[go: up one dir, main page]

JP2009024250A - Cleaning method and rust remover for iron-based device or iron-based device member - Google Patents

Cleaning method and rust remover for iron-based device or iron-based device member Download PDF

Info

Publication number
JP2009024250A
JP2009024250A JP2007209305A JP2007209305A JP2009024250A JP 2009024250 A JP2009024250 A JP 2009024250A JP 2007209305 A JP2007209305 A JP 2007209305A JP 2007209305 A JP2007209305 A JP 2007209305A JP 2009024250 A JP2009024250 A JP 2009024250A
Authority
JP
Japan
Prior art keywords
aqueous solution
iron
cleaning
oxalate
based device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2007209305A
Other languages
Japanese (ja)
Other versions
JP5326239B2 (en
Inventor
Masao Tanigawa
征男 谷川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Seikan Group Holdings Ltd
Original Assignee
Toyo Seikan Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Seikan Kaisha Ltd filed Critical Toyo Seikan Kaisha Ltd
Priority to JP2007209305A priority Critical patent/JP5326239B2/en
Publication of JP2009024250A publication Critical patent/JP2009024250A/en
Application granted granted Critical
Publication of JP5326239B2 publication Critical patent/JP5326239B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Detergent Compositions (AREA)

Abstract

【課題】ステンレス製の加熱殺菌装置等の鉄系装置或いは鉄系の部材に生成した除去困難な錆びを容易に洗浄除去することが可能な洗浄方法を提供する。
【解決手段】シュウ酸とシュウ酸アルカリ金属塩もしくはシュウ酸アンモニウムとを含み且つpHが1乃至4の範囲に調整された混合水溶液を用いて、鉄系装置乃至鉄系装置部材の洗浄を行なう。
【選択図】なし
The present invention provides a cleaning method capable of easily cleaning and removing rust generated on an iron-based device or an iron-based member such as a heat sterilizer made of stainless steel.
An iron-based device or an iron-based device member is cleaned using a mixed aqueous solution containing oxalic acid and an alkali metal oxalate salt or ammonium oxalate and having a pH adjusted to 1 to 4.
[Selection figure] None

Description

本発明は、鉄系装置乃至鉄系装置部材などに生成する鉄系錆びを有効に除去することが可能な洗浄方法及び該洗浄に好適に使用される錆落とし洗浄剤に関する。   The present invention relates to a cleaning method capable of effectively removing iron-based rust generated in an iron-based device or an iron-based device member, and a rust removal cleaner suitably used for the cleaning.

食品包装は、微生物の繁殖と汚染とを防止することが最大の目的であり、この目的のため、レトルト(一種のオートクレーブ)による加熱殺菌が、缶詰、ビン詰めでは勿論のこと、またレトルト食品についても広く行われている。   The main purpose of food packaging is to prevent the growth and contamination of microorganisms. For this purpose, heat sterilization by retort (a type of autoclave) is not only for canning and bottling, but also for retort food. Is also widely practiced.

食品充填密封容器について、このレトルト殺菌を繰り返し行うと、ステンレス製の殺菌装置の壁面やコンベア表面などに褐色の錆びが形成されるという問題があった。このような錆びが発生すると、レトルト殺菌に付される容器の底部やフランジ部にも錆びが付着し、その外観特性を低下させてしまい、商品価値が損なわれてしまう。   When the retort sterilization is repeatedly performed on the food-filled sealed container, there is a problem that brown rust is formed on the wall surface of the stainless steel sterilizer or the conveyor surface. When such rust occurs, rust adheres to the bottom part and flange part of the container subjected to retort sterilization, thereby deteriorating its appearance characteristics and impairing the commercial value.

ステンレス製の殺菌装置の壁面やコンベアに異物が付着・堆積するのを防止する方法としては、殺菌装置内に供給される殺菌用熱水に、リン酸マグネシウムやリン酸塩ガラスを含有する用水浄化剤、アルカリ金属成分、アルミナ成分及びリン酸化物成分を含有し、リン酸イオン放出性を有するガラスからなる水処理剤、或いは、リン酸乃至水溶性リン酸塩からなる処理剤を殺菌用熱水中に添加し、殺菌用熱水を浄化するという手段が提案されている(特許文献1〜3参照)。
また、特許文献4には、シュウ酸カリウム、シュウ酸ナトリウム、シュウ酸アンモニウムなどのシュウ酸塩水溶液からなる脱錆び液が提案されている。
As a method of preventing foreign matter from adhering and accumulating on the wall and conveyor of a stainless steel sterilizer, the hot water for sterilization supplied into the sterilizer is purified with water containing magnesium phosphate or phosphate glass. Hot water for sterilization of a water treatment agent comprising an agent, an alkali metal component, an alumina component, and a phosphate component, and comprising a phosphate ion-releasing glass or a treatment agent comprising phosphoric acid or a water-soluble phosphate Means have been proposed in which the hot water for sterilization is purified by adding it (see Patent Documents 1 to 3).
Patent Document 4 proposes a derusting liquid comprising an aqueous oxalate solution such as potassium oxalate, sodium oxalate, or ammonium oxalate.

特開2001−276846号公報JP 2001-276846 A 特開2001−340893号公報JP 2001-340893 A 特開2005−199148号公報JP 2005-199148 A 特開昭59−31898号公報JP 59-31898 A

特許文献1乃至3に記載されている方法は、レトルト殺菌に使用される熱水中にもやもやしたもの(油かす状浮遊物)が発生するため、殺菌用熱水に浄化剤を添加し、油かす状浮遊物の生成を防止するというものである。即ち、これらの方法は、油かす状の浮遊物が、殺菌すべき容器等の表面に付着している高級脂肪酸に由来する高級脂肪酸のカルシウム塩や遷移金属塩(例えば鉄塩)であることに着目し、リン酸塩等を浄化剤として殺菌用熱水中に供給することにより、装置壁面やコンベアに異物の付着・堆積を防止するというものである。   In the methods described in Patent Documents 1 to 3, since sprinkling occurs in hot water used for retort sterilization (oil residue), a purifier is added to the hot water for sterilization, This is to prevent the formation of dusty floating substances. That is, in these methods, the oil residue is a calcium salt or transition metal salt (for example, an iron salt) of a higher fatty acid derived from a higher fatty acid adhering to the surface of a container or the like to be sterilized. Attention is paid to the prevention of adhesion and accumulation of foreign substances on the apparatus wall surface and conveyor by supplying phosphate or the like as a cleaning agent into the hot water for sterilization.

しかしながら、上記のような浄化剤を殺菌用熱水中に供給することにより、殺菌装置の壁面や配管内での褐色の錆びの発生はある程度防止することができるのであるが、すでに錆が経時的に付着している場合はもちろん、一旦このような錆びが発生すると、浄化剤の供給では、その除去が困難である。強酸での洗浄により錆び落としは可能であるが、このような手段では、装置やコンベアの著しい腐食をもたらし、到底採用することができない。また、クレンザーのような洗剤での洗浄は手間がかかるし、また装置の摩耗などの原因となるばかりか、レトルト殺菌装置のように密閉された構造の装置では、装置の分解などが必要となってしまい、実用的に無理がある。   However, by supplying the cleaning agent as described above to the hot water for sterilization, it is possible to prevent brown rust from occurring on the wall surface and piping of the sterilizer to some extent. Of course, once such rust occurs, it is difficult to remove the rust by supplying the cleaning agent. Rust can be removed by washing with a strong acid, but such means causes significant corrosion of the apparatus and the conveyor and cannot be used at all. Moreover, cleaning with a detergent such as a cleanser takes time and is not only a cause of wear of the apparatus, but in a sealed structure such as a retort sterilizer, it is necessary to disassemble the apparatus. It is impossible for practical use.

