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JP2011038752A - Heat exchanger without header plate - Google Patents

Heat exchanger without header plate Download PDF

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Publication number
JP2011038752A
JP2011038752A JP2009189427A JP2009189427A JP2011038752A JP 2011038752 A JP2011038752 A JP 2011038752A JP 2009189427 A JP2009189427 A JP 2009189427A JP 2009189427 A JP2009189427 A JP 2009189427A JP 2011038752 A JP2011038752 A JP 2011038752A
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core
header
heat exchanger
flat
flat tubes
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JP5486239B2 (en
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Ken Yanagawa
謙 柳川
Noriyuki Hishiro
範行 樋代
Daisuke Suwashita
大輔 諏訪下
Maki Saito
真樹 斎藤
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T Rad Co Ltd
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T Rad Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0219Arrangements for sealing end plates into casing or header box; Header box sub-elements
    • F28F9/0221Header boxes or end plates formed by stacked elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/1684Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits having a non-circular cross-section

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Abstract

【課題】 ヘッダプレートを有しない熱交換器において、各偏平チューブ間に生じる隙間を完全に閉塞することができるものの提供。
【解決手段】 偏平チューブ4の側壁1の長手方向両端縁に隣接し、ヘッダ部7内面に凸条8を形成し、その凸条8が偏平チューブ4間に形成される隙間13を埋めるように被嵌され、その凸条8と偏平チューブ4とが一体にろう付けされる。
【選択図】 図2
PROBLEM TO BE SOLVED: To provide a heat exchanger not having a header plate capable of completely closing a gap generated between flat tubes.
SOLUTION: Convex strips 8 are formed on the inner surface of a header portion 7 adjacent to both longitudinal edges of the side wall 1 of the flat tube 4 so that the convex strips 8 fill a gap 13 formed between the flat tubes 4. The protrusion 8 and the flat tube 4 are brazed together.
[Selection] Figure 2

Description

本発明は、EGRクーラ等に用いられるヘッダプレートレス型の熱交換器に関し、特に積層される偏平チューブ間に形成されるヘッダ側の隙間を、確実に閉塞できる構造の簡単なものに関する。   The present invention relates to a header plateless type heat exchanger used for an EGR cooler and the like, and more particularly to a simple structure that can reliably close a gap on the header side formed between stacked flat tubes.

両端部が膨出した偏平チューブを積層してコアを構成し、そのコア外周にケーシングを被嵌したヘッダプレートレス型の熱交換器につき、ケーシングとコアとの隙間を閉塞する提案が下記特許文献に記載されている。
これらはいずれも、図9に示すごとく、互いに溝型に形成された一対の溝型プレート2、溝型プレート3を互いに逆向きに重ね合わせて偏平チューブ4を形成し、その偏平チューブ4の両端部が厚み方向に膨出されている。このような偏平チューブ4を積層してコア5を形成し、そのコア5外周にケーシング6を被嵌したものである。そのコア5の端部はケーシング6により閉塞され、ヘッダ側よりみて隙間がないとされる。そして、コア5の長手方向両端にヘッダが配置され、コア5の中間部外面には第2流体が流通するものである。
The following patent document proposes to close a gap between a casing and a core for a header plateless type heat exchanger in which a flat tube with both ends bulging is laminated to form a core and a casing is fitted around the core. It is described in.
As shown in FIG. 9, each of these forms a flat tube 4 by stacking a pair of groove plates 2 and 3 formed in a groove shape in opposite directions to each other, and both ends of the flat tube 4 The part is bulged in the thickness direction. Such a flat tube 4 is laminated to form a core 5, and a casing 6 is fitted on the outer periphery of the core 5. The end of the core 5 is closed by the casing 6 so that there is no gap when viewed from the header side. Then, headers are arranged at both ends in the longitudinal direction of the core 5, and the second fluid flows through the outer surface of the intermediate portion of the core 5.

WO 2006/102736 A1WO 2006/102736 A1 特開2007−225190号公報JP 2007-225190 A

コア5の長手方向両端部は、ケーシング6により閉塞するとされているものの、実際には図9のごとく、各偏平チューブ4の幅方向両端において、隙間13が形成される。すると、ヘッダ側の流体がこの隙間13を介してケーシング内部に漏れるおそれがある。
そこで、本発明は係る隙間13を完全に閉塞する構造の簡単なヘッダプレートレス型の熱交換器を提供することを課題とする。
Although both ends in the longitudinal direction of the core 5 are closed by the casing 6, the gaps 13 are actually formed at both ends in the width direction of each flat tube 4 as shown in FIG. 9. Then, the fluid on the header side may leak through the gap 13 into the casing.
Then, this invention makes it a subject to provide the simple header plateless type heat exchanger of the structure which obstruct | occludes the said clearance gap 13 completely.

