JP2015087469A - Display device and method for manufacturing the same - Google Patents
Display device and method for manufacturing the same Download PDFInfo
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- JP2015087469A JP2015087469A JP2013224309A JP2013224309A JP2015087469A JP 2015087469 A JP2015087469 A JP 2015087469A JP 2013224309 A JP2013224309 A JP 2013224309A JP 2013224309 A JP2013224309 A JP 2013224309A JP 2015087469 A JP2015087469 A JP 2015087469A
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- Prior art keywords
- resin
- display
- curing
- display device
- photoinitiator
- Prior art date
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Abstract
【課題】透明樹脂と表示パネルや保護パネルとの界面における密着性を改善し、各界面における反射を防止して表示品質の高い表示装置を得る。【解決手段】画像を表示する表示部3と、表示部3の一方の面に形成され、表示部3表面の反射を防止する樹脂部2と、樹脂部2を介して表示部3上に形成され、表示部3を保護する保護部1とを備え、樹脂部2は、反応波長の異なる2種類以上の光開始剤を有し、光開始剤の種類は樹脂部2の硬化後に減少する構成を備えた表示装置。【選択図】図1An object of the present invention is to improve the adhesion at the interface between a transparent resin and a display panel or a protection panel and prevent reflection at each interface to obtain a display device with high display quality. A display unit that displays an image, a resin unit that is formed on one surface of the display unit and prevents reflection on the surface of the display unit, and a display unit that is formed on the display unit via the resin unit. And a protective part 1 that protects the display part 3, the resin part 2 has two or more types of photoinitiators with different reaction wavelengths, and the type of photoinitiator decreases after the resin part 2 is cured. A display device comprising: [Selection] Figure 1
Description
この発明は、例えばパソコン、モバイル端末(PDA)、ゲーム機、テレビ(TV)、カーナビ、タッチパネル、ペンタブレットなどのような画像表示装置の構成部材として用いることができる透明保護板の段差部に遮光部が設けられた表示装置、及びその製造方法に関する。 The present invention shields light from a step portion of a transparent protective plate that can be used as a constituent member of an image display device such as a personal computer, a mobile terminal (PDA), a game machine, a television (TV), a car navigation system, a touch panel, and a pen tablet. The present invention relates to a display device provided with a section and a method for manufacturing the same.
外部からの衝撃や降雨による浸水から表示パネルを保護する必要性や、意匠性を高める必要性から表示パネルの表示面を透明保護板で覆う場合が多い。 In many cases, the display surface of the display panel is covered with a transparent protective plate because of the necessity of protecting the display panel from external impacts or inundation due to rain or the need to improve the design.
表示装置としては、液晶表示装置や、有機エレクトロルミネッセンス表示装置がある。 Examples of the display device include a liquid crystal display device and an organic electroluminescence display device.
表示パネルの表示面に透明保護板を配置した場合、表示パネルと透明保護板との間の間隙に空気層が存在すると、表示面に入射する外光が、透明保護板の表裏面、表示パネルの表面で反射して視認性が低下することがある。この低下を抑制するために、表示パネルと透明保護板との間隙に、透明樹脂を配置して視認性を向上する手法が用いられる(例えば、特許文献1)。 When a transparent protective plate is arranged on the display surface of the display panel, if there is an air layer in the gap between the display panel and the transparent protective plate, the external light incident on the display surface is reflected on the front and back surfaces of the transparent protective plate, the display panel The surface may be reflected and the visibility may be reduced. In order to suppress this decrease, a method of arranging a transparent resin in the gap between the display panel and the transparent protective plate to improve the visibility is used (for example, Patent Document 1).
このように画像表示パネルと、保護パネルやタッチパネル部材との間の空隙を、透明樹脂(粘着剤)で充填した場合、画像表示パネルと透明樹脂(粘着剤)との界面や、保護パネル等と透明樹脂(粘着剤)との界面に欠陥などが存在することがある。このような状態で、高温高湿環境下に晒されたり、急激な温度変化に晒されたりすることによって、その欠陥を起点にガスが溜まり、発泡や剥離が起こるという問題が指摘されていた。 Thus, when the space between the image display panel and the protective panel or touch panel member is filled with a transparent resin (adhesive), the interface between the image display panel and the transparent resin (adhesive), the protective panel, etc. Defects may exist at the interface with the transparent resin (adhesive). In such a state, it has been pointed out that when exposed to a high-temperature and high-humidity environment or exposed to a rapid temperature change, gas accumulates starting from the defect, and foaming or peeling occurs.
そこで、このような問題を解決するために様々な検討が行われている。接着剤組成物を予め光硬化(または熱硬化)させて部分的に架橋状態(仮硬化段階)の接着剤組成物を作製した後、この接着剤組成物を介して光学機能部材と表示パネルとを貼り合わせる。その後、加熱処理(または光照射)により接着組成物を熱硬化(または光硬化)させる(本硬化段階)ことを特徴とする光学機能部材一体型表示装置の製造方法が提案されている(例えば、特許文献2及び3)。 Therefore, various studies have been made to solve such problems. After the adhesive composition is pre-cured (or thermally cured) to prepare a partially crosslinked adhesive composition (temporary curing stage), the optical functional member, the display panel, Paste together. Thereafter, a method of manufacturing an optical functional member integrated display device has been proposed, in which the adhesive composition is thermally cured (or photocured) by heat treatment (or light irradiation) (main curing stage) (for example, Patent Documents 2 and 3).
しかしながら、従来の表示装置では、仮硬化段階の状態は光硬化(または熱硬化)で制御するため、光照射条件がランプ照度の経年劣化や光源距離、照射時間等のばらつきにより変化する。そのため、貼り合わせ前の樹脂物性が安定せず、仮硬化段階での光硬化型透明樹脂の硬化収縮が過少となり、本硬化時に硬化収縮が大きくなるため表示パネルを変形させ、表示品質に悪影響を起こすという問題点があった。また、逆に仮硬化段階での光硬化型透明樹脂の硬化収縮が過大となると、本硬化後も必要な密着性が得られなかったり、表示装置の段差を埋める事が出来なかったりすることで、特に表示装置が高温に晒される際に気泡が発生するという問題点があった。 However, in the conventional display device, since the state of the temporary curing stage is controlled by photocuring (or heat curing), the light irradiation condition changes due to the aging deterioration of the lamp illuminance, the variation of the light source distance, the irradiation time, and the like. For this reason, the physical properties of the resin before bonding are not stable, the curing shrinkage of the photo-curing transparent resin at the temporary curing stage is too small, and the shrinkage at the time of main curing is large, which deforms the display panel and adversely affects the display quality. There was a problem of waking up. Conversely, if the curing shrinkage of the photo-curing transparent resin in the pre-curing stage is excessive, the necessary adhesion cannot be obtained even after the main curing, or the steps of the display device cannot be filled. In particular, there is a problem that bubbles are generated when the display device is exposed to a high temperature.
本発明は、上記のような課題を解決するためになされたもので、透明樹脂と表示パネルや保護パネルとの界面における密着性を改善することで、表示品質の低下を抑制した表示装置を得るものである。 The present invention has been made in order to solve the above-described problems, and obtains a display device in which deterioration in display quality is suppressed by improving adhesion at an interface between a transparent resin and a display panel or a protection panel. Is.
この発明に係る表示装置は、画像を表示する表示部と、前記表示部の一方の面に形成され、前記表示部の表面反射を防止する樹脂部と、前記樹脂部を介して前記表示部に対向させて形成され、前記表示部を保護する保護部とを備え、前記樹脂部は、前記樹脂部の硬化前に反応波長の異なる2種類以上の光開始剤を有し、前記樹脂部の硬化後に前記2種類以上の光開始剤のうち少なくとも1種類以上の前記光開始剤が消失する構成を備えている。 The display device according to the present invention includes a display unit that displays an image, a resin unit that is formed on one surface of the display unit and prevents surface reflection of the display unit, and the display unit via the resin unit. And a protective part that protects the display part. The resin part has two or more types of photoinitiators with different reaction wavelengths before the resin part is cured, and the resin part is cured. Later, at least one of the two or more types of photoinitiators is configured to disappear.
この発明は、透明樹脂中に仮硬化と本硬化とで異なる波長で反応する2種類以上の光開始剤を用いることで、透明樹脂中の光開始剤の種類を硬化処理前から硬化処理後に消失するように制御したので、透明樹脂と表示パネルや保護パネルとの界面における密着性を改善することが可能となり、表示品質の低下を抑制した表示装置を得るものである。 This invention uses two or more types of photoinitiators that react at different wavelengths in pre-curing and main curing in the transparent resin, so that the type of photoinitiator in the transparent resin disappears from before the curing process to after the curing process. Therefore, it is possible to improve the adhesion at the interface between the transparent resin and the display panel or the protection panel, and to obtain a display device in which the deterioration of display quality is suppressed.
実施の形態1.
図1は、この発明の実施の形態1の表示装置の断面模式図である。図1において、表示装置4は、保護部である透明保護板1、樹脂部である光硬化型樹脂2、表示部である表示パネル3を備えている。
Embodiment 1 FIG.
FIG. 1 is a schematic cross-sectional view of a display device according to Embodiment 1 of the present invention. In FIG. 1, a display device 4 includes a transparent protective plate 1 that is a protective part, a photocurable resin 2 that is a resin part, and a display panel 3 that is a display part.
表示パネル3は、液晶表示パネルや、有機エレクトロルミネッセンスパネル等が用いられる。これらの表示パネル3の駆動方式としては、パッシブ駆動方式やアクティブ駆動方式がある。 As the display panel 3, a liquid crystal display panel, an organic electroluminescence panel, or the like is used. As a driving method of these display panels 3, there are a passive driving method and an active driving method.
透明保護板1は、矩形上である。透明保護板1は、透明な保護板本体1aと透明保護板1の光硬化型樹脂2と対向する面である裏面の外周にわたって形成された遮光段差部1bとを有している。保護板本体1aは、可視領域に吸収がほとんど無い透明な板であり、イオン交換法や風冷強化法などを用いて強化されたガラス板や、合わせガラス等を用いることができる。 The transparent protective plate 1 is on a rectangle. The transparent protective plate 1 has a transparent protective plate main body 1a and a light shielding step portion 1b formed over the outer periphery of the back surface, which is a surface facing the photocurable resin 2 of the transparent protective plate 1. The protection plate main body 1a is a transparent plate that hardly absorbs in the visible region, and a glass plate reinforced using an ion exchange method or an air cooling strengthening method, a laminated glass, or the like can be used.
また、保護板本体1aは、アクリル系樹脂やポリカーボネート系樹脂、シクロオレフィン系樹脂等の透明な樹脂板であってもよい。 Further, the protective plate body 1a may be a transparent resin plate such as an acrylic resin, a polycarbonate resin, or a cycloolefin resin.
さらに、保護板本体1aには、視認性を向上するためのアンチグレア処理、アンチリフレクション処理や、保護板本体1aのキズ防止のためにハードコート処理等を適宜実施することができる。この保護板本体1aは、少なくとも表示パネル3の表示領域である表示部よりも面積が大きく、さらには透明樹脂体2よりも大きな範囲を覆うように配置されている。 Further, the protective plate main body 1a can be appropriately subjected to anti-glare processing, anti-reflection treatment for improving visibility, and hard coat processing for preventing scratches on the protective plate main body 1a. The protection plate main body 1 a is arranged so as to cover at least a larger area than the display section which is a display area of the display panel 3 and further to cover a larger range than the transparent resin body 2.
