JP2010074032A - Wiring board and manufacturing method thereof - Google Patents
Wiring board and manufacturing method thereof Download PDFInfo
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- JP2010074032A JP2010074032A JP2008242170A JP2008242170A JP2010074032A JP 2010074032 A JP2010074032 A JP 2010074032A JP 2008242170 A JP2008242170 A JP 2008242170A JP 2008242170 A JP2008242170 A JP 2008242170A JP 2010074032 A JP2010074032 A JP 2010074032A
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- semiconductor element
- connection pad
- plating layer
- forming
- element connection
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000004065 semiconductor Substances 0.000 claims abstract description 272
- 239000004020 conductor Substances 0.000 claims abstract description 117
- 229910000679 solder Inorganic materials 0.000 claims abstract description 95
- 238000007747 plating Methods 0.000 claims description 194
- 239000000758 substrate Substances 0.000 claims description 56
- 238000000034 method Methods 0.000 claims description 22
- 238000009713 electroplating Methods 0.000 claims description 16
- 238000005498 polishing Methods 0.000 claims description 12
- 238000000151 deposition Methods 0.000 claims description 11
- 238000007772 electroless plating Methods 0.000 claims description 9
- 238000005530 etching Methods 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 239000002585 base Substances 0.000 description 44
- 229920005989 resin Polymers 0.000 description 28
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- 230000015572 biosynthetic process Effects 0.000 description 19
- 229910052802 copper Inorganic materials 0.000 description 14
- 239000010949 copper Substances 0.000 description 14
- 229920001187 thermosetting polymer Polymers 0.000 description 12
- 239000003822 epoxy resin Substances 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 6
- 229920000647 polyepoxide Polymers 0.000 description 6
- 239000011889 copper foil Substances 0.000 description 5
- 238000000206 photolithography Methods 0.000 description 5
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000012777 electrically insulating material Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 1
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- 101150002963 DFR1 gene Proteins 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
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- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1532—Connection portion the connection portion being formed on the die mounting surface of the substrate
- H01L2924/1533—Connection portion the connection portion being formed on the die mounting surface of the substrate the connection portion being formed both on the die mounting surface of the substrate and outside the die mounting surface of the substrate
- H01L2924/15331—Connection portion the connection portion being formed on the die mounting surface of the substrate the connection portion being formed both on the die mounting surface of the substrate and outside the die mounting surface of the substrate being a ball array, e.g. BGA
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Wire Bonding (AREA)
Abstract
Description
本発明は配線基板およびその製造方法に関し、より詳細には、例えばエリアアレイ型の半導体素子をフリップチップ接続により搭載するのに好適な配線基板およびその製造方法に関する。 The present invention relates to a wiring board and a manufacturing method thereof, and more particularly to a wiring board suitable for mounting, for example, an area array type semiconductor element by flip chip connection and a manufacturing method thereof.
従来から、半導体素子である半導体集積回路素子として、多数の電極端子を、その一方の主面の略全面に亘って格子状の並びに配設した、いわゆるエリアアレイ型の半導体集積回路素子がある。
このような半導体集積回路素子を配線基板に搭載する方法として、フリップチップ接続により接続する方法が採用されている。フリップチップ接続とは、配線基板上に設けた半導体素子接続パッドの上面を半導体集積回路素子の電極端子の配置に対応した並びに露出させ、この半導体素子接続パッドの露出する上面と前記電子部品の電極端子とを対向させ、これらの間を半田や金等からなる導電バンプを介して電気的に接続する方法である。
また、近時はこのようなフリップチップ接続により半導体素子を配線基板上に搭載し、さらにその上に別の電子部品を半田ボール接続またはワイヤボンド接続により搭載して、配線基板への半導体素子や電子部品の搭載密度を高めることが行われている。
2. Description of the Related Art Conventionally, as a semiconductor integrated circuit element that is a semiconductor element, there is a so-called area array type semiconductor integrated circuit element in which a large number of electrode terminals are arranged in a lattice pattern over substantially the entire main surface.
As a method of mounting such a semiconductor integrated circuit element on a wiring board, a method of connecting by flip chip connection is employed. In flip chip connection, the upper surface of the semiconductor element connection pad provided on the wiring board is exposed corresponding to the arrangement of the electrode terminals of the semiconductor integrated circuit element, and the exposed upper surface of the semiconductor element connection pad and the electrode of the electronic component are exposed. This is a method in which terminals are opposed to each other and electrically connected via conductive bumps made of solder, gold, or the like.
Recently, a semiconductor element is mounted on a wiring board by such flip-chip connection, and another electronic component is mounted on the wiring board by solder ball connection or wire bond connection. Increasing the mounting density of electronic components is being carried out.
図14は、半導体素子としてのエリアアレイ型の半導体集積回路素子をフリップチップ接続により搭載し、さらにその上に別の電子部品しての半導体素子搭載基板を半田ボール接続した従来の配線基板の一例を示す概略断面図であり、図15は、図14の配線基板を示す平面図である。 FIG. 14 shows an example of a conventional wiring board in which an area array type semiconductor integrated circuit element as a semiconductor element is mounted by flip-chip connection, and a semiconductor element mounting substrate as another electronic component is further soldered to the substrate. FIG. 15 is a plan view showing the wiring board of FIG. 14.
図14に示すように、従来の配線基板110は、コア用の絶縁基板101aの上下面に複数のビルドアップ用の絶縁層101bが積層されて成る絶縁基体101の内部および表面にコア用の配線導体102aおよびビルドアップ用の配線導体102bが被着されているとともに、その最表面には保護用のソルダーレジスト層103が被着されている。また、絶縁基体101の上面中央部には半導体集積回路素子E1が搭載される半導体素子搭載部101Aおよび上面外周部には半導体素子搭載基板E2が搭載される電子部品搭載部101Bを有している。 As shown in FIG. 14, a conventional wiring board 110 has a core wiring inside and on the surface of an insulating base 101 in which a plurality of build-up insulating layers 101b are laminated on the upper and lower surfaces of a core insulating board 101a. A conductor 102a and a build-up wiring conductor 102b are deposited, and a protective solder resist layer 103 is deposited on the outermost surface thereof. The insulating base 101 has a semiconductor element mounting portion 101A on which the semiconductor integrated circuit element E1 is mounted at the center of the upper surface, and an electronic component mounting portion 101B on which the semiconductor element mounting substrate E2 is mounted on the outer periphery of the upper surface. .
コア用の絶縁基板101aの上面から下面にかけては複数のスルーホール104が形成されており、絶縁基板101aの上下面およびスルーホール104の内面にはコア用の配線導体102aが被着され、スルーホール104の内部には埋め込み樹脂105が充填されている。ビルドアップ用の絶縁層101bには、それぞれに複数のビアホール106が形成されており、各絶縁層101bの表面およびビアホール106の内面には、ビルドアップ用の配線導体102bが被着形成されている。 A plurality of through holes 104 are formed from the upper surface to the lower surface of the core insulating substrate 101a, and the core wiring conductor 102a is attached to the upper and lower surfaces of the insulating substrate 101a and the inner surface of the through hole 104. The interior of 104 is filled with an embedded resin 105. A plurality of via holes 106 are formed in each of the build-up insulating layers 101b, and a build-up wiring conductor 102b is formed on the surface of each insulating layer 101b and the inner surfaces of the via holes 106. .
この配線導体102bのうち、配線基板110の上面側における最外層の絶縁層101b上に被着された一部は、半導体素子搭載部101Aにおいて半導体集積回路素子E1の電極端子に導電バンプB1を介してフリップチップ接続により電気的に接続される円形の半導体素子接続パッド102Aを形成しており、これらの半導体素子接続パッド102Aは格子状の並びに複数並んで形成されている。さらに、配線導体102bのうち、配線基板110の上面側における最外層の絶縁層101b上に被着された他の一部は、電子部品搭載部101Bにおいて電子部品としての半導体素子搭載基板E2の電極端子に半田ボールB2を介して半田ボール接続により電気的に接続される円形の電子部品接続パッド102Bを形成しており、この電子部品接続パッド102Bは複数並んで形成されている。そして、これらの半導体素子接続パッド102Aおよび電子部品接続パッド102Bはその外周部がソルダーレジスト層103により覆われているとともに上面の中央部がソルダーレジスト層103から露出しており、半導体素子接続パッド102Aの露出部に半導体集積回路素子E1の電極端子が半田や金等から成る導電バンプB1を介して電気的に接続され、電子部品接続パッド102Bの露出部に半導体素子搭載基板E2の電極端子が半田ボールB2を介して電気的に接続される。 A part of the wiring conductor 102b deposited on the outermost insulating layer 101b on the upper surface side of the wiring substrate 110 is connected to the electrode terminal of the semiconductor integrated circuit element E1 in the semiconductor element mounting portion 101A via the conductive bump B1. Thus, a circular semiconductor element connection pad 102A to be electrically connected by flip chip connection is formed, and a plurality of these semiconductor element connection pads 102A are formed in a lattice pattern. Furthermore, the other part of the wiring conductor 102b deposited on the outermost insulating layer 101b on the upper surface side of the wiring substrate 110 is an electrode of the semiconductor element mounting substrate E2 as an electronic component in the electronic component mounting portion 101B. A circular electronic component connection pad 102B that is electrically connected to the terminal by solder ball connection via the solder ball B2 is formed, and a plurality of the electronic component connection pads 102B are formed side by side. The semiconductor element connection pad 102A and the electronic component connection pad 102B are covered with the solder resist layer 103 at the outer periphery thereof, and the center part of the upper surface is exposed from the solder resist layer 103. The semiconductor element connection pad 102A The electrode terminal of the semiconductor integrated circuit element E1 is electrically connected to the exposed part of the semiconductor element via the conductive bump B1 made of solder, gold or the like, and the electrode terminal of the semiconductor element mounting substrate E2 is soldered to the exposed part of the electronic component connection pad 102B. Electrical connection is made via the ball B2.
さらに、配線基板110の下面側における最外層の絶縁層101b上に被着された一部は、外部電気回路基板の配線導体に電気的に接続される円形の外部接続パッド102Cであり、この外部接続パッド102Cは格子状の並びに複数並んで形成されている。この外部接続パッド102Cはその外周部がソルダーレジスト層103により覆われているとともに、その上面中央部がソルダーレジスト層103から露出しており、外部接続パッド102Cの露出部に、外部電気回路基板の配線導体が半田ボールB3を介して電気的に接続される。 Furthermore, a part of the lower surface side of the wiring board 110 that is deposited on the outermost insulating layer 101b is a circular external connection pad 102C that is electrically connected to the wiring conductor of the external electric circuit board. A plurality of connection pads 102C are formed in a grid and arranged side by side. The external connection pad 102C is covered with a solder resist layer 103 at the outer periphery thereof, and the central portion of the upper surface is exposed from the solder resist layer 103. The external connection pad 102C is exposed to the exposed portion of the external electric circuit board. The wiring conductor is electrically connected via the solder ball B3.
