[go: up one dir, main page]

JP2007202596A - Body fluid absorbing element and body fluid absorbable article - Google Patents

Body fluid absorbing element and body fluid absorbable article Download PDF

Info

Publication number
JP2007202596A
JP2007202596A JP2006021418A JP2006021418A JP2007202596A JP 2007202596 A JP2007202596 A JP 2007202596A JP 2006021418 A JP2006021418 A JP 2006021418A JP 2006021418 A JP2006021418 A JP 2006021418A JP 2007202596 A JP2007202596 A JP 2007202596A
Authority
JP
Japan
Prior art keywords
body fluid
sheet
covering sheet
surface side
absorbing element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2006021418A
Other languages
Japanese (ja)
Inventor
Kourei Fukae
晃瀌 深江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daio Paper Corp
Original Assignee
Daio Paper Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daio Paper Corp filed Critical Daio Paper Corp
Priority to JP2006021418A priority Critical patent/JP2007202596A/en
Publication of JP2007202596A publication Critical patent/JP2007202596A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Absorbent Articles And Supports Therefor (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a body fluid absorbent article such as a disposable paper diaper, a sanitary napkin, a urine absorbing pad, an absorbing pad and a body fluid absorbing element excellent in absorbency which can be used in the body fluid absorbent article. <P>SOLUTION: The body fluid absorbing element 3 is constituted of a body fluid absorber 4 and a cover sheet 5 of the body fluid absorber 4. Further, the cover sheet 5 has a cover sheet 5a in the front face side of the body fluid absorber 4 and a covering sheet 5b in the back face side of the same respectively, the body fluid absorbing element 3 is constituted by connecting the cover sheets 5a, 5b in the outside of the periphery of the body fluid absorber 4 and folding back the connected portion outward and connecting the same to the back face of the back face side cover sheet 5b if needed. In this case, the front face side cover sheet 5a and the back face side cover sheet 5b are formed of a nonwoven cloth and a tissue respectively. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、䜿い捚お玙おむ぀や生理甚ナプキン、尿取りパッド、吞収パッド等の䜓液吞収性物品、及び、この䜓液吞収性物品に利甚するこずができる䜓液吞収芁玠に関するものである。   The present invention relates to a bodily fluid absorbent article such as a disposable paper diaper, a sanitary napkin, a urine pad, an absorbent pad, and a bodily fluid absorbing element that can be used for the bodily fluid absorbent article.

この皮の䜓液吞収芁玠ずしおは、埓来から、䟋えば、図に瀺すような、䜓液吞収芁玠がある。この䜓液吞収芁玠は、䜓液吞収䜓ず、この䜓液吞収䜓の被芆シヌトず、から䞻になる。䜓液吞収䜓は、フラッフ状のパルプ繊維集合䜓やトりからなる繊維集合䜓等の繊維集合䜓内に、粒状の吞収性ポリマヌが混入されるなどしお圢成されおいる。他方、被芆シヌトは、クレヌプ玙などからなり、䜓液吞収䜓の衚面、䞀方偎面、裏面、他方偎面及び衚面に、この順に沿うように䞀呚巻かれおいわゆる額巻き、備えられおいる䟋えば、特蚱文献参照。。この被芆シヌトの額巻きは、䜓液吞収䜓の衚面においお、オヌバヌラップ郚被芆シヌトの䞀端郚ず他端郚ずが重なる郚䜍が圢成されるように、行われおいる。䜓液吞収䜓の被芆シヌトによっお被芆されない郚䜍をなくし、もっお、䟋えば、䜓液吞収䜓の圢状保持性などを向䞊させるためである。このようにしおなる埓来の䜓液吞収芁玠は、衚面偎にトップシヌトやセカンドシヌトなどの衚面偎物品シヌトが備えられるなどしお、䟋えば、玙おむ぀や生理甚ナプキン等の䜓液吞収性物品ずしお、垂販化されおいる。
しかしながら、この埓来の䜓液吞収芁玠においおは、被芆シヌトがオヌバヌラップ郚を有するため、このオヌバヌラップ郚においお䜓液が滞っおしたうこずがあった。䜓液が滞るず、䟋えば、吞収速床の䜎䞋や䜓液の逆戻り、さらっず感の䜎䞋などが生じ、吞収性胜が䜎䞋しおしたう。
特開−号公報
As this type of bodily fluid absorbing element, there is conventionally a bodily fluid absorbing element 100 as shown in FIG. The body fluid absorbing element 100 mainly includes a body fluid absorber 101 and a covering sheet 102 of the body fluid absorber 101. The body fluid absorber 101 is formed by mixing a granular absorbent polymer in a fiber assembly such as a fluffy pulp fiber assembly or a fiber assembly made of tow. On the other hand, the covering sheet 102 is made of crepe paper or the like, and is wound around the surface, one side surface, the back surface, the other side surface, and the surface of the body fluid absorbent body 101 in this order (so-called frame winding). (For example, refer to Patent Document 1). The forehead winding of the covering sheet 102 is performed such that an overlap portion 103 (a portion where one end portion and the other end portion of the covering sheet 102 overlap) is formed on the surface of the body fluid absorber 101. This is because the portion of the body fluid absorbent body 101 that is not covered by the coating sheet 102 is eliminated, and thus, for example, the shape retention of the body fluid absorbent body 101 is improved. The conventional bodily fluid absorbing element 100 thus configured is commercially available as a bodily fluid absorbent article such as a paper diaper or a sanitary napkin, for example, by providing a surface side article sheet such as a top sheet or a second sheet on the surface side. It has become.
However, in this conventional body fluid absorbing element 100, the covering sheet 102 has the overlap portion 103, so that the body fluid may stagnate in the overlap portion 103. When the body fluid stagnates, for example, the absorption rate is lowered, the body fluid is reversed, the feeling of wiping is reduced, and the absorption performance is lowered.
JP 2001-161748 A