遮光段差部1bは、可視領域の波長をほとんど遮蔽する材質で構成され、例えば、カーボンブラックを配合したアクリル樹脂等が用いられる。遮光段差部1bは、表示パネル3の表示領域に合わせて形成することができるが、意匠性の観点からは、表示パネル3の画像を表示する素子と遮光段差部1bとのクリアランスを極力小さくしたサイズが好ましい。遮光段差部1bは、意匠性や遮光性など所望の性能を満たしていればよく、その形成方法は、特に限定されないが、例えばスクリーン印刷法を用いて樹脂を塗工して形成することができる。遮光段差部1bの塗布膜厚(遮光段差部1bの段差高さに相当する。)は、遮光するべき光源強度等により変化するが、3〜50μm程度のものが用いられる。遮光段差部1bの色が白色系の場合、遮光段差部1bの塗布膜厚は大きくなり、10〜50μm程度であり、黒色系の場合、3〜40μm程度のものが好ましい。 The light shielding step portion 1b is made of a material that almost shields wavelengths in the visible region. For example, an acrylic resin blended with carbon black is used. The light shielding step portion 1b can be formed in accordance with the display area of the display panel 3, but from the viewpoint of design, the clearance between the element for displaying the image on the display panel 3 and the light shielding step portion 1b is made as small as possible. Size is preferred. The light shielding stepped portion 1b only needs to satisfy desired performance such as design and light shielding properties, and the formation method is not particularly limited. For example, the light shielding stepped portion 1b can be formed by applying a resin using a screen printing method. . The coating thickness of the light shielding step portion 1b (corresponding to the step height of the light shielding step portion 1b) varies depending on the intensity of the light source to be shielded, but about 3 to 50 μm is used. When the color of the light-shielding step portion 1b is white, the coating thickness of the light-shielding step portion 1b is large and is about 10 to 50 μm, and when it is black, it is preferably about 3 to 40 μm.
光硬化型樹脂2は、表示パネル3の視認性が低下するのを抑制するためのものである。表示パネル3と透明保護板1との間の空隙に空気層が介在すると、表示パネル3の表面に向かって入射する外光が、保護板本体1aの表裏面、表示パネル3の表面で反射して、表示パネル3の視認性が低下する。光硬化型樹脂2は、この表示パネル3の視認性低下抑制のために設けている。 The photocurable resin 2 is for suppressing the visibility of the display panel 3 from being lowered. When an air layer is interposed in the gap between the display panel 3 and the transparent protective plate 1, external light incident on the surface of the display panel 3 is reflected on the front and back surfaces of the protective plate body 1 a and the surface of the display panel 3. Thus, the visibility of the display panel 3 is reduced. The photo-curable resin 2 is provided for suppressing a reduction in the visibility of the display panel 3.
光硬化型樹脂2としては、その成分として原料ポリマーとして(メタ)アクリレートと光開始剤とを含有する。 The photocurable resin 2 contains (meth) acrylate and a photoinitiator as raw materials as its components.
(メタ)アクリレートの具体例としては、ポリエステル系(メタ)アクリレート系樹脂、エポキシ系(メタ)アクリレート系樹脂、ウレタン系(メタ)アクリレート系樹脂などが用いられるが、これらの樹脂に限定されるものではなく、透明な光硬化型の樹脂であればよい。 Specific examples of (meth) acrylates include polyester (meth) acrylate resins, epoxy (meth) acrylate resins, urethane (meth) acrylate resins, and the like, which are limited to these resins. Instead, any transparent photo-curing resin may be used.
例えば、上記以外の光硬化型樹脂2としてシリコーン系樹脂と光開始剤とを含有することが挙げられる。 For example, as the photocurable resin 2 other than the above, a silicone resin and a photoinitiator are included.
図2は、この発明の実施の形態1の表示装置の製造過程における光硬化型樹脂の反応過程を示す模式図である。図2(a)は、自己開裂型の光開始剤を用いた場合である。図2(b)は、水素引き抜き型の光開始剤を用いた場合である。図中○,◎は自己開裂型の光開始剤、●は水素引抜型の光開始剤を示す。光照射としては、第一の波長の光源であるUV光5、第二の波長の光源であるUV光6を照射する。図2(a)において、反応波長の異なる2種類の自己開裂型の光開始剤(○,◎)を用いた場合、仮硬化、本硬化において異なる2種類の波長を用いて硬化処理を行うことで、光硬化型樹脂2中に光開始剤の残留がなくなる。これにより、光開始剤起因による光硬化型樹脂2の物質変化は起き難くなる。 FIG. 2 is a schematic diagram showing a reaction process of the photocurable resin in the manufacturing process of the display device according to the first embodiment of the present invention. FIG. 2A shows a case where a self-cleaving photoinitiator is used. FIG. 2B shows a case where a hydrogen abstraction type photoinitiator is used. In the figure, ◯ and ◎ represent self-cleaving photoinitiators, and ● represents a hydrogen abstraction type photoinitiator. As light irradiation, UV light 5 which is a light source having a first wavelength and UV light 6 which is a light source having a second wavelength are irradiated. In FIG. 2A, when two types of self-cleaving photoinitiators (◯, ◎) having different reaction wavelengths are used, curing treatment is performed using two different wavelengths in temporary curing and main curing. Thus, no photoinitiator remains in the photocurable resin 2. Thereby, the substance change of the photocurable resin 2 resulting from a photoinitiator becomes difficult to occur.
一方、図2(b)において、水素引き抜き型の光開始剤(●)を用いた場合は、仮硬化、本硬化後も、光硬化型樹脂2中に光開始剤(●)が残留する。そして、光硬化型樹脂2中に未反応の水素成分が残留するため、使用時の光照射においても光開始剤による水素引き抜き反応が起こるため光硬化型樹脂2の物性変化が起きる可能性がある。 On the other hand, in FIG. 2B, when a hydrogen abstraction type photoinitiator (●) is used, the photoinitiator (●) remains in the photocurable resin 2 even after temporary curing and main curing. And since an unreacted hydrogen component remains in the photocurable resin 2, a hydrogen abstraction reaction by a photoinitiator occurs even in light irradiation at the time of use, so that there is a possibility that the physical properties of the photocurable resin 2 change. .
光開始剤としては、異なる波長でラジカルを発生する2種類以上の光開始剤を組み合わせて用いることができる。その種類としては、公知の光開始剤を使用することができる。光開始剤の具体例としては、例えば、アセトフェノン系、ベンジルジメチルケタールなどのベンゾイン系、ベンゾフェノン系、イソプロピルチオキサントン、2−4−ジエチルチオキサントンなどのチオキサントン系、その他特殊なものとしては、メチルフェニルグリオキシレートなどを少なくとも2種類選択して使用できる。 As the photoinitiator, two or more kinds of photoinitiators that generate radicals at different wavelengths can be used in combination. A known photoinitiator can be used as the type. Specific examples of the photoinitiator include, for example, benzoin series such as acetophenone series and benzyldimethyl ketal, benzophenone series, thioxanthone series such as isopropylthioxanthone and 2-4-diethylthioxanthone, and other special ones such as methylphenylglyoxy At least two types of rates can be selected and used.
光開始剤の組み合わせとしては、自己開裂型のラジカル発生機構を有する光開始剤を2種類組み合わせる方法がより好ましい(図2(a))。これにより、フィールドでの環境下で光開始剤起因によるラジカル発生を抑制することができる。また、仮硬化段階における硬化物の物性を安定化する事ができる。 As a combination of photoinitiators, a method of combining two types of photoinitiators having a self-cleaving type radical generating mechanism is more preferable (FIG. 2A). Thereby, radical generation due to the photoinitiator can be suppressed under the environment in the field. Moreover, the physical properties of the cured product in the temporary curing stage can be stabilized.
しかしながら、水素引き抜き型のラジカル発生機構を持つ光開始剤の2種類以上の組合せでは、フィールドでの環境下でもラジカルが発生することで物性変化を引き起こす可能性があるため好ましくない(図2(b))。 However, a combination of two or more kinds of photoinitiators having a hydrogen abstraction type radical generation mechanism is not preferable because radicals are generated even in an environment in the field, which may cause changes in physical properties (FIG. 2B). )).
さらに、自己開裂型と水素引き抜き型のラジカル発生機構を有する光開始剤の組合せを用いる事もできる。これによりフィールドでの環境下で光開始剤起因によるラジカル発生を低減することができ、仮硬化段階における硬化物の物性を安定化する事ができる。水素引き抜き型の光開始剤の配合量は自己開裂型の光開始剤と同量かそれ以下である事が望ましい。水素引き抜き型の光開始剤の配合量が自己開裂型の光開始剤の配合量よりも多い場合は、フィールドでの環境下で光開始剤起因によるラジカル発生量が多くなるため、表示ムラや変色等の不具合を生じる可能性がある。 Further, a combination of photoinitiators having a self-cleavage type and a hydrogen abstraction type radical generating mechanism can be used. As a result, radical generation due to the photoinitiator can be reduced in the field environment, and the physical properties of the cured product in the temporary curing stage can be stabilized. The blending amount of the hydrogen abstraction type photoinitiator is preferably equal to or less than the self-cleavage type photoinitiator. When the blending amount of the hydrogen abstraction type photoinitiator is larger than the blending amount of the self-cleaving type photoinitiator, the amount of radical generation due to the photoinitiator increases in the field environment, so display unevenness and discoloration May cause problems.
なお、1種類の水素引き抜き型光開始剤でのみ構成された光硬化型樹脂2の場合は仮硬化と本硬化が同一の波長となるため、仮硬化の状態が安定せず、密着性低下や段差埋め込み性不足による気泡の発生等の不具合を生じる要因となるため好ましくない。 In addition, in the case of the photocurable resin 2 composed only of one type of hydrogen abstraction type photoinitiator, the temporary curing and the main curing have the same wavelength. Since it becomes a factor which produces malfunctions, such as generation | occurrence | production of the bubble by step embedding lack, it is not preferable.
上記光開始剤の配合量については、本発明の場合、上記原料ポリマー100質量部に対して、0.001〜10.0質量部、特に、0.005〜3質量部とすることが好ましい。 About the compounding quantity of the said photoinitiator, in this invention, it is preferable to set it as 0.001-10.0 mass parts with respect to 100 mass parts of said raw material polymers, especially 0.005-3 mass parts.
上記アセトフェノン系光開始剤としては、例えば、4−フェノキシジクロロアセトフェノン、4−t−ブチル−ジクロロアセトフェノン、4−t−ブチル−トリクロロアセトフェノン、ジエトキシアセトフェノン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、1−(4−ドデシルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、4−(2−ヒドロキシエトキシ)−フェニル(2−ヒドロキシ−2−プロピル)ケトン、1−ヒドロキシシクロヘキシルフェニルケトン、2−メチル−1−(4−(メチルチオ)フェニル)−2−モルホリノプロパン−1−オン、1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、フェニルグリオキシリックアシッドメチルエステルなどを使用できる。 Examples of the acetophenone photoinitiator include 4-phenoxydichloroacetophenone, 4-t-butyl-dichloroacetophenone, 4-t-butyl-trichloroacetophenone, diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenyl. Propan-1-one, 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropan-1-one, 1- (4-dodecylphenyl) -2-hydroxy-2-methylpropan-1-one, 4- (2-hydroxyethoxy) -phenyl (2-hydroxy-2-propyl) ketone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1- (4- (methylthio) phenyl) -2-morpholinopropane-1- ON, 1- [4- (2-hydroxyethoxy) -phenyl] -2- Dorokishi-2-methyl-1-like phenylglyoxylate butyric acid methyl ester can be used.