ソルダーレジスト層103は、最外層の配線導体102bを保護するとともに、半導体素子接続パッド102Aおよび電子部品接続パッド102Bや外部接続パッド102Cの露出部を画定する。このようなソルダーレジスト層103は、感光性を有する熱硬化性樹脂ペーストまたはフィルムを配線導体102bが形成された最外層の絶縁層101b上に積層した後、半導体素子接続パッド102Aおよび電子部品接続パッド102Bや外部接続パッド102Cの外周部を覆うとともに中央部を露出させる開口を有するように露光および現像し、硬化させることにより形成される。このため、半導体素子接続パッド102Aおよび電子部品接続パッド102Bの露出部は、ソルダーレジスト層103の表面から凹んで位置することになるとともに外周部がソルダーレジスト層103の下に所定の幅で埋設されることになる。 The solder resist layer 103 protects the outermost wiring conductor 102b and defines exposed portions of the semiconductor element connection pads 102A, the electronic component connection pads 102B, and the external connection pads 102C. Such a solder resist layer 103 is formed by laminating a photosensitive thermosetting resin paste or film on the outermost insulating layer 101b on which the wiring conductor 102b is formed, and then connecting the semiconductor element connection pad 102A and the electronic component connection pad. It is formed by exposing, developing, and curing so as to have an opening that covers the outer peripheral portion of 102B and external connection pad 102C and exposes the central portion. Therefore, the exposed portions of the semiconductor element connection pads 102A and the electronic component connection pads 102B are recessed from the surface of the solder resist layer 103, and the outer peripheral portion is buried under the solder resist layer 103 with a predetermined width. Will be.
そして、半導体集積回路素子E1の電極端子と半導体素子接続パッド102Aとを導電バンプB1を介して電気的に接続した後、半導体集積回路素子E1と配線基板110との間の隙間にエポキシ樹脂等の熱硬化性樹脂から成るアンダーフィルと呼ばれる充填樹脂U1を充填し、半導体集積回路素子E1が配線基板110上に実装される。さらに、その上に半導体素子搭載基板E2の電極端子と電子部品接続パッド102Bとを半田ボールB2を介して電気的に接続することにより半導体素子搭載基板E2が配線基板110上に実装され、これにより配線基板110上に半導体素子および電子部品が高密度に実装されることとなる。 Then, after electrically connecting the electrode terminal of the semiconductor integrated circuit element E1 and the semiconductor element connection pad 102A via the conductive bump B1, the gap between the semiconductor integrated circuit element E1 and the wiring substrate 110 is made of epoxy resin or the like. Filling resin U <b> 1 called underfill made of thermosetting resin is filled, and semiconductor integrated circuit element E <b> 1 is mounted on wiring substrate 110. Furthermore, the semiconductor element mounting board E2 is mounted on the wiring board 110 by electrically connecting the electrode terminals of the semiconductor element mounting board E2 and the electronic component connection pads 102B via the solder balls B2 thereon. Semiconductor elements and electronic components are mounted on the wiring board 110 with high density.
ところが近時、半導体集積回路素子E1は、その高集積度化が急激に進み、半導体集積回路素子E1における電極端子の配列ピッチが150μm未満と狭ピッチになってきている。これに伴い、この半導体集積回路素子E1の電極端子がフリップチップ接続される半導体素子接続パッド102Aの配列ピッチも150μm未満と狭くなってきている。半導体素子接続パッド102Aのピッチを狭くするためには、半導体素子接続パッド102Aの径および隣接する半導体素子接続パッド102A同士の間の少なくとも一方を小さいものとせざるを得ない。半導体素子接続パッド102Aの径を小さくした場合、半導体素子接続パッド102Aにおけるソルダーレジスト層103からの露出部の径も小さいものとなる。半導体素子接続パッド102Aの露出部の径が小さい場合、ソルダーレジスト層103を形成する際に現像が不十分となり半導体素子接続パッド102Aの露出部にソルダーレジスト層103の樹脂残渣が残り易くなる。半導体素子接続パッド102Aの露出部にソルダーレジスト層103の樹脂残渣を残さず、半導体集積回路素子E1の電極端子と半導体素子接続パッド102Aとの接続を良好とするためには半導体素子接続パッド102Aの露出部の径を70μm程度以上とすることが好ましい。なお、ソルダーレジスト層103が半導体素子接続パッド102Aの外周部を覆う幅は、半導体素子接続パッド102Aとソルダーレジスト層103との位置精度の問題等から15μm程度以上必要である。したがって、半導体素子接続パッド102Aの露出部の径を70μm程度確保すると、半導体素子接続パッド102Aの径は100μm程度となる。例えば半導体素子接続パッド102Aの配列ピッチが140μmの場合、半導体素子接続パッド102Aの径が100μmであると、隣接する半導体素子接続パッド102A間の間隔は40μmとなる。隣接する半導体素子接続パッド102A同士の間隔が40μmであると、この間に例えば幅が15μm程度の帯状配線導体を両側の半導体素子接続パッド102Aとの間に15μm程度の十分な間隔をあけて形成することは不可能となる。 Recently, however, the degree of integration of the semiconductor integrated circuit element E1 has rapidly increased, and the arrangement pitch of the electrode terminals in the semiconductor integrated circuit element E1 has become a narrow pitch of less than 150 μm. Along with this, the arrangement pitch of the semiconductor element connection pads 102A to which the electrode terminals of the semiconductor integrated circuit element E1 are flip-chip connected is also narrowed to less than 150 μm. In order to reduce the pitch of the semiconductor element connection pads 102A, at least one of the diameters of the semiconductor element connection pads 102A and the adjacent semiconductor element connection pads 102A must be reduced. When the diameter of the semiconductor element connection pad 102A is reduced, the diameter of the exposed portion from the solder resist layer 103 in the semiconductor element connection pad 102A is also reduced. When the diameter of the exposed portion of the semiconductor element connection pad 102A is small, the development is insufficient when forming the solder resist layer 103, and the resin residue of the solder resist layer 103 tends to remain in the exposed portion of the semiconductor element connection pad 102A. In order to improve the connection between the electrode terminal of the semiconductor integrated circuit element E1 and the semiconductor element connection pad 102A without leaving the resin residue of the solder resist layer 103 in the exposed portion of the semiconductor element connection pad 102A, the semiconductor element connection pad 102A The diameter of the exposed portion is preferably about 70 μm or more. The width that the solder resist layer 103 covers the outer periphery of the semiconductor element connection pad 102A needs to be about 15 μm or more due to the positional accuracy problem between the semiconductor element connection pad 102A and the solder resist layer 103. Therefore, when the diameter of the exposed portion of the semiconductor element connection pad 102A is secured to about 70 μm, the diameter of the semiconductor element connection pad 102A is about 100 μm. For example, when the arrangement pitch of the semiconductor element connection pads 102A is 140 μm, if the diameter of the semiconductor element connection pads 102A is 100 μm, the interval between adjacent semiconductor element connection pads 102A is 40 μm. If the interval between adjacent semiconductor element connection pads 102A is 40 μm, a band-shaped wiring conductor having a width of, for example, about 15 μm is formed between them with a sufficient interval of about 15 μm between the semiconductor element connection pads 102A on both sides. It becomes impossible.
隣接する半導体素子接続パッド102Aの間に配線導体を形成することができないと、格子状の並びに配列された半導体素子接続パッド102Aのうち、最外周の並びの半導体素子接続パッド102A以外からは最外層の配線導体102bにおいて搭載部101Aの外側に延在する配線導体102bを設けることができず、配線基板110における設計自由度が低くなってしまう。
本発明の課題は、エリアアレイ型の半導体素子をフリップチップ接続により搭載する配線基板において、半導体素子の電極が接続される半導体素子接続パッドの配列ピッチが150μm未満の狭いものであったとしても、隣接する半導体素子接続パッドの間に帯状配線導体を両側の半導体素子接続パッドとの間に十分な間隔をあけて形成することが可能な設計自由度の高い配線基板およびその製造方法を提供することにある。 The problem of the present invention is that, in a wiring board on which an area array type semiconductor element is mounted by flip chip connection, even if the arrangement pitch of the semiconductor element connection pads to which the electrodes of the semiconductor element are connected is less than 150 μm, To provide a wiring board with a high degree of design freedom and a manufacturing method thereof capable of forming a strip-like wiring conductor between adjacent semiconductor element connection pads with sufficient spacing between the semiconductor element connection pads on both sides. It is in.
本発明の配線基板は、上面に半導体素子が搭載される搭載部を有する絶縁基体と、該絶縁基体の前記搭載部に格子状の並びに被着されており、上面に前記半導体素子の電極が導電バンプを介して接続されるめっき層から成る円形の複数の半導体素子接続パッドと、前記絶縁基体の上面に被着されており、前記半導体素子接続パッドから前記搭載部の外側にかけて延在するめっき層から成る帯状配線導体と、前記絶縁基体上に前記帯状配線導体を覆うように被着されており、前記半導体素子接続パッドの上面を露出させるとともに該半導体素子接続パッドの側面に密着するソルダーレジスト層とを具備して成る配線基板であって、前記半導体素子接続パッドは、その上面が前記帯状配線導体の上面よりも上方に突出して前記ソルダーレジスト層から完全に露出しているとともに、その上面から下面にかけての大きさが同じであることを特徴とするものである。
さらに、本発明の配線基板は、前記絶縁基体の上面における前記搭載部の外側に前記半導体素子以外の電子部品が接続されるめっき層から成る電子部品接続パッドが形成されているとともに前記電子部品接続パッドの上面中央部が前記ソルダーレジスト層から露出していることを特徴とするものである。
The wiring board according to the present invention includes an insulating base having a mounting portion on which a semiconductor element is mounted on the upper surface, and a grid-like deposit on the mounting portion of the insulating base, and the electrode of the semiconductor element is conductive on the upper surface. A plurality of circular semiconductor element connection pads made of plating layers connected via bumps, and a plating layer that is attached to the upper surface of the insulating base and extends from the semiconductor element connection pads to the outside of the mounting portion And a solder resist layer that is attached to the insulating base so as to cover the band-shaped wiring conductor, exposes the upper surface of the semiconductor element connection pad, and adheres to the side surface of the semiconductor element connection pad The semiconductor element connection pad has an upper surface protruding upward from an upper surface of the strip-shaped wiring conductor, and the solder resist layer. Together are al completely exposed, the size of the over the lower surface from the upper surface and is characterized in that it is the same.
Furthermore, in the wiring board of the present invention, an electronic component connection pad made of a plating layer to which an electronic component other than the semiconductor element is connected is formed outside the mounting portion on the upper surface of the insulating base, and the electronic component connection The center part of the upper surface of the pad is exposed from the solder resist layer.
