JP2007268823A - System and method for manufacturing decorative sheet for repair - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a system and a method for a decorative sheet for repair capable of manufacturing the decorative sheet for repair having no incompatible feeling with surroundings even in the case of repairing a part of the decorative sheet. <P>SOLUTION: In the system and method, a sheet information database 10 recording sheet identification information and pattern data and color tone data of the decorative sheet while making the data correspond to each other, has been prepared; and when repair of the decorative sheet is necessary, an image data preparing means 30 extracts the pattern data and the color tone data corresponding to the input identification information input from the sheet information database 10 when the identification information on the decorative sheet is input from an information input means 20, and prepares image data by utilizing the pattern data and color tone data; a printing means 40 prints the prepared image data on a base material sheet; and a laminate means 50 laminates the printed base material sheet with an embossed sheet. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to creation of a decorative sheet used for housing members and furniture, and particularly relates to a technique for creating a decorative decorative sheet used for repair.

  A decorative sheet is laminated on a wooden base material on the surfaces of joinery and doors. In recent years, housing has become longer life, so the warranty period of the housing manufacturer has been extended, and there are cases where a small amount of decorative sheets are required to be repaired through the housing manufacturer. In most cases, it became impossible to respond after 5 years due to fashion, color change, and pattern change.

On the other hand, in order to easily create a decorative sheet, the applicant has proposed a technique for generating a favorite decorative sheet by designating a design and color tone using a computer (see Patent Document 1). By using this technique, even if the same decorative sheet is no longer in stock after many years, the same decorative sheet can be created.
JP 2001-315289 A

  In the technique described in Patent Document 1, since the design and color tone are designated on the screen, when the entire surface is replaced, a favorite decorative sheet can be obtained, and there is no problem, but a part is repaired. In such a case, even if the created decorative sheet is as desired, there is a problem that when the decorative sheet is pasted, the decorative sheet does not match the surroundings.

  Accordingly, an object of the present invention is to provide a repair decorative sheet creation system and method capable of creating a repair decorative sheet that does not feel uncomfortable with the surroundings even when part of the repair is performed. .

  In order to solve the above problems, in the present invention, in creating a repair decorative sheet, a sheet information database in which sheet identification information for specifying a decorative sheet, pattern data of the decorative sheet, and tone data are recorded in association with each other The pattern data and tone data corresponding to the input sheet identification information are extracted from the sheet information database, image data is created using the extracted pattern data and tone data, and the created image data Is printed on a base material sheet.

  Furthermore, the present invention is characterized in that an embossed embossed sheet is laminated on a printed substrate sheet.

  According to the present invention, by preparing a database in which pattern data, color tone data, and sheet identification information of each decorative sheet are associated with each other and inputting a sheet identification number to be repaired, the corresponding pattern data, color data Since the image data was created and printed on the base sheet, it was possible to create the exact same as the original decorative sheet. Thus, it is possible to obtain a repair decorative sheet that does not feel uncomfortable. Further, when the embossed embossed sheet is laminated on the printed base material sheet, it is possible to obtain a repair decorative sheet that is more comfortable with the surroundings.

(1. System configuration)
DESCRIPTION OF EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a configuration diagram of a repair decorative sheet creation system according to the present invention. In FIG. 1, 10 is a sheet information database, 20 is information input means, 30 is image data creation means, 40 is printing means, and 50 is laminating means.

  The sheet information database 10 is a database that records information about a decorative sheet. Specifically, identification information for specifying the decorative sheet, pattern data for creating image data printed on the decorative sheet, and color tone data are registered in association with each other. The information input means 20 is for inputting identification information for specifying a decorative sheet, and is actually realized by a combination of an input device such as a mouse and a keyboard and software for recognizing an instruction input. The image data creation means 30 extracts pattern data and color tone data corresponding to the identification information input by the information input means 20 from the sheet information database 10 and prints them on a decorative sheet using the extracted pattern data and color tone data. This function is realized by executing dedicated software by a computer. The printing unit 40 has a function of printing the image data created by the image data creation unit 30 on a base sheet, and is realized by a normal ink jet printer. The laminating means 50 has a function of laminating an embossed sheet on a printed substrate sheet, and is realized by a known laminating machine. The system shown in FIG. 1 is actually realized by mounting dedicated software on a computer having a storage device, the sheet information database 10, the information input means 20, and the image data creation means 30. The means 40 is realized by a printer connected to the computer.

(2. Processing operation)
Next, the processing operation of the system shown in FIG. 1 will be described. This system is intended to create a decorative sheet identical to the decorative sheet when it is necessary to repair a part of the decorative sheet for building materials. For this reason, when the decorative sheet is initially created, the pattern data and the color tone data used to create the decorative sheet are registered in association with the identification information of the decorative sheet. Specifically, the product number for specifying the decorative sheet is used as identification information and registered in the sheet information database 10. Thus, every time a decorative sheet is created, information about the created decorative sheet is registered in the sheet information database 10.

  As described above, it is assumed that there is a need to repair an already used decorative sheet in a state where information about the decorative sheet is registered in the sheet information database 10. If the decorative sheet is in stock, the system is not necessary because it can be used. However, if the decorative sheet of that product number is already out of print, the same decorative sheet must be created. In this case, the product number of the decorative sheet that requires repair is obtained, and this product number is input from the information input means 20. Then, the image data creation means 30 searches the sheet information database 10 with the input product number, and extracts corresponding pattern data and color tone data. Further, the image data creation means 30 creates image data to be printed as a decorative sheet using the extracted pattern data and color tone data, and then passes them to the printing means 40. When the printing unit 40 receives the image data from the image data creation unit 30, the printing unit 40 prints the image data on the base sheet. In this way, a repair decorative sheet is obtained.