また、特許文献4で提案されている脱錆び液は、これを電解液として使用しての電気分解による陰極還元によって錆び落としを行うものであり、レトルト殺菌装置のような大型の装置には適用できず、また、このような脱錆び液を、電気分解を行わず、単に装置内に流しただけでは、錆び落としの効果はほとんどない。   In addition, the derusting liquid proposed in Patent Document 4 is used to remove rust by cathodic reduction by electrolysis using this as an electrolytic solution, and is applicable to a large apparatus such as a retort sterilizer. In addition, if such a derusting liquid is not electrolyzed and is simply flowed into the apparatus, there is almost no rust removal effect.

従って本発明の目的は、ステンレス製の加熱殺菌装置等の鉄系装置或いは鉄系の部材に生成した除去困難な錆びを容易に洗浄除去することが可能な洗浄方法を提供することにある。   Accordingly, an object of the present invention is to provide a cleaning method capable of easily cleaning and removing rust generated on an iron-based device such as a heat sterilizer made of stainless steel or an iron-based member and difficult to remove.

本発明によれば、シュウ酸とシュウ酸アルカリ金属塩もしくはシュウ酸アンモニウムとを含み且つpHが1乃至4の範囲に調整された混合水溶液を用いて、鉄系装置乃至鉄系装置部材の洗浄を行なうことを特徴とする洗浄方法が提供される。   According to the present invention, an iron-based device or an iron-based device member is cleaned using a mixed aqueous solution containing oxalic acid and an alkali metal oxalate or ammonium oxalate and having a pH adjusted to a range of 1 to 4. There is provided a cleaning method characterized in that it is performed.

本発明においては、
(1)前記混合水溶液を用いての洗浄を60乃至130℃の加熱下で行なうこと、
(2)前記混合水溶液を用いての洗浄後、pHが12以上の強アルカリ水溶液を用いて後処理すること、
(3)前記混合水溶液を用いての洗浄に先立って、pHが12以上の強アルカリ水溶液を用いて前処理すること、
(4)シュウ酸とシュウ酸アルカリ金属塩もしくはシュウ酸アンモニウムとを含む混合固形物を水に添加して前記混合水溶液を調製すること、
(5)前記鉄系装置が加熱殺菌装置であること、
が好適である。
In the present invention,
(1) performing washing with the mixed aqueous solution under heating at 60 to 130 ° C .;
(2) After washing with the mixed aqueous solution, post-treatment with a strong alkaline aqueous solution having a pH of 12 or more,
(3) prior to washing with the mixed aqueous solution, pretreatment with a strong alkaline aqueous solution having a pH of 12 or more;
(4) preparing a mixed aqueous solution by adding a mixed solid containing oxalic acid and an alkali metal oxalate or ammonium oxalate to water;
(5) The iron-based device is a heat sterilizer,
Is preferred.

本発明によれば、また、シュウ酸アルカリ金属塩とシュウ酸無水塩もしくはシュウ酸二水塩との混合物からなる粉末乃至固体形態の錆落とし洗浄剤が提供される。
上記の錆落とし洗浄剤においては、
(a)100重量部のシュウ酸ナトリウムと、80〜120重量部のシュウ酸無水塩との混合物からなること、
或いは
(b)100重量部のシュウ酸ナトリウムと、120〜160重量部のシュウ酸二水塩との混合物からなること、
が好適であり、このような粉末乃至固体形態の錆落とし洗浄剤を、0.1〜1重量部程度の量で100重量部の水に投入することにより、水溶液のpHを1〜4程度に調整することができるため、これを洗浄液として、前記の鉄系装置乃至鉄系装置部材の洗浄に使用することができる。
According to the present invention, there is also provided a powder or solid form rust remover comprising a mixture of an alkali metal oxalate and an oxalic anhydride or oxalic acid dihydrate.
In the above rust remover,
(A) consisting of a mixture of 100 parts by weight of sodium oxalate and 80-120 parts by weight of oxalic anhydride,
Or (b) consisting of a mixture of 100 parts by weight of sodium oxalate and 120-160 parts by weight of oxalic acid dihydrate,
The pH of the aqueous solution is reduced to about 1 to 4 by introducing such a powder or solid form rust removal detergent into 100 parts by weight of water in an amount of about 0.1 to 1 part by weight. Since it can be adjusted, it can be used as a cleaning liquid for cleaning the iron-based device or the iron-based device member.

図2は、レトルト殺菌装置内のステンレススチール製コンベアの表面に形成した褐色の錆びを削り落とし、乾燥後、KBR法によってIR分析したときのIRスペクトルを示すものである。この図2によれば、褐色錆びは、酸化鉄、少量の二酸化マンガン、ケイ酸塩の複合塩であり、このような複合塩が、装置内に存在する脂肪酸から生成した脂肪酸鉄や脂肪酸カルシウムが粘着剤として付着し、経時により固化、安定化して鉱石状になったものと推定される。   FIG. 2 shows an IR spectrum when the brown rust formed on the surface of the stainless steel conveyor in the retort sterilizer is scraped off, dried and subjected to IR analysis by the KBR method. According to FIG. 2, brown rust is a complex salt of iron oxide, a small amount of manganese dioxide, and silicate, and such a complex salt contains fatty acid iron and fatty acid calcium generated from fatty acids present in the apparatus. It is presumed that it adhered as an adhesive and solidified and stabilized over time to become an ore.

本発明においては、pHが1乃至4に調製されたシュウ酸とシュウ酸アルカリ金属塩乃至シュウ酸アンモニウムとの混合水溶液を洗浄液として使用することにより、上記錆びを容易に分解し除去できる。このような錆びの分解は、シュウ酸の還元力によるものであり、シュウ酸の還元力を十分に発揮させ、且つ腐食を回避するために、シュウ酸アルカリ金属塩によりpHを1乃至4の範囲に調整しているわけである。このようなシュウ酸の還元力を利用して洗浄を行う本発明では、この混合水溶液を鉄系の装置の壁面等に浸漬すればよいので、密閉系のレトルト殺菌装置の洗浄にも容易に適用することができる。   In the present invention, the rust can be easily decomposed and removed by using a mixed aqueous solution of oxalic acid and alkali metal oxalate or ammonium oxalate prepared at a pH of 1 to 4 as a cleaning solution. Such decomposition of rust is due to the reducing power of oxalic acid, and in order to fully exhibit the reducing power of oxalic acid and avoid corrosion, the pH is in the range of 1 to 4 with an alkali metal oxalate. It is adjusted to. In the present invention in which cleaning is performed using the reducing power of oxalic acid, the mixed aqueous solution only needs to be immersed in the wall surface of an iron-based device, and thus can be easily applied to cleaning of a closed-system retort sterilizer. can do.

本発明の洗浄方法によれば、上記の混合水溶液による洗浄を60乃至130℃の範囲で行うことにより、錆びの分解が促進され、洗浄を短時間で行うことができる。   According to the cleaning method of the present invention, by performing cleaning with the above mixed aqueous solution in the range of 60 to 130 ° C., decomposition of rust is promoted, and cleaning can be performed in a short time.