本発明が解決しようずする䞻たる課題は、吞収性胜に優れた䜓液吞収芁玠及び䜓液吞収性物品を提䟛するこずにある。   A main problem to be solved by the present invention is to provide a body fluid absorbing element and a body fluid absorbent article having excellent absorption performance.

この課題を解決した本発明は、次のずおりである。
〔請求項蚘茉の発明〕
䜓液吞収䜓及びこの䜓液吞収䜓の被芆シヌトからなる䜓液吞収芁玠であっお、
前蚘被芆シヌトは、前蚘䜓液吞収䜓の衚面偎に備えられた被芆シヌト及び裏面偎に備えられた被芆シヌトが、前蚘䜓液吞収䜓の呚瞁倖方においお接合されお、又は、呚瞁倖方においお接合されこの接合郚分が倖偎に折り返されお前蚘裏面偎被芆シヌトの裏面に接合されおなり、
前蚘衚面偎被芆シヌトは䞍織垃で、前蚘裏面偎被芆シヌトはティシュペヌパヌで、それぞれ圢成されおいる、こずを特城ずする䜓液吞収芁玠。
The present invention that has solved this problem is as follows.
[Invention of Claim 1]
A body fluid absorbing element comprising a body fluid absorber and a covering sheet of the body fluid absorber,
In the covering sheet, the covering sheet provided on the front surface side of the body fluid absorber and the covering sheet provided on the back surface side are joined at the outer periphery of the body fluid absorber, or joined at the outer periphery of the body fluid absorber. This joined portion is folded outward and joined to the back side of the back side covering sheet,
The body fluid-absorbing element, wherein the surface-side covering sheet is formed of a nonwoven fabric and the back-side covering sheet is formed of tissue paper.

〔請求項蚘茉の発明〕
前蚘䞍織垃は、以䞊の埄を有する繊維で圢成されおいる、請求項蚘茉の䜓液吞収芁玠。
[Invention of Claim 2]
The body fluid-absorbing element according to claim 1, wherein the nonwoven fabric is formed of fibers having a diameter of 0.02 dtex or more.

〔請求項蚘茉の発明〕
前蚘䜓液吞収䜓は吞収性ポリマヌを含み、前蚘䞍織垃は繊維間距離がΌ以䞊、Ό未満ずされおいる、請求項又は請求項蚘茉の䜓液吞収芁玠。
[Invention of Claim 3]
The bodily fluid absorbing element according to claim 1 or 2, wherein the bodily fluid absorbent includes an absorbent polymer, and the nonwoven fabric has an interfiber distance of 50 µm or more and less than 850 µm.

〔請求項蚘茉の発明〕
䜓液吞収䜓及びこの䜓液吞収䜓の被芆シヌトからなる䜓液吞収芁玠ず、この䜓液吞収芁玠の衚面偎に備えられた少なくずも䞀局の物品シヌトず、を有する䜓液吞収性物品であっお、
前蚘被芆シヌトは、前蚘䜓液吞収䜓の衚面偎に備えられた被芆シヌト及び裏面偎に備えられた被芆シヌトが、前蚘䜓液吞収䜓の呚瞁倖方においお接合されおなり、
前蚘衚面偎被芆シヌトは、衚面が平坊面ずされ裏面が起毛面ずされおいる、こずを特城ずする䜓液吞収性物品。
[Invention of Claim 4]
A bodily fluid absorbent article comprising a bodily fluid absorbent body and a bodily fluid absorbing element comprising a covering sheet of the bodily fluid absorbent body, and at least one article sheet provided on the surface side of the bodily fluid absorbent element,
The covering sheet is formed by joining the covering sheet provided on the front surface side of the body fluid absorber and the covering sheet provided on the back surface side, on the outer periphery of the body fluid absorber,
The body surface absorbent sheet according to claim 1, wherein the surface side covering sheet has a flat surface and a raised surface on the back surface.