請求項1に記載の本発明は、その長手方向の両端部の側壁(1) の高さが、他の部分より高く形成された一対の溝型プレート(2) (3) を互いに逆向きに嵌着して、その両端部に膨出部(14)を有する偏平チューブ(4)が形成され、
複数の偏平チューブ(4)を積層してコア(5)が形成され、そのコア(5)の外周にケーシング(6)が被嵌され、コア(5)の両端の延長上にヘッダ部(7) が配置されるヘッダプレートレス型の熱交換器において、
前記偏平チューブ(4)の側壁(1) の側で、その長手方向両端縁に隣接し、前記ヘッダ部(7) の内面に凸条(8) がプレス成形され、その凸条(8) が各偏平チューブ(4)間に形成される隙間(13)を埋めるように被嵌され、その凸条(8) と各偏平チューブ(4)とが一体にろう付けされたヘッダプレートレス型の熱交換器である。
According to the present invention, the pair of groove-type plates (2) (3) formed so that the height of the side wall (1) at both ends in the longitudinal direction is higher than that of the other portions are reversed. A flat tube (4) having a bulging portion (14) at both ends thereof is formed,
A plurality of flat tubes (4) are laminated to form a core (5), a casing (6) is fitted on the outer periphery of the core (5), and header portions (7 ) In the header plateless type heat exchanger
On the side of the side wall (1) of the flat tube (4), adjacent to both longitudinal edges thereof, a ridge (8) is press-molded on the inner surface of the header portion (7), and the ridge (8) is A header plateless type heat which is fitted so as to fill the gap (13) formed between the flat tubes (4), and the ridges (8) and the flat tubes (4) are brazed together. It is an exchanger.

請求項2に記載の本発明は、その長手方向の両端部の側壁(1) の高さが他の部分より高く形成された一対の溝形プレート(2) (3) を互いに逆向きに嵌着して偏平チューブ(4)が形成され、
複数の偏平チューブ(4)を積層してコア(5)が形成され、そのコア(5)の外周にケーシング(6)が被嵌され、そのケーシング(6)の両端に一対のタンク本体(9) が嵌着されるヘッダプレートレス型の熱交換器において、
前記タンク本体(9) の端面(9a)が前記コア(5)の周縁に接触して、各偏平チューブ(4)間の隙間(13)を埋めるように配置され、その端面(9a)と偏平チューブ(4)の端面(4a)とが一体にろう付けされたヘッダプレートレス型の熱交換器である。
According to the present invention, the pair of groove-shaped plates (2) (3) in which the heights of the side walls (1) at both ends in the longitudinal direction are formed higher than the other parts are fitted in opposite directions. To form a flat tube (4),
A plurality of flat tubes (4) are laminated to form a core (5), and a casing (6) is fitted on the outer periphery of the core (5), and a pair of tank bodies (9 ) In the header plateless type heat exchanger
The end surface (9a) of the tank body (9) is disposed so as to contact the peripheral edge of the core (5) and fill the gap (13) between the flat tubes (4), and the end surface (9a) and the flat surface This is a header plateless heat exchanger in which the end face (4a) of the tube (4) is brazed together.

本発明の熱交換器は、ヘッダプレートを有しないものにおいて、積層される複数の偏平チューブ4間に形成される隙間13が、ヘッダ部7内面にプレス成形された凸条8により埋められ、その凸条8と偏平チューブ4とが一体にろう付けされるので、ヘッダ部7内の流体が隙間13からケーシング側に漏れることを簡単な構造で防止することができる。
請求項2に記載の発明によれば、タンク本体9の端面9aが偏平チューブ4の端面4aに接して偏平チューブ4間に生じる隙間13を埋めるように配置されたから、タンク本体9内の流体が隙間13を介して、ケーシング側に漏れることを簡単な構造により防止できる。
In the heat exchanger of the present invention that does not have a header plate, a gap 13 formed between a plurality of stacked flat tubes 4 is filled with a ridge 8 that is press-molded on the inner surface of the header portion 7. Since the ridge 8 and the flat tube 4 are brazed together, it is possible to prevent the fluid in the header portion 7 from leaking from the gap 13 to the casing side with a simple structure.
According to the second aspect of the present invention, since the end surface 9a of the tank body 9 is disposed so as to contact the end surface 4a of the flat tube 4 and fill the gap 13 formed between the flat tubes 4, the fluid in the tank main body 9 flows. Leakage to the casing side through the gap 13 can be prevented with a simple structure.