また、本発明では、上記の混合水溶液による洗浄の後或いは洗浄に先立って、pHが12以上の強アルカリ水溶液を用いて後処理或いは前処理を行うことにより、洗浄をより効率よく行うことができる。即ち、強アルカリ水溶液を用いての後処理は、錆びの分解生成物をコロイド状物質に転換させ、これを液中に浮遊させるため、再付着を防止し、容易に装置外に排出させることが可能となる。また、強アルカリ水溶液を用いての前処理は、錆び成分を部分的に加水分解して嵩高、脆弱で且つ装置表面から離脱し易いものとし、混合水溶液中のシュウ酸による還元を速やかに進行させるのに役立つ。   Moreover, in this invention, after washing | cleaning by said mixed aqueous solution or prior to washing | cleaning, it can wash | clean more efficiently by performing post-processing or pre-processing using strong alkaline aqueous solution whose pH is 12 or more. . In other words, the post-treatment using a strong alkaline aqueous solution converts the rust decomposition product into a colloidal substance and floats it in the liquid, thus preventing reattachment and allowing it to be easily discharged out of the apparatus. It becomes possible. In addition, the pretreatment using the strong alkaline aqueous solution partially hydrolyzes the rust component to make it bulky, brittle and easily detached from the surface of the apparatus, and promptly proceeds with the reduction with oxalic acid in the mixed aqueous solution. To help.

また、シュウ酸アルカリ金属塩とシュウ酸無水塩もしくはシュウ酸二水塩との混合物からなる粉末乃至固体形態の洗浄剤は、取り扱い易く、水に対して0.1乃至1%程度のシュウ酸相当重量分を投入して容易にpHが1乃至4の洗浄液を調整することができるため、上記の洗浄に使用して効果的に錆落としを図ることができる。   In addition, a powder or solid-state cleaning agent comprising a mixture of an alkali metal oxalate salt and an oxalic acid anhydride salt or an oxalic acid dihydrate is easy to handle and is equivalent to about 0.1 to 1% oxalic acid with respect to water. Since it is possible to easily adjust the cleaning liquid having a pH of 1 to 4 by adding the weight, it is possible to effectively remove rust by using the cleaning liquid.

<洗浄液>
本発明においては、シュウ酸とシュウ酸アルカリ金属塩もしくはシュウ酸アンモニウムとを含む混合水溶液を洗浄液として使用する。上記で説明したように、この洗浄液(混合水溶液)中のシュウ酸は、その還元力により錆び成分を化学分解する成分であり、一方、シュウ酸アルカリ金属塩及びシュウ酸アンモニウムは、シュウ酸を分解せず、そのpHを調整するための成分である。このようなpH調整成分であるシュウ酸アルカリ金属塩としては、入手が容易であり且つ安価であるという観点から、通常、シュウ酸ナトリウム或いはシュウ酸カリウムが好適である。
<Cleaning liquid>
In the present invention, a mixed aqueous solution containing oxalic acid and an alkali metal oxalate or ammonium oxalate is used as the cleaning liquid. As explained above, oxalic acid in this cleaning solution (mixed aqueous solution) is a component that chemically decomposes rust components by its reducing power, while alkali metal oxalate and ammonium oxalate decompose oxalic acid. Without adjusting the pH. As such an alkali metal oxalate salt that is a pH adjusting component, sodium oxalate or potassium oxalate is usually preferable from the viewpoint of easy availability and low cost.

また、上記の洗浄液は、シュウ酸アルカリ金属塩やシュウ酸アンモニウム(以下、これらをシュウ酸塩系助剤と呼ぶことがある)により、そのpHが1乃至4、特に2乃至3の範囲に調整されていることが、錆が付着しているステンレススチール製或いは鋼板等の鉄系基材の腐食を生じることなく、錆び落としを行うために必要である。即ち、pHが上記範囲よりも低いと、多量に存在しているシュウ酸により錆び落としは有効に行うことはできるとしても、鉄系基材の腐食が著しくなってしまう。また、pHが上記範囲よりも大きいと、シュウ酸の還元力が十分に発揮されず、錆び落としが困難となってしまう。   The pH of the cleaning liquid is adjusted to 1 to 4, particularly 2 to 3, with an alkali metal oxalate salt or ammonium oxalate (hereinafter sometimes referred to as an oxalate-based auxiliary). It is necessary to perform rust removal without causing corrosion of an iron-based substrate such as stainless steel or steel plate to which rust is attached. That is, when the pH is lower than the above range, even if rust removal can be effectively performed by oxalic acid present in a large amount, corrosion of the iron-based substrate becomes significant. Moreover, when pH is larger than the said range, the reducing power of oxalic acid will not fully be exhibited, and rust removal will become difficult.

本発明において、上記のような洗浄液は、予め所定量のシュウ酸とシュウ酸塩系助剤とを水に混合して前記pHの混合水溶液とし、これを洗浄液として使用することもできるが、シュウ酸(無水物もしくは水和塩)の粉末とシュウ酸塩系助剤(無水物もしくは水和塩)の粉末とを、必要によりバインダーと混合して粉末乃至固体形態の洗浄剤(以下、固形洗浄剤と呼ぶことがある)を用いて、殺菌装置等に循環される水などに投入して洗浄液とすることが効果的である。   In the present invention, the cleaning liquid as described above can be used as a cleaning liquid by previously mixing a predetermined amount of oxalic acid and an oxalate-based auxiliary agent with water to obtain a mixed aqueous solution having the above pH. If necessary, an acid (anhydride or hydrated salt) powder and an oxalate-based auxiliary (anhydride or hydrated salt) powder are mixed with a binder, if necessary, to obtain a powder or solid form cleaning agent (hereinafter, solid cleaning) It is effective to use it as a cleaning liquid by introducing it into water circulated to a sterilizer or the like.

上記のシュウ酸塩系助剤としては、特に安全性の観点からシュウ酸アルカリ金属塩が好適であり、例えばシュウ酸アルカリ金属塩の粉末とシュウ酸無水塩(C)もしくはシュウ酸二水塩(C・2HO)との混合物からなる固形洗浄剤は取り扱いが容易であり、水中に投入して迅速に溶解するので、容易にpHが上記範囲内にある洗浄液を調整することができ、効率よく、錆落としを行うことができる。 As the oxalate-based auxiliary, alkali metal oxalate is particularly preferable from the viewpoint of safety. For example, powder of alkali metal oxalate and anhydrous oxalate (C 2 H 2 O 4 ) or oxalate The solid detergent consisting of a mixture with acid dihydrate (C 2 H 2 O 4 · 2H 2 O) is easy to handle and quickly dissolves in water, so the pH is easily within the above range. A certain cleaning liquid can be adjusted, and rust removal can be performed efficiently.

本発明において、最も好適に使用される固形洗浄剤は、100重量部のシュウ酸ナトリウムと、80〜120重量部のシュウ酸無水塩との混合物、或いは100重量部のシュウ酸ナトリウムと、120〜160重量部のシュウ酸二水塩との混合物からなるものである。これらの混合物からなる固形洗浄剤は、錆落としに効果的であり、例えば100重量部の水に0.1〜1重量部程度の量で投入することによりpHが1〜4の洗浄液を形成するため、殺菌装置等に循環される水などに投入して効果的に洗浄を行うことができる。   In the present invention, the solid detergent most preferably used is a mixture of 100 parts by weight of sodium oxalate and 80 to 120 parts by weight of anhydrous oxalic acid salt, or 100 parts by weight of sodium oxalate, and 120 to It consists of a mixture with 160 parts by weight of oxalic acid dihydrate. Solid detergents composed of these mixtures are effective for removing rust. For example, a cleaning liquid having a pH of 1 to 4 is formed by adding 0.1 to 1 part by weight in 100 parts by weight of water. Therefore, it can be effectively washed by putting it in water circulated to a sterilizer or the like.