本発明の配線基板の製造方法は、上面に半導体素子が搭載される搭載部を有する絶縁基体の前記上面の全面に無電解めっき層から成る下地めっき層を被着する工程と、前記搭載部上に格子状の並びに円形の半導体素子接続パッド形成用開口および該半導体素子接続パッド形成用開口から前記搭載部の外側にかけて延在する帯状配線導体形成用開口を有する第1のめっきマスクを前記下地めっき層上に被着する工程と、電解めっき層から成る第1のめっき層を前記半導体素子接続パッド形成用開口内および前記帯状配線導体形成用開口内の前記下地めっき層上に形成する工程と、前記半導体素子接続パッド形成用開口を露出させるとともに前記帯状配線導体形成用開口を覆う第2のめっきマスクを前記第1のめっきマスク上に被着する工程と、電解めっき層から成る第2のめっき層を前記半導体素子接続パッド形成用開口内の前記第1めっき層上に形成する工程と、前記第1のめっきマスクおよび前記第2のめっきマスクを除去した後、前記第1のめっき層で覆われた部分以外の前記下地めっき層をエッチング除去し、前記半導体素子接続パッド形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層および前記第2のめっき層から成り、上面から下面にかけての大きさが同じである円形の半導体素子接続パッドを形成するとともに前記帯状配線導体形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層から成る帯状配線導体を形成する工程と、前記半導体素子接続パッドおよび前記帯状配線導体を完全に埋めるソルダーレジスト層を前記絶縁基体上に形成する工程と、前記ソルダーレジスト層の少なくとも一部を前記半導体素子接続パッドの上面が完全に露出するまで研磨除去する工程とを行なうことを特徴とするものである。 The method for manufacturing a wiring board according to the present invention includes a step of depositing a base plating layer made of an electroless plating layer on the entire upper surface of an insulating substrate having a mounting portion on which a semiconductor element is mounted on the upper surface; A first plating mask having a grid-like and circular semiconductor element connection pad formation opening and a strip-shaped wiring conductor formation opening extending from the semiconductor element connection pad formation opening to the outside of the mounting portion; A step of depositing on the layer; a step of forming a first plating layer made of an electrolytic plating layer on the base plating layer in the opening for forming the semiconductor element connection pad and in the opening for forming the strip-shaped wiring conductor; Depositing a second plating mask on the first plating mask to expose the semiconductor element connection pad formation opening and cover the strip-shaped wiring conductor formation opening; Forming a second plating layer comprising a deplating layer on the first plating layer in the opening for forming a semiconductor element connection pad, and after removing the first plating mask and the second plating mask The base plating layer other than the portion covered with the first plating layer is removed by etching, and the base plating layer, the first plating layer, and the first are disposed at positions corresponding to the openings for forming the semiconductor element connection pads. A circular semiconductor element connection pad having the same size from the upper surface to the lower surface is formed, and the base plating layer and the first plating are formed at positions corresponding to the opening for forming the strip-shaped wiring conductor. A step of forming a strip-shaped wiring conductor comprising layers, and a solder resist layer that completely fills the semiconductor element connection pad and the strip-shaped wiring conductor. Forming above is characterized in that performing the step of polishing removal until the upper surface of the semiconductor element connection pads at least a portion of the solder resist layer is completely exposed.
また、本発明の配線基板の製造方法は、上面に半導体素子が搭載される搭載部を有する絶縁基体の前記上面の全面に無電解めっき層から成る下地めっき層を被着する工程と、前記搭載部上に格子状の並びに円形の半導体素子接続パッド形成用開口および該半導体素子接続パッド形成用開口から前記搭載部の外側にかけて延在する帯状配線導体形成用開口および前記搭載部の外側に電子部品接続パッド形成用開口を有する第1のめっきマスクを前記下地めっき層上に被着する工程と、電解めっき層から成る第1のめっき層を前記半導体素子接続パッド形成用開口内および前記帯状配線導体形成用開口内および前記電子部品接続パッド形成用開口内の前記下地めっき層上に形成する工程と、前記半導体素子接続パッド形成用開口を露出させるとともに前記帯状配線導体形成用開口内および前記電子部品接続パッド形成用開口を覆う第2のめっきマスクを前記第1のめっきマスク上および前記第1のめっき層上に被着する工程と、電解めっき層から成る第2のめっき層を前記半導体素子接続パッド形成用開口内の前記第1めっき層上に形成する工程と、前記第1のめっきマスクおよび前記第2のめっきマスクを除去した後、前記第1のめっき層で覆われた部分以外の前記下地めっき層をエッチング除去し、前記半導体素子接続パッド形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層および前記第2のめっき層から成り、上面から下面にかけての大きさが同じである円形の半導体素子接続パッドを形成するとともに前記帯状帯状配線導体形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層から成る帯状配線導体および前記電子部品接続パッド形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層から成る電子部品接続パッドを形成する工程と、前記半導体素子接続パッドおよび前記帯状配線導体を完全に埋めるとともに前記電子部品接続パッドの上面中央部を露出させる開口を有するソルダーレジスト層を前記絶縁基体上に形成する工程と、前記ソルダーレジスト層の少なくとも一部を前記半導体素子接続パッドの上面が完全に露出するまで研磨除去する工程とを行なうことを特徴とするものである。 The method for manufacturing a wiring board according to the present invention includes a step of depositing a base plating layer made of an electroless plating layer on the entire upper surface of an insulating substrate having a mounting portion on which a semiconductor element is mounted on the upper surface, and the mounting A lattice-shaped and circular semiconductor element connection pad forming opening on the part, a strip-shaped wiring conductor forming opening extending from the semiconductor element connection pad forming opening to the outside of the mounting part, and an electronic component outside the mounting part A step of depositing a first plating mask having an opening for forming a connection pad on the underlying plating layer; and a first plating layer made of an electrolytic plating layer in the opening for forming a semiconductor element connection pad and the strip-shaped wiring conductor Forming on the base plating layer in the formation opening and in the electronic component connection pad formation opening, and exposing the semiconductor element connection pad formation opening; Applying a second plating mask on the first plating mask and the first plating layer to cover the inside of the opening for forming the strip-shaped wiring conductor and the opening for forming the electronic component connection pad; and electrolytic plating Forming a second plating layer composed of a layer on the first plating layer in the opening for forming a semiconductor element connection pad, and after removing the first plating mask and the second plating mask, The base plating layer other than the portion covered with the first plating layer is removed by etching, and the base plating layer, the first plating layer, and the second plating layer are formed at positions corresponding to the semiconductor element connection pad forming openings. A circular semiconductor element connection pad made of a plating layer and having the same size from the upper surface to the lower surface is formed, and at a position corresponding to the opening for forming the band-shaped band-shaped wiring conductor The electronic component connection pad including the base plating layer and the first plating layer is formed at a position corresponding to the strip-shaped wiring conductor including the base plating layer and the first plating layer and the opening for forming the electronic component connection pad. Forming a solder resist layer on the insulating substrate that completely fills the semiconductor element connection pad and the strip-shaped wiring conductor and exposes an upper surface central portion of the electronic component connection pad; and the solder resist And a step of polishing and removing at least a part of the layer until the upper surface of the semiconductor element connection pad is completely exposed.
本発明の配線基板によれば、半導体素子接続パッドは、その上面が、該半導体素子接続パッドから搭載部の外側にソルダーレジスト層で覆われて延在する帯状配線導体の上面よりも上方に突出してソルダーレジスト層から完全に露出しているとともに、その上面から下面にかけての大きさが同じであることから、半導体素子接続パッドの上面の露出面積を十分確保したままで、半導体素子接続パッドの径を小さいものとすることができる。したがって、半導体素子接続パッドの配列ピッチが例えば150μm未満の狭ピッチであったとしても、隣接する半導体素子接続パッドの間の間隔を広く確保することができ、それらの間にソルダーレジスト層で覆われた帯状配線導体を、両側の半導体素子接続パッドとの間に十分な間隔をもって形成することができ、設計自由度の高い配線基板を提供することができる。
さらに、前記搭載部の外側に前記半導体素子以外の電子部品が接続される電子部品接続パッドが形成されている場合には、狭ピッチ電極の半導体素子およびそれ以外の電子部品を配線基板上に高密度に実装することができる。
According to the wiring board of the present invention, the upper surface of the semiconductor element connection pad protrudes above the upper surface of the band-shaped wiring conductor extending from the semiconductor element connection pad to the outside of the mounting portion and covered with the solder resist layer. Since the size from the upper surface to the lower surface of the solder resist layer is completely exposed, the exposed area of the upper surface of the semiconductor element connection pad is sufficiently secured and the diameter of the semiconductor element connection pad is maintained. Can be made small. Therefore, even if the arrangement pitch of the semiconductor element connection pads is a narrow pitch of, for example, less than 150 μm, a wide interval between adjacent semiconductor element connection pads can be secured, and the semiconductor resist connection pads are covered with the solder resist layer therebetween. The strip-shaped wiring conductor can be formed with sufficient space between the semiconductor element connection pads on both sides, and a wiring board having a high degree of design freedom can be provided.
Further, when an electronic component connection pad for connecting an electronic component other than the semiconductor element is formed outside the mounting portion, the semiconductor element of the narrow pitch electrode and the other electronic component are placed on the wiring board. Can be mounted to the density.
本発明の配線基板の製造方法によれば、上面に半導体素子が搭載される搭載部を有する絶縁基体の前記上面の全面に無電解めっき層から成る下地めっき層を被着し、次に前記搭載部上に格子状の並びに円形の半導体素子接続パッド形成用開口および該半導体素子接続パッド形成用開口から前記搭載部の外側にかけて延在する帯状配線導体形成用開口を有する第1のめっきマスクを前記下地めっき層上に被着し、次に電解めっき層から成る第1のめっき層を前記半導体素子接続パッド形成用開口内および前記帯状配線導体形成用開口内の前記下地めっき層上に形成し、次に前記半導体素子接続パッド形成用開口を露出させるとともに前記帯状配線導体形成用開口を覆う第2のめっきマスクを前記第1のめっきマスク上に被着し、次に電解めっき層から成る第2のめっき層を前記半導体素子接続パッド形成用開口内の前記第1めっき層上に形成し、次に前記第1のめっきマスクおよび前記第2のめっきマスクを除去した後、前記第1のめっき層で覆われた部分以外の前記下地めっき層をエッチング除去し、前記半導体素子接続パッド形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層および前記第2のめっき層から成り、上面から下面にかけての大きさが同じである円形の半導体素子接続パッドを形成するとともに前記帯状配線導体形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層から成る帯状配線導体を形成し、次に前記半導体素子接続パッドおよび前記帯状配線導体を完全に埋めるソルダーレジスト層を前記絶縁基体上に形成し、次に前記ソルダーレジスト層の少なくとも一部を前記半導体素子接続パッドの上面が完全に露出するまで研磨除去することから、半導体素子接続パッドの上面の露出面積を十分確保したままで半導体素子接続パッドの径を小さいものとすることができ、したがって、半導体素子接続パッドの配列ピッチが例えば150μm未満の狭ピッチであったとしても、隣接する半導体素子接続パッドの間の間隔を広く確保することができ、それらの間にソルダーレジスト層で覆われた帯状配線導体を、両側の半導体素子接続パッドとの間に十分な間隔をもって形成することができ、設計自由度の高い配線基板を提供することができる。 According to the method for manufacturing a wiring board of the present invention, a base plating layer made of an electroless plating layer is deposited on the entire upper surface of an insulating base having a mounting portion on which a semiconductor element is mounted on the upper surface, and then the mounting is performed. A first plating mask having a grid-like and circular semiconductor element connection pad formation opening on the portion and a band-shaped wiring conductor formation opening extending from the semiconductor element connection pad formation opening to the outside of the mounting portion; Depositing on the underlying plating layer, and then forming a first plating layer comprising an electrolytic plating layer on the underlying plating layer in the opening for forming the semiconductor element connection pad and in the opening for forming the strip-shaped wiring conductor; Next, a second plating mask that exposes the opening for forming the semiconductor element connection pad and covers the opening for forming the strip-shaped wiring conductor is deposited on the first plating mask, and then electrolytic plating is performed. A second plating layer is formed on the first plating layer in the opening for forming a semiconductor element connection pad, and after removing the first plating mask and the second plating mask, The base plating layer other than the portion covered with the first plating layer is removed by etching, and the base plating layer, the first plating layer, and the second plating are formed at positions corresponding to the openings for forming the semiconductor element connection pads. A circular semiconductor element connection pad having the same size from the upper surface to the lower surface is formed, and the base plating layer and the first plating layer are formed at positions corresponding to the strip-shaped wiring conductor formation openings Forming a strip-shaped wiring conductor, and then forming a solder resist layer on the insulating substrate to completely fill the semiconductor element connection pad and the strip-shaped wiring conductor; Since at least a part of the solder resist layer is polished and removed until the upper surface of the semiconductor element connection pad is completely exposed, the diameter of the semiconductor element connection pad is increased while ensuring a sufficient exposed area of the upper surface of the semiconductor element connection pad. Therefore, even when the arrangement pitch of the semiconductor element connection pads is a narrow pitch of, for example, less than 150 μm, a wide interval between adjacent semiconductor element connection pads can be secured, and A strip-shaped wiring conductor covered with a solder resist layer in between can be formed with sufficient space between the semiconductor element connection pads on both sides, and a wiring board with a high degree of design freedom can be provided.
