系樹脂との混合がより容易となり、その結果成形加工時のプロセスウィンドウが広がり、成形加工が容易となるだけでなく、成形加工時の不良品発生の抑制にも有効であり、より好ましい。 Further, even in the above range, sufficient performance can be obtained in the improvement of flexibility, cold resistance and heat resistance, which are the objects of the present invention, but the linearity ratio is in the range of 60 to 95% and the carbon number is 9%. By setting the content of the chain saturated alcohol in the range of 60 to 95% by weight, it becomes easier to mix with the vinyl chloride resin, and as a result, the process window at the time of molding is widened and the molding process is facilitated. In addition, it is effective in suppressing the generation of defective products during molding, and is more preferable.
本明細書及び特許請求の範囲において、脂肪族飽和アルコールの直鎖率とは、該脂肪族飽和アルコール中に占める直鎖アルコールの割合(重量比)であり、本発明の効果の観点から、実質的には炭素数7〜11の直鎖アルコールが占める割合とも言え、具体的にはガスクロマトグラフィーで分析する方法により求めることができる。 In the present specification and claims, the straight chain ratio of the aliphatic saturated alcohol is the ratio (weight ratio) of the straight chain alcohol in the aliphatic saturated alcohol, and from the viewpoint of the effects of the present invention, Specifically, it can also be said to be the proportion of linear alcohol having 7 to 11 carbon atoms, and can be determined specifically by a method of analysis by gas chromatography.
本発明で用いる脂肪族飽和アルコールは、例えば、(1)1−オクテン、一酸化炭素と水素とのヒドロホルミル化反応による炭素数9のアルデヒドを製造する工程及び(2)炭素数9のアルデヒドを水素添加してアルコールに還元する工程を具備する製造方法により製造することができ、その製造方法により得られる脂肪族飽和アルコールは、直鎖構造及び分岐鎖構造を有する炭素数9の脂肪族飽和アルコールを主成分とする脂肪族飽和アルコールとなる。 Examples of the aliphatic saturated alcohol used in the present invention include (1) 1-octene, a step of producing an aldehyde having 9 carbon atoms by hydroformylation reaction of carbon monoxide and hydrogen, and (2) an aldehyde having 9 carbon atoms is hydrogenated. The aliphatic saturated alcohol obtained by the production method comprising the step of adding and reducing to an alcohol is an aliphatic saturated alcohol having 9 carbon atoms having a straight chain structure and a branched chain structure. It becomes an aliphatic saturated alcohol as the main component.
(1)の工程であるヒドロホルミル化反応は、例えば、コバルト触媒又はロジウム触媒の存在下、1−オクテン、一酸化炭素及び水素を反応することにより炭素数9のアルデヒドを製造することができる。 In the hydroformylation reaction which is the step (1), for example, an aldehyde having 9 carbon atoms can be produced by reacting 1-octene, carbon monoxide and hydrogen in the presence of a cobalt catalyst or a rhodium catalyst.
(2)の工程である水素添加は、例えば、ニッケル触媒又はパラジウム触媒等の貴金属触媒の存在下、炭素数9のアルデヒドを水素加圧下で、水素添加することによりアルコールに還元することができる。 The hydrogenation in the step (2) can be reduced to an alcohol by hydrogenating an aldehyde having 9 carbon atoms under hydrogen pressure in the presence of a noble metal catalyst such as a nickel catalyst or a palladium catalyst.
上記の工程で得られる炭素数9の脂肪族飽和アルコールを主成分とする脂肪族飽和アルコールの具体例(市販品)としては、約70重量%以上の直鎖状のノナノールと約30重量%以下の分岐鎖状のノナノールの混合物であるリネボール9(商品名、シェルケミカルズ社製)等が挙げられる。 Specific examples (commercially available) of aliphatic saturated alcohols mainly composed of aliphatic saturated alcohols having 9 carbon atoms obtained in the above process include about 70% by weight or more of linear nonanol and about 30% by weight or less. Lineball 9 (trade name, manufactured by Shell Chemicals Co., Ltd.), which is a mixture of the branched chain nonanol.
[エステル化反応]
上記アルコール成分とトリメリット酸若しくはその無水物とのエステル化反応を行うに際し、該アルコール成分は、例えば、トリメリット酸若しくはその無水物1モルに対して、好ましくは3.05モル〜4.00モル、より好ましくは3.10モル〜3.80モル、特に3.15モル〜3.60モルを使用することが推奨される。
[Esterification reaction]
In performing the esterification reaction of the alcohol component with trimellitic acid or an anhydride thereof, the alcohol component is preferably, for example, 3.05 mol to 4.00 mol per mol of trimellitic acid or anhydride thereof. It is recommended to use moles, more preferably 3.10 moles to 3.80 moles, especially 3.15 moles to 3.60 moles.
エステル化反応に用いる触媒としては、鉱酸、有機酸又はルイス酸類等が例示される。より具体的には、鉱酸として、硫酸、塩酸、燐酸等が例示され、有機酸としては、p−トルエンスルホン酸、メタンスルホン酸等が例示され、ルイス酸としては、アルミニウム誘導体、スズ誘導体、チタン誘導体、鉛誘導体、亜鉛誘導体等が例示され、これらの1種で又は2種以上を適宜組み合わせて使用することが可能である。 Examples of the catalyst used in the esterification reaction include mineral acids, organic acids, Lewis acids and the like. More specifically, examples of the mineral acid include sulfuric acid, hydrochloric acid, and phosphoric acid, examples of the organic acid include p-toluenesulfonic acid and methanesulfonic acid, and examples of the Lewis acid include aluminum derivatives, tin derivatives, Titanium derivatives, lead derivatives, zinc derivatives and the like are exemplified, and these can be used alone or in combination of two or more.
それらの中でも、p−トルエンスルホン酸、炭素数3〜8のテトラアルキルチタネート、酸化チタン、水酸化チタン、炭素数3〜12の脂肪酸スズ、酸化スズ、水酸化スズ、酸化亜鉛、水酸化亜鉛、酸化鉛、水酸化鉛、酸化アルミニウム、水酸化アルミニウムが特に好ましい。その使用量は、例えば、エステル合成原料である酸成分およびアルコール成分の総重量に対して、好ましくは0.01重量%〜5.0重量%、より好ましくは0.02重量%〜4.0重量%、特に0.03重量%〜3.0重量%を使用することが推奨される。 Among them, p-toluenesulfonic acid, tetraalkyl titanate having 3 to 8 carbon atoms, titanium oxide, titanium hydroxide, fatty acid tin having 3 to 12 carbon atoms, tin oxide, tin hydroxide, zinc oxide, zinc hydroxide, Lead oxide, lead hydroxide, aluminum oxide and aluminum hydroxide are particularly preferred. The amount used is, for example, preferably 0.01 wt% to 5.0 wt%, more preferably 0.02 wt% to 4.0 wt% with respect to the total weight of the acid component and alcohol component that are the ester synthesis raw materials. It is recommended to use% by weight, in particular 0.03% to 3.0% by weight.
エステル化温度としては、100℃〜230℃が例示され、通常、3時間〜30時間で反応は完結する。 Examples of the esterification temperature include 100 ° C to 230 ° C, and the reaction is usually completed in 3 hours to 30 hours.
本エステルの原料の酸成分である、トリメリット酸またはその無水物は、特に制約はなく、通常使用されている市販のものを使用することができる。また、エステル化反応の観点から、上記トリメリット酸無水物を使用することが最も推奨される。 There is no restriction | limiting in particular as trimellitic acid or its anhydride which is the acid component of the raw material of this ester, The commercially available thing normally used can be used. From the viewpoint of esterification reaction, it is most recommended to use the trimellitic anhydride.
エステル化においては、反応により生成する水の留出を促進するために、ベンゼン、トルエン、キシレン、シクロヘキサンなどの水同伴剤を使用することが可能である。 In esterification, it is possible to use water entraining agents such as benzene, toluene, xylene and cyclohexane in order to promote distillation of water produced by the reaction.
又、エステル化反応時に原料、生成エステル及び有機溶媒(水同伴剤)の酸化劣化により酸化物、過酸化物、カルボニル化合物などの含酸素有機化合物を生成すると耐熱性、耐候性等に悪影響を与えるため、系内を窒素ガスなどの不活性ガス雰囲気下又は不活性ガス気流下で、常圧ないし減圧下にて反応を行うことが望ましい。エステル化反応終了後、過剰の原料を減圧下または常圧下にて留去することが推奨される。 Also, when oxygenated organic compounds such as oxides, peroxides, and carbonyl compounds are produced by oxidative degradation of raw materials, produced esters and organic solvents (water entraining agents) during the esterification reaction, the heat resistance, weather resistance, etc. are adversely affected. For this reason, it is desirable to carry out the reaction under normal or reduced pressure in an inert gas atmosphere such as nitrogen gas or in an inert gas stream. After completion of the esterification reaction, it is recommended that excess raw materials be distilled off under reduced pressure or normal pressure.
上記エステル化方法により得られた本エステルは、引き続き、必要に応じて塩基処理(中和処理)→水洗処理、液液抽出、蒸留(減圧、脱水処理)、吸着精製処理等により精製してもよい。 The present ester obtained by the above esterification method may be further purified by base treatment (neutralization treatment) → water washing treatment, liquid-liquid extraction, distillation (decompression, dehydration treatment), adsorption purification treatment, etc. as necessary. Good.
塩基処理に用いる塩基としては、塩基性の化合物であれば特に制約はなく、例えば、水酸化ナトリウム、炭酸ナトリウムなどが例示される。 The base used for the base treatment is not particularly limited as long as it is a basic compound, and examples thereof include sodium hydroxide and sodium carbonate.
吸着精製に用いる吸着剤としては、活性炭、活性白土、活性アルミナ、ハイドロタルサイト、シリカゲル、シリカアルミナ、ゼオライト、マグネシア、カルシア、珪藻土などが例示される。それらを1種で又は2種以上を適宜組み合わせて使用することができる。 Examples of the adsorbent used for the adsorption purification include activated carbon, activated clay, activated alumina, hydrotalcite, silica gel, silica alumina, zeolite, magnesia, calcia, and diatomaceous earth. They can be used alone or in combination of two or more.
