JP2009197127A - Chloroprene rubber composition and chloroprene rubber molded article formed form the chloroprene rubber composition - Google Patents
Chloroprene rubber composition and chloroprene rubber molded article formed form the chloroprene rubber composition Download PDFInfo
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- JP2009197127A JP2009197127A JP2008039806A JP2008039806A JP2009197127A JP 2009197127 A JP2009197127 A JP 2009197127A JP 2008039806 A JP2008039806 A JP 2008039806A JP 2008039806 A JP2008039806 A JP 2008039806A JP 2009197127 A JP2009197127 A JP 2009197127A
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- Prior art keywords
- chloroprene
- chloroprene rubber
- polymerization
- rubber composition
- weight
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- 239000000178 monomer Substances 0.000 description 21
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- 239000003795 chemical substances by application Substances 0.000 description 8
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- ZWWQICJTBOCQLA-UHFFFAOYSA-N o-propan-2-yl (propan-2-yloxycarbothioyldisulfanyl)methanethioate Chemical compound CC(C)OC(=S)SSC(=S)OC(C)C ZWWQICJTBOCQLA-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- SYQBFIAQOQZEGI-UHFFFAOYSA-N osmium atom Chemical compound [Os] SYQBFIAQOQZEGI-UHFFFAOYSA-N 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010058 rubber compounding Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- PFUVRDFDKPNGAV-UHFFFAOYSA-N sodium peroxide Chemical compound [Na+].[Na+].[O-][O-] PFUVRDFDKPNGAV-UHFFFAOYSA-N 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- KJAMZCVTJDTESW-UHFFFAOYSA-N tiracizine Chemical compound C1CC2=CC=CC=C2N(C(=O)CN(C)C)C2=CC(NC(=O)OCC)=CC=C21 KJAMZCVTJDTESW-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S1/00—Cleaning of vehicles
- B60S1/02—Cleaning windscreens, windows or optical devices
- B60S1/04—Wipers or the like, e.g. scrapers
- B60S1/32—Wipers or the like, e.g. scrapers characterised by constructional features of wiper blade arms or blades
- B60S1/38—Wiper blades
- B60S2001/3827—Wiper blades characterised by the squeegee or blade rubber or wiping element
- B60S2001/3829—Wiper blades characterised by the squeegee or blade rubber or wiping element characterised by the material of the squeegee or coating thereof
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、クロロプレンゴム組成物に関する。より詳しくは、成形時の流動性に優れたクロロプレンゴム組成物に関する。 The present invention relates to a chloroprene rubber composition. More specifically, the present invention relates to a chloroprene rubber composition having excellent fluidity during molding.
クロロプレン重合体は、耐熱性、耐候性、耐オゾン性、耐薬品性、難燃性(自己消火性)等に優れた物質であり、天然ゴムや他の合成樹脂等と比較しても多くの優れた特性を有する。このように全体的にバランスの取れた物性であるクロロプレン重合体は、種々の用途に使用されており、一般的工業用ゴム製品、自動車用部品、接着剤等幅広い分野で使用されている。 Chloroprene polymer is a material that excels in heat resistance, weather resistance, ozone resistance, chemical resistance, flame resistance (self-extinguishing), etc., and much more than natural rubber and other synthetic resins. Has excellent properties. As described above, chloroprene polymers having balanced physical properties are used in various applications, and are used in a wide range of fields such as general industrial rubber products, automotive parts, and adhesives.
特に、クロロプレン重合体の耐摩擦性や耐摩耗性を生かし、例えばワイパーブレード等のように屋外で使用されるものにしばしば用いられる。例えば、特許文献1及び2には、クロロプレンゴム組成物を用いたワイパーブレードが開示されている。
しかしながら、クロロプレンゴム組成物は一般的に流動性が低く、成形性に劣るという問題がある。そこで、本発明は、成形時の流動性に優れたクロロプレンゴム組成物を提供することを主目的とする。 However, the chloroprene rubber composition generally has a problem of low fluidity and poor moldability. Accordingly, the main object of the present invention is to provide a chloroprene rubber composition having excellent fluidity during molding.
本件発明者らは、鋭意検討の結果意外にも、重合停止時に架橋促進剤を添加することによって得られうるクロロプレン重合体を用いることにより、成形時の流動性に優れたクロロプレンゴム組成物となることを見出し、本発明に至った。
すなわち、本発明は、重合停止時に架橋促進剤を添加することによって得られうるクロロプレン重合体を少なくとも含む、クロロプレンゴム組成物を提供する。重合停止時に架橋促進剤を添加することにより、成形時の流動性に優れたクロロプレンゴム組成物を得ることができる。
なお、本発明において、「クロロプレン重合体」とは、重合に用いる2−クロロ−1,3−ブタジエン(以下、「クロロプレン」と称する。)の単独重合体、又はクロロプレンと該クロロプレンと共重合可能な他の単量体からなる共重合体をいう。前記共重合体には、2種類以上の単量体からなるものも含まれる。
前記架橋促進剤の添加方法は特に限定されないが、重合停止剤に混合して添加するのが好適である。架橋促進剤を重合停止剤に混合して添加することにより、重合停止と同時に架橋促進剤を全体に行き渡らせることができるため望ましく、また、生産性の面からも工程を少なくすることが出来るため望ましい。
また、前記架橋促進剤の種類は特に限定されないが、チウラム系化合物であるのが好適である。前記架橋促進剤をチウラム系化合物とすることにより、得られるクロロプレンゴム組成物の成形時の流動性がより向上するため望ましい。
次に、本発明は、本発明に係るクロロプレンゴム組成物からなるクロロプレンゴム成形体を提供する。本発明に係るクロロプレンゴム組成物は成形時の流動性に優れるため、容易に成形体を得ることができる。
本発明に係るクロロプレンゴム成形体の成形方法は特に限定されないが、成形時の流動性に優れるため、射出成形によって好適に成形することができる。
また、本発明に係るクロロプレンゴム成形体は、ワイパーブレードとして好適に用いられる。
As a result of intensive studies, the inventors of the present invention surprisingly use a chloroprene polymer that can be obtained by adding a crosslinking accelerator at the time of termination of polymerization to provide a chloroprene rubber composition having excellent fluidity during molding. As a result, they have reached the present invention.
That is, the present invention provides a chloroprene rubber composition containing at least a chloroprene polymer that can be obtained by adding a crosslinking accelerator when polymerization is stopped. By adding a crosslinking accelerator when the polymerization is stopped, a chloroprene rubber composition having excellent fluidity during molding can be obtained.