〔請求項蚘茉の発明〕
前蚘被芆シヌトは、前蚘衚面偎被芆シヌトのみで前蚘裏面偎被芆シヌトがなく、前蚘䜓液吞収芁玠の裏面偎に防氎シヌトが備えられおいる、請求項蚘茉の䜓液吞収性物品。
[Invention of Claim 5]
The bodily fluid absorbent article according to claim 4, wherein the covering sheet includes only the front surface side covering sheet, not the back surface side covering sheet, and a waterproof sheet is provided on the back surface side of the body fluid absorbing element.

本発明によるず、吞収性胜に優れた䜓液吞収芁玠及び䜓液吞収性物品ずなる。   According to the present invention, it becomes a bodily fluid absorption element and a bodily fluid absorptive article excellent in absorption performance.

次に、本発明の実斜の圢態を説明する。なお、以䞋では、䜓液吞収性物品が「止着テヌプ型の玙おむ぀」である堎合を䟋に説明する。   Next, an embodiment of the present invention will be described. In the following, a case where the body fluid absorbent article is a “fixing tape-type paper diaper” will be described as an example.

〔玙おむ぀の圢状など〕
図及び図に瀺すように、本圢態の玙おむ぀は、䜓液透過性のトップシヌト及びセカンドシヌトからなる衚面偎の物品シヌトず、䜓液䞍透過性の防氎シヌトからなる裏面偎の物品シヌトず、トップシヌト及び防氎シヌトの間に介圚された䜓液吞収芁玠ず、から䞻になる。
[Shape of paper diapers, etc.]
As shown in FIGS. 2 and 3, the disposable diaper 10 according to the present embodiment includes a front-side article sheet composed of a body fluid-permeable top sheet 1 and a second sheet 6, and a back-side side composed of a body fluid-impermeable waterproof sheet 2. It consists mainly of an article sheet and a body fluid absorbing element 3 interposed between the top sheet 1 and the waterproof sheet 2.

トップシヌト及び防氎シヌトは、玙おむ぀の平面倖圢ず同じ圢状になっおおり、前埌端郚及び䞡偎郚が䜓液吞収芁玠の前埌端瞁又は䞡偎瞁よりも前埌方又は偎方に延出しおいる。これらトップシヌト及び防氎シヌトの偎方ぞの延出は、特に前埌端郚においお長くなっおいる。この長く延出した郚䜍以䞋、単に「延出郚」ずもいう。には、䟋えばファスニングテヌプ等の止着材など図瀺せずを取り付けるこずができる。   The top sheet 1 and the waterproof sheet 2 have the same shape as the planar outer shape of the disposable diaper 10, and the front and rear end portions and both side portions extend forward and rearward or laterally from the front and rear end edges or both side edges of the body fluid absorbing element 3. ing. The lateral extension of the top sheet 1 and the waterproof sheet 2 is particularly long at the front and rear ends. For example, a fastening material such as a fastening tape (not shown) can be attached to the long extending portion (hereinafter also simply referred to as “extending portion”).

たた、トップシヌト及び防氎シヌトは、この延出郚においお接合されおいる。この接合の方法は、特に限定されない。䟋えば、ホットメルト接着、超音波シヌル、ヒヌトシヌル熱融着、ヒヌトプレス熱圧着又はこれらの組み合わせによるこずができる。図では、ホットメルトによっお接着した圢態を瀺しおいる。   Moreover, the top sheet 1 and the waterproof sheet 2 are joined at the extending portion. The bonding method is not particularly limited. For example, hot melt bonding, ultrasonic sealing, heat sealing (thermal fusion), heat pressing (thermocompression bonding), or a combination thereof can be used. FIG. 3 shows a form bonded by hot melt H2.

䞀方、䜓液吞収芁玠は、䜓液吞収䜓ず、この䜓液吞収䜓を被芆する被芆シヌトず、から䞻になる。䜓液吞収芁玠は、平面圢状が、図に瀺すように、前埌方向䞭倮郚が幅狭のほが砂時蚈型状になっおいる。䜓液吞収䜓は、被芆シヌトによっお圢状保持が図られおいる。   On the other hand, the body fluid absorbing element 3 mainly includes a body fluid absorber 4 and a covering sheet 5 that covers the body fluid absorber 4. As shown in FIG. 2, the body fluid absorbing element 3 has a substantially hourglass shape with a narrow central portion in the front-rear direction. The body fluid absorber 4 is held in shape by the covering sheet 5.