本発明の熱交換器の縦断面図。The longitudinal cross-sectional view of the heat exchanger of this invention. 同熱交換器の要部分解図。The principal part exploded view of the heat exchanger. 図1のIII−III矢視断面拡大図。FIG. 3 is an enlarged sectional view taken along the line III-III in FIG. 1. 同熱交換器の要部斜視図。The principal part perspective view of the same heat exchanger. 本発明の第2実施形態を示し、図3と同一の方向から見たものThe second embodiment of the present invention is seen from the same direction as FIG. 同第3実施形態の横断面図。The cross-sectional view of the third embodiment. 第2の本発明の縦断面図。The longitudinal cross-sectional view of 2nd this invention. 図7のVIII−VIII矢視断面図。VIII-VIII arrow sectional drawing of FIG. 従来型熱交換器の説明図であって、ヘッダ側からみた側面図。It is explanatory drawing of the conventional type heat exchanger, Comprising: The side view seen from the header side.

次に、図面に基づいて本発明の実施の形態につき説明する。
本発明は、この例では第1流体を第2流体により冷却する熱交換器であって、ヘッダにヘッダプレートを設けないものである。
そして、図2に示すごとく、各偏平チューブ4は、一対の溝型プレート2、3を逆向きに嵌着して形成したものであり、その各プレート2、3はその長手方向両端部の側壁1の高さが他の部分より高く形成され、その結果、偏平チューブ4の両端に膨出部14を形成するものである。
また、各溝型プレート2、3の中間部の外面側には膨出部14の高さ分だけディンプル12が多数、互いに離間して突設形成されている。その各偏平チューブ4にはインナーフィン15が介装される。このようにしてなる偏平チューブ4が、互いに積層されてコア5を構成する。
Next, embodiments of the present invention will be described with reference to the drawings.
In this example, the present invention is a heat exchanger that cools the first fluid with the second fluid, and does not include a header plate on the header.
As shown in FIG. 2, each flat tube 4 is formed by fitting a pair of groove-type plates 2 and 3 in opposite directions, and each plate 2 and 3 has side walls at both ends in the longitudinal direction. The height of 1 is formed higher than the other portions, and as a result, the bulging portions 14 are formed at both ends of the flat tube 4.
In addition, a large number of dimples 12 are formed on the outer surface side of the intermediate portion of each of the groove-type plates 2 and 3 so as to be spaced apart from each other by the height of the bulging portion 14. Each flat tube 4 is provided with an inner fin 15. The flat tubes 4 formed in this way are laminated together to form the core 5.

次に、このコア5が収納されるケーシング6は、図1および図2示すごとく、両端にヘッダ部7を有する箱状に形成されたケーシング本体6aと、その上端開口を閉塞する上蓋6bとからなる。
そのケーシング本体6aには、コア5の両側縁の開口に隣接して凸条8がプレス成形により形成されている。この凸条8は、その端面8aが少なくとも溝型プレート2の板厚以上に形成され、それが偏平チューブ4の端面4aを閉塞することにより、偏平チューブ4間の隙間13を埋めるように被蔽される。そのために、ケーシング6の板厚は溝型プレート2、3のそれよりも十分厚く(一例として数倍以上)、プレス機械により、いわゆる半切り状態にされて、断面三角の凸条8が形成される。その凸条8は、図1に示すごとく、その下端から上端または、上端近傍まで連続形成される。
そして、ろう付けにより、ヘッダ部7側よりみて、各偏平チューブ4間および偏平チューブ4の端面4aと凸条8の端面8aとの間が気密に接合される。
Next, as shown in FIGS. 1 and 2, the casing 6 in which the core 5 is accommodated is composed of a casing body 6a formed in a box shape having header portions 7 at both ends, and an upper lid 6b that closes the upper end opening. Become.
On the casing body 6a, ridges 8 are formed by press molding adjacent to the openings on both side edges of the core 5. The ridge 8 has an end face 8a formed at least equal to or greater than the thickness of the grooved plate 2, and closes the end face 4a of the flat tube 4 so that the gap 13 between the flat tubes 4 is covered. Is done. For this purpose, the plate thickness of the casing 6 is sufficiently thicker than that of the groove-type plates 2 and 3 (as an example, several times or more), and is cut into a half-cut state by a press machine, thereby forming a ridge 8 having a triangular cross section. The As shown in FIG. 1, the ridge 8 is continuously formed from the lower end to the upper end or near the upper end.
Then, by brazing, between the flat tubes 4 and between the end surfaces 4a of the flat tubes 4 and the end surfaces 8a of the ridges 8 are airtightly joined as viewed from the header portion 7 side.