In the present invention, the term “chloroprene polymer” refers to a homopolymer of 2-chloro-1,3-butadiene (hereinafter referred to as “chloroprene”) used for polymerization, or a copolymer of chloroprene and the chloroprene. It refers to a copolymer composed of other monomers. The copolymer includes those composed of two or more types of monomers.
The method for adding the crosslinking accelerator is not particularly limited, but it is preferable to add the crosslinking accelerator in a mixture with a polymerization terminator. By adding the crosslinking accelerator to the polymerization terminator, it is desirable that the crosslinking accelerator can be distributed throughout the polymerization at the same time as the polymerization is terminated, and the number of steps can be reduced from the viewpoint of productivity. desirable.
The type of the crosslinking accelerator is not particularly limited, but is preferably a thiuram compound. By using a thiuram compound as the crosslinking accelerator, it is desirable because the fluidity during molding of the resulting chloroprene rubber composition is further improved.
Next, the present invention provides a chloroprene rubber molded article comprising the chloroprene rubber composition according to the present invention. Since the chloroprene rubber composition according to the present invention is excellent in fluidity during molding, a molded product can be easily obtained.
Although the molding method of the chloroprene rubber molding according to the present invention is not particularly limited, it can be suitably molded by injection molding because of excellent fluidity during molding.
Moreover, the chloroprene rubber molded body according to the present invention is suitably used as a wiper blade.
本発明によれば、成形時の流動性に優れたクロロプレンゴム組成物を提供することができる。 According to the present invention, a chloroprene rubber composition having excellent fluidity during molding can be provided.
以下、本発明を実施するための好適な形態について説明する。なお、以下に説明する実施形態は、本発明の代表的な実施形態の一例を示したものであり、これにより本発明の範囲が狭く解釈されることはない。 Hereinafter, preferred embodiments for carrying out the present invention will be described. In addition, embodiment described below shows an example of typical embodiment of this invention, and, thereby, the range of this invention is not interpreted narrowly.
本発明に係るクロロプレンゴム組成物は、重合停止時に架橋促進剤を添加することによって得られうるクロロプレン重合体を少なくとも含むものである。以下、本発明に係るクロロプレンゴム組成物に用いられるクロロプレン重合体の具体的構成について説明する。 The chloroprene rubber composition according to the present invention contains at least a chloroprene polymer that can be obtained by adding a crosslinking accelerator when polymerization is stopped. Hereinafter, the specific structure of the chloroprene polymer used for the chloroprene rubber composition according to the present invention will be described.
本発明に係るクロロプレンゴム組成物に用いられるクロロプレン重合体は、クロロプレンの単独重合体、又はクロロプレンと該クロロプレンと共重合可能な他の単量体からなる共重合体である。 The chloroprene polymer used in the chloroprene rubber composition according to the present invention is a chloroprene homopolymer or a copolymer composed of chloroprene and another monomer copolymerizable with the chloroprene.
本発明において用いられる他の単量体は、クロロプレン単量体と共重合可能な単量体であれば特に限定されず、例えば、2,3−ジクロロ−1,3−ブタジエン、1−クロロ−1,3−ブタジエン、硫黄、スチレン、アクリロニトリル、メタクリロニトリル、イソプレン、ブタジエン、アクリル酸、メタクリル酸又はこれらのエステル類等であり、クロロプレン重合体が本来持つ特性を損なわない範囲で用いることができる。特に、2,3−ジクロロ−1,3−ブタジエン、1−クロロ1−1,3−ブタジエン、イソプレンが好適に用いられる。 The other monomer used in the present invention is not particularly limited as long as it is a monomer copolymerizable with a chloroprene monomer. For example, 2,3-dichloro-1,3-butadiene, 1-chloro- 1,3-butadiene, sulfur, styrene, acrylonitrile, methacrylonitrile, isoprene, butadiene, acrylic acid, methacrylic acid or esters thereof, and the like, and can be used as long as the characteristics inherent to the chloroprene polymer are not impaired. . In particular, 2,3-dichloro-1,3-butadiene, 1-chloro1-1,3-butadiene, and isoprene are preferably used.
本発明に係るクロロプレン重合体の重合方法として、例えば、乳化重合、懸濁重合、バルク重合等の公知の重合方法を用いることができるが、乳化重合を用いるのが好適である。乳化重合を用いることにより、重合熱が速やかに除去され、かつ後処理も容易となるため望ましい。 As a polymerization method of the chloroprene polymer according to the present invention, for example, known polymerization methods such as emulsion polymerization, suspension polymerization, bulk polymerization and the like can be used, but it is preferable to use emulsion polymerization. By using emulsion polymerization, the heat of polymerization is quickly removed, and post-treatment is facilitated, which is desirable.
本発明に係るクロロプレン重合体を乳化重合によって得る際には、クロロプレン単量体、又はクロロプレン及び該クロロプレンと共重合可能な他の単量体を、乳化剤、分散剤、重合開始剤、連鎖移動剤等の存在下で重合させる。 When the chloroprene polymer according to the present invention is obtained by emulsion polymerization, a chloroprene monomer, or chloroprene and other monomers copolymerizable with the chloroprene, are used as an emulsifier, a dispersant, a polymerization initiator, a chain transfer agent. Polymerization in the presence of the like.
この際に用いられる乳化剤の種類は特に限定されず、一般にクロロプレンの乳化重合に使用される乳化剤を用いることができる。具体例として、例えば、炭素数が6〜22の飽和又は不飽和の脂肪酸アルカリ金属塩、ロジン酸又は不均化ロジン酸のアルカリ金属塩、β−ナフタレンスルホン酸ホルマリン縮合物アルカリ金属塩等が挙げられる。さらに、ウッドロジン酸、ガムロジン酸、トール油ロジン酸、これらのロジン酸を不均化した不均化ロジン酸や、これらのロジン酸のアルカリ金属塩等を用いることができる。 乳化剤の使用量は特に限定されないが、単量体100重量部に対し、0.5〜10質量部が好ましく、さらに好ましくは2〜6質量部である。乳化剤を前記範囲の量添加することにより、単量体を充分に乳化させることができるため望ましい。 The kind of emulsifier used in this case is not particularly limited, and an emulsifier generally used for emulsion polymerization of chloroprene can be used. Specific examples include, for example, saturated or unsaturated fatty acid alkali metal salts having 6 to 22 carbon atoms, alkali metal salts of rosin acid or disproportionated rosin acid, β-naphthalenesulfonic acid formalin condensate alkali metal salts, and the like. It is done. Furthermore, wood rosin acid, gum rosin acid, tall oil rosin acid, disproportionated rosin acid disproportionated from these rosin acids, alkali metal salts of these rosin acids, and the like can be used. Although the usage-amount of an emulsifier is not specifically limited, 0.5-10 mass parts is preferable with respect to 100 weight part of monomers, More preferably, it is 2-6 mass parts. The addition of an emulsifier in the above range is desirable because the monomer can be sufficiently emulsified.
