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JP2008170846A - Joined structure, rotating body supporting device, drive transmitting device and image forming apparatus - Google Patents

Joined structure, rotating body supporting device, drive transmitting device and image forming apparatus Download PDF

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Publication number
JP2008170846A
JP2008170846A JP2007005478A JP2007005478A JP2008170846A JP 2008170846 A JP2008170846 A JP 2008170846A JP 2007005478 A JP2007005478 A JP 2007005478A JP 2007005478 A JP2007005478 A JP 2007005478A JP 2008170846 A JP2008170846 A JP 2008170846A
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hole
welding
plate
rotating shaft
joined
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Yasuhide Saito
安秀 斎藤
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Priority to JP2007005478A priority Critical patent/JP2008170846A/en
Priority to CNA200710182021XA priority patent/CN101225848A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide joined structure in which a bar-like member is joined and fixed to a plate-like member firmly at high fitting accuracy (accuracy in fitting position and squareness) by welding, and to provide a rotating body supporting device, a drive transmitting device and an image forming apparatus. <P>SOLUTION: The joined structure (1) has the plate-like member (10) where a through-hole (15) for welding is formed, and the bar-like member (20) which is joined and fixed by welding in such a state that its end face (21) comes into contact with the part (12) of the surface including the through-hole of the plate-like member. The through-hole of the plate-like member is formed so that its aperture area may be narrower than the area of the end face of the bar-like member and it may be positioned nearly in the center part of the end face, and also at least a part of the through-hole of the plate-like member and at least a part of the end face of the bar-like member are welded (30). <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、接合構造物、回転体支持装置、駆動伝達装置及び画像形成装置に関するものである。   The present invention relates to a joining structure, a rotating body support device, a drive transmission device, and an image forming apparatus.

従来、歯車等の回転体を回転可能に支持するための回転軸(シャフト)を板金等の板状部材に接合して固定した構造物として、その回転軸と板状部材とを溶接により接合固定した接合構造物がある。   Conventionally, a rotating shaft (shaft) for rotatably supporting a rotating body such as a gear is joined and fixed to a plate-like member such as a sheet metal, and the rotary shaft and the plate-like member are joined and fixed by welding. There is a bonded structure.

例えば、凸部を形成して外周縁部に段差部が設けられた端面を有するシャフトを、その凸部が隙間をもって嵌め入れられる貫通孔を形成したスラスト軸受けに、その凸部と貫通孔の接合部の全周をレーザー照射により溶接して固定した動圧軸受け装置が知られている(特許文献1)。   For example, a shaft having an end face with a stepped portion formed on the outer peripheral edge portion with a convex portion is joined to a thrust bearing formed with a through hole into which the convex portion is fitted with a gap. There is known a hydrodynamic bearing device in which the entire circumference of a part is fixed by welding by laser irradiation (Patent Document 1).

また、回転する放熱フィンが取り付けられるスタッドを、そのスタッドが溶接される中央部を除く周囲部にろう材レジスト膜が形成された底板に、ろう付け溶接により固定したセラミック構造物が知られている(特許文献2)。   There is also known a ceramic structure in which a stud to which a rotating radiating fin is attached is fixed by brazing welding to a bottom plate having a brazing resist film formed in a peripheral portion except for a central portion where the stud is welded. (Patent Document 2).

特開2004−183809号公報Japanese Patent Laid-Open No. 2004-183809 特開平5−109949号公報JP-A-5-109949

この発明は、棒状の部材が、板状の部材に対して強固に且つ高い取付け精度(取付け位置、直角度等の精度)で溶接により接合固定された接合構造物並びにその構造物を含む回転体支持装置、駆動伝達装置及び画像形成装置を提供するものである。   The present invention relates to a joined structure in which a rod-like member is firmly fixed to a plate-like member by welding with high attachment accuracy (accuracy such as attachment position and perpendicularity), and a rotating body including the structure A support device, a drive transmission device, and an image forming apparatus are provided.

この発明(A1)の接合構造物は、溶接用の貫通孔が形成された板状部材と、前記板状部材の貫通孔を含む表面の部分に、端面が接触して溶接により接合固定された棒状部材とを有し、
前記板状部材の貫通孔を前記棒状部材の端面の面積よりも狭い開口面積で且つ当該端面の略中央部に位置するように形成しているとともに、前記板状部材の貫通孔の少なくとも一部分と前記棒状部材の端面の少なくとも一部とを溶接していることを特徴とするものである。
In the joined structure of the invention (A1), the plate-like member in which the through-hole for welding is formed and the surface portion including the through-hole of the plate-like member are contacted and fixed by welding. A rod-shaped member,
The through hole of the plate-like member is formed so as to have an opening area narrower than the area of the end face of the rod-like member and located at a substantially central portion of the end face, and at least a part of the through hole of the plate-like member; The rod-shaped member is welded to at least a part of the end surface.

また、この発明(A2)の接合構造物は、上記発明A1の接合構造物において、前記板状部材の貫通孔が、1回の溶接作業で当該貫通孔の全周部分の溶接がされる開口面積で形成されているものである。   Further, the joined structure of the present invention (A2) is an opening in which the through hole of the plate-like member is welded to the entire circumference of the through hole in one welding operation in the joined structure of the invention A1. It is formed by area.

また、この発明(A3)の接合構造物は、上記発明A1又はA2の接合構造物において、前記棒状部材がストレートな棒形状からなるものである。   Moreover, the joined structure of the invention (A3) is the joined structure of the invention A1 or A2 in which the rod-shaped member is formed in a straight rod shape.

さらに、この発明(B)の回転体支持装置は、前記棒状部材が回転体を回転可能に支持する回転軸である上記発明A1〜A3のいずれかの接合構造物を含み、その回転軸に回転体が支持されていることを特徴とするものである。   Furthermore, the rotating body support device of the present invention (B) includes the joint structure according to any one of the above inventions A1 to A3, wherein the rod-shaped member is a rotating shaft that rotatably supports the rotating body, and rotates on the rotating shaft. The body is supported.

また、この発明(C)の駆動伝達装置は、回転動力の伝達に用いられる回転体を回転可能に支持する棒状部材の回転軸を板状部材に接合固定する接合構造部の少なくとも1部が、上記発明A1〜A3のいずれかの接合構造物で構成されていることを特徴とするものである。   Further, in the drive transmission device according to the present invention (C), at least one part of the joining structure part for joining and fixing the rotating shaft of the rod-like member that rotatably supports the rotating body used for transmitting the rotational power to the plate-like member, It is comprised by the joining structure in any one of said invention A1-A3, It is characterized by the above-mentioned.

また、この発明(D)の画像形成装置は、回転動力を伝達する駆動伝達装置の少なくとも一部が、上記発明Cの駆動伝達装置で構成されていることを特徴とするものである。   The image forming apparatus of the invention (D) is characterized in that at least a part of the drive transmission device for transmitting rotational power is constituted by the drive transmission device of the invention C.

上記発明A1の接合構造物によれば、棒状部材が、板状部材に対して強固にかつ高い取付け精度で溶接により接合固定されたものとなる。   According to the joined structure of the invention A1, the rod-like member is firmly fixed to the plate-like member by welding with high attachment accuracy.

上記発明A2の接合構造物では、当該発明の構成を有しない場合に比べて、棒状部材が板状部材に、簡素化された作業量で取り付けられる。   In the joined structure of the invention A2, the rod-like member is attached to the plate-like member with a simplified work amount as compared with the case where the structure of the invention is not provided.

