JP2008303200A - Method for distilling readily polymerizable compound-containing liquid - Google Patents
Method for distilling readily polymerizable compound-containing liquid Download PDFInfo
- Publication number
- JP2008303200A JP2008303200A JP2007154453A JP2007154453A JP2008303200A JP 2008303200 A JP2008303200 A JP 2008303200A JP 2007154453 A JP2007154453 A JP 2007154453A JP 2007154453 A JP2007154453 A JP 2007154453A JP 2008303200 A JP2008303200 A JP 2008303200A
- Authority
- JP
- Japan
- Prior art keywords
- distillation
- liquid
- polymerizable compound
- easily polymerizable
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 116
- 150000001875 compounds Chemical class 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000004821 distillation Methods 0.000 claims abstract description 160
- 238000001577 simple distillation Methods 0.000 claims abstract description 31
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000002994 raw material Substances 0.000 claims description 5
- 238000006116 polymerization reaction Methods 0.000 abstract description 41
- 239000002699 waste material Substances 0.000 abstract description 32
- -1 (meth)acrylic acid Chemical class 0.000 abstract description 14
- 230000003405 preventing effect Effects 0.000 abstract description 5
- 239000003112 inhibitor Substances 0.000 description 22
- 238000003860 storage Methods 0.000 description 22
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 12
- 239000000047 product Substances 0.000 description 12
- 102100026735 Coagulation factor VIII Human genes 0.000 description 10
- 101000911390 Homo sapiens Coagulation factor VIII Proteins 0.000 description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- 239000012535 impurity Substances 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 7
- 239000002253 acid Substances 0.000 description 7
- 238000001816 cooling Methods 0.000 description 7
- 230000002265 prevention Effects 0.000 description 7
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 6
- NWVVVBRKAWDGAB-UHFFFAOYSA-N hydroquinone methyl ether Natural products COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- CSGAUKGQUCHWDP-UHFFFAOYSA-N 1-hydroxy-2,2,6,6-tetramethylpiperidin-4-ol Chemical class CC1(C)CC(O)CC(C)(C)N1O CSGAUKGQUCHWDP-UHFFFAOYSA-N 0.000 description 5
- RKMGAJGJIURJSJ-UHFFFAOYSA-N 2,2,6,6-tetramethylpiperidine Chemical class CC1(C)CCCC(C)(C)N1 RKMGAJGJIURJSJ-UHFFFAOYSA-N 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 229950000688 phenothiazine Drugs 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 238000001944 continuous distillation Methods 0.000 description 3
- IXPUJMULXNNEHS-UHFFFAOYSA-L copper;n,n-dibutylcarbamodithioate Chemical compound [Cu+2].CCCCN(C([S-])=S)CCCC.CCCCN(C([S-])=S)CCCC IXPUJMULXNNEHS-UHFFFAOYSA-L 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- GVNVAWHJIKLAGL-UHFFFAOYSA-N 2-(cyclohexen-1-yl)cyclohexan-1-one Chemical compound O=C1CCCCC1C1=CCCCC1 GVNVAWHJIKLAGL-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- 101150065749 Churc1 gene Proteins 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 102100038239 Protein Churchill Human genes 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 150000001879 copper Chemical class 0.000 description 2
- OBBCYCYCTJQCCK-UHFFFAOYSA-L copper;n,n-diethylcarbamodithioate Chemical compound [Cu+2].CCN(CC)C([S-])=S.CCN(CC)C([S-])=S OBBCYCYCTJQCCK-UHFFFAOYSA-L 0.000 description 2
- ZOUQIAGHKFLHIA-UHFFFAOYSA-L copper;n,n-dimethylcarbamodithioate Chemical compound [Cu+2].CN(C)C([S-])=S.CN(C)C([S-])=S ZOUQIAGHKFLHIA-UHFFFAOYSA-L 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 239000012452 mother liquor Substances 0.000 description 2
- 150000002832 nitroso derivatives Chemical class 0.000 description 2
- ZWLPBLYKEWSWPD-UHFFFAOYSA-N o-toluic acid Chemical compound CC1=CC=CC=C1C(O)=O ZWLPBLYKEWSWPD-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- LPNBBFKOUUSUDB-UHFFFAOYSA-N p-toluic acid Chemical compound CC1=CC=C(C(O)=O)C=C1 LPNBBFKOUUSUDB-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- CNHDIAIOKMXOLK-UHFFFAOYSA-N toluquinol Chemical compound CC1=CC(O)=CC=C1O CNHDIAIOKMXOLK-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- VUZNLSBZRVZGIK-UHFFFAOYSA-N 2,2,6,6-Tetramethyl-1-piperidinol Chemical compound CC1(C)CCCC(C)(C)N1O VUZNLSBZRVZGIK-UHFFFAOYSA-N 0.000 description 1
- VDVUCLWJZJHFAV-UHFFFAOYSA-N 2,2,6,6-tetramethylpiperidin-4-ol Chemical compound CC1(C)CC(O)CC(C)(C)N1 VDVUCLWJZJHFAV-UHFFFAOYSA-N 0.000 description 1
- JZODKRWQWUWGCD-UHFFFAOYSA-N 2,5-di-tert-butylbenzene-1,4-diol Chemical compound CC(C)(C)C1=CC(O)=C(C(C)(C)C)C=C1O JZODKRWQWUWGCD-UHFFFAOYSA-N 0.000 description 1
- JFGVTUJBHHZRAB-UHFFFAOYSA-N 2,6-Di-tert-butyl-1,4-benzenediol Chemical compound CC(C)(C)C1=CC(O)=CC(C(C)(C)C)=C1O JFGVTUJBHHZRAB-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- RLHGFJMGWQXPBW-UHFFFAOYSA-N 2-hydroxy-3-(1h-imidazol-5-ylmethyl)benzamide Chemical compound NC(=O)C1=CC=CC(CC=2NC=NC=2)=C1O RLHGFJMGWQXPBW-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- VHSHLMUCYSAUQU-UHFFFAOYSA-N 2-hydroxypropyl methacrylate Chemical compound CC(O)COC(=O)C(C)=C VHSHLMUCYSAUQU-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- STGFANHLXUILNY-UHFFFAOYSA-N 3,7-dioctyl-10h-phenothiazine Chemical compound C1=C(CCCCCCCC)C=C2SC3=CC(CCCCCCCC)=CC=C3NC2=C1 STGFANHLXUILNY-UHFFFAOYSA-N 0.000 description 1
- JSTCPNFNKICNNO-UHFFFAOYSA-N 4-nitrosophenol Chemical compound OC1=CC=C(N=O)C=C1 JSTCPNFNKICNNO-UHFFFAOYSA-N 0.000 description 1
- SIINAHBZNVOMMM-UHFFFAOYSA-N 6-tert-butyl-2,3-dimethylphenol Chemical compound CC1=CC=C(C(C)(C)C)C(O)=C1C SIINAHBZNVOMMM-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- XBCNWODDMGBZSR-UHFFFAOYSA-N C(C(CCC(=O)O)C(=O)O)C(=O)O.C(CCCCCCCCCCCCC)(C(=O)O)C(=O)O Chemical compound C(C(CCC(=O)O)C(=O)O)C(=O)O.C(CCCCCCCCCCCCC)(C(=O)O)C(=O)O XBCNWODDMGBZSR-UHFFFAOYSA-N 0.000 description 1
- SJDBGZZUGMIPKO-UHFFFAOYSA-N C(CC)SC(NCCCCC)=S Chemical compound C(CC)SC(NCCCCC)=S SJDBGZZUGMIPKO-UHFFFAOYSA-N 0.000 description 1
- QPQIAQSOGLNJAP-UHFFFAOYSA-N C(CC)SC(NCCCCCC)=S Chemical compound C(CC)SC(NCCCCCC)=S QPQIAQSOGLNJAP-UHFFFAOYSA-N 0.000 description 1
- ZTTCUPJYNZMWTB-UHFFFAOYSA-N C(CCC)SC(NCCCCC)=S Chemical compound C(CCC)SC(NCCCCC)=S ZTTCUPJYNZMWTB-UHFFFAOYSA-N 0.000 description 1
- KOYKDVLBCKGDHI-UHFFFAOYSA-N C(CCC)SC(NCCCCCC)=S Chemical compound C(CCC)SC(NCCCCCC)=S KOYKDVLBCKGDHI-UHFFFAOYSA-N 0.000 description 1
- HRAFUOYOQYSNQN-UHFFFAOYSA-N C(N)(S)=S.C(C)[Cu]CCCCC Chemical compound C(N)(S)=S.C(C)[Cu]CCCCC HRAFUOYOQYSNQN-UHFFFAOYSA-N 0.000 description 1
- NXZZULJUXCFAGP-UHFFFAOYSA-N C(N)(SC(CCCCC)CC)=S.[Cu] Chemical compound C(N)(SC(CCCCC)CC)=S.[Cu] NXZZULJUXCFAGP-UHFFFAOYSA-N 0.000 description 1
- ZOFRMVSLWIBOII-UHFFFAOYSA-N C1=CC=CC=2SC3=CC=CC=C3NC12.CC1=CC=CC=C1.CC1=CC=CC=C1 Chemical compound C1=CC=CC=2SC3=CC=CC=C3NC12.CC1=CC=CC=C1.CC1=CC=CC=C1 ZOFRMVSLWIBOII-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical class OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- PVKNMDNHNQGSMA-UHFFFAOYSA-N N(=O)OCCCCCCC(C)C Chemical compound N(=O)OCCCCCCC(C)C PVKNMDNHNQGSMA-UHFFFAOYSA-N 0.000 description 1