また、本発明の配線基板の製造方法によれば、上面に半導体素子が搭載される搭載部を有する絶縁基体の前記上面の全面に無電解めっき層から成る下地めっき層を被着し、次に前記搭載部上に格子状の並びに円形の半導体素子接続パッド形成用開口および該半導体素子接続パッド形成用開口から前記搭載部の外側にかけて延在する帯状配線導体形成用開口および前記搭載部の外側に電子部品接続パッド形成用開口を有する第1のめっきマスクを前記下地めっき層上に被着し、次に電解めっき層から成る第1のめっき層を前記半導体素子接続パッド形成用開口内および前記帯状配線導体形成用開口内および前記電子部品接続パッド形成用開口内の前記下地めっき層上に形成し、次に前記半導体素子接続パッド形成用開口を露出させるとともに前記帯状配線導体形成用開口内および前記電子部品接続パッド形成用開口を覆う第2のめっきマスクを前記第1のめっきマスク上および前記第1のめっき層上に被着し、次に電解めっき層から成る第2のめっき層を前記半導体素子接続パッド形成用開口内の前記第1めっき層上に形成し、次に前記第1のめっきマスクおよび前記第2のめっきマスクを除去した後、前記第1のめっき層で覆われた部分以外の前記下地めっき層をエッチング除去し、前記半導体素子接続パッド形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層および前記第2のめっき層から成り、上面から下面にかけての大きさが同じである円形の半導体素子接続パッドを形成するとともに前記帯状配線導体形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層から成る帯状配線導体および前記電子部品接続パッド形成用開口に対応する位置に前記下地めっき層および前記第1のめっき層から成る電子部品接続パッドを形成し、次に前記半導体素子接続パッドおよび前記帯状配線導体を完全に埋めるとともに前記電子部品接続パッドの上面中央部を露出させる開口を有するソルダーレジスト層を前記絶縁基体上に形成し、次に前記ソルダーレジスト層の少なくとも一部を前記半導体素子接続パッドの上面が完全に露出するまで研磨除去することから、上記に加え、狭ピッチ電極の半導体素子およびそれ以外の電子部品を高密度実装することが可能な配線基板を提供することができる。 Further, according to the method for manufacturing a wiring board of the present invention, a base plating layer made of an electroless plating layer is deposited on the entire upper surface of the insulating base having a mounting portion on which a semiconductor element is mounted on the upper surface. A lattice-shaped and circular semiconductor element connection pad forming opening on the mounting portion, a strip-shaped wiring conductor forming opening extending from the semiconductor element connection pad forming opening to the outside of the mounting portion, and outside the mounting portion A first plating mask having an opening for forming an electronic component connection pad is deposited on the base plating layer, and then the first plating layer made of an electrolytic plating layer is formed in the opening for forming the semiconductor element connection pad and in the strip shape. Formed on the underlying plating layer in the wiring conductor forming opening and in the electronic component connection pad forming opening, and then exposing the semiconductor element connection pad forming opening and A second plating mask covering the opening for forming the band-shaped wiring conductor and the opening for forming the electronic component connection pad is deposited on the first plating mask and the first plating layer, and then from the electrolytic plating layer The second plating layer is formed on the first plating layer in the opening for forming the semiconductor element connection pad, and then the first plating mask and the second plating mask are removed, and then the first plating layer is removed. The base plating layer other than the portion covered with the plating layer is removed by etching, and the base plating layer, the first plating layer, and the second plating layer are formed at positions corresponding to the openings for forming the semiconductor element connection pads. A circular semiconductor element connection pad having the same size from the upper surface to the lower surface is formed, and the base plating layer is formed at a position corresponding to the opening for forming the strip-shaped wiring conductor. And forming the electronic component connection pad including the base plating layer and the first plating layer at a position corresponding to the band-shaped wiring conductor including the first plating layer and the opening for forming the electronic component connection pad. A solder resist layer is formed on the insulating substrate to completely fill the semiconductor element connection pad and the strip-shaped wiring conductor and expose the central portion of the upper surface of the electronic component connection pad. Next, at least one of the solder resist layers is formed. In addition to the above, a wiring board capable of high-density mounting of a semiconductor element of a narrow pitch electrode and other electronic components is provided because the portion is polished and removed until the upper surface of the semiconductor element connection pad is completely exposed. can do.
以下、本発明にかかる配線基板およびその製造方法について図面を参照して詳細に説明する。
図1は、半導体素子としてのエリアアレイ型の半導体集積回路素子をフリップチップ接続により搭載し、さらにその上に別の電子部品としての半導体素子搭載基板を半田ボール接続により搭載した本発明にかかる配線基板の一例を示す概略断面図であり、図2は、図1の配線基板を示す平面図である。
Hereinafter, a wiring board and a manufacturing method thereof according to the present invention will be described in detail with reference to the drawings.
FIG. 1 shows a wiring according to the present invention in which an area array type semiconductor integrated circuit element as a semiconductor element is mounted by flip chip connection, and a semiconductor element mounting substrate as another electronic component is mounted thereon by solder ball connection. FIG. 2 is a schematic cross-sectional view showing an example of a substrate, and FIG. 2 is a plan view showing the wiring substrate of FIG.
図1および図2に示すように、本発明にかかる配線基板10はコア用の絶縁基板1aの上下面にビルドアップ用の絶縁層1bが積層されて成る絶縁基体1の内部および表面にコア用の配線導体2aとビルドアップ用の配線導体2bとが被着されているとともに、その最表面に保護用のソルダーレジスト層3が被着されて成る。また、絶縁基体1の上面中央部には半導体集積回路素子E1が搭載される半導体素子搭載部1Aおよび上面外周部には半導体素子搭載基板E2が搭載される電子部品搭載部1Bを有している。 As shown in FIG. 1 and FIG. 2, the wiring board 10 according to the present invention is used for the core inside and on the surface of the insulating base 1 in which the insulating layer 1b for buildup is laminated on the upper and lower surfaces of the insulating board 1a for the core. The wiring conductor 2a and the build-up wiring conductor 2b are deposited, and the protective solder resist layer 3 is deposited on the outermost surface thereof. The insulating base 1 has a semiconductor element mounting portion 1A on which the semiconductor integrated circuit element E1 is mounted at the center of the upper surface and an electronic component mounting portion 1B on which the semiconductor element mounting substrate E2 is mounted on the outer periphery of the upper surface. .
コア用の絶縁基板1aは、厚みが0.05〜1.5mm程度であり、例えばガラス繊維束を縦横に織ったガラスクロスにビスマレイミドトリアジン樹脂やエポキシ樹脂等の熱硬化性樹脂を含浸させた電気絶縁材料から成る。絶縁基板1aは、絶縁基体1のコア部材として機能する。 The core insulating substrate 1a has a thickness of about 0.05 to 1.5 mm. For example, a glass cloth in which glass fiber bundles are woven vertically and horizontally is impregnated with a thermosetting resin such as a bismaleimide triazine resin or an epoxy resin. Made of electrically insulating material. The insulating substrate 1 a functions as a core member of the insulating base 1.
コア用の絶縁基板1aには、その上面から下面にかけて直径が0.05〜0.3mm程度の複数のスルーホール4が形成されており、絶縁基板1aの上下面およびスルーホール4の内面には、コア用の配線導体2aが被着されている。コア用の配線導体2aは、絶縁基板1aの上下面では、主として銅箔または無電解銅めっきおよびその上の電解銅めっきから形成されており、スルーホール4の内面では、無電解銅めっきおよびその上の電解銅めっきから形成されている。 A plurality of through holes 4 having a diameter of about 0.05 to 0.3 mm are formed in the core insulating substrate 1a from the upper surface to the lower surface, and the upper and lower surfaces of the insulating substrate 1a and the inner surface of the through hole 4 are formed on the inner surface of the through hole 4. The core wiring conductor 2a is attached. The core wiring conductor 2a is mainly formed of copper foil or electroless copper plating and electrolytic copper plating thereon on the upper and lower surfaces of the insulating substrate 1a, and the electroless copper plating and its inner surface on the through hole 4 It is formed from the above electrolytic copper plating.
また、スルーホール4の内部には、エポキシ樹脂等の熱硬化性樹脂から成る埋め込み樹脂5が充填されており、絶縁基板1aの上下面に形成された配線導体2a同士がスルーホール4内の配線導体2aを介して電気的に接続されている。 The through hole 4 is filled with an embedded resin 5 made of a thermosetting resin such as an epoxy resin, and the wiring conductors 2a formed on the upper and lower surfaces of the insulating substrate 1a are connected to each other in the through hole 4. It is electrically connected via the conductor 2a.
このような絶縁基板1aは、ガラス織物に未硬化の熱硬化性樹脂を含浸させたシートの上下面に配線導体2a用の銅箔を貼着した後、そのシートを熱硬化させ、これに上面から下面にかけてスルーホール4用のドリル加工を施すことにより作製される。 Such an insulating substrate 1a is obtained by sticking a copper foil for the wiring conductor 2a on the upper and lower surfaces of a sheet in which a glass fabric is impregnated with an uncured thermosetting resin, and then thermally curing the sheet, It is produced by drilling for the through hole 4 from the bottom to the bottom.
