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JP2016117269A - Powder-dusting device - Google Patents

Powder-dusting device Download PDF

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Publication number
JP2016117269A
JP2016117269A JP2014267268A JP2014267268A JP2016117269A JP 2016117269 A JP2016117269 A JP 2016117269A JP 2014267268 A JP2014267268 A JP 2014267268A JP 2014267268 A JP2014267268 A JP 2014267268A JP 2016117269 A JP2016117269 A JP 2016117269A
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Prior art keywords
powder
roll
dusting
container
dust
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JP2014267268A
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Japanese (ja)
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政義 徳本
Masayoshi Tokumoto
政義 徳本
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TOKUSEI INDUSTRY CO Ltd
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TOKUSEI INDUSTRY CO Ltd
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Priority to JP2014267268A priority Critical patent/JP2016117269A/en
Publication of JP2016117269A publication Critical patent/JP2016117269A/en
Pending legal-status Critical Current

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  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

【課題】従来の粉付けは作業者の現場技能に頼っており、近年までも過酷な作業環境の中で未だ作業者の技能に依存している、この作業を改善と粉斑の無いゴムシート粉付の提供。【解決手段】払い出しゴムシート11の上面に、粉切り出しロール33を回転可能に設置し、ロール33の外周に粉受け入れ溝を複数列形成し、粉切り出しロール33の上面に粉ゲート32を有する粉容器を設け、該粉容器内に回転し得る粉崩しバー31を設け、さらに粉切り出しロール33側面に接触する粉落しブラシロール34を設けた打粉装置。さらに打粉装置に近接して、ゴムシート11面に弾力的に接触する粉撫で回転ブラシ15を設置した打粉装置。【選択図】図1[Problem] Conventional powdering relies on the operator's on-site skills, and even in recent years it still relies on the operator's skills in a harsh working environment. Offer with powder. A powder cutting roll 33 is rotatably installed on the upper surface of a dispensing rubber sheet 11, a plurality of powder receiving grooves are formed on the outer periphery of the roll 33, and a powder having a powder gate 32 on the upper surface of the powder cutting roll 33. A dusting apparatus in which a container is provided, a dust breaker bar 31 that can rotate in the powder container is provided, and a dust-removing brush roll 34 that is in contact with the side surface of the powder cutting roll 33 is provided. Further, the dusting device in which the rotating brush 15 is installed with powder dust that is elastically in contact with the surface of the rubber sheet 11 in the vicinity of the dusting device. [Selection] Figure 1

Description

ゴム塊をゴムシートに成形された状態で引き取りシート上面に均一な打粉(粉付け)を行う事で、重なり合ったゴムシートの粘着を防ぎ次行程の包装,運搬,切断,分離投入作業を効率良く行う打粉装置に関するものである。  By taking a lump of rubber into a rubber sheet and evenly dusting (powdering) it onto the upper surface of the sheet, it prevents sticking of the overlapping rubber sheets and efficiently packs, transports, cuts and separates the next process. The present invention relates to a dusting device to be performed.

従来知られている特開平7−214639は、容器内の粉が重力により落下してくる状態を容器と回転体の隙間で落下量を制御する機構であり、粉26の流動性を考えると連続安定した粉の供給が出来ず、未だ作業者の監視下で容器内の粉の詰まりや容器内の不均等な粉の流動等を作業者の調整に依存して使用されている。  Japanese Laid-Open Patent Publication No. 7-214639, which is known in the art, is a mechanism for controlling the amount of powder falling in the container by gravity between the container and the rotating body. Stable powder supply is not possible, and the clogging of the powder in the container and the uneven flow of the powder in the container are still used depending on the adjustment of the worker under the supervision of the worker.

粉切り出しロール23から切り出した粉を均一な量で落下させる為に容器内に粉を解し均等にする事と、前記粉切り出しロールで排出した粉が完全に落下する機能を有する事が均一で安定した打粉を行う場合必要となる。  In order to drop the powder cut out from the powder cutting roll 23 in a uniform amount, it is uniform to break the powder into a container and make it uniform and to have the function of completely dropping the powder discharged by the powder cutting roll. Necessary for stable dusting.

従来からの打粉装置の自然落下を利用した不安定な機能を、安定落下,安定切り出しを可能として均一な粉付けによる離形作業の向上と高品質な製品の製造に貢献する。  The unstable function using the natural falling of the conventional dusting device enables stable dropping and stable cutting, contributing to the improvement of the demolding work by uniform powdering and the production of high quality products.

作業工程を技能に依存しない容易な作業にする事で供給作業を簡素化して作業者の労力を軽減する。  By making the work process an easy work that does not depend on skills, the supply work is simplified and the labor of the worker is reduced.