また、重合反応に用いられる重合開始剤の種類は特に限定されず、過硫酸カリウム、過硫酸アンモニウム、過硫酸ナトリウム、過酸化ナトリウム、過酸化水素等の無機過酸化物や、t−ブチルハイドロパーオキサイド類、ジアルキルパーオキサイド類等の有機過酸化物等を用いることができる。 The type of polymerization initiator used in the polymerization reaction is not particularly limited, and inorganic peroxides such as potassium persulfate, ammonium persulfate, sodium persulfate, sodium peroxide, hydrogen peroxide, and t-butyl hydroperoxide And organic peroxides such as dialkyl peroxides can be used.
本発明では、連載移動剤を用いることができる。用いられる連鎖移動剤の種類は特に限定されず、例えば、n−ドデシルメルカプタン等の脂肪族メルカプタン化合物や、tert−ドデシルプロピルキサントゲンジスルフィド、ジイソプロピルキサントゲンジスルフィド、ジエチルキサントゲンジスルフィド等のキサントゲンジスルフィド化合物等を用いることができる。
連鎖移動剤の使用量は、特に限定されないが、クロロプレン系重合体の分子量(あるいは重合体を単離して得られるクロロプレンゴムのムーニー粘度)が適正となるように選定される。アルキル基の構造や目標とする分子量によって異なるが、一般にはクロロプレン系単量体100重量部に対して0.05〜5.0重量部、好ましくは0.3〜1.0重量部の範囲で用いられる。
In the present invention, a serial transfer agent can be used. The type of chain transfer agent used is not particularly limited. For example, an aliphatic mercaptan compound such as n-dodecyl mercaptan, a xanthogen disulfide compound such as tert-dodecylpropyl xanthogen disulfide, diisopropyl xanthogen disulfide, or diethyl xanthogen disulfide is used. Can do.
The amount of chain transfer agent used is not particularly limited, but is selected so that the molecular weight of the chloroprene polymer (or the Mooney viscosity of the chloroprene rubber obtained by isolating the polymer) is appropriate. Although it varies depending on the structure of the alkyl group and the target molecular weight, it is generally 0.05 to 5.0 parts by weight, preferably 0.3 to 1.0 parts by weight with respect to 100 parts by weight of the chloroprene monomer. Used.
本発明に係るクロロプレン重合体の重合温度は特に限定されないが、重合温度の下限を、好適には0℃以上、より好適には20℃以上とするのが望ましく、重合温度の上限を、好適には59℃以下、より好適には50℃以下とするのが望ましい。重合温度の下限以上とすることにより、乳化液が凝固してしまうことがないため望ましい。また、重合温度の上限以下とすることにより、モノマーが沸点に至らず、耐圧設備を要せずに重合を行うことができるため望ましい。 The polymerization temperature of the chloroprene polymer according to the present invention is not particularly limited, but the lower limit of the polymerization temperature is preferably 0 ° C. or higher, more preferably 20 ° C. or higher, and the upper limit of the polymerization temperature is preferably Is preferably 59 ° C. or lower, more preferably 50 ° C. or lower. By setting the polymerization temperature to be equal to or higher than the lower limit, the emulsion does not coagulate, which is desirable. Moreover, it is desirable to set the polymerization temperature to be equal to or lower than the upper limit of the polymerization temperature because the monomer does not reach the boiling point and the polymerization can be performed without requiring a pressure-resistant facility.
本発明では、重合反応が所望の重合率に達した際にクロロプレンの重合反応を停止させるが、この停止方法は特に限定されず、例えば、重合停止剤を添加したり、反応温度を変化させること等により停止させることができる。 In the present invention, when the polymerization reaction reaches a desired polymerization rate, the polymerization reaction of chloroprene is stopped, but this stopping method is not particularly limited. For example, a polymerization stopper is added or the reaction temperature is changed. It can be stopped by, for example.
本発明で用いられる重合停止剤の種類は特に限定されず、例えば、フェノチアジン、チオジフェニルアミン等のアミン系化合物や、4−tert−ブチルカテコール、2,2’−メチレン(ビス−4−メチル−6−tert−ブチルフェノール)等のフェノール系化合物等を用いることができる。 The kind of the polymerization terminator used in the present invention is not particularly limited, and examples thereof include amine compounds such as phenothiazine and thiodiphenylamine, 4-tert-butylcatechol, 2,2′-methylene (bis-4-methyl-6). Phenolic compounds such as (-tert-butylphenol) can be used.
重合停止剤の添加方法は、通常の方法で添加することができ、例えば有機溶媒又は単量体等に溶解して添加したり、直接添加したりすることができる。 The polymerization terminator can be added by a usual method, for example, it can be added after being dissolved in an organic solvent or monomer, or can be added directly.
本発明において、クロロプレン重合体の重合率は特に限定されないが、重合率の下限を、好適には30%、より好適には50%とするのが望ましく、重合率の上限を、好適には95%、より好適には80%とするのが望ましい。クロロプレン重合体の重合率の下限を前記値とすることにより、クロロプレン重合体の有する機械的特性、特に耐摩擦性及び耐磨耗性が充分に得られる。また、上限を前記値とすることにより、成形時の流動性の低下が生じないため望ましい。 In the present invention, the polymerization rate of the chloroprene polymer is not particularly limited, but the lower limit of the polymerization rate is preferably 30%, more preferably 50%, and the upper limit of the polymerization rate is preferably 95%. %, More preferably 80%. By setting the lower limit of the polymerization rate of the chloroprene polymer to the above value, the mechanical properties of the chloroprene polymer, particularly the friction resistance and wear resistance, can be sufficiently obtained. Further, setting the upper limit to the above value is desirable because the fluidity during molding does not deteriorate.
そして、本発明に係るクロロプレン重合体は、重合停止時に架橋促進剤を添加することを特徴の一とする。なお、本発明において「重合停止時」とは、重合を停止させるための操作と同時のみならず、重合を停止させるための操作を行う直前及び直後をも含むものとし、例えば、重合停止剤の添加直前に架橋促進剤を添加する場合や、重合停止剤の添加直後に架橋促進剤を添加する場合等も含むものとする。 The chloroprene polymer according to the present invention is characterized in that a crosslinking accelerator is added when the polymerization is stopped. In the present invention, “when the polymerization is stopped” includes not only simultaneously with the operation for stopping the polymerization but also immediately before and after the operation for stopping the polymerization. This includes the case where a crosslinking accelerator is added immediately before, the case where a crosslinking accelerator is added immediately after the addition of a polymerization terminator, and the like.