上記処理は、常温で行なっても良いが、40〜90℃程度に加温して行なうこともできる。 Although the said process may be performed at normal temperature, it can also be performed by heating to about 40-90 degreeC.
<医療用塩化ビニル系樹脂組成物>
本発明の塩化ビニル系樹脂組成物は、上述した本エステルを、可塑剤として塩化ビニル系樹脂に配合することにより得られる。
<Medical vinyl chloride resin composition>
The vinyl chloride resin composition of the present invention can be obtained by blending the above-described ester into a vinyl chloride resin as a plasticizer.
[塩化ビニル系樹脂]
本発明で用いられる塩化ビニル系樹脂とは、塩化ビニルあるいは塩化ビニリデンの単独重合体及び塩化ビニルあるいは塩化ビニリデンの共重合体であり、その製造方法は、従来公知の重合方法で行われ、汎用塩化ビニル樹脂の場合、油溶性重合触媒の存在下に懸濁重合する方法が挙げられ、また、塩化ビニルペースト樹脂では水性媒体中で水溶性重合触媒の存在下に乳化重合する方法が挙げられる。これらの塩化ビニル系樹脂の重合度は、通常300〜5000であり、好ましくは400〜3500、さらに好ましくは700〜3000である。この重合度が低すぎると耐熱性等が低下し、高すぎると成形加工性が低下する傾向がある。
[Vinyl chloride resin]
The vinyl chloride resin used in the present invention is a homopolymer of vinyl chloride or vinylidene chloride and a copolymer of vinyl chloride or vinylidene chloride, and its production method is carried out by a conventionally known polymerization method. In the case of a vinyl resin, a suspension polymerization method can be mentioned in the presence of an oil-soluble polymerization catalyst, and in the case of a vinyl chloride paste resin, an emulsion polymerization method can be mentioned in an aqueous medium in the presence of a water-soluble polymerization catalyst. The degree of polymerization of these vinyl chloride resins is usually 300 to 5000, preferably 400 to 3500, and more preferably 700 to 3000. If the degree of polymerization is too low, heat resistance and the like are lowered, and if it is too high, moldability tends to be lowered.
共重合体の場合、例えば、エチレン、プロピレン、1−ブテン、1−ペンテン、1−ヘキセン、1−ヘプテン、1−オクテン、1−ノネン、1−デセン、1−ウンデセン、1−ドデセン、1−トリデセン、1−テトラデセン等の炭素数2〜30のα−オレフィン類、アクリル酸およびそのエステル類、メタクリル酸およびそのエステル類、マレイン酸およびそのエステル類、酢酸ビニル、プロピオン酸ビニル、アルキルビニルエーテル等のビニル化合物、ジアリルフタレート等の多官能性モノマー及びこれらの混合物と塩化ビニルモノマーとの共重合体、エチレン−アクリル酸エチル共重合体等のエチレン−アクリル酸エステル共重合体、エチレン−メタクリル酸エステル共重合体、エチレン−酢酸ビニル共重合体(EVA)、塩素化ポリエチレン、ブチルゴム、架橋アクリルゴム、ポリウレタン、ブタジエンースチレンーメチルメタクリレート共重合体(MBS)、ブタジエンーアクリロニトリルー(α−メチル)スチレン共重合体(ABS)、スチレン−ブタジエン共重合体、ポリエチレン、ポリメチルメタクリレート及びこれらの混合物へ塩化ビニルモノマーをグラフトしたグラフト共重合体等が例示される。 In the case of a copolymer, for example, ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, 1- C2-C30 α-olefins such as tridecene, 1-tetradecene, acrylic acid and its esters, methacrylic acid and its esters, maleic acid and its esters, vinyl acetate, vinyl propionate, alkyl vinyl ether, etc. Copolymers of vinyl compounds, polyfunctional monomers such as diallyl phthalate, and mixtures thereof with vinyl chloride monomers, ethylene-acrylate copolymers such as ethylene-ethyl acrylate copolymers, ethylene-methacrylate esters Polymer, ethylene-vinyl acetate copolymer (EVA), chlorinated polyester Ren, butyl rubber, crosslinked acrylic rubber, polyurethane, butadiene-styrene-methyl methacrylate copolymer (MBS), butadiene-acrylonitrile- (α-methyl) styrene copolymer (ABS), styrene-butadiene copolymer, polyethylene, poly Examples thereof include a graft copolymer obtained by grafting vinyl chloride monomer onto methyl methacrylate and a mixture thereof.
[医療用塩化ビニル系樹脂組成物]
本発明の医療用塩化ビニル系樹脂組成物における本エステルの含有量としては、その用途に応じて適宜選択されるが、通常、塩化ビニル系樹脂100重量部に対し、5〜200重量部であり、好ましくは10〜100重量部である。5重量部未満では所定の可塑化効果が得られにくく、200重量部を越えて配合した場合には、成形品表面へのブリードが激しく、いずれの場合も好ましくない。但し、上記の塩化ビニル系樹脂組成物に対して充填剤などを添加する場合は、充填剤自身が吸油するために上記の範囲を超えて当該可塑剤を配合することができる。例えば、塩化ビニル系樹脂100重量部に対し、充填剤として炭酸カルシウムを100重量部配合した場合には、当該可塑剤を1〜500重量部程度配合することができる。
[Medical vinyl chloride resin composition]
The content of the present ester in the medical vinyl chloride resin composition of the present invention is appropriately selected according to its use, but is usually 5 to 200 parts by weight with respect to 100 parts by weight of the vinyl chloride resin. The amount is preferably 10 to 100 parts by weight. If it is less than 5 parts by weight, it is difficult to obtain a predetermined plasticizing effect, and if it exceeds 200 parts by weight, bleeding on the surface of the molded product is severe, which is not preferable in either case. However, when adding a filler etc. with respect to said vinyl chloride resin composition, since the filler itself absorbs oil, the said plasticizer can be mix | blended exceeding said range. For example, when 100 parts by weight of calcium carbonate as a filler is blended with 100 parts by weight of a vinyl chloride resin, about 1 to 500 parts by weight of the plasticizer can be blended.
医療用塩化ビニル系樹脂組成物は、本エステルと共に他の公知の可塑剤を併用することができる。又、必要に応じて安定剤、安定化助剤、酸化防止剤(老化防止剤)、紫外線吸収剤、シラン化合物系の耐放射線材料、ヒンダードアミン系の光安定剤、充填剤、希釈剤、減粘剤、増粘剤、加工助剤、滑剤、帯電防止剤、難燃剤、発泡剤、接着剤、着色剤等の添加剤を配合することができる。 In the medical vinyl chloride resin composition, other known plasticizers can be used in combination with the ester. In addition, stabilizers, stabilization aids, antioxidants (anti-aging agents), UV absorbers, silane compound-based radiation-resistant materials, hindered amine-based light stabilizers, fillers, diluents, and thinning agents as necessary. Additives such as an agent, a thickener, a processing aid, a lubricant, an antistatic agent, a flame retardant, a foaming agent, an adhesive, and a colorant can be blended.
上記本エステル以外の他の可塑剤、添加剤は、1種でまたは2種以上適宜組み合わせて本エステルと共に配合されていてもよい。 Other plasticizers and additives other than the present ester may be used alone or in combination of two or more kinds together with the present ester.