また、ベンゾフェノン系光開始剤としては、ベンゾフェノン、ベンゾイル安息香酸、ベンゾイル安息香酸メチル、4−フェニルベンゾフェノン、ヒドロキシベンゾフェノン、4−ベンゾイル−4'−メチルジフェニルサルファイド、3,3'−ジメチル−4−メトキシベンゾフェノンなどを使用できる。 Examples of the benzophenone photoinitiator include benzophenone, benzoylbenzoic acid, methyl benzoylbenzoate, 4-phenylbenzophenone, hydroxybenzophenone, 4-benzoyl-4′-methyldiphenyl sulfide, and 3,3′-dimethyl-4-methoxy. Benzophenone or the like can be used.
また、第3級アミン系の光開始剤としては、トリエタノールアミン、メチルジエタノールアミン、トリイソプロパノールアミン、4,4'−ジメチルアミノベンゾフェノン、4,4'−ジエチルアミノベンゾフェノン、2−ジメチルアミノ安息香酸エチル、4−ジメチルアミノ安息香酸エチル、4−ジメチルアミノ安息香酸(n−ブトキシ)エチル、4−ジメチルアミノ安息香酸イソアミル、4−ジメチルアミノ安息香酸2−エチルヘキシル、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1などを使用できる。 Further, as tertiary amine photoinitiators, triethanolamine, methyldiethanolamine, triisopropanolamine, 4,4′-dimethylaminobenzophenone, 4,4′-diethylaminobenzophenone, ethyl 2-dimethylaminobenzoate, Ethyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate (n-butoxy), isoamyl 4-dimethylaminobenzoate, 2-ethylhexyl 4-dimethylaminobenzoate, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 or the like can be used.
一般的に光開始剤はそれぞれの構造に固有な吸収波長を持っており、ある程度吸収する波長域が存在する。例えば1−ヒドロキシーシクロヘキシルーフェニル−ケトンの場合、吸収波長は約240nmを中心に220から265nm付近まで吸収波長の裾野が存在する。一方、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1の場合、吸収波長は約320nmを中心とした270から360nm付近までのピークと、約230nmにピークを持ち、長波長側には250nm付近まで裾野を持つピークを有する。この2種類の自己開裂型光開始剤を組み合わせて用いる場合、1−ヒドロキシーシクロヘキシルーフェニル−ケトンを硬化するためには260nmに中心波長を有する光源を用い、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1を硬化するためには320nmに中心波長を有する光源を用いることで、仮硬化と本硬化で反応する光開始剤を使い分けることができ、これにより仮硬化物の物性を安定化する事ができ、また本硬化後に所望の物性を得る事ができる。2種類の光開始剤の吸収波長が重複する場合もあるが、吸収効率が一定以上異なっていればよい。 Generally, a photoinitiator has an absorption wavelength that is unique to each structure, and there is a wavelength range that absorbs to some extent. For example, in the case of 1-hydroxy-cyclohexyl ruphenyl-ketone, the absorption wavelength has a range of absorption wavelength from about 220 nm to about 220 to 265 nm. On the other hand, in the case of 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, the absorption wavelength has a peak from about 270 to about 360 nm centered at about 320 nm and a peak at about 230 nm. It has a peak with a base to the vicinity of 250 nm on the long wavelength side. When these two types of self-cleaving photoinitiators are used in combination, a light source having a central wavelength at 260 nm is used to cure 1-hydroxy-cyclohexyl ruphenyl-ketone, and 2-benzyl-2-dimethylamino- In order to cure 1- (4-morpholinophenyl) -butanone-1, by using a light source having a central wavelength at 320 nm, a photoinitiator that reacts in temporary curing and main curing can be selectively used. The physical properties of the temporarily cured product can be stabilized, and desired physical properties can be obtained after the main curing. Although the absorption wavelengths of the two types of photoinitiators may overlap, it is only necessary that the absorption efficiencies be different from each other by a certain amount.
上記光硬化型樹脂2の、異なる波長でラジカルを発生する2種類以上の自己開裂型光開始剤の組み合わせの好適例としては、1−ヒドロキシーシクロヘキシルーフェニル−ケトンと2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1の組合せ、1−ヒドロキシーシクロヘキシルーフェニル−ケトンと2−メチル−1−(4−(メチルチオ)フェニル)−2−モルホリノプロパン−1−オンの組合せ、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オンと1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オンの組合せ、等が挙げられる。また、自己開裂型と水素引抜き型の光開始剤の組合せの好適例としては、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1とフェニルグリオキシリックアシッドメチルエステルの組合せ、が挙げられる。光開始剤の組合せはこれらに限定されるものではなく、用いる光源と光開始剤の組合せは適宜選択する事ができる。 As a suitable example of the combination of two or more kinds of self-cleaving photoinitiators that generate radicals at different wavelengths in the photocurable resin 2, 1-hydroxycyclohexylphenyl-ketone and 2-benzyl-2-dimethyl A combination of amino-1- (4-morpholinophenyl) -butanone-1, 1-hydroxy-cyclohexyl phenyl-ketone and 2-methyl-1- (4- (methylthio) phenyl) -2-morpholinopropane-1- Combination of ON, 2-hydroxy-2-methyl-1-phenyl-propan-1-one and 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propane-1 -ON combinations and the like. As a suitable example of a combination of a self-cleavage type and a hydrogen abstraction type photoinitiator, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 and phenylglyoxylic acid methyl A combination of esters. The combination of a photoinitiator is not limited to these, The combination of the light source and photoinitiator to be used can be selected suitably.
上記光硬化型樹脂2には、上記光開始剤と併せて、有機過酸化物を配合してもよい。有機過酸化物としては、例えば、2,5−ジメチルヘキサン−2,5−ジハイドロキシパーオキサイド、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキシン−3、ジ−t−ブチルパーオキサイド、t−ブチルクミルパーオキサイド、2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキサン、ジクミルパーオキサイド、α,α’−ビス(t−ブチルパーオキシイソプロピル)ベンゼン;n−ブチル−4,4−ビス−(t−ブチルパーオキシ)バレレート、2,2−ビス(t−ブチルパーオキシ)ブタン、1,1−ビス(t−ブチルパーオキシ)シクロヘキサン、1,1−ビス(t−ブチルパーオキシ)−3,3,5−トリメチルシクロヘキサン、t−ブチルパーオキシベンゾエート、ベンゾイルパーオキサイド、t−ブチルパーオキシアセテート、メチルエチルケトンパーオキサイド、t−ブチルハイドロパーオキサイド、p−メンタンハイドロパーオキサイド、ヒドロキシヘプチルパーオキサイド、クロルヘキサノンパーオキサイド、オクタノイルパーオキサイド、デカノイルパーオキサイド、ラウロイルパーオキサイド、クミルパーオキシオクトエート、サクシニックアシッドパーオキサイド、アセチルパーオキサイド、t−ブチルパーオキシ(2−エチルヘキサノエート)、m−トルオイルパーオキサイド、ベンゾイルパーオキサイド、t−ブチルパーオキシイソブチレート、2,4−ジクロロベンゾイルパーオキサイドなどが挙げられ、要求される物性に応じて適宜配合することができる。 The photocurable resin 2 may contain an organic peroxide in combination with the photoinitiator. Examples of the organic peroxide include 2,5-dimethylhexane-2,5-dihydroxyperoxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3, di-t. -Butyl peroxide, t-butylcumyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, dicumyl peroxide, α, α'-bis (t-butylperoxyisopropyl) ) Benzene; n-butyl-4,4-bis- (t-butylperoxy) valerate, 2,2-bis (t-butylperoxy) butane, 1,1-bis (t-butylperoxy) cyclohexane, 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, t-butylperoxybenzoate, benzoyl peroxide, t-butyl Tilperoxyacetate, methyl ethyl ketone peroxide, t-butyl hydroperoxide, p-menthane hydroperoxide, hydroxyheptyl peroxide, chlorohexanone peroxide, octanoyl peroxide, decanoyl peroxide, lauroyl peroxide, cumyl peroxide Octoate, succinic acid peroxide, acetyl peroxide, t-butyl peroxide (2-ethylhexanoate), m-toluoyl peroxide, benzoyl peroxide, t-butyl peroxyisobutyrate, 2,4 -Dichlorobenzoyl peroxide etc. are mentioned, It can mix | blend suitably according to the physical property requested | required.
有機過酸化物としては、これらのうちの1種を単独で又は2種以上を混合して用いることができ、その添加量は、原料ポリマー100質量部に対し、通常0.01〜10質量部、特に0.2〜2.0質量部であることが推奨される。配合量が少ないと硬化物が軟質化する可能性があり、配合量が多いと硬化後の未反応物や副生成物が多くなり、性能を低下させる場合がある。 As the organic peroxide, one of these can be used alone or in admixture of two or more, and the addition amount is usually 0.01 to 10 parts by mass with respect to 100 parts by mass of the starting polymer. In particular, 0.2 to 2.0 parts by mass is recommended. If the blending amount is small, the cured product may be softened. If the blending amount is large, unreacted products and by-products after curing increase, which may deteriorate the performance.
上記光硬化型樹脂2には、上記原料ポリマー、光開始剤及び有機過酸化物のほかに、公知の添加剤を配合することができる。例えば、接着性を促進させるために、シランカップリング剤を添加することができる。このシランカップリング剤としては、具体的には、ビニルトリエトキシシラン、ビニルトリス(β−メトキシエトキシ)シラン、γ−メタクリロキシプロピルトリメトキシシラン、ビニルトリアセトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシプロピルトリエトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、γ−クロロプロピルメトキシシラン、ビニルトリクロロシラン、γ−メルカプトプロピルトリメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−β(アミノエチル)−γ−アミノプロピルトリメトキシシランなどを挙げることができ、これらの1種を単独で又は2種以上を混合して用いることができる。これらシランカップリング剤の添加量は、上記ベースポリマー100質量部に対して通常0.01〜5質量部である。 In addition to the raw material polymer, photoinitiator, and organic peroxide, the photocurable resin 2 may contain known additives. For example, a silane coupling agent can be added to promote adhesion. Specific examples of the silane coupling agent include vinyltriethoxysilane, vinyltris (β-methoxyethoxy) silane, γ-methacryloxypropyltrimethoxysilane, vinyltriacetoxysilane, and γ-glycidoxypropyltrimethoxysilane. , Γ-glycidoxypropyltriethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, γ-chloropropylmethoxysilane, vinyltrichlorosilane, γ-mercaptopropyltrimethoxysilane, γ-aminopropyltri Examples include ethoxysilane, N-β (aminoethyl) -γ-aminopropyltrimethoxysilane, and the like. One of these can be used alone, or two or more can be used in combination. The addition amount of these silane coupling agents is usually 0.01 to 5 parts by mass with respect to 100 parts by mass of the base polymer.