発明の解決しょうとするための手段Means for trying to solve the invention

図1に記載されているように、容器内の粉が前記粉切り出しロール23へ安定供給できるように粉解し回転バー21を装備し撹拌する事で粉切り出しロール23上の粉密度を均一な状態にする。  As shown in FIG. 1, the powder density on the powder cutting roll 23 is made uniform by disintegrating the powder so that the powder in the container can be stably supplied to the powder cutting roll 23, and equipped with a rotating bar 21 and stirring. Put it in a state.

図1に記載されているように、前記粉切り出しロール23の表面と粉容器20との隙間の調整により粉の性状による隙間からの毀れ落ちを防止する為に粉ゲート22を設け隙間の調整可能にする。  As shown in FIG. 1, by adjusting the gap between the surface of the powder cutting roll 23 and the powder container 20, a powder gate 22 is provided to prevent the powder from falling down due to the nature of the powder, and the gap can be adjusted. To.

粉の安定排出を、電動機を変速にすることで容易にした粉付け量の調整が出来るように前記粉切り出しロール33の表面円周上に2〜10mm(粉の粒状に合わせ幅決定)の溝を付け回転による定量の連続排出を行う。  A groove of 2 to 10 mm (determined according to the particle size of the powder) on the surface circumference of the powder cutting roll 33 so that the powdering amount can be easily adjusted by changing the speed of the electric motor. A fixed amount of continuous discharge by rotation is performed.

図1に記載されているように、粉付け作業を行う場合、装置周辺へ粉が飛散し環境悪化となる為、内部集塵のケース内に収める事で粉の飛散による環境悪化を防止する。  As shown in FIG. 1, when powdering work is performed, powder is scattered around the apparatus and the environment is deteriorated. Therefore, the environment is prevented from being deteriorated due to the scattering of the powder by being stored in the case of the internal dust collection.

発明の効果Effect of the invention

前記粉崩し回転バー31を装備する事により前記粉切り出しロール33上の前記粉36が前記粉切り出しロール33幅全体で粉密度が高精度に塗布された状態を維持出来て安定供給が出来た。前記粉崩し回転バー31のバーの形状は粉の性状に合わせ形状選択を行い連続安定供給を実現する。(図4▲a▼は平型バー▲b▼は角型バー▲C▼は丸型バーを示す。)  Equipped with the powder breaker rotation bar 31, the powder 36 on the powder cutting roll 33 can be maintained in a state where the powder density is applied with high precision over the entire width of the powder cutting roll 33, and stable supply can be achieved. The shape of the bar of the dust breaker rotation bar 31 is selected in accordance with the properties of the powder to realize continuous and stable supply. (FIG. 4A is a flat bar B is a square bar C is a round bar)

前記粉ゲート32を設けた事で、粉26の種類による前記粉容器14と前期粉払い出しロール22の表面との隙間から毀れ落ちを前記粉36の粒度に合わせ調整により粉補給時等における衝撃で毀れる事を防止出来た。  By providing the powder gate 32, the dripping from the gap between the powder container 14 and the surface of the previous powder discharge roll 22 depending on the type of the powder 26 is adjusted by adjusting the particle size of the powder 36, so that the powder is replenished. I was able to prevent drowning.

図1に記載されているように、前記粉切り出しロール33の表面に円周上の2〜10mmの溝内の均一な容積と回転数の増減速により前記粉36の排出量を調整する事が出来た。  As shown in FIG. 1, it is possible to adjust the discharge amount of the powder 36 by the uniform volume in the groove of 2 to 10 mm on the circumference and the increase / decrease of the rotation speed on the surface of the powder cutting roll 33. done.

前記粉切り出しロール33搬出後、前記粉落しブラシロール34による付着粉の完全除去を行う事で、安定排出量を維持出来た。  After carrying out the powder cutting roll 33, a stable discharge amount could be maintained by completely removing the adhered powder by the powder dropping brush roll 34.

図1に記載されているように、比重の重い粉は回収タンク18に溜め回収する、他は集塵機へ吸引され、粉飛散の無い良好な作業環境となった。
均等な粉の供給により過剰な粉を塗布せず余剰粉を節減出来て回収に於いても粉と作業コスト削減が出来た。
As shown in FIG. 1, the powder having a high specific gravity is collected and collected in the collection tank 18, and the others are sucked into the dust collector, resulting in a good working environment with no powder scattering.
By supplying an even amount of powder, it was possible to save excess powder without applying excessive powder, and to reduce powder and operation costs even during recovery.