- UBUCNCOMADRQHX-UHFFFAOYSA-N N-Nitrosodiphenylamine Chemical compound C=1C=CC=CC=1N(N=O)C1=CC=CC=C1 UBUCNCOMADRQHX-UHFFFAOYSA-N 0.000 description 1
- ZNHZALHBBHQEPD-UHFFFAOYSA-N O-heptan-4-yl carbamothioate Chemical compound C(N)(OC(CCC)CCC)=S ZNHZALHBBHQEPD-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- QYTDEUPAUMOIOP-UHFFFAOYSA-N TEMPO Chemical group CC1(C)CCCC(C)(C)N1[O] QYTDEUPAUMOIOP-UHFFFAOYSA-N 0.000 description 1
- BGNXCDMCOKJUMV-UHFFFAOYSA-N Tert-Butylhydroquinone Chemical compound CC(C)(C)C1=CC(O)=CC=C1O BGNXCDMCOKJUMV-UHFFFAOYSA-N 0.000 description 1
- YLQYMHXAIJHGJE-UHFFFAOYSA-M [N+](=O)([O-])[O-].[Cu+2].C(C)N(C([S-])=S)C1=CC=CC=C1 Chemical compound [N+](=O)([O-])[O-].[Cu+2].C(C)N(C([S-])=S)C1=CC=CC=C1 YLQYMHXAIJHGJE-UHFFFAOYSA-M 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000000998 batch distillation Methods 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- MCHFIILRWZTRRP-UHFFFAOYSA-N butyl n-phenylcarbamodithioate Chemical compound CCCCSC(=S)NC1=CC=CC=C1 MCHFIILRWZTRRP-UHFFFAOYSA-N 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 229940125773 compound 10 Drugs 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229940120693 copper naphthenate Drugs 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 description 1
- SEVNKWFHTNVOLD-UHFFFAOYSA-L copper;3-(4-ethylcyclohexyl)propanoate;3-(3-ethylcyclopentyl)propanoate Chemical compound [Cu+2].CCC1CCC(CCC([O-])=O)C1.CCC1CCC(CCC([O-])=O)CC1 SEVNKWFHTNVOLD-UHFFFAOYSA-L 0.000 description 1
- KGGZTXSNARMULX-UHFFFAOYSA-L copper;dicarbamodithioate Chemical compound [Cu+2].NC([S-])=S.NC([S-])=S KGGZTXSNARMULX-UHFFFAOYSA-L 0.000 description 1
- WIIJVOHQGQETTP-UHFFFAOYSA-L copper;n,n-dihexylcarbamodithioate Chemical compound [Cu+2].CCCCCCN(C([S-])=S)CCCCCC.CCCCCCN(C([S-])=S)CCCCCC WIIJVOHQGQETTP-UHFFFAOYSA-L 0.000 description 1
- BTSJZPQOSLORGE-UHFFFAOYSA-L copper;n,n-dipentylcarbamodithioate Chemical compound [Cu+2].CCCCCN(C([S-])=S)CCCCC.CCCCCN(C([S-])=S)CCCCC BTSJZPQOSLORGE-UHFFFAOYSA-L 0.000 description 1
- OTVBXFQXYAYGEX-UHFFFAOYSA-L copper;n,n-diphenylcarbamodithioate Chemical compound [Cu+2].C=1C=CC=CC=1N(C(=S)[S-])C1=CC=CC=C1.C=1C=CC=CC=1N(C(=S)[S-])C1=CC=CC=C1 OTVBXFQXYAYGEX-UHFFFAOYSA-L 0.000 description 1
- UQMKZLGQBFCRSN-UHFFFAOYSA-L copper;n,n-dipropylcarbamodithioate Chemical compound [Cu+2].CCCN(C([S-])=S)CCC.CCCN(C([S-])=S)CCC UQMKZLGQBFCRSN-UHFFFAOYSA-L 0.000 description 1
- QNLDJGYWFHOXOK-UHFFFAOYSA-L copper;n-butyl-n-ethylcarbamodithioate Chemical compound [Cu+2].CCCCN(CC)C([S-])=S.CCCCN(CC)C([S-])=S QNLDJGYWFHOXOK-UHFFFAOYSA-L 0.000 description 1
- XZNRKCTYUWUQSR-UHFFFAOYSA-L copper;n-butyl-n-methylcarbamodithioate Chemical compound [Cu+2].CCCCN(C)C([S-])=S.CCCCN(C)C([S-])=S XZNRKCTYUWUQSR-UHFFFAOYSA-L 0.000 description 1
- RPIHXQMCRSIBBH-UHFFFAOYSA-L copper;n-ethyl-n-methylcarbamodithioate Chemical compound [Cu+2].CCN(C)C([S-])=S.CCN(C)C([S-])=S RPIHXQMCRSIBBH-UHFFFAOYSA-L 0.000 description 1
- JYIYUJBHEGUHRO-UHFFFAOYSA-L copper;n-ethyl-n-propylcarbamodithioate Chemical compound [Cu+2].CCCN(CC)C([S-])=S.CCCN(CC)C([S-])=S JYIYUJBHEGUHRO-UHFFFAOYSA-L 0.000 description 1
- OFVIMKSVEOVZHG-UHFFFAOYSA-L copper;n-hexyl-n-methylcarbamodithioate Chemical compound [Cu+2].CCCCCCN(C)C([S-])=S.CCCCCCN(C)C([S-])=S OFVIMKSVEOVZHG-UHFFFAOYSA-L 0.000 description 1
- PZRZDYNNKYFIBO-UHFFFAOYSA-L copper;n-hexyl-n-phenylcarbamodithioate Chemical compound [Cu+2].CCCCCCN(C([S-])=S)C1=CC=CC=C1.CCCCCCN(C([S-])=S)C1=CC=CC=C1 PZRZDYNNKYFIBO-UHFFFAOYSA-L 0.000 description 1
- IMWDPWPXXFUSPE-UHFFFAOYSA-L copper;n-methyl-n-pentylcarbamodithioate Chemical compound [Cu+2].CCCCCN(C)C([S-])=S.CCCCCN(C)C([S-])=S IMWDPWPXXFUSPE-UHFFFAOYSA-L 0.000 description 1
- JATUHITVIFHTDZ-UHFFFAOYSA-L copper;n-methyl-n-phenylcarbamodithioate Chemical compound [Cu+2].[S-]C(=S)N(C)C1=CC=CC=C1.[S-]C(=S)N(C)C1=CC=CC=C1 JATUHITVIFHTDZ-UHFFFAOYSA-L 0.000 description 1
- CYSXAJXJMFDNMS-UHFFFAOYSA-L copper;n-methyl-n-propylcarbamodithioate Chemical compound [Cu+2].CCCN(C)C([S-])=S.CCCN(C)C([S-])=S CYSXAJXJMFDNMS-UHFFFAOYSA-L 0.000 description 1
- RBMYUTZCGSUXOL-UHFFFAOYSA-L copper;n-pentyl-n-phenylcarbamodithioate Chemical compound [Cu+2].CCCCCN(C([S-])=S)C1=CC=CC=C1.CCCCCN(C([S-])=S)C1=CC=CC=C1 RBMYUTZCGSUXOL-UHFFFAOYSA-L 0.000 description 1
- XPLSDXJBKRIVFZ-UHFFFAOYSA-L copper;prop-2-enoate Chemical compound [Cu+2].[O-]C(=O)C=C.[O-]C(=O)C=C XPLSDXJBKRIVFZ-UHFFFAOYSA-L 0.000 description 1
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- XSIFJEWKWAUDGS-UHFFFAOYSA-N dodecane-1,6,7,12-tetracarboxylic acid Chemical compound OC(=O)CCCCCC(C(O)=O)C(C(O)=O)CCCCCC(O)=O XSIFJEWKWAUDGS-UHFFFAOYSA-N 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- UKRVECBFDMVBPU-UHFFFAOYSA-N ethyl 3-oxoheptanoate Chemical compound CCCCC(=O)CC(=O)OCC UKRVECBFDMVBPU-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- ZLVXBBHTMQJRSX-VMGNSXQWSA-N jdtic Chemical compound C1([C@]2(C)CCN(C[C@@H]2C)C[C@H](C(C)C)NC(=O)[C@@H]2NCC3=CC(O)=CC=C3C2)=CC=CC(O)=C1 ZLVXBBHTMQJRSX-VMGNSXQWSA-N 0.000 description 1
- GPSDUZXPYCFOSQ-UHFFFAOYSA-N m-toluic acid Chemical compound CC1=CC=CC(C(O)=O)=C1 GPSDUZXPYCFOSQ-UHFFFAOYSA-N 0.000 description 1
- 150000002696 manganese Chemical class 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229940071125 manganese acetate Drugs 0.000 description 1
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 1
- BHVPEUGTPDJECS-UHFFFAOYSA-L manganese(2+);diformate Chemical compound [Mn+2].[O-]C=O.[O-]C=O BHVPEUGTPDJECS-UHFFFAOYSA-L 0.000 description 1
- SGGOJYZMTYGPCH-UHFFFAOYSA-L manganese(2+);naphthalene-2-carboxylate Chemical compound [Mn+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 SGGOJYZMTYGPCH-UHFFFAOYSA-L 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- BHWVXPZCVBYKCR-UHFFFAOYSA-L n,n-diphenylcarbamodithioate;manganese(2+) Chemical compound [Mn+2].C=1C=CC=CC=1N(C(=S)[S-])C1=CC=CC=C1.C=1C=CC=CC=1N(C(=S)[S-])C1=CC=CC=C1 BHWVXPZCVBYKCR-UHFFFAOYSA-L 0.000 description 1
- LXCJGJYAOVCKLO-UHFFFAOYSA-N n-cyclohexyl-n-hydroxynitrous amide Chemical compound O=NN(O)C1CCCCC1 LXCJGJYAOVCKLO-UHFFFAOYSA-N 0.000 description 1
- DAHPIMYBWVSMKQ-UHFFFAOYSA-N n-hydroxy-n-phenylnitrous amide Chemical compound O=NN(O)C1=CC=CC=C1 DAHPIMYBWVSMKQ-UHFFFAOYSA-N 0.000 description 1
- OLAPPGSPBNVTRF-UHFFFAOYSA-N naphthalene-1,4,5,8-tetracarboxylic acid Chemical compound C1=CC(C(O)=O)=C2C(C(=O)O)=CC=C(C(O)=O)C2=C1C(O)=O OLAPPGSPBNVTRF-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- NLRKCXQQSUWLCH-UHFFFAOYSA-N nitrosobenzene Chemical compound O=NC1=CC=CC=C1 NLRKCXQQSUWLCH-UHFFFAOYSA-N 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- PFPYHYZFFJJQFD-UHFFFAOYSA-N oxalic anhydride Chemical compound O=C1OC1=O PFPYHYZFFJJQFD-UHFFFAOYSA-N 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- HVNWRBWNOPYOER-UHFFFAOYSA-N pentane-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C(C)C(C(O)=O)C(C(O)=O)CC(O)=O HVNWRBWNOPYOER-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- LHKTWLDNFGNIQS-UHFFFAOYSA-N propyl n-phenylcarbamodithioate Chemical compound CCCSC(=S)NC1=CC=CC=C1 LHKTWLDNFGNIQS-UHFFFAOYSA-N 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 239000004250 tert-Butylhydroquinone Substances 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- 235000019281 tert-butylhydroquinone Nutrition 0.000 description 1