本エステルと併用することができる公知の可塑剤としては、例えば、ジエチレングリコールジベンゾエート等の安息香酸エステル類、フタル酸ジブチル(DBP)、フタル酸ジ−2−エチルヘキシル(DOP)、フタル酸ジイソノニル(DINP)、フタル酸ジイソデシル(DIDP)、フタル酸ジウンデシル(DUP)、フタル酸ジトリデシル(DTDP)、テレフタル酸ビス(2−エチルヘキシル)(DOTP)、イソフタル酸ビス(2−エチルヘキシル)(DOIP)等のフタル酸エステル類、アジピン酸ジ−2−エチルヘキシル(DOA)、アジピン酸ジイソノニル(DINA)、アジピン酸ジイソデシル(DIDA)、セバシン酸ジ−2−エチルヘキシル(DOS)、セバシン酸ジイソノニル(DINS)等の脂肪族二塩基酸エステル類、トリメリット酸トリ−2−エチルヘキシル(TOTM)、トリメリット酸トリイソノニル(TINTM)、トリメリット酸トリイソデシル(TIDTM)等のトリメリット酸エステル類、ピロメリット酸テトラ−2−エチルヘキシル(TOPM)等のピロメリット酸エステル類、リン酸トリ−2−エチルヘキシル(TOP)、リン酸トリクレジル(TCP)等のリン酸エステル類、ペンタエリスリトール等の多価アルコールのアルキルエステル、アジピン酸等の二塩基酸とグリコールとのポリエステル化によって合成された分子量800〜4000のポリエステル類、エポキシ化大豆油、エポキシ化亜麻仁油等のエポキシ化植物油類、4,5−エポキシ−1,2−シクロヘキサンジカルボン酸ジ−2−エチルヘキシルエステル等のエポキシエステル類、1,2−シクロヘキサンジカルボン酸ジイソノニル(DINCH)、4−シクロヘキセン−1,2−ジカルボン酸ジ−2−エチルヘキシルエステル等の脂環式二塩基酸エステル類、ジカプリン酸1.4−ブタンジオール等の脂肪酸グリコールエステル類、アセチルクエン酸トリブチル(ATBC)類、アセチルクエン酸トリヘキシル(ATHC)、アセチルクエン酸トリエチルヘキシル(ATEHC)、ブチリルクエン酸トリヘキシル(BTHC)等のクエン酸エステル類、イソソルビドジエステル類、パラフィンワックスやn−パラフィンを塩素化した塩素化パラフィン類、塩素化ステアリン酸エステル等の塩素化脂肪酸エステル類、オレイン酸ブチル等の高級脂肪酸エステル類等が例示される。上記併用できる可塑剤を配合する場合、その配合量は、塩化ビニル系樹脂100重量部に対し、1〜100重量部程度が推奨される。 Known plasticizers that can be used in combination with this ester include, for example, benzoic acid esters such as diethylene glycol dibenzoate, dibutyl phthalate (DBP), di-2-ethylhexyl phthalate (DOP), and diisononyl phthalate (DINP). ), Diisodecyl phthalate (DIDP), diundecyl phthalate (DUP), ditridecyl phthalate (DTDP), bis (2-ethylhexyl) terephthalate (DOTP), phthalic acid such as bis (2-ethylhexyl) isophthalate (DOIP) Esters, di-2-ethylhexyl adipate (DOA), diisononyl adipate (DINA), diisodecyl adipate (DIDA), di-2-ethylhexyl sebacate (DOS), diisononyl sebacate (DINS) Basic acid S , Trimellitic acid esters such as trimellitic acid tri-2-ethylhexyl (TOTM), trimellitic acid triisononyl (TINTM), trimellitic acid triisodecyl (TIDTM), pyromellitic acid tetra-2-ethylhexyl (TOPM), etc. Pyromellitic acid esters, phosphoric acid esters such as tri-2-ethylhexyl phosphate (TOP) and tricresyl phosphate (TCP), alkyl esters of polyhydric alcohols such as pentaerythritol, and dibasic acids such as adipic acid Polyesters having a molecular weight of 800 to 4000 synthesized by polyesterification with glycol, epoxidized vegetable oils such as epoxidized soybean oil and epoxidized linseed oil, and di-2-butyl 4,5-epoxy-1,2-cyclohexanedicarboxylate Ethyl hexyl ester Cycloesters, alicyclic dibasic acid esters such as 1,2-cyclohexanedicarboxylic acid diisononyl (DINCH), 4-cyclohexene-1,2-dicarboxylic acid di-2-ethylhexyl ester, dicapric acid 1.4-butane Fatty acid glycol esters such as diol, acetyl tributyl citrate (ATBC), citrate trihexyl acetyl citrate (ATHC), acetyl triethylhexyl citrate (ATEHC), butyryl citrate trihexyl (BTHC), etc., isosorbide diesters Examples thereof include chlorinated paraffins obtained by chlorinating paraffin wax and n-paraffin, chlorinated fatty acid esters such as chlorinated stearate, and higher fatty acid esters such as butyl oleate. When the plasticizer that can be used in combination is blended, the blending amount is recommended to be about 1 to 100 parts by weight with respect to 100 parts by weight of the vinyl chloride resin.
前記併用することができる公知の可塑剤のうち、特に、エポキシ化大豆油、エポキシ化亜麻仁油等のエポキシ化植物油類は、紫外線照射や放射線照射による滅菌時の着色を抑えることができる為、併用することが好ましい。上記エポキシ化植物油類を配合する場合、その配合量は、塩化ビニル系樹脂100重量部に対し、1〜50重量部、好ましくは2〜40重量部程度が推奨される。 Among the known plasticizers that can be used in combination, epoxidized vegetable oils such as epoxidized soybean oil and epoxidized linseed oil can suppress coloring during sterilization due to ultraviolet irradiation or radiation irradiation. It is preferable to do. When the epoxidized vegetable oils are blended, the blending amount is recommended to be 1 to 50 parts by weight, preferably about 2 to 40 parts by weight with respect to 100 parts by weight of the vinyl chloride resin.
安定剤としては、ステアリン酸リチウム、ステアリン酸マグネシウム、ラウリン酸マグネシウム、リシノール酸カルシウム、ステアリン酸カルシウム、ラウリン酸バリウム、リシノール酸バリウム、ステアリン酸バリウム、オクチル酸亜鉛、ラウリン酸亜鉛、リシノール酸亜鉛、ステアリン酸亜鉛等の金属石鹸化合物、ジメチルスズビス−2−エチルヘキシルチオグリコレート、ジブチルスズマレエート、ジブチルスズビスブチルマレエート、ジブチルスズジラウレート等の有機錫系化合物、アンチモンメルカプタイド化合物等が例示される。又、安定剤を配合する場合、塩化ビニル系樹脂100重量部に対する安定剤の配合量は0.1〜20重量部程度が推奨される。 Stabilizers include lithium stearate, magnesium stearate, magnesium laurate, calcium ricinoleate, calcium stearate, barium laurate, barium ricinoleate, barium stearate, zinc octylate, zinc laurate, zinc ricinoleate, stearic acid Examples include metal soap compounds such as zinc, organotin compounds such as dimethyltin bis-2-ethylhexylthioglycolate, dibutyltin maleate, dibutyltin bisbutylmaleate, and dibutyltin dilaurate, and antimony mercaptide compounds. Moreover, when mix | blending a stabilizer, about 0.1-20 weight part is recommended for the compounding quantity of the stabilizer with respect to 100 weight part of vinyl chloride resin.
前記安定剤のうち、安全性等の面より、ステアリン酸カルシウムとステアリン酸亜鉛の組み合わせが、最も好ましく使用される。又、その配合量は、合計量で、0.1〜10重量部、好ましくは、0.2〜6重量部低度が推奨され、その配合比率は、安定化の効果を示す範囲であれば、特に制限はないが、通常、5:1〜1:5の範囲で使われることが多い。 Of the stabilizers, a combination of calcium stearate and zinc stearate is most preferably used in terms of safety and the like. Further, the total amount is recommended to be 0.1 to 10 parts by weight, preferably 0.2 to 6 parts by weight, and the blending ratio is within the range showing the stabilizing effect. Although there is no particular limitation, it is often used in the range of 5: 1 to 1: 5.
安定化助剤としては、トリフェニルホスファイト、モノオクチルジフェニルホスファイト、トリデシルフォスファイト等のホスファイト系化合物、アセチルアセトン、ベンゾイルアセトン等のベータジケトン化合物、グリセリン、ソルビトール、ペンタエリスリトール、ポリエチレングリコール等のポリオール化合物、過塩素酸バリウム塩、過塩素酸ナトリウム塩等の過塩素酸塩化合物、ハイドロタルサイト化合物、ゼオライトなどが例示される。又、安定化助剤を配合する場合、塩化ビニル系樹脂100重量部に対する安定化助剤の配合量は0.1〜20重量部程度が推奨される。 Stabilization aids include phosphite compounds such as triphenyl phosphite, monooctyl diphenyl phosphite, tridecyl phosphite, beta diketone compounds such as acetylacetone and benzoylacetone, glycerin, sorbitol, pentaerythritol, polyethylene glycol, etc. Examples include polyol compounds, perchlorate compounds such as barium perchlorate and sodium perchlorate, hydrotalcite compounds, and zeolites. In addition, when the stabilizing aid is blended, the blending amount of the stabilizing aid with respect to 100 parts by weight of the vinyl chloride resin is recommended to be about 0.1 to 20 parts by weight.
酸化防止剤としては、2,6−ジ−tert−ブチルフェノール、テトラキス[メチレン−3−(3,5−tert−ブチル−4−ヒドロキシフェノール)プロピオネート]メタン、2−ヒドロキシ−4−メトキシベンゾフェノンなどのフェノール系化合物、アルキルジスルフィド、チオジプロピオン酸エステル、ベンゾチアゾールなどの硫黄系化合物、トリスノニルフェニルホスファイト、ジフェニルイソデシルホスファイト、トリフェニルホスファイト、トリス(2,4−ジ−tert−ブチルフェニル)ホスファイトなどのリン酸系化合物、ジアルキルジチオリン酸亜鉛、ジアリールジチオリン酸亜鉛などの有機金属系化合物などが例示される。又、酸化防止剤を配合する場合、塩化ビニル系樹脂100重量部に対する酸化防止剤の配合量は0.2〜20重量部程度が推奨される。 Antioxidants include 2,6-di-tert-butylphenol, tetrakis [methylene-3- (3,5-tert-butyl-4-hydroxyphenol) propionate] methane, 2-hydroxy-4-methoxybenzophenone, and the like. Sulfur compounds such as phenolic compounds, alkyl disulfides, thiodipropionic esters, benzothiazoles, trisnonylphenyl phosphite, diphenylisodecyl phosphite, triphenyl phosphite, tris (2,4-di-tert-butylphenyl) ) Phosphinic compounds such as phosphites, organometallic compounds such as zinc dialkyldithiophosphate and zinc diaryldithiophosphate. Moreover, when mix | blending antioxidant, about 0.2-20 weight part of the compounding quantity of antioxidant with respect to 100 weight part of vinyl chloride resin is recommended.
紫外線吸収剤としては、フェニルサリシレート、p−tert−ブチルフェニルサリシレートなどのサリシレート系化合物、2−ヒドロキシ−4−n−オクトキシベンゾフェノン、2−ヒドロキシ−4−メトキシベンゾフェノンなどのベンゾフェノン系化合物、5−メチル−1H−ベンゾトリアゾール、1−ジオクチルアミノメチルベンゾトリアゾールなどのベンゾトリアゾール系化合物の他、シアノアクリレート系化合物などが例示される。又、紫外線吸収剤を配合する場合、塩化ビニル系樹脂100重量部に対する紫外線吸収剤の配合量は0.1〜10重量部程度が推奨される。 Examples of ultraviolet absorbers include salicylate compounds such as phenyl salicylate and p-tert-butylphenyl salicylate, benzophenone compounds such as 2-hydroxy-4-n-octoxybenzophenone and 2-hydroxy-4-methoxybenzophenone, 5- In addition to benzotriazole compounds such as methyl-1H-benzotriazole and 1-dioctylaminomethylbenzotriazole, cyanoacrylate compounds are exemplified. Moreover, when mix | blending a ultraviolet absorber, about 0.1-10 weight part is recommended as the compounding quantity of the ultraviolet absorber with respect to 100 weight part of vinyl chloride-type resin.
