JP2010085937A - 無機酸化物微粒子含有組成物及び該組成物を硬化させて得られる無機酸化物微粒子含有硬化組成物 - Google Patents
無機酸化物微粒子含有組成物及び該組成物を硬化させて得られる無機酸化物微粒子含有硬化組成物 Download PDFInfo
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- JP2010085937A JP2010085937A JP2008257915A JP2008257915A JP2010085937A JP 2010085937 A JP2010085937 A JP 2010085937A JP 2008257915 A JP2008257915 A JP 2008257915A JP 2008257915 A JP2008257915 A JP 2008257915A JP 2010085937 A JP2010085937 A JP 2010085937A
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- inorganic oxide
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- 239000001257 hydrogen Substances 0.000 description 1
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- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Surface Treatment Of Optical Elements (AREA)
Abstract
特にガラス表面において、I.反射防止能を有し、II.基材への密着性に優れ、III.ハードコート層としての機能を有し、IV.全光線透過率に優れ、しかも単層でこれらの機能を満足させ、無機酸化物微粒子と重合性モノマーとを含有する無機酸化物微粒子含有組成物を提供することを目的としている。
【解決手段】
(α)少なくとも(メタ)アクリル基を含有する被覆材により被覆されている無機酸化物微粒子と、(β)環状構造を有し、かつ1個の重合性不飽和基を有する環状単官能化合物と、(γ)少なくとも2個以上の重合性不飽和基を有する多官能化合物とを、含有することを特徴とする無機酸化物微粒子含有組成物。
【選択図】 なし
Description
柱状が好ましい。
R1−COOH 式(i) [式中、R1は炭素数5〜30の炭化水素基を示す。]
上記被覆剤(i)−ジルコニウム複合体に水を混合し、2MPaG未満で水熱反応することにより得られた被覆剤(i)で被覆された酸化ジルコニウムナノ粒子を得る工程(b)を含む工程により得られた酸化ジルコニウムを含む無機金属酸化物ナノ粒子が好ましい。
[式中、S1はX線回折測定により得られたX線回折チャートのトータル面積値を示し、S2はX線回折測定により得られたX線回折チャートのベース部分の面積値を示す。]
なお、被覆剤により酸化ジルコニウムの結晶性は変化しないので、X線回折は被覆剤(i)のみに被覆された状態で測定しても、さらにその他の被覆剤に被覆された状態で測定してもよい。X線回折の測定範囲は特に問わないが、酸化ジルコニウムの結晶構造である正方晶、立方晶および単斜晶の最大回折ピークがいずれも2θ:26〜38°の範囲で検出されるため、少なくともこの範囲を測定することが好ましい。また、S1とS2の値は、得られたX線回折チャートからXRayCrystalなどの解析ソフトから得られる。
[式中、R2は炭素数5〜30の直鎖状炭化水素基を示す。]
炭素数5以上の分枝鎖状炭化水素基を有する前記式(i)であらわされる被覆剤は非極性の溶媒等に対する分散性を向上させることができるが、前記式(ii)の被覆剤を併用することにより、かかる分散性をより一層改善し得る。前記式(ii)の被覆剤は、R2の炭素数が5〜30である直鎖状炭化水素基が好ましく、5〜20がより好ましく、例えば、ヘキサン酸、ヘプタン酸、オクタン酸、ノナン酸、デカン酸、ドデカン酸、テトラデカン酸、ステアリン酸などの直鎖状カルボン酸を挙げることができる。