そして、ケーシング本体6aの長手方向両端の各ヘッダ部7には一対の第1流体出入口11が形成されると共に、凸条8よりも中心側で、そのケーシング本体6aの側部外面には一対づつの第2流体出入口10が形成される。なお、各偏平チューブ4の外面に突設されたディンプル12は互いに接触し、各部品の各接触部間が一体にろう付け接合される。   A pair of first fluid inlets / outlets 11 is formed in each header portion 7 at both ends in the longitudinal direction of the casing body 6a, and a pair of first fluid inlet / outlet ports are provided at the center side of the ridges 8 and on the outer side surface of the casing body 6a. The second fluid inlet / outlet port 10 is formed. The dimples 12 projecting from the outer surface of each flat tube 4 come into contact with each other, and the respective contact portions of each component are integrally brazed and joined.

このようにしてなる熱交換器は、一方のヘッダ部7の第1流体出入口11から第1流体が流入し、各偏平チューブ4内部を流通して、他方のヘッダ部7からそれが流出する。そして、コア5の外周には一方の第2流体出入口10を介して第2流体が流入し、それが他方の第2流体出入口10から流出し、第1流体と第2流体との間に熱交換が行われるものである。   In the heat exchanger thus configured, the first fluid flows in from the first fluid inlet / outlet port 11 of one header portion 7, flows through each flat tube 4, and flows out from the other header portion 7. Then, the second fluid flows into the outer periphery of the core 5 through one second fluid inlet / outlet 10, flows out from the other second fluid inlet / outlet 10, and heat is generated between the first fluid and the second fluid. Exchange is to be performed.

次に、図5は本発明の第2の実施の形態を示し、この例では凸条8の横断面の頂部が円弧状に形成されている。そして、その付根部により偏平チューブ4の端面4aを被蔽するものである。
次に、図6の例は、凸条8が横断面方形に形成され、その偏平チューブ4側端面が偏平チューブ4の端面4aを被蔽するものである。
Next, FIG. 5 shows a second embodiment of the present invention. In this example, the top of the cross section of the ridge 8 is formed in an arc shape. And the end surface 4a of the flat tube 4 is covered by the root part.
Next, in the example of FIG. 6, the ridges 8 are formed in a square cross section, and the end surface on the flat tube 4 side covers the end surface 4 a of the flat tube 4.

次に、図7および図8は、第2の本発明を示し、この例はケーシング6とタンク本体9とが別体に形成され、そのタンク本体9の開口部がケーシング6の開口内に嵌入される。そして、タンク本体9の開口の端面9aがコア5の長手方向両端開口縁に接して、図9における隙間13を閉塞するものである。すなわち、タンク本体9の端面9aが各偏平チューブ4の端面4aに当接されることにより、各偏平チューブ4間の隙間13が閉塞され、その状態で、両者間が気密にろう付け固定されるものである。   Next, FIGS. 7 and 8 show the second aspect of the present invention. In this example, the casing 6 and the tank main body 9 are formed separately, and the opening of the tank main body 9 is fitted into the opening of the casing 6. Is done. And the end surface 9a of the opening of the tank main body 9 is in contact with the opening edges at both ends in the longitudinal direction of the core 5, and closes the gap 13 in FIG. That is, when the end surface 9a of the tank body 9 is brought into contact with the end surface 4a of each flat tube 4, the gap 13 between the flat tubes 4 is closed, and in this state, the two are hermetically brazed and fixed. Is.

1 側壁
2 溝型プレート
3 溝型プレート
4 偏平チューブ
4a 端面
5 コア
6 ケーシング
6a ケーシング本体
6b 上蓋
1 side wall 2 groove plate 3 groove plate 4 flat tube
4a End face 5 Core 6 Casing
6a Casing body
6b Top cover

7 ヘッダ部
8 凸条
8a 端面
9 タンク本体
9a 端面
10 第2流体出入口
11 第1流体出入口
12 ディンプル
13 隙間
14 膨出部
15 インナーフィン
7 Header part 8 Projection
8a End face 9 Tank body
9a End face
10 Second fluid inlet / outlet
11 First fluid inlet / outlet
12 dimples
13 Clearance
14 bulge
15 Inner fin

Claims (2)