シラン化合物の耐放射線材料としては、トリメチルメトキシシラン、トリメチルエトキシシラン、トリエチルメトキシシラン、トリエチルエトキシシラン等のモノアルコキシシラン化合物、ジメチルジメトキシシラン、ジエチルジメトキシシラン、ジメチルジエトキシシラン、ジフェニルジメトキシシラン、ジフェニルジエトキシシラン、メチルアミノエトキシプロピルジアルコキシシラン、N−(βアミノエチル)−γ−アミノプロピルメチルジメトキシシラン、γ−グリシドキシプロピルメチルジメトキシシラン、γ−メタクリロキシプロピルメチルジメトキシシラン等のジアルコキシシラン化合物、メチルトリメトキシシラン、メチルトリエトキシシラン、ヘキシルトリメトキシシラン、フェ
ニルトリメトキシシラン、フェニルトリエトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、γ−クロロプロピルトリメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−(β−アミノエチル)−γ−アミノプロピルトリメトキシシラン、N−(フェニル)−γ−アミノプロピルトリメトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、3−メタクリロキシプロピルトリメトキシシラン、3−メタクリロキシプロピルトリエトキシシラン、γ−メルカプトプロピルトリメトキシシラン、γ−(ポリエチレンアミノ)プロピルトリメトキシシラン、γ−ウレイドプロピルトリエトキシシラン、ヘプタデカフルオロデシルトリメトキシシラン、トリデカフルオロオクチルトリメトキシシラン、ビニルトリス(β−メトキシエトキシ)シラン、β−(3,4−エ
ポキシシクロヘキシル)エチルトリメトキシシラン等のトリアルコキシシラン化合物、テトラメトキシシラン、テトラエトキシシラン等のテトラアルコキシシラン化合物、ビニルトリアセトキシシラン等のアセトキシシラン化合物、トリメチルクロロシラン、ジメチルジクロロシラン、メチルトリクロロシラン、ビニルトリクロロシラン、γ−クロロプロピルメチルジクロロシラン等のクロロシラン化合物、トリイソプロピルシラン、トリイソプロピルシリルアクリレート、アリルトリメチルシラン、トリメチルシリル酢酸メチル等のオルガノシラン化合物が例示される。又、耐放射線材料を配合する場合、塩化ビニル系樹脂100重量部に対する耐放射線材料の配合量は0.1〜15重量部程度が推奨される。
Examples of radiation-resistant materials for silane compounds include monoalkoxysilane compounds such as trimethylmethoxysilane, trimethylethoxysilane, triethylmethoxysilane, triethylethoxysilane, dimethyldimethoxysilane, diethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, diphenyldisilane. Dialkoxysilanes such as ethoxysilane, methylaminoethoxypropyl dialkoxysilane, N- (βaminoethyl) -γ-aminopropylmethyldimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ-methacryloxypropylmethyldimethoxysilane Compound, methyltrimethoxysilane, methyltriethoxysilane, hexyltrimethoxysilane, phenyltrimethoxysilane, phenyltrieth Sisilane, vinyltrimethoxysilane, vinyltriethoxysilane, γ-chloropropyltrimethoxysilane, γ-aminopropyltriethoxysilane, N- (β-aminoethyl) -γ-aminopropyltrimethoxysilane, N- (phenyl) -Γ-aminopropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropyltriethoxysilane, γ-mercaptopropyltrimethoxysilane, γ- (polyethyleneamino) ) Propyltrimethoxysilane, γ-ureidopropyltriethoxysilane, heptadecafluorodecyltrimethoxysilane, tridecafluorooctyltrimethoxysilane, vinyltris (β-methoxyethoxy) silane, β- (3,4 Epoxycyclohexyl) trialkoxysilane compounds such as ethyltrimethoxysilane, tetraalkoxysilane compounds such as tetramethoxysilane and tetraethoxysilane, acetoxysilane compounds such as vinyltriacetoxysilane, trimethylchlorosilane, dimethyldichlorosilane, methyltrichlorosilane, vinyl Examples include chlorosilane compounds such as trichlorosilane and γ-chloropropylmethyldichlorosilane, and organosilane compounds such as triisopropylsilane, triisopropylsilyl acrylate, allyltrimethylsilane, and methyl trimethylsilylacetate. Moreover, when mix | blending a radiation resistant material, about 0.1-15 weight part of the compounding quantity of the radiation resistant material with respect to 100 weight part of vinyl chloride-type resin is recommended.
ヒンダードアミン系の光安定剤としては、ビス(2,2,6,6−テトラメチル−4−ピペリジル)セバケート、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)セバケート及びメチル1,2,2,6,6−ペンタメチル−4−ピペリジルセバケート(混合物)、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)[[3,5−ビス(1,1−ジメチルエチル)−4−ヒドリキシフェニル]メチル]ブチルマロネート、デカン二酸ビス(2,2,6,6−テトラメチル−1(オクチルオキシ)−4−ピペリジル)エステル及び1,1−ジメチルエチルヒドロペルオキシドとオクタンの反応生成物、4−ベンゾイルオキシ−2,2,6,6−テトラメチルピペリジン、2,2,6,6−テトラメチル−4−ピペリジノールと高級脂肪酸のエステル混合物、テトラキス(2,2,6,6−テトラメチル−4−ピペリジル)−1,2,3,4−ブタンテトラカルボキシレート、テトラキス(1,2,2,6,6−ペンタメチル−4−ピペリジル)−1,2,3,4−ブタンテトラカルボキシレート、コハク酸ジメチルと4−ヒドロキシ−2,2,6,6−テトラメチル−1−ピペリジンエタノールの重縮合物、ポリ[{(6−(1,1,3,3−テトラメチルブチル)アミノ−1,3,5−トリアジン−2,4−ジイル){(2,2,6,6−テトラメチル−4−ピペリジル)イミノ}ヘキサメチレン{(2,2,6,6−テトラメチル−4−ピペリジル)イミノ}}、ジブチルアミン・1,3,5−トリアジン・N,N' −ビス(2,2,6,6−テトラメチル−4−ピペリジル−1,6−ヘキサメチレンジアミンとN−(2,2,6,6−テトラメチル−4−ピペリジル)ブチルアミンの重縮合物、N,N' ,N'' ,N''' −テトラキス−(4,6−ビス−(ブチル−(N−メチル−2,2,6,6−テトラメチルピペリジン−4−イル)アミノ)−トリアジン−2−イル)−4,7−ジアザデカン−1,10−ジアミン等が例示される。又、光安定剤を配合する場合、塩化ビニル系樹脂100重量部に対する光安定剤の配合量は0.1〜10重量部程度が推奨される。 Examples of hindered amine light stabilizers include bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate and methyl 1 , 2,2,6,6-pentamethyl-4-piperidyl sebacate (mixture), bis (1,2,2,6,6-pentamethyl-4-piperidyl) [[3,5-bis (1,1- Dimethylethyl) -4-hydroxyphenyl] methyl] butyl malonate, decanedioic acid bis (2,2,6,6-tetramethyl-1 (octyloxy) -4-piperidyl) ester and 1,1-dimethylethyl Reaction product of hydroperoxide and octane, 4-benzoyloxy-2,2,6,6-tetramethylpiperidine, 2,2,6,6-tetramethyl-4-piperidino And higher fatty acid ester mixtures, tetrakis (2,2,6,6-tetramethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate, tetrakis (1,2,2,6,6- Pentamethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate, polycondensate of dimethyl succinate and 4-hydroxy-2,2,6,6-tetramethyl-1-piperidineethanol, poly [ {(6- (1,1,3,3-tetramethylbutyl) amino-1,3,5-triazine-2,4-diyl) {(2,2,6,6-tetramethyl-4-piperidyl) Imino} hexamethylene {(2,2,6,6-tetramethyl-4-piperidyl) imino}}, dibutylamine, 1,3,5-triazine, N, N′-bis (2,2,6,6) -Tetramethyl- Polycondensate of 4-piperidyl-1,6-hexamethylenediamine and N- (2,2,6,6-tetramethyl-4-piperidyl) butylamine, N, N ′, N ″, N ′ ″ − Tetrakis- (4,6-bis- (butyl- (N-methyl-2,2,6,6-tetramethylpiperidin-4-yl) amino) -triazin-2-yl) -4,7-diazadecane-1 In addition, when a light stabilizer is blended, the blending amount of the light stabilizer with respect to 100 parts by weight of the vinyl chloride resin is recommended to be about 0.1 to 10 parts by weight.
充填剤としては、炭酸カルシウム、シリカ、アルミナ、クレー、タルク、珪藻土、フェライトなどの金属酸化物、ガラス、炭素、金属などの繊維及び粉末、ガラス球、グラファイト、水酸化アルミニウム、硫酸バリウム、酸化マグネシウム、炭酸マグネシウム、珪酸マグネシウム、珪酸カルシウムなどが例示される。又、充填剤を配合する場合、塩化ビニル系樹脂100重量部に対する充填剤の配合量は1〜100重量部程度が推奨される。 Fillers include metal oxides such as calcium carbonate, silica, alumina, clay, talc, diatomaceous earth, ferrite, fibers and powders of glass, carbon, metal, glass spheres, graphite, aluminum hydroxide, barium sulfate, magnesium oxide Examples thereof include magnesium carbonate, magnesium silicate, calcium silicate and the like. Moreover, when mix | blending a filler, about 1-100 weight part of the compounding quantity of the filler with respect to 100 weight part of vinyl chloride-type resin is recommended.
希釈剤としては、2,2,4−トリメチル−1,3−ペンタンジオールジイソブチレートや低沸点の脂肪族系、芳香族系の炭化水素などが例示される。又、希釈剤を配合する場合、塩化ビニル系樹脂100重量部に対する希釈剤の配合量は1〜50重量部程度が推奨される。 Examples of the diluent include 2,2,4-trimethyl-1,3-pentanediol diisobutyrate, low-boiling point aliphatic and aromatic hydrocarbons, and the like. Moreover, when mix | blending a diluent, about 1-50 weight part is recommended as the compounding quantity of the diluent with respect to 100 weight part of vinyl chloride-type resins.