上記発明A3の接合構造物では、当該発明の構成を有しない場合に比べて、棒状部材が、例えばその溶接される端面を広大化するための台座部分等の部位を形成することなく板状部材に強固に接合固定されるようになり、また、その広大化のための部位の形成に伴う棒状部材の材料の切削除去又は追加による無駄なコストアップを回避することができる。   In the joined structure of the invention A3, compared to the case where the structure of the invention is not provided, the rod-like member does not form a part such as a pedestal part for expanding the end face to be welded, for example. In addition, it is possible to avoid wasteful cost increase due to cutting or removal of the material of the rod-shaped member accompanying the formation of the part for widening.

上記発明Bの回転体支持装置によれば、当該発明の構成を有しない場合に比べて、回転体を回転可能に支持する回転軸が、板状部材に対して強固にかつ高い取付け精度で溶接により接合固定されたものとなり、また、このような回転軸に支持される回転体が円滑に精度よく回転するようになる。   According to the rotating body support device of the invention B, the rotating shaft that rotatably supports the rotating body is welded to the plate-like member firmly and with high mounting accuracy, compared with the case where the configuration of the invention is not provided. In addition, the rotating body supported by such a rotating shaft can smoothly and accurately rotate.

上記発明Cの駆動伝達装置によれば、接合構造部のうち少なくとも上記発明A1〜A3のいずれかの接合構造物で構成されている1部において、棒状部材の回転軸が板状部材に対して強固にかつ高い取付け精度で溶接により接合固定されたものとなり、また、そのような接合構造物における回転軸に支持される回転体が円滑に精度よく回転するようになる。   According to the drive transmission device of the invention C, in at least one portion of the joint structure portion constituted by the joint structure of any of the inventions A1 to A3, the rotation shaft of the rod-shaped member is relative to the plate-shaped member. It is firmly and firmly fixed by welding with high mounting accuracy, and the rotating body supported by the rotating shaft in such a joined structure rotates smoothly and accurately.

上記発明Dの画像形成装置によれば、駆動伝達装置のうち少なくとも上記発明Cの駆動伝達装置で構成されている1部において、上記発明A1〜A3のいずれかの接合構造物で構成されている接合構造部における棒状部材の回転軸が板状部材に対して強固にかつ高い取付け精度で溶接により接合固定されたものとなり、また、そのような接合構造物における回転軸に支持される回転体が円滑に精度よく回転することで本発明の構成を有しない場合に比べて高画質の画像を形成することができる。   According to the image forming apparatus of the invention D, at least one part of the drive transmission device constituted by the drive transmission device of the invention C is constituted by the joint structure of any of the inventions A1 to A3. The rotating shaft of the rod-shaped member in the bonded structure is firmly fixed to the plate-shaped member by welding with high mounting accuracy, and a rotating body supported by the rotating shaft in such a bonded structure is provided. By rotating smoothly and accurately, a high-quality image can be formed as compared with the case where the configuration of the present invention is not provided.

[実施の形態1]
図1及び図2は、本発明の実施の形態1に係る接合構造物及び歯車支持装置を示すものであり、図1はその構造物及び装置の全体の構成を示す概略断面図、図2はその溶接部分(板金の側から見たときの状態)を示す拡大説明図である。
[Embodiment 1]
1 and 2 show a joint structure and a gear support device according to Embodiment 1 of the present invention. FIG. 1 is a schematic cross-sectional view showing the overall structure of the structure and device, and FIG. It is an enlarged explanatory view showing the welded portion (state when viewed from the sheet metal side).

接合構造物1は、溶接用の貫通孔15が形成された板金10と、この板金の貫通孔15を含む表面の部分に一方の端面21が接触して溶接固定された回転軸20とで主に構成されている。また、歯車支持装置4は、この接合構造物1の回転軸20に歯車40を回転可能に支持させたものであり、要するに、その接合構造物1を含んだ構成になっている。   The joint structure 1 is mainly composed of a sheet metal 10 in which a through-hole 15 for welding is formed and a rotary shaft 20 in which one end face 21 is in contact with a surface portion including the through-hole 15 of the sheet metal and is fixed by welding. It is configured. Further, the gear support device 4 is configured to rotatably support the gear 40 on the rotating shaft 20 of the joint structure 1, and in short, has a configuration including the joint structure 1.

板金10は、少なくとも回転軸20を溶接して固定する表面の部位12が平面である板状の形態からなるものあり、所望の溶接が可能な金属又は合金等の材料で構成されている。一方の回転軸20は、歯車40を回転可能に支持できる形態のものであればよいが、この実施の形態では、ストレートな円柱形状からなるものであり、所望の溶接が可能な金属又は合金等の材料で構成されている。また、回転軸20は、溶接により接合固定される側の端部の端面21が回転中心線(二点鎖線)Lに対して直角の面として切断(又は切削)された円形の平面で形成されている。   The sheet metal 10 has a plate-like form in which at least the surface portion 12 on which the rotating shaft 20 is welded and fixed is a flat surface, and is made of a material such as a metal or an alloy that can be welded as desired. One rotating shaft 20 may be of any form that can rotatably support the gear 40. In this embodiment, the rotating shaft 20 is formed of a straight columnar shape, such as a metal or an alloy that can be welded as desired. Consists of materials. Further, the rotary shaft 20 is formed of a circular plane in which an end surface 21 at an end portion to be bonded and fixed by welding is cut (or cut) as a plane perpendicular to the rotation center line (two-dot chain line) L. ing.

ここで、上記板金10及び回転軸20における各「平面」とは、平滑な面であるが、板金10の接合対象となる平面部分と回転軸の端面とを接触させたときに不要な隙間が発生しない程度に密接させることができるような面の形態であればよい。   Here, each “plane” in the sheet metal 10 and the rotating shaft 20 is a smooth surface, but there is an unnecessary gap when the planar portion to be joined to the sheet metal 10 and the end surface of the rotating shaft are brought into contact with each other. Any surface shape that can be brought into close contact with each other is not required.

また、板金10における溶接用の貫通孔15は、図2に示すように、回転軸20の端面21の面積よりも狭い開口面積で形成される孔であり、しかも、回転軸20が溶接で接合固定される部位においてその端面21の略中央部に位置する関係になるように形成されている。この実施の形態では、前述したように回転軸20の端面21が円形であるため、その端面21の略中央部とは、当該円形の中心点(図2に符合Oで指し示す記号+)を中心に含んだ部位となる。また、貫通孔15は、その開口が円形の形状で形成されたものであるが、その開口形状については必要に応じて円形以外の形状(正多角形など)としても構わない。   Further, as shown in FIG. 2, the welding through-hole 15 in the sheet metal 10 is a hole formed with an opening area narrower than the area of the end face 21 of the rotating shaft 20, and the rotating shaft 20 is joined by welding. The fixed portion is formed so as to be positioned at a substantially central portion of the end surface 21. In this embodiment, since the end surface 21 of the rotating shaft 20 is circular as described above, the substantially central portion of the end surface 21 is centered on the center point of the circle (the symbol + indicated by the symbol O in FIG. 2). It becomes the part included in. Moreover, although the through-hole 15 has an opening formed in a circular shape, the opening shape may be a shape other than a circle (such as a regular polygon) if necessary.