被芆シヌトは、䜓液吞収䜓の衚面偎に備えられた被芆シヌト及び裏面偎に備えられた被芆シヌトが、䜓液吞収䜓の呚瞁倖方においお接合されお以䞋、この接合された郚䜍を、単に「接合郚」ずもいう。、又は、呚瞁倖方においお接合されこの接合郚分が倖偎に折り返されお裏面偎被芆シヌトの裏面に接合されおなる。この圢態によるず、䜓液吞収䜓の衚面偎は、衚面偎被芆シヌトで構成されお平坊平面状ずなり、オヌバヌラップ郚図参照が圢成されない存圚しないこずになるため、吞収性胜が䜎䞋するおそれがない。たた、衚面偎被芆シヌト及び裏面偎被芆シヌトを、各々の必芁に応じお、䟋えば、ラミネヌト加工されたもの、芪氎化加工通垞、衚面偎被芆シヌトに぀いお。、疎氎化・撥氎化加工通垞、裏面偎被芆シヌトに぀いお。されたものずするこずができる。   The covering sheet 5 is formed by joining the covering sheet 5a provided on the front surface side of the body fluid absorber 4 and the covering sheet 5b provided on the back surface side on the outer periphery of the body fluid absorber 4 (hereinafter this joined). The part is also simply referred to as “joining part”), or joined at the outer periphery of the periphery, and the joined part is folded outward and joined to the back surface of the back-side coating sheet 5b. According to this form, the surface side of the body fluid absorber 4 is constituted by the surface side covering sheet 5a and becomes flat (planar), and the overlap portion 103 (see FIG. 1) is not formed (does not exist). There is no possibility that the absorption performance is lowered. Moreover, the surface side coating sheet 5a and the back surface side coating sheet 5b may be laminated, hydrophilized (usually, for the surface side coating sheet 5a), hydrophobized / water-repellent, as required. It can be processed (normally about the back surface side coating sheet 5b).

衚面偎被芆シヌト及び裏面偎被芆シヌトの䜓液吞収䜓の呚瞁倖方における接合方法は、特に限定されない。トップシヌト及び防氎シヌトの延出郚における接合ず同様ずするこずができる。図では、ホットメルトによっお接着した圢態を瀺しおいる。   The joining method in the outer periphery of the body fluid absorber 4 of the front surface side covering sheet 5a and the back surface side covering sheet 5b is not particularly limited. It can be the same as the joining in the extension part of the top sheet 1 and the waterproof sheet 2. FIG. 3 shows a form bonded by hot melt H1.

たた、この接合を、䜓液吞収䜓の呚瞁ず接合郚の内偎瞁ずがいかなる距離ずなるように぀たり、䜓液吞収䜓の呚瞁からどの䜍倖方においお。、接合郚の内偎瞁から倖偎瞁たでがいかなる距離ずなるように、぀たり、どの䜍の範囲にわたっお。、行うかは、特に限定されない。ただし、䜓液吞収䜓の呚瞁ず接合郚の内偎瞁ずができる限り短い距離ずなるように接合するのが奜たしく、以䞋ずなるように接合するのがより奜たしく、以䞋ずなるように接合するのが特に奜たしい。できる限り短い距離ずなるように接合するず、䜓液吞収䜓のずれやよれ、割れなどが防止され、圢状保持性が向䞊する。なお、この圢状保持性ずいう芳点においおは、接合郚の内偎瞁から倖偎瞁たでがいかなる距離ずなるように接合するかは、特に限定されない。接合郚の内偎瞁から倖偎瞁たでがいかなる距離ずなるように接合するかは、䟋えば、接合匷床などの芳点から、適宜蚭定するこずができる。   In addition, this joining is performed from the inner edge of the joint portion so that the distance between the peripheral edge of the body fluid absorber 4 and the inner edge of the joint portion is any distance (that is, how far away from the peripheral edge of the body fluid absorber 4). The distance to the outer edge (that is, over which range) is not particularly limited. However, it is preferable to join so that the peripheral edge of the body fluid absorber 4 and the inner edge of the joined portion are as short as possible, more preferably joined so as to be 10 mm or less, and joined so as to be 5 mm or less. It is particularly preferable to do this. If it joins so that it may become as short distance as possible, the shift | offset | difference, a twist, a crack, etc. of the bodily fluid absorber 4 are prevented, and shape retainability improves. In addition, from the viewpoint of shape retention, there is no particular limitation on the distance at which the joining portion is joined from the inner edge to the outer edge. The distance from the inner edge to the outer edge of the bonding portion can be set as appropriate from the viewpoint of, for example, bonding strength.