コア用の配線導体2aは、絶縁基板1a用の前記シートの上下全面に、厚みが2〜18μm程度の銅箔を上述のように貼着しておくとともに、これらの銅箔および絶縁基板1aにスルーホール4を穿孔した後、このスルーホール4の内面および銅箔表面に無電解銅めっきおよび電解銅めっきを順次施し、次いで、スルーホール4内を埋め込み樹脂5で充填した後、この上下面の銅箔および銅めっきをフォトリソグラフィ技術を用いて所定のパターンにエッチング加工することにより、絶縁基板1aの上下面およびスルーホール4の内面に形成される。 The core wiring conductor 2a has a copper foil having a thickness of about 2 to 18 μm adhered to the entire upper and lower surfaces of the sheet for the insulating substrate 1a as described above. After the through hole 4 is drilled, electroless copper plating and electrolytic copper plating are sequentially applied to the inner surface of the through hole 4 and the copper foil surface, and then the inside of the through hole 4 is filled with the embedded resin 5. The copper foil and the copper plating are etched into a predetermined pattern using a photolithography technique, so that the upper and lower surfaces of the insulating substrate 1a and the inner surface of the through hole 4 are formed.
埋め込み樹脂5は、スルーホール4を塞ぐことによりスルーホール4の直上および直下にビルドアップ用の絶縁層1bを形成可能とするためのものであり、未硬化のペースト状の熱硬化性樹脂をスルーホール4内にスクリーン印刷法により充填し、これを熱硬化させた後、その上下面を略平坦に研磨することにより形成される。 The embedding resin 5 is for allowing the build-up insulating layer 1b to be formed immediately above and immediately below the through-hole 4 by closing the through-hole 4, and through the uncured paste-like thermosetting resin. The hole 4 is formed by filling the hole 4 by screen printing, thermally curing it, and then polishing the upper and lower surfaces thereof to be substantially flat.
絶縁基板1aの上下面に積層されたビルドアップ用の絶縁層1bは、それぞれの厚みが20〜60μm程度であり、絶縁基板1aと同様にガラスクロスに熱硬化性樹脂を含浸させた電気絶縁材料や、あるいはエポキシ樹脂等の熱硬化性樹脂に酸化珪素等の無機フィラーを分散させた電気絶縁材料から成る。各絶縁層1bには、直径が30〜100μm程度の複数のビアホール6が形成されており、各絶縁層1bの表面およびビアホール6内にはビルドアップ用の配線導体2bが被着されている。 The insulating layers 1b for buildup laminated on the upper and lower surfaces of the insulating substrate 1a each have a thickness of about 20 to 60 μm. Similarly to the insulating substrate 1a, an electrically insulating material in which a glass cloth is impregnated with a thermosetting resin Or, it is made of an electrically insulating material in which an inorganic filler such as silicon oxide is dispersed in a thermosetting resin such as an epoxy resin. A plurality of via holes 6 having a diameter of about 30 to 100 μm are formed in each insulating layer 1 b, and a buildup wiring conductor 2 b is attached to the surface of each insulating layer 1 b and the via hole 6.
これらの絶縁層1bは、配線導体2aが形成された絶縁基板1aの表面や配線導体2bが形成された絶縁層1bの表面に未硬化の熱硬化性樹脂組成物を含有する樹脂シートを貼着するとともに熱硬化させた後、その所定の位置にレーザ加工を施すことによりビアホール6を穿孔することにより形成される。 These insulating layers 1b are bonded with a resin sheet containing an uncured thermosetting resin composition on the surface of the insulating substrate 1a on which the wiring conductor 2a is formed or on the surface of the insulating layer 1b on which the wiring conductor 2b is formed. Then, after thermosetting, the via hole 6 is formed by drilling the predetermined position by laser processing.
ビルドアップ用の配線導体2bは、無電解銅めっきおよびその上の電解銅めっきから成り、絶縁層1bを挟んで上層に位置する配線導体2bと下層に位置する配線導体2aまたは2bとをビアホール6内の配線導体2bを介して電気的に接続することにより、高密度配線を立体的に形成可能としている。 The build-up wiring conductor 2b is composed of electroless copper plating and electrolytic copper plating thereon, and the wiring conductor 2b located in the upper layer and the wiring conductor 2a or 2b located in the lower layer across the insulating layer 1b are connected to the via hole 6. High density wiring can be formed three-dimensionally by being electrically connected via the inner wiring conductor 2b.
このようなビルドアップ用の配線導体2bは、厚みが5〜20μm程度であり、セミアディティブ法といわれる方法により形成される。セミアディティブ法は、例えば、ビアホール6が形成されたビルドアップ用の絶縁層1bの表面に、電解めっき用の下地めっき層を無電解銅めっきにより形成し、その上に配線導体2bに対応した開口を有するめっきレジスト層を形成し、次に、下地めっき層を給電用の電極として開口から露出する下地めっき層上に電解銅めっきを施すことで配線導体2bを形成し、めっきレジストを剥離した後、露出する下地めっき層をエッチング除去することによって、各配線導体2bを電気的に独立させる方法である。 Such a build-up wiring conductor 2b has a thickness of about 5 to 20 μm and is formed by a method called a semi-additive method. In the semi-additive method, for example, a base plating layer for electrolytic plating is formed by electroless copper plating on the surface of the build-up insulating layer 1b in which the via hole 6 is formed, and an opening corresponding to the wiring conductor 2b is formed thereon. After forming a plating resist layer having, and then forming the wiring conductor 2b by applying electrolytic copper plating on the base plating layer exposed from the opening using the base plating layer as an electrode for feeding, and after peeling the plating resist In this method, each wiring conductor 2b is electrically independent by etching away the exposed underlying plating layer.
ビルドアップ用の配線導体2bのうち、配線基板10の上面側における最外層の絶縁層1b上に被着された一部は、半導体素子搭載部1Aにおいて半導体集積回路素子E1の電極に半田等の導電バンプB1を介して電気的に接続される円形の半導体素子接続パッド2Aを形成しており、これらの半導体素子接続パッド2Aは格子状の並びに複数並んで形成されている。さらに、ビルドアップ用の配線導体2bのうち、配線基板10の上面側における最外層の絶縁層1b上に被着された他の一部は、電子部品搭載部1Bにおいて半導体素子搭載基板E2の電極端子に半田ボールB2を介して半田ボール接続により電気的に接続される円形の電子部品接続パッド2Bを形成しており、複数並んで形成されている。そしてこれらの半導体素子接続パッド2Aいくつかと電子部品接続パッド2Bのいくつかとは、配線基板10の上面側における最外層の絶縁層1b上を半導体素子搭載部1Aから電子部品搭載部1Bにかけて延在する配線導体2bの一部から成る帯状配線導体2Cにより互いに接続されている。また、配線基板10の下面側における最外層の絶縁層1b上に被着された一部は、外部電気回路基板の配線導体に半田ボールB3を介して電気的に接続される外部接続用の外部接続パッド2Dを形成しており、複数並んで形成されている。 A part of the build-up wiring conductor 2b deposited on the outermost insulating layer 1b on the upper surface side of the wiring substrate 10 is soldered to the electrode of the semiconductor integrated circuit element E1 in the semiconductor element mounting portion 1A. Circular semiconductor element connection pads 2A that are electrically connected via the conductive bumps B1 are formed, and a plurality of these semiconductor element connection pads 2A are formed in a grid. Further, of the build-up wiring conductor 2b, another part of the wiring conductor 2b deposited on the outermost insulating layer 1b on the upper surface side of the wiring substrate 10 is an electrode of the semiconductor element mounting substrate E2 in the electronic component mounting portion 1B. Circular electronic component connection pads 2B that are electrically connected to terminals by solder ball connection via solder balls B2 are formed, and a plurality of pads are formed side by side. Some of these semiconductor element connection pads 2A and some of the electronic component connection pads 2B extend from the semiconductor element mounting portion 1A to the electronic component mounting portion 1B on the outermost insulating layer 1b on the upper surface side of the wiring board 10. They are connected to each other by a strip-like wiring conductor 2C formed of a part of the wiring conductor 2b. In addition, a portion of the lower surface side of the wiring board 10 deposited on the outermost insulating layer 1b is electrically connected to the wiring conductor of the external electric circuit board via the solder balls B3. A connection pad 2D is formed, and a plurality of connection pads 2D are formed side by side.
半導体素子接続パッド2Aは、厚みが10〜30μm程度であり、図3にソルダーレジスト層3を除いた上面斜視図で示すように、その上面から下面にかけての大きさが同じであり、かつその上面が帯状配線導体2Cの上面および電子部品接続パッド2Bの上面よりも5〜15μm程度上方に突出している。半導体素子接続パッド2Aは、その配列ピッチが150μm未満の狭ピッチであり、隣接する半導体素子接続パッド2A間に幅が15μm程度の帯状配線導体2Cを両側の半導体素子接続パッド2Aとの間に15μm程度の間隔をあけて形成することが可能なようにその直径が設定されており、例えばその配列ピッチが140μmの場合であれば、その直径は85μm以下、その配列ピッチが130μmであれば、その直径は75μm以下、その配列ピッチが120μmであれば、その直径は65μm以下に設定される。また、電子部品接続パッド2Bは、厚みが10〜15μm程度で、直径が200〜450μm程度であり、絶縁基体1の上面外周部に枠状の並びに400〜650μmの配列ピッチで形成されている。 The semiconductor element connection pad 2A has a thickness of about 10 to 30 μm, and has the same size from the top surface to the bottom surface as shown in FIG. Protrudes about 5 to 15 μm above the upper surface of the strip-shaped wiring conductor 2C and the upper surface of the electronic component connection pad 2B. The semiconductor element connection pads 2A have a narrow pitch with an arrangement pitch of less than 150 μm, and between the adjacent semiconductor element connection pads 2A, a strip-shaped wiring conductor 2C having a width of about 15 μm is placed between the semiconductor element connection pads 2A on both sides and 15 μm. For example, if the arrangement pitch is 140 μm, the diameter is 85 μm or less, and if the arrangement pitch is 130 μm, the diameter is set. If the diameter is 75 μm or less and the arrangement pitch is 120 μm, the diameter is set to 65 μm or less. The electronic component connection pads 2B have a thickness of about 10 to 15 μm and a diameter of about 200 to 450 μm, and are formed on the outer peripheral portion of the upper surface of the insulating base 1 with a frame shape and an array pitch of 400 to 650 μm.