また、接着性を向上させる目的でエポキシ基含有化合物を添加することもできる。エポキシ基含有化合物としては、トリグリシジルトリス(2−ヒドロキシエチル)イソシアヌレート、ネオペンチルグリコールジグリシジルエーテル、1,6−ヘキサンジオールジグリシジルエーテル、アクリルグリシジルエーテル、2−エチルヘキシルグリシジルエーテル、フェニルグリシジルエーテル、フェノールグリシジルエーテル、p−t−ブチルフェニルグリシジルエーテル、アジピン酸ジグリシジルエステル、o−フタル酸ジグリシジルエステル、グリシジルメタクリレート、ブチルグリシジルエーテル等が挙げられ、これらの1種を単独で又は混合して用いることができる。これらエポキシ基含有化合物の添加量は、上記ベースポリマー100質量部に対して通常0.01〜20質量部である。 Moreover, an epoxy group-containing compound can also be added for the purpose of improving adhesiveness. Examples of the epoxy group-containing compound include triglycidyl tris (2-hydroxyethyl) isocyanurate, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, acrylic glycidyl ether, 2-ethylhexyl glycidyl ether, phenyl glycidyl ether, Examples thereof include phenol glycidyl ether, pt-butylphenyl glycidyl ether, adipic acid diglycidyl ester, o-phthalic acid diglycidyl ester, glycidyl methacrylate, butyl glycidyl ether, and the like. be able to. The addition amount of these epoxy group-containing compounds is usually 0.01 to 20 parts by mass with respect to 100 parts by mass of the base polymer.
更に、他の添加剤として、加工性や貼り合わせ等の加工性向上の目的で炭化水素樹脂を添加することができる。この場合、添加される炭化水素樹脂は、天然樹脂系、合成樹脂系のいずれでも差支えない。天然樹脂系としては、ロジン、ロジン誘導体、テルペン系樹脂が好適に用いられる。ロジンとしては、ガム系樹脂、トール油系樹脂、ウッド系樹脂を用いることができる。ロジン誘導体としてはロジンをそれぞれ水素化、不均一化、重合、エステル化、金属塩化したものを用いることができる。テルペン系樹脂ではα−ピネン、β−ピネンなどのテルペン系樹脂のほか、テルペンフェノール樹脂を用いることができる。 Furthermore, a hydrocarbon resin can be added as another additive for the purpose of improving workability such as workability and bonding. In this case, the added hydrocarbon resin may be either a natural resin type or a synthetic resin type. As the natural resin system, rosin, rosin derivatives, and terpene resins are preferably used. As the rosin, gum resin, tall oil resin, and wood resin can be used. As the rosin derivative, rosin obtained by hydrogenation, heterogeneity, polymerization, esterification, or metal chloride can be used. As the terpene resin, a terpene phenol resin can be used in addition to a terpene resin such as α-pinene and β-pinene.
また、その他の天然樹脂としてダンマル、コーバル、シェラックを用いても差支えない。一方、合成樹脂系では石油系樹脂、フェノール系樹脂、キシレン系樹脂が好適に用いられる。石油系樹脂では脂肪族系石油樹脂、芳香族系石油樹脂、脂環族系石油樹脂、共重合系石油樹脂、水素化石油樹脂、純モノマー系石油樹脂、クマロンインデン樹脂を用いることができる。フェノール系樹脂ではアルキルフェノール樹脂、変性フェノール樹脂を用いることができる。キシレン系樹脂ではキシレン樹脂、変性キシレン樹脂を用いることができる。 In addition, dammar, corbal and shellac may be used as other natural resins. On the other hand, in the synthetic resin system, petroleum resin, phenol resin, and xylene resin are preferably used. As the petroleum resin, aliphatic petroleum resin, aromatic petroleum resin, alicyclic petroleum resin, copolymer petroleum resin, hydrogenated petroleum resin, pure monomer petroleum resin, and coumarone indene resin can be used. As the phenol resin, an alkyl phenol resin or a modified phenol resin can be used. As the xylene-based resin, a xylene resin or a modified xylene resin can be used.
上記光硬化型樹脂2は、視認性の観点から高い透明性を有することと、透明保護板1と表示パネル3の間を隙間無く充填するために、張り合わせ時の仮硬化状態では塑性変形性を持つことと、および貼り合わせ後の本硬化状態では落下や押圧に対する衝撃を緩和する観点から柔軟性を有することが必要であり、これら多数の要求を満たすには、要求特性に合わせて配合処方が可能となる、モノマー、オリゴマーを含む樹脂成分と光開始剤を含む重合性樹脂組成物が好ましい。 In order to fill the space between the transparent protective plate 1 and the display panel 3 with no gap, the photo-curing resin 2 has high plasticity from the viewpoint of visibility. It is necessary to have flexibility from the viewpoint of reducing the impact on dropping and pressing in the fully cured state after bonding and in order to satisfy these many requirements, A polymerizable resin composition containing a resin component containing a monomer and an oligomer and a photoinitiator is preferable.
上記光硬化型樹脂2における原料ポリマーと原料モノマー・オリゴマーとの混合比(質量比)は、10/90〜60/40であることが好ましく、より好ましくは15/85〜50/50である。原料ポリマーの量が多すぎると、粘度が高くなりすぎて、作業性が低下するだけでなく、追従性も悪化し、仮硬化時物の表面凹凸が大きくなりすぎるために、貼り合わせ時に空隙や気泡の発生を招くおそれがある。一方、原料ポリマーの量が少なすぎると、粘度が低くなりすぎて、仮硬化物の端部矩形性が悪化したり、染み出しを生じ作業性を低下させたりするおそれがある。 The mixing ratio (mass ratio) of the raw material polymer and the raw material monomer / oligomer in the photocurable resin 2 is preferably 10/90 to 60/40, more preferably 15/85 to 50/50. If the amount of the raw material polymer is too large, the viscosity becomes too high and not only the workability is lowered, but also the followability is deteriorated, and the surface unevenness of the pre-cured product becomes too large. There is a risk of generating bubbles. On the other hand, when the amount of the raw material polymer is too small, the viscosity becomes too low, and the end rectangularity of the temporarily cured product may be deteriorated, or bleeding may occur and workability may be lowered.
なお、原料ポリマーの数平均分子量は通常20000〜300000であることが好ましく、より好ましくは40000〜250000である。また、上記混合物の粘度は0.5〜33Pa・sであることが好ましく、より好ましくは2.5〜20Pa・sである。 In addition, it is preferable that the number average molecular weights of a raw material polymer are 20000-300000 normally, More preferably, it is 40000-250,000. Moreover, it is preferable that the viscosity of the said mixture is 0.5-33 Pa.s, More preferably, it is 2.5-20 Pa.s.
図3は、この発明の実施の形態1の表示装置の製造フロー模式図である。図3(a)から図3(e)を用いて、上記構成の表示装置の製造方法について説明する。 FIG. 3 is a schematic manufacturing flow diagram of the display device according to the first embodiment of the present invention. A method for manufacturing the display device having the above-described structure will be described with reference to FIGS.
まず、図3(a)に示すように、遮光段差部1bを有する側の保護板本体1aの面に、スリットコータを用いて光硬化型樹脂2を塗布する(樹脂塗布工程)。光硬化型樹脂2の塗布量は所望のエリアに塗布できる量であればよい。また光硬化型樹脂2の塗布厚は遮光段差部1bを埋める厚さ以上であり、衝撃吸収性を有し、表示ムラ等を抑制できればよく、4〜1000μmが好ましく用いられ、より好ましくは25〜750μmである。この塗布方法は、スリットコータに限定されるものではなく、保護板本体1aの面に均一に光硬化型樹脂2が形成されていれば良く、例えばディスペンサーやスクリーン印刷で塗布する方法も用いる事ができる。 First, as shown to Fig.3 (a), the photocurable resin 2 is apply | coated to the surface of the protection plate main body 1a in the side which has the light-shielding level | step-difference part 1b using a slit coater (resin application process). The application amount of the photocurable resin 2 may be an amount that can be applied to a desired area. Moreover, the coating thickness of the photocurable resin 2 is not less than the thickness for filling the light shielding stepped portion 1b, has shock absorption, can suppress display unevenness, etc., preferably 4 to 1000 μm, more preferably 25 to 25 μm. 750 μm. This coating method is not limited to the slit coater, and it is sufficient that the photocurable resin 2 is uniformly formed on the surface of the protective plate body 1a. For example, a method of coating by dispenser or screen printing may be used. it can.
次に、図3(b)に示すように、第一の波長の光源である所定の光源を用いて光硬化型樹脂2にUV光5を照射し、仮硬化状態を形成させる(第一の硬化工程)。仮硬化で用いる第一の光源の種類は特に限定はなく、光開始剤を選択的に光硬化できるものであれば良いが、出力波長がシャープなLED光源をより好適に用いる事ができ、例えばSETI社(Sensor Electronic Technology社)のLEDを用い、直線状に配置して光源として用いる事ができる。樹脂塗布工程と第一の硬化工程を経ることで光硬化型樹脂は例えばシート状に形成することができる。 Next, as shown in FIG. 3B, the photocurable resin 2 is irradiated with UV light 5 using a predetermined light source that is a light source of the first wavelength, thereby forming a temporarily cured state (first Curing step). The type of the first light source used for temporary curing is not particularly limited as long as the photoinitiator can be selectively photocured, but an LED light source having a sharp output wavelength can be used more suitably. The LED of SETI (Sensor Electronic Technology) can be used as a light source arranged in a straight line. By passing through the resin coating step and the first curing step, the photocurable resin can be formed into a sheet shape, for example.
次に、図3(c)に示すように、仮硬化状態の光硬化型樹脂2の表面に表示部である表示パネル3を貼り合せる(表示部貼付け工程)。光硬化型樹脂2は仮硬化状態であり、塑性変形性を有しているため、光硬化型樹脂2のある程度の凹凸やパネルの凹凸に追従することができる。 Next, as shown in FIG.3 (c), the display panel 3 which is a display part is bonded on the surface of the photocurable resin 2 of a temporary hardening state (display part sticking process). Since the photocurable resin 2 is in a temporarily cured state and has plastic deformability, the photocurable resin 2 can follow some unevenness of the photocurable resin 2 and the unevenness of the panel.
次に、図3(d)に示すように、表示パネル3に貼合わせた仮硬化状態の光硬化型樹脂2を、透明保護板1越しに、第二の波長の光源である所定の光源を用いてUV光6を照射を実施して本硬化を実施する(第二の硬化工程)。本硬化で用いる第二の光源の種類は特に限定はなく、光開始剤に合わせて選択すればよい。 Next, as shown in FIG. 3D, a temporarily cured photocurable resin 2 bonded to the display panel 3 is passed through a transparent protective plate 1 with a predetermined light source that is a light source of the second wavelength. Using this, UV light 6 is irradiated to perform main curing (second curing step). The type of the second light source used in the main curing is not particularly limited, and may be selected according to the photoinitiator.
以上の工程を経て本発明の表示装置を製造する事ができる(図3(e))。なお、透明保護板1の遮光段差部1bの直下の光硬化型樹脂2は本硬化用の光には十分に晒されず仮硬化の状態が保持される。これによる気泡や表示ムラ等の不都合が生じる場合は、側面からの光照射を実施することで回避できる。側面からの光照射は側面へ光源を配置したり、反射鏡を設置したりして実施することができる。 The display device of the present invention can be manufactured through the above steps (FIG. 3E). In addition, the photocurable resin 2 immediately below the light shielding step portion 1b of the transparent protective plate 1 is not sufficiently exposed to the light for main curing, and the temporarily cured state is maintained. When inconveniences such as bubbles and display unevenness occur due to this, light irradiation from the side surface can be avoided. Light irradiation from the side surface can be performed by arranging a light source on the side surface or installing a reflecting mirror.