また、板金10と回転軸20とは、図2に示すように、その板金10の貫通孔15となる部分と回転軸の端面21の一部とが所定の溶接方法により溶接されている。図1中の符合30は溶接される部分を示す。この実施の形態では、その貫通孔15となる板金部分と端面21との間の3箇所(図中の点線の円に含まれる部分が溶接部分)31〜33が溶接されている。このような板金10の貫通孔15の少なくとも一部分と回転軸10の端面21の少なくとも一部とを溶接しているため、その溶接した結果(状態)を視認することができる。   Further, as shown in FIG. 2, the sheet metal 10 and the rotating shaft 20 are welded to a portion that becomes the through hole 15 of the sheet metal 10 and a part of the end surface 21 of the rotating shaft by a predetermined welding method. Reference numeral 30 in FIG. 1 indicates a portion to be welded. In this embodiment, three locations (the portion included in the dotted circle in the figure are welded portions) 31 to 33 between the sheet metal portion that becomes the through hole 15 and the end surface 21 are welded. Since at least a part of the through hole 15 of the metal plate 10 and at least a part of the end surface 21 of the rotating shaft 10 are welded, the welding result (state) can be visually recognized.

ちなみに、この溶接部分については、1箇所であっても、あるいは、3箇所以外の複数の箇所であっても、あるいは、貫通孔15の全周部分としてもよいが、取付け強度や作業性等を考慮すると3箇所程度が好ましい。また、溶接方法としては、例えば、溶加材を必要としないレーザー溶接方法が適用されるが、これ以外の溶接方法であっても構わない。   Incidentally, about this welded portion, it may be one place, a plurality of places other than three places, or the entire circumference of the through-hole 15, but the mounting strength, workability, etc. Considering about three places is preferable. Further, as the welding method, for example, a laser welding method that does not require a filler material is applied, but other welding methods may be used.

歯車40は、例えば複数の歯車を噛み合わせて回転動力を伝達する回転伝達装置(又は機構)における歯車の1つであり、板金10に溶接により接合固定された回転軸20に回転可能に取り付けられる。   The gear 40 is one of the gears in a rotation transmission device (or mechanism) that transmits rotational power by meshing a plurality of gears, for example, and is rotatably attached to the rotary shaft 20 that is joined and fixed to the sheet metal 10 by welding. .

このような接合構造物1又は歯車支持装置4は、例えば、次のようにして製作される。   Such a joining structure 1 or the gear support device 4 is manufactured as follows, for example.

まず、図3及び図4に示すように、溶接作業用テーブル100に形成された回転軸収容保持凹部102に、溶接対象となる回転軸20をその端面21が上面となる状態で嵌め入れる。この回転軸収容保持凹部102は、回転軸21を所定の位置で嵌め入れるように収容して所定の姿勢で安定して保持することができ、しかも、その収容したときの回転軸20の端面21がテーブル表面101から突出した状態となる寸法形状で形成されている(図4)。   First, as shown in FIGS. 3 and 4, the rotary shaft 20 to be welded is fitted into the rotary shaft accommodation holding recess 102 formed in the welding work table 100 with the end surface 21 being the upper surface. The rotary shaft accommodation holding recess 102 can accommodate the rotary shaft 21 so as to be fitted at a predetermined position and can stably hold the rotary shaft 21 in a predetermined posture, and the end surface 21 of the rotary shaft 20 when the rotary shaft 21 is accommodated. Is formed in a dimensional shape that protrudes from the table surface 101 (FIG. 4).

続いて、回転軸20が保持された溶接作業用テーブル100に、溶接対象となる板金10を、その貫通孔15が含まれる表面部分12が回転軸の端面21に接触した状態に保たれるように装着する。   Subsequently, the sheet metal 10 to be welded is kept on the welding work table 100 on which the rotating shaft 20 is held such that the surface portion 12 including the through hole 15 is in contact with the end surface 21 of the rotating shaft. Attach to.

この板金10の装着は、例えば、図3に例示するように行われる。すなわち、まず、作業用テーブル100の回転軸収容保持凹部102から離れた表面部分に複数本の板金装着用の位置決めピン106、107、・・を固定して設ける一方で、板金10の回転軸20との溶着位置を基準にしたときに作業用テーブル100の位置決めピン106、107、・・と対応することになる位置に当該位置決めピン106、107が差し込まれて板金10の装着状態を位置決めする位置決め孔16、17、・・を形成しておく。そのうえで、板金10を、その位置決め孔16、17、・・に作業用テーブル100の位置決めピン106、107、・・が差し込まれるように取り付けることにより、その板金の装着が行われる。またこの際、板金10を装着した後の位置決めピン106、107、・・には、例えば、その板金10の装着状態を保持するためのネジ固定式等の固定用治具112、113が取り付けられる。   The mounting of the sheet metal 10 is performed, for example, as illustrated in FIG. That is, first, a plurality of sheet metal mounting positioning pins 106, 107,... Are fixedly provided on a surface portion of the work table 100 away from the rotary shaft housing and holding recess 102, while the rotary shaft 20 of the sheet metal 10. Positioning for positioning the mounting state of the sheet metal 10 by inserting the positioning pins 106, 107 into positions corresponding to the positioning pins 106, 107,... Of the work table 100 when the welding position is used as a reference. Holes 16, 17,... Are formed in advance. Then, the sheet metal 10 is mounted by attaching the sheet metal 10 so that the positioning pins 106, 107,... Of the work table 100 are inserted into the positioning holes 16, 17,. At this time, for example, fixing jigs 112 and 113 such as screw fixing type for holding the mounting state of the sheet metal 10 are attached to the positioning pins 106, 107,... After the sheet metal 10 is mounted. .

これにより、板金10は、その貫通孔15を含む表面部分12が作業用テーブル100に保持された回転軸20の端面21に面で接触した状態に保たれるとともに、その貫通孔15が回転軸20の端面21の中央部に位置した状態に保たれる。これに加えて、固定用治具112、113の取り付けにより、その板金10の表面部分12が回転軸20の端面21に密着した状態に保持される。   Thus, the sheet metal 10 is maintained in a state where the surface portion 12 including the through hole 15 is in surface contact with the end surface 21 of the rotating shaft 20 held by the work table 100, and the through hole 15 is rotated by the rotating shaft. It is kept in a state where it is located at the center of the end face 21 of the 20. In addition to this, by attaching the fixing jigs 112 and 113, the surface portion 12 of the sheet metal 10 is held in close contact with the end surface 21 of the rotating shaft 20.

この板金10の作業用テーブル100への装着を行った後に、その板金10の貫通孔15の該当部分とこの部分に接触する回転軸20の端面21の部分との間の溶接を行う。図4中の符合3は、溶接の作業対象部分を指し示している。この溶接の際、溶接すべき部分が3箇所(図2の符合31〜33)である場合は、溶接の作業(この例ではレーザーの照射)が3回行われる。レーザー溶接を行った場合には、貫通孔15の板金部分と回転軸20の端面21部分とがそれ以外の部分とは異なる色に変色した状態になるため、その溶接した結果を視認することができる。   After the sheet metal 10 is mounted on the work table 100, welding is performed between a corresponding portion of the through hole 15 of the sheet metal 10 and a portion of the end surface 21 of the rotary shaft 20 that contacts this portion. Reference numeral 3 in FIG. 4 indicates a welding work target portion. In this welding, when there are three parts to be welded (symbols 31 to 33 in FIG. 2), the welding operation (in this example, laser irradiation) is performed three times. When laser welding is performed, the sheet metal portion of the through-hole 15 and the end surface 21 portion of the rotary shaft 20 are in a state of being discolored in a different color from the other portions, so that the welding result can be visually confirmed. it can.

