JP2008195928A - Resin for sealant film and film comprising the same - Google Patents
Resin for sealant film and film comprising the same Download PDFInfo
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- JP2008195928A JP2008195928A JP2008005434A JP2008005434A JP2008195928A JP 2008195928 A JP2008195928 A JP 2008195928A JP 2008005434 A JP2008005434 A JP 2008005434A JP 2008005434 A JP2008005434 A JP 2008005434A JP 2008195928 A JP2008195928 A JP 2008195928A
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- 229920005989 resin Polymers 0.000 title claims abstract description 35
- 239000011347 resin Substances 0.000 title claims abstract description 35
- 239000000565 sealant Substances 0.000 title claims abstract description 33
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000005977 Ethylene Substances 0.000 claims abstract description 39
- -1 vinyl compound Chemical class 0.000 claims abstract description 31
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 16
- 125000001424 substituent group Chemical group 0.000 claims abstract description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 5
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims 1
- 229930195733 hydrocarbon Natural products 0.000 claims 1
- 125000000753 cycloalkyl group Chemical group 0.000 abstract 1
- 238000006116 polymerization reaction Methods 0.000 description 47
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 39
- 239000000243 solution Substances 0.000 description 26
- 229920001577 copolymer Polymers 0.000 description 24
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 20
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 20
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 18
- 238000000034 method Methods 0.000 description 15
- 229920000642 polymer Polymers 0.000 description 15
- LDLDYFCCDKENPD-UHFFFAOYSA-N ethenylcyclohexane Chemical compound C=CC1CCCCC1 LDLDYFCCDKENPD-UHFFFAOYSA-N 0.000 description 14
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 12
- 239000007787 solid Substances 0.000 description 12
- 238000002844 melting Methods 0.000 description 11
- 230000008018 melting Effects 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 239000012044 organic layer Substances 0.000 description 10
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 238000005259 measurement Methods 0.000 description 8
- 239000002002 slurry Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 239000011949 solid catalyst Substances 0.000 description 7
- 150000003613 toluenes Chemical class 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- 230000009477 glass transition Effects 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 5
- ZWYDDDAMNQQZHD-UHFFFAOYSA-L titanium(ii) chloride Chemical compound [Cl-].[Cl-].[Ti+2] ZWYDDDAMNQQZHD-UHFFFAOYSA-L 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- MGWAVDBGNNKXQV-UHFFFAOYSA-N diisobutyl phthalate Chemical compound CC(C)COC(=O)C1=CC=CC=C1C(=O)OCC(C)C MGWAVDBGNNKXQV-UHFFFAOYSA-N 0.000 description 4
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- SZNYYWIUQFZLLT-UHFFFAOYSA-N 2-methyl-1-(2-methylpropoxy)propane Chemical compound CC(C)COCC(C)C SZNYYWIUQFZLLT-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Natural products C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- CFWAESPQSRZDQT-UHFFFAOYSA-N tert-butyl-dimethoxy-propylsilane Chemical compound CCC[Si](OC)(OC)C(C)(C)C CFWAESPQSRZDQT-UHFFFAOYSA-N 0.000 description 2
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- RXNOYRCWKRFNIM-UHFFFAOYSA-N 2-carbonochloridoylbenzoic acid Chemical compound OC(=O)C1=CC=CC=C1C(Cl)=O RXNOYRCWKRFNIM-UHFFFAOYSA-N 0.000 description 1
- AQZWEFBJYQSQEH-UHFFFAOYSA-N 2-methyloxaluminane Chemical compound C[Al]1CCCCO1 AQZWEFBJYQSQEH-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical group [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical group [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- HVXFUINAPZSNFB-UHFFFAOYSA-M [Cl-].CC(C)=[Zr+](C1C=Cc2ccccc12)C1C=Cc2ccccc12 Chemical compound [Cl-].CC(C)=[Zr+](C1C=Cc2ccccc12)C1C=Cc2ccccc12 HVXFUINAPZSNFB-UHFFFAOYSA-M 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 125000001995 cyclobutyl group Chemical group [H]C1([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000000640 cyclooctyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- QUXHCILOWRXCEO-UHFFFAOYSA-M magnesium;butane;chloride Chemical compound [Mg+2].[Cl-].CCC[CH2-] QUXHCILOWRXCEO-UHFFFAOYSA-M 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 1
- 238000001225 nuclear magnetic resonance method Methods 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000005464 sample preparation method Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- PQDJYEQOELDLCP-UHFFFAOYSA-N trimethylsilane Chemical compound C[SiH](C)C PQDJYEQOELDLCP-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
【課題】低温ヒートシール性に優れるシーラントフィルムを提供すること。
【解決手段】エチレンから誘導される繰り返し単位85〜94mol%と、ビニル化合物から誘導される繰り返し単位6〜15mol%とを含有するシーラントフィルム用樹脂であって(エチレンから誘導される繰り返し単位と、ビニル化合物から誘導される繰り返し単位との合計含有量を100mol%とする)、ビニル化合物は、構造式CH2=CH−Rで表され、置換基Rは、3〜10個の炭素原子を有する脂環式炭化水素基を表す、前記シーラントフィルム用樹脂。
【選択図】なしA sealant film excellent in low temperature heat sealability is provided.
A resin for a sealant film containing 85 to 94 mol% of a repeating unit derived from ethylene and 6 to 15 mol% of a repeating unit derived from a vinyl compound (a repeating unit derived from ethylene; The total content of the repeating unit derived from the vinyl compound is 100 mol%), the vinyl compound is represented by the structural formula CH2 = CH-R, and the substituent R is a fat having 3 to 10 carbon atoms. The resin for sealant films, which represents a cyclic hydrocarbon group.
[Selection figure] None
Description
本発明は、シーラントフィルム用樹脂およびそれを用いたフィルムに関するものである
。
The present invention relates to a resin for a sealant film and a film using the same.
近年、商品包装が、高機能化または個包装化することにより、熱可塑性樹脂シーラント
フィルムや接着剤を用いた包装材料の需要が大きく伸びている。例えば、特開2002−
105277号公報には、特定のプロピレン系共重合体と、特定のプロピレン−エチレン
ブロック共重合体を含有する樹脂組成物からポリプロピレン系フィルムが記載されている
。また、特開2003−82028号公報には、エチレンと、CH2=CH−Rで表され
るビニル化合物との共重合体であって、共重合体の骨格において、置換基Rで置換された
炭素原子同士が1個のメチレン基によって隔てられる構造を有する共重合体からなる接着
剤が記載されている。
In recent years, the demand for packaging materials using thermoplastic resin sealant films and adhesives has greatly increased as product packaging becomes highly functional or individually packaged. For example, JP2002-2002
No. 105277 describes a polypropylene film from a resin composition containing a specific propylene copolymer and a specific propylene-ethylene block copolymer. Japanese Patent Application Laid-Open No. 2003-82028 discloses a copolymer of ethylene and a vinyl compound represented by CH2 = CH-R, wherein carbon substituted with a substituent R in the skeleton of the copolymer. An adhesive comprising a copolymer having a structure in which atoms are separated by one methylene group is described.