- NQRYJNQNLNOLGT-UHFFFAOYSA-N tetrahydropyridine hydrochloride Natural products C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
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-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/48—Separation; Purification; Stabilisation; Use of additives
- C07C67/52—Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
- C07C67/54—Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/14—Fractional distillation or use of a fractionation or rectification column
- B01D3/141—Fractional distillation or use of a fractionation or rectification column where at least one distillation column contains at least one dividing wall
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/42—Separation; Purification; Stabilisation; Use of additives
- C07C51/43—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation
- C07C51/44—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation by distillation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C57/00—Unsaturated compounds having carboxyl groups bound to acyclic carbon atoms
- C07C57/02—Unsaturated compounds having carboxyl groups bound to acyclic carbon atoms with only carbon-to-carbon double bonds as unsaturation
- C07C57/03—Monocarboxylic acids
- C07C57/04—Acrylic acid; Methacrylic acid
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/48—Separation; Purification; Stabilisation; Use of additives
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/52—Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
- C07C69/533—Monocarboxylic acid esters having only one carbon-to-carbon double bond
- C07C69/54—Acrylic acid esters; Methacrylic acid esters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S203/00—Distillation: processes, separatory
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Abstract
Description
本発明は、易重合性化合物含有液の蒸留方法に関するものである。詳しくは、(メタ)アクリル酸や(メタ)アクリル酸エステルなど、易重合性化合物を含有する液を蒸留する方法に関し、更に詳しくは、(メタ)アクリル酸や(メタ)アクリル酸エステルのような易重合性化合物含有液をバッチ式で単蒸留する際に、蒸留終了後に蒸留装置内に残存する蒸留残渣液をそのまま廃棄することなく、その一部を蒸留装置内にリサイクルすることにより、蒸留残渣液に含まれる重合防止剤を有効利用する蒸留方法に関する。 The present invention relates to a distillation method for an easily polymerizable compound-containing liquid. Specifically, it relates to a method of distilling a liquid containing an easily polymerizable compound such as (meth) acrylic acid or (meth) acrylic acid ester, and more specifically, like (meth) acrylic acid or (meth) acrylic acid ester. When a readily polymerizable compound-containing liquid is batch-distilled, the distillation residue can be recycled by distilling a part of the liquid into the distillation apparatus without discarding the distillation residue remaining in the distillation apparatus after the distillation. The present invention relates to a distillation method that effectively utilizes a polymerization inhibitor contained in a liquid.
(メタ)アクリル酸や(メタ)アクリル酸エステルなどのような易重合性化合物を蒸留して精製することは、工業的にひろく行われており、その生産量に応じて連続式蒸留あるいはバッチ式蒸留が選択される。 Distilling and purifying easily polymerizable compounds such as (meth) acrylic acid and (meth) acrylic acid esters are industrially widespread, depending on the production volume, continuous distillation or batch type Distillation is selected.
連続式蒸留の具体的例示として、例えば、特許文献1には、(メタ)アクリル酸エステルの連続プロセスにおいて、蒸留塔の缶出液に含まれる重合防止剤を再利用するとともに、缶出液中の残留(メタ)アクリル酸エステルを回収する技術が開示されている。 As a specific example of continuous distillation, for example, in Patent Document 1, in a continuous process of (meth) acrylic acid ester, a polymerization inhibitor contained in a bottom of a distillation column is reused and A technique for recovering residual (meth) acrylic acid esters is disclosed.
また、特許文献2には、(メタ)アクリル酸とアルキレンオキシドとを反応させて得られるヒドロキシアルキル(メタ)アクリレートの連続精製プロセスにおいて、空塔部分を有する蒸留装置と薄膜式蒸留装置とを用いて精製する技術が開示されている。
これらの特許文献が示すように、連続式の蒸留プロセスでは、重合防止方法、および、高純度で製品を得るための技術が提示されている。 As shown in these patent documents, in the continuous distillation process, a polymerization prevention method and a technique for obtaining a product with high purity are presented.
一方、バッチ式蒸留の場合、蒸留時間の経過とともに蒸留装置内に保有する液量が減少するため、高沸点物質の濃縮によって蒸留装置内の温度が上昇し、リボイラ管内等、蒸留装置内で重合物が発生する恐れが生じる。更に、保有液量の減少によって、循環ポンプがキャビテーションを起こす恐れも生じる。これらの諸問題に対して、留出の割合を下げる方策を採ることで解決できるものの、その場合、廃油として廃棄する量が増加し、ロスが大きくなるという新たな問題が生じる。また、留出の割合を上げて収率を改善するためには、蒸留装置内に充填物やトレイを配置し、気液接触させて蒸留効率を上げる必要がある。しかし、その場合、蒸留装置内での重合物の発生を抑えるために、複雑な重合防止システムの導入が必要となり、経済的に不利益となる。 On the other hand, in the case of batch distillation, since the amount of liquid held in the distillation apparatus decreases with the lapse of the distillation time, the temperature in the distillation apparatus rises due to the concentration of high-boiling substances, and polymerization occurs in the distillation apparatus such as in a reboiler tube. There is a risk that things will be generated. Furthermore, there is a risk that the circulating pump may cause cavitation due to a decrease in the amount of liquid retained. Although these various problems can be solved by taking measures to reduce the distillate ratio, in that case, a new problem arises in that the amount discarded as waste oil increases and loss increases. Further, in order to improve the yield by increasing the proportion of distillation, it is necessary to arrange packings and trays in the distillation apparatus and bring them into gas-liquid contact to increase the distillation efficiency. However, in that case, it is necessary to introduce a complicated polymerization prevention system in order to suppress the generation of a polymer in the distillation apparatus, which is economically disadvantageous.
そこで、本発明の課題は、(メタ)アクリル酸や(メタ)アクリル酸エステルなどの易重合性化合物含有液をバッチ式で蒸留するにあたり、蒸留装置内部における重合を防止するために、単純な重合防止システムが可能となる単蒸留形式を選択するとともに、廃油として廃棄する蒸留残渣液の量を低減した、易重合性化合物含有液のバッチ式単蒸留方法を提供することにある。 Therefore, the object of the present invention is to perform simple polymerization in order to prevent polymerization inside the distillation apparatus when batch-distilling liquids containing easily polymerizable compounds such as (meth) acrylic acid and (meth) acrylic acid esters. An object of the present invention is to provide a batch-type simple distillation method for easily polymerizable compound-containing liquids, which selects a simple distillation format that enables a prevention system and reduces the amount of distillation residue liquid discarded as waste oil.
本発明者らは、上記課題を解決するために、鋭意検討した。その結果、易重合性化合物含有液のバッチ式単蒸留終了後に排出された蒸留残渣液を、次回以降のバッチ式単蒸留中の、特定の時期から、特定の量を、蒸留装置内にリサイクルすることによって、蒸留装置内での重合を防止できることを見出し、本発明を完成した。 In order to solve the above-mentioned problems, the present inventors have intensively studied. As a result, a specific amount of the distillation residue liquid discharged after the batch-type simple distillation of the easily polymerizable compound-containing liquid is recycled into the distillation apparatus from the specific time during the next batch-type simple distillation. Thus, it was found that polymerization in the distillation apparatus can be prevented, and the present invention was completed.