このようにして製作される接合構造物1においては、回転軸20が板金10の所定の取付け部位(貫通孔15を含む表面部分12)に溶接により位置的なずれがなく正確に強固に接合固定されるとともに、高い直角度で接合固定される。   In the joint structure 1 manufactured in this way, the rotating shaft 20 is accurately and firmly joined to a predetermined attachment site (surface portion 12 including the through hole 15) of the metal plate 10 without any positional displacement by welding. At the same time, it is bonded and fixed at a high squareness.

これに対して、例えば、図7に例示するように、回転軸20の端面21に凸部28を形成して段差のある端面構造にするとともに、板金10の側に当該凸部28を差し入れるための貫通孔18を形成したうえで、その凸部28を貫通孔18に差し込んだ状態で溶接を行って回転軸の接合固定をする場合には、次のような不具合が発生する傾向にある。   On the other hand, for example, as illustrated in FIG. 7, a convex portion 28 is formed on the end surface 21 of the rotating shaft 20 to form a stepped end surface structure, and the convex portion 28 is inserted on the sheet metal 10 side. When the through-hole 18 is formed and welding is performed in a state in which the convex portion 28 is inserted into the through-hole 18 and the rotary shaft is joined and fixed, the following problems tend to occur. .

つまり、この場合は、その凸部28と貫通孔18の間に通常0.05mm程度の隙間Sを設けたうえで回転軸20の凸部28を板金10の貫通孔18に差し込むが、この隙間Sの存在により真っ先に溶接された部分において凸部28と貫通孔18が引き寄せられて接近した状態となり、これにより回転軸20が板金10の表面に沿ったいずれかの方向(矢印B1,B2等の方向)に片寄った状態で溶接固定されるため、取付け位置の精度が劣ることになる。また、この際、その隙間Sが大きいときには、回転軸20の全体が両矢印Cで示す方向に傾いた状態で溶接されて固定されることがあり、これにより直角度の精度が劣ることになる。   That is, in this case, a clearance S of about 0.05 mm is usually provided between the convex portion 28 and the through hole 18, and the convex portion 28 of the rotating shaft 20 is inserted into the through hole 18 of the sheet metal 10. Due to the presence of S, the convex portion 28 and the through-hole 18 are drawn closer to each other at the first welded portion, whereby the rotating shaft 20 is in any direction along the surface of the sheet metal 10 (arrows B1, B2, etc.). The accuracy of the mounting position is inferior because it is fixed by welding in a state of being offset in the direction of At this time, when the gap S is large, the entire rotating shaft 20 may be welded and fixed in a state tilted in the direction indicated by the double arrow C, whereby the squareness accuracy is inferior. .

この他にも、図8に示すように、上掲の例における貫通孔18や凸部28を形成しない板金10及び回転軸20を用意し、回転軸20の平面からなる端面21を板金10の平面からなる表面13に接触させた状態にして溶接を行って回転軸の接合固定をする場合には、次のような不具合が発生する傾向にある。この場合には、その溶接方法として例えばレーザー溶接を適用し、回転軸20のうち板金10と接合する端部周囲を接合することができるが、図7を用いて説明した上記の例とほぼ同様に、真っ先に溶接される部位の溶接による変動の影響を受けて回転軸20が板金10の表面に沿ったいずれかの方向(矢印B1,B2等の方向)に片寄った状態で溶接固定されるため、取付け位置の精度が劣る場合がある。   In addition to this, as shown in FIG. 8, the sheet metal 10 and the rotation shaft 20 that do not form the through holes 18 and the protrusions 28 in the above example are prepared, and the end surface 21 that is a plane of the rotation shaft 20 is formed on the end surface 21 of the sheet metal 10. When welding is performed in a state where it is brought into contact with the surface 13 made of a flat surface and the rotary shaft is joined and fixed, the following problems tend to occur. In this case, for example, laser welding is applied as the welding method, and the periphery of the end of the rotating shaft 20 that is to be joined to the sheet metal 10 can be joined, but is substantially the same as the above example described with reference to FIG. In addition, the rotary shaft 20 is welded and fixed in a state in which it is offset in any direction along the surface of the sheet metal 10 (directions of arrows B1, B2, etc.) under the influence of the fluctuation caused by the welding of the portion to be welded first. Therefore, the accuracy of the mounting position may be inferior.

また、上記レーザー溶接に代えてスポット溶接を適用した場合には、例えば、図8に示すように、その板金10の側から回転軸20の端面21の中心部を狙ってスポット溶接することができる。しかし、この場合は、上記レーザー溶接を行う場合と同様に、回転軸20の取付け精度が劣ることがある。また、スポット溶接の場合は、その溶接した部分を視認することができず、これにより、例えば、溶接不良に起因した取付け強度の低下等が発生するおそれがある。   Further, when spot welding is applied instead of the laser welding, for example, as shown in FIG. 8, spot welding can be performed aiming at the center portion of the end surface 21 of the rotating shaft 20 from the sheet metal 10 side. . However, in this case, the mounting accuracy of the rotating shaft 20 may be inferior, as in the case of performing the laser welding. Further, in the case of spot welding, the welded portion cannot be visually recognized, which may cause, for example, a decrease in attachment strength due to poor welding.

歯車支持装置4は、上記の製作された接合構造物1の回転軸20に歯車40を取り付けることにより完成する。この場合、前述したように回転軸20が板金10に対して高い位置精度や直角度精度で接合固定されているため、その回転軸20に回転可能に支持される歯車40も正確な位置で、しかも正確な姿勢で回転するようになる。   The gear support device 4 is completed by attaching the gear 40 to the rotating shaft 20 of the joint structure 1 manufactured as described above. In this case, as described above, since the rotary shaft 20 is bonded and fixed to the sheet metal 10 with high positional accuracy and squareness accuracy, the gear 40 that is rotatably supported by the rotary shaft 20 is also in an accurate position. Moreover, it comes to rotate with an accurate posture.

この実施の形態では、例えば以下の条件からなる接合構造物1を製作した。   In this embodiment, for example, a bonded structure 1 having the following conditions was manufactured.

すなわち、板金10として、肉厚が1mmの電気亜鉛メッキ鋼板(電気メッキの原板:SECC)の板金を使用し、これに接合固定する回転軸20として、直径が6mm、長さが25mmのストレートな円柱形状からなるステンレス(SUS)の軸を使用した。また、板金10の所定箇所には、直径4〜5mmの円形の貫通孔15を形成した。そして、その板金10と回転軸20を溶接作業用テーブルに装着し、板金10の貫通孔15を含む表面部分に回転軸20の端面21が接触した状態となるように位置を固定して保持した後、貫通孔15の周囲のうちの3箇所をレーザー溶接した。レーザー溶接は、例えば、レーザー加工機(三菱電機社製:3020HT)を用い、肉厚1mmの板金10を使用するため、そのレーザー発信器の出力を1kWに設定して行った。   That is, an electrogalvanized steel sheet (electroplating original plate: SECC) having a thickness of 1 mm is used as the sheet metal 10, and the rotary shaft 20 joined and fixed thereto is a straight having a diameter of 6 mm and a length of 25 mm. A stainless steel (SUS) shaft having a cylindrical shape was used. Further, a circular through hole 15 having a diameter of 4 to 5 mm was formed at a predetermined location of the sheet metal 10. Then, the sheet metal 10 and the rotating shaft 20 are mounted on a welding work table, and the position is fixed and held so that the end surface 21 of the rotating shaft 20 is in contact with the surface portion including the through hole 15 of the sheet metal 10. After that, three places around the through hole 15 were laser welded. Laser welding was performed, for example, using a laser processing machine (manufactured by Mitsubishi Electric Corporation: 3020HT) and using a sheet metal 10 having a thickness of 1 mm, and setting the output of the laser transmitter to 1 kW.