減粘剤としては、各種非イオン系界面活性剤、スルフォサクシネート系アニオン界面活性剤、界面活性をもったシリコーン系化合物、大豆油レシチン、一価アルコール類、グリコールエーテル類、ポリエチレングリコール類などが例示される。又、減粘剤を配合する場合、塩化ビニル系樹脂100重量部に対する減粘剤の配合量は0.1〜20重量部程度が推奨される。 As the viscosity reducer, various nonionic surfactants, sulfosuccinate anionic surfactants, silicone compounds with surface activity, soybean oil lecithin, monohydric alcohols, glycol ethers, polyethylene glycols, etc. Is exemplified. Moreover, when mix | blending a viscosity reducing agent, about 0.1-20 weight part is recommended as the compounding quantity of the viscosity reducing agent with respect to 100 weight part of vinyl chloride resin.
増粘剤としては、合成微粉シリカ系、ベントナイト系、極微細沈降炭酸カルシウム、金属石鹸系、水素添加ひまし油、ポリアミドワックス、酸化ポリエチレン系、植物油系、粒酸エステル系界面活性剤、非イオン系界面活性剤などが例示される。又、増粘剤を配合する場合、塩化ビニル系樹脂100重量部に対する増粘剤の配合量は1〜50重量部程度が推奨される。 Thickeners include synthetic fine silica, bentonite, ultrafine precipitated calcium carbonate, metal soap, hydrogenated castor oil, polyamide wax, oxidized polyethylene, vegetable oil, granulated ester surfactant, nonionic interface An active agent etc. are illustrated. Moreover, when mix | blending a thickener, about 1-50 weight part is recommended for the compounding quantity of the thickener with respect to 100 weight part of vinyl chloride resin.
加工助剤としては、流動パラフィン、ポリエチレンワックス、ステアリン酸、ステアリン酸アマイド、エチレンビスステアリン酸アマイド、ブチルステアレート、ステアリン酸カルシウムなどが例示される。又、加工助剤を配合する場合、塩化ビニル系樹脂100重量部に対する加工助剤の配合量は0.1〜20重量部程度が推奨される。 Examples of the processing aid include liquid paraffin, polyethylene wax, stearic acid, stearic acid amide, ethylene bis stearic acid amide, butyl stearate, calcium stearate and the like. Moreover, when mix | blending a processing aid, about 0.1-20 weight part is recommended as the compounding quantity of the processing aid with respect to 100 weight part of vinyl chloride-type resin.
滑剤としては、シリコーン、流動パラフィン、バラフィンワックス、ステアリン酸金属やラウリン酸金属塩などの脂肪酸金属塩、脂肪酸アミド類、脂肪酸ワックス、高級脂肪酸ワックス等が例示される。又、滑剤を配合する場合、塩化ビニル系樹脂100重量部に対する滑剤の配合量は0.1〜10重量部程度が推奨される。 Examples of the lubricant include silicone, liquid paraffin, baraffin wax, fatty acid metal salts such as metal stearate and metal laurate, fatty acid amides, fatty acid wax, and higher fatty acid wax. When a lubricant is blended, the blending amount of the lubricant with respect to 100 parts by weight of the vinyl chloride resin is recommended to be about 0.1 to 10 parts by weight.
帯電防止剤としては、アルキルスルホネート型、アルキルエーテルカルボン酸型又はジアルキルスルホサクシネート型のアニオン性帯電防止剤、ポリエチレングリコール誘導体、ソルビタン誘導体、ジエタノールアミン誘導体などのノニオン性帯電防止剤、アルキルアミドアミン型、アルキルジメチルベンジル型などの第4級アンモニウム塩、アルキルピリジニウム型の有機酸塩又は塩酸塩などのカチオン性帯電防止剤、アルキルベタイン型、アルキルイミダゾリン型などの両性帯電防止剤などが例示される。又、帯電防止剤を配合する場合、塩化ビニル系樹脂100重量部に対する帯電防止剤の配合量は0.1〜10重量部程度が推奨される。 Antistatic agents include alkyl sulfonate type, alkyl ether carboxylic acid type or dialkyl sulfosuccinate type anionic antistatic agents, non-ionic antistatic agents such as polyethylene glycol derivatives, sorbitan derivatives, diethanolamine derivatives, alkylamidoamine type, alkyl Examples include quaternary ammonium salts such as dimethylbenzyl type, cationic antistatic agents such as alkylpyridinium type organic acid salts or hydrochlorides, amphoteric antistatic agents such as alkylbetaine type and alkylimidazoline type. In addition, when blending an antistatic agent, the blending amount of the antistatic agent with respect to 100 parts by weight of the vinyl chloride resin is recommended to be about 0.1 to 10 parts by weight.
難燃剤としては、水酸化アルミニウム、三酸化アンチモン、水酸化マグネシウム、ホウ酸亜鉛等の無機系化合物、クレジルジフェニルホスフェート、トリスクロロエチルフォスフェート、トリスクロロプロピルフォスフェート、トリスジクロロプロピルフォスフェート等のリン系化合物、塩素化パラフィン等のハロゲン系化合物等が例示される。又、難燃剤を配合する場合、塩化ビニル系樹脂100重量部に対する難燃剤の配合量は0.1〜20重量部程度が推奨される。 Flame retardants include inorganic compounds such as aluminum hydroxide, antimony trioxide, magnesium hydroxide, zinc borate, cresyl diphenyl phosphate, trischloroethyl phosphate, trischloropropyl phosphate, trisdichloropropyl phosphate, etc. Illustrative are halogen compounds such as phosphorus compounds and chlorinated paraffins. Moreover, when mix | blending a flame retardant, about 0.1-20 weight part is recommended as the compounding quantity of the flame retardant with respect to 100 weight part of vinyl chloride resin.
発泡剤としては、アゾジカルボンアミド、オキシビスベンゼンスルホニルヒドラジド等の有機発泡剤、重曹等の無機発泡剤などが例示される。又、発泡剤を配合する場合、塩化ビニル系樹脂100重量部に対する発泡剤の配合量は0.1〜30重量部程度が推奨される。 Examples of the foaming agent include organic foaming agents such as azodicarbonamide and oxybisbenzenesulfonyl hydrazide, and inorganic foaming agents such as baking soda. Moreover, when mix | blending a foaming agent, about 0.1-30 weight part is recommended as the compounding quantity of the foaming agent with respect to 100 weight part of vinyl chloride-type resins.
着色剤としては、カーボンブラック、硫化鉛、ホワイトカーボン、チタン白、リトポン、べにがら、硫化アンチモン、クロム黄、クロム緑、フタロシアニン緑、コバルト青、フタロシアニン青、モリブデン橙などが例示される。又、着色剤を配合する場合、塩化ビニル系樹脂100重量部に対する着色剤の配合量は1〜100重量部程度が推奨される。 Examples of the colorant include carbon black, lead sulfide, white carbon, titanium white, lithopone, benigara, antimony sulfide, chromium yellow, chromium green, phthalocyanine green, cobalt blue, phthalocyanine blue, molybdenum orange and the like. Moreover, when mix | blending a coloring agent, about 1-100 weight part of the compounding quantity of the coloring agent with respect to 100 weight part of vinyl chloride resin is recommended.
本発明の医療用塩化ビニル系樹脂組成物は、本エステル、塩化ビニル系樹脂及び必要に応じて各種添加剤を例えばハンドリング混合や、ポニーミキサ、バタフライミキサ、プラネタリミキサ、ディゾルバ、二軸ミキサ−、三本ロールミル、モルタルミキサー、ヘンシェルミキサー、バンバリーミキサー、リボンブレンダー等の攪拌・混合機やコニカル二軸押出機、パラレル二軸押出機、単軸押出機、コニーダー型混練機、ロール混練機等の混練機により攪拌混合・溶融混合を行い、粉状、ペレット状またはペースト状の塩化ビニル系樹脂組成物とすることができる。 The medical vinyl chloride resin composition of the present invention comprises, for example, handling mixing, pony mixer, butterfly mixer, planetary mixer, dissolver, biaxial mixer, three-part mixing of the ester, vinyl chloride resin and various additives as required. Mixing machines such as roll mills, mortar mixers, Henschel mixers, Banbury mixers, ribbon blenders, etc., conical twin screw extruders, parallel twin screw extruders, single screw extruders, kneader type kneaders, roll kneaders, etc. By stirring and melting and mixing, a vinyl chloride resin composition in the form of powder, pellets or paste can be obtained.
[医療用材料]
本発明に係る医療用塩化ビニル系樹脂組成物は、真空成形、圧縮成形、押出成形、射出成形、カレンダー成形、プレス成形、ブロー成形、粉体成形、スプレッドコーティング、ディップコーティング、スプレーコーティング、紙キャスティング、押出コーティング、グラビア印刷法、スクリーン印刷法、スラッシュ成形、回転成形、注型、ディップ成形、溶着等の従来公知の方法を用いて成形加工することにより、所望の形状に成形することができる。
[Medical materials]
The medical vinyl chloride resin composition according to the present invention includes vacuum molding, compression molding, extrusion molding, injection molding, calendar molding, press molding, blow molding, powder molding, spread coating, dip coating, spray coating, paper casting. It can be formed into a desired shape by molding using a conventionally known method such as extrusion coating, gravure printing, screen printing, slush molding, rotational molding, casting, dip molding, or welding.
成形体の形状としては、特に限定されないが、例えば、ロッド状、シート状、フィルム状、板状、円筒状、円形、楕円形等あるいは特殊な形状のもの、例えば星形、多角形形状が例示される。 The shape of the molded body is not particularly limited, and examples thereof include a rod shape, a sheet shape, a film shape, a plate shape, a cylindrical shape, a circular shape, an elliptical shape, or a special shape such as a star shape or a polygonal shape. Is done.