また、上記の固形洗浄剤は、粉末形態で使用することもできるが、一般的には適量のバインダーを用いて固形化されていることが取り扱い性、搬送性などの点で好ましい。このようなバインダーとしては、カルボキシメチルセルロース(CMC)、澱粉、アルギン酸などの炭水化物系の水溶性ポリマーが好ましく、このようなバインダーは出来るだけ少量であるのがよい。   Moreover, although said solid cleaning agent can also be used with a powder form, generally it is preferable at points, such as handleability and a conveyance property, that it is solidified using a suitable quantity of binders. Such a binder is preferably a carbohydrate-based water-soluble polymer such as carboxymethylcellulose (CMC), starch, or alginic acid, and the amount of such a binder should be as small as possible.

<洗浄>
本発明では、上記のような洗浄液を用いての洗浄に先立って、pHが12以上の強アルカリ水溶液を用いて前処理を行うことが好ましい。即ち、この前処理により、例えば下記の概略反応式(1):
Fe(SiO + HO + NaOH
→ Na(SiO)[溶液] + Fe(OH)↓ (1)
にしたがい、錆び中のケイ酸鉄成分が加水分解され、これにより、鉄系基材表面の錆びが嵩高で脆く且つ基材表面から離脱し易い形態となり、前記洗浄液による洗浄を効果的に行うことができる。
<Washing>
In the present invention, it is preferable to perform pretreatment using a strong alkaline aqueous solution having a pH of 12 or more prior to cleaning with the above cleaning solution. That is, by this pretreatment, for example, the following general reaction formula (1):
Fe 2 (SiO 3 ) 3 + H 2 O + NaOH
→ Na 2 (SiO 3 ) [solution] + Fe (OH) 3 ↓ (1)
Accordingly, the iron silicate component in the rust is hydrolyzed, so that the rust on the iron-based substrate surface becomes bulky, brittle and easily detached from the substrate surface, and the cleaning with the cleaning liquid is effectively performed. Can do.

上記のような強アルカリ水溶液としては、pHが12以上である限り特に制限されないが、一般的には水酸化ナトリウムや水酸化カリウムの水溶液が使用される。この場合、炭酸ソーダは、炭酸ガスの発生を伴うので注意を要する。   The strong alkaline aqueous solution as described above is not particularly limited as long as the pH is 12 or more, but an aqueous solution of sodium hydroxide or potassium hydroxide is generally used. In this case, sodium carbonate is accompanied by generation of carbon dioxide, so care must be taken.

上記のように前処理は、加水分解を促進させるために、温度は高い方が効果的であるのは言うまでもないが実務操作的には、例えば70乃至95℃程度に加熱して行うのがよく、前処理時間は、処理すべき鉄系基材の大きさや錆びの程度に応じて、適宜の時間とすればよい。   As described above, it is needless to say that the pretreatment is effective at higher temperatures in order to promote hydrolysis, but in practice, for example, the pretreatment should be performed at a temperature of about 70 to 95 ° C. The pretreatment time may be an appropriate time depending on the size of the iron-based substrate to be treated and the degree of rust.

必要により行われる前処理後に、前述した洗浄液を用いての洗浄が行われる。かかる洗浄液での洗浄により、例えば下記の概略反応式(2a)〜(2d)にしたがって酸化鉄等の鉄成分や酸化マンガンなどのマンガン成分がシュウ酸と反応してオキサレート錯体化し、鉄系基材表面から取り除かれる。   After the pretreatment that is performed as necessary, the above-described cleaning liquid is used for cleaning. By washing with such a washing solution, for example, according to the following general reaction formulas (2a) to (2d), iron components such as iron oxide and manganese components such as manganese oxide react with oxalic acid to form an oxalate complex. Removed from the surface.

マンガン成分[MnO ]のオキサレート錯体化
MnO 2−+C 2−+Na+H
→ Na[Mn(C](↑CO) (2a)
Oxalate complexation of manganese component [MnO 2 ] :
MnO 2 2− + C 2 O 4 2− + Na + + H +
→ Na 3 [Mn (C 2 O 4 ) 3 ] (↑ CO 2 ) (2a)

鉄成分の第1シュウ酸鉄化とオキサレート錯体化
Fe(OH)+C 2−+H
→ Fe(C(↑CO) (2b)
Fe+C 2−+H
→ Fe(C(↑CO) (2c)
Fe(C+Na+H
→ Na[Fe(C](↑CO) (2d)
First iron oxalate and oxalate complexation of iron component :
Fe (OH) 3 + C 2 O 4 2 + + H +
→ Fe 3 (C 2 O 4 ) 2 (↑ CO 2 ) (2b)
Fe 2 O 3 + C 2 O 4 2− + H +
→ Fe 3 (C 2 O 4 ) 2 (↑ CO 2 ) (2c)
Fe 3 (C 2 O 4 ) 2 + Na 2 C 2 O 4 + H +
→ Na 3 [Fe (C 2 O 4 ) 3 ] (↑ CO 2 ) (2d)

本発明において、上記のようなシュウ酸の還元によるマンガン或いは鉄のオキサレート塩化ならびに錯体化反応を促進させ、洗浄を効果的に行うためには、このような洗浄を加熱下で行うことが好ましく、例えば60乃至130℃、特に75乃至95℃に洗浄液を加熱して洗浄を行うのがよい。このように加熱下で洗浄を行うことにより、短時間で洗浄を行うことができる。   In the present invention, in order to promote the oxalate chloride and complexation reaction of manganese or iron by reduction of oxalic acid as described above, and to perform cleaning effectively, it is preferable to perform such cleaning under heating, For example, cleaning may be performed by heating the cleaning liquid to 60 to 130 ° C., particularly 75 to 95 ° C. By performing the cleaning under heating in this manner, the cleaning can be performed in a short time.

さらに、本発明においては、上記のような洗浄後に強アルカリ水溶液を用いて後処理を行うことが好ましい。即ち、上記のような洗浄によって、シュウ酸の還元により生成する塩と錯体の一部は溶解性が乏しく、液中に沈澱として残る。しかも、この沈澱は比重が水よりかなり重く、浮遊性に乏しく、基板表面に再付着してしまうおそれがある。しかるに、上記のような後処理を行うと、溶解性の低い上記錯体は、酸化されて浮遊性のコロイド状の沈澱となり、容易に除去することができる。このようなコロイド状の沈澱の生成機構や組成は明確に解明されていないが、おそらく下記式:(3)のような複合組織ではないかと推察される。
aNa[Mn(C2O43]・b[Fe(C2O43]・cFe2O3・dFe(OH)3 (3)
Furthermore, in the present invention, it is preferable to perform a post-treatment using a strong alkaline aqueous solution after washing as described above. That is, due to the washing as described above, some of the salts and complexes produced by the reduction of oxalic acid have poor solubility and remain as precipitates in the liquid. Moreover, this precipitate has a specific gravity that is considerably heavier than that of water, has poor buoyancy, and may reattach to the substrate surface. However, when the post-treatment as described above is performed, the low-solubility complex is oxidized to form a floating colloidal precipitate and can be easily removed. The formation mechanism and composition of such colloidal precipitates have not been clearly elucidated, but it is presumed that the colloidal precipitate is probably a complex structure as shown in the following formula (3).
aNa x [Mn (C 2 O 4 ) 3 ] · b [Fe (C 2 O 4 ) 3 ] · cFe 2 O 3 · dFe (OH) 3 (3)

尚、上記の後処理に用いられる強アルカリ水溶液は、前述した前処理と同様、pHが12以上の液を使用することが好適であり、これにより、上記のような浮遊性のコロイド状沈澱が速やかに形成され、短時間で排出することができる。   The strong alkaline aqueous solution used for the post-treatment is preferably a liquid having a pH of 12 or more, as in the pre-treatment described above, whereby the floating colloidal precipitate as described above is formed. It is formed quickly and can be discharged in a short time.