反応時間は特に制限されないが、通常は0.1時間以上、30時間以下程度であり、0.5時間以上、20時間以下が好ましい。
酸化ジルコニウムナノ粒子の結晶構造は、全自動多目的X線回折装置(スペクトリス社製、XPert Pro)を用いて測定した。測定条件は以下の通りである。
X線出力設定: 45kV、40mA
ステップサイズ: 0.017°
スキャンステップ時間: 5.08秒
測定範囲: 5〜90°
測定温度: 25℃
また、得られたX線回折チャートを解析ソフト(XRayCrystal)で解析し、式(1)から結晶性を示すC値を算出した。
酸化ジルコニウムナノ粒子を超高分解能電解放出形走査電子顕微鏡(日立ハイテクノロジーズ社製、S−4800)で観察した。拡大観察された粒子を任意に100個選択し、各粒子の長軸方向の長さを測定してその平均値を平均粒子径とした。
何も塗工されていないスライドグラス(松浪硝子工業社製、標準大型白緑磨No.2(S9112))を比較とし、以下の実施例7で述べる方法で硬化膜が形成されたスライドグラスに塗工された試験板の厚み方向の1800nm〜340nm領域の透過率を吸光光度計(島津製作所社製分光光度計、UV−3100)を用いて測定することで、硬化塗膜単独の全光線透過率を測定した。
メチルエチルケトンをしみ込ませた脱脂綿で、塗膜を50回ラビングした後の表面状態を目視観察により以下の基準で評価した。
○:変化無し、△:キズ、×:塗膜が溶解消失
<密着性>
塗膜にカッターナイフで1mm間隔に切り付け、100個のマス目を作り、塗膜上にセロハンテープを張り付け瞬間的に引き剥がし、マス目の残った数で評価した。
薄膜測定装置(FILMETRICS社製、品番:F20thinfilm analyzer)を用いて550nmにおける屈折率の測定を行った。
2−エチルヘキサン酸ジルコニウムミネラルスピリット溶液(第一稀元素化学工業社製)(782g)に純水(268g)を混合した。当該混合物を撹拌機付きオートクレーブ内に仕込み、反応容器中の雰囲気を窒素ガスにより置換した。その後、反応溶液を180℃まで加熱し、16時間反応させることにより酸化ジルコニウムを合成した。180℃で反応した際の容器中圧力は1.03MPaであった。反応後の溶液を取り出し、底部にたまった沈殿物を濾別してアセトンで洗浄した後に乾燥した。乾燥後の当該沈殿物(100g)をトルエン(800mL)に分散させたところ、白濁溶液となった。次に、精製工程として定量濾紙(アドバンテック東洋社製、No.5C)にて再度濾過し、沈殿物中の粗大粒子などを除去した。次に、濾液を減圧濃縮したトルエンを除去することで白色の酸化ジルコニウムナノ粒子を回収した。
上記製造例1で得られた酸化ジルコニウムナノ粒子(10g)をトルエン(90g)も分散させ、透明溶液を得た。当該溶液に表面処理剤として3−アクリロキシプロピルトリメトキシシラン(1.5g、信越化学工業社製、KBM−5103)を添加し、90℃で1時間加熱還流した。次いで、還流処理後の溶液にn−ヘキサンを添加することで分散粒子を凝集させて溶液を白濁させた。白濁液から凝集粒子を濾紙により分離後、室温で加熱乾燥し、2−エチルヘキサン酸と3−アクリロキシプロピルトリメトキシシランで表面処理された酸化ジルコニウムナノ粒子を調製した。
上記製造例1で得られた酸化ジルコニウムナノ粒子(10g)をトルエン(90g)も分散させ、透明溶液を得た。当該溶液に表面処理剤として3−アクリロキシプロピルトリメトキシシラン(0.75g、信越化学工業社製、KBM−5103)、3−メタクリロキシプロピルトリメトキシシラン(0.75g、信越化学工業社製、KBM−503)を添加し、90℃で1時間加熱還流した。次いで、還流処理後の溶液にn−ヘキサンを添加することで分散粒子を凝集させて溶液を白濁させた。白濁液から凝集粒子を濾紙により分離後、室温で加熱乾燥し、2−エチルヘキサン酸、3−アクリロキシプロピルトリメトキシシラン、及び3−メタクリロキシプロピルトリメトキシシランで表面処理された酸化ジルコニウムナノ粒子を調製した。
上記製造例1で得られた酸化ジルコニウムナノ粒子(10g)をトルエン(90g)も分散させ、透明溶液を得た。当該溶液に表面処理剤として3−メタクリロキシプロピルトリメトキシシラン(1.5g、信越化学工業社製、KBM−503)を添加し、90℃で1時間加熱還流した。次いで、還流処理後の溶液にn−ヘキサンを添加することで分散粒子を凝集させて溶液を白濁させた。白濁液から凝集粒子を濾紙により分離後、室温で加熱乾燥し、2−エチルヘキサン酸、及び3−メタクリロキシプロピルトリメトキシシランで表面処理された酸化ジルコニウムナノ粒子を調製した。