この条件からなる接合構造物1は、回転軸20が板金10に対して溶接により正確な位置に強固に接合固定されているとともに、ほぼ90°の直角度で接合固定されていた。なお、レーザー溶接は、貫通孔15の周囲全体(全周)に対して(1周させるように)行ってもよい。   In the joined structure 1 having this condition, the rotary shaft 20 was firmly joined and fixed to the sheet metal 10 at an accurate position by welding, and was joined and fixed at a squareness of approximately 90 °. In addition, you may perform laser welding with respect to the circumference | surroundings (all circumferences) of the through-hole 15 (it is made to make 1 round).

[実施の形態1の変形例等]
実施の形態1では、板金10に対してレーザー溶接を3箇所することができる程度の大きさの貫通孔15を形成した場合を示したが、この他にも、例えば、図5に示すように、1回の溶接作業で貫通孔の全周部分の溶接がされる開口面積からなる小さい貫通孔16を形成してもよい。この場合は、図5の符合35で指し示す斜線を付した部分が、その貫通孔16の全周部分と溶接された状態となる。また、このような貫通孔16は、例えば、前掲した具体例で説明すると、直径が1〜2mm程度の円形の貫通孔として形成される。さらに、この貫通孔16の孔径が小さく回転軸20の取り付け強度が不足するおそれがある場合には、その貫通孔16へのレーザー溶接に加えて、例えば、回転軸20の板金10と接合する端部21の周囲へのレーザー溶接を組み合わせて行ってもよい。
[Modifications of Embodiment 1]
In Embodiment 1, although the case where the through-hole 15 of the magnitude | size which can carry out the laser welding to three places with respect to the sheet metal 10 was shown was shown, in addition to this, for example, as shown in FIG. You may form the small through-hole 16 which consists of an opening area where the perimeter part of a through-hole is welded by one welding operation. In this case, the hatched portion indicated by reference numeral 35 in FIG. 5 is welded to the entire peripheral portion of the through hole 16. Further, such a through hole 16 is formed as a circular through hole having a diameter of about 1 to 2 mm, for example, in the case of the specific example described above. Furthermore, in the case where the hole diameter of the through hole 16 is small and the mounting strength of the rotating shaft 20 may be insufficient, in addition to laser welding to the through hole 16, for example, the end of the rotating shaft 20 joined to the sheet metal 10 Laser welding around the part 21 may be performed in combination.

また、実施の形態1においては、回転軸20として、図6に例示するように、円柱の軸本体部22のうち端面21となる端部側に、その本体部22よりも外径が大きい円板状の台座部24を形成したものを使用することもできる。この場合は、板金10に接合固定される端面21の面積が台座部24により増加する分だけ広くなるので、回転軸20をより安定した状態で接合固定することができる。その一方で、台座部24を形成する分だけ、材料コストが増える。また、その台座部を旋盤加工により切削して形成する場合には、軸本端部22の材料が切削で除去されるため無駄が発生する。   Further, in the first embodiment, as illustrated in FIG. 6, the rotating shaft 20 is a circle having an outer diameter larger than that of the main body portion 22 on the end portion side serving as the end surface 21 of the cylindrical shaft main body portion 22. What formed the plate-shaped base part 24 can also be used. In this case, since the area of the end face 21 joined and fixed to the sheet metal 10 is increased by the amount of the pedestal portion 24, the rotary shaft 20 can be joined and fixed in a more stable state. On the other hand, the material cost increases as much as the base portion 24 is formed. Further, when the pedestal portion is formed by cutting with a lathe, the material of the shaft end portion 22 is removed by cutting, resulting in waste.

さらに、実施の形態1では、回転軸20を接合固定する場合を説明したが、その回転軸に代えて他の用途で使用する棒状の部材を接合固定するようにしてもよい。また、実施の形態1では、1つの回転軸20を接合固定する場合を説明したが、複数の回転軸20を接合固定してもよいことは言うまでもない。さらに、貫通孔15,17は、その開口形状が円形のものに限らず、他の開口形状のものであっても構わない。   Furthermore, in Embodiment 1, although the case where the rotating shaft 20 was joined and fixed was demonstrated, it replaces with the rotating shaft, and you may make it join and fix the rod-shaped member used for another use. In the first embodiment, the case where one rotary shaft 20 is joined and fixed has been described. Needless to say, a plurality of rotary shafts 20 may be joined and fixed. Further, the through holes 15 and 17 are not limited to circular openings, but may have other opening shapes.

この他、実施の形態1では、回転軸20に歯車40を取り付ける場合を説明したが、歯車に代えて、円筒状のロールや電動モータのローター等のような回転体を回転可能に支持するようにしてもよい。このような各種の回転体を支持する回転体支持装置は、歯車式の回転伝達装置や、その回転伝達装置を必要とする各種装置に適用することができる。   In addition, in Embodiment 1, although the case where the gear 40 was attached to the rotating shaft 20 was demonstrated, it replaced with a gearwheel and supported rotating bodies, such as a cylindrical roll and a rotor of an electric motor, so that rotation was possible. It may be. Such a rotating body support device that supports various rotating bodies can be applied to a gear-type rotation transmission device and various devices that require the rotation transmission device.

[実施の形態2]
図9及び図10は、実施の形態1に係る接合構造物1を含む歯車支持装置4を適用した実施の形態2に係る画像形成装置5及びこれに用いた駆動伝達装置7を示すものである。
[Embodiment 2]
9 and 10 show the image forming apparatus 5 according to the second embodiment to which the gear support device 4 including the joint structure 1 according to the first embodiment is applied and the drive transmission device 7 used therefor. .

画像形成装置5は、図9に示すように、装置本体(図示せず)の内部に、画像情報に基づくトナー像を形成するとともにそのトナー像を最終的にシート状の記録用紙9に転写する作像装置50と、そのトナー像が転写された記録用紙9を通過させてトナー像の定着を行う定着装置60と、作像装置50に記録用紙9を搬送して供給する給紙装置65とが主に装備されている。   As shown in FIG. 9, the image forming apparatus 5 forms a toner image based on the image information in the apparatus main body (not shown), and finally transfers the toner image to the sheet-like recording paper 9. An image forming device 50, a fixing device 60 for fixing the toner image by passing the recording paper 9 onto which the toner image has been transferred, and a paper feeding device 65 for transporting and supplying the recording paper 9 to the image forming device 50. Is mainly equipped.

作像装置50は、例えば公知の電子写真方式を利用してトナー像を形成して転写することができるものである。具体的には、矢印方向に回転駆動するドラム形態の感光体52を備えており、この感光体52の周囲に、感光体51の表面(像保持面)を一様に帯電させる帯電装置53と、帯電後の感光体52の表面に画像情報(信号)に基づく光を照射して電位差のある潜像を形成する露光装置54と、その潜像にトナーを転移付着させてトナー像として顕像化する現像装置55と、そのトナー像を給紙装置65から供給される用紙9に転写する転写装置56と、転写後の感光体52の表面に残留するトナー等を除去して清掃する清掃装置57が主に配置されている。   The image forming device 50 can form and transfer a toner image using, for example, a known electrophotographic method. Specifically, a drum-shaped photoconductor 52 that is rotationally driven in the direction of the arrow is provided, and a charging device 53 that uniformly charges the surface (image holding surface) of the photoconductor 51 around the photoconductor 52. An exposure device 54 that irradiates the surface of the charged photoreceptor 52 with light based on image information (signal) to form a latent image having a potential difference, and a toner image is transferred and attached to the latent image to be visualized as a toner image. Developing device 55, transfer device 56 for transferring the toner image onto paper 9 supplied from paper supply device 65, and cleaning device for removing toner remaining on the surface of photoconductor 52 after transfer and cleaning. 57 is mainly arranged.