すなわち、本発明は、バッチ式単蒸留形式の蒸留装置を用いて、易重合性化合物含有液を単蒸留するにあたり、初期仕込み原料の少なくとも70質量%が留出した時点で、前のバッチ式単蒸留で得られた、易重合性化合物を留去した後の蒸留残渣液を、前記バッチ式単蒸留形式の蒸留装置に供給して、該単蒸留を継続することを特徴とする易重合性化合物含有液の蒸留方法である。 That is, in the present invention, when the easily polymerizable compound-containing liquid is simply distilled using a batch type simple distillation type distillation apparatus, when at least 70% by mass of the initially charged raw material is distilled, the previous batch type simple distillation is performed. Distillation residue liquid obtained by distilling off the easily polymerizable compound obtained by distillation is supplied to the batch type simple distillation type distillation apparatus, and the simple distillation is continued. It is a distillation method of the containing liquid.
本発明の蒸留方法によれば、既存のバッチ式単蒸留装置を用い、単純な重合防止システムで、精製易重合性化合物を得ることができる。例えば、蒸留残渣液をリサイクルしない従来法による単蒸留では、比較的短期間で蒸留装置内に重合物が発生するのに対して、本発明の蒸留方法によれば、蒸留残渣液を蒸留装置内にリサイクルすることにより、長期間、安定的に稼働させることができる。但し、単に蒸留残渣液を蒸留装置内にリサイクルするのみでは、得られる精製易重合性化合物の製品純度に影響するので、本発明が開示する特定の時点から特定の量を蒸留装置内にリサイクルする必要がある。 According to the distillation method of the present invention, a purified easily polymerizable compound can be obtained with a simple polymerization prevention system using an existing batch type simple distillation apparatus. For example, in the simple distillation according to the conventional method in which the distillation residue liquid is not recycled, a polymer is generated in the distillation apparatus in a relatively short period of time, whereas according to the distillation method of the present invention, the distillation residue liquid is placed in the distillation apparatus. It can be operated stably for a long time by recycling. However, simply recycling the distillation residue liquid into the distillation apparatus will affect the product purity of the resulting easily polymerizable compound, so that a specific amount is recycled into the distillation apparatus from the specific time point disclosed by the present invention. There is a need.
本発明の蒸留方法によれば、廃油として廃棄する蒸留残渣液の量を低減することができ、更に、特別な重合防止システムを必要とせずに蒸留装置内での重合を抑えることができる。 According to the distillation method of the present invention, the amount of distillation residue liquid discarded as waste oil can be reduced, and further, polymerization in the distillation apparatus can be suppressed without requiring a special polymerization prevention system.
以下、本発明の実施形態に係る易重合性化合物含有液の蒸留方法について詳しく説明するが、本発明の範囲はこれらの説明に拘束されることなく、以下の例示以外についても、本発明の趣旨を損なわない範囲で適宜変更、実施し得る。なお、本明細書において、範囲を示す「X〜Y」は、X以上Y以下であることを示す。 Hereinafter, although the distillation method of the easily polymerizable compound-containing liquid according to the embodiment of the present invention will be described in detail, the scope of the present invention is not limited to these descriptions, and the gist of the present invention other than the following examples Can be appropriately changed and implemented within a range not impairing the above. In the present specification, “X to Y” indicating a range indicates X or more and Y or less.
本発明の実施形態に係る易重合性化合物含有液の蒸留方法は、初期仕込み原料の少なくとも70質量%が留出した時点で、蒸留残渣液を、バッチ式単蒸留形式の蒸留装置内に供給して、蒸留を継続する。 In the distillation method of the easily polymerizable compound-containing liquid according to the embodiment of the present invention, when at least 70% by mass of the initially charged raw material is distilled, the distillation residue liquid is supplied into a batch type simple distillation type distillation apparatus. And continue the distillation.
上記蒸留残渣液とは、バッチ式単蒸留が終了した後に蒸留装置内に残存する液のことを意味する。この蒸留残渣液は、廃油貯蔵タンクに移送された後、その一部が次のバッチ式単蒸留に供給(リサイクル)され、残りの一部が廃油として系外に放出される。更に、次のバッチ式単蒸留終了後の蒸留残渣液は、同じ廃油貯蔵タンクに移送され、その一部が次のバッチ式単蒸留に供給(リサイクル)され、残りの一部が廃油として系外に放出される。以後、この操作を繰り返し実施する。 The said distillation residue liquid means the liquid which remains in a distillation apparatus after batch type simple distillation is complete | finished. After the distillation residue liquid is transferred to a waste oil storage tank, a part thereof is supplied (recycled) to the next batch type simple distillation, and the remaining part is discharged out of the system as waste oil. Furthermore, the distillation residue liquid after the completion of the next batch type simple distillation is transferred to the same waste oil storage tank, a part of which is supplied (recycled) to the next batch type simple distillation, and the remaining part is used as waste oil outside the system. To be released. Thereafter, this operation is repeated.
本発明の実施形態に係る蒸留方法を適用することができる易重合性化合物としては、通常、不純物を含んでおり、かかる不純物を除去するために蒸留工程を施す際に重合し易い液体であればよく、例えば、アクリル酸、メタクリル酸、無水マレイン酸、アクリロニトリル、またはこれらのエステル体や誘導体が挙げられる。アクリル酸エステルとしては、アクリル酸メチル、アクリル酸エチル、アクリル酸ブチル、アクリル酸2−エチルヘキシル、アクリル酸2−ヒドロキシエチル、アクリル酸2−ヒドロキシプロピル等が適用対象として挙げられ、メタクリル酸エステルとしては、メタクリル酸メチル、メタクリル酸ブチル、メタクリル酸t−ブチル、メタクリル酸イソブチル、メタクリル酸シクロヘキシル、メタクリル酸2−ヒドロキシエチル、メタクリル酸2−ヒドロキシプロピル等が適用対象として挙げられる。 The easily polymerizable compound to which the distillation method according to the embodiment of the present invention can be applied is usually a liquid that contains impurities and is easily polymerized when a distillation step is performed to remove such impurities. For example, acrylic acid, methacrylic acid, maleic anhydride, acrylonitrile, or an ester or derivative thereof may be mentioned. Examples of the acrylate ester include methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, and the like. , Methyl methacrylate, butyl methacrylate, t-butyl methacrylate, isobutyl methacrylate, cyclohexyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, and the like.
また、易重合性化合物含有液としては、更に高沸点物質や溶媒、易重合性物質生成時の副生物を含む混合物でもよい。 Further, the easily polymerizable compound-containing liquid may further be a mixture containing a high-boiling substance, a solvent, and a by-product at the time of generating the easily polymerizable substance.
易重合性化合物がアクリル酸、メタクリル酸またはこれらのエステル体であり、易重合性化合物含有液としては、これに溶媒やその他の不純物を含有したものが例示できる。このような不純物としては、易重合性化合物がアクリル酸およびアクリル酸エステルの場合には、アクリル酸を接触気相酸化反応で得る際に副生する酢酸、プロピオン酸、アクロレイン、マレイン酸、水、ホルマリンを挙げることができる。また、易重合性化合物がメタクリル酸およびメタクリル酸エステルの場合には、メタクリル酸を接触気相酸化反応で得る際に副生するメタクロレイン、アクリル酸、酢酸等を不純物として挙げることができる。また、アクリル酸やメタクリル酸のエステル化工程で生成する不純物や、アクリル酸、メタクリル酸またはこれらのエステル体の精製工程で生成する不純物を挙げることができる。 The easily polymerizable compound is acrylic acid, methacrylic acid or an ester thereof, and examples of the easily polymerizable compound-containing liquid include those containing a solvent and other impurities. As such impurities, when the easily polymerizable compound is acrylic acid and acrylic acid ester, acetic acid, propionic acid, acrolein, maleic acid, water, by-product when acrylic acid is obtained by catalytic gas phase oxidation reaction, Formalin can be mentioned. In the case where the easily polymerizable compound is methacrylic acid or a methacrylic acid ester, methacrolein, acrylic acid, acetic acid, etc. which are by-produced when methacrylic acid is obtained by a catalytic gas phase oxidation reaction can be mentioned as impurities. Moreover, the impurity produced | generated by the esterification process of acrylic acid and methacrylic acid, and the impurity produced | generated by the refinement | purification process of acrylic acid, methacrylic acid, or these ester bodies can be mentioned.
本発明の実施形態に係る蒸留方法においては、(メタ)アクリル酸等の重合性物質の重合を防止するために、一般に(メタ)アクリル酸等の易重合性化合物の重合防止剤として知られている化合物を添加してもよい。 In the distillation method according to the embodiment of the present invention, in order to prevent polymerization of a polymerizable substance such as (meth) acrylic acid, it is generally known as a polymerization inhibitor for easily polymerizable compounds such as (meth) acrylic acid. Compounds may be added.