しかしながら、近年、食品等の包装分野においては、製袋速度の高速化が進み、製袋速度の高速化に対応できる材料が要望されており、フィルムの低温ヒートシール性については、さらなる改良が求められている。
かかる状況のもと、本発明の目的は、低温ヒートシール性に優れるシーラントフィルムを提供することにある。
However, in recent years, in the packaging field of foods and the like, the speed of bag making has been increased, and materials that can cope with the speed of bag making have been demanded, and further improvement is required for the low temperature heat sealability of the film. It has been.
Under such circumstances, an object of the present invention is to provide a sealant film excellent in low temperature heat sealability.
本発明者らは、鋭意検討の結果、本発明が、上記課題を解決し得ることを見出し、本発明を完成するに至った。 As a result of intensive studies, the present inventors have found that the present invention can solve the above problems, and have completed the present invention.
すなわち、本発明は、エチレンから誘導される繰り返し単位85〜94mol%と、ビニル化合物から誘導される繰り返し単位6〜15mol%とを含有するシーラントフィルム用樹脂であって(エチレンから誘導される繰り返し単位と、ビニル化合物から誘導される繰り返し単位との合計含有量を100mol%とする)、ビニル化合物は、構造式CH2=CH−Rで表され、置換基Rは、3〜10個の炭素原子を有する脂環式炭化水素基を
表す、前記シーラントフィルム用樹脂に係るものである。
That is, the present invention is a resin for sealant films containing 85 to 94 mol% of repeating units derived from ethylene and 6 to 15 mol% of repeating units derived from vinyl compounds (repeating units derived from ethylene). And the vinyl compound is represented by the structural formula CH2 = CH-R, and the substituent R has 3 to 10 carbon atoms. The alicyclic hydrocarbon group is represented by the resin for sealant films.
本発明によれば、低温ヒートシール性に優れるシーラントフィルム用樹脂およびそれか
らなるフィルムを得ることができる。
ADVANTAGE OF THE INVENTION According to this invention, the resin for sealant films excellent in low-temperature heat-sealing property and a film consisting thereof can be obtained.
本願明細書中、ビニル化合物とは、構造式CH2=CH−Rで表され、置換基Rは、3〜10個の炭素原子を有する脂環式炭化水素基を表す。ここで、ビニル化合物の置換基Rは、3〜10個の炭素原子を有する脂環式炭化水素基であり、具体的には、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、ノルボルニル基等が挙げられ、好ましくは、シクロヘキシル基、シクロヘプチル基であり、より好ましくは、シクロヘキシル基である。 In the present specification, the vinyl compound is represented by the structural formula CH2 = CH-R, and the substituent R represents an alicyclic hydrocarbon group having 3 to 10 carbon atoms. Here, the substituent R of the vinyl compound is an alicyclic hydrocarbon group having 3 to 10 carbon atoms, specifically, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group. , A cyclooctyl group, a norbornyl group, and the like. Preferred are a cyclohexyl group and a cycloheptyl group, and more preferred is a cyclohexyl group.
本発明のシーラントフィルム用樹脂における、エチレンから誘導される繰り返し単位の含有量は、85〜94mol%、好ましくは、87〜94mol%である。すなわち、本発明のシーラントフィルム用樹脂における、ビニル化合物から誘導される繰り返し単位の含有量は6〜15mol%であり、好ましくは6〜13mol%である。エチレン含有量が85mol%より少ない場合には、室温でのベタツキがひどく、シーラントフィルム用途には適さない。一方、エチレン含有量が94mol%より多い場合には、十分な低温ヒートシール性を示さないことがある。本発明のシーラントフィルム用樹脂は、かかる特定のコモノマー含量とすることにより、シーラントフィルム用途に特に好適に用いることができるものである。 In the resin for sealant films of the present invention, the content of repeating units derived from ethylene is 85 to 94 mol%, preferably 87 to 94 mol%. That is, the content of the repeating unit derived from the vinyl compound in the resin for a sealant film of the present invention is 6 to 15 mol%, preferably 6 to 13 mol%. When the ethylene content is less than 85 mol%, the stickiness at room temperature is so bad that it is not suitable for use as a sealant film. On the other hand, when the ethylene content is more than 94 mol%, sufficient low temperature heat sealability may not be exhibited. The resin for sealant films of the present invention can be particularly suitably used for sealant film applications by setting such a specific comonomer content.
本発明のシーラントフィルム用樹脂は、エチレンと、ビニル化合物とを共重合して得られるものであり、さらに付加重合可能な単量体を共重合せしめてもよい。そのような単量体としては、環状オレフィン、ビニリデン化合物、ジエン化合物、ハロゲン化ビニル、アルキル酸ビニル、ビニルエーテル類、アクリロニトリル類などが挙げられる。 The resin for a sealant film of the present invention is obtained by copolymerizing ethylene and a vinyl compound, and may further copolymerize a monomer capable of addition polymerization. Examples of such monomers include cyclic olefins, vinylidene compounds, diene compounds, vinyl halides, vinyl alkylates, vinyl ethers, acrylonitriles, and the like.
本発明のシーラントフィルム用樹脂の極限粘度[η]は、流動性が良好で製膜性に優れる、および十分なヒートシール強度が得られるという観点から、0.2〜10dl/g、好ましくは、0.3〜5dl/gより好ましくは0.4〜5dl/gである。 The intrinsic viscosity [η] of the resin for a sealant film of the present invention is 0.2 to 10 dl / g, preferably from the viewpoints of good fluidity and excellent film forming property and sufficient heat seal strength. It is 0.3-5 dl / g, More preferably, it is 0.4-5 dl / g.
本発明のシーラントフィルム用樹脂は、例えば、イソプロピリデンビス(インデニル)ジルコニウムクロリドおよびメチルアルモキサンを接触させて得られる触媒の存在下、エチレンと、ビニル化合物とを共重合することにより製造することができる。その際に、エチレンまたはビニル化合物の投入量、重合温度や重合時間などの重合条件を適宜変更することで、共重合組成や分子量等を調節することができる。 The resin for a sealant film of the present invention can be produced, for example, by copolymerizing ethylene and a vinyl compound in the presence of a catalyst obtained by contacting isopropylidenebis (indenyl) zirconium chloride and methylalumoxane. it can. In that case, a copolymerization composition, molecular weight, etc. can be adjusted by changing suitably polymerization conditions, such as the injection amount of ethylene or a vinyl compound, polymerization temperature, and polymerization time.