添加する架橋促進剤は特に限定されず、例えばチウラム系化合物、チオウレア系化合物、アルデヒドアミン系化合物、スルフェンアミド系化合物、チアゾール系化合物、グアニジン系化合物等を用いることができるが、好適にはチウラム系化合物が望ましい。 The crosslinking accelerator to be added is not particularly limited, and for example, thiuram compounds, thiourea compounds, aldehyde amine compounds, sulfenamide compounds, thiazole compounds, guanidine compounds and the like can be used. System compounds are desirable.
チウラム系化合物の具体例として、例えば、テトラメチルチウラムモノスルフィド、テトラメチルチウラムジスルフィド、テトラエチルチウラムジスルフィド、テトライソプロピルチウラムジスルフィド、テトラ−n−ブチルチウラムジスルフィド、テトラオクチルチウラムジスルフィド、テトラキス(2−エチルへキシル)チウラムジスルフィド、ジペンタメチレンチウラムテトラスルフィド等が挙げられるが、テトラエチルチウラムジスルフィドが好適に用いられる。 Specific examples of thiuram compounds include, for example, tetramethylthiuram monosulfide, tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetraisopropylthiuram disulfide, tetra-n-butylthiuram disulfide, tetraoctylthiuram disulfide, tetrakis (2-ethylhexyl). ) Thiuram disulfide, dipentamethylene thiuram tetrasulfide and the like, and tetraethylthiuram disulfide is preferably used.
添加する架橋促進剤の量は特に限定されないが、好適には単量体100重量部に対して0.1重量部以上5重量部以下とするのが望ましく、より好適には0.3重量部以上2重量部以下とするのが望ましい。 The amount of the crosslinking accelerator to be added is not particularly limited, but is preferably 0.1 to 5 parts by weight, more preferably 0.3 parts by weight with respect to 100 parts by weight of the monomer. The amount is preferably 2 parts by weight or less.
架橋促進剤の添加方法は特に限定されず、例えば有機溶媒や単量体等に溶解して添加したり、直接添加したりすることができるが、重合停止剤に混合して添加するのが好適である。架橋促進剤を重合停止剤に混合して添加することにより、重合停止と同時に架橋促進剤を全体に行き渡らせることができるため望ましく、また、生産性の面からも別々に加えるよりも工程を少なくすることが出来るため望ましい。さらに、架橋促進剤を重合停止剤に混合して添加することにより、得られるクロロプレンゴム組成物の成型時の流動性を向上させる事ができる。 The method for adding the crosslinking accelerator is not particularly limited. For example, it can be added after being dissolved in an organic solvent or a monomer, or it can be added directly, but it is preferable to add it in a polymerization terminator. It is. It is desirable to add the cross-linking accelerator to the polymerization terminator, so that the cross-linking accelerator can be distributed throughout the polymerization at the same time as the polymerization is terminated. It is desirable because it can be done. Furthermore, the fluidity at the time of shaping | molding of the obtained chloroprene rubber composition can be improved by mixing and adding a crosslinking accelerator to a polymerization terminator.
前記重合反応後の後処理としては、例えば、スチームストリッピング法や濃縮法等により高温化にさらすことで、未反応の単量体等を除去することができる。そして、前記未反応の単量体等が除去されたクロロプレン系重合体については、酸性度を中性に調整する。この際に用いられる中和剤としては、例えば、酢酸、メタクリル酸等の酸性物質の水溶液や、苛性ソーダ、水酸化カリウム、炭酸ソーダ等の塩基性物質の水溶液等を用いることができる。さらに凍結凝固、水洗、熱風乾燥等の処理により、クロロプレン重合体を単離することができる。 As post-treatment after the polymerization reaction, unreacted monomers and the like can be removed by exposure to high temperature by, for example, a steam stripping method or a concentration method. And about the chloroprene polymer from which the said unreacted monomer etc. were removed, acidity is adjusted to neutrality. As the neutralizing agent used in this case, for example, an aqueous solution of an acidic substance such as acetic acid or methacrylic acid, an aqueous solution of a basic substance such as caustic soda, potassium hydroxide, or sodium carbonate can be used. Furthermore, the chloroprene polymer can be isolated by a treatment such as freezing and coagulation, washing with water and drying with hot air.
本発明に係るクロロプレンゴム組成物は、上記クロロプレン重合体のほかに、他のゴム成分、架橋剤、架橋促進剤、補強剤、充填剤、加工助剤、老化防止剤、軟化剤、滑剤等の各種添加剤を適宜含有することができる。 In addition to the chloroprene polymer, the chloroprene rubber composition according to the present invention includes other rubber components, crosslinking agents, crosslinking accelerators, reinforcing agents, fillers, processing aids, anti-aging agents, softeners, lubricants, and the like. Various additives can be contained as appropriate.
本発明に係るクロロプレンゴム組成物は、上記クロロプレン重合体を少なくとも含むものであるが、必要に応じて天然ゴム、ブチルゴム、ブタジエンゴム、ニトリルゴム、エチレンプロピレンゴム等のゴム成分を適宜含有することができる。 The chloroprene rubber composition according to the present invention contains at least the above chloroprene polymer, but can appropriately contain rubber components such as natural rubber, butyl rubber, butadiene rubber, nitrile rubber, and ethylene propylene rubber as necessary.
本発明に係るクロロプレンゴム組成物に用いられる架橋剤としては、一般的に使用されるものを用いることができる。具体例として、例えば、ベリリウム、マグネシウム、亜鉛、カルシウム、バリウム、ゲルマニウム、チタニウム、錫、ジルコニウム、アンチモン、バナジウム、ビスマス、モリブデン、タングステン、テルル、セレン、鉄、ニッケル、コバルト、オスミウム等の元素単体及び上記元素の酸化物及び水酸化物等を用いることができる。 As the crosslinking agent used in the chloroprene rubber composition according to the present invention, those generally used can be used. Specific examples include, for example, elemental elements such as beryllium, magnesium, zinc, calcium, barium, germanium, titanium, tin, zirconium, antimony, vanadium, bismuth, molybdenum, tungsten, tellurium, selenium, iron, nickel, cobalt, osmium, and the like. Oxides and hydroxides of the above elements can be used.