その長手方向の両端部の側壁(1) の高さが、他の部分より高く形成された一対の溝型プレート(2) (3) を互いに逆向きに嵌着して、その両端部に膨出部(14)を有する偏平チューブ(4)が形成され、
複数の偏平チューブ(4)を積層してコア(5)が形成され、そのコア(5)の外周にケーシング(6)が被嵌され、コア(5)の両端の延長上にヘッダ部(7) が配置されるヘッダプレートレス型の熱交換器において、
前記偏平チューブ(4)の側壁(1) の側で、その長手方向両端縁に隣接し、前記ヘッダ部(7) の内面に凸条(8) がプレス成形され、その凸条(8) が各偏平チューブ(4)間に形成される隙間(13)を埋めるように被嵌され、その凸条(8) と各偏平チューブ(4)とが一体にろう付けされたヘッダプレートレス型の熱交換器。
A pair of groove-type plates (2) (3) formed so that the height of the side walls (1) at both ends in the longitudinal direction is higher than the other portions are fitted in opposite directions, and swelled at both ends. A flat tube (4) having a protrusion (14) is formed,
A plurality of flat tubes (4) are laminated to form a core (5), a casing (6) is fitted on the outer periphery of the core (5), and header portions (7 ) In the header plateless type heat exchanger
On the side of the side wall (1) of the flat tube (4), adjacent to both longitudinal edges thereof, a ridge (8) is press-molded on the inner surface of the header portion (7), and the ridge (8) is A header plateless type heat which is fitted so as to fill the gap (13) formed between the flat tubes (4), and the ridges (8) and the flat tubes (4) are brazed together. Exchanger.
その長手方向の両端部の側壁(1) の高さが他の部分より高く形成された一対の溝形プレート(2) (3) を互いに逆向きに嵌着して偏平チューブ(4)が形成され、
複数の偏平チューブ(4)を積層してコア(5)が形成され、そのコア(5)の外周にケーシング(6)が被嵌され、そのケーシング(6)の両端に一対のタンク本体(9) が嵌着されるヘッダプレートレス型の熱交換器において、
前記タンク本体(9) の端面(9a)が前記コア(5)の周縁に接触して、各偏平チューブ(4)間の隙間(13)を埋めるように配置され、その端面(9a)と偏平チューブ(4)の端面(4a)とが一体にろう付けされたヘッダプレートレス型の熱交換器。
A flat tube (4) is formed by fitting a pair of groove-shaped plates (2) (3), whose side walls (1) at both ends in the longitudinal direction are higher than the other parts, in opposite directions. And
A plurality of flat tubes (4) are laminated to form a core (5), and a casing (6) is fitted on the outer periphery of the core (5), and a pair of tank bodies (9 ) In the header plateless type heat exchanger
The end surface (9a) of the tank body (9) is disposed so as to contact the peripheral edge of the core (5) and fill the gap (13) between the flat tubes (4), and the end surface (9a) and the flat surface A header plateless heat exchanger in which the end face (4a) of the tube (4) is brazed together.
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JP2013096632A (en) * 2011-10-31 2013-05-20 T Rad Co Ltd Flat plate of header plateless heat exchanger
JP2013130378A (en) * 2011-12-22 2013-07-04 Mazda Motor Corp Heat exchanger
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JP2014112013A (en) * 2012-12-05 2014-06-19 Maruyasu Industries Co Ltd Exhaust gas heat exchanger
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JP2016183833A (en) * 2015-03-26 2016-10-20 株式会社ティラド Header plateless heat exchanger
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KR101925201B1 (en) 2016-01-14 2018-12-04 보그워너 에미션스 시스템스 스페인, 에스.엘.유. Heat exchange device
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JP2013130378A (en) * 2011-12-22 2013-07-04 Mazda Motor Corp Heat exchanger
JP2014081175A (en) * 2012-10-18 2014-05-08 T Rad Co Ltd Casing connection structure of exhaust heat exchanger
JP2014112013A (en) * 2012-12-05 2014-06-19 Maruyasu Industries Co Ltd Exhaust gas heat exchanger
JP2015017508A (en) * 2013-07-09 2015-01-29 日野自動車株式会社 EGR cooler
US9995540B2 (en) 2013-09-13 2018-06-12 T.Rad Co., Ltd. Tank structure for header-plate-less heat exchanger
US20160223272A1 (en) * 2013-09-13 2016-08-04 T.Rad Co., Ltd. Tank structure for header-plate-less heat exchanger
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US10260821B2 (en) 2014-07-30 2019-04-16 T.Rad Co., Ltd. Flat tube for header-plateless heat exchanger
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KR101925201B1 (en) 2016-01-14 2018-12-04 보그워너 에미션스 시스템스 스페인, 에스.엘.유. Heat exchange device
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