上述した洗浄液を用いての洗浄は、例えば錆び落としを行う鉄系基材を各液中に浸漬することにより容易に行うことができるが、例えばレトルト殺菌装置のような殺菌装置では、循環する水に添加してpH調整をして洗浄することが連続的に洗浄を行うことができる上で好適である。   Cleaning using the above-described cleaning liquid can be easily performed by immersing an iron-based base material for rust removal in each liquid. For example, in a sterilization apparatus such as a retort sterilization apparatus, circulating water is used. It is preferable to adjust the pH by adding to the solution so that the washing can be performed continuously.

図1には、上述した本発明の洗浄方法が好適に実施されるレトルト殺菌装置の構造を示した。   FIG. 1 shows the structure of a retort sterilizer in which the above-described cleaning method of the present invention is suitably implemented.

即ち、図1は、食品充填密封包装体の加熱殺菌に使用される静水圧加圧型連続式レトルト殺菌装置の概略構造を示すものであり、この殺菌装置は、縦型筒状の殺菌室1と、殺菌室1の両サイドに配置されている入口側水塔2、出口側水塔3とから構成され、入口側水塔2及び出口側水塔3は、何れも逆U次型形状の管状構造となっている。   That is, FIG. 1 shows a schematic structure of a hydrostatic pressure pressurization type continuous retort sterilizer used for heat sterilization of a food-filled hermetically sealed package. This sterilizer includes a vertical cylindrical sterilization chamber 1 and The inlet-side water tower 2 and the outlet-side water tower 3 are arranged on both sides of the sterilization chamber 1, and each of the inlet-side water tower 2 and the outlet-side water tower 3 has a tubular structure with an inverted U-order shape. Yes.

逆U字型の入口側水塔2の一方の管2aは、殺菌室1よりも低い位置まで延びており、入口側底部室5を介して殺菌室1の底部に連通しており、他方の管2bは、下方が開放され、殺菌処理すべき包装体(図示せず)が導入される入口となっており、さらに下端に貯水槽6が設けられている。   One pipe 2 a of the inverted U-shaped inlet side water tower 2 extends to a position lower than the sterilization chamber 1, communicates with the bottom of the sterilization chamber 1 through the inlet side bottom chamber 5, and the other pipe 2b is an entrance into which a lower part is opened and a package (not shown) to be sterilized is introduced, and a water storage tank 6 is provided at the lower end.

また、出口側水塔3の一方の管3aは、やはり殺菌室1よりも低い位置まで延びており、出口側底部室7を介して殺菌室1の底部に連通しており、他方の管3bは、下方が開放され、殺菌処理すべき包装体(図示せず)が排出される出口となっており、さらに下端に貯水槽8が設けられている。   Moreover, one pipe 3a of the outlet side water tower 3 extends to a position lower than the sterilization chamber 1, communicates with the bottom of the sterilization chamber 1 through the outlet side bottom chamber 7, and the other pipe 3b The lower opening is an outlet through which a package (not shown) to be sterilized is discharged, and a water storage tank 8 is provided at the lower end.

上記のような殺菌装置において、入口側水塔2から殺菌室1及び出口側水塔3にわたって、搬送用のベルトコンベア10が所定のローラによって無端状に張架されており、このベルトコンベア10によって殺菌処理すべき包装体が入口側水塔2に導入され、殺菌室1を経て出口側水塔3を通って排出されるようになっている。   In the sterilization apparatus as described above, a conveyor belt conveyor 10 is stretched endlessly by a predetermined roller from the inlet side water tower 2 to the sterilization chamber 1 and the outlet side water tower 3, and this belt conveyor 10 performs sterilization treatment. The package to be introduced is introduced into the inlet-side water tower 2 and discharged through the sterilization chamber 1 and the outlet-side water tower 3.

このような殺菌装置では、入口側水塔2及び出口側水塔3の上端部に給水管(図示せず)が設けられ、これらの上端部から水が供給され、殺菌室1の底部に水が貯められるようになっている。即ち、図示されるように、入口側水塔2の一方の管2a、入口側底部室5、殺菌室1の底部、出口側底部室7及び出口側水塔3の一方の管3aには、水が充満した状態となり、管2a,3aでオーバーフローした水は、管2b、3bから貯水槽6,8に流れ込む。   In such a sterilizer, water supply pipes (not shown) are provided at the upper ends of the inlet-side water tower 2 and the outlet-side water tower 3, water is supplied from these upper ends, and water is stored at the bottom of the sterilization chamber 1. It is supposed to be. That is, as shown in the drawing, one pipe 2 a of the inlet-side water tower 2, the inlet-side bottom chamber 5, the bottom of the sterilization chamber 1, the outlet-side bottom chamber 7, and one pipe 3 a of the outlet-side water tower 3 are filled with water. The water that has been filled and overflowed in the pipes 2a and 3a flows into the water storage tanks 6 and 8 from the pipes 2b and 3b.

また、殺菌室1には、バンドヒータなどの加熱部材が外壁等に設けられており、底部の水が熱水に加熱されるようになっている。この加熱により、殺菌室1の熱水上部は、水蒸気と空気とにより加圧状態となり、この殺菌室1内を通る包装体の加熱殺菌が行われるようになっている。通常、殺菌室1内での加熱殺菌温度は、80乃至135℃程度である。この場合、殺菌室1内は、加圧状態となっているため、加熱された包装体の内圧上昇によるトラブルを有効に防止することができる。   The sterilization chamber 1 is provided with a heating member such as a band heater on the outer wall or the like, so that water at the bottom is heated by hot water. By this heating, the upper part of the hot water in the sterilization chamber 1 is pressurized by water vapor and air, and the package passing through the sterilization chamber 1 is sterilized by heating. Usually, the heat sterilization temperature in the sterilization chamber 1 is about 80 to 135 ° C. In this case, since the inside of the sterilization chamber 1 is in a pressurized state, it is possible to effectively prevent troubles due to an increase in the internal pressure of the heated package.

尚、入口側水塔2の上端から供給される水は、適度な温度に加温されていることが好ましく、この一方の管2aを通過する包装体を予備加熱することにより、殺菌室1内での加熱殺菌効果を高めることができる。また、出口側水塔3の上端から供給される水は、比較的低温であることが好ましく、この管3aで包装体を1次冷却し、さらに管3bで冷却水をスプレーして包装体の2次冷却を行うようにすることが加熱殺菌された包装体の冷却を速やかに効率よく行うことができる。   In addition, it is preferable that the water supplied from the upper end of the inlet side water tower 2 is heated to an appropriate temperature. By preheating the package that passes through the one pipe 2a, The heat sterilization effect can be enhanced. The water supplied from the upper end of the outlet-side water tower 3 is preferably at a relatively low temperature. The packaging body is primarily cooled by the pipe 3a, and the cooling water is sprayed by the pipe 3b. By performing the next cooling, the package that has been sterilized by heating can be quickly and efficiently cooled.