本発明に係るクロロプレンゴム組成物に用いられる好適な架橋剤として、酸化カルシウム、酸化亜鉛、二酸化アンチモン、三酸化アンチモン、酸化マグネシウムが望ましい。これらの架橋剤は一種類又は二種類以上を併用して用いることができる。架橋剤の添加量は特に限定されないが、クロロプレン重合体100重量部に対して2〜20重量部とするのが好適である。 As a suitable crosslinking agent used for the chloroprene rubber composition according to the present invention, calcium oxide, zinc oxide, antimony dioxide, antimony trioxide, and magnesium oxide are desirable. These crosslinking agents can be used alone or in combination of two or more. The addition amount of the crosslinking agent is not particularly limited, but is preferably 2 to 20 parts by weight with respect to 100 parts by weight of the chloroprene polymer.
本発明に係るクロロプレンゴム組成物には、より効率的に架橋反応を進行させるために、クロロプレン重合体の重合停止時に添加するものとは別途に、架橋促進剤を添加することができる。用いられる架橋促進剤は特に限定されず、例えばチウラム系化合物、チオウレア系化合物、アルデヒドアミン系化合物、スルフェンアミド系化合物、チアゾール系化合物、グアニジン系化合物等を単独で、或いは併用して用いることができる。また、クロロプレン重合体の重合停止時に添加する架橋促進剤と同一のものを用いてもよく、異なるものを用いても良い。特に、エチレンチオウレア、ジエチルチオウレア、トリメチルチオウレア、トリエチルチオウレア、N,N’−ジフェニルチオウレア等のチオウレア系化合物が好適に用いられる。架橋促進剤の添加量は特に限定されないが、0.5〜5重量部とするのが好適である。 In order to advance the crosslinking reaction more efficiently, a crosslinking accelerator can be added to the chloroprene rubber composition according to the present invention separately from the one added when the polymerization of the chloroprene polymer is stopped. The crosslinking accelerator used is not particularly limited, and for example, thiuram compounds, thiourea compounds, aldehyde amine compounds, sulfenamide compounds, thiazole compounds, guanidine compounds, etc. may be used alone or in combination. it can. Moreover, the same thing as the crosslinking accelerator added at the time of the polymerization stop of a chloroprene polymer may be used, and a different thing may be used. In particular, thiourea compounds such as ethylenethiourea, diethylthiourea, trimethylthiourea, triethylthiourea, and N, N′-diphenylthiourea are preferably used. Although the addition amount of a crosslinking accelerator is not specifically limited, It is suitable to set it as 0.5-5 weight part.
本発明に係るクロロプレンゴム組成物に用いられる補強剤は、一般的に使用されるものを用いることができる。補強剤を含有することにより、その機械的強度を増大させることができる。用いられる補強剤は特に限定されず、例えばカーボンブラック、シリカ等を単独で、或いは併用して用いることができる。補強剤の添加量は特に限定されないが、クロロプレン重合体100重量部に対して20〜80重量部とするのが好適である。 As the reinforcing agent used in the chloroprene rubber composition according to the present invention, those generally used can be used. By containing a reinforcing agent, the mechanical strength can be increased. The reinforcing agent used is not particularly limited, and for example, carbon black, silica and the like can be used alone or in combination. The addition amount of the reinforcing agent is not particularly limited, but is preferably 20 to 80 parts by weight with respect to 100 parts by weight of the chloroprene polymer.
本発明に係るクロロプレンゴム組成物に用いられる充填剤は、一般的に使用されるものを用いることができる。用いられる充填剤は特に限定されず、例えば、カーボンブラック、炭酸カルシウム、クレー、タルク等を単独で、或いは併用して用いることができる。充填剤の添加量は特に限定されないが、クロロプレン重合体100重量部に対して30〜100重量部とするのが好適である。 As the filler used in the chloroprene rubber composition according to the present invention, those generally used can be used. The filler used is not particularly limited, and for example, carbon black, calcium carbonate, clay, talc and the like can be used alone or in combination. Although the addition amount of a filler is not specifically limited, It is suitable to set it as 30-100 weight part with respect to 100 weight part of chloroprene polymers.
本発明に係るクロロプレンゴム組成物に用いられる加工助剤は、一般的に使用されるものを用いることができる。加工助剤を含有することにより、加工性を向上させることができる。用いられる加工助剤は特に限定されず、例えばステアリン酸等の脂肪酸等を単独で、或いは併用して用いることができる。加工助剤の添加量は特に限定されないが、クロロプレン重合体100重量部に対して0.5〜5重量部とするのが好適である。加工助剤の添加量を前記範囲とすることにより、得られるクロロプレンゴムの機械的特性等を損なうことなく、加工性等を向上させることができるため望ましい。 As the processing aid used in the chloroprene rubber composition according to the present invention, those generally used can be used. By containing a processing aid, processability can be improved. The processing aid used is not particularly limited, and for example, fatty acids such as stearic acid can be used alone or in combination. The amount of processing aid added is not particularly limited, but is preferably 0.5 to 5 parts by weight with respect to 100 parts by weight of the chloroprene polymer. By setting the amount of the processing aid to be in the above range, the processability and the like can be improved without impairing the mechanical properties and the like of the resulting chloroprene rubber.
本発明に係るクロロプレンゴム組成物に用いられる老化防止剤は、一般的に使用されるものを用いることができる。用いられる老化防止剤は特に限定されず、例えばジフェニルアミン等のアミン系化合物、2−メルカプトベンズイミダゾール等のイミダゾール化合物、ジエチルジチオカルバミン酸ニッケル等のカルバミン酸金属塩、2,2’−メチレン−ビス−(4−メチル−6−t−ブチルフェノール)等のフェノール系化合物、一般的にゴム配合用として用いられるワックス類等を単独で、或いは併用して用いることができる。老化防止剤の添加量は特に限定されないが、クロロプレン重合体100重量部に対して0.5〜10重量部とするのが好適である。老化防止剤の添加量を前記範囲とすることにより、得られるクロロプレンゴム組成物の機械的特性等を損なうことなく老化を防止することができるため望ましい。 As the anti-aging agent used in the chloroprene rubber composition according to the present invention, those generally used can be used. The anti-aging agent used is not particularly limited. For example, amine compounds such as diphenylamine, imidazole compounds such as 2-mercaptobenzimidazole, carbamic acid metal salts such as nickel diethyldithiocarbamate, 2,2′-methylene-bis- ( 4-methyl-6-tert-butylphenol) and the like, waxes generally used for rubber compounding, etc. can be used alone or in combination. The addition amount of the antiaging agent is not particularly limited, but is preferably 0.5 to 10 parts by weight with respect to 100 parts by weight of the chloroprene polymer. By making the addition amount of the anti-aging agent within the above range, it is desirable because aging can be prevented without impairing the mechanical properties of the resulting chloroprene rubber composition.