かくして得られた成形体は、胸腔チューブ,透析チューブ、人工呼吸チューブ、気管内チューブ、呼吸器チューブ、栄養チューブ、延長チューブ等のチューブ類、導尿カテーテル、吸引カテーテル、静脈注射カテーテル、消化管カテーテル等のカテーテル類、血液バッグ、輸液バッグ、薬液バッグ、ドレインバッグ等のバッグ類、血液成分分離機、血液透析回路、腹膜透析回路、人工心肺回路等の回路機器部材、輸液セット、輸血セット、静脈注射セット、心肺バイパス、手術用手袋、医薬品包装材料、医療用フィルム、衛生材料、呼吸マスク等の医療材料として非常に有用である。 The molded body thus obtained is a tube such as a chest tube, a dialysis tube, an artificial respiration tube, an endotracheal tube, a respiratory tube, a nutrition tube, an extension tube, a urinary catheter, an aspiration catheter, an intravenous catheter, or a digestive tract catheter. Such as catheters, blood bags, infusion bags, drug solution bags, drain bags, etc., blood component separators, hemodialysis circuits, peritoneal dialysis circuits, cardiopulmonary circuits and other circuit equipment members, infusion sets, transfusion sets, veins It is very useful as medical materials such as injection sets, cardiopulmonary bypass, surgical gloves, pharmaceutical packaging materials, medical films, hygiene materials, and respiratory masks.
以下に実施例を示し、本発明を更に詳しく説明するが、本発明はこれらの実施例によって制限されるものではない。尚、実施例や比較例中の化合物の略号、及び各特性の測定は以下の通りである。 The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these examples. In addition, the symbol of the compound in an Example and a comparative example, and the measurement of each characteristic are as follows.
(1)原料のアルコール成分の直鎖率
本発明の実施例及び比較例で用いる原料のアルコール成分の直鎖率はガスクロマトグラフィー(以下GCと略記)によって測定した。GCによる原料のアルコール成分の測定方法は次のとおりである。
《GCの測定条件》
機種:ガスクロマトグラフ GC−17A(島津製作所製)
検出器:FID
カラム:キャピラリーカラム DB−1 30m
カラム温度:60℃から290℃まで昇温。昇温速度=13℃/分
キャリアガス:ヘリウム
試料:50%アセトン溶液
注入量:1μL
定量:1−ヘキサノールを内部標準物質として用い定量した。
なお内部標準物質の選定に当たっては、原料のアルコール成分に1−ヘキサノールがGCで検出限界以下であったことを予め確認した。
(1) Linearity of the alcohol component of the raw material The linearity of the alcohol component of the raw material used in the examples and comparative examples of the present invention was measured by gas chromatography (hereinafter abbreviated as GC). The measuring method of the alcohol component of the raw material by GC is as follows.
<< GC measurement conditions >>
Model: Gas chromatograph GC-17A (manufactured by Shimadzu Corporation)
Detector: FID
Column: Capillary column DB-1 30m
Column temperature: raised from 60 ° C to 290 ° C. Temperature rising rate = 13 ° C./min Carrier gas: Helium sample: 50% acetone solution injection amount: 1 μL
Quantification: Quantification was performed using 1-hexanol as an internal standard substance.
In selecting an internal standard substance, it was confirmed in advance that 1-hexanol in the raw material alcohol component was below the detection limit by GC.
(2)エステルの物性評価
下記の製造例で得られた本エステル又は本発明外のエステルは次の方法で分析を行った。
エステル価:JIS K−0070(1992)に準拠して測定した。
酸価:JIS K−0070(1992)に準拠して測定した。
色数:JIS K−0071(1998)に準拠して測定した。
(2) Evaluation of physical properties of ester The ester obtained in the following production examples or the ester other than the present invention was analyzed by the following method.
Ester value: Measured according to JIS K-0070 (1992).
Acid value: measured in accordance with JIS K-0070 (1992).
Number of colors: measured in accordance with JIS K-0071 (1998).
(3)塩化ビニルシートの作製(引張特性、耐寒性、耐熱性、シート着色試験用シート)
塩化ビニル樹脂(ストレート、重合度1050、商品名「Zest1000Z」、新第一塩ビ(株)製)100重量部に、安定剤としてカルシウムステアレート(ナカライテスク(株)製)及びジンクステアレート(ナカライテスク(株)製)を各々0.3及び0.2重量部を配合し、モルタルミキサーで攪拌混合した後、可塑剤50重量部とエポキシ化大豆油(新日本理化(株)製、サンソザイザーE−2000H) 5重量部を加え、均一になるまでハンドリング混合し塩化ビニル系樹脂組成物を調製した。この樹脂組成物を5×12インチの二本ロールを用いて160〜166℃で4分間溶融混練しロールシートを作製した。続いて162〜168℃×10分間プレス成形を行い、厚さ約1mmのプレスシートを作製した。なお、紫外線照射試験は、可塑剤の効果の差異を明確にするために、前記エポキシ化大豆油を配合しない処方にて、プレスシートを作製し、試験用試料とした。
(3) Production of vinyl chloride sheet (tensile properties, cold resistance, heat resistance, sheet for sheet color test)
Calcium stearate (manufactured by Nacalai Tesque) and zinc stearate (Nacalai) as stabilizers were added to 100 parts by weight of vinyl chloride resin (straight, polymerization degree 1050, trade name “Zest1000Z”, manufactured by Shin Daiichi Vinyl Co., Ltd.). After mixing 0.3 and 0.2 parts by weight of Tesque Co., Ltd. and stirring and mixing with a mortar mixer, 50 parts by weight of a plasticizer and epoxidized soybean oil (Shin Nippon Rika Co., Ltd., Sunsoizer E) -2000H) 5 parts by weight was added and handled and mixed until uniform to prepare a vinyl chloride resin composition. This resin composition was melt-kneaded at 160 to 166 ° C. for 4 minutes using a 5 × 12 inch double roll to prepare a roll sheet. Subsequently, press molding was performed at 162 to 168 ° C. for 10 minutes to produce a press sheet having a thickness of about 1 mm. In addition, in the ultraviolet irradiation test, in order to clarify the difference in the effect of the plasticizer, a press sheet was prepared with a prescription not containing the epoxidized soybean oil, and used as a test sample.
[物性評価]
(4)引張特性:JIS K−6723(1995)に準拠し、プレスシートの100%モジュラス、破断強度、破断伸びを測定した。100%モジュラスの値が小さいほど柔軟性が良好であることを示し、破断強度、破断伸びはその材料の実用的な強度の目安であり、一般的にはその値が大きいほど実用的な強度に優れると言うことができる。
[Evaluation of the physical properties]
(4) Tensile properties: Based on JIS K-6723 (1995), 100% modulus, breaking strength and breaking elongation of the press sheet were measured. The smaller the value of 100% modulus, the better the flexibility, and the breaking strength and breaking elongation are measures of practical strength of the material. Generally, the larger the value, the more practical the strength. It can be said that it is excellent.
(5)耐寒性:クラッシュベルグ試験機を用いて、JIS K−6773(1999)に準拠して測定した。柔軟温度(℃)が低いほど耐寒性に優れる。ここで言う柔軟温度とは、前記測定において所定のねじり剛性率(3.17×103kg/cm2)を示す低温限界の温度を指す。 (5) Cold resistance: Measured according to JIS K-6773 (1999) using a crashberg tester. The lower the softening temperature (° C), the better the cold resistance. The flexible temperature here refers to a temperature at a low temperature limit indicating a predetermined torsional rigidity (3.17 × 10 3 kg / cm 2 ) in the measurement.
(6)耐熱性:揮発減量及びシート着色の評価による。
a)揮発減量:ギヤーオーブン中、ロールシートを170℃で60分、120分加熱した後のシートの重量変化を測定し、重量減少率(重量%)を算出した。
数値が小さいほど、耐熱性が高い。
揮発減量(%)=((試験前の重量―試験後の重量)/試験前の重量)×100
b)シート着色 :ギヤーオーブン中、ロールシートを170℃で30分、60分間加熱した後の着色度の強弱を目視により6段階で評価した。
◎:着色なし、 ○:僅かに着色、 ○△:少し着色、
△:着色、 ×:強い着色、 ××:著しい着色
(6) Heat resistance: Based on evaluation of volatile loss and sheet coloring.
a) Volatilization loss: The change in weight of the sheet after heating the roll sheet for 60 minutes at 170 ° C. for 120 minutes in a gear oven was measured to calculate the weight loss rate (% by weight).
The smaller the value, the higher the heat resistance.
Volatilization loss (%) = ((weight before test−weight after test) / weight before test) × 100
b) Sheet coloring: The strength of the coloring degree after heating the roll sheet for 30 minutes at 170 ° C. for 60 minutes in a gear oven was visually evaluated in 6 stages.
◎: No coloring, ○: Slightly colored, ○ △: Slightly colored,
Δ: Coloring, ×: Strong coloring, XX: Remarkable coloring
(7)紫外線線照射試験
ダイプラ・ウィンテス社製メタルウェザー超促進耐候性試験機を用いて、測定条件(照射エネルギー:100mW/m2、照射条件:ブラックパネル温度53℃/湿度50%/4時間、結露条件:ブラックパネル温度30℃/湿度98%/2時間、シャワー条件:結露前後10秒)を1サイクルとして、5サイクル実施した後のプレスシートの着色度の強弱を目視により4段階で評価した。
◎:着色なし、 ○:僅かに着色、 △:着色、×:強い着色
(7) Ultraviolet ray irradiation test Measurement conditions (irradiation energy: 100 mW / m 2 , irradiation conditions: black panel temperature 53 ° C./humidity 50% / 4 hours using a metal weather super accelerated weathering tester manufactured by Daipura Wintes Co., Ltd. Condensation condition: Black panel temperature 30 ° C./Humidity 98% / 2 hours, Shower condition: 10 seconds before and after condensation) is one cycle, and the degree of coloration of the press sheet after five cycles is visually evaluated in four stages did.