  In this system, it is possible to cope with fading due to secular change. If you need to repair some of the decorative sheets that are used, if you replace that part with a new sheet, the surrounding area has faded due to aging, so only the repaired part will stand out. There's a problem. In such a case, the present system can create a decorative sheet adapted to fading. Specifically, the product number and the elapsed year are input from the information input means 20. Then, the image data creation means 30 searches the sheet information database 10 with the input product number and elapsed years, and extracts corresponding pattern data and color tone data. Further, the image data creation means 30 creates image data to be printed as a decorative sheet using the extracted pattern data and color tone data, and then passes them to the printing means 40. When the printing unit 40 receives the image data from the image data creation unit 30, the printing unit 40 prints the image data on the base sheet. In this way, a repair decorative sheet that takes into account the secular change is obtained.

(3. Specific Example)
Next, more specific examples will be described. Medium oak olefin multi-layer sheets were used for house doors and frame materials, and some of the doors had holes in them. Assume that the decorative sheet is out of print.

  In this case, a white olefin sheet having a concealing property and subjected to adhesive processing is used as the base material sheet. Specifically, a polypropylene-based resin film (thickness 80 μm) colored by adding 10% by weight of a colorant (titanium oxide) is prepared, subjected to corona treatment on the front and back surfaces, and further a two-component curable type on the back surface. A primer layer containing a resin based on a retane resin is applied, and a simple adhesive layer and an ink jet receiving layer are formed on the surface using a two-component curable urethane resin to obtain a base sheet. The specific composition of the ink jet receiving layer is 100 parts of urethane resin, 20 parts of nitrified cotton, 100 parts of silica (particle size 2 μ), and diluent solvent (ethyl acetate: MIBK = 1: 1). Here, an example of such a base sheet is shown in FIG. In FIG. 2A, 61 is an ink jet receiving layer, 62 is a simple adhesive layer, 63 is a polypropylene resin film, and 64 is a primer layer.

  Then, the base sheet is set on the printing means 40, and the product number is input from the information input means 20 to obtain image data, and the image data is printed on the surface of the base sheet, that is, the inkjet receiving layer 61. Subsequently, the laminating means 50 press-laminates the transparent olefin embossed sheet (adhesive sheet) of the EM plate on the surface of the printed sheet, that is, on the ink jet receiving layer 61. The transparent olefin embossed sheet is an 80 μm transparent PP film heated to 120 ° C. on a drum, heated to a temperature just before embossing to 160 ° C. with a heater, cooled after roll embossing, and formed unevenness of wood grain conduit on the surface. Thereafter, the surface is subjected to corona treatment and a surface treatment agent is used to coat the surface with a solid plate having a plate depth of 54 L and an angle of 0 by gravure. As the surface treatment agent, a resin system: 15 parts of acrylic polyol, matting agent: 4 parts of silica, and wax: 2 parts (for example, OP-A4 manufactured by Showa Ink Industries, Ltd.) is used. The embossed plate was prepared in the form of embossed sheet with squares and squares. Further, 30 μm of an acrylic two-component pressure-sensitive adhesive layer was formed on the back surface. Here, an example of such a transparent olefin embossed sheet is shown in FIG. In FIG.2 (b), 65 is a transparent PP film, 66 is a 2 liquid adhesive layer. By repairing such a transparent olefin embossed sheet on a base sheet, a repair sheet as shown in FIG. 2C is obtained.

It is a block diagram of the repair decorative sheet preparation system which concerns on this invention. It is sectional drawing of the decorative sheet for repair produced with the decorative sheet preparation system for repair of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 ... Sheet information database 20 ... Information input means 30 ... Image data creation means 40 ... Printing means 50 ... Laminating means 61 ... Inkjet receiving layer 62 ... Simple adhesive layer 63 ..Polypropylene resin film 64 ... Primer layer 65 ... Transparent PP film 66 ... Two-component adhesive layer

Claims (5)

Sheet identification information for specifying a decorative sheet, pattern data of the decorative sheet, and a sheet information database in which color tone data is recorded in association with each other;
Information input means for inputting the sheet identification information;
Pattern data corresponding to the inputted sheet identification information, color data is extracted from the sheet information database, and image data creating means for creating image data using the extracted pattern data and color data;
Printing means for printing the created image data on a base sheet;
A makeup sheet making system for repairing, characterized by comprising: The sheet information database further records pattern data corresponding to the number of years elapsed, color tone data,
The information input means further inputs the number of years elapsed,
The image data creation means extracts pattern data and color tone data corresponding to the input sheet identification information and elapsed years from the sheet information database, and creates image data using the extracted pattern data and color tone data The repair decorative sheet creation system according to claim 1, wherein: A method of creating a repair decorative sheet using a sheet information database in which sheet identification information for specifying a decorative sheet, pattern data of the decorative sheet, and tone data are recorded in association with each other,
A data extraction stage for extracting pattern data corresponding to the input sheet identification information, tone data from the sheet information database,
An image data creation step of creating image data using the extracted pattern data and color tone data;
A printing step of printing the created image data on a base sheet;
A method for producing a decorative decorative sheet, comprising: The sheet information database further records pattern data corresponding to the number of years elapsed, color tone data,
4. The makeup sheet for repair according to claim 3, wherein the data extraction step is to extract pattern data and color tone data corresponding to the input sheet identification information and elapsed years from the sheet information database. Method. The method for creating a repair decorative sheet according to claim 3 or 4, further comprising a laminating step of laminating an embossed embossed sheet on a printed substrate sheet.

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