本発明のシーラントフィルム用樹脂には、必要に応じて、添加剤やその他の樹脂を添加してもよい。添加剤としては、例えば、酸化防止剤、紫外線吸収材、帯電防止剤、滑剤、造核剤、防曇剤、アンチブロッキング剤等が挙げられる。その他の樹脂としては、例えば、エチレン系樹脂、ブテン系樹脂、石油樹脂、スチレン系樹脂等が挙げられる。 If necessary, additives and other resins may be added to the resin for sealant films of the present invention. Examples of the additive include an antioxidant, an ultraviolet absorber, an antistatic agent, a lubricant, a nucleating agent, an antifogging agent, and an antiblocking agent. Examples of other resins include ethylene resins, butene resins, petroleum resins, and styrene resins.
本発明のシーラントフィルム用樹脂からなるフィルムを製造する方法としては、通常用いられるTダイ法、カレンダー法等を用いて、単独でシーラントフィルム用樹脂を製膜する方法、または異なる樹脂との多層構成の、少なくとも片面の最外層として製膜する方法が挙げられる。多層化する方法としては、通常、用いられる押出ラミネート法、熱ラミネート法、ドライラミネート法等が挙げられる。本発明のシーラントフィルム用樹脂とは異なる樹脂としては、例えば、ポリプロピレン、ポリエチレンやポリエチレンテレフタレートが挙げられる。 As a method for producing a film comprising the resin for a sealant film of the present invention, a method for forming a resin for a sealant film alone using a commonly used T-die method, a calendar method, or the like, or a multilayer structure with different resins The method of forming into a film as an outermost layer of at least one side is mentioned. Examples of the multilayering method include an extrusion laminating method, a thermal laminating method, and a dry laminating method that are generally used. Examples of the resin different from the sealant film resin of the present invention include polypropylene, polyethylene, and polyethylene terephthalate.
本発明のシーラントフィルム用樹脂からなるフィルムは、延伸して製造することもでき、延伸方法としては、例えば、ロール延伸法、テンター延伸法、チューブラー延伸法等により一軸または二軸に延伸する方法が挙げられる。フィルムの低温ヒートシール性、透明性に優れるという観点から、二軸延伸方法が好ましい。
本発明のフィルムは、単層の場合には、ハンドリング性に優れるという観点から、5〜50μm、好ましくは、10〜30μmの厚みであり、多層構成の場合には、低温ヒートシール性に優れるという観点から、表層シーラントの厚みは、0.5〜10μm、好ましくは、0.5〜5μmの厚みである。
The film made of the resin for a sealant film of the present invention can be produced by stretching. Examples of the stretching method include a method of stretching uniaxially or biaxially by a roll stretching method, a tenter stretching method, a tubular stretching method, or the like Is mentioned. From the viewpoint of excellent low-temperature heat sealability and transparency of the film, a biaxial stretching method is preferred.
In the case of a single layer, the film of the present invention has a thickness of 5 to 50 μm, preferably 10 to 30 μm, from the viewpoint of excellent handling properties. In the case of a multilayer structure, the film is excellent in low temperature heat sealability. From the viewpoint, the thickness of the surface layer sealant is 0.5 to 10 μm, preferably 0.5 to 5 μm.
本発明のシーラントフィルム用樹脂からなるフィルムは、保護フィルムなどの工業用フィルム、菓子包装などの食品包装用フィルム等に利用することができる。 The film made of the resin for a sealant film of the present invention can be used for industrial films such as protective films, food packaging films such as confectionery packaging, and the like.
以下、実施例および比較例を用いて、本発明を具体的に説明する。実施例および比較例で用いた試料の調製方法および物性の測定方法を下記に示した。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples. The sample preparation methods and physical property measurement methods used in Examples and Comparative Examples are shown below.
(1)樹脂(A)の極限粘度([η]、単位;dl/g)
ウベローデ型粘度計を用いて135℃テトラリン中で測定を行った。
(1) Intrinsic viscosity of resin (A) ([η], unit: dl / g)
The measurement was performed in 135 ° C. tetralin using an Ubbelohde viscometer.
(2)ポリプピレンのメルトフローレート(MFR、単位:g/10分)
JIS K7210に従い、温度230℃、荷重21.18Nで測定した。
(2) Polypropylene melt flow rate (MFR, unit: g / 10 min)
According to JIS K7210, the measurement was performed at a temperature of 230 ° C. and a load of 21.18 N.
(3)シーラントフィルム用樹脂の融点(Tm、単位:℃)
示差走査熱量計(セイコー電子工業社製 SSC−5200)を用いて以下の条件下で示差走査熱量測定曲線を測定し、2回目の昇温時の示差走査熱量測定曲線から求めた。
<測定条件>
昇温(1回目):20℃から200℃まで10℃/分で昇温後、200℃で10分間保持した。
降温:1回目の昇温の操作後、直ちに200℃から−100℃まで10℃/分で降温後、−100℃で10分間保持した。
昇温(2回目):降温の操作後、直ちに−100℃から200℃まで10℃/分で昇温した。
(4)シーラントフィルム用樹脂のガラス転移点
示差走査熱量測定装置(セイコー電子工業社製 SSC−5200)を用いて、以下の条件で測定し、その変曲点より求めた。
状態調整:20℃から200℃まで20℃/分で昇温後、200℃で10分間保持し、次に、200℃から−50℃まで20℃/分で降温後、−50℃で10分間保持した。
−50℃から300℃まで20℃/分の速度で昇温する際に求めた。
(3) Melting point of resin for sealant film (Tm, unit: ° C)
A differential scanning calorimetry curve was measured using a differential scanning calorimeter (SSC-5200, manufactured by Seiko Denshi Kogyo Co., Ltd.) under the following conditions, and was determined from the differential scanning calorimetry curve during the second temperature increase.
<Measurement conditions>
Temperature rise (first time): The temperature was raised from 20 ° C. to 200 ° C. at 10 ° C./min, and then held at 200 ° C. for 10 minutes.
Temperature decrease: Immediately after the first temperature increase operation, the temperature was decreased from 200 ° C. to −100 ° C. at a rate of 10 ° C./min, and then held at −100 ° C. for 10 minutes.
Temperature increase (second time): Immediately after the temperature decrease operation, the temperature was increased from −100 ° C. to 200 ° C. at 10 ° C./min.
(4) Using a glass transition point differential scanning calorimeter (SSC-5200, manufactured by Seiko Denshi Kogyo Co., Ltd.) of a resin for a sealant film, measurement was performed under the following conditions, and the inflection point was obtained.
Condition adjustment: After raising the temperature from 20 ° C. to 200 ° C. at 20 ° C./min, holding at 200 ° C. for 10 minutes, and then lowering the temperature from 200 ° C. to −50 ° C. at 20 ° C./min, Retained.
It calculated | required when heating up at a speed | rate of 20 degree-C / min from -50 degreeC to 300 degreeC.