帯状配線導体2Cは、厚みが前記電子部品接続パッド2Bと同じ10〜15μm程度で、幅が10〜15μm程度の帯状であり、最外周の半導体素子接続パッド2Aおよびそれよりも内側の半導体素子接続パッド2Aから半導体素子搭載部1Aの外側にかけて延在している。なお、内側の半導体素子接続パッド2Aから延出する帯状配線導体2Cは、それよりも外側の半導体素子接続パッド2Aの間をそれらの半導体素子接続パッド2Aとの間に15μm程度以上の間隔をあけて通るように形成されている。このように最外周の半導体素子接続パッド2Aよりも内側の半導体素子接続パッド2Aから半導体素子搭載部1Aの外側に配線導体2Cを延在させているので、多数の半導体素子接続パッド2Aと電子部品接続パッド2Bとを最外層の絶縁層1b上で直接接続することが可能となる。したがって本発明の配線基板によれば、配線基板の設計自由度を高いものとすることができる。 The strip-shaped wiring conductor 2C has a strip shape with a thickness of about 10 to 15 μm and a width of about 10 to 15 μm, which is the same as the electronic component connection pad 2B, and the outermost semiconductor element connection pad 2A and the semiconductor element connection inside it. It extends from the pad 2A to the outside of the semiconductor element mounting portion 1A. The strip-shaped wiring conductor 2C extending from the inner semiconductor element connection pad 2A has a space of about 15 μm or more between the outer semiconductor element connection pad 2A and the semiconductor element connection pad 2A. It is formed to pass through. Thus, since the wiring conductor 2C extends from the semiconductor element connection pad 2A inside the outermost semiconductor element connection pad 2A to the outside of the semiconductor element mounting portion 1A, a large number of semiconductor element connection pads 2A and electronic components It becomes possible to directly connect the connection pad 2B on the outermost insulating layer 1b. Therefore, according to the wiring board of the present invention, the degree of freedom in designing the wiring board can be increased.
さらに、最外層の絶縁層1b上には、ソルダーレジスト層3が被着されている。ソルダーレジスト層3は、最外層の配線導体2bを熱や外部環境から保護するための保護膜であり、上面側のソルダーレジスト層3は帯状配線導体2Cを覆うとともに半導体素子接続パッド2Aの上面全面および電子部品接続パッド2Bの上面中央部を露出させるようにして被着されている。また、下面側のソルダーレジスト層3は、外部接続用パッド2Dの中央部を露出させるようにして被着されている。 Further, a solder resist layer 3 is deposited on the outermost insulating layer 1b. The solder resist layer 3 is a protective film for protecting the outermost wiring conductor 2b from heat and the external environment. The upper surface of the solder resist layer 3 covers the belt-like wiring conductor 2C and the entire upper surface of the semiconductor element connection pad 2A. In addition, the electronic component connection pad 2B is attached so as to expose the central portion of the upper surface. Further, the solder resist layer 3 on the lower surface side is attached so as to expose the central portion of the external connection pad 2D.
上面側のソルダーレジスト層3は半導体素子接続パッド2Aの上面およびその周囲を底面として該底面の中央部に各半導体素子接続パッド2Aを個別に露出させる円形の凹部3Aを有している。これにより各半導体素子接続パッド2Aはその上面の全面がソルダーレジスト層3から露出するとともにその側面がソルダーレジスト層3に密着することとなる。また、上面側のソルダーレジスト層3は、電子部品接続パッド2Bの上面中央部を露出させる円形の開口部3Bを有している。これにより電子部品接続パッド2Bの外周部がソルダーレジスト層3により覆われるとともに電子部品接続パッド2Bの中央部がソルダーレジスト層3より露出することとなる。また、下面側のソルダーレジスト層3は、外部接続パッド2Dの下面中央部を露出させる円形の開口部3Cを有している。これにより外部接続パッド2Dの外周部がソルダーレジスト層3により覆われるとともに外部接続パッド2Dの中央部がソルダーレジスト層3より露出することとなる。 The solder resist layer 3 on the upper surface side has a circular recess 3A that exposes each semiconductor element connection pad 2A individually at the center of the bottom surface with the upper surface of the semiconductor element connection pad 2A and its periphery as the bottom surface. As a result, the entire upper surface of each semiconductor element connection pad 2 </ b> A is exposed from the solder resist layer 3, and its side surface is in close contact with the solder resist layer 3. The solder resist layer 3 on the upper surface side has a circular opening 3B that exposes the center of the upper surface of the electronic component connection pad 2B. As a result, the outer peripheral portion of the electronic component connection pad 2B is covered with the solder resist layer 3, and the central portion of the electronic component connection pad 2B is exposed from the solder resist layer 3. Also, the solder resist layer 3 on the lower surface side has a circular opening 3C that exposes the center of the lower surface of the external connection pad 2D. As a result, the outer peripheral portion of the external connection pad 2D is covered with the solder resist layer 3, and the central portion of the external connection pad 2D is exposed from the solder resist layer 3.
そして、本発明の配線基板10においては、半導体素子接続パッド2Aの上面から下面にかけての大きさが同じであり、半導体素子接続パッド2Aの上面全面がソルダーレジスト層3から露出していることから、半導体素子接続パッド2Aの配列ピッチが150μm未満の狭ピッチであったとしても、半導体素子接続パッド2Aの上面に半導体集積回路素子E1の電極端子との接続のための十分な面積を確保しつつ隣接する半導体素子接続パッド2Aの間の間隔を広く確保することができ、それにより半導体素子接続パッド2Aの間に帯状配線導体2Cを、両側の半導体素子接続パッド2Aとの間に十分な間隔をもって形成することができる。さらに、半導体素子接続パッド2Aの上面が帯状配線導体2Cの上面よりも上方に突出していることから、半導体素子接続パッド2Aの上面全面を露出させたままで帯状配線導体2Cをソルダーレジスト層3で覆うことができる。したがって、半導体素子接続パッド2Aの配列ピッチが150μm未満の狭ピッチであるにもかかわらず、半導体素子接続パッド2A間にソルダーレジスト層3で覆われた帯状配線導体2Cを形成することができ、これにより設計自由度の高い配線基板を提供することができる。また、上面側のソルダーレジスト層3に形成された凹部3Aは、半導体素子接続パッド2Aに半導体集積回路素子E1の電極端子を導電バンプB1を介して接続する際に、導電バンプB1と半導体素子接続パッド2Aとの位置決め用のガイドとして利用することができ、それにより配線基板10への半導体集積回路素子E1の実装を容易なものとすることができる。 In the wiring substrate 10 of the present invention, the size from the upper surface to the lower surface of the semiconductor element connection pad 2A is the same, and the entire upper surface of the semiconductor element connection pad 2A is exposed from the solder resist layer 3. Even if the arrangement pitch of the semiconductor element connection pads 2A is a narrow pitch of less than 150 μm, it is adjacent to the upper surface of the semiconductor element connection pad 2A while ensuring a sufficient area for connection to the electrode terminal of the semiconductor integrated circuit element E1. The space between the semiconductor element connection pads 2A can be secured widely, whereby the strip-like wiring conductor 2C is formed between the semiconductor element connection pads 2A with a sufficient distance between the semiconductor element connection pads 2A on both sides. can do. Furthermore, since the upper surface of the semiconductor element connection pad 2A protrudes above the upper surface of the strip-shaped wiring conductor 2C, the strip-shaped wiring conductor 2C is covered with the solder resist layer 3 while the entire upper surface of the semiconductor element connection pad 2A is exposed. be able to. Therefore, although the arrangement pitch of the semiconductor element connection pads 2A is a narrow pitch of less than 150 μm, it is possible to form the strip-shaped wiring conductor 2C covered with the solder resist layer 3 between the semiconductor element connection pads 2A. Therefore, it is possible to provide a wiring board having a high degree of design freedom. Further, the recess 3A formed in the solder resist layer 3 on the upper surface side connects the conductive bump B1 and the semiconductor element when the electrode terminal of the semiconductor integrated circuit element E1 is connected to the semiconductor element connection pad 2A via the conductive bump B1. It can be used as a guide for positioning with the pad 2A, whereby the mounting of the semiconductor integrated circuit element E1 on the wiring board 10 can be facilitated.
なお、上面側のソルダーレジスト層3に形成された凹部3Aはその直径が半導体素子接続パッド2Aの直径よりも15μm程度以上大きなことが望ましい。凹部3Aの直径が半導体素子接続パッド2Aの直径よりも15μm未満大きいと、凹部3A内に半導体素子接続パッド2Aの全面を良好に露出させることが困難となる。また、凹部3Aの深さは2〜10μm程度が好ましい。凹部3Aの深さが2μm未満であると、凹部3Aを利用した導電バンプB1と半導体素子接続パッド2Aとの位置決めが困難となり、10μmを超えると、半導体素子接続パッド2A間の帯状配線導体2Cが露出する危険性が高くなり、最上層の配線導体2bにおける電気絶縁性を確保することが困難となる。なお、半導体素子接続パッド2Aの配列ピッチが極めて狭くなり、ソルダーレジスト層3に各半導体素子接続パッド2Aを個別に取り囲む凹部3Aを設けることが困難な場合等には、後述するように、半導体素子搭載部1Aを一括して取り囲む凹部3AAを設けることにより半導体素子接続パッド2Aの上面を露出させることが好ましい。 The recess 3A formed in the solder resist layer 3 on the upper surface side preferably has a diameter of about 15 μm or more larger than the diameter of the semiconductor element connection pad 2A. When the diameter of the recess 3A is larger than the diameter of the semiconductor element connection pad 2A by less than 15 μm, it is difficult to satisfactorily expose the entire surface of the semiconductor element connection pad 2A in the recess 3A. The depth of the recess 3A is preferably about 2 to 10 μm. If the depth of the recess 3A is less than 2 μm, it becomes difficult to position the conductive bump B1 using the recess 3A and the semiconductor element connection pad 2A, and if it exceeds 10 μm, the strip-like wiring conductor 2C between the semiconductor element connection pads 2A is formed. The risk of exposure increases, and it becomes difficult to ensure electrical insulation in the uppermost wiring conductor 2b. When the arrangement pitch of the semiconductor element connection pads 2A is extremely narrow and it is difficult to provide the recesses 3A that individually surround the semiconductor element connection pads 2A in the solder resist layer 3, as described later, It is preferable to expose the upper surface of the semiconductor element connection pad 2A by providing a recess 3AA that collectively surrounds the mounting portion 1A.
また、電子部品接続パッド2Bの上面中央部は、ソルダーレジスト層3に設けた開口3B内に露出しており、この開口3Bとで形成される凹部の底面を形成している。これにより、半導体素子搭載基板E2を配線基板10上に実装する際に、半導体素子搭載基板E2の電極端子と電子部品接続パッド2Bとを接続する半田ボールB2が電子部品接続パッド2B上に良好に位置決めされ、半導体素子搭載基板E2を配線基板10上に良好に搭載することが可能になる。 Further, the central portion of the upper surface of the electronic component connection pad 2B is exposed in the opening 3B provided in the solder resist layer 3, and forms the bottom surface of the recess formed by the opening 3B. As a result, when the semiconductor element mounting board E2 is mounted on the wiring board 10, the solder balls B2 that connect the electrode terminals of the semiconductor element mounting board E2 and the electronic component connection pads 2B are satisfactorily formed on the electronic component connection pads 2B. Thus, the semiconductor element mounting substrate E2 can be satisfactorily mounted on the wiring substrate 10.