このような重合防止剤としては、フェノール化合物類、アミン化合物類、銅塩化合物類、マンガン塩化合物類、N−オキシル化合物類、N−ヒドロキシ−2,2,6,6−テトラメチルピペリジン化合物類、2,2,6,6−テトラメチルピペリジン化合物類、ニトロソ化合物類、およびこれらの分解物等を挙げることができる。これら重合防止剤は、1種のみを使用してもよいし、または2種以上併用してもよい。 Examples of such polymerization inhibitors include phenol compounds, amine compounds, copper salt compounds, manganese salt compounds, N-oxyl compounds, N-hydroxy-2,2,6,6-tetramethylpiperidine compounds. 2,2,6,6-tetramethylpiperidine compounds, nitroso compounds, and their decomposition products. These polymerization inhibitors may be used alone or in combination of two or more.
上記フェノール化合物類としては、特に限定されないが、例えば、ハイドロキノン、メチルハイドロキノン、tert−ブチルハイドロキノン、2,6−ジ−tert−ブチルハイドロキノン、2,5−ジ−tert−ブチルハイドロキノン、2,4−ジメチル−6−tert−ブチルフェノール、p−メトキシフェノール等を挙げることができる。なかでも、p−メトキシフェノールは、特にN−オキシル化合物類およびアミン化合物類と併用した際、重合防止効果がハイドロキノンより優れているため、好ましい。また、これらのフェノール化合物類は2種類以上を併用してもよい。 Although it does not specifically limit as said phenolic compounds, For example, hydroquinone, methyl hydroquinone, tert-butyl hydroquinone, 2,6-di-tert-butyl hydroquinone, 2,5-di-tert-butyl hydroquinone, 2,4- Examples thereof include dimethyl-6-tert-butylphenol and p-methoxyphenol. Among these, p-methoxyphenol is preferable because it has a better polymerization preventing effect than hydroquinone when used in combination with N-oxyl compounds and amine compounds. Two or more of these phenol compounds may be used in combination.
上記アミン化合物類としては、特に限定されないが、例えば、フェノチアジン、ビス−(1−メチルベンゼン)フェノチアジン、3,7−ジオクチルフェノチアジン、ビス−(1−ジメチルベンジル)フェノチアジン、チオジフェニルアミン等を挙げることができる。 The amine compounds are not particularly limited, and examples thereof include phenothiazine, bis- (1-methylbenzene) phenothiazine, 3,7-dioctylphenothiazine, bis- (1-dimethylbenzyl) phenothiazine, thiodiphenylamine and the like. it can.
上記銅塩化合物類としては、特に限定されず、無機塩、有機塩のいずれでもよく、様々なものを用いることができる。例えば、ジアルキルジチオカルバミン酸銅、酢酸銅、ナフテン酸銅、アクリル酸銅、硫酸銅、硝
酸銅、塩化銅等を挙げることができる。これらの銅塩化合物類は、一価、二価のいずれのものも用いることができ、上記銅塩化合物類の中では、効果などの点からジアルキルジチオカルバミン酸銅が好ましい。
The copper salt compounds are not particularly limited, and any of inorganic salts and organic salts may be used. Examples thereof include copper dialkyldithiocarbamate, copper acetate, copper naphthenate, copper acrylate, copper sulfate, copper nitrate, copper chloride and the like. These copper salt compounds can be either monovalent or divalent. Among the copper salt compounds, copper dialkyldithiocarbamate is preferred from the standpoint of effects.
ジアルキルジチオカルバミン酸銅としては、特に限定されないが、例えば、ジメチルジチオカルバミン酸銅、ジエチルジチオカルバミン酸銅、ジプロピルジチオカルバミン酸銅、ジブチルジチオカルバミン酸銅、ジペンチルジチオカルバミン酸銅、ジヘキシルジチオカルバミン酸銅、ジフェニルジチオカルバミン酸銅、メチルエチルジチオカルバミン酸銅、メチルプロピルジチオカルバミン酸銅、メチルブチルジチオカルバミン酸銅、メチルペンチルジチオカルバミン酸銅、メチルヘキシルジチオカルバミン酸銅、メチルフェニルジチオカルバミン酸銅、エチルプロピルジチオカルバミン酸銅、エチルブチルジチオカルバミン酸銅、エチルペンチルジチオカルバミン酸銅、エチルヘキシルジチオカルバミン酸銅、エチルフェニルジチオカルバミン酸銅、プロピルブチル時チオカルバミン酸銅、プロピルペンチルジチオカルバミン酸銅、プロピルヘキシルジチオカルバミン酸銅、プロピルフェニルジチオカルバミン酸銅、ブチルペンチルジチオカルバミン酸銅、ブチルヘキシルジチオカルバミン酸銅、ブチルフェニルジチオカルバミン酸銅、ペンチルヘキシルジチオカルバミン酸銅、ペンチルフェニルジチオカルバミン酸銅、ヘキシルフェニルジチオカルバミン酸銅等が挙げられる。これらのジアルキルジチオカルバミン酸銅は、一価の銅塩であってもよく、二価の銅塩であってもよい。これらの中で、効果及び入手のしやすい等の点からジメチルジチオカルバミン酸銅、ジエチルジチオカルバミン酸銅及びジブチルジチオカルバミン酸銅が好ましく、特にジブチルジチオカルバミン酸銅が好ましい。 The copper dialkyldithiocarbamate is not particularly limited, for example, copper dimethyldithiocarbamate, copper diethyldithiocarbamate, copper dipropyldithiocarbamate, copper dibutyldithiocarbamate, copper dipentyldithiocarbamate, copper dihexyldithiocarbamate, copper diphenyldithiocarbamate, Copper methylethyldithiocarbamate, copper methylpropyldithiocarbamate, copper methylbutyldithiocarbamate, copper methylpentyldithiocarbamate, copper methylhexyldithiocarbamate, copper methylphenyldithiocarbamate, copper ethylpropyldithiocarbamate, copper ethylbutyldithiocarbamate, ethylpentyl Copper dithiocarbamate, copper ethylhexyl dithiocarbamate, ethylphenyldithiocarbamate Copper nitrate, propylbutyl thiocarbamate, propylpentyldithiocarbamate, propylhexyldithiocarbamate, propylphenyldithiocarbamate, butylpentyldithiocarbamate, butylhexyldithiocarbamate, butylphenyldithiocarbamate, pentylhexyl Examples include copper dithiocarbamate, copper pentylphenyldithiocarbamate, copper hexylphenyldithiocarbamate, and the like. These copper dialkyldithiocarbamates may be monovalent copper salts or divalent copper salts. Of these, copper dimethyldithiocarbamate, copper diethyldithiocarbamate and copper dibutyldithiocarbamate are preferred, and copper dibutyldithiocarbamate is particularly preferred from the standpoints of effects and availability.
上記マンガン塩化合物類としては、特に限定されないが、例えば、ジアルキルジチオカルバミン酸マンガン(アルキル基はメチル、エチル、プロピル、ブチルのいずれかで、同一であっても異なっても良い)、ジフェニルジチオカルバミン酸マンガン、ギ酸マンガン、酢酸マンガン、オクタン酸マンガン、ナフテン酸マンガン、エチレンジアミン四酢酸のマンガン塩化合物等が挙げられ、これらの1種以上を用いることができる。 The manganese salt compounds are not particularly limited. For example, manganese dialkyldithiocarbamate (the alkyl group may be methyl, ethyl, propyl, or butyl, which may be the same or different), manganese diphenyldithiocarbamate , Manganese formate, manganese acetate, manganese octoate, manganese naphthenate, manganese salts of ethylenediaminetetraacetic acid, and the like, and one or more of these can be used.
上記N−オキシル化合物類については特に制限はなく、一般にビニル化合物の重合防止剤として知られているN−オキシル化合物類であればいずれも用いることができる。これらのなかでも、下記式(1)で表される2,2,6,6−テトラメチルピペリジノオキシル類: The N-oxyl compounds are not particularly limited, and any N-oxyl compounds that are generally known as polymerization inhibitors for vinyl compounds can be used. Among these, 2,2,6,6-tetramethylpiperidinooxyls represented by the following formula (1):
(ただし、式中、R1はCHOH、CHCH2OH、CHCH2CH2OH、CHOCH2OH、CHOCH2CH2OH、CHCOOH、またはC=Oを示し、R2はHまたはCH2OHを示す)が好適に用いられる。N−オキシル化合物類であれば特に限定されずに用いることができるが、良好な重合防止効果を与え得る2,2,6,6−テトラメチルピペリジノオキシル、4−ヒドロキシ−2,2,6,6−テトラメチルピペリジノオキシル、4,4’−ビス−(2,2,6,6−テトラメチルピペリジノオキシル)セバケート、4,4’、4’’−トリス−(2,2,6,6−テトラメチルピペリジノオキシル)フォスファイトのうち1種または2種以上を用いることが好ましい。 (Wherein R 1 represents CHOH, CHCH 2 OH, CHCH 2 CH 2 OH, CHOCH 2 OH, CHOCH 2 CH 2 OH, CHCOOH, or C═O, and R 2 represents H or CH 2 OH. ) Is preferably used. Any N-oxyl compound can be used without particular limitation, but 2,2,6,6-tetramethylpiperidinooxyl, 4-hydroxy-2,2, which can give a good polymerization preventing effect. 6,6-tetramethylpiperidinooxyl, 4,4′-bis- (2,2,6,6-tetramethylpiperidinooxyl) sebacate, 4,4 ′, 4 ″ -tris- (2, It is preferable to use one or more of 2,6,6-tetramethylpiperidinooxyl) phosphite.