(5)エチレン−ビニルシクロヘキサン共重合体中のビニルシクロヘキサンから誘導される繰り返し単位の含有量
エチレン−ビニルシクロヘキサン共重合体中のビニルシクロヘキサンから誘導される繰り返し単位の含有量は、カーボン核磁気共鳴法によって、以下の測定条件下、カーボン核磁気共鳴スペクトル(13C−NMR)を測定し、下記式より算出した。
<測定条件>
装置:Bruker社製 ARX400
測定溶媒:オルトジクロロベンゼンとオルトジクロロベンゼン−d4の4:1(容積比)混合液
測定温度:408K
測定方法:Powergate Decouping法
パルス角度:45度
測定基準:トリメチルシラン
<算出式>
ビニルシクロヘキサン単位含有量(mol%)=100×A/(B−2A)
A:45ppm〜40ppmのシグナルの積分積算値
B:35ppm〜25ppmのシグナルの積分積算値
(6)プロピレン/1−ブテン共重合体中のプロピレン含有量
高分子分析ハンドブック(1995年、紀伊国屋書店発行)の第619頁に記載されているIRスペクトル測定を行い、1−ブテン含有量を求めた。
(5) Content of repeating unit derived from vinylcyclohexane in ethylene-vinylcyclohexane copolymer Content of repeating unit derived from vinylcyclohexane in ethylene-vinylcyclohexane copolymer is determined by carbon nuclear magnetic resonance method. The carbon nuclear magnetic resonance spectrum (13C-NMR) was measured under the following measurement conditions and calculated from the following formula.
<Measurement conditions>
Apparatus: ARX400 manufactured by Bruker
Measuring solvent: 4: 1 (volume ratio) mixture of orthodichlorobenzene and orthodichlorobenzene-d4 Measuring temperature: 408K
Measurement method: Powergate Decoupling method Pulse angle: 45 degrees Measurement standard: Trimethylsilane <Calculation formula>
Vinylcyclohexane unit content (mol%) = 100 × A / (B-2A)
A: Integrated integrated value of 45 ppm to 40 ppm signal B: Integrated integrated value of 35 ppm to 25 ppm signal (6) Propylene content in propylene / 1-butene copolymer Polymer Analysis Handbook (published by Kinokuniya, 1995) IR spectrum measurement described on page 619 of) was performed to determine the 1-butene content.
(7)ヒートシール温度 (HST、単位:℃)
フィルムの表面同士を重ね合わせ、所定の温度に加熱されたヒートシーラー(東洋精機社製) (10mm×15mm)で、2kg/cm2Gの荷重で2秒間圧着してヒートシールを行った。このサンプルを一昼夜、23℃、湿度50%で状態調整した後、23℃、湿度50%、剥離速度200mm/分、剥離角度180℃で剥離した時の、剥離抵抗力が300g/25mmになるシール温度を求め、ヒートシール温度とした。
(7) Heat seal temperature (HST, unit: ° C)
The surfaces of the films were overlapped and heat sealed by heat-sealing by heating at a predetermined temperature (Toyo Seiki Co., Ltd.) (10 mm × 15 mm) with a load of 2 kg / cm 2 G for 2 seconds. After this sample was conditioned at 23 ° C. and 50% humidity all day and night, a seal with a peeling resistance of 300 g / 25 mm when peeled at 23 ° C., humidity 50%, peeling rate 200 mm / min, peeling angle 180 ° C. The temperature was determined and used as the heat seal temperature.
(8)透明性 (Haze、単位:%)
JIS K7136に従って測定した。
(8) Transparency (Haze, unit:%)
It measured according to JIS K7136.
[実施例1]エチレン/ビニルシクロヘキサン共重合体(A−1)の合成
乾燥窒素で置換したSUS製リアクター中にビニルシクロへキサン38.6kgとトルエン364kgを投入し、密閉状態にて50℃に昇温した。次に、水素を0.015MPa導入した。水素の導入が終了した後、エチレンを0.6MPa導入した。次に、トリイソブチルアルミニウムのトルエン溶液[東ソー・アクゾ(株)製、トリイソブチルアルミニウム濃度 20wt%]1.0kgを仕込み、つづいてジエチルシリル(テトラメチルシクロペンタジエニル)(3−tert−ブチル−5−メチル−2−フェノキシ)チタニウムジクロライド 0.1gを脱水トルエン 8.7kgに溶解したものと、ジメチルアニリニウムテトラキス(ペンタフルオロフェニル)ボレート 3gを脱水トルエン 12.2kgに溶解したものを投入し、重合を開始した。重合中は、重合液を撹拌し、エチレンの圧力が0.6MPaに保持されるように、リアクター中にエチレンを供給した。重合開始してから2時間後に、重合液中にエタノールを0.9kg添加した。次に、重合液に重合液と等量の2wt%塩酸水溶液を添加し、水層と有機層の分離を行った。有機層を回収し、大量のアセトン中に投じ、白濁した白色固体をロ取した。該固体をアセトンで洗浄し、減圧乾燥した結果、共重合体(A−1)30kgを得た。該重合体のエチレン単位の含有量は88mol%、ビニルシクロヘキサン単位の含有量は12mol%であった。また、融解ピークは1本のみ確認され、融点は62℃であり、ガラス転移点は−28℃であり、[η]は0.5dl/gであった。
[Example 1] Synthesis of ethylene / vinylcyclohexane copolymer (A-1) 38.6 kg of vinylcyclohexane and 364 kg of toluene were charged into a SUS reactor substituted with dry nitrogen, and the temperature was raised to 50 ° C in a sealed state. Warm up. Next, 0.015 MPa of hydrogen was introduced. After the introduction of hydrogen was completed, 0.6 MPa of ethylene was introduced. Next, 1.0 kg of a toluene solution of triisobutylaluminum [manufactured by Tosoh Akzo Co., Ltd., triisobutylaluminum concentration 20 wt%] was charged, followed by diethylsilyl (tetramethylcyclopentadienyl) (3-tert-butyl- 5-methyl-2-phenoxy) titanium dichloride 0.1 g dissolved in dehydrated toluene 8.7 kg and dimethylanilinium tetrakis (pentafluorophenyl) borate 3 g dissolved in dehydrated toluene 12.2 kg Polymerization was started. During the polymerization, the polymerization solution was stirred, and ethylene was supplied into the reactor so that the pressure of ethylene was maintained at 0.6 MPa. Two hours after the start of polymerization, 0.9 kg of ethanol was added to the polymerization solution. Next, a 2 wt% hydrochloric acid aqueous solution equivalent to the polymerization solution was added to the polymerization solution, and the aqueous layer and the organic layer were separated. The organic layer was collected and poured into a large amount of acetone, and a cloudy white solid was collected. The solid was washed with acetone and dried under reduced pressure. As a result, 30 kg of copolymer (A-1) was obtained. The ethylene unit content of the polymer was 88 mol%, and the vinylcyclohexane unit content was 12 mol%. Further, only one melting peak was confirmed, the melting point was 62 ° C., the glass transition point was −28 ° C., and [η] was 0.5 dl / g.