図1、図2に記載されているように、上面のみの粉付け、上下面粉付けの場合の装備例です。図1は右から左へ搬送される前記ゴムシート11上面へ前記粉切り出し機14より切り出された粉が前記粉撫で回転ブラシ15で擦られる事で不要粉を飛散さローラー下部へ落します。
図2は右から搬送され上面打粉後下部を通り左から右へ搬送され同工程打粉を行い次工程へ搬出する事が出来ます。
As shown in Fig. 1 and Fig. 2, this is an example of equipment for powdering only the top surface and powdering the top and bottom surfaces. In FIG. 1, the powder cut out from the powder cutting machine 14 is rubbed with the rotary brush 15 on the upper surface of the rubber sheet 11 conveyed from right to left, and unnecessary powder is scattered and dropped to the lower part of the roller.
In Fig. 2, it is conveyed from the right, passed through the lower part after top surface dusting, and conveyed from left to right.

粉崩し回転バーと粉落しブラシロールは回転フイードロールの表面周速に対し約150%の速度に設定する事により[0010][0011]に記載内容が円滑に継続出来た。  The content described in [0010] and [0011] could be smoothly continued by setting the powder breaker rotating bar and the dust falling brush roll to a speed of about 150% with respect to the surface peripheral speed of the rotating feed roll.

上面打粉装置図  Top dusting equipment diagram 上下両面打粉装置図  Top and bottom double dusting equipment diagram 粉切り出し機構図  Powder cutting mechanism diagram 粉切り出し機構図  Powder cutting mechanism diagram 粉崩し回転バー形状図粉払い出しロール表面溝加工詳細図  Flour-rotating bar shape drawing Detailed view of surface processing of powder discharge roll

11 ゴムシート
12 搬入コンベヤー
13 ケース
14 粉切り出し機
15 粉撫で回転ブラシ
16 引き取り駆動ロール
17 引き取り押えロール
18 粉回収タンク
19 搬入コンベヤー
20 ケース
21 粉切り出し機
22 粉撫で回転ブラシ
23 引き取り駆動ロール
24 引き取り押えロール
25 粉回収タンク
30 粉容器
31 粉崩し回転バー
32 粉ゲート
33 粉切出しロール
34 粉落しブラシロール
35 電動機
36 粉
DESCRIPTION OF SYMBOLS 11 Rubber sheet 12 Carry-in conveyor 13 Case 14 Powder cutting machine 15 Rotating brush with powder basket 16 Take-off drive roll 17 Take-off press roll 18 Powder recovery tank 19 Carry-in conveyor 20 Case 21 Powder cut-out machine 22 Rotating brush with powder basket 23 Take-up drive roll 24 Pick-up presser Roll 25 Powder recovery tank 30 Powder container 31 Dust crushing rotating bar 32 Powder gate 33 Powder cutting roll 34 Powder removal brush roll 35 Electric motor 36 Powder

従来知られている特開平7−214638は、容器内の粉が回転ローラーにより巻き上げられ空気と混ざった状態の粉が付着されるものであり、回転体の付着量は四季により大きく変動し不安定と考えられる機構で、粉の流動性を考えると連続安定した粉の供給が出来ず、未だ作業者の監視下で容器内の粉の詰まりや容器内の不均等な粉の流動等を作業者の調整に依存して使用されている。Japanese Patent Laid- Open No. 7-214638 , in which powder in a container is wound up by a rotating roller and powder mixed with air is attached, and the amount of attachment of the rotating body varies greatly depending on the season and is unstable. and in possible mechanism, it can not supply continuous stable powder considering the fluidity of the powder, yet the operator of the operator to flow like unequal powder in clogging or containers powder in the container under surveillance Used depending on the adjustment.

粉切り出しロール33から切り出した粉を均一な量で落下させる為に粉容器14内の粉を解し均等にする事と、前記粉切り出しロール33で排出した粉が完全に落下する機能を有する事が均一で安定した打粉を行う場合必要となる。In order to drop the powder cut out from the powder cutting roll 33 in a uniform amount, the powder in the powder container 14 is broken and equalized, and the powder discharged from the powder cutting roll 33 has a function of dropping completely. Is necessary for uniform and stable dusting.

図1に記載されているように、容器内の粉が前記粉切り出しロール33へ安定供給できるように粉解し粉崩し回転バー31を装備し撹拌する事で前記粉切り出しロール33上の粉密度を均一な状態にする。As described in FIG. 1, the powder density on the powder cut roll 33 in that the powder in the container is stirred equipped with powder loosened powder break rotating bar 31 so that it can be stably supplied to the powder cut roll 33 To a uniform state.

図1に記載されているように、前記粉切り出しロール33の表面と粉容器14との隙間の調整により粉の性状による隙間からの毀れ落ちを防止する為に粉ゲート32を設け隙間の調整可能にする。As shown in FIG. 1, by adjusting the gap between the surface of the powder cutting roll 33 and the powder container 14 , a powder gate 32 is provided to prevent the powder from falling through the gap due to the properties of the powder, and the gap can be adjusted. To.