このうち、感光体52としては、円筒形態等の基材の周面に有機感光材料からなる光導電性層を形成したものが使用されている。帯電装置53としては、帯電ロール等の帯電部材を感光体52の表面に接触又は近接させて設置するとともに、その帯電部材に図示しない電源装置から所定の帯電用電圧を印加するものが使用されている。露光装置54としては、LEDアレイ、半導体レーザー走査装置等で構成されるものが使用している。この露光装置54には、画像形成装置1に接続又は装備される画像読取装置、情報記憶媒体読取装置、パーソナルコンピュータ等の外部接続機器から入力される画像情報を画像形成時に図示しない画像処理装置で所要の処理をして得られる画像信号が入力されるようになっている。   Of these, the photosensitive member 52 is formed by forming a photoconductive layer made of an organic photosensitive material on the peripheral surface of a substrate having a cylindrical shape or the like. As the charging device 53, a charging member such as a charging roll is installed in contact with or close to the surface of the photoreceptor 52, and a predetermined charging voltage is applied to the charging member from a power supply device (not shown). Yes. As the exposure device 54, a device constituted by an LED array, a semiconductor laser scanning device or the like is used. The exposure device 54 receives image information input from an externally connected device such as an image reading device, an information storage medium reading device, a personal computer or the like connected or equipped to the image forming device 1 with an image processing device (not shown) at the time of image formation. An image signal obtained by performing a required process is input.

また、現像装置55としては、収容している現像剤を構成するトナーを感光体52と対向する現像位置に搬送供給するための現像ロールを装備し、また、その現像ロールに図示しない電源装置から所定の現像用電圧を印加するものが使用されている。転写装置56としては、転写ロール等の転写部材を感光体52の表面に接触又は近接させて設置するとともに、その転写部材に図示しない電源装置から所定の転写用電圧を印加するものが使用されている。清掃装置57としては、転写後の感光体52の表面に所定の圧力で先端部が当接するクリーニングブレード等の清掃部材を装備するものが使用されている。   Further, the developing device 55 is equipped with a developing roll for transporting and supplying toner constituting the developer contained therein to a developing position facing the photoconductor 52, and a power supply device (not shown) is connected to the developing roll. A device that applies a predetermined developing voltage is used. As the transfer device 56, a transfer member such as a transfer roll is installed in contact with or close to the surface of the photosensitive member 52, and a predetermined transfer voltage is applied to the transfer member from a power supply device (not shown). Yes. As the cleaning device 57, a device equipped with a cleaning member such as a cleaning blade whose tip is in contact with the surface of the photosensitive member 52 after the transfer with a predetermined pressure is used.

定着装置60は、本体61の内部に、所定の温度に加熱されるとともに矢印方向に回転駆動する加熱ロール62と、この加熱ロール62の軸線方向にほぼ沿うように所定の圧力で接触して定着用の圧接部を形成する加圧ロール等の加圧部材63とを備えたものである。この定着装置60による定着は、その加熱ロール62と加圧部材63の間の定着用圧接部にトナー像が転写された用紙9を導入して通過させることによりトナー像等を加熱及び加圧することで行われる。   The fixing device 60 is fixed in contact with a heating roll 62 that is heated to a predetermined temperature and is driven to rotate in the direction of the arrow inside the main body 61 with a predetermined pressure so as to be substantially along the axial direction of the heating roll 62. And a pressure member 63 such as a pressure roll for forming a pressure contact portion. The fixing by the fixing device 60 is to heat and press the toner image or the like by introducing the paper 9 on which the toner image has been transferred into the fixing pressure contact portion between the heating roll 62 and the pressure member 63 and passing it. Done in

給紙装置65は、作像装置50に供給すべき複数枚のシート状の記録用紙9が積載された状態で収容される用紙収容体66と、この用紙収容体66に収容される用紙9を1枚ずつ送り出す送出装置67とを主に備えたものである。用紙収容体61は、必要により複数装備される。また、給紙装置60は、用紙9を用紙収容体61から作像装置50の転写部(感光体52と転写装置56との間)まで搬送するための用紙搬送ロール対68a,68b,68c,…や搬送ガイド部材等で構成される用紙搬送路を装備している。用紙搬送路は、作像装置50と定着装置60の間や、定着装置60と用紙排紙部(トレイなど)69の間にも設置されている。例えば定着装置60の用紙排出側には、定着後の用紙9を排紙部69に排出搬送するための排出ロール対68eが設置されている。   The paper feeding device 65 includes a paper container 66 that is accommodated in a state where a plurality of sheet-like recording papers 9 to be supplied to the image forming device 50 are stacked, and the paper 9 that is accommodated in the paper container 66. It is mainly provided with a sending device 67 for feeding one by one. A plurality of paper containers 61 are provided as necessary. Further, the paper feeding device 60 is a pair of paper transporting rolls 68a, 68b, 68c, for transporting the paper 9 from the paper container 61 to the transfer section of the image forming device 50 (between the photosensitive member 52 and the transfer device 56). ... and a paper conveyance path composed of a conveyance guide member or the like. The paper conveyance path is also provided between the image forming device 50 and the fixing device 60 and between the fixing device 60 and a paper discharge unit (tray or the like) 69. For example, on the paper discharge side of the fixing device 60, a discharge roll pair 68e for discharging and transporting the fixed paper 9 to the paper discharge unit 69 is installed.

この画像形成装置1による基本的な画像形成は次のようして行われる。   Basic image formation by the image forming apparatus 1 is performed as follows.

画像形成の開始指令の信号を受けると、作像装置50において感光体52が回転し始める。続いて、その回転する感光体52の表面が帯電用電圧の印加された帯電装置53により所定の帯電電位に帯電された後、その帯電された感光体52の表面に画像信号に基づいて動作する露光装置54から光が露光されて所定の潜像電位からなる潜像が形成される。次いで、その静電潜像が、現像用電圧の印加された現像装置55を通過する際にトナーにより現像されてトナー像となる。   When the image formation start command signal is received, the photoconductor 52 starts rotating in the image forming apparatus 50. Subsequently, after the surface of the rotating photoconductor 52 is charged to a predetermined charging potential by a charging device 53 to which a charging voltage is applied, the surface of the charged photoconductor 52 is operated based on an image signal. Light is exposed from the exposure device 54 to form a latent image having a predetermined latent image potential. Next, the electrostatic latent image is developed with toner when it passes through the developing device 55 to which a developing voltage is applied, and becomes a toner image.