[プロピレンシートの作成]
110mm×110mm×0.5mmの型枠の中に、住友化学社製ポリプロピレンFS2016(MFR=2、Tm=160℃)のペレットを加え、熱プレス成形(230℃で5分間予熱後、3分間かけて50kgf/cm2まで昇圧し2分間保圧した後、30℃、30kgf/cm2で5分間冷却)して、500μmのシートを得た。
[共重合体(A−1)からなるシートの作成]
110mm×110mm×0.1mmの型枠の中に、共重合体(A−1)を加え、熱プレス成形(180℃で3分間予熱後、3分間かけて50kgf/cm2まで昇圧し2分間保圧した後、30℃、30kgf/cm2で5分間冷却)して、100μmのシートを作成した。
[多層フィルムの作成]
得られたプロピレンシートと、共重合体(A−1)からなるシートを重ね合わせ、熱プレス成形(180℃で3分間予熱後、2分間かけて10kgf/cm2まで昇圧し2分間保圧した後、30℃、30kgf/cm2で5分間冷却)して、多層フィルムを得た。
[二軸延伸フィルムの作成]
得られた多層シートを92mm×92mmのサイズに打ち抜き、東洋精機社製卓上延伸機にて、延伸温度150℃で5m/分の速度で5×5倍に同時二軸延伸して二軸延伸フィルムを作成した。得られたフィルムの物性を表1に示した。
[Propylene sheet preparation]
Add pellets of polypropylene FS2016 (MFR = 2, Tm = 160 ° C.) manufactured by Sumitomo Chemical Co., Ltd. into a 110 mm × 110 mm × 0.5 mm mold, and heat press molding (preheat at 230 ° C. for 5 minutes, then take 3 minutes) The pressure was increased to 50 kgf / cm 2 and held for 2 minutes, and then cooled at 30 ° C. and 30 kgf / cm 2 for 5 minutes to obtain a 500 μm sheet.
[Creation of sheet made of copolymer (A-1)]
Add copolymer (A-1) into a 110mm x 110mm x 0.1mm mold and heat press mold (preheat at 180 ° C for 3 minutes, then pressurize to 50kgf / cm2 over 3 minutes and hold for 2 minutes. And then cooled at 30 ° C. and 30 kgf / cm 2 for 5 minutes) to prepare a 100 μm sheet.
[Create multilayer film]
The obtained propylene sheet and a sheet made of the copolymer (A-1) were superposed and hot press-molded (after preheating at 180 ° C. for 3 minutes, pressurizing to 10 kgf / cm 2 over 2 minutes and holding for 2 minutes) And cooled at 30 ° C. and 30 kgf / cm 2 for 5 minutes) to obtain a multilayer film.
[Creation of biaxially stretched film]
The obtained multilayer sheet is punched into a size of 92 mm × 92 mm, and biaxially stretched by simultaneously biaxially stretching 5 × 5 times at a stretching temperature of 150 ° C. at a rate of 5 m / min with a desktop stretching machine manufactured by Toyo Seiki Co., Ltd. It was created. Table 1 shows the physical properties of the obtained film.
[実施例2]エチレン/ビニルシクロヘキサン共重合体(A−2)の合成
乾燥窒素で置換したSUS製リアクター中にビニルシクロへキサン176gとトルエン1495gを投入し、密閉状態にて53℃に昇温した。次に、エチレンを0.9MPa導入した。次に、トリイソブチルアルミニウムのトルエン溶液[東ソー・アクゾ(株)製、トリイソブチルアルミニウム濃度 20wt%]3.0gを仕込み、つづいてジエチルシリル(テトラメチルシクロペンタジエニル)(3−tert−ブチル−5−メチル−2−フェノキシ)チタニウムジクロライド 0.1mgを脱水トルエン 1.7gに溶解したものと、ジメチルアニリニウムテトラキス(ペンタフルオロフェニル)ボレート 12mgを脱水トルエン 13.1gに溶解したものを投入し、重合を開始した。重合中は、重合液を撹拌し、エチレンの圧力が0.9MPaに保持されるように、リアクター中にエチレンを供給した。重合開始してから1.5時間後に、重合液中にエタノールを5g添加した。次に、重合液に重合液と等量の2wt%塩酸水溶液を添加し、水層と有機層の分離を行った。有機層を回収し、大量のアセトン中に投じ、白濁した白色固体をロ取した。該固体をアセトンで洗浄し、減圧乾燥した結果、共重合体(A−2)160gを得た。該重合体のエチレン単位の含有量は91.2mol%、ビニルシクロヘキサン単位の含有量は8.8mol%であった。また、融解ピークは1本のみ確認され、融点は77℃であり、ガラス転移点は−23℃であり、[η]は0.94dl/gであった。
[Example 2] Synthesis of ethylene / vinylcyclohexane copolymer (A-2) 176 g of vinylcyclohexane and 1495 g of toluene were charged into a SUS reactor substituted with dry nitrogen, and the temperature was raised to 53 ° C in a sealed state. . Next, 0.9 MPa of ethylene was introduced. Next, 3.0 g of a toluene solution of triisobutylaluminum [manufactured by Tosoh Akzo Co., Ltd., triisobutylaluminum concentration 20 wt%] was charged, followed by diethylsilyl (tetramethylcyclopentadienyl) (3-tert-butyl- 5-methyl-2-phenoxy) titanium dichloride 0.1 mg dissolved in dehydrated toluene 1.7 g and dimethylanilinium tetrakis (pentafluorophenyl) borate 12 mg dissolved in dehydrated toluene 13.1 g Polymerization was started. During the polymerization, the polymerization solution was stirred, and ethylene was supplied into the reactor so that the pressure of ethylene was maintained at 0.9 MPa. After 1.5 hours from the start of polymerization, 5 g of ethanol was added to the polymerization solution. Next, a 2 wt% hydrochloric acid aqueous solution equivalent to the polymerization solution was added to the polymerization solution, and the aqueous layer and the organic layer were separated. The organic layer was collected and poured into a large amount of acetone, and a cloudy white solid was collected. The solid was washed with acetone and dried under reduced pressure. As a result, 160 g of copolymer (A-2) was obtained. The polymer had an ethylene unit content of 91.2 mol% and a vinylcyclohexane unit content of 8.8 mol%. Further, only one melting peak was confirmed, the melting point was 77 ° C., the glass transition point was −23 ° C., and [η] was 0.94 dl / g.