また、入口側水塔1の他方の管2bでは、加温水をスプレー等によって包装体に吹き付けるようにして粗洗浄を行うことが好ましい。これにより、殺菌室1内に導入される水への油分等の混入を少なくすることができるからである。   In the other pipe 2b of the inlet-side water tower 1, it is preferable to perform rough cleaning by spraying warm water on the package by spraying or the like. This is because it is possible to reduce the mixing of oil and the like into the water introduced into the sterilization chamber 1.

さらに、図示されていないが、入口側底部室5及び出口側底部室7、或いはさらに殺菌室1の底部には、排水バルブが設けられており、殺菌室1内の水を適宜排水できるようになっている。
尚、上述したタワー型の連続レトルト殺菌装置とは異なり、殺菌室が床横置き型となった水平型の連続レトルト殺菌装置も存在し、この型では被殺菌物が加圧熱水に浸る部分が大半となる。
Further, although not shown, a drainage valve is provided at the inlet side bottom chamber 5 and the outlet side bottom chamber 7 or at the bottom of the sterilization chamber 1 so that water in the sterilization chamber 1 can be drained appropriately. It has become.
In addition, unlike the tower-type continuous retort sterilizer described above, there is also a horizontal continuous retort sterilizer in which the sterilization chamber is a floor horizontal type. In this type, the part to be sterilized is immersed in pressurized hot water. Is the majority.

<洗浄>
上記のような構造の連続式加熱殺菌装置では、例えば殺菌室1、入口側水塔2、出口側水塔3、貯水槽6、8の壁面及びコンベア10などはステンレススチール製であり、特に水と接触する部分には、熱水による殺菌を繰り返していくうちに褐色の錆びが発生することがあり、また鉄と珪酸質が多い水質が供給されていると、経年的にこれら無機物が褐色組織として沈着することがある。このような場合に本発明の洗浄方法を実施し、錆び落としを行うわけである。
<Washing>
In the continuous heat sterilizer having the above-described structure, for example, the sterilization chamber 1, the inlet-side water tower 2, the outlet-side water tower 3, the walls of the water storage tanks 6 and 8, the conveyor 10, and the like are made of stainless steel, particularly in contact with water. As the sterilization with hot water is repeated, brown rust may be generated in the area where the water is applied, and when water with a lot of iron and silicic acid is supplied, these inorganic substances are deposited as brown structures over time. There are things to do. In such a case, the cleaning method of the present invention is carried out to remove rust.

尚、熱水による加熱殺菌を行っていくうちに、熱水中に浮遊物、油かす等が発生し、これらは殺菌処理する包装容器に付着して外観を損ない、商品価値を低下させるばかりか、錆びの要因ともなるため、一般的には、前述した特許文献1〜3で提案されているような浄化剤が定期的に熱水中に供給されている。   In addition, while carrying out heat sterilization with hot water, floating substances, oil residue, etc. are generated in the hot water, and these not only adhere to the packaging container to be sterilized but damage the appearance and reduce the commercial value. Since it also becomes a factor of rusting, generally, a purifier as proposed in Patent Documents 1 to 3 described above is regularly supplied into hot water.

ところで、上述した構造の殺菌装置について本発明の洗浄方法を実施するには、殺菌室1が水圧シールされているため、前述した洗浄液或いは固形洗浄剤を入口側水塔2及び出口側水塔3の上端部から、所定のpHに達するまで供給すればよい。また、貯水槽6或いは貯水槽8には、直接洗浄液等を所定のpHに達するまで供給することもできる。従って、本発明の洗浄方法を実施するにあたっては、例えば殺菌室1内の入口側底部室5や出口側底部室7、及び貯水槽6,8でのpHをモニタリングすることが好適である。また、強アルカリ水溶液を用いての前処理や後処理は、上記と同様にして強アルカリ水溶液を供給すればよい。洗浄後は、入口側底部室5や出口側底部室7から適宜液を排出すればよい。   By the way, in order to carry out the cleaning method of the present invention for the sterilization apparatus having the structure described above, the sterilization chamber 1 is hydraulically sealed, so that the above-described cleaning liquid or solid cleaning agent is passed through the upper ends of the inlet side water tower 2 and the outlet side water tower 3. It may be supplied from the part until a predetermined pH is reached. Further, the cleaning liquid or the like can be directly supplied to the water tank 6 or the water tank 8 until a predetermined pH is reached. Therefore, when carrying out the cleaning method of the present invention, for example, it is preferable to monitor the pH in the inlet side bottom chamber 5 and the outlet side bottom chamber 7 and the water storage tanks 6 and 8 in the sterilization chamber 1. In addition, the pre-treatment and the post-treatment using the strong alkaline aqueous solution may be performed by supplying the strong alkaline aqueous solution in the same manner as described above. After washing, the liquid may be appropriately discharged from the inlet side bottom chamber 5 and the outlet side bottom chamber 7.

ところで、本発明の洗浄方法を実施すると、炭酸ガスが発生し、上記の装置のように殺菌室1が密閉されている状態で洗浄を行うと、内圧が上昇し、冷却過程では炭酸ガスが液中に溶解して減圧状態になることもある。従って、この洗浄に際しては、バルブの開放等によって、殺菌室1内を開放系に保持しておくことが好適である。   By the way, when the cleaning method of the present invention is carried out, carbon dioxide gas is generated. When cleaning is performed in a state where the sterilization chamber 1 is sealed as in the above-described apparatus, the internal pressure rises, and during the cooling process, carbon dioxide gas is liquid. It may be dissolved in it and become a reduced pressure state. Therefore, in this cleaning, it is preferable to keep the inside of the sterilization chamber 1 in an open system by opening a valve or the like.

本発明を次の実験例で説明する。
尚、以下の実験を行うにあたって、レトルト殺菌が繰り返し行われた図1に示す構造のレトルト殺菌装置について、褐色の錆びが発生したコンベア基板(SUS製)を、幅3cm程度の小片に切り出し、試料片とした。
The invention is illustrated by the following experimental example.
In carrying out the following experiment, for the retort sterilization apparatus having the structure shown in FIG. 1 in which retort sterilization was repeatedly performed, a conveyor substrate (made of SUS) with brown rust was cut into small pieces having a width of about 3 cm, and a sample It was a piece.

<実験例1>
上記の試料片表面の錆びの部分を削り取り、KBr法によってIR分析を行い、IRチャートを図2に示した。
図2から、錆び成分は、酸化鉄、少量の二酸化マンガン及びケイ酸塩の複合塩であり、この複合塩が、脂肪酸鉄や脂肪酸カルシウムを介して付着したものと推定される。
<Experimental example 1>
The rusted portion on the surface of the sample piece was scraped off, IR analysis was performed by the KBr method, and the IR chart is shown in FIG.
From FIG. 2, the rust component is a complex salt of iron oxide, a small amount of manganese dioxide, and silicate, and this complex salt is presumed to have adhered via fatty acid iron or fatty acid calcium.