A: No coloring, B: Slight coloring, B: Coloring, X: Strong coloring
[製造例1]
温度計、デカンター、攪拌羽、還流冷却管を備えた1L四ツ口フラスコに、トリメリット酸無水物(工業用市販品)96g(0.5モル)、炭素数9の直鎖状の脂肪族飽和アルコール重量85.1%と炭素数9の分岐鎖状の脂肪族飽和アルコール重量11.7%を含む脂肪族飽和アルコール(シェルケミカルズ社製:リネボール9)259g(1.8モル)、及びエステル化触媒としてテトライソプロピルチタネート0.13gを加え、反応温度を190℃としてエステル化反応を実施した。減圧下原料アルコールを還流させて生成水を系外へ除去しながら、反応溶液の酸価が0.5mgKOH/gになるまで反応を行った。反応終了後、未反応アルコールを減圧下で系外へ留去した後、常法に従って中和、水洗、脱水して目的とするトリメリット酸トリエステル(以下、「エステル1」という。)245gを得た。
得られたエステル1は、エステル価:284mgKOH/g、酸価:0.02mgKOH/g、色数:20であった。
[Production Example 1]
In a 1 L four-necked flask equipped with a thermometer, decanter, stirring blade and reflux condenser, 96 g (0.5 mol) trimellitic anhydride (commercially available product for industry), linear aliphatic having 9 carbon atoms 259 g (1.8 mol) of an aliphatic saturated alcohol (Shell Chemicals: Lineball 9) containing 85.1% saturated alcohol and 11.7% branched aliphatic saturated alcohol having 9 carbon atoms, and ester 0.13 g of tetraisopropyl titanate was added as a oxidization catalyst, and the esterification reaction was performed at a reaction temperature of 190 ° C. The reaction was performed until the acid value of the reaction solution reached 0.5 mgKOH / g while refluxing the raw material alcohol under reduced pressure and removing the generated water out of the system. After completion of the reaction, unreacted alcohol was distilled out of the system under reduced pressure, and then neutralized, washed with water and dehydrated according to a conventional method to obtain 245 g of the desired trimellitic acid triester (hereinafter referred to as “ester 1”). Obtained.
The obtained ester 1 had an ester value of 284 mgKOH / g, an acid value of 0.02 mgKOH / g, and a color number of 20.
[製造例2]
脂肪族飽和アルコール(シェルケミカルズ社製:リネボール9)259gの代わりにn−ノニルアルコール245g(1.7モル)とイソノニルアルコール14g(0.1モル)を加えた以外は製造例1と同様に実施して、トリメリット酸トリエステル(以下、「エステル2」という。)242gを得た。
得られたエステル2は、エステル価:283mgKOH/g、酸価:0.04mgKOH/g、色数:20であった。
[Production Example 2]
In the same manner as in Production Example 1 except that 245 g (1.7 mol) of n-nonyl alcohol and 14 g (0.1 mol) of isononyl alcohol were added instead of 259 g of aliphatic saturated alcohol (manufactured by Shell Chemicals: Lineball 9). This was carried out to obtain 242 g of trimellitic acid triester (hereinafter referred to as “ester 2”).
The obtained ester 2 had an ester value of 283 mgKOH / g, an acid value of 0.04 mgKOH / g, and a color number of 20.
[製造例3]
脂肪族飽和アルコール(シェルケミカルズ社製:リネボール9)259gの代わりにn−ノニルアルコール173g(1.2モル)とイソノニルアルコール87g(0.6モル)を加えた以外は製造例1と同様に実施して、トリメリット酸トリエステル(以下、「エステル3」という。)240gを得た。
得られたエステル3は、エステル価:282mgKOH/g、酸価:0.05mgKOH/g、色数:20であった。
[Production Example 3]
Similar to Production Example 1 except that 173 g (1.2 mol) of n-nonyl alcohol and 87 g (0.6 mol) of isononyl alcohol were added instead of 259 g of the aliphatic saturated alcohol (manufactured by Shell Chemicals: Lineball 9). It implemented and obtained 240 g of trimellitic acid triester (henceforth "ester 3").
The obtained ester 3 had an ester value of 282 mgKOH / g, an acid value of 0.05 mgKOH / g, and a color number of 20.
[製造例4]
脂肪族飽和アルコール(シェルケミカルズ社製:リネボール9)259gの代わりにイソノニルアルコール259gを加えた以外は製造例1と同様に実施して、トリメリット酸トリエステル(以下、「エステル4」という。)238gを得た。
得られたエステル4は、エステル価:285mgKOH/g、酸価:0.06mgKOH/g、色数:20であった。
[Production Example 4]
The same procedure as in Production Example 1 was conducted except that 259 g of isononyl alcohol was added instead of 259 g of aliphatic saturated alcohol (manufactured by Shell Chemicals: Lineball 9), and trimellitic acid triester (hereinafter referred to as “ester 4”). ) 238 g were obtained.
The obtained ester 4 had an ester value of 285 mgKOH / g, an acid value of 0.06 mgKOH / g, and a color number of 20.
[製造例5]
脂肪族飽和アルコール(シェルケミカルズ社製:リネボール9)259gの代わりにn−ノニルアルコール130g(0.9モル)とイソノニルアルコール130g(0.9モル)を加えた以外は製造例1と同様に実施して、トリメリット酸トリエステル(以下、「エステル5」という。)241gを得た。
得られたエステル5は、エステル価:283mgKOH/g、酸価:0.05mgKOH/g、色数:20であった。
[Production Example 5]
Similar to Production Example 1 except that 130 g (0.9 mol) of n-nonyl alcohol and 130 g (0.9 mol) of isononyl alcohol were added instead of 259 g of aliphatic saturated alcohol (manufactured by Shell Chemicals: Lineball 9). This was carried out to obtain 241 g of trimellitic acid triester (hereinafter referred to as “ester 5”).
The obtained ester 5 had an ester value of 283 mgKOH / g, an acid value of 0.05 mgKOH / g, and a color number of 20.
[製造例6]
脂肪族飽和アルコール(シェルケミカルズ社製:リネボール9)259gの代わりに2−エチルへキシルアルコール234gを加えた以外は製造例1と同様に実施して、トリメリット酸トリエステル(以下、「エステル6」という。)219gを得た。
得られたエステル6は、エステル価:309mgKOH/g、酸価:0.06mgKOH/g、色数:20であった。
[Production Example 6]
Trimellitic acid triester (hereinafter referred to as “ester 6”) was carried out in the same manner as in Production Example 1 except that 234 g of 2-ethylhexyl alcohol was added instead of 259 g of aliphatic saturated alcohol (manufactured by Shell Chemicals: Lineball 9). 219 g).
The obtained ester 6 had an ester value of 309 mgKOH / g, an acid value of 0.06 mgKOH / g, and a color number of 20.
[製造例7]
トリメリット酸無水物96gの代わりにフタル酸二無水物74g(0.5モル)を加え、脂肪族飽和アルコール(シェルケミカルズ社製:リネボール9)259gの代わりにイソノニルアルコール173gを加えた以外は製造例1と同様に実施して、フタル酸ジイソノニルエステル(以下、「エステル7」という。)168gを得た。
得られたエステル7は、エステル価:266mgKOH/g、酸価:0.04mgKOH/g、色数:10であった。
[Production Example 7]
Except that 74 g (0.5 mol) of phthalic dianhydride was added instead of 96 g of trimellitic anhydride, and 173 g of isononyl alcohol was added instead of 259 g of aliphatic saturated alcohol (Shell Chemicals: Lineball 9) In the same manner as in Production Example 1, 168 g of diisononyl phthalate (hereinafter referred to as “ester 7”) was obtained.
The obtained ester 7 had an ester value of 266 mgKOH / g, an acid value of 0.04 mgKOH / g, and a color number of 10.
[実施例1]
上記「(3)塩化ビニルシートの作製」に記載した通り、製造例1で得られたトリメリット酸トリエステル(エステル1)を可塑剤として用いて本発明の医療用塩化ビニル樹脂組成物を調製した。続いて、得られた塩化ビニル樹脂組成物より塩化ビニルシート(ロールシート及びプレスシート)を作製し、引張試験、耐寒性試験、耐熱性試験及び紫外線照射試験を行なった。得られた結果を表1に示した。
[Example 1]
As described in “(3) Production of vinyl chloride sheet”, the medical vinyl chloride resin composition of the present invention was prepared using the trimellitic acid triester (ester 1) obtained in Production Example 1 as a plasticizer. did. Subsequently, a vinyl chloride sheet (roll sheet and press sheet) was prepared from the obtained vinyl chloride resin composition, and a tensile test, a cold resistance test, a heat resistance test, and an ultraviolet irradiation test were performed. The obtained results are shown in Table 1.
[実施例2]
エステル1の代わりにエステル2を用いた以外は実施例1と同様に実施して、本発明の医療用塩化ビニル樹脂組成物を調製した後、得られた塩化ビニル樹脂組成物より塩化ビニルシートを作製して引張試験、耐寒性試験、耐熱性試験及び紫外線照射試験を行なった。得られた結果をまとめて表1に示した。
[Example 2]
Except having used ester 2 instead of ester 1, it implemented like Example 1 and prepared the medical vinyl chloride resin composition of this invention, Then, a vinyl chloride sheet was obtained from the obtained vinyl chloride resin composition. A tensile test, a cold resistance test, a heat resistance test, and an ultraviolet irradiation test were carried out. The results obtained are summarized in Table 1.
[実施例3]
エステル1の代わりにエステル3を用いた以外は実施例1と同様に実施して、本発明の医療用塩化ビニル樹脂組成物を調製した後、得られた塩化ビニル樹脂組成物より塩化ビニルシートを作製して引張試験、耐寒性試験、耐熱性試験及び紫外線照射試験を行なった。得られた結果をまとめて表1に示した。
[Example 3]
Except for using ester 3 instead of ester 1, the same procedure as in Example 1 was carried out to prepare a medical vinyl chloride resin composition of the present invention, and then a vinyl chloride sheet was obtained from the resulting vinyl chloride resin composition. A tensile test, a cold resistance test, a heat resistance test, and an ultraviolet irradiation test were carried out. The results obtained are summarized in Table 1.