[実施例3]エチレン/ビニルシクロヘキサン共重合体(A−3)の合成
乾燥窒素で置換したSUS製リアクター中にビニルシクロへキサン176gとヘキサン1169gを投入し、密閉状態にて60℃に昇温した。次に、エチレンを0.9MPa導入した。次に、トリイソブチルアルミニウムのトルエン溶液[東ソー・アクゾ(株)製、トリイソブチルアルミニウム濃度 20wt%]4.0gを仕込み、つづいてジエチルシリル(テトラメチルシクロペンタジエニル)(3−tert−ブチル−5−メチル−2−フェノキシ)チタニウムジクロライド 0.12mgを脱水ヘキサン 0.8gに溶解したものと、ジメチルアニリニウムテトラキス(ペンタフルオロフェニル)ボレート 8mgを脱水トルエン 6.7gに溶解したものを投入し、重合を開始した。重合中は、重合液を撹拌し、エチレンの圧力が0.9MPaに保持されるように、リアクター中にエチレンを供給した。重合開始してから6.5時間後に、重合液中にエタノールを5g添加した。次に、重合液に重合液と等量の2wt%塩酸水溶液を添加し、水層と有機層の分離を行った。有機層を回収し、大量のアセトン中に投じ、白濁した白色固体をロ取した。該固体をアセトンで洗浄し、減圧乾燥した結果、共重合体(A−3)151gを得た。該重合体のエチレン単位の含有量は89.7mol%、ビニルシクロヘキサン単位の含有量は10.3mol%であった。また、融解ピークは1本のみ確認され、融点は72℃であり、ガラス転移点は−25℃であり、[η]は0.82dl/gであった。
[Example 3] Synthesis of ethylene / vinylcyclohexane copolymer (A-3) 176 g of vinylcyclohexane and 1169 g of hexane were charged into a SUS reactor substituted with dry nitrogen, and the temperature was raised to 60 ° C in a sealed state. . Next, 0.9 MPa of ethylene was introduced. Next, 4.0 g of a toluene solution of triisobutylaluminum [manufactured by Tosoh Akzo Co., Ltd., triisobutylaluminum concentration 20 wt%] was charged, and then diethylsilyl (tetramethylcyclopentadienyl) (3-tert-butyl- 5-methyl-2-phenoxy) titanium dichloride 0.12 mg dissolved in dehydrated hexane 0.8 g and dimethylanilinium tetrakis (pentafluorophenyl) borate 8 mg dissolved in dehydrated toluene 6.7 g were charged, Polymerization was started. During the polymerization, the polymerization solution was stirred, and ethylene was supplied into the reactor so that the pressure of ethylene was maintained at 0.9 MPa. 6.5 hours after the start of polymerization, 5 g of ethanol was added to the polymerization solution. Next, a 2 wt% hydrochloric acid aqueous solution equivalent to the polymerization solution was added to the polymerization solution, and the aqueous layer and the organic layer were separated. The organic layer was collected and poured into a large amount of acetone, and a cloudy white solid was collected. The solid was washed with acetone and dried under reduced pressure. As a result, 151 g of copolymer (A-3) was obtained. The polymer had an ethylene unit content of 89.7 mol% and a vinylcyclohexane unit content of 10.3 mol%. Further, only one melting peak was confirmed, the melting point was 72 ° C., the glass transition point was −25 ° C., and [η] was 0.82 dl / g.
[比較例1]プロピレン/1−ブテン共重合体の重合
[固体触媒の合成]
内容積200Lの攪拌機付きのSUS製反応容器を窒素で置換した後、ヘキサン80L、テトラブトキシチタン6.55モル、フタル酸ジイソブチル2.8モルおよびテトラブトキシシラン98.9モルを投入し均一溶液とした。次に濃度2.1モル/Lのブチルマグネシウムクロリドのジイソブチルエーテル溶液51Lを反応容器内の温度を5℃に保ちながら5時間かけて徐々に滴下した。滴下終了後室温でさらに1時間攪拌した後、室温で固液分離し、トルエン70Lで3回洗浄を繰り返した。
次いで、スラリー濃度が0.6kg/Lになるようにトルエンを抜き出した後、n−ブチルエーテル8.9モルと四塩化チタン274モルの混合液を加えた後、更にフタル酸クロライドを20.8モル加え110℃で3時間反応を行った。反応終了後、95℃のトルエンで2回洗浄を行った。
次いで、スラリー濃度を0.6kg/Lに調整した後、フタル酸ジイソブチル3.13モル、n−ジブチルエーテル8.9モルおよび四塩化チタン137モルを加え、105℃で1時間反応を行った。反応終了後、同温度で固液分離した後、95℃のトルエン90Lで2回洗浄を行った。
次いで、スラリー濃度を0.6kg/Lに調整した後、n−ジブチルエーテル8.9モルおよび四塩化チタン137モルを加え、95℃で1時間反応を行った。反応終了後、同温度で固液分離し、同温度でトルエン90Lで3回洗浄を行った。
次いで、スラリー濃度を0.6kg/Lに調整した後、n−ジブチルエーテル8.9モルおよび四塩化チタン137モルを加え、95℃で1時間反応を行った。
反応終了後、同温度で固液分離し、同温度でトルエン90Lで3回洗浄を行った後、更にヘキサン90Lで3回洗浄した後、減圧乾燥して固体触媒成分11.0kgを得た。
固体触媒成分はチタン原子1.89重量%、マグネシウム原子20重量%、フタル酸エステル8.6重量%、エトキシ基0.05重量%、ブトキシ基0.21重量%を含有した微紛のない良好な粒子性状を有していた。
[固体触媒の予備活性化]
内容積3Lの攪拌機付きのSUS製オートクレーブに充分に脱水、脱気処理したn−ヘキサン1.5L、トリエチルアルミニウム37.5ミリモル、t−ブチル−n−プロピルジメトキシシラン3.75ミリモルおよび上記固体触媒成分15gを添加し、槽内温度を5〜15℃に保ちながらプロピレン15gを30分かけて連続的に供給し予備活性化を行った後、得られた固体触媒スラリーを内容積200Lの攪拌機付きSUS製オートクレーブに移送し、液状ブタン140Lを加えて希釈し5℃以下の温度で保存した。
[プロピレン/1−ブテン共重合体の重合]
(第一工程)
内容積300Lの攪拌機付きのSUS製重合槽において、液状プロピレン35Kg/hr、1−ブテン13Kg/hrおよび気相部の濃度が0.5vol%に保持される量の水素を供給し、さらに予備活性化された固体触媒成分0.6g/hrを供給し、重合温度を60℃、実質的な槽内滞留スラリー量を90Lに保持する条件にて液状プロピレンを媒体とするスラリー重合を継続した。この時の重合体生成量は2.0Kg/hrであり、重合体の一部を分析した結果ブテン含量7.7mol%であった。得られた重合体を含むスラリーは失活することなく第二工程重合槽へ連続的に移送した。
(第二工程)
内容積1m3の攪拌機付き気相流動床反応器において、流動床の重合体保持量80Kg、重合温度65℃、重合圧力1.15MPa、気相部の水素濃度を2.5vol%、気相部の1−ブテン濃度を25vol%に保持するようにプロピレン、水素、1−ブテンが供給された条件下に、第一工程反応器より移送される固体触媒成分含有重合体およびトリエチルアルミニウム50ミリモル/hrおよびt−ブチル−n−プロピルジメトキシシラン5ミリモル/hrを供給し連続重合を継続することによりプロピレン系共重合体(X−1)22.2Kg/hrを得た。重合体の1−ブテン含量は20.0mol%であった。第一工程での重合体(A成分)と第二工程での重合体(B成分)の重量比は各工程での重合体生成量より10/90であり、B成分の1−ブテン含量は21.7mol%であった。
[Comparative Example 1] Polymerization of propylene / 1-butene copolymer [synthesis of solid catalyst]
After replacing an SUS reaction vessel with an internal volume of 200 L with a stirrer with nitrogen, 80 L of hexane, 6.55 mol of tetrabutoxytitanium, 2.8 mol of diisobutyl phthalate and 98.9 mol of tetrabutoxysilane were added to obtain a homogeneous solution. did. Next, 51 L of a diisobutyl ether solution of butyl magnesium chloride having a concentration of 2.1 mol / L was gradually added dropwise over 5 hours while maintaining the temperature in the reaction vessel at 5 ° C. After completion of the dropwise addition, the mixture was further stirred at room temperature for 1 hour, then solid-liquid separation was performed at room temperature, and washing was repeated 3 times with 70 L of toluene.