図4は、この発明の実施の形態1の表示装置の他の製造フロー模式図である。図4(a)から図4(f)に、本発明の表示装置の別の製造方法を示す。 FIG. 4 is another schematic manufacturing flow diagram of the display device according to Embodiment 1 of the present invention. FIG. 4A to FIG. 4F show another method for manufacturing the display device of the present invention.
まず、図4(a)に示すように、PETフィルム等の離型シート7に、スリットコータを用いて光硬化型樹脂2を塗布する(樹脂塗布工程)。この塗布方法は、図3(a)で示す方法と同様の手法を用いる事ができる。 First, as shown to Fig.4 (a), the photocurable resin 2 is apply | coated to the release sheet 7, such as PET film, using a slit coater (resin application process). This coating method can use the same method as the method shown in FIG.
次に、図4(b)に示すように、所定の光源を用いて光硬化型樹脂2にUV光5を照射し、仮硬化状態を形成させる(第一の硬化工程)。仮硬化の方法は、図3(b)で用いた方法をそのまま用いる事ができる。 Next, as shown in FIG.4 (b), UV light 5 is irradiated to the photocurable resin 2 using a predetermined | prescribed light source, and a temporary hardening state is formed (1st hardening process). As the temporary curing method, the method used in FIG. 3B can be used as it is.
次に、図4(c)に示すように、遮光段差部1bを有する側の保護板本体1aに光硬化型樹脂2を貼り合わせる(保護板貼付け工程)。 Next, as shown in FIG.4 (c), the photocurable resin 2 is bonded together to the protection board main body 1a of the side which has the light-shielding level | step-difference part 1b (protection board sticking process).
その後、図4(d)に示すように、離型シート7をはく離し、仮硬化状態の光硬化型樹脂2の表面に表示パネル3を貼り合せる(表示部貼付け工程)。 Then, as shown in FIG.4 (d), the release sheet 7 is peeled and the display panel 3 is bonded on the surface of the photocurable resin 2 of a temporary hardening state (display part bonding process).
次に、図4(e)に示すように、表示パネル3に貼合わせた仮硬化状態の光硬化型樹脂2を、透明保護板1越しに、所定の光源を用いてUV光6の照射を実施して本硬化を実施する。本硬化方法は図3(d)で述べた手法を用いる事ができる。 Next, as shown in FIG. 4 (e), the temporarily cured photocurable resin 2 bonded to the display panel 3 is irradiated with UV light 6 through the transparent protective plate 1 using a predetermined light source. Perform the main curing. This curing method can use the method described in FIG.
以上の工程を経て本発明の表示装置を製造する事ができる(図4(f))。なお、透明保護板1の遮光段差部1bの直下の光硬化型樹脂は本硬化用の光には十分に晒されず仮硬化の状態が保持される。これによる気泡や表示ムラ等の不都合が生じる場合は、側面からの光照射を実施することで回避できる。側面からの光照射は側面へ光源を配置したり、反射鏡を設置したりして実施することができる。 Through the above steps, the display device of the present invention can be manufactured (FIG. 4F). Note that the photo-curing resin immediately below the light-shielding step portion 1b of the transparent protective plate 1 is not sufficiently exposed to the light for main curing, and the temporarily cured state is maintained. When inconveniences such as bubbles and display unevenness occur due to this, light irradiation from the side surface can be avoided. Light irradiation from the side surface can be performed by arranging a light source on the side surface or installing a reflecting mirror.
本発明では、用いる光開始剤の組合せと光源の選択が非常に重要である。すなわち、用いた光開始剤の何れもがラジカル発生してしまう光源波長や光開始剤の組合せを選択すると、仮硬化状態の物性が安定化しない。 In the present invention, the combination of the photoinitiator used and the selection of the light source are very important. That is, if a light source wavelength or a combination of photoinitiators that causes radicals to be generated by any of the photoinitiators used is selected, the properties of the temporarily cured state are not stabilized.
図5は、この発明の実施の形態1の表示装置の仮硬化時の樹脂の吸収波長と波長吸収量との関係図である。図5に示すように、光開始剤の吸収波長と波長吸収量との組み合わせにより光硬化型樹脂の物性変動が変化することがわかる。図5(b)、図5(c)に示すように、2種類の光開始剤の波長吸収量(a1,a2)がa2>a1/2であるときは、仮硬化状態の際に硬化が進みすぎると光硬化型樹脂や表示パネル3の表面凹凸を埋める事ができずに気泡が発生したり、表示ムラを生じたりする原因になる(図5(c))また、逆に硬化が進んでいないと光硬化型樹脂の端部の矩形が維持できずに周辺気泡が生じたり、過度の硬化収縮により表示ムラが生じたりする原因になる(図5(b))。 FIG. 5 is a relationship diagram between the absorption wavelength of the resin and the wavelength absorption amount during temporary curing of the display device according to Embodiment 1 of the present invention. As shown in FIG. 5, it can be seen that the physical property variation of the photocurable resin changes depending on the combination of the absorption wavelength and the wavelength absorption amount of the photoinitiator. As shown in FIG. 5B and FIG. 5C, when the wavelength absorption amounts (a1, a2) of the two types of photoinitiators are a2> a1 / 2, curing occurs in the temporary curing state. If it proceeds too much, it will not be possible to fill the surface unevenness of the photocurable resin or the display panel 3, and bubbles may be generated or display unevenness may occur (FIG. 5 (c)). Otherwise, the rectangular shape at the end of the photocurable resin cannot be maintained, and peripheral bubbles are generated, or display unevenness occurs due to excessive curing shrinkage (FIG. 5B).
鋭意検討の結果、仮硬化で用いる光開始剤の特定波長の吸収量を1とした場合、本硬化で用いる光開始剤の同一波長の吸収量が1/2以下(a2≦a1/2)であればよく、好ましくは1/5以下であれば良いことを明らかにした(図5(a))。すなわち、ある一定の波長吸収量の差を有する光開始剤と光源を選択することで、所望の特性が得られることがわかった。 As a result of intensive studies, when the absorption amount at a specific wavelength of the photoinitiator used for temporary curing is 1, the absorption amount at the same wavelength of the photoinitiator used for main curing is ½ or less (a2 ≦ a1 / 2). It has been clarified that it is sufficient if it is preferably 1/5 or less (FIG. 5A). That is, it was found that desired characteristics can be obtained by selecting a photoinitiator and a light source having a certain difference in wavelength absorption.
例えば、自己開裂型の光開始剤を2種類用いる場合としては、1−ヒドロキシ−シクロヘキシル−フェニル−ケトンと2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1を選択した場合に用いる第一の光源としては、前者の光開始剤を仮硬化時に用いる場合、260nmにピークトップを有する光源を、後者の光開始剤を仮硬化時に用いる場合、320nmにピークトップを有する光源を好ましく用いる事ができる。 For example, when two types of self-cleaving photoinitiators are used, 1-hydroxy-cyclohexyl-phenyl-ketone and 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 are used. As the first light source used in the case of selection, when the former photoinitiator is used at the time of temporary curing, a light source having a peak top at 260 nm is used, and when the latter photoinitiator is used at the time of temporary curing, a peak top is set at 320 nm. The light source which has can be used preferably.
また、1−ヒドロキシ−シクロヘキシル−フェニル−ケトンと2−メチル−1−(4−(メチルチオ)フェニル)−2−モルホリノプロパン−1−オンを選択した場合に用いる第一の光源としては、前者の光開始剤を仮硬化時に用いる場合、260nmにピークトップを有する光源を、後者の光開始剤を仮硬化時に用いる場合、310nmにピークトップを有する光源を好ましく用いる事ができる。 As the first light source used when 1-hydroxy-cyclohexyl-phenyl-ketone and 2-methyl-1- (4- (methylthio) phenyl) -2-morpholinopropan-1-one are selected, the former is used. When the photoinitiator is used during temporary curing, a light source having a peak top at 260 nm can be used, and when the latter photoinitiator is used during temporary curing, a light source having a peak top at 310 nm can be preferably used.
また、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オンと1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オンを選択した場合に用いる第一の光源としては、前者の光開始剤を仮硬化時に用いる場合、240nmにピークトップを有する光源を、後者の光開始剤を仮硬化時に用いる場合、280nmにピークトップを有する光源を好ましく用いる事ができる。 Also, 2-hydroxy-2-methyl-1-phenyl-propan-1-one and 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one When the former photoinitiator is used at the time of temporary curing, the light source having a peak top at 240 nm is used as the first light source used when the former is selected, and when the latter photoinitiator is used at the time of temporary curing, the peak top is 280 nm. A light source having the following can be preferably used.
さらに、自己開裂型の光開始剤と水素引き抜き型の光開始剤を組み合わせて用いる場合の一例としては、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1とフェニルグリオキシリックアシッドメチルエステルを選択した場合に用いる第一の光源としては、前者の光開始剤を仮硬化時に用いる場合、320nmにピークトップを有する光源を、後者の光開始剤を仮硬化時に用いる場合、255nmにピークトップを有する光源を好ましく用いる事ができる。仮硬化時の光源は特に限定されるものではなく、所望の特性を満たすものであれば適宜選択する事が出来、メタルハライドランプ、水銀ランプ、キセノンランプ等を選択する事ができる。また、市販の光学フィルターを組合せることで所望の波長域のみを取り出し、これを光源として用いる事ができる。またLEDランプやエキシマランプは特定波長をシャープに出力する事ができるため好ましく用いる事ができる。 Furthermore, as an example in the case of using a combination of a self-cleavage type photoinitiator and a hydrogen abstraction type photoinitiator, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 and As a first light source used when phenylglyoxylic acid methyl ester is selected, when the former photoinitiator is used during temporary curing, a light source having a peak top at 320 nm is used, and the latter photoinitiator is used during temporary curing. When used, a light source having a peak top at 255 nm can be preferably used. The light source at the time of temporary curing is not particularly limited, and any light source satisfying desired characteristics can be selected as appropriate, and a metal halide lamp, a mercury lamp, a xenon lamp, or the like can be selected. Further, by combining a commercially available optical filter, only a desired wavelength region can be taken out and used as a light source. An LED lamp or an excimer lamp can be preferably used because it can output a specific wavelength sharply.
本硬化時の光源は特に限定されるものではなく、所望の特性を満たすものであれば適宜選択する事が出来、メタルハライドランプ、水銀ランプ、キセノンランプ等を選択する事ができる。 The light source at the time of the main curing is not particularly limited and can be appropriately selected as long as the desired characteristics are satisfied. A metal halide lamp, a mercury lamp, a xenon lamp, or the like can be selected.