前記粉ゲート32を設けた事で、粉36の種類による粉容器14と前期粉切出しロール33の表面との隙間から毀れ落ちを前記粉36の粒度に合わせ調整により粉補給時等における衝撃で毀れる事を防止出来た。By providing the powder gate 32, the dripping from the gap between the powder container 14 depending on the type of the powder 36 and the surface of the previous powder cutting roll 33 is adjusted to match the particle size of the powder 36 so that the powder 36 can be repelled by impact at the time of powder replenishment. I was able to prevent it.

上面打粉装置図  Top dusting equipment diagram 上下両面打粉装置図  Top and bottom double dusting equipment diagram 粉切り出し機構図  Powder cutting mechanism diagram 粉崩し回転バー形状図粉払い出しロール表面溝加工詳細図  Flour-rotating bar shape drawing Detailed view of surface processing of powder discharge roll

11 ゴムシート
12 上面搬入コンベヤー
13 ケース
14 粉容器
15 粉撫で回転ブラシ
16 引き取り駆動ロール
17 引き取り押えロール
18 粉回収タンク
19 下面搬入コンベヤー
31 粉崩し回転バー
32 粉ゲート
33 粉切出しロール
34 粉落しブラシロール
36 粉
DESCRIPTION OF SYMBOLS 11 Rubber sheet 12 Upper surface carrying conveyor 13 Case 14 Powder container 15 Rotating brush with powder basket 16 Take-off drive roll 17 Take-off press roll 18 Powder collection tank 19 Lower surface carrying conveyor 31 Dust-rotating bar 32 Powder gate 33 Powder cutting roll 34 Powder removing brush roll 36 powder

Claims (3)

払い出しゴムシートの上面に、粉切り出しロールを回転可能に設置し、該ロールの外周に粉受け入れ溝を複数列形成し、前記粉切り出しロールの上面に粉ゲートを有する粉容器を設け、該粉容器内に回転し得る粉崩しバーを設け、さらに粉切り出しロール側面に接触する粉落しブラシロールを設けた事を特徴とする打粉装置。  A powder cutting roll is rotatably installed on the upper surface of the dispensing rubber sheet, a plurality of powder receiving grooves are formed on the outer periphery of the roll, and a powder container having a powder gate is provided on the upper surface of the powder cutting roll. A dusting apparatus comprising a dust breaker bar that can rotate inside, and a dust-removing brush roll that contacts a side surface of the powder cutting roll. 前記打粉装置に近接して、ゴムシート面に弾力的に接触する粉撫で回転ブラシを設置した事を特徴とする打粉装置。  A dusting device characterized in that a rotating brush is installed in the vicinity of the dusting device, which is elastically in contact with the rubber sheet surface. 混練りロールより排出されるゴムシートの表面及び裏面にそれぞれ粉付けする打粉装置を上下もしくは左右位置に配置したことを特徴とする打粉装置。  A dusting device, wherein a dusting device for respectively dusting the front and back surfaces of a rubber sheet discharged from a kneading roll is arranged in the vertical and horizontal positions.
JP2014267268A 2014-12-23 2014-12-23 Powder-dusting device Pending JP2016117269A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4623332Y1 (en) * 1967-01-25 1971-08-11
JPH0237776U (en) * 1988-08-30 1990-03-13
JPH03109679U (en) * 1990-02-23 1991-11-11
JPH07214639A (en) * 1994-01-31 1995-08-15 Nishikawa Rubber Co Ltd Dusting equipment
JP2003510195A (en) * 1998-08-10 2003-03-18 ヴァイトマン ウント コンラート ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディトゲゼルシャフト Method and apparatus for dusting printed sheets
JP2004066415A (en) * 2002-08-08 2004-03-04 Shinji Kanda Method and device for jetting powder for powder jetting processing
JP2005341893A (en) * 2004-06-04 2005-12-15 Yuichiro Niizaki Device for detecting contamination with bristle of brush
JP2012228639A (en) * 2011-04-25 2012-11-22 Nikka Kk Powder scattering apparatus

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4623332Y1 (en) * 1967-01-25 1971-08-11
JPH0237776U (en) * 1988-08-30 1990-03-13
JPH03109679U (en) * 1990-02-23 1991-11-11
JPH07214639A (en) * 1994-01-31 1995-08-15 Nishikawa Rubber Co Ltd Dusting equipment
JP2003510195A (en) * 1998-08-10 2003-03-18 ヴァイトマン ウント コンラート ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディトゲゼルシャフト Method and apparatus for dusting printed sheets
JP2004066415A (en) * 2002-08-08 2004-03-04 Shinji Kanda Method and device for jetting powder for powder jetting processing
JP2005341893A (en) * 2004-06-04 2005-12-15 Yuichiro Niizaki Device for detecting contamination with bristle of brush
JP2012228639A (en) * 2011-04-25 2012-11-22 Nikka Kk Powder scattering apparatus

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