Next, after extracting toluene so that the slurry concentration becomes 0.6 kg / L, a mixed solution of 8.9 mol of n-butyl ether and 274 mol of titanium tetrachloride was added, and 20.8 mol of phthalic acid chloride was further added. In addition, the reaction was carried out at 110 ° C. for 3 hours. After completion of the reaction, washing was performed twice with toluene at 95 ° C.
Next, after adjusting the slurry concentration to 0.6 kg / L, 3.13 mol of diisobutyl phthalate, 8.9 mol of n-dibutyl ether and 137 mol of titanium tetrachloride were added, and the reaction was carried out at 105 ° C. for 1 hour. After completion of the reaction, the solid and liquid were separated at the same temperature, and then washed twice with 90 L of toluene at 95 ° C.
Next, after adjusting the slurry concentration to 0.6 kg / L, 8.9 mol of n-dibutyl ether and 137 mol of titanium tetrachloride were added, and the reaction was performed at 95 ° C. for 1 hour. After completion of the reaction, solid-liquid separation was performed at the same temperature, and washing was performed 3 times with 90 L of toluene at the same temperature.
Next, after adjusting the slurry concentration to 0.6 kg / L, 8.9 mol of n-dibutyl ether and 137 mol of titanium tetrachloride were added, and the reaction was performed at 95 ° C. for 1 hour.
After completion of the reaction, solid-liquid separation was performed at the same temperature, followed by washing with 90 L of toluene three times at the same temperature, and further washing with 90 L of hexane three times, followed by drying under reduced pressure to obtain 11.0 kg of a solid catalyst component.
The solid catalyst component contains 1.89% by weight of titanium atom, 20% by weight of magnesium atom, 8.6% by weight of phthalate ester, 0.05% by weight of ethoxy group and 0.21% by weight of butoxy group. It had a good particle property.
[Preactivation of solid catalyst]
Fully dehydrated and degassed 1.5 L of n-hexane, 37.5 mmol of triethylaluminum, 3.75 mmol of t-butyl-n-propyldimethoxysilane, and the above solid catalyst in a SUS autoclave with an internal volume of 3 L and equipped with a stirrer After 15 g of propylene was added, 15 g of propylene was continuously supplied over 30 minutes while preserving the temperature in the tank at 5 to 15 ° C. and preactivation was performed, the resulting solid catalyst slurry was equipped with a 200 L internal stirrer It was transferred to a SUS autoclave, diluted with 140 L of liquid butane, and stored at a temperature of 5 ° C. or lower.
[Polymerization of propylene / 1-butene copolymer]
(First step)
In a SUS polymerization tank with an internal volume of 300 L and equipped with a stirrer, liquid propylene 35 Kg / hr, 1-butene 13 Kg / hr and hydrogen in such an amount that the gas phase concentration is maintained at 0.5 vol% are supplied, and further preliminary activity The solid polymerization catalyst component 0.6 g / hr was supplied, and slurry polymerization using liquid propylene as a medium was continued under the conditions of maintaining the polymerization temperature at 60 ° C. and the substantial amount of slurry retained in the tank at 90 L. The amount of polymer produced at this time was 2.0 kg / hr. As a result of analyzing a part of the polymer, the butene content was 7.7 mol%. The obtained slurry containing the polymer was continuously transferred to the second step polymerization tank without being deactivated.
(Second step)
In a gas phase fluidized bed reactor with an internal volume of 1 m 3 and a stirrer, the amount of polymer retained in the fluidized bed is 80 kg, the polymerization temperature is 65 ° C., the polymerization pressure is 1.15 MPa, the hydrogen concentration in the gas phase is 2.5 vol%, The solid catalyst component-containing polymer and triethylaluminum 50 mmol / hr transferred from the first-stage reactor under conditions where propylene, hydrogen and 1-butene were supplied so as to maintain the 1-butene concentration at 25 vol%, and The propylene copolymer (X-1) 22.2 kg / hr was obtained by supplying t-butyl- n-propyl dimethoxysilane 5 mmol / hr and continuing continuous polymerization. The 1-butene content of the polymer was 20.0 mol%. The weight ratio of the polymer (component A) in the first step and the polymer (component B) in the second step is 10/90 from the amount of polymer produced in each step, and the 1-butene content of the B component is It was 21.7 mol%.