以上のように構成された表示装置においては、仮硬化と本硬化で異なる反応波長の光開始剤を用いることで、光硬化型樹脂の仮硬化状態と本硬化状態での物性が安定化する。これにより、透明保護板1に設けられた遮光部の段差は、仮硬化状態の光硬化型樹脂の塑性変形によって隙間無く埋めることができる。さらに、透明保護板1と表示パネル3を貼り合わせた後に本硬化状態にすることにより、光硬化型樹脂をしっかりと架橋させることができる。そのため、例えば保護板や表示パネル3の偏光板等から発生するアウトガスのガス圧、及び熱サイクル試験にて発生するガスや保護板・表示パネル3の反りに対して十分に対抗できるだけの粘着力と凝集力を持たせることができる。これにより、表示品質の低下を抑制することができる。 In the display device configured as described above, by using a photoinitiator having a reaction wavelength different between temporary curing and main curing, the physical properties of the photocurable resin in the temporary curing state and the main curing state are stabilized. Thereby, the level | step difference of the light-shielding part provided in the transparent protective plate 1 can be filled without gap by the plastic deformation of the photocuring type resin of a temporary hardening state. Furthermore, after setting the transparent protective plate 1 and the display panel 3 to the main cured state, the photocurable resin can be firmly cross-linked. Therefore, for example, the pressure of the outgas generated from the protective plate or the polarizing plate of the display panel 3, and the adhesive force sufficient to counter the gas generated in the thermal cycle test and the warp of the protective plate / display panel 3 It can have cohesive strength. Thereby, the deterioration of display quality can be suppressed.
仮硬化と本硬化で異なる波長と光開始剤を用いることで仮硬化状態と本硬化状態の物性が安定化することにより、光硬化型樹脂2の硬化収縮に起因する表示ムラが生じない材料設計が容易になる。 Material design that does not cause display unevenness due to curing shrinkage of the photo-curable resin 2 by stabilizing the physical properties of the pre-cured state and the main cured state by using different wavelengths and photoinitiators for the temporary curing and the main curing. Becomes easier.
また、例えば貼り合わせ位置不良や透明樹脂のうねりによる気泡が生じたとしても、本硬化前に不良品を除外し、リペアすることができるため、歩留まりの向上を図ることができる。 For example, even if bubbles are generated due to defective bonding position or undulation of the transparent resin, defective products can be excluded and repaired before the main curing, so that the yield can be improved.
この発明に係る表示装置の製造方法によれば、光開始剤として自己開裂型開始剤を用いた場合は、投入した光開始剤量でラジカル発生量が規定されるため、仮に経年劣化によるランプ照度やワーク高さのばらつき等が生じたとしても、一定量以上の光照射を実施することで仮硬化状態の物性が安定化し、最終的な表示装置の信頼性を向上することができる。 According to the method for manufacturing a display device according to the present invention, when a self-cleaving initiator is used as a photoinitiator, the amount of radicals generated is defined by the amount of photoinitiator introduced. Even if variations in workpiece height occur, the physical properties in the pre-cured state can be stabilized and the reliability of the final display device can be improved by carrying out light irradiation of a certain amount or more.
[実施例]
(実施例1)
(メタ)アクリル系ベースポリマーとして綜研化学製のシロップBを100部、アクリル系モノマー・オリゴマーとして共栄化学社製TMP−Aを0.1部と共栄社化学製のHOAを10部、第一の光開始剤として1−ヒドロキシーシクロヘキシルーフェニル−ケトンを0.4部と、第二の光開始剤として2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1を0.6部、を配合して、実施例1の光硬化型樹脂2を形成した。この光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてSETI社製のUVTOP260を3列直線状に並べたLED紫外線照射ランプを搭載した装置にて照射量700mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製のメタルハライドランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
[Example]
Example 1
100 parts of Soken Chemical's syrup B as a (meth) acrylic base polymer, 0.1 parts of Kyoei Chemical's TMP-A and 10 parts of Kyoeisha Chemical's HOA as an acrylic monomer / oligomer, the first light 0.4 parts 1-hydroxy-cyclohexyl luphenyl-ketone as initiator and 0-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 as second photoinitiator .6 parts was blended to form the photocurable resin 2 of Example 1. This photocurable resin 2 was applied to the transparent protective plate 1 made of tempered glass having a black frame printing portion with a film thickness of 250 μm by a slit coating method. A dose of 700 mJ is applied to the transparent protective plate 1 coated with the photo-curable resin 2 and equipped with an LED ultraviolet irradiation lamp in which UVTOP 260 made by SETI is arranged in a straight line as a first light source for temporary curing. / Cm < 2 > light irradiation was implemented and the temporary hardened | cured material was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 after predetermined alignment, and a dose of 1500 mJ / cm is applied from the transparent protective plate 1 side with a device equipped with a USIO metal halide lamp. 2 was performed to complete the main curing, and a display device was obtained.
(実施例2)
(メタ)アクリル系ベースポリマーとして綜研化学製のシロップBを100部、アクリル系モノマー・オリゴマーとして共栄社化学製TMP−Aを0.1部と共栄社化学製のHOAを10部、第一の光開始剤として1−ヒドロキシーシクロヘキシルーフェニル−ケトンを0.4部と、第二の光開始剤として2−メチル−1−(4−(メチルチオ)フェニル)−2−モルホリノプロパン−1−オンを0.6部、を配合して、実施例2の光硬化型樹脂2を形成した。この光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてSETI社製のUVTOP260を3列直線状に並べたLED紫外線照射ランプを搭載した装置にて照射量700mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製のメタルハライドランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
(Example 2)
100 parts of Soken Chemical Syrup B as (meth) acrylic base polymer, 0.1 part of Kyoeisha Chemical TMP-A and 10 parts of Kyoeisha Chemical HOA as acrylic monomer / oligomer 0.4 part of 1-hydroxycyclohexylphenyl-ketone as an agent and 0 of 2-methyl-1- (4- (methylthio) phenyl) -2-morpholinopropan-1-one as a second photoinitiator .6 parts was blended to form the photocurable resin 2 of Example 2. This photocurable resin 2 was applied to the transparent protective plate 1 made of tempered glass having a black frame printing portion with a film thickness of 250 μm by a slit coating method. A dose of 700 mJ is applied to the transparent protective plate 1 coated with the photo-curable resin 2 and equipped with an LED ultraviolet irradiation lamp in which UVTOP 260 made by SETI is arranged in a straight line as a first light source for temporary curing. / Cm < 2 > light irradiation was implemented and the temporary hardened | cured material was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 after predetermined alignment, and a dose of 1500 mJ / cm is applied from the transparent protective plate 1 side with a device equipped with a USIO metal halide lamp. 2 was performed to complete the main curing, and a display device was obtained.
(実施例3)
(メタ)アクリル系ベースポリマーとして綜研化学製のシロップBを100部、アクリル系モノマー・オリゴマーとして共栄社化学製TMP−Aを0.1部と共栄社化学製のHOAを10部、第一の光開始剤として2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オンを0.4部と、第二の光開始剤として1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オンを0.6部、を配合して、実施例3の光硬化型樹脂2を形成した。この光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてSETI社製のUVTOP240を3列直線状に並べたLED紫外線照射ランプを搭載した装置にて照射量300mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製のメタルハライドランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
(Example 3)
100 parts of Soken Chemical Syrup B as (meth) acrylic base polymer, 0.1 part of Kyoeisha Chemical TMP-A and 10 parts of Kyoeisha Chemical HOA as acrylic monomer / oligomer 0.4 parts 2-hydroxy-2-methyl-1-phenyl-propan-1-one as an agent and 1- [4- (2-hydroxyethoxy) -phenyl] -2-2 as a second photoinitiator Photocurable resin 2 of Example 3 was formed by blending 0.6 parts of hydroxy-2-methyl-1-propan-1-one. This photocurable resin 2 was applied to the transparent protective plate 1 made of tempered glass having a black frame printing portion with a film thickness of 250 μm by a slit coating method. An irradiation amount of 300 mJ is applied in an apparatus equipped with an LED ultraviolet irradiation lamp in which UVTOP 240 manufactured by SETI is arranged in three rows as a first light source for temporary curing on the transparent protective plate 1 coated with the photocurable resin 2. / Cm < 2 > light irradiation was implemented and the temporary hardened | cured material was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 after predetermined alignment, and a dose of 1500 mJ / cm is applied from the transparent protective plate 1 side with a device equipped with a USIO metal halide lamp. 2 was performed to complete the main curing, and a display device was obtained.
(実施例4)
(メタ)アクリル系ベースポリマーとして綜研化学製のシロップBを100部、アクリル系モノマー・オリゴマーとして共栄社化学製TMP−Aを0.1部と共栄社化学製のHOAを10部、第一の光開始剤として2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1を0.6部と、第二の光開始剤としてフェニルグリオキシリックアシッドメチルエステルを0.4部、を配合して、実施例4の光硬化型樹脂2を形成した。この光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてSETI社製のUVTOP320を3列直線状に並べたLED紫外線照射ランプを搭載した装置にて照射量300mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製の低圧UVランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
Example 4
100 parts of Soken Chemical Syrup B as (meth) acrylic base polymer, 0.1 part of Kyoeisha Chemical TMP-A and 10 parts of Kyoeisha Chemical HOA as acrylic monomer / oligomer 0.6 parts 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 as an agent and 0.4 parts phenylglyoxylic acid methyl ester as a second photoinitiator , And the photocurable resin 2 of Example 4 was formed. This photocurable resin 2 was applied to the transparent protective plate 1 made of tempered glass having a black frame printing portion with a film thickness of 250 μm by a slit coating method. An irradiation amount of 300 mJ is applied in an apparatus equipped with an LED ultraviolet irradiation lamp in which UVTOP 320 made by SETI is arranged in a straight line as a first light source for temporary curing on the transparent protective plate 1 coated with the photocurable resin 2. / Cm < 2 > light irradiation was implemented and the temporary hardened | cured material was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 by predetermined alignment, and the irradiation amount is 1500 mJ / in with a device equipped with a USIO low-pressure UV lamp from the transparent protective plate 1 side. The main curing was completed by performing light irradiation of cm 2 to obtain a display device.
(実施例5)
(メタ)アクリル系ベースポリマーとして綜研化学製のシロップBを100部、アクリル系モノマー・オリゴマーとして共栄社化学製TMP−Aを0.1部と共栄社化学製のHOAを5部と共栄社化学製の130Aを5部、第一の光開始剤として1−ヒドロキシーシクロヘキシルーフェニル−ケトンを0.3部と、第二の光開始剤として2−メチル−1−(4−(メチルチオ)フェニル)−2−モルホリノプロパン−1−オンを0.7部、を配合して、実施例5の光硬化型樹脂2を形成した。この光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてSETI社製のUVTOP260を3列直線状に並べたLED紫外線照射ランプを搭載した装置にて照射量700mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製のメタルハライドランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
(Example 5)
100 parts of syrup B made by Soken Chemical as the (meth) acrylic base polymer, 0.1 part of TMP-A made by Kyoeisha Chemical and 5 parts of HOA made by Kyoeisha Chemical and 130A made by Kyoeisha Chemical 5 parts, 0.3 parts 1-hydroxycyclohexylphenyl-ketone as the first photoinitiator and 2-methyl-1- (4- (methylthio) phenyl) -2 as the second photoinitiator -0.7 part of morpholinopropan-1-one was blended to form the photocurable resin 2 of Example 5. This photocurable resin 2 was applied to the transparent protective plate 1 made of tempered glass having a black frame printing portion with a film thickness of 250 μm by a slit coating method. A dose of 700 mJ is applied to the transparent protective plate 1 coated with the photo-curable resin 2 and equipped with an LED ultraviolet irradiation lamp in which UVTOP 260 made by SETI is arranged in a straight line as a first light source for temporary curing. / Cm < 2 > light irradiation was implemented and the temporary hardened | cured material was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 after predetermined alignment, and a dose of 1500 mJ / cm is applied from the transparent protective plate 1 side with a device equipped with a USIO metal halide lamp. 2 was performed to complete the main curing, and a display device was obtained.