N−ヒドロキシ−2,2,6,6−テトラメチルピペリジン化合物類の代表例としては、1,4−ジヒドロキシ−2,2,6,6−テトラメチルピペリジン、1−ヒドロキシ−2,2,6,6−テトラメチルピペリジン等を挙げることができる。これらN−ヒドロキシ−2,2,6,6−テトラメチルピペリジン化合物は単独でも、あるいは2種以上混合して用いることができる。 Representative examples of N-hydroxy-2,2,6,6-tetramethylpiperidine compounds include 1,4-dihydroxy-2,2,6,6-tetramethylpiperidine, 1-hydroxy-2,2,6 , 6-tetramethylpiperidine and the like. These N-hydroxy-2,2,6,6-tetramethylpiperidine compounds can be used alone or in admixture of two or more.
2,2,6,6−テトラメチルピペリジン化合物類の具体例としては、2,2,6,6−テトラメチルピペリジン、4−ヒドロキシ−2,2,6,6−テトラメチルピペリジン等が挙げられ、これらの1種以上を用いることができる。なお、N−ヒドロキシ−2,2,6,6−テトラメチルピペリジン化合物類や2,2,6,6−テトラメチルピペリジン化合物類は、市販されるN−オキシル化合物製品中に不純物として含有される場合があるが、このような場合には市販のN−オキシル化合物の使用によって、併せてN−ヒドロキシ−2,2,6,6−テトラメチルピペリジン化合物や2,2,6,6−テトラメチルピペリジン化合物を併用したことになる。 Specific examples of 2,2,6,6-tetramethylpiperidine compounds include 2,2,6,6-tetramethylpiperidine, 4-hydroxy-2,2,6,6-tetramethylpiperidine and the like. One or more of these can be used. N-hydroxy-2,2,6,6-tetramethylpiperidine compounds and 2,2,6,6-tetramethylpiperidine compounds are contained as impurities in commercially available N-oxyl compound products. In such a case, by using a commercially available N-oxyl compound, N-hydroxy-2,2,6,6-tetramethylpiperidine compound or 2,2,6,6-tetramethyl may be used together. The piperidine compound was used in combination.
上記ニトロソ化合物類としては、特に限定されないが、例えば、p−ニトロソフェノール、ニトロソベンゼン、N−ニトロソジフェニルアミン、亜硝酸イソノニル、N−ニトロソシクロヘキシルヒドロキシルアミン、N−ニトロソフェニルヒドロキシルアミンおよびそのアンモニウム塩等が挙げられ、これらの1種以上を用いることができる。 The nitroso compounds are not particularly limited, and examples thereof include p-nitrosophenol, nitrosobenzene, N-nitrosodiphenylamine, isononyl nitrite, N-nitrosocyclohexylhydroxylamine, N-nitrosophenylhydroxylamine and ammonium salts thereof. One or more of these can be used.
上記重合防止剤を用いる場合、その添加量は、操作条件等に応じて適宜調整され、特に限定されないが、1バッチ当たりの初期仕込み原料に対して、0.0001〜1質量%であることが好ましく、より好ましくは0.001〜0.5質量%であるのがよい。 When using the polymerization inhibitor, the amount added is appropriately adjusted according to the operating conditions and the like, and is not particularly limited, but is 0.0001 to 1% by mass relative to the initial charge per batch. Preferably, it is 0.001 to 0.5% by mass.
また、上記重合防止剤の添加方法については、特に限定されず、重合防止剤が固体の場合は、固体(粉体)あるいは液に溶解した状態(母液)で添加するのが好ましく、また、分解ガスを導入することもできる。上記重合防止剤が液体の場合は、そのままの状態、あるいは液に溶解した状態(母液)で添加するのが好ましく、また、上記重合防止剤が気体の場合は、ガス状態で添加するのが好ましい。 The method for adding the polymerization inhibitor is not particularly limited, and when the polymerization inhibitor is solid, it is preferably added in a solid (powder) or a state dissolved in a liquid (mother liquor). Gas can also be introduced. When the polymerization inhibitor is a liquid, it is preferably added as it is or dissolved in a liquid (mother liquor). When the polymerization inhibitor is a gas, it is preferably added in a gas state. .
また、上記重合防止剤の添加時期についても特に限定されず、蒸留工程中の任意の時点で添加することができるが、上記重合防止剤が固体の場合は、初期仕込みする成分とともに初めに蒸留装置内に添加しておくのがよい。 Further, the addition timing of the polymerization inhibitor is not particularly limited, and can be added at any time during the distillation process. However, when the polymerization inhibitor is solid, the distillation apparatus is initially introduced together with the components to be initially charged. It is better to add it inside.
本発明の実施形態に係る蒸留方法では、必要に応じ、上述の重合防止剤に分子状酸素を併用することもできる。 In the distillation method according to the embodiment of the present invention, molecular oxygen can be used in combination with the above-described polymerization inhibitor as necessary.
本発明の実施形態に係る蒸留方法では、重合防止効果を高めるために、上述の重合防止剤に酸類を併用することもできる。酸類としては、特に限定されないが、例えば、シュウ酸、無水シュウ酸、マロン酸、コハク酸、無水コハク酸、フマル酸、マレイン酸、無水マレイン酸、オクタン酸、アジピン酸、セバシン酸、テトラデカンジカルボン酸、1,2,4−ブタントリカルボン酸、1,3,6−ヘキサトリカルボン酸、1,2,3,4−ブタンテトラカルボン酸、1,2,3,4−ペンタンテトラカルボン酸、1,6,7,12−ドデカンテトラカルボン酸、安息香酸、オルソトルイル酸、メタトルイル酸、パラトルイル酸、フタル酸、無水フタル酸、イソフタル酸、テレフタル酸、2,6−ナフタレンジカルボン酸、ピロメリット酸、無水ピロメリット酸、1,2,4−ベンゼントリカルボン酸、1,4,5,8−ナフタレンテトラカルボン酸、1,3,5,7−ナフタレンテトラカルボン酸、サリチル酸、酢酸等のカルボン酸類およびカルボン酸無水物類が挙げられる。これらは、1種のみ用いてもよいし、2種以上を併用してもよい。
In the distillation method according to the embodiment of the present invention, an acid can be used in combination with the above polymerization inhibitor in order to enhance the polymerization prevention effect. Examples of acids include, but are not limited to, for example, oxalic acid, oxalic anhydride, malonic acid, succinic acid, succinic anhydride, fumaric acid, maleic acid, maleic anhydride, octanoic acid, adipic acid, sebacic acid,
上記酸類を用いる場合、その添加量は用いる重合防止剤の種類、添加量等の条件に応じて適宜調整され、特に限定されないが、1バッチ当たりの初期仕込み原料に対して、酸類の総添加量が0.0001〜1質量%であることが好ましく、より好ましくは0.001〜0.5質量%であるのがよい。0.0001質量%より少ないと、十分な重合防止効果を得ることができず好ましくない。また、1質量%以上より多いと、蒸留残渣液の性状悪化が起こりやすくなり好ましくない。 When the above acids are used, the amount added is appropriately adjusted according to the type of polymerization inhibitor used, the amount added, etc., and is not particularly limited, but the total amount of acids added to the initial charge per batch Is preferably 0.0001 to 1% by mass, more preferably 0.001 to 0.5% by mass. When the amount is less than 0.0001% by mass, a sufficient polymerization preventing effect cannot be obtained, which is not preferable. Moreover, when more than 1 mass% or more, the property deterioration of a distillation residue liquid will occur easily and it is unpreferable.
また、上記酸類の添加方法についても、特に限定されず、一括して投入(添加)してもよいし、2つ以上に分割して投入してもよい。 Further, the method for adding the acids is not particularly limited, and may be added (added) in a lump or divided into two or more.
本発明の実施形態に係る蒸留は、真空下で行われるが、その真空度は、例えば、0.66hPa〜1000hPaが好ましく、1.33hPa〜666hPaが好ましい。0.66hPaより少ないと、易重合性化合物の蒸気を凝縮して回収することが困難になるという点で好ましくなく、1000hPaより多いと、操作温度が高くなり、蒸留装置内で重合が起こるという点で好ましくない。 The distillation according to the embodiment of the present invention is performed under vacuum, and the degree of vacuum is preferably, for example, 0.66 hPa to 1000 hPa, and preferably 1.33 hPa to 666 hPa. If it is less than 0.66 hPa, it is not preferable in that it is difficult to condense and recover the vapor of the easily polymerizable compound, and if it is more than 1000 hPa, the operation temperature becomes high and polymerization occurs in the distillation apparatus. It is not preferable.
本発明の実施形態に係る蒸留方法を図面に基づいて説明する。図1は、本発明の蒸留方法を示す系統図であるが、これに限定されず、本発明の趣旨を損なわない範囲で適宜変更、実施し得る。 A distillation method according to an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a system diagram showing the distillation method of the present invention. However, the present invention is not limited to this, and can be appropriately modified and implemented without departing from the spirit of the present invention.