しかる後、その感光体52上のトナー像が、転写用電圧の印加された転写装置56と対向する転写部において給紙装置60から給紙路を通して所定のタイミングで搬送される記録用紙9に対して静電的に転写される。トナー像が転写された用紙9は、定着装置60に導入されるように搬送され、その定着装置60における定着温度に加熱保持された加熱ロール62と加圧部材63との間の定着接触部を通過する際に加熱及び加圧されることでトナー像の用紙9への定着がなされる。その後、この定着後の用紙9は、排紙路を通して用紙排紙部69に排出されて積載収容される。   Thereafter, the toner image on the photosensitive member 52 is transferred to the recording paper 9 conveyed at a predetermined timing from the paper feeding device 60 through the paper feeding path in the transfer portion facing the transfer device 56 to which the transfer voltage is applied. Is transferred electrostatically. The sheet 9 on which the toner image has been transferred is conveyed so as to be introduced into the fixing device 60, and a fixing contact portion between the heating roll 62 and the pressure member 63 that is heated and held at the fixing temperature in the fixing device 60. The toner image is fixed on the paper 9 by being heated and pressurized when passing. Thereafter, the sheet 9 after fixing is discharged to the sheet discharge unit 69 through the discharge path and stacked and accommodated.

これにより、用紙1枚に対する基本的なプリント動作が終了する。また、複数枚のプリント指示がある場合には、上記した一連の動作がその枚数分だけ同様に繰り返されることになる。上記転写が終了した後の感光体52は、その表面に残留付着するトナー、紙粉等が清掃装置57によって除去されて清掃される。   As a result, the basic printing operation for one sheet is completed. Further, when there are a plurality of print instructions, the above-described series of operations is similarly repeated for the number of prints. After completion of the transfer, the photosensitive member 52 is cleaned by removing toner and paper dust remaining on the surface thereof by a cleaning device 57.

そして、この画像形成装置5は、図9や図10に示すように、その作像装置50における感光体52を回転駆動させる回転動力を伝達するための駆動伝達装置7を有している。   As shown in FIGS. 9 and 10, the image forming apparatus 5 has a drive transmission device 7 for transmitting rotational power for rotating the photosensitive member 52 in the image forming device 50.

駆動伝達装置7は、回転駆動用の電動モータ80の回転動力を、その電動モータ80の回転軸の駆動はすば歯車81と噛み合い、回転伝達用の複数のはすば歯車71〜73で構成される歯車列を介して、最終的に感光体52を回転させる回転歯車74に伝達するようになっている。   The drive transmission device 7 is constituted by a plurality of helical gears 71 to 73 for rotating transmission, in which the rotational power of the electric motor 80 for rotational driving meshes with the helical gear 81 for driving the rotary shaft of the electric motor 80. This is transmitted to a rotating gear 74 that finally rotates the photosensitive member 52 through a gear train.

歯車列における第一はすば歯車71及び第2はすば歯車72は、大径歯部71a、72aと小径歯部71b、72bをそれぞれ有する2段歯車になっている。また、歯車列を構成する3つのはすば歯車71〜73は、間隔を隔てて対向するように配置された支持枠板70A,70Bに固定される3つの回転軸20A,20B,20Cにそれぞれ回転可能に支持されているとともに、その各歯部が隣り合う所定の歯車(歯部)と噛み合っている。   The first helical gear 71 and the second helical gear 72 in the gear train are two-stage gears each having large-diameter tooth portions 71a and 72a and small-diameter tooth portions 71b and 72b. Further, the three helical gears 71 to 73 constituting the gear train are respectively attached to the three rotary shafts 20A, 20B, and 20C fixed to the support frame plates 70A and 70B arranged so as to face each other with a gap therebetween. While being rotatably supported, each tooth portion meshes with an adjacent predetermined gear (tooth portion).

上記3つの回転軸20A,20B,20Cは、細い円柱棒状の部材であり、その一端部側の端面21が一方の支持枠板70Bに接触して溶接により接合固定されている一方で、その他端部26が他方の支持枠板70Aに形成される差し込み孔(図示せず)に差し込まれた状態で取り付けられている。   The three rotary shafts 20A, 20B, and 20C are thin cylindrical rod-like members, and the end surface 21 on one end side thereof is in contact with one support frame plate 70B and joined and fixed by welding, while the other end The part 26 is attached in a state of being inserted into an insertion hole (not shown) formed in the other support frame plate 70A.

また、回転軸20A,20B,20Cは、図11に示すように、その一端部の端面21が、実施の形態1に係る接合構造物1又は歯車支持装置4における回転軸(棒状部材)20と同様の構成(図1等を参照)で取り付けられている。すなわち、支持枠板70Bにおける回転軸20A,20B,20Cの端面21を接合固定すべき部位に、前記した構成を有する溶接用の貫通孔15(又は16)をそれぞれ形成しておき、その各回転軸20A,20B,20Cの端面21を支持枠板70Bの各貫通孔15(16)を含む表面部分にそれぞれ接触させて密着させた状態で、その各貫通孔15(16)の少なくとも一部分とその各回転軸の端面21の少なくとも一部とを溶接することで接合固定している。   Further, as shown in FIG. 11, the rotary shafts 20 </ b> A, 20 </ b> B, and 20 </ b> C have an end surface 21 at one end thereof connected to the rotary shaft (rod-like member) 20 in the joint structure 1 or the gear support device 4 according to the first embodiment. It is attached with the same structure (refer FIG. 1 etc.). That is, the welding through-holes 15 (or 16) having the above-described configuration are respectively formed in the portions of the support frame plate 70B where the end surfaces 21 of the rotary shafts 20A, 20B, and 20C are to be joined and fixed. With the end surfaces 21 of the shafts 20A, 20B, and 20C in contact with the surface portions including the through holes 15 (16) of the support frame plate 70B, respectively, at least a part of the through holes 15 (16) and It joins and fixes by welding at least one part of the end surface 21 of each rotating shaft.

このように回転軸20A,20B,20Cがその一端部(端面21)において支持枠板70Bに対して高い位置精度や直角度精度で接合固定されているため、その各回転軸20A,20B,20Cにそれぞれ回転可能に支持されるはすば歯車71〜73も正確な位置で、しかも正確な姿勢で回転するようになる。   As described above, the rotary shafts 20A, 20B, and 20C are joined and fixed to the support frame plate 70B at one end (end face 21) with high positional accuracy and squareness accuracy. The helical gears 71 to 73, which are rotatably supported by each, also rotate in an accurate position and in an accurate posture.

なお、この駆動伝達装置7においては、上記3つの回転軸20A,20B,20Cのすべてをその一端部(端面21)が貫通孔を形成した支持枠板70Bに溶接により接合固定したが、必要により、その一部の回転軸だけをそのような接合固定するようにしても構わない。   In this drive transmission device 7, all of the three rotary shafts 20A, 20B, 20C are joined and fixed by welding to a support frame plate 70B having one end (end surface 21) formed with a through hole. Only a part of the rotating shafts may be fixed by such bonding.

また、駆動伝達装置7は、回転動力を伝達する回転体として、はすば歯車以外の種類の歯車や、回転伝達用のベルトを支持するロールなどの他の回転体を適用したものであってよく、その場合においても、その歯車やロール等の他の回転体を回転可能に支持する回転軸を上記したような接合固定を行う接合構造部を採用するとよい。   In addition, the drive transmission device 7 is a rotating body that transmits rotational power, and uses other types of rotating bodies such as a gear other than a helical gear and a roll that supports a belt for rotation transmission. Even in such a case, it is preferable to employ a joining structure portion that performs joining and fixing as described above for a rotating shaft that rotatably supports other rotating bodies such as gears and rolls.

さらに、駆動伝達装置7は、感光体52以外の回転物を回転させる回転動力を伝達するための装置として使用することも可能である。   Further, the drive transmission device 7 can also be used as a device for transmitting rotational power for rotating a rotating object other than the photosensitive member 52.