(実施例6)
実施例1で得られた光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてSETI社製のUVTOP260を3列直線状に並べたLED紫外線照射ランプを搭載した装置にて照射量750mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製のメタルハライドランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
(Example 6)
The photocurable resin 2 obtained in Example 1 was applied at a film thickness of 250 μm by a slit coating method on the transparent protective plate 1 made of tempered glass having a black frame printing portion. A dose of 750 mJ is applied to the transparent protective plate 1 coated with the photo-curable resin 2 and equipped with an LED ultraviolet irradiation lamp in which UVTOP 260 made by SETI is arranged in three rows as a first light source for temporary curing. / Cm < 2 > light irradiation was implemented and the temporary hardened | cured material was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 after predetermined alignment, and a dose of 1500 mJ / cm is applied from the transparent protective plate 1 side with a device equipped with a USIO metal halide lamp. 2 was performed to complete the main curing, and a display device was obtained.
(比較例1)
(メタ)アクリル系ベースポリマーとして綜研化学製のシロップBを100部、アクリル系モノマー・オリゴマーとして共栄化学社製TMP−Aを0.1部と共栄社化学製のHOAを10部、光開始剤として1−ヒドロキシーシクロヘキシルーフェニル−ケトンを1部、を配合して、比較例1の光硬化型樹脂2を形成した。この光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてSETI社製のUVTOP260を3列直線状に並べたLED紫外線照射ランプを搭載した装置にて照射量700mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製のメタルハライドランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
(Comparative Example 1)
As a (meth) acrylic base polymer, 100 parts of Soken Chemical's syrup B, as an acrylic monomer / oligomer, 0.1 part of Kyoei Chemical's TMP-A and 10 parts of Kyoeisha Chemical's HOA, as a photoinitiator 1 part of 1-hydroxy-cyclohexyl phenyl ketone was blended to form a photocurable resin 2 of Comparative Example 1. This photocurable resin 2 was applied to the transparent protective plate 1 made of tempered glass having a black frame printing portion with a film thickness of 250 μm by a slit coating method. A dose of 700 mJ is applied to the transparent protective plate 1 coated with the photo-curable resin 2 and equipped with an LED ultraviolet irradiation lamp in which UVTOP 260 made by SETI is arranged in a straight line as a first light source for temporary curing. / Cm < 2 > light irradiation was implemented and the temporary hardened | cured material was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 after predetermined alignment, and a dose of 1500 mJ / cm is applied from the transparent protective plate 1 side with a device equipped with a USIO metal halide lamp. 2 was performed to complete the main curing, and a display device was obtained.
(比較例2)
(メタ)アクリル系ベースポリマーとして綜研化学製のシロップBを100部、アクリル系モノマー・オリゴマーとして共栄社化学製TMP−Aを0.1部と共栄社化学製のHOAを10部、第一の光開始剤として2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1を0.4部と、第二の光開始剤として2−メチル−1−(4−(メチルチオ)フェニル)−2−モルホリノプロパン−1−オン(Irgacure907)を0.6部、を配合して、比較例2の光硬化型樹脂2を形成した。この光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてSETI社製のUVTOP310を3列直線状に並べたLED紫外線照射ランプを搭載した装置にて照射量400mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製の低圧UVランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
(Comparative Example 2)
100 parts of Soken Chemical Syrup B as (meth) acrylic base polymer, 0.1 part of Kyoeisha Chemical TMP-A and 10 parts of Kyoeisha Chemical HOA as acrylic monomer / oligomer 0.4 part of 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 as an agent and 2-methyl-1- (4- (methylthio) as a second photoinitiator 0.6 parts of phenyl) -2-morpholinopropan-1-one (Irgacure 907) was blended to form a photocurable resin 2 of Comparative Example 2. This photocurable resin 2 was applied to the transparent protective plate 1 made of tempered glass having a black frame printing portion with a film thickness of 250 μm by a slit coating method. A dose of 400 mJ is applied to the transparent protective plate 1 coated with the photo-curable resin 2 with an LED ultraviolet irradiation lamp in which UVTOP 310 manufactured by SETI is arranged in three rows as a first light source for temporary curing. / Cm < 2 > light irradiation was implemented and the temporary hardened | cured material was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 by predetermined alignment, and the irradiation amount is 1500 mJ / in with a device equipped with a USIO low-pressure UV lamp from the transparent protective plate 1 side. The main curing was completed by performing light irradiation of cm 2 to obtain a display device.
(比較例3)
実施例1で得られた光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてUSIO製の低圧水銀ランプを搭載した装置にて照射量700mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製のメタルハライドランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
(Comparative Example 3)
The photocurable resin 2 obtained in Example 1 was applied at a film thickness of 250 μm by a slit coating method on the transparent protective plate 1 made of tempered glass having a black frame printing portion. The transparent protective plate 1 coated with the photo-curable resin 2 is irradiated with light having an irradiation amount of 700 mJ / cm 2 using a device equipped with a low-pressure mercury lamp manufactured by USIO as a first light source for temporary curing. A cured product was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 after predetermined alignment, and a dose of 1500 mJ / cm is applied from the transparent protective plate 1 side with a device equipped with a USIO metal halide lamp. 2 was performed to complete the main curing, and a display device was obtained.
(比較例4)
(メタ)アクリル系ベースポリマーとして綜研化学製のシロップBを100部、アクリル系モノマー・オリゴマーとして共栄社化学製TMP−Aを0.1部と共栄社化学製のHOAを10部、光開始剤としてフェニル グリオキシリック アシッド メチル エステルを1部、を配合して、比較例4の光硬化型樹脂2を形成した。この光硬化型樹脂2を、黒枠印刷部を有する強化ガラスで構成された透明保護板1上に、スリットコート法にて膜厚250μmにて塗布した。この光硬化型樹脂2を塗布した透明保護板1に、仮硬化用の第一の光源としてUSIO製の低圧UVランプを搭載した装置にて照射量300mJ/cm2の光照射を実施し、仮硬化物を得た。この仮硬化物が形成された透明保護板1を表示パネル3と所定の位置合わせを実施して貼り合わせ、透明保護板1側からUSIO製の低圧UVランプを搭載した装置にて照射量1500mJ/cm2の光照射を実施して本硬化を完了させ、表示装置を得た。
(Comparative Example 4)
100 parts of Soken Chemical's syrup B as the (meth) acrylic base polymer, 0.1 part of Kyoeisha Chemical's TMP-A as the acrylic monomer / oligomer, 10 parts of Kyoeisha Chemical's HOA, and phenyl as the photoinitiator 1 part of glyoxylic acid methyl ester was blended to form a photocurable resin 2 of Comparative Example 4. This photocurable resin 2 was applied to the transparent protective plate 1 made of tempered glass having a black frame printing portion with a film thickness of 250 μm by a slit coating method. The transparent protective plate 1 coated with the photocurable resin 2 is irradiated with light having an irradiation amount of 300 mJ / cm 2 using a device equipped with a low-pressure UV lamp manufactured by USIO as a first light source for temporary curing. A cured product was obtained. The transparent protective plate 1 on which the temporarily cured product is formed is bonded to the display panel 3 by predetermined alignment, and the irradiation amount is 1500 mJ / in with a device equipped with a USIO low-pressure UV lamp from the transparent protective plate 1 side. The main curing was completed by performing light irradiation of cm 2 to obtain a display device.
信頼性試験は、実施例1〜6、比較例1〜4の表示装置を各10セット製造し、下記の冷熱サイクル評価及び耐候性評価を実施して信頼性の確認を行った。信頼性の検査項目は気泡の発生有無、及び表示ムラの有無、黄変の有無にて確認を行った。各検査にて全数問題が生じなかった場合に「○」を、1〜3セットで問題が生じた場合に「△」を、4セット以上で問題が生じた場合に「×」を記入した。 In the reliability test, 10 sets of each of the display devices of Examples 1 to 6 and Comparative Examples 1 to 4 were manufactured, and the following cooling / heating cycle evaluation and weather resistance evaluation were performed to confirm the reliability. The test items for reliability were confirmed by the presence or absence of bubbles, the presence or absence of display unevenness, and the presence or absence of yellowing. In each inspection, “◯” was entered when no problems occurred, “Δ” was entered when problems occurred in 1 to 3 sets, and “X” was entered when problems occurred in 4 or more sets.
また、冷熱サイクル試験条件は、−50℃×24時間、105℃×24時間を1セットとし、合計10セット実施した。 In addition, the thermal cycle test conditions were -50 ° C. × 24 hours and 105 ° C. × 24 hours as one set, and a total of 10 sets were carried out.
耐候性試験条件は、紫外部の波長280〜315nm(UV−B)にピークを持つ紫外線蛍光灯ウェザーメーターを用い、放射照度28W/m2、照射距離50mmにて500時間暴露した。 The weather resistance test was performed using an ultraviolet fluorescent light weather meter having a peak at a wavelength of 280 to 315 nm (UV-B) in the ultraviolet region, and was exposed for 500 hours at an irradiance of 28 W / m 2 and an irradiation distance of 50 mm.
黄変の確認方法は、JISZ8729に基づいた測定を実施し、黄変の評価指標であるb*の初期値からの変化が1.0を超えた場合に黄変有りと判定した。 As a yellowing confirmation method, measurement based on JISZ8729 was carried out, and it was determined that yellowing occurred when the change from the initial value of b *, which is an evaluation index of yellowing, exceeded 1.0.
実施例1〜3では、冷熱サイクル及び耐候性試験にて問題は生じなかった。これは、光硬化型樹脂2中の光開始剤として自己開裂型のみを用い、さらに仮硬化・本硬化で用いる光源波長を最適に選択したためであると考えられる。実施例4では光硬化型樹脂2中の光開始剤として自己開裂型と水素引き抜き型を併用した場合のものであるが、自己開裂型の光開始剤の配合量よりも水素引き抜き型の光開始剤の配合量を少なくしたため、耐候性評価に於いても気泡及び表示ムラの発生は見られなかった。実施例5は実施例2のアクリル系モノマー・オリゴマーの構成が異なるものであるが、信頼性評価の結果は良好であったことから、本発明の光開始材と仮硬化・本硬化で用いる光源波長を最適に選択した表示装置は種々の材料系に於いても普遍的に活用できるものであると考えられる。実施例6は用いる光硬化型樹脂2は実施例1と同じであるが、仮硬化の照射量を増加したものである。この実施例6についても信頼性評価の結果は良好であったことから、ある一定の波長吸収量の差を有する光開始剤と光源を選択することで、仮硬化時の光照射量が増大したとしても本硬化で用いる光開始剤の反応が抑制でき、仮硬化状態の光硬化型樹脂2の弾性率や塑性変形率、粘着特性等に大きな影響を及ぼさないことがわかった。 In Examples 1 to 3, no problem occurred in the cooling / heating cycle and the weather resistance test. This is considered to be because only the self-cleavage type was used as the photoinitiator in the photocurable resin 2, and the light source wavelength used for temporary curing and main curing was optimally selected. In Example 4, the self-cleavage type and the hydrogen abstraction type were used in combination as the photoinitiator in the photocurable resin 2, but the hydrogen abstraction type photoinitiation was higher than the blending amount of the self-cleavage type photoinitiator. Since the blending amount of the agent was reduced, no bubbles or display unevenness was observed in the weather resistance evaluation. Example 5 is different in the constitution of the acrylic monomer / oligomer of Example 2, but the result of the reliability evaluation was good. Therefore, the photoinitiator of the present invention and the light source used for temporary curing / main curing. It is considered that a display device with an optimal wavelength can be used universally in various material systems. In Example 6, the photocurable resin 2 used is the same as in Example 1, but the amount of pre-curing irradiation is increased. Since the result of the reliability evaluation was also good for this Example 6, the light irradiation amount at the time of temporary curing increased by selecting a photoinitiator and a light source having a certain difference in wavelength absorption amount. However, it was found that the reaction of the photoinitiator used in the main curing can be suppressed, and the elastic modulus, the plastic deformation rate, the adhesive property, and the like of the temporarily cured photocurable resin 2 are not greatly affected.