なお、ソルダーレジスト層3から露出する半導体素子接続パッド2Aの上面および電子部品接続パッド2Bの上面には、半導体素子接続パッド2Aおよび電子部品接続パッド2Bが酸化腐食するのを防止するとともに、導電バンプB1や半田ボールB2との接続を良好とするために、ニッケルめっきおよび金めっきを無電解めっき法や電解めっき法により順次被着させておくか、あるいは錫やインジウム等を含む半田層を被着させておいてもよい。
そして、半導体集積回路素子E1の電極端子と半導体素子接続パッド2Aとを導電バンプB1を介して電気的に接続した後、半導体集積回路素子E1と配線基板10との間の隙間にエポキシ樹脂等の熱硬化性樹脂から成るアンダーフィルと呼ばれる充填樹脂U1を充填し、半導体集積回路素子E1が配線基板10上に実装される。さらに、その上に半導体素子搭載基板E2の電極端子と電子部品接続パッド2Bとを半田ボールB2を介して電気的に接続することにより半導体素子搭載基板E2が配線基板10上に実装され、これにより配線基板10上に半導体素子および電子部品が高密度に実装されることとなる。
The upper surface of the semiconductor element connection pad 2A and the upper surface of the electronic component connection pad 2B exposed from the solder resist layer 3 prevent the semiconductor element connection pad 2A and the electronic component connection pad 2B from being oxidatively corroded and conductive bumps. In order to improve the connection with B1 and solder ball B2, nickel plating and gold plating are sequentially applied by electroless plating or electrolytic plating, or a solder layer containing tin, indium, or the like is applied. You may leave it.
Then, after electrically connecting the electrode terminal of the semiconductor integrated circuit element E1 and the semiconductor element connection pad 2A via the conductive bump B1, the gap between the semiconductor integrated circuit element E1 and the wiring substrate 10 is made of epoxy resin or the like. Filling resin U <b> 1 called an underfill made of thermosetting resin is filled, and semiconductor integrated circuit element E <b> 1 is mounted on wiring substrate 10. Furthermore, the semiconductor element mounting board E2 is mounted on the wiring board 10 by electrically connecting the electrode terminals of the semiconductor element mounting board E2 and the electronic component connection pads 2B via the solder balls B2 thereon. Semiconductor elements and electronic components are mounted on the wiring board 10 with high density.
次に、本発明の配線基板の製造方法を、上述の半導体素子接続パッド2A、電子部品接続パッド2B、帯状配線導体2Cおよびソルダーレジスト層3の形成を例にして、図4〜図11を基に説明する。 Next, the manufacturing method of the wiring board of the present invention is based on the formation of the semiconductor element connection pad 2A, the electronic component connection pad 2B, the strip-shaped wiring conductor 2C, and the solder resist layer 3 as an example, based on FIGS. Explained.
まず、図4(a)に示すように、上面側における最外層の絶縁層1bにビアホール6を形成する。ビアホール6の形成には、例えば炭酸ガスレーザやYAGレーザが用いられる。次に、図4(b)に示すように、前記絶縁層1bの表面およびビアホー6内の全面にわたって、電解めっき用の下地めっき層51を無電解めっきにより被着形成する。下地めっき層51を形成する無電解めっきとしては、無電解銅めっきが好ましい。
次いで、図5(c)に示すように、下地めっき層51の表面に、第1の感光性アルカリ現像型ドライフィルムレジストDFR1を貼着するとともに、これをフォトリソグラフィ技術を用いて露光および現像を行なうことにより、図5(d)に示すように、半導体素子接続パッド2Aに対応する形状の半導体素子接続パッド形成用開口M1Aおよび電子部品接続パッド2Bに対応する形状の電子部品接続パッド形成用開口M1Bおよび帯状配線導体2Cに対応する形状の帯状配線導体形成用開口M1Cを有する第1のめっきマスク層M1を形成する。なお、第1のめっきマスクM1の厚みは、後に形成する半導体素子接続パッド2Aの厚みよりも若干厚い厚みであるのがよい。
First, as shown in FIG. 4A, a via hole 6 is formed in the outermost insulating layer 1b on the upper surface side. For example, a carbon dioxide laser or a YAG laser is used to form the via hole 6. Next, as shown in FIG. 4B, a base plating layer 51 for electrolytic plating is deposited on the surface of the insulating layer 1b and the entire surface of the via-ho 6 by electroless plating. As the electroless plating for forming the base plating layer 51, electroless copper plating is preferable.
Next, as shown in FIG. 5 (c), a first photosensitive alkali development dry film resist DFR1 is attached to the surface of the base plating layer 51, and this is exposed and developed using a photolithography technique. By doing so, as shown in FIG. 5D, the semiconductor element connection pad forming opening M1A having a shape corresponding to the semiconductor element connection pad 2A and the electronic component connection pad forming opening having a shape corresponding to the electronic component connection pad 2B are obtained. A first plating mask layer M1 having a strip-shaped wiring conductor forming opening M1C having a shape corresponding to M1B and the strip-shaped wiring conductor 2C is formed. The thickness of the first plating mask M1 is preferably slightly thicker than the thickness of the semiconductor element connection pad 2A to be formed later.
次いで、図6(e)に示すように、第1のめっきマスクM1の半導体素子接続パッド形成用開口M1Aおよび電子部品接続パッド形成用開口M1Bおよび帯状配線導体形成用開口M1C内に露出する下地めっき層51上に、半導体素子接続パッド2Aおよび電子部品接続パッド2Bおよび帯状配線導体2Cに対応した形状の第一のめっき層52を電解めっき法により被着形成する。第1のめっき層52を形成するための電解めっきとしては、電解銅めっきが好ましい。ここで、第1のめっき層52の厚みは、第1のめっきマスクM1より薄くなっている。具体的には、第1のめっき層52の厚みは、8〜20μm、好ましくは10〜15μmであるのがよい。 Next, as shown in FIG. 6E, the base plating exposed in the semiconductor element connection pad formation opening M1A, the electronic component connection pad formation opening M1B, and the strip-like wiring conductor formation opening M1C of the first plating mask M1. On the layer 51, the 1st plating layer 52 of the shape corresponding to the semiconductor element connection pad 2A, the electronic component connection pad 2B, and the strip-shaped wiring conductor 2C is deposited by electrolytic plating. As the electrolytic plating for forming the first plating layer 52, electrolytic copper plating is preferable. Here, the thickness of the first plating layer 52 is thinner than that of the first plating mask M1. Specifically, the thickness of the first plating layer 52 is 8 to 20 μm, preferably 10 to 15 μm.
次いで、図6(f)に示すように、第1のめっきマスクM1および第1のめっき層52の表面に第2の感光性アルカリ現像型ドライフィルムレジストDFR2を貼着するとともに、これをフォトリソグラフィ技術を用いて露光および現像を行なうことにより、図7(g)に示すように、前記半導体素子接続パッド形成用開口M1Aを露出させる開口M2Aを有するとともに電子部品接続パッド形成用開口M1Bおよび帯状配線導体形成用開口M1Cを覆う第2のめっきマスクM2を形成する。なお、第2のめっきマスクM2の開口M2Aの直径は第1のめっきマスクM1の半導体素子接続パッド形成用開口M1Aの直径より15〜25μm程度大きなことが好ましい。また厚みは、第1のめっきマスクM1上で5μm以上あることが好ましい。 Next, as shown in FIG. 6 (f), a second photosensitive alkali development dry film resist DFR2 is attached to the surfaces of the first plating mask M1 and the first plating layer 52, and this is applied to photolithography. By performing exposure and development using a technique, as shown in FIG. 7 (g), an opening M1A for exposing the semiconductor element connection pad formation opening M1A and an electronic component connection pad formation opening M1B and a strip-like wiring are provided. A second plating mask M2 is formed to cover the conductor forming opening M1C. The diameter of the opening M2A of the second plating mask M2 is preferably about 15 to 25 μm larger than the diameter of the semiconductor element connection pad forming opening M1A of the first plating mask M1. The thickness is preferably 5 μm or more on the first plating mask M1.
次いで、図7(h)に示すように、第2のめっきマスクM2から露出する半導体素子接続パッド形成用開口M1A内の第1のめっき層52上に第2のめっき層53を電解めっきにより形成する。第2のめっき層53としては、電解銅めっきが好ましい。なお、第2めっき層53の高さは、第1のめっきマスクM1の上面よりも若干低い位置とする。このとき、同じ半導体素子接続パッド形成用開口M1A内に形成された第1のめっき層52と第2のめっき導体53とはその側面が互にずれることはなくその上面から下面にかけての大きさが同じとなる。 Next, as shown in FIG. 7H, a second plating layer 53 is formed by electrolytic plating on the first plating layer 52 in the semiconductor element connection pad formation opening M1A exposed from the second plating mask M2. To do. As the second plating layer 53, electrolytic copper plating is preferable. The height of the second plating layer 53 is set slightly lower than the upper surface of the first plating mask M1. At this time, the side surfaces of the first plating layer 52 and the second plating conductor 53 formed in the same semiconductor element connection pad forming opening M1A are not shifted from each other, and the size from the upper surface to the lower surface is not different. It will be the same.
次に、図8(i)に示すように、第1のめっきマスクM1および第2のめっきマスクM2を除去する。第1のめっきマスクM1および第2のめっきマスクM2の除去は、例えば、水酸化ナトリウム水溶液への浸漬により行なうことができる。
次に、図8(j)に示すように、第1のめっき層52で覆われた部分以外の下地めっき層51を除去する。これにより、下地めっき層51および第1のめっき層52および第2のめっき層53から成る半導体素子接続パッド2Aと、下地めっき層51および第1のめっき層52から成る電子部品接続パッド2Bおよび帯状配線導体2Cとが形成される。このとき、半導体素子接続パッド2Aは、その上面が電子部品接続パッド2Bの上面および帯状配線導体2Cの上面よりも第2のめっき層53の厚み分だけ上方に突出した状態となる。なお、第1のめっき層52で覆われた部分以外の下地めっき層51を除去するには、前記第1のめっきマスクM1および第2のめっきマスクM2を除去した後に露出する下地めっき層51を、例えば、過酸化水素水や過硫酸ナトリウム等を含有するエッチング液によりエッチング除去する方法を採用すればよい。
Next, as shown in FIG. 8I, the first plating mask M1 and the second plating mask M2 are removed. The removal of the first plating mask M1 and the second plating mask M2 can be performed, for example, by immersion in an aqueous sodium hydroxide solution.
Next, as shown in FIG. 8J, the base plating layer 51 other than the portion covered with the first plating layer 52 is removed. As a result, the semiconductor element connection pad 2A including the base plating layer 51, the first plating layer 52, and the second plating layer 53, the electronic component connection pad 2B including the base plating layer 51 and the first plating layer 52, and the belt-like shape. A wiring conductor 2C is formed. At this time, the upper surface of the semiconductor element connection pad 2A protrudes upward by the thickness of the second plating layer 53 from the upper surface of the electronic component connection pad 2B and the upper surface of the strip-shaped wiring conductor 2C. In order to remove the base plating layer 51 other than the portion covered with the first plating layer 52, the base plating layer 51 exposed after the removal of the first plating mask M1 and the second plating mask M2 is removed. For example, a method of etching and removing with an etching solution containing hydrogen peroxide, sodium persulfate, or the like may be employed.