本発明に係るクロロプレンゴム組成物に用いられる軟化剤は、一般的に使用されるものを用いることができる。用いられる軟化剤は特に限定されず、例えば、潤滑油、プロセスオイル、パラフィン、流動パラフィン、ワセリン、石油アスファルト等の石油系軟化剤、ナタネ油、アマニ油、ヒマシ油、ヤシ油等の植物性軟化剤等を単独で、或いは併用して用いることができる。軟化剤の添加量は特に限定されないが、クロロプレン重合体100重量部に対して0〜100重量部とするのが好適である。軟化剤の添加量を前記範囲とすることにより、クロロプレンゴムの持つ機械特性を維持できるため望ましい。 As the softener used in the chloroprene rubber composition according to the present invention, those generally used can be used. The softener used is not particularly limited. For example, petroleum softeners such as lubricating oil, process oil, paraffin, liquid paraffin, petroleum jelly, petroleum asphalt, vegetable softener such as rapeseed oil, linseed oil, castor oil, coconut oil, etc. An agent or the like can be used alone or in combination. The addition amount of the softening agent is not particularly limited, but is preferably 0 to 100 parts by weight with respect to 100 parts by weight of the chloroprene polymer. By making the addition amount of the softening agent within the above range, it is desirable because the mechanical properties of chloroprene rubber can be maintained.
本発明に係るクロロプレンゴム組成物に用いられる滑剤は、一般的に使用されるものを用いることができる。用いられる滑剤は特に限定されず、例えば、流動パラフィン等のパラフィンワックス、ステアリン酸などの脂肪酸、脂肪酸アミド、脂肪酸エステル等を単独で、或いは併用して用いることができる。軟化剤の添加量は特に限定されないが、クロロプレン重合体100重量部に対して0〜100重量部とするのが好適である。滑剤の添加量を前記範囲とすることにより、加工機械内壁へのポリマーの粘着を防ぐことができ、成形加工を容易にすることができるため望ましい。 As the lubricant used in the chloroprene rubber composition according to the present invention, those generally used can be used. The lubricant to be used is not particularly limited, and for example, paraffin wax such as liquid paraffin, fatty acid such as stearic acid, fatty acid amide, fatty acid ester and the like can be used alone or in combination. The addition amount of the softening agent is not particularly limited, but is preferably 0 to 100 parts by weight with respect to 100 parts by weight of the chloroprene polymer. By setting the amount of the lubricant to be in the above range, it is preferable because the adhesion of the polymer to the inner wall of the processing machine can be prevented and the molding process can be facilitated.
また、本発明に係るクロロプレンゴム組成物は、成形時の流動性に優れるものであり、100℃、荷重9.8×102N/cm2(100kgf/cm2)、ダイ穴径1mm、ダイ長さ1mmの条件下におけるフローレートが100cm2/s以上であるのが特に好適である。前記条件下におけるフローレートが100cm2/s以上であると、射出成形による成形加工をより容易に行うことができるため望ましい。なお、フローレートとは、ポリマーの流動性を示す尺度であり、一定圧力、一定温度の下に、規定の寸法を持つノズル(オリフィス)から流出する量を示した指数である。 The chloroprene rubber composition according to the present invention is excellent in fluidity during molding, and is 100 ° C., a load of 9.8 × 10 2 N / cm 2 (100 kgf / cm 2 ), a die hole diameter of 1 mm, a die It is particularly preferable that the flow rate under the condition of a length of 1 mm is 100 cm 2 / s or more. It is desirable for the flow rate under the above conditions to be 100 cm 2 / s or more because the molding process by injection molding can be performed more easily. The flow rate is a scale indicating the fluidity of the polymer, and is an index indicating the amount flowing out from a nozzle (orifice) having a specified size under a constant pressure and a constant temperature.
本発明に係るクロロプレンゴム組成物は、一般的なゴムと同様にニーダー、バンバリーミキサー、混合ロール等の混練機によって混練され、目的に応じた形状に成形され、成形体とすることができる。この際の成形方法は特に限定されないが、本発明に係るクロロプレンゴム組成物、特に成形時の流動性に優れるため、射出成形が好適に用いられる。 The chloroprene rubber composition according to the present invention can be kneaded by a kneader such as a kneader, a Banbury mixer, a mixing roll, etc. in the same manner as a general rubber, and can be formed into a shape according to the purpose to be a molded body. Although the molding method in this case is not particularly limited, injection molding is preferably used because the chloroprene rubber composition according to the present invention is excellent in fluidity at the time of molding.
本発明に係るクロロプレンゴム成形体の架橋方法としては、一般的な方法を用いることができ、例えばプレス架橋、インジェクション架橋、直接釜架橋、間接釜架橋、直接蒸気連続架橋、常圧連続架橋、連続架橋プレス、電子線架橋等を用いることができる。 As a method for crosslinking the chloroprene rubber molded article according to the present invention, a general method can be used, for example, press crosslinking, injection crosslinking, direct kettle crosslinking, indirect kettle crosslinking, direct steam continuous crosslinking, atmospheric pressure continuous crosslinking, continuous A crosslinking press, electron beam crosslinking, or the like can be used.
本発明に係るクロロプレンゴム成形体は、例えばワイパーブレードとして好適に用いられる。 The chloroprene rubber molded body according to the present invention is suitably used as a wiper blade, for example.
以下、実施例をあげて本発明を詳細に説明するが、本発明は、以下の実施例に限定されるものではない。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in detail, this invention is not limited to a following example.