比較例1は、1種類の自己開裂型光開始剤を用いて表示装置を作成したものであるが、信頼性試験において冷熱サイクル評価では10台中1台に気泡が発生し、耐候性評価では10台中2台に表示ムラが発生した。これは、紫外線照射装置の照射量のばらつきにより仮硬化状態の物性が変化したためであると考えられる。すなわち、仮硬化時の照射量が所定値よりも少ない場合、仮硬化状態の光硬化型樹脂2の架橋密度は低くなり、本硬化時の硬化収縮量が大きくなるため耐候性評価にて表示ムラが発生したものと考えられる。一方、仮硬化時の照射量が所定値よりも多い場合、仮硬化時の光硬化型樹脂2の架橋密度が高くなり、弾性率が大きくなるため段差埋め込み特性及び粘着特性が低下し、冷熱サイクル評価にて気泡が発生したものと考えられる。 In Comparative Example 1, a display device was prepared using one type of self-cleaving photoinitiator, but in the reliability test, one out of 10 bubbles was generated in the thermal cycle evaluation, and 10 in the weather resistance evaluation. Display unevenness occurred in two of the platforms. This is presumably because the physical properties of the pre-cured state changed due to variations in the irradiation amount of the ultraviolet irradiation device. That is, when the irradiation amount at the time of pre-curing is less than a predetermined value, the crosslinking density of the photo-curing resin 2 in the pre-cured state becomes low, and the amount of curing shrinkage at the time of main curing becomes large. Is considered to have occurred. On the other hand, when the irradiation amount at the time of temporary curing is larger than a predetermined value, the crosslinking density of the photocurable resin 2 at the time of temporary curing is increased and the elastic modulus is increased, so that the step embedding property and the adhesive property are lowered, and the cooling cycle. It is considered that bubbles were generated in the evaluation.
比較例2は、吸収波長がほぼ同じ2種類の自己開裂型光開始剤の組合せで光硬化型樹脂2を構成した表示装置であり、光開始剤と露光波長の関係が図5(c)の状態となっているものであるが、信頼性試験において冷熱サイクル評価では10台中7台に気泡が発生し、耐候性評価では10台中8台に気泡が発生した。これは、仮硬化時の光照射時にいずれの光開始剤からもラジカルが発生することで、仮硬化時の光硬化型樹脂2の架橋密度が高くなり、弾性率が大きくなるため段差埋め込み特性及び粘着特性が低下し、冷熱サイクル評価にて気泡が発生したものと考えられる。耐候性評価に於いても、仮硬化時の弾性率が高いこと、表示装置の各種部材との密着性が低下することにより、気泡が生じたものと考えられる。 Comparative Example 2 is a display device in which the photocurable resin 2 is composed of a combination of two types of self-cleaving photoinitiators having substantially the same absorption wavelength. The relationship between the photoinitiator and the exposure wavelength is shown in FIG. In the reliability test, 7 out of 10 air bubbles were generated in the reliability test, and 8 out of 10 air bubbles were generated in the weather resistance evaluation. This is because radicals are generated from any photo-initiator during light irradiation at the time of temporary curing, so that the crosslinking density of the photocurable resin 2 at the time of temporary curing is increased and the elastic modulus is increased, so that the step embedding characteristics and It is considered that the adhesive property was lowered and bubbles were generated in the thermal cycle evaluation. Even in the weather resistance evaluation, it is considered that bubbles were generated due to the high elastic modulus at the time of temporary curing and the decrease in the adhesion to various members of the display device.
比較例3は、光開始剤と露光波長の関係が図5(b)に類似の状態となっているものであるが、信頼性試験において冷熱サイクル評価では10台中6台に気泡が発生し、耐候性評価では10台中9台に気泡が発生した。これは、仮硬化時の光照射時にいずれの光開始剤からもラジカルが発生することで、仮硬化時の光硬化型樹脂2の架橋密度が高くなり、弾性率が大きくなるため段差埋め込み特性及び粘着特性が低下し、冷熱サイクル評価にて気泡が発生したものと考えられる。耐候性評価に於いても、仮硬化時の弾性率が高いこと、表示装置の各種部材との密着性が低下することにより、気泡が生じたものと考えられる。 In Comparative Example 3, the relationship between the photoinitiator and the exposure wavelength is similar to that in FIG. 5B, but in the reliability test, 6 out of 10 bubbles were generated in the cooling cycle evaluation. In the weather resistance evaluation, bubbles were generated in 9 of 10 units. This is because radicals are generated from any photo-initiator during light irradiation at the time of temporary curing, so that the crosslinking density of the photocurable resin 2 at the time of temporary curing is increased and the elastic modulus is increased, so that the step embedding characteristics and It is considered that the adhesive property was lowered and bubbles were generated in the thermal cycle evaluation. Even in the weather resistance evaluation, it is considered that bubbles were generated due to the high elastic modulus at the time of temporary curing and the decrease in the adhesion to various members of the display device.
比較例4は、光開始剤に水素引き抜き型光開始剤のみを用いて構成された光硬化型樹脂2を用いて構成された表示装置であるが、信頼性試験において冷熱サイクル評価では10台中1台に気泡が発生した。これは、紫外線照射装置の仮硬化時の照射量が所定値よりも多く、仮硬化時の光硬化型樹脂2の架橋密度が高くなり、弾性率が大きくなるため段差埋め込み特性及び粘着特性が低下し、冷熱サイクル評価にて気泡が発生したものと考えられる。また、耐候性評価では10台中6台に表示ムラが発生し、黄変も発生した。これは、本硬化後の光硬化型樹脂2中に残留する光開始剤から、耐候性試験時の紫外線照射によりラジカルが発生し、このラジカルにより光硬化型樹脂2の物性が変化するため、表示ムラが発生したと考えられる。 Comparative Example 4 is a display device configured using a photocurable resin 2 configured using only a hydrogen abstraction type photoinitiator as a photoinitiator. Bubbles were generated on the table. This is because the irradiation amount at the time of temporary curing of the ultraviolet irradiation device is larger than a predetermined value, the crosslinking density of the photocurable resin 2 at the time of temporary curing is increased, and the elastic modulus is increased, so that the step embedding characteristic and the adhesive characteristic are lowered. However, it is considered that bubbles were generated in the evaluation of the thermal cycle. Further, in the weather resistance evaluation, display unevenness occurred in 6 of 10 cars, and yellowing also occurred. This is because radicals are generated from the photoinitiator remaining in the photocurable resin 2 after the main curing by ultraviolet irradiation during the weather resistance test, and the physical properties of the photocurable resin 2 change due to the radicals. It is thought that unevenness occurred.
表1に、実施例1〜6、比較例1〜4の信頼性評価結果を示す。表1より、実施例1〜6は総合評価として仕様を満たすものが形成されていることがわかった。しかし、比較例1〜4は総合評価として仕様を満足することができなかった。 In Table 1, the reliability evaluation result of Examples 1-6 and Comparative Examples 1-4 is shown. From Table 1, it was found that Examples 1 to 6 were formed to satisfy the specifications as comprehensive evaluation. However, Comparative Examples 1 to 4 could not satisfy the specifications as a comprehensive evaluation.
以上、この発明の遮光部を有する透明保護板を用いた表示装置において、表示品質の低下を抑制した表示装置、及びその製造方法を提供することができる。 As described above, in the display device using the transparent protective plate having the light-shielding portion according to the present invention, it is possible to provide a display device that suppresses deterioration in display quality and a method for manufacturing the display device.
1 透明保護板、1a 保護板本体、1b 遮光段差部、2 光硬化型樹脂、3 表示パネル、4 表示装置、5,6 UV照射光、7 離型シート。 DESCRIPTION OF SYMBOLS 1 Transparent protective plate, 1a Protective plate main body, 1b Light-shielding level | step-difference part, 2 Photocurable resin, 3 Display panel, 4 Display apparatus, 5,6 UV irradiation light, 7 Release sheet.
Claims (7)
前記表示部の一方の面に形成され、前記表示部の表面反射を防止する樹脂部と、
前記樹脂部を介して前記表示部に対向させて形成され、前記表示部を保護する保護部とを備え、
前記樹脂部は、前記樹脂部の硬化前に反応波長の異なる2種類以上の光開始剤を有し、前記樹脂部の硬化後に前記2種類以上の光開始剤のうち少なくとも1種類以上の前記光開始剤が消失することを特徴とする表示装置。 A display for displaying an image;
A resin part formed on one surface of the display part to prevent surface reflection of the display part;
A protective part that is formed to face the display part via the resin part and protects the display part,
The resin portion has two or more types of photoinitiators having different reaction wavelengths before the resin portion is cured, and at least one of the two or more types of photoinitiators after the resin portion is cured. A display device characterized in that the initiator disappears.
第一の波長の光源を用いて前記樹脂を硬化する第一の硬化工程と、
前記樹脂を介して前記保護部に対向させて表示部を貼り付ける表示部貼付け工程と、
前記保護部を介し、第二の波長の光源を用いて前記樹脂を硬化する第二の硬化工程とを備えたことを特徴とする表示装置の製造方法。 A resin application step of applying a resin having two or more types of photoinitiators with different reaction wavelengths on one surface of the protective part;
A first curing step of curing the resin using a light source of a first wavelength;
A display unit pasting step for pasting the display unit to face the protective unit via the resin;
A display device manufacturing method comprising: a second curing step of curing the resin using a light source having a second wavelength via the protection unit.
第一の波長の光源を用いて前記樹脂を硬化する第一の硬化工程と、
前記樹脂を介して前記シート部に対向させて保護部を貼り付ける保護部貼付け工程と、
前記シートを剥離し、前記樹脂を介して前記保護部に対向させて表示部を貼り付ける表示部貼付け工程と、
前記保護部を介し、第二の波長の光源を用いて前記樹脂を硬化する第二の硬化工程とを備え、
前記樹脂は、反応波長の異なる2種類以上の光開始剤を有し、前記光開始剤の種類は前記第二の硬化工程後に減少することを特徴とする表示装置の製造方法。 A resin coating step of coating a resin having two or more types of photoinitiators with different reaction wavelengths on one surface of the sheet;
A first curing step of curing the resin using a light source of a first wavelength;
A protective part attaching step for attaching the protective part to the sheet part through the resin;
A display unit pasting step of peeling the sheet and pasting the display unit to face the protective unit through the resin,
A second curing step of curing the resin using a light source of a second wavelength via the protection unit;
The method for manufacturing a display device, wherein the resin has two or more types of photoinitiators having different reaction wavelengths, and the types of the photoinitiators are reduced after the second curing step.
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