[比較例1]
エステル1の代わりにエステル4を用いた以外は実施例1と同様に実施して、塩化ビニル樹脂組成物を調製した後、得られた塩化ビニル樹脂組成物より塩化ビニルシートを作製して引張試験、耐寒性試験、耐熱性試験及び紫外線照射試験を行なった。得られた結果をまとめて表1に示した。
[Comparative Example 1]
Except that ester 4 was used instead of ester 1, the same procedure as in Example 1 was carried out to prepare a vinyl chloride resin composition, and then a vinyl chloride sheet was prepared from the obtained vinyl chloride resin composition and subjected to a tensile test. A cold resistance test, a heat resistance test, and an ultraviolet irradiation test were performed. The results obtained are summarized in Table 1.
[比較例2]
エステル1の代わりにエステル5を用いた以外は実施例1と同様に実施して、塩化ビニル樹脂組成物を調製した後、得られた塩化ビニル樹脂組成物より塩化ビニルシートを作製して引張試験、耐寒性試験、耐熱性試験及び紫外線照射試験を行なった。得られた結果をまとめて表1に示した。
[Comparative Example 2]
Except that ester 5 was used instead of ester 1, the same procedure as in Example 1 was carried out to prepare a vinyl chloride resin composition, and then a vinyl chloride sheet was prepared from the obtained vinyl chloride resin composition and subjected to a tensile test. A cold resistance test, a heat resistance test, and an ultraviolet irradiation test were performed. The results obtained are summarized in Table 1.
[比較例3]
エステル1の代わりにエステル6を用いた以外は実施例1と同様に実施して、塩化ビニル樹脂組成物を調製した後、得られた塩化ビニル樹脂組成物より塩化ビニルシートを作製して引張試験、耐寒性試験、耐熱性試験及び紫外線照射試験を行なった。得られた結果をまとめて表1に示した。
[Comparative Example 3]
Except that ester 6 was used instead of ester 1, the same procedure as in Example 1 was carried out to prepare a vinyl chloride resin composition, and then a vinyl chloride sheet was prepared from the obtained vinyl chloride resin composition and subjected to a tensile test. A cold resistance test, a heat resistance test, and an ultraviolet irradiation test were performed. The results obtained are summarized in Table 1.
[比較例4]
エステル1の代わりにエステル7を用いた以外は実施例1と同様に実施して、塩化ビニル樹脂組成物を調製した後、得られた塩化ビニル樹脂組成物より塩化ビニルシートを作製して引張試験、耐寒性試験、耐熱性試験及び紫外線照射試験を行なった。得られた結果をまとめて表1に示した。
[Comparative Example 4]
The same procedure as in Example 1 was conducted except that ester 7 was used instead of ester 1, and after preparing a vinyl chloride resin composition, a vinyl chloride sheet was prepared from the obtained vinyl chloride resin composition and a tensile test was conducted. A cold resistance test, a heat resistance test, and an ultraviolet irradiation test were performed. The results obtained are summarized in Table 1.
[比較例5]
エステル1の代わりにフタル酸ジ−2−エチルヘキシル(新日本理化(株)製、サンソサイザーDOP)を用いた以外は実施例1と同様に実施して、塩化ビニル樹脂組成物を調製した後、得られた塩化ビニル樹脂組成物より塩化ビニルシートを作製して引張試験、耐寒性試験、耐熱性試験及び紫外線照射試験を行なった。得られた結果をまとめて表1に示した。
[Comparative Example 5]
After the vinyl chloride resin composition was prepared in the same manner as in Example 1 except that di-2-ethylhexyl phthalate (manufactured by Shin Nippon Rika Co., Ltd., Sunsocizer DOP) was used instead of the ester 1, A vinyl chloride sheet was prepared from the obtained vinyl chloride resin composition and subjected to a tensile test, a cold resistance test, a heat resistance test, and an ultraviolet irradiation test. The results obtained are summarized in Table 1.
表1の結果より、明らかに本発明のトリメリット酸トリエステルを配合した医療用塩化ビニル系樹脂組成物(実施例1〜3)は、現在最も汎用に使われているフタル酸エステル系の可塑剤を配合した樹脂組成物(比較例4、5)と比べて、紫外線照射試験後の着色が非常に少ないことがわかる。一般に、塩化ビニル系樹脂組成物から得られた成形体の着色の原因は、塩化ビニル樹脂の脱塩酸反応による共役ポリエンの生成により着色するもので、紫外線や放射線の照射がそれを促進する為に滅菌や殺菌処理時に着色することが知られており、上記結果より紫外線照射だけでなく、同じメカニズムで着色すると考えられる様々な放射線照射による滅菌や殺菌処理においても、同様の効果を示すものと言える。 From the results of Table 1, it is apparent that the medical vinyl chloride resin compositions (Examples 1 to 3) containing the trimellitic acid triester of the present invention are the most commonly used phthalate ester plastics. It can be seen that the coloring after the ultraviolet irradiation test is very small compared to the resin composition containing the agent (Comparative Examples 4 and 5). In general, the cause of coloring of the molded product obtained from the vinyl chloride resin composition is that it is colored by the production of conjugated polyene by the dehydrochlorination reaction of the vinyl chloride resin, and the irradiation of ultraviolet rays and radiation promotes it. It is known to be colored at the time of sterilization and sterilization treatment. From the above results, it can be said that the same effect is exhibited not only in ultraviolet irradiation but also in sterilization and sterilization treatment by various radiation irradiation considered to be colored by the same mechanism. .
また、同じく本発明のトリメリット酸トリエステルを配合した医療用塩化ビニル系樹脂組成物(実施例1〜3)は、現在最も汎用に使われているフタル酸エステル系の可塑剤を配合した樹脂組成物(比較例4、5)と比べて、揮発減量が少なく、煮沸やオートクレーブ等の加熱を伴う殺菌や滅菌処理において、可塑剤の揮発による柔軟性の低下等、劣化の懸念がより低減され、非常に有用であることがわかる。 Similarly, a medical vinyl chloride resin composition (Examples 1 to 3) containing the trimellitic acid triester of the present invention is a resin containing a phthalate ester plasticizer that is currently most widely used. Compared with the composition (Comparative Examples 4 and 5), the loss of volatilization is small, and in sterilization and sterilization processes involving heating such as boiling and autoclave, there is less concern about deterioration such as reduced flexibility due to volatilization of the plasticizer. It turns out to be very useful.
更に、本発明外のトリメリット酸トリエステル(比較例1〜3)との比較より、可塑剤として、トリメリット酸トリエステルの中でも、本発明に係るトリメリット酸トリエステルを選択することにより、使用時の柔軟性や耐寒性が同等か、それ以上であり、かつ揮発減量が少なく、煮沸やオートクレーブ等の加熱を伴う殺菌や滅菌処理における可塑剤の揮発による柔軟性の低下等、劣化の懸念がより低減され、非常に有用であることが明らかである。 Furthermore, by comparison with trimellitic acid triesters outside of the present invention (Comparative Examples 1 to 3), among the trimellitic acid triesters as a plasticizer, by selecting the trimellitic acid triester according to the present invention, Concerns of deterioration such as reduced flexibility due to volatilization of plasticizers during sterilization and sterilization with heating such as boiling and autoclave, etc. Is clearly reduced and is very useful.
本発明の医療用塩化ビニル系樹脂組成物を用いることにより、柔軟性や耐寒性を低下させることなく、耐熱性を改善することが可能であり、また、加熱滅菌処理後も、揮発による可塑剤量の低下が小さく、良好な柔軟性を保持し、更に紫外線や放射線照射による滅菌や殺菌処理においても、ほとんど着色がなく、その結果、本発明の塩化ビニル系樹脂組成物から得られる医療用材料は、滅菌や殺菌処理後の柔軟性低下や着色等の劣化が少なく、更に柔軟性や耐寒性が良好であり、かつ耐熱性の改善された医療用材料として、特に滅菌や殺菌処理が必須な医療用分野で非常に有用である。 By using the medical vinyl chloride resin composition of the present invention, heat resistance can be improved without lowering flexibility and cold resistance, and a plasticizer by volatilization after heat sterilization treatment. The medical material obtained from the vinyl chloride resin composition of the present invention has little decrease in amount, retains good flexibility, and is hardly colored even in sterilization or sterilization treatment by irradiation with ultraviolet rays or radiation. As a medical material that has little deterioration in flexibility and coloration after sterilization and sterilization treatment, has good flexibility and cold resistance, and improved heat resistance, sterilization and sterilization treatment are indispensable. Very useful in the medical field.
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JP2015034677A JP2016155938A (en) | 2015-02-25 | 2015-02-25 | Medical vinyl chloride resin composition containing trimellitic acid triester and medical material |
CN201580016854.1A CN106164164A (en) | 2014-03-27 | 2015-03-27 | Vinyl chloride resin plasticizer containing non-phthalic acid system ester and the vinyl chloride resin composition containing this plasticizer |
KR1020167029592A KR20160139001A (en) | 2014-03-27 | 2015-03-27 | Plasticizer for vinyl chloride resin containing non-phthalate ester and vinyl chloride resin composition containing such plasticizer |
TW104110149A TWI654229B (en) | 2014-03-27 | 2015-03-27 | Plasticizer for vinyl chloride resin containing non-phthalic acid ester, and vinyl chloride resin composition containing the plasticizer |
US15/124,969 US10407559B2 (en) | 2014-03-27 | 2015-03-27 | Plasticizer for vinyl chloride resin containing non-phthalate ester and vinyl chloride resin composition containing such plasticizer |
PCT/JP2015/059778 WO2015147300A1 (en) | 2014-03-27 | 2015-03-27 | Plasticizer for vinyl chloride resin containing non-phthalate ester and vinyl chloride resin composition containing such plasticizer |
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