図1において、易重合性化合物含有液、例えば、(メタ)アクリル酸や(メタ)アクリル酸エステル等を含む粗製液(以下、この易重合性化合物含有液を「初期仕込み液」ということもある。)をライン9からバッチ式単蒸留装置(以下、単に「蒸留装置」ということもある。)1に仕込み、ここで易重合性化合物含有液の単蒸留をバッチ式で行う。蒸留装置1の下部には、蒸留装置内液を抜き出し、循環させるポンプ5と加熱源であるリボイラ4が循環ライン6を介して接続されており、スチームなどの熱媒体をリボイラ4に導入して、仕込み液を加熱、蒸留する。 In FIG. 1, an easily polymerizable compound-containing liquid, for example, a crude liquid containing (meth) acrylic acid or (meth) acrylic acid ester (hereinafter, this easily polymerizable compound-containing liquid may be referred to as an “initial charge liquid”. ) Is charged into a batch-type simple distillation apparatus (hereinafter sometimes simply referred to as “distillation apparatus”) 1 from the line 9, and the single-distillation of the easily polymerizable compound-containing liquid is performed batchwise here. At the bottom of the distillation apparatus 1, a pump 5 for extracting and circulating the liquid in the distillation apparatus and a reboiler 4 as a heating source are connected via a circulation line 6, and a heat medium such as steam is introduced into the reboiler 4. The charged solution is heated and distilled.
蒸留留出液は、留出ライン8を経て製品貯蔵タンク2に送られる。バッチ式単蒸留が終了すると、蒸留装置内に残存する蒸留残渣液(以下、「蒸留ボトム液」ということもある。)を、循環ライン6、蒸留ボトム液送液ライン10を経て廃油貯蔵タンク3に送り、ここで貯蔵する。なお、図1には図示してないが、廃油貯蔵タンク3には冷却装置が備わっており、蒸留終了後の温度の高い蒸留ボトム液が混入しても直ちに冷却され、低温で保存されるようになっている。
The distilled distillate is sent to the
本発明の実施形態に係る蒸留方法においては、最初に、易重合性化合物含有液を蒸留装置1に仕込み、ここで初期仕込み液の蒸留をバッチ式で行い、留出物は製品貯蔵タンク2に、また、蒸留終了後の蒸留ボトム液は廃油貯蔵タンク3に送った後、廃油貯蔵タンク3内で冷却し、保存する。ここで、蒸留開始前の初期仕込み液量をVとする。
In the distillation method according to the embodiment of the present invention, first, the easily polymerizable compound-containing liquid is charged into the distillation apparatus 1, where the initial charge liquid is distilled batchwise, and the distillate is stored in the
次に、新たな仕込み液を蒸留装置1に仕込み、バッチ式単蒸留を開始する。その際、留出物の液量が0.7×V以上となる時点で、廃油貯蔵タンク3中の蒸留ボトム液の少なくとも一部を、廃油供給ポンプ11、廃油リサイクルライン7を経て蒸留装置1に供給し、蒸留を継続する。ここで、図1では循環ポンプ5の吸入側から供給するようにしているが、これに限定されず、直接、蒸留装置1に供給してもよい。蒸留終了後、蒸留ボトム液は廃油貯蔵タンク3に送った後、廃油貯蔵タンク3に貯蔵されている液と混合した後、冷却し、保存する。
Next, a new charge liquid is charged into the distillation apparatus 1 and batch-type simple distillation is started. At that time, when the liquid amount of the distillate becomes 0.7 × V or more, at least a part of the distillation bottom liquid in the waste
以後、上記の操作を繰り返し行う。 Thereafter, the above operation is repeated.
本発明の実施形態に係るバッチ式単蒸留では、蒸留ボトム液の供給を、留出物の液量が0.7×V〜0.95×Vとなる時点から開始するのが好ましく、0.75×V〜0.9×Vがより好ましい。0.7×Vより早い段階での供給開始は、得られる精製易重合性化合物の純度が低下するため、好ましくない。また、0.95×Vより遅い段階での供給開始では、蒸留装置1内に保有する液量が少なくなり、液面がリボイラー管板より低くなるため、蒸留装置1内で重合物が発生するおそれが生じるほか、蒸留ボトム液を循環させる循環ポンプ5がキャビテーションを起こす危険性が生じるため、好ましくない。 In the batch type simple distillation according to the embodiment of the present invention, the supply of the distillation bottom liquid is preferably started from the time when the liquid amount of the distillate becomes 0.7 × V to 0.95 × V. 75 * V-0.9 * V is more preferable. Start of supply at a stage earlier than 0.7 × V is not preferable because the purity of the purified easily polymerizable compound obtained is lowered. In addition, when the supply is started at a stage slower than 0.95 × V, the amount of liquid held in the distillation apparatus 1 is reduced and the liquid level is lower than that of the reboiler tube plate, so that a polymer is generated in the distillation apparatus 1. In addition to the fear, there is a risk that the circulation pump 5 that circulates the distilled bottom liquid may cause cavitation.
本発明の実施形態に係るバッチ式単蒸留では、蒸留ボトム液の供給量を、初期仕込み液の3質量%〜20質量%とするのが好ましく、5質量%〜15質量%がより好ましい。3質量%より少ない量では、蒸留ボトム液から持ち込まれる重合防止剤が少なく、十分な重合防止効果を得ることができないため、好ましくない。また、20質量%より多い量では、得られる精製易重合性化合物の純度が低下するため、好ましくない。 本発明の実施形態に係る蒸留ボトム液の供給は、蒸留ボトム液を蒸留装置内に投入できればよく、
特に限定されないが、例えば、通常使用されている送液ポンプや圧送を用いることができる。また、前記蒸留ボトム液の供給は、連続的な投入または間欠的な投入のいずれでもよく、特に限定されない。なお、連続的な投入とは、少しずつ連続的に投入する形態を意味し、間欠的な投入とは、パルス的または断続的に、任意の回数に分けて投入する形態を意味する。
In the batch type simple distillation according to the embodiment of the present invention, the supply amount of the distillation bottom liquid is preferably 3% by mass to 20% by mass of the initial charge liquid, and more preferably 5% by mass to 15% by mass. When the amount is less than 3% by mass, the polymerization inhibitor brought in from the distillation bottom liquid is small, and a sufficient polymerization preventing effect cannot be obtained. On the other hand, an amount of more than 20% by mass is not preferable because the purity of the purified easily polymerizable compound obtained is lowered. The supply of the distillation bottom liquid according to the embodiment of the present invention only needs to be able to put the distillation bottom liquid into the distillation apparatus,
Although it does not specifically limit, For example, the liquid feeding pump and pressure feeding normally used can be used. The supply of the distillation bottom liquid may be either continuous charging or intermittent charging, and is not particularly limited. Note that the continuous charging means a mode in which charging is performed continuously little by little, and the intermittent charging means a mode in which charging is performed in an arbitrary number of times in a pulsed manner or intermittently.
本発明の実施形態に係る廃油貯蔵タンク3は、蒸留ボトム液を貯蔵できればよく、その形状等、特に限定されないが、蒸留ボトム液中に含まれる重合防止剤の変質を抑えるために、蒸留ボトム液を冷却する冷却装置を備えていることが好ましい。冷却方法については、特に限定されず、一般的に行われている方法を採用することができる。冷却温度としては、蒸留ボトム液の移送が完了した時点を起点として、0.5時間以上1.0時間以下の範囲内で50℃以下まで冷却するのが好ましく、35℃以下が更に好ましく、20℃以下が特に好ましい。また、冷却後の温度と同じ温度で貯蔵するのが好ましい。冷却温度が、50℃以上の温度では、廃油中に含まれる重合防止剤が変質し、重合防止効果が失われるため、好ましくない。
The waste
本発明の実施形態に係るリボイラ4は、仕込み液を効率良く加熱できればよく、その形態は特に限定されない。例えば、強制循環式多管式リボイラ、自然循環式多管式リボイラ等を使用することができる。また、加熱源としては、リボイラ以外に、コイルやジャケット等を用いることもできる。 The reboiler 4 according to the embodiment of the present invention is not particularly limited as long as the charged liquid can be efficiently heated. For example, a forced circulation multitubular reboiler, a natural circulation multitubular reboiler, or the like can be used. In addition to the reboiler, a coil, a jacket, or the like can be used as the heating source.
本発明は上述した実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能である。すなわち、請求項に示した範囲で適宜変更した技術的手段を組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。 The present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the claims. That is, embodiments obtained by combining technical means appropriately changed within the scope of the claims are also included in the technical scope of the present invention.