茶色褐色ガラス瓶に製造例2で合成したアクリル基含有ジルコニアナノ粒子7.0g、ライトアクリレートIB−XA(イソボルニルアクリレート、共栄社化学社製)1.5g、ライトエステルTMP(トリメチロールプロパントリメタクリレート、共栄社化学社製)1.5g、KBM−503(3−メタクリロキシプロピルトリメトキシシラン、信越化学工業社製)0.3g、Irgacure184(光ラジカル重合開始剤、チバジャパン製)0.4g、メチルエチルケトン10.0gを仕込み、均一になるまで撹拌を行い、無機酸化物微粒子含有組成物を得た。
表1に示した配合割合で行った以外は、実施例1と同様の手法で組成物を得た。
表1に示した配合割合で行った以外は、実施例1と同様の手法で組成物を得た。
IBX−A:ライトアクリレートIB−XA(イソボルニルアクリレート、共栄社化学社製)
MEDOL10:(2−エチル−2−メチル−1,3−ジオキソラン−4−イル)メチルアクリレート(大阪有機化学工業社製)
TMP:ライトエステルTMP(トリメチロールプロパントリメタクルレート、共栄社化学社製)
TMP−A:ライトアクリレートTMP−A(トリメチロールプロパントリアクルレート、共栄社化学社製)
CN991:ウレタンアクリレート(SARTOMER社製)
KBM−503:3−メタクリロキシプロピルトリメトキシシラン(信越化学工業社製)
KBM−5103:3−アクリロキシプロピルトリメトキシシラン(信越化学工業社製)
Irgacure184:1−ヒドロキシシクロヘキシルフェニルケトン(チバジャパン社製)
(実施例7)
スライドグラス(松浪硝子工業社製、標準大型白緑磨No.2(S9112)上に、実施例1で得られた無機酸化物微粒子含有組成物を、バーコーターで膜厚3μmになるよう、塗工を行い、80℃にて2分乾燥後、窒素雰囲気下、高圧水銀ランプで2000mJ/cm2の紫外線を照射することにより硬化させ、硬化塗膜を得た。
表2に示した無機酸化物微粒子含有組成物を用いた以外は、実施例7と同様の手法により硬化塗膜を得た。得られた硬化塗膜の全光線透過率、耐溶剤性、密着性、屈折率を測定した結果を表2に示した。
表2に示した無機酸化物微粒子含有組成物を用いた以外は、実施例7と同様の手法により硬化塗膜を得た。得られた硬化塗膜の全光線透過率、耐溶剤性、密着性を測定した結果を表2に示した。
Claims (8)
- 無機酸化物微粒子と重合性モノマーとを含有する無機酸化物微粒子含有組成物において、(α)少なくとも(メタ)アクリル基を含有する被覆材により被覆されている無機酸化物微粒子と、(β)環状構造を有し、かつ1個の重合性不飽和基を有する環状単官能化合物と、(γ)少なくとも2個以上の重合性不飽和基を有する多官能化合物とを、含有することを特徴とする無機酸化物微粒子含有組成物。
- 前記(α)における無機酸化物微粒子が、酸化チタン、酸化ジルコニウム、酸化亜鉛、酸化ニオブから選ばれる少なくとも一種の無機金属酸化物を含むナノ粒子であることを特徴とする、請求項1記載の無機酸化物微粒子含有組成物
- 前記(β)における環状単官能化合物が、環状構造を有するアルコールと(メタ)アクリル酸とのエステル化合物であることを特徴とする、請求項1又は2記載の無機酸化物微粒子含有組成物。
- 前記(γ)における多官能化合物が、少なくとも2個以上の(メタ)アクリル酸とのエステル基を有する多エステル基含有化合物であることを特徴とする、請求項1〜3記載の無機酸化物微粒子含有組成物。
- 不飽和基とシリル基とを有するシリル化剤を用いることを特徴とする、請求項1〜4記載の無機酸化物微粒子含有組成物。
- 請求項1〜5記載の無機酸化物微粒子含有組成物の製造方法。
- 請求項1〜5記載の無機酸化物微粒子含有組成物を硬化させて得られる無機微粒子含有硬化組成物。
- 請求項1〜5記載の無機酸化物微粒子含有組成物をガラス表面上に硬化させて得られる無機微粒子含有硬化膜を有する光学材料。
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