<クロロプレン重合体の製造>
<製造例1>
内容量5Lのフラスコに、単量体100重量部(クロロプレン97.5重量部及び2,3−ジクロロブタジエン2.5重量部)、純水115重量部、ロジン酸カリウム3重量部、βナフタレンスルホン酸ホルマリン縮合物ナトリウム塩0.4重量部を添加した。重合開始剤として過硫酸カリウム0.1重量部を添加し、重合温度50℃にて窒素気流下で重合を行った。重合率56.1%となった時点で重合停止剤であるt−ブチルカテコール0.02重量部、フェノチアジン0.02重量部及びチウラム系架橋促進剤(テトラエチルチウラムジスルフィド 大内新興化学工業株式会社 ノクセラーTET)0.5重量部の混合物を加えて重合を停止させた。
次いで、常法のスチームトラップ法で未反応単量体等を除去し、得られたラテックスを凍結凝固乾燥法によって乾燥させた。得られたクロロプレン重合体を製造例1とした。
< Production of chloroprene polymer >
<Production Example 1>
In a 5 L flask, 100 parts by weight of monomer (97.5 parts by weight of chloroprene and 2.5 parts by weight of 2,3-dichlorobutadiene), 115 parts by weight of pure water, 3 parts by weight of potassium rosinate, β-naphthalenesulfone 0.4 parts by weight of acid formalin condensate sodium salt was added. 0.1 parts by weight of potassium persulfate was added as a polymerization initiator, and polymerization was performed at a polymerization temperature of 50 ° C. under a nitrogen stream. When the polymerization rate reached 56.1%, the polymerization terminator t-butylcatechol 0.02 parts by weight, phenothiazine 0.02 parts by weight and thiuram-based crosslinking accelerator (tetraethylthiuram disulfide Ouchi Shinsei Chemical Co., Ltd. Noxeller TET) 0.5 parts by weight of the mixture was added to stop the polymerization.
Next, unreacted monomers and the like were removed by a conventional steam trap method, and the obtained latex was dried by a freeze coagulation drying method. The obtained chloroprene polymer was designated as Production Example 1.
<ムーニー粘度の測定>
製造例1に係るクロロプレン重合体について、JIS−K 6300に準拠し、100℃におけるムーニー粘度を測定した。
製造例1に係るクロロプレン重合体のムーニー粘度は33.4であった。
< Measurement of Mooney viscosity >
About the chloroprene polymer which concerns on manufacture example 1, the Mooney viscosity in 100 degreeC was measured based on JIS-K6300.
The Mooney viscosity of the chloroprene polymer according to Production Example 1 was 33.4.
<製造例2>
チウラム系架橋促進剤を1.0重量部、重合率を56.2%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例2に係るクロロプレン重合体のムーニー粘度は34.8であった。
<Production Example 2>
A chloroprene polymer was produced in the same procedure as in Production Example 1 except that the thiuram crosslinking accelerator was 1.0 part by weight and the polymerization rate was 56.2%.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 2 was 34.8.
<製造例3>
ロジン酸カリウムを3.5重量部、単量体をクロロプレン94重量部及び2,3―ジクロロブタジエン6重量部とし、チウラム系架橋促進剤をテトラオクチルチウラムジスルフィド0.5重量部とし、重合率を59.1%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例3に係るクロロプレン重合体のムーニー粘度は40.5であった。
<Production Example 3>
3.5 parts by weight of potassium rosinate, 94 parts by weight of chloroprene and 6 parts by weight of 2,3-dichlorobutadiene, 0.5 part by weight of tetraoctylthiuram disulfide as a thiuram crosslinking accelerator, and a polymerization rate A chloroprene polymer was produced in the same procedure as in Production Example 1 except that the content was 59.1%.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 3 was 40.5.
<製造例4>
チウラム系架橋促進剤をジペンタメチレンチウラムテトラスルフィド0.5重量部とし、重合温度を40℃、重合率を62.8%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例4に係るクロロプレン重合体のムーニー粘度は44.5であった。
<Production Example 4>
A chloroprene polymer is produced in the same manner as in Production Example 1 except that the thiuram-based crosslinking accelerator is 0.5 parts by weight of dipentamethylene thiuram tetrasulfide, the polymerization temperature is 40 ° C., and the polymerization rate is 62.8%. did.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 4 was 44.5.
<製造例5>
単量体をクロロプレン94重量部及び2,3―ジクロロブタジエン6重量部とし、チウラム系架橋促進剤をテトラメチルチウラムモノスルフィド0.5重量部とし、重合率を61.1%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例5に係るクロロプレン重合体のムーニー粘度は37.3であった。
<Production Example 5>
Except that the monomer was 94 parts by weight of chloroprene and 6 parts by weight of 2,3-dichlorobutadiene, the thiuram crosslinking accelerator was 0.5 part by weight of tetramethylthiuram monosulfide, and the polymerization rate was 61.1%. A chloroprene polymer was produced in the same procedure as in Production Example 1.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 5 was 37.3.
<製造例6>
チウラム系架橋促進剤をチオウレア系架橋促進剤(トリメチルチオ尿素;大内新興化学工業株式会社製 ノクセラーTMU)0.5重量部とし、重合率を63.5%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例6に係るクロロプレン重合体のムーニー粘度は39.1であった。
<Production Example 6>
The production example 1 except that the thiuram crosslinking accelerator is 0.5 parts by weight of a thiourea crosslinking accelerator (trimethylthiourea; Noxeller TMU manufactured by Ouchi Shinsei Chemical Co., Ltd.) and the polymerization rate is 63.5%. A chloroprene polymer was produced in the same procedure.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 6 was 39.1.
<製造例7>
チウラム系架橋促進剤をアルデヒドアミン系架橋促進剤(n−ブチルアルデヒドとアニリンの反応物;大内新興化学工業株式会社製 ノクセラー8)0.5重量部とし、重合率を62.9%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例7に係るクロロプレン重合体のムーニー粘度は41.1であった。
<Production Example 7>
The thiuram crosslinking accelerator was 0.5 parts by weight of an aldehyde amine crosslinking accelerator (reaction product of n-butyraldehyde and aniline; Noxeller 8 manufactured by Ouchi Shinsei Chemical Co., Ltd.), and the polymerization rate was 62.9%. A chloroprene polymer was produced in the same procedure as in Production Example 1 except for the above point.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 7 was 41.1.
<製造例8>
チウラム系架橋促進剤をN−オキシジエチレンベンゾチアゾール−2−スルフェンアミド0.5重量部とし、重合率を59.5%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例8に係るクロロプレン重合体のムーニー粘度は38.3であった。
<Production Example 8>
A chloroprene polymer is produced in the same manner as in Production Example 1 except that the thiuram-based crosslinking accelerator is 0.5 part by weight of N-oxydiethylenebenzothiazole-2-sulfenamide and the polymerization rate is 59.5%. did.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 8 was 38.3.
<製造例9>
チウラム系架橋促進剤を2−モルホリノジチオベンゾチアゾール0.5重量部とし、重合率を61.1%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例9に係るクロロプレン重合体のムーニー粘度は44.1であった。
<Production Example 9>
A chloroprene polymer was produced by the same procedure as in Production Example 1 except that the thiuram crosslinking accelerator was 0.5 parts by weight of 2-morpholinodithiobenzothiazole and the polymerization rate was 61.1%.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 9 was 44.1.