以下、製造例、実施例および比較例により、本発明を更に詳細に説明するが、本発明はこれらの実施例に限定されるものではない。(製造例) 容量2000LのSUS316製蒸留装置(単蒸留形式。加熱源として、多管式リボイラを設置し、循環ポンプを用いて強制循環させる。)の内圧を5.33hPaまで真空引きを行った後、メタクリル酸とエチレンオキシドとを反応させて得られたヒドロキシエチルメタクリレート(以下、「HEMA」と表記する。)含有液1150kg、重合防止剤として、p−メトキシフェノール0.12kg、フェノチアジン0.20kgを仕込み、リボイラにスチームを通して上記HEMA含有液の蒸留を開始した。 液温が70℃に到達した時点から留出が始まり、その後、85℃で一定となった。留出量が980kg(初期仕込み液の85.2質量%)となった時点で蒸留を終了し、蒸留ボトム液170kgを得た。その後、得られた蒸留ボトム液全量を廃油貯蔵タンクに移送し、液温が48℃となるまで冷却した。なお、蒸留ボトム液の送液完了直後の廃油貯蔵タンク内温度は75℃まで上昇したが、30分で48℃となった。(実施例1)(初回蒸留) 製造例と同じ蒸留装置に、メタクリル酸とエチレンオキシドとを反応させた得られたHEMA含有液1150kgと、重合防止剤として、p−メトキシフェノール0.12kg、フェノチアジン0.20kgを仕込み、蒸留を開始した。 EXAMPLES Hereinafter, although a production example, an Example, and a comparative example demonstrate this invention further in detail, this invention is not limited to these Examples. (Manufacturing example) The internal pressure of the SUS316 distillation apparatus (single distillation type. A multi-tube reboiler was installed as a heating source and forcedly circulated using a circulation pump) was evacuated to 5.33 hPa. Thereafter, 1150 kg of a hydroxyethyl methacrylate (hereinafter referred to as “HEMA”)-containing liquid obtained by reacting methacrylic acid and ethylene oxide, 0.12 kg of p-methoxyphenol and 0.20 kg of phenothiazine as a polymerization inhibitor. The distillation of the HEMA-containing liquid was started by charging the reboiler with steam. Distillation started when the liquid temperature reached 70 ° C., and then became constant at 85 ° C. When the distillate amount reached 980 kg (85.2% by mass of the initially charged liquid), the distillation was terminated to obtain a distilled bottom liquid of 170 kg. Thereafter, the entire amount of the obtained distillation bottom liquid was transferred to a waste oil storage tank and cooled until the liquid temperature reached 48 ° C. In addition, although the temperature in a waste oil storage tank immediately after the completion of liquid feeding of the distillation bottom liquid rose to 75 ° C., it reached 48 ° C. in 30 minutes. Example 1 (Initial Distillation) 1150 kg of HEMA-containing liquid obtained by reacting methacrylic acid and ethylene oxide in the same distillation apparatus as in the production example, and 0.12 kg of p-methoxyphenol and phenothiazine 0 as a polymerization inhibitor 20 kg was charged and distillation was started.
留出液量が810kg(初期仕込み液の70.4質量%)となった時点から、製造例で得られた蒸留ボトム液62kg(初期仕込み液の5.4質量%)を、送液ポンプを用いて、蒸留装置に供給し、蒸留を継続した。留出開始から3.5時間経過後、留出液量が1100kg(初期仕込み液の95.7質量%)となったので蒸留を停止した。 From the time when the amount of the distillate reached 810 kg (70.4% by mass of the initial charged solution), 62 kg (5.4% by mass of the initial charged solution) of the distillation bottom liquid obtained in the production example was supplied to the feed pump. Used to feed distillation apparatus and continued distillation. After 3.5 hours from the start of distillation, the amount of the distillate was 1100 kg (95.7% by mass of the initial charge), so distillation was stopped.
蒸留終了後、蒸留装置内に残存した蒸留ボトム液112kgを製造例と同じ廃油貯蔵タンクに移送し、液温が18℃となるまで冷却した。なお、蒸留ボトム液の送液完了直後の廃油貯蔵タンク内温度は70℃まで上昇したが、40分で18℃となった。その後、廃油貯蔵タンク内に保有している液50kgを廃油として系外に放出した。(2回目以降の蒸留) 初回蒸留と同じ蒸留装置に、HEMA含有液1150kgと、重合防止剤として、p−メトキシフェノール0.12kg、フェノチアジン0.20kgを仕込み、蒸留を開始した。 After completion of the distillation, 112 kg of the distillation bottom liquid remaining in the distillation apparatus was transferred to the same waste oil storage tank as in the production example, and cooled until the liquid temperature reached 18 ° C. In addition, although the waste oil storage tank temperature immediately after the completion of liquid feeding of the distillation bottom liquid rose to 70 ° C., it reached 18 ° C. in 40 minutes. Thereafter, 50 kg of the liquid retained in the waste oil storage tank was discharged out of the system as waste oil. (Second and subsequent distillations) In the same distillation apparatus as the first distillation, 1150 kg of HEMA-containing liquid and 0.12 kg of p-methoxyphenol and 0.20 kg of phenothiazine were charged as polymerization inhibitors, and distillation was started.
留出液が810kg(初期仕込み液の70.4質量%)となった時点から、廃油貯蔵タンクに保有している蒸留ボトム液62kg(初期仕込み液の5.4質量%)を、送液ポンプを用いて、蒸留装置に供給し、蒸留を継続した。留出開始から3.5時間経過後、留出液量が1100kg(初期仕込み液の95.7質量%)となったので蒸留を停止した。 When the distillate becomes 810 kg (70.4% by mass of the initial charge), the distillation bottom liquid 62 kg (5.4% by mass of the initial charge) held in the waste oil storage tank Was fed to a distillation apparatus and distillation continued. After 3.5 hours from the start of distillation, the amount of the distillate was 1100 kg (95.7% by mass of the initial charge), so distillation was stopped.
蒸留終了後、蒸留装置内に残存した蒸留ボトム液112kgを廃油貯蔵タンクに移送し、液温が18℃となるまで冷却した。その後、廃油貯蔵タンク液50kgを廃油として系外に放出した。 After completion of distillation, 112 kg of the distillation bottom liquid remaining in the distillation apparatus was transferred to a waste oil storage tank and cooled until the liquid temperature reached 18 ° C. Thereafter, 50 kg of waste oil storage tank liquid was discharged out of the system as waste oil.
以後、この操作を繰り返し行い、合計150バッチ実施したが、蒸留装置内での重合物の発生もなく、安定的に稼働した。 Thereafter, this operation was repeated, and a total of 150 batches were carried out. However, there was no generation of a polymer in the distillation apparatus, and the operation was stable.
また、このとき得られた製品HEMAの純度は、97.8質量%であった。(実施例2) 蒸留途中から供給する蒸留ボトム液を210kg(初期仕込み液の18.3質量%)とした以外は、実施例1と同様の操作を行った。 Further, the purity of the product HEMA obtained at this time was 97.8% by mass. (Example 2) The same operation as in Example 1 was performed except that the distillation bottom liquid supplied from the middle of distillation was 210 kg (18.3 mass% of the initial charge liquid).
合計150バッチ実施したが、蒸留装置内での重合物の発生はなく、安定的に稼働した。 A total of 150 batches were carried out, but there was no generation of polymer in the distillation apparatus, and the operation was stable.
また、このとき得られた製品HEMAの純度は、97.3質量%であった。(実施例3) 蒸留ボトム液の供給を、留出液量が1050kg(初期仕込み液の91.3質量%)となった時点とした以外は、実施例1と同様の操作を行った。 Moreover, the purity of the product HEMA obtained at this time was 97.3% by mass. (Example 3) The same operation as in Example 1 was performed except that the distillation bottom liquid was supplied at a time when the amount of the distillate became 1050 kg (91.3 mass% of the initial charge liquid).
合計150バッチ実施したが、蒸留装置内での重合物の発生はなく、安定的に稼働した。 A total of 150 batches were carried out, but there was no generation of polymer in the distillation apparatus, and the operation was stable.
また、このとき得られた製品HEMAの純度は、97.4質量%であった。(比較例1) 蒸留ボトム液を供給しなかったこと以外は、実施例1と同様の操作を行った。 Moreover, the purity of the product HEMA obtained at this time was 97.4% by mass. (Comparative example 1) The same operation as Example 1 was performed except not having supplied distillation bottom liquid.
30バッチ経過した時点で、蒸留装置内での重合が認められたため、蒸留を停止した。(比較例2) 蒸留ボトム液の供給を、HEMA含有液の仕込み時期と同時に実施したこと以外は実施例1と同様の操作を行った。 When 30 batches had elapsed, polymerization was observed in the distillation apparatus, so distillation was stopped. (Comparative example 2) Operation similar to Example 1 was performed except having supplied the distillation bottom liquid simultaneously with the preparation time of the HEMA containing liquid.
150バッチ経過後も蒸留装置内での重合物の発生は認められなかったが、このとき得られた製品HEMAの純度は、95.4質量%まで低下していた。(比較例3) 蒸留ボトム液の供給を、留出液量が690kg(初期仕込み液の60.0質量%)となった時点から開始した以外は、実施例1と同様の操作を行った。 Even after 150 batches, no generation of polymer was observed in the distillation apparatus, but the purity of the product HEMA obtained at this time was lowered to 95.4% by mass. (Comparative example 3) The same operation as Example 1 was performed except having started the supply of the distillation bottom liquid from the time of the amount of distillate becoming 690 kg (60.0 mass% of an initial preparation liquid).
150バッチ経過後も蒸留装置内での重合物の発生は認められなかったが、このとき得られた製品HEMAの純度は95.8質量%まで低下していた。 Even after 150 batches, no generation of polymer was observed in the distillation apparatus, but the purity of the product HEMA obtained at this time was reduced to 95.8% by mass.
1:バッチ式単蒸留装置 2:製品貯蔵タンク 3:廃油貯蔵タンク 4:リボイラ 5:循環ポンプ 6:循環ライン 7:廃油供給ライン 8:留出ライン 9:易重合性化合物含有液仕込みライン 10:蒸留ボトム液移送ライン 11:廃油供給ポンプ 1: Batch type simple distillation device 2: Product storage tank 3: Waste oil storage tank 4: Reboiler 5: Circulation pump 6: Circulation line 7: Waste oil supply line 8: Distillation line 9: Liquid feed line containing easily polymerizable compound 10: Distillation bottom liquid transfer line 11: Waste oil supply pump
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