<実験例2>
シュウ酸ナトリウム粉末とシュウ酸無水塩粉末と混合粉末からなり、シュウ酸ナトリウム粉末の添加量が種々異なる固形洗浄剤を調製し、この固形洗浄剤を用いて、pH1、3、4、6、8、10及び12のシュウ酸とシュウ酸ナトリウムとのそれぞれ0.5%の固形分である混合水溶液を調製した。
各混合水溶液を95℃に保持し、それぞれに、前記試料片を2.5時間浸漬し、試料片表面の状態及び腐食の有無を観察し、さらに混合水溶液の状態も観察した。その結果は、以下の通りであった。
<Experimental example 2>
Solid detergents consisting of sodium oxalate powder, oxalic anhydride powder and mixed powder, with different addition amounts of sodium oxalate powder, were prepared, and using this solid detergent, pH 1, 3, 4, 6, 8 A mixed aqueous solution of 10 and 12 oxalic acid and sodium oxalate each having a solid content of 0.5% was prepared.
Each mixed aqueous solution was kept at 95 ° C., and the sample piece was immersed in each for 2.5 hours, the state of the sample piece surface and the presence or absence of corrosion were observed, and the state of the mixed aqueous solution was also observed. The results were as follows.

pH=1;
試料片表面の褐色は解消し、また腐食も認められなかった。さらに混合水溶液中には黒色の沈澱が認められた。
pH=3;
試料片表面の褐色は解消し、また腐食も認められず、試料片表面は最良の状態にあった。さらに混合水溶液中には黒色の沈澱が認められた。
pH=4;
試料片表面の褐色はゆっくり解消していき、また腐食も認められなかった。さらに混合水溶液中には、徐々に黒色の沈澱が生成していった。
pH=5;
試料片表面の褐色は変化なく、また腐食も認められなかった。混合水溶液中に沈澱の生成は認められなかった。
pH=6;
試料片表面の褐色は変化なく、また腐食も認められなかった。混合水溶液中に沈澱の生成は認められなかった。
pH=8;
試料片表面の褐色は変化なく、また腐食も認められなかった。混合水溶液中に沈澱の生成は認められなかった。
pH=10;
試料片表面の褐色は変化なく、また腐食も認められなかった。混合水溶液中に沈澱の生成は認められなかった。
pH=12;
試料片表面の褐色は変化なく、また腐食も認められなかった。混合水溶液中に沈澱の生成は認められなかった。
pH = 1;
The brown color on the surface of the sample piece disappeared and no corrosion was observed. Further, a black precipitate was observed in the mixed aqueous solution.
pH = 3;
The brown color on the surface of the sample piece disappeared and no corrosion was observed, and the surface of the sample piece was in the best condition. Further, a black precipitate was observed in the mixed aqueous solution.
pH = 4;
The brown color on the surface of the sample piece slowly disappeared and no corrosion was observed. Further, a black precipitate was gradually formed in the mixed aqueous solution.
pH = 5;
The brown color on the surface of the sample piece did not change and no corrosion was observed. No precipitate was found in the mixed aqueous solution.
pH = 6;
The brown color on the surface of the sample piece did not change and no corrosion was observed. No precipitate was found in the mixed aqueous solution.
pH = 8;
The brown color on the surface of the sample piece did not change and no corrosion was observed. No precipitate was found in the mixed aqueous solution.
pH = 10;
The brown color on the surface of the sample piece did not change and no corrosion was observed. No precipitate was found in the mixed aqueous solution.
pH = 12;
The brown color on the surface of the sample piece did not change and no corrosion was observed. No precipitate was found in the mixed aqueous solution.

上記の結果から、pHが1〜4の範囲の混合水溶液が錆び落としに効果的であり、pHが3前後の液が最適であることが判る。   From the above results, it can be seen that a mixed aqueous solution having a pH of 1 to 4 is effective for rusting, and a solution having a pH of about 3 is optimal.

<実験例3>
pHが3の混合水溶液を90℃に保持し、試験片を15時間浸漬して観察を行った。その結果、混合水溶液の温度を95℃に保持した実験例2と比較すると、若干、褐色が減少する速度が遅かったが、最終的には、表面の褐色は完全に解消した。また、試験片表面の腐食も認められなかった。
さらに、試験片の表面を研磨して鏡面とし、上記と同様の実験を行ったが、鏡面に変化はなく、腐食は観察されなかった。
<Experimental example 3>
The mixed aqueous solution having a pH of 3 was maintained at 90 ° C., and the specimen was immersed for 15 hours for observation. As a result, compared with Experimental Example 2 in which the temperature of the mixed aqueous solution was maintained at 95 ° C., the browning rate was slightly reduced, but finally the brown color on the surface was completely eliminated. Further, no corrosion of the test piece surface was observed.
Further, the surface of the test piece was polished to give a mirror surface, and an experiment similar to the above was performed, but the mirror surface was not changed and no corrosion was observed.

<実験例4>
pHが13の水酸化ナトリウム水溶液を95℃に保持し、この水溶液に試験片を15時間浸漬した後、この試験片を、実験例3と全く同様の条件でpHが3の混合水溶液に浸漬した。その結果、実験例3よりも速く褐色が減少することが認められた。
<Experimental example 4>
A sodium hydroxide aqueous solution having a pH of 13 was maintained at 95 ° C., and the test piece was immersed in this aqueous solution for 15 hours, and then the test piece was immersed in a mixed aqueous solution having a pH of 3 under the same conditions as in Experimental Example 3. . As a result, it was recognized that the brown color decreased faster than Experimental Example 3.

<実験例5>
実験例1における試験後のpHが3の混合水溶液に炭酸ナトリウムを加えてpHを13に調製し、さらに1時間、95℃に加熱したところ、混合水溶液中に生成していた黒色の沈澱は、微粒子状のもやもやの沈澱に変わり、液中に浮遊していた。
<Experimental example 5>
Sodium carbonate was added to the mixed aqueous solution having a pH of 3 after the test in Experimental Example 1 to adjust the pH to 13, and the mixture was further heated to 95 ° C. for 1 hour. As a result, the black precipitate formed in the mixed aqueous solution was It turned into a particulate haze deposit and floated in the liquid.

本発明の洗浄方法が好適に実施される加熱殺菌装置の一例を示す概略断面図。The schematic sectional drawing which shows an example of the heat sterilizer with which the washing | cleaning method of this invention is implemented suitably. ステンレススチール製のコンベア基板表面に生成した錆びのIRチャートを示す図(実験例1)。The figure which shows the IR chart of the rust produced | generated on the stainless steel conveyor board | substrate surface (experiment example 1).

符号の説明Explanation of symbols

1:加熱殺菌室
2:入口側水塔
3:出口側水塔
1: Heat sterilization chamber 2: Entrance side water tower 3: Exit side water tower

Claims (9)