[比較例2]エチレン/ビニルシクロヘキサン共重合体(A−4)の合成
乾燥窒素で置換したSUS製リアクター中にビニルシクロへキサン66gとヘキサン1260gを投入し、密閉状態にて60℃に昇温した。次に、エチレンを1.0MPa導入した。次に、トリイソブチルアルミニウムのトルエン溶液[東ソー・アクゾ(株)製、トリイソブチルアルミニウム濃度 20wt%]3.0gを仕込み、つづいてジメチルシリル(テトラメチルシクロペンタジエニル)(3−tert−ブチル−5−メチル−2−フェノキシ)チタニウムジクロライド 0.2mgを脱水トルエン 1.3gに溶解したものと、ジメチルアニリニウムテトラキス(ペンタフルオロフェニル)ボレート 8mgを脱水トルエン 6.7gに溶解したものを投入し、重合を開始した。重合中は、重合液を撹拌し、エチレンの圧力が1.0MPaに保持されるように、リアクター中にエチレンを供給した。重合開始してから6時間後に、重合液中にエタノールを5g添加した。次に、重合液に重合液と等量の2wt%塩酸水溶液を添加し、水層と有機層の分離を行った。有機層を回収し、大量のアセトン中に投じ、白濁した白色固体をロ取した。該固体をアセトンで洗浄し、減圧乾燥した結果、共重合体(A−4)63gを得た。該重合体のエチレン単位の含有量は94.7mol%、ビニルシクロヘキサン単位の含有量は5.3mol%であった。また、融解ピークは1本のみ確認され、融点は99℃であり、ガラス転移点は−20℃であり、[η]は1.59dl/gであった。
[Comparative Example 2] Synthesis of ethylene / vinylcyclohexane copolymer (A-4) 66 g of vinylcyclohexane and 1260 g of hexane were charged into a SUS reactor substituted with dry nitrogen, and the temperature was raised to 60 ° C in a sealed state. . Next, 1.0 MPa of ethylene was introduced. Next, 3.0 g of a toluene solution of triisobutylaluminum [manufactured by Tosoh Akzo Co., Ltd., triisobutylaluminum concentration 20 wt%] was charged, followed by dimethylsilyl (tetramethylcyclopentadienyl) (3-tert-butyl- 5-methyl-2-phenoxy) titanium dichloride 0.2 mg dissolved in dehydrated toluene 1.3 g and dimethylanilinium tetrakis (pentafluorophenyl) borate 8 mg dissolved in dehydrated toluene 6.7 g were charged, Polymerization was started. During the polymerization, the polymerization solution was stirred, and ethylene was supplied into the reactor so that the pressure of ethylene was maintained at 1.0 MPa. Six hours after the start of polymerization, 5 g of ethanol was added to the polymerization solution. Next, a 2 wt% hydrochloric acid aqueous solution equivalent to the polymerization solution was added to the polymerization solution, and the aqueous layer and the organic layer were separated. The organic layer was collected and poured into a large amount of acetone, and a cloudy white solid was collected. The solid was washed with acetone and dried under reduced pressure. As a result, 63 g of copolymer (A-4) was obtained. The ethylene unit content of the polymer was 94.7 mol%, and the vinylcyclohexane unit content was 5.3 mol%. Further, only one melting peak was confirmed, the melting point was 99 ° C., the glass transition point was −20 ° C., and [η] was 1.59 dl / g.
[比較例3]エチレン/ビニルシクロヘキサン共重合体(A−5)の合成
乾燥窒素で置換したSUS製リアクター中にビニルシクロへキサン176gとヘキサン1168gを投入し、密閉状態にて60℃に昇温した。次に、エチレンを0.8MPa導入した。次に、トリイソブチルアルミニウムのトルエン溶液[東ソー・アクゾ(株)製、トリイソブチルアルミニウム濃度 20wt%]3.0gを仕込み、つづいてジメチルシリル(テトラヒドロインデニル)(3−tert−ブチル−5−メチル−2−フェノキシ)チタニウムジクロライド 0.3mgを脱水ヘキサン 4.0gに溶解したものと、ジメチルアニリニウムテトラキス(ペンタフルオロフェニル)ボレート 8mgを脱水ヘキサン 5.4gに溶解したものを投入し、重合を開始した。重合中は、重合液を撹拌し、エチレンの圧力が0.8MPaに保持されるように、リアクター中にエチレンを供給した。重合開始してから3.5時間後に、重合液中にエタノールを5g添加した。次に、重合液に重合液と等量の2wt%塩酸水溶液を添加し、水層と有機層の分離を行った。有機層を回収し、大量のアセトン中に投じ、白濁した白色固体をロ取した。該固体をアセトンで洗浄し、減圧乾燥した結果、共重合体(A−5)120gを得た。該重合体のエチレン単位の含有量は84.9mol%、ビニルシクロヘキサン単位の含有量は15.1mol%であった。また、融解ピークは1本のみ確認され、融点は40℃であり、ガラス転移点は−25℃であり、[η]は0.94dl/gであった。
[Comparative Example 3] Synthesis of ethylene / vinylcyclohexane copolymer (A-5) 176 g of vinylcyclohexane and 1168 g of hexane were charged into a SUS reactor substituted with dry nitrogen, and the temperature was raised to 60 ° C in a sealed state. . Next, 0.8 MPa of ethylene was introduced. Next, 3.0 g of a toluene solution of triisobutylaluminum [manufactured by Tosoh Akzo Co., Ltd., triisobutylaluminum concentration 20 wt%] was charged, followed by dimethylsilyl (tetrahydroindenyl) (3-tert-butyl-5-methyl). 2-Phenoxy) Titanium dichloride 0.3 mg dissolved in dehydrated hexane 4.0 g and dimethylanilinium tetrakis (pentafluorophenyl) borate 8 mg dissolved in dehydrated hexane 5.4 g were charged to initiate polymerization. did. During the polymerization, the polymerization solution was stirred, and ethylene was supplied into the reactor so that the pressure of ethylene was maintained at 0.8 MPa. 3.5 hours after the start of polymerization, 5 g of ethanol was added to the polymerization solution. Next, a 2 wt% hydrochloric acid aqueous solution equivalent to the polymerization solution was added to the polymerization solution, and the aqueous layer and the organic layer were separated. The organic layer was collected and poured into a large amount of acetone, and a cloudy white solid was collected. The solid was washed with acetone and dried under reduced pressure. As a result, 120 g of copolymer (A-5) was obtained. The polymer had an ethylene unit content of 84.9 mol% and a vinylcyclohexane unit content of 15.1 mol%. Further, only one melting peak was confirmed, the melting point was 40 ° C., the glass transition point was −25 ° C., and [η] was 0.94 dl / g.
実施例2〜3、比較例1〜3の積層延伸フィルムを実施例1と同様の方法で作成した。 The laminated stretched films of Examples 2-3 and Comparative Examples 1-3 were prepared in the same manner as in Example 1.
本発明のシーラントフィルム用樹脂からなるフィルムは、プロピレン/1−ブテン共重合体からなる比較例1のフィルムと比較して、低温ヒートシール性に優れることが分かる。一方、比較例2はビニルシクロヘキサン含有量が少ない為、従来と同程度のヒートシール温度しか得られず、比較例3は逆にVCH含量が多すぎる為、室温でも互着によって250g程度のシール強度を示し、シーラント用材料としては不向きな結果となった。 It turns out that the film which consists of resin for sealant films of this invention is excellent in low-temperature heat-sealing property compared with the film of the comparative example 1 which consists of a propylene / 1-butene copolymer. On the other hand, since Comparative Example 2 has a low vinylcyclohexane content, only a heat seal temperature comparable to the conventional one can be obtained. On the contrary, Comparative Example 3 has a VCH content that is too high, so that a seal strength of about 250 g can be obtained even at room temperature. The result was unsuitable as a material for sealants.
Claims (4)
層されてなる多層フィルム。 A multilayer film in which the sealant film resin according to claim 1 or 2 is laminated on at least one outermost layer.
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