次いで、図9(k)に示すように、上面側における最外層の絶縁層1b上の全面に半導体素子接続パッド2Aおよび電子部品接続パッド2Bおよび帯状配線導体2Cを覆うソルダーレジスト層用の樹脂3aを被着するとともに、これをフォトリソグラフィ技術を用いて露光および現像を行なうことにより、図9(l)に示すように、電子部品接続パッド2Bの上面中央部を露出させる開口3Bを有するソルダーレジスト層3を形成する。ソルダーレジスト層用の樹脂3aとしては、配線基板の表面を保護するソルダーレジスト層として機能する各種の公知の樹脂が採用可能であり、具体的には、例えば、アクリル変性エポキシ樹脂等に酸化珪素やタルク等の無機物粉末フィラーを30〜70質量%程度分散させた感光性を有する熱硬化性樹脂が好ましい。 Next, as shown in FIG. 9 (k), a resin 3a for a solder resist layer that covers the semiconductor element connection pad 2A, the electronic component connection pad 2B, and the strip-shaped wiring conductor 2C over the entire surface on the outermost insulating layer 1b on the upper surface side. As shown in FIG. 9L, a solder resist having an opening 3B that exposes the central portion of the upper surface of the electronic component connection pad 2B is obtained by performing exposure and development using a photolithography technique. Layer 3 is formed. As the resin 3a for the solder resist layer, various known resins that function as a solder resist layer for protecting the surface of the wiring board can be employed. Specifically, for example, silicon oxide or acryl-modified epoxy resin or the like can be used. A photosensitive thermosetting resin in which about 30 to 70% by mass of an inorganic powder filler such as talc is dispersed is preferable.
次に図10(m)に示すように、ソルダーレジスト層3上の全面に開口3Bを覆う第3の感光性アルカリ現像型ドライフィルムレジストDFR3を貼着するとともに、これをフォトリソグラフィ技術を用いて露光および現像を行なうことにより、図10(n)に示すように、ソルダーレジスト層3の上面における半導体素子接続パッド2Aに対応する部分およびその周囲を露出させる開口M3Aを有する研磨マスクM3を形成する。なお、研磨マスクM3の開口M3Aの直径は第1の半導体素子接続パッド2Aの直径より20〜50μm程度大きなことが好ましい。また厚みは、ソルダーレジスト層3上で15μm以上あることが好ましい。 Next, as shown in FIG. 10 (m), a third photosensitive alkaline development type dry film resist DFR3 covering the opening 3B is attached to the entire surface of the solder resist layer 3, and this is applied using a photolithography technique. By performing exposure and development, as shown in FIG. 10 (n), a polishing mask M3 having a portion corresponding to the semiconductor element connection pad 2A on the upper surface of the solder resist layer 3 and an opening M3A exposing the periphery thereof is formed. . The diameter of the opening M3A of the polishing mask M3 is preferably about 20 to 50 μm larger than the diameter of the first semiconductor element connection pad 2A. The thickness is preferably 15 μm or more on the solder resist layer 3.
次に、図11(o)に示すように、ソルダーレジスト層3における研磨マスクM3の開口M3Aから露出した部位を、半導体素子接続パッド2Aの上面全面が露出するまで研磨した後、研磨マスクM3を除去することによって、図11(p)に示すように、前記研磨によりソルダーレジスト層3に形成された凹部3A内に半導体素子接続パッド2Aの上面全面が露出するとともにソルダーレジスト層3に形成された開口3B内に電子部品接続パッド2Bの上面中央部が露出し、かつ帯状配線導体2Cがソルダーレジスト層3により覆われた配線基板10が得られる。このようにして本発明の配線基板の製造方法によれば、半導体素子接続パッド2Aの上面の露出面積を十分確保したままで半導体素子接続パッド2Aの径を小さいものとすることができ、したがって、半導体素子接続パッド2Aの配列ピッチが例えば150μm未満の狭ピッチであったとしても、隣接する半導体素子接続パッド2Aの間の間隔を広く確保することができ、それらの間にソルダーレジスト層3で覆われた帯状配線導体2Cを、両側の半導体素子接続パッド2Aとの間に十分な間隔をもって形成することができ、それにより設計自由度の高い配線基板を提供することができる。なお、前記研磨には、ウエットブラスト法を含む各種の公知の機械的研磨方法やレーザスクライブ法を採用すればよい。 Next, as shown in FIG. 11 (o), after the portion exposed from the opening M3A of the polishing mask M3 in the solder resist layer 3 is polished until the entire upper surface of the semiconductor element connection pad 2A is exposed, the polishing mask M3 is removed. By removing, the entire upper surface of the semiconductor element connection pad 2A is exposed and formed in the solder resist layer 3 in the recess 3A formed in the solder resist layer 3 by the polishing as shown in FIG. A wiring substrate 10 is obtained in which the central portion of the upper surface of the electronic component connection pad 2B is exposed in the opening 3B and the belt-like wiring conductor 2C is covered with the solder resist layer 3. Thus, according to the method for manufacturing a wiring board of the present invention, the diameter of the semiconductor element connection pad 2A can be reduced while sufficiently securing the exposed area of the upper surface of the semiconductor element connection pad 2A. Even if the arrangement pitch of the semiconductor element connection pads 2A is a narrow pitch of, for example, less than 150 μm, a wide interval between the adjacent semiconductor element connection pads 2A can be secured, and the solder resist layer 3 is covered between them. The strip-like wiring conductor 2C can be formed with a sufficient space between the semiconductor element connection pads 2A on both sides, thereby providing a wiring board with a high degree of design freedom. In addition, what is necessary is just to employ | adopt the various well-known mechanical grinding | polishing methods and the laser scribing method including the wet blasting method for the said grinding | polishing.
上記のようにしてソルダーレジスト層3が被着形成された配線基板10においては、図1に示すように、エリアアレイ型の半導体集積回路素子E1の電極端子(ピッチが150μm未満)と半導体素子接続パッド2Aとを導電バンプB1を介して電気的に接続(フリップチップ接続)することによって、半導体集積回路素子E1の電極端子と配線導体2bとが電気的に接続される。 In the wiring substrate 10 on which the solder resist layer 3 is deposited as described above, as shown in FIG. 1, the electrode terminals (pitch is less than 150 μm) of the area array type semiconductor integrated circuit element E1 are connected to the semiconductor element. By electrically connecting the pad 2A via the conductive bump B1 (flip chip connection), the electrode terminal of the semiconductor integrated circuit element E1 and the wiring conductor 2b are electrically connected.
半導体集積回路素子E1の電極端子と配線導体2bとを電気的に接続した後、半導体集積回路素子E1と配線基板10との間の隙間に充填樹脂U1を充填することにより、半導体集積回路素子E1は配線基板10上に実装される。ここで、半導体素子接続パッド2Aの上面は帯状配線導体2Cの上面よりも第2のめっき層53の厚み分だけ上方に突出しているので、半導体集積回路素子E1と配線基板10との間に十分な高さの隙間を確保できるようになり、充填樹脂U1の充填性に優れた配線基板を提供することができる。 After electrically connecting the electrode terminal of the semiconductor integrated circuit element E1 and the wiring conductor 2b, the gap between the semiconductor integrated circuit element E1 and the wiring substrate 10 is filled with the filling resin U1, thereby the semiconductor integrated circuit element E1. Is mounted on the wiring board 10. Here, since the upper surface of the semiconductor element connection pad 2A protrudes upward from the upper surface of the strip-shaped wiring conductor 2C by the thickness of the second plating layer 53, it is sufficient between the semiconductor integrated circuit element E1 and the wiring substrate 10. A gap with a high height can be secured, and a wiring board excellent in filling property of the filling resin U1 can be provided.
そして、さらにその上に、電子部品としての半導体素子搭載基板E2の電極端子と電子部品接続パッド2Bとを半田ボールB2を介して接続することにより、半導体素子搭載基板E2と配線基板10の配線導体2bとが電気的に接続され、半導体素子搭載基板E2が配線基板10上に半田ボール接続により実装される。このようにして、本発明の配線基板上に半導体素子と電子部品とが高密度実装される。ここで、電子部品接続パッド2Bの上面は、ソルダーレジスト層3の開口とで形成される凹部の底面を形成しているので、この凹部内に半田ボールB2が良好に位置決めされ、半導体素子搭載基板E2を配線基板10上に良好に接続することが可能となる。 Further, by further connecting the electrode terminal of the semiconductor element mounting board E2 as an electronic component and the electronic component connection pad 2B via the solder ball B2, the wiring conductor of the semiconductor element mounting board E2 and the wiring board 10 is further provided. The semiconductor element mounting board E2 is mounted on the wiring board 10 by solder ball connection. In this way, the semiconductor element and the electronic component are mounted with high density on the wiring board of the present invention. Here, since the upper surface of the electronic component connection pad 2B forms the bottom surface of the recess formed by the opening of the solder resist layer 3, the solder ball B2 is well positioned in the recess, and the semiconductor element mounting substrate It becomes possible to connect E2 on the wiring board 10 satisfactorily.
なお、上述した例では、上面側のソルダーレジスト3に各半導体素子接続パッド2Aをそれぞれ個別に露出させる凹部3Aを設けた例を示したが、図12および図13に示すように、上面側のソルダーレジスト層3に半導体素子搭載部1Aを一括して取り囲む凹部3AAを設けることにより、この凹部3AAの底面に半導体素子接続パッド2Aの上面全面を露出させるようにしてもよい。この場合、半導体集積回路素子E1と配線基板20との間の隙間に充填樹脂U1を充填する際に、凹部3AAの縁が充填樹脂U1の外部流出を防止するダムとして機能するので、それにより充填樹脂U1の絶縁基体1外周部への不要な流出を防止することができる。 In the example described above, the example in which the recesses 3A for individually exposing the respective semiconductor element connection pads 2A are provided in the solder resist 3 on the upper surface side is shown. However, as shown in FIGS. By providing the solder resist layer 3 with a recess 3AA that collectively surrounds the semiconductor element mounting portion 1A, the entire upper surface of the semiconductor element connection pad 2A may be exposed at the bottom surface of the recess 3AA. In this case, when the filling resin U1 is filled in the gap between the semiconductor integrated circuit element E1 and the wiring substrate 20, the edge of the recess 3AA functions as a dam that prevents the filling resin U1 from flowing out to the outside. Unnecessary outflow of the resin U1 to the outer peripheral portion of the insulating substrate 1 can be prevented.
1 絶縁基体
1A 搭載部
2A 半導体素子接続パッド
2B 電子部品接続パッド
2C 帯状配線導体
3 ソルダーレジスト層
51 下地めっき層
52 第1のめっき層
53 第2のめっき層
M1 第1のめっきマスク
M1A 半導体素子接続パッド形成用開口
M1B 電子部品接続パッド形成用開口
M1C 帯状配線導体形成用開口
M2 第2のめっきマスク
DESCRIPTION OF SYMBOLS 1 Insulation base | substrate 1A Mounting part 2A Semiconductor element connection pad 2B Electronic component connection pad 2C Band-shaped wiring conductor 3 Solder resist layer 51 Base plating layer 52 1st plating layer 53 2nd plating layer M1 1st plating mask M1A Semiconductor element connection Pad forming opening M1B Electronic component connection pad forming opening M1C Band-shaped wiring conductor forming opening M2 Second plating mask
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US12/562,956 US8319115B2 (en) | 2008-09-22 | 2009-09-18 | Wiring board and manufacturing method thereof |
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