シュウ酸とシュウ酸アルカリ金属塩もしくはシュウ酸アンモニウムとを含み且つpHが1乃至4の範囲に調整された混合水溶液を用いて、鉄系装置乃至鉄系装置部材の洗浄を行なうことを特徴とする洗浄方法。   The iron-based device or the iron-based device member is cleaned using a mixed aqueous solution containing oxalic acid and an alkali metal oxalate salt or ammonium oxalate and having a pH adjusted to a range of 1 to 4. Cleaning method. 前記混合水溶液を用いての洗浄を60乃至130℃の加熱下で行なう請求項1に記載の洗浄方法。   The cleaning method according to claim 1, wherein the cleaning using the mixed aqueous solution is performed under heating at 60 to 130 ° C. 前記混合水溶液を用いての洗浄後、pHが12以上の強アルカリ水溶液を用いて後処理する請求項1または2に記載の洗浄方法。   The cleaning method according to claim 1 or 2, wherein after the cleaning using the mixed aqueous solution, the post-treatment is performed using a strong alkaline aqueous solution having a pH of 12 or more. 前記混合水溶液を用いての洗浄に先立って、pHが12以上の強アルカリ水溶液を用いて前処理する請求項1乃至3の何れかに記載の洗浄方法。   The cleaning method according to any one of claims 1 to 3, wherein a pretreatment is performed using a strong alkaline aqueous solution having a pH of 12 or more prior to the cleaning using the mixed aqueous solution. シュウ酸とシュウ酸アルカリ金属塩もしくはシュウ酸アンモニウムとを含む混合固形物を水に添加して前記混合水溶液を調製する請求項1乃至4の何れかに記載の洗浄方法。   The cleaning method according to any one of claims 1 to 4, wherein the mixed aqueous solution is prepared by adding a mixed solid containing oxalic acid and an alkali metal oxalate salt or ammonium oxalate to water. 前記鉄系装置が加熱殺菌装置である請求項1乃至5の洗浄方法。   The cleaning method according to claim 1, wherein the iron-based device is a heat sterilizer. シュウ酸アルカリ金属塩とシュウ酸無水塩もしくはシュウ酸二水塩との混合物からなる粉末乃至固体形態の錆落とし洗浄剤。   A powder or solid form rust remover comprising a mixture of an alkali metal oxalate and an oxalic anhydride or oxalic acid dihydrate. 100重量部のシュウ酸ナトリウムと、80〜120重量部のシュウ酸無水塩との混合物からなる請求項7に記載の錆落とし洗浄剤。   The rust removal detergent according to claim 7, comprising a mixture of 100 parts by weight of sodium oxalate and 80 to 120 parts by weight of oxalic anhydride. 100重量部のシュウ酸ナトリウムと、120〜160重量部のシュウ酸二水塩との混合物からなる請求項7に記載の錆落とし洗浄剤。   The rust removal detergent according to claim 7, comprising a mixture of 100 parts by weight of sodium oxalate and 120 to 160 parts by weight of oxalic acid dihydrate.
JP2007209305A 2007-06-21 2007-08-10 Cleaning method and rust remover for iron-based device or iron-based device member Expired - Fee Related JP5326239B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007209305A JP5326239B2 (en) 2007-06-21 2007-08-10 Cleaning method and rust remover for iron-based device or iron-based device member

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2007164217 2007-06-21
JP2007164217 2007-06-21
JP2007209305A JP5326239B2 (en) 2007-06-21 2007-08-10 Cleaning method and rust remover for iron-based device or iron-based device member

Publications (2)

Publication Number Publication Date
JP2009024250A true JP2009024250A (en) 2009-02-05
JP5326239B2 JP5326239B2 (en) 2013-10-30

Family

ID=40396342

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007209305A Expired - Fee Related JP5326239B2 (en) 2007-06-21 2007-08-10 Cleaning method and rust remover for iron-based device or iron-based device member

Country Status (1)

Country Link
JP (1) JP5326239B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013203926A (en) * 2012-03-29 2013-10-07 Sincere Co Ltd Method for producing aqueous liquid detergent composition
JP2014098057A (en) * 2012-11-13 2014-05-29 Sincere Co Ltd Method of manufacturing aqueous liquid detergent and aqueous liquid detergent for iron rust-based scale removing
CN114042691A (en) * 2021-09-30 2022-02-15 宜宾海丰和锐有限公司 Chemical heat exchange equipment and circulating water system online cleaning method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11421191B1 (en) 2018-11-15 2022-08-23 Ecolab Usa Inc. Acidic cleaner

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62235490A (en) * 1985-12-24 1987-10-15 Sumitomo Chem Co Ltd Method for dissolving and removing iron oxide
JP2003027263A (en) * 2001-07-10 2003-01-29 Hakuto Co Ltd How to remove silicate scale
JP2004277675A (en) * 2003-03-19 2004-10-07 Ebara Corp Scale cleaning agent
JP2005154561A (en) * 2003-11-25 2005-06-16 Health Chemical:Kk Foamable detergent

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62235490A (en) * 1985-12-24 1987-10-15 Sumitomo Chem Co Ltd Method for dissolving and removing iron oxide
JP2003027263A (en) * 2001-07-10 2003-01-29 Hakuto Co Ltd How to remove silicate scale
JP2004277675A (en) * 2003-03-19 2004-10-07 Ebara Corp Scale cleaning agent
JP2005154561A (en) * 2003-11-25 2005-06-16 Health Chemical:Kk Foamable detergent

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013203926A (en) * 2012-03-29 2013-10-07 Sincere Co Ltd Method for producing aqueous liquid detergent composition
JP2014098057A (en) * 2012-11-13 2014-05-29 Sincere Co Ltd Method of manufacturing aqueous liquid detergent and aqueous liquid detergent for iron rust-based scale removing
CN114042691A (en) * 2021-09-30 2022-02-15 宜宾海丰和锐有限公司 Chemical heat exchange equipment and circulating water system online cleaning method

Also Published As

Publication number Publication date
JP5326239B2 (en) 2013-10-30

Similar Documents

Publication Publication Date Title
US4589925A (en) Methods for cleaning materials
CN103103547B (en) Phosphateless environmentally friendly degreasing agent for metal, production method and using method
CN102995036B (en) Metal surface cleaning solution
EP1690961B1 (en) Alkali cleaning fluid for aluminum or aluminum alloys and method of cleaning
US5863345A (en) Methods for removing foreign deposits from hard surfaces using non-caustic cleaning composition comprising peroxygen compound and specific silicate
CN101463302B (en) Aqueous degreasing agent for stainless steel tube
CN103143533B (en) Cleaning and blockage relieving technology of gathering and transportation system for oil and natural gas field highly containing sulfuric acid
CN104703760B (en) The method and sand blasting unit of burnishing surface are produced on aluminum substrate
JP5326239B2 (en) Cleaning method and rust remover for iron-based device or iron-based device member
AU2015249410B2 (en) Method and formulations for removing rust and scale from steel and for regenerating pickling liquor in hot-dip galvanization process
CN101294287A (en) Formula and technique for neutral rust remover for rust cleaning of sheet material
CN102363889B (en) Diesel engine casting body cleaning antirust agent and preparation method
US5898024A (en) Non-caustic cleaning composition comprising peroxygen compound and specific silicate, and method of making the same in free-flowing, particulate form
TW200704827A (en) Method of surface treatment
JP2007270222A (en) Scale cleaner and scale removal method
RU2405863C2 (en) Laser scale removal method
CN104451716A (en) Environment-friendly pickling rust remover and preparation method thereof
CN101649440B (en) A method for hot-dip aluminum plating of steel
CN209178490U (en) Steel pickling tank
Hudson Pickling and descaling
CN213977844U (en) Automatic hot dipping zinc production line equipment of radiator for transformer
CN113293386A (en) Chemical cleaning agent for insoluble scale of seawater desalination device
CN101215715A (en) Magnesium alloy pickling activate fluids
CN115261872A (en) A kind of rust remover for steel parts and preparation method thereof
JP2010007097A (en) Method and device for removing rust in magnesium material

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20100715

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20130228

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130326

A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A712

Effective date: 20130510

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130517

RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7423

Effective date: 20130517

RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7423

Effective date: 20130523

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130625

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130708

R150 Certificate of patent or registration of utility model

Ref document number: 5326239

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

LAPS Cancellation because of no payment of annual fees