この他、実施の形態2では、画像形成装置1として、単色のトナー像を形成するタイプのもの(プリンタ)を例示したが、その画像形成装置は、複数のトナー像から構成されるカラー画像を形成するタイプのプリンタ、複写機、ファクリミリ等に代表される画像形成装置であってもよい。また、トナー像を形成して用紙9に転写するまでの方式についても、従来公知の他の方式(例えば中間転写方式など)を採用することが可能である。また、画像形成装置1は、トナー像を形成する方式のものに限らず他の画像形成方式を採用する画像形成装置であってもよく、例えば、インクジェット方式を採用する画像形成装置でもよい。   In addition, in the second embodiment, the image forming apparatus 1 is exemplified as a type (printer) that forms a single color toner image. However, the image forming apparatus is configured to display a color image composed of a plurality of toner images. It may be an image forming apparatus typified by a printer of the type to be formed, a copier, a factory, etc. Further, as a method for forming a toner image and transferring it to the paper 9, another conventionally known method (for example, an intermediate transfer method) can be employed. Further, the image forming apparatus 1 is not limited to a system that forms a toner image, and may be an image forming apparatus that employs another image forming system, for example, an image forming apparatus that employs an inkjet system.

実施の形態1に係る接合構造物及び歯車支持装置の概要を示す概略断面図である。It is a schematic sectional drawing which shows the outline | summary of the joining structure and gear support apparatus which concern on Embodiment 1. FIG. 図1の構造物及び装置の接合部分を板金側から見たときの状態を示す説明図である。It is explanatory drawing which shows a state when the junction part of the structure of FIG. 1 and an apparatus is seen from the sheet metal side. 図1の接合構造物の製作工程及び器具を示す概略断面説明図である。It is a schematic cross-sectional explanatory drawing which shows the manufacturing process and instrument of the joining structure of FIG. 図3の溶接作業時における状態を示す概略断面説明図である。FIG. 4 is a schematic cross-sectional explanatory view showing a state during the welding operation of FIG. 3. 板金に形成する貫通孔の他の構成例(板金側から見たときの状態)を示す説明図である。It is explanatory drawing which shows the other structural example (state when it sees from the sheet metal side) of the through-hole formed in a sheet metal. 接合固定する回転軸の他の構成例を示す概略断面図である。It is a schematic sectional drawing which shows the other structural example of the rotating shaft to join and fix. 本発明の構成を採用しない接合構造物の一例(要部)を示す概略断面説明図である。It is a schematic sectional explanatory drawing which shows an example (principal part) of the joining structure which does not employ | adopt the structure of this invention. 本発明の構成を採用しない接合構造物の他の例(要部)を示す概略断面説明図である。It is a schematic sectional explanatory drawing which shows the other example (main part) of the joining structure which does not employ | adopt the structure of this invention. 実施の形態2に係る(接合構造物等を採用した)画像形成装置の概要を示す説明図である。FIG. 6 is an explanatory diagram showing an outline of an image forming apparatus according to a second embodiment (adopting a joining structure or the like). 図9の画像形成装置で採用している駆動伝達装置を示す平面図である。It is a top view which shows the drive transmission apparatus employ | adopted with the image forming apparatus of FIG. 図10の駆動伝達装置における回転軸の接合固定の構成などを示す要部概略断面図である。It is principal part schematic sectional drawing which shows the structure of the joining fixation of a rotating shaft, etc. in the drive transmission device of FIG.

符号の説明Explanation of symbols

1…接合構造物、4…歯車支持装置(回転体支持装置)、5…画像形成装置、7…駆動伝達装置、10…板金(板状部材)、12…貫通孔を含む表面部分、15,16…貫通孔、20,20A,20B,20C…回転軸(棒状部材)、21…端面、30,31〜33…溶接部分、40…歯車(回転体)、70B…支持枠板(板状部材)、71〜73…はすば歯車(回転体)。   DESCRIPTION OF SYMBOLS 1 ... Joining structure, 4 ... Gear support apparatus (rotary body support apparatus), 5 ... Image forming apparatus, 7 ... Drive transmission apparatus, 10 ... Sheet metal (plate-shaped member), 12 ... Surface part including a through-hole, 15, DESCRIPTION OF SYMBOLS 16 ... Through-hole, 20, 20A, 20B, 20C ... Rotating shaft (bar-shaped member), 21 ... End surface, 30, 31-33 ... Welded part, 40 ... Gear (rotating body), 70B ... Support frame board (plate-like member) ), 71 to 73... Helical gear (rotary body).

Claims (6)

溶接用の貫通孔が形成された板状部材と、
前記板状部材の貫通孔を含む表面の部分に、端面が接触して溶接により接合固定された棒状部材とを有し、
前記板状部材の貫通孔を前記棒状部材の端面の面積よりも狭い開口面積で且つ当該端面の略中央部に位置するように形成しているとともに、
前記板状部材の貫通孔の少なくとも一部分と前記棒状部材の端面の少なくとも一部とを溶接していることを特徴とする接合構造物。
A plate-like member in which a through-hole for welding is formed;
A portion of the surface including the through-hole of the plate-like member has a rod-like member whose end face is contacted and fixed by welding,
While forming the through hole of the plate-shaped member so as to be located in an opening area narrower than the area of the end surface of the rod-shaped member and in the substantially central portion of the end surface,
At least a part of the through hole of the plate-like member and at least a part of the end face of the rod-like member are welded.
前記板状部材の貫通孔が、1回の溶接作業で当該貫通孔の全周部分の溶接がされる開口面積で形成されている請求項1に記載の接合構造物。   The joint structure according to claim 1, wherein the through hole of the plate-like member is formed with an opening area in which the entire circumference of the through hole is welded by one welding operation. 前記棒状部材がストレートな棒形状からなる請求項1又は2に記載の接合構造物。   The joined structure according to claim 1, wherein the rod-shaped member has a straight rod shape. 前記棒状部材が回転体を回転可能に支持する回転軸である請求項1〜3のいずれかに記載の接合構造物を含み、
その回転軸に回転体が支持されていることを特徴とする回転体支持装置。
The rod-shaped member is a rotating shaft that rotatably supports a rotating body, including the joined structure according to any one of claims 1 to 3,
A rotating body support device, characterized in that a rotating body is supported on the rotating shaft.
回転動力の伝達に用いられる回転体を回転可能に支持する棒状部材の回転軸を板状部材に接合固定する接合構造部の少なくとも1部が、請求項1〜3のいずれかに記載の接合構造物で構成されていることを特徴とする駆動伝達装置。   The joining structure according to any one of claims 1 to 3, wherein at least one part of a joining structure part that joins and fixes a rotating shaft of a rod-like member that rotatably supports a rotating body used for transmission of rotational power to a plate-like member. A drive transmission device characterized in that the drive transmission device is constituted by a thing. 回転動力を伝達する駆動伝達装置の少なくとも一部が、請求項5に記載の駆動伝達装置で構成されていることを特徴とする画像形成装置。   An image forming apparatus, wherein at least a part of a drive transmission device for transmitting rotational power is constituted by the drive transmission device according to claim 5.
JP2007005478A 2007-01-15 2007-01-15 Joined structure, rotating body supporting device, drive transmitting device and image forming apparatus Pending JP2008170846A (en)

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CN114562499A (en) * 2022-03-14 2022-05-31 东莞职业技术学院 Enhancement mode aluminum alloy mortise and tenon joint structure
CN114562499B (en) * 2022-03-14 2023-05-05 东莞职业技术学院 Reinforced aluminum alloy mortise and tenon structure

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