<製造例10>
ロジン酸カリウム3.5重量部、単量体をクロロプレン94重量部及び6重量部とし、重合停止剤添加時に架橋促進剤を添加せず、重合率を62.6%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例10に係るクロロプレン重合体のムーニー粘度は43.8であった。
<Production Example 10>
Production Example except that potassium rosinate is 3.5 parts by weight, the monomers are 94 parts by weight and 6 parts by weight of chloroprene, no crosslinking accelerator is added when the polymerization terminator is added, and the polymerization rate is 62.6%. A chloroprene polymer was produced by the same procedure as in 1.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 10 was 43.8.
<製造例11>
ロジン酸カリウムを3.5重量部とし、重合停止剤添加時に架橋促進剤を添加せず、重合温度40℃、重合率を60.8%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例11に係るクロロプレン重合体のムーニー粘度は42.9であった。
<Production Example 11>
Chloroprene was prepared in the same manner as in Production Example 1 except that potassium rosinate was 3.5 parts by weight, no crosslinking accelerator was added when the polymerization terminator was added, the polymerization temperature was 40 ° C., and the polymerization rate was 60.8%. A polymer was produced.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 11 was 42.9.
<製造例12>
重合停止剤添加時に架橋促進剤を添加せず、重合率を62.9%とした点以外は製造例1と同様の手順でクロロプレン重合体を製造した。
製造例1と同様の方法でムーニー粘度を測定したところ、製造例12に係るクロロプレン重合体のムーニー粘度は44.9であった。
<Production Example 12>
A chloroprene polymer was produced in the same procedure as in Production Example 1 except that no crosslinking accelerator was added when the polymerization terminator was added and the polymerization rate was 62.9%.
When the Mooney viscosity was measured by the same method as in Production Example 1, the Mooney viscosity of the chloroprene polymer according to Production Example 12 was 44.9.
各製造例の重合条件及び得られたクロロプレン重合体のムーニー粘度を表1に示す。 Table 1 shows the polymerization conditions of each production example and the Mooney viscosity of the obtained chloroprene polymer.
<クロロプレンゴム組成物の調製>
<実施例1>
製造例1に係るクロロプレン重合体100重量部に対し、ステアリン酸1.0重量部、オクチル化ジフェニルアミン2.0重量部、酸化マグネシウム4.0重量部、カーボンブラック(FEF)25.0重量部、可塑剤(新日本理化学株式会社製 サンソサイザーDUP)5.0重量部、チオウレア系加硫促進剤(エチレンチオウレア;川口化学工業株式会社製 アクセル22S)1.0重量部、チウラム系加硫促進剤(テトラエチルチウラムジスルフィド;大内新興化学工業株式会社製 ノクセラーTET)1.0重量部及び酸化亜鉛5.0重量部を、8インチロールを用いて混合し、160℃で30分間プレス架橋してクロロプレンゴム組成物を得た。
< Preparation of chloroprene rubber composition >
<Example 1>
For 100 parts by weight of the chloroprene polymer according to Production Example 1, 1.0 part by weight of stearic acid, 2.0 parts by weight of octylated diphenylamine, 4.0 parts by weight of magnesium oxide, 25.0 parts by weight of carbon black (FEF), 5.0 parts by weight of plasticizer (Shinsocizer DUP, manufactured by Shinnippon Chemical Co., Ltd.), 1.0 part by weight of thiourea-based vulcanization accelerator (ethylene thiourea; Accelerator 22S, manufactured by Kawaguchi Chemical Industry Co., Ltd.) (Tetraethyl thiuram disulfide; Nouchira TET, manufactured by Ouchi Shinsei Chemical Co., Ltd.) 1.0 part by weight and 5.0 parts by weight of zinc oxide were mixed using an 8-inch roll, and chloroprene was press-crosslinked at 160 ° C. for 30 minutes. A rubber composition was obtained.
<実施例2〜実施例9>
製造例2〜製造例9に係るクロロプレン重合体を用いた以外は、実施例1と同様の方法でクロロプレンゴム組成物を得た。得られた各クロロプレンゴム組成物を実施例2〜実施例9とした。
<Example 2 to Example 9>
A chloroprene rubber composition was obtained in the same manner as in Example 1 except that the chloroprene polymer according to Production Example 2 to Production Example 9 was used. Each obtained chloroprene rubber composition was made into Example 2-9.
<比較例1〜3>
製造例10〜製造例11に係るクロロプレン重合体を用いたい該は、実施例1と同様の方法でクロロプレンゴム組成物を得た。得られた各クロロプレンゴム組成物を比較例1〜比較例3とした。
<Comparative Examples 1-3>
The chloroprene polymer according to Production Example 10 to Production Example 11 was obtained in the same manner as in Example 1 to obtain a chloroprene rubber composition. The obtained chloroprene rubber compositions were referred to as Comparative Examples 1 to 3.
<ムーニー粘度の測定>
各実施例及び各比較例に係るクロロプレンゴム組成物について、JIS−K 6300に準拠し、100℃におけるムーニー粘度を測定した。
< Measurement of Mooney viscosity >
About the chloroprene rubber composition which concerns on each Example and each comparative example, the Mooney viscosity in 100 degreeC was measured based on JIS-K6300.
<スコーチタイムの測定>
各実施例及び各比較例に係るクロロプレンゴム組成物について、JIS−K 6300に準拠し、125℃におけるスコーチタイムを測定した。
< Measurement of scorch time >
About the chloroprene rubber composition which concerns on each Example and each comparative example, the scorch time in 125 degreeC was measured based on JIS-K6300.
<フローレートの測定>
島津製作所製フローテスターCFT−500Cを用い、試料温度100℃、荷重100kgf/cm2、ダイ穴径1mm、ダイ長さ1mmの条件下におけるフローレートを測定した。
< Measurement of flow rate >
Using a flow tester CFT-500C manufactured by Shimadzu Corporation, the flow rate was measured under the conditions of a sample temperature of 100 ° C., a load of 100 kgf / cm 2 , a die hole diameter of 1 mm, and a die length of 1 mm.
各実施例及び各比較例の配合組成及び得られたクロロプレンゴム組成物のムーニー粘度、スコーチタイム及びフローレートの測定結果を表2に示す。 Table 2 shows the composition of each Example and each Comparative Example and the measurement results of Mooney viscosity, scorch time and flow rate of the resulting chloroprene rubber composition.
実施例に係るクロロプレンゴム組成物は、いずれも高いフローレートを示し、成形時の流動性に優れたものであることを確認した。
The chloroprene rubber compositions according to the examples all showed a high flow rate and were confirmed to be excellent in fluidity during molding.
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