本圢態においおは、衚面偎被芆シヌトを䞍織垃で、裏面偎被芆シヌトをティシュペヌパヌで、それぞれ圢成するのが奜たしい。肌面偎ずなる衚面偎の被芆シヌトを䞍織垃で圢成するず、゚ンボス加工やプレス加工などの機械的加工が可胜になり、衚面性、吞収性、柔軟性を向䞊させるこずができる。たた、衚面偎被芆シヌトを䞍織垃で圢成するず、砎れにくくなるずの利点もある。䞀方、裏面偎被芆シヌトをティシュペヌパヌで圢成するず、以䞊の衚面性の向䞊や砎れにくさずいう利点が、䜎コストで実珟される。   In this embodiment, it is preferable to form the front surface side covering sheet 5a with a nonwoven fabric and the back surface side covering sheet 5b with tissue paper, respectively. When the covering sheet 5a on the surface side, which is the skin surface side, is formed of a nonwoven fabric, mechanical processing such as embossing and pressing can be performed, and surface properties, absorbability, and flexibility can be improved. Moreover, when the surface side coating sheet 5a is formed with a nonwoven fabric, there is also an advantage that it is difficult to tear. On the other hand, when the back surface side covering sheet 5b is formed of tissue paper, the above advantages of improved surface properties and resistance to tearing are realized at low cost.

衚面偎被芆シヌトの䞍織垃は、〜の埄を有する繊維で圢成されおいるのが奜たしく、〜の埄を有する繊維で圢成されおいるのがより奜たしい。䞍織垃が以䞊の埄を有する繊維で圢成されおいるず、嵩、粗密、コシ、吞収性ポリマヌ抜け防止、起毛、匟性、柔軟性などに富んだ衚面偎被芆シヌトずなる。   The nonwoven fabric of the surface-side coating sheet 5a is preferably formed of fibers having a diameter of 0.02 to 2.0 dtex, more preferably formed of fibers having a diameter of 0.05 to 0.5 dtex. preferable. When the non-woven fabric is formed of fibers having a diameter of 0.02 dtex or more, the surface-side covering sheet 5a is rich in bulk, density, stiffness, absorption polymer removal prevention, raising, elasticity, flexibility, and the like.

ここで、䜓液吞収䜓が吞収性ポリマヌを含む堎合、具䜓的には、䟋えば、繊維集合䜓内に吞収性ポリマヌが混入されるなどしお圢成されおいる堎合は、䞍織垃の繊維間距離がΌ以䞊、Ό未満ずされおいるのが奜たしく、Ό以䞊、Ό未満ずされおいるのがより奜たしく、Ό以䞊、Ό未満ずされおいるのがさらに奜たしく、Ό以䞊、Όずされおいるのが特に奜たしい。繊維間距離が短くされおいるず、吞収性ポリマヌの抜けが防止される。   Here, when the body fluid absorber 4 includes an absorbent polymer, specifically, for example, when the absorbent polymer is mixed into the fiber assembly, the interfiber distance of the nonwoven fabric is 50 ÎŒm. As described above, it is preferably less than 850 ÎŒm, more preferably 50 ÎŒm or more and less than 500 ÎŒm, further preferably 50 ÎŒm or more and less than 180 ÎŒm, and more preferably 50 ÎŒm or more and 90 ÎŒm. Particularly preferred. When the distance between the fibers is shortened, the absorbent polymer is prevented from coming off.

たた、衚面偎被芆シヌトは、図䞭に拡倧しお瀺すように、衚面が平坊フラット面ずされ、裏面が起毛面毛矜立った面ずされおいるのが奜たしい。衚面が平坊面ずされおいるず、䜓液吞収芁玠の衚面偎に備えられた物品シヌトずの、本圢態ではセカンドシヌトずの接着性が向䞊し、物品シヌトず䜓液吞収芁玠ずのずれが防止される。他方、裏面が起毛面ずされおいるず、この起毛が衚面偎被芆シヌトから䜓液吞収䜓たでの䜓液通路ずなり吞収性胜が向䞊する。   Moreover, as for the surface side coating sheet 5a, as expanded and shown in FIG. 3, it is preferable that the surface 5a1 is made into a flat (flat) surface, and the back surface 5a2 is made into the raising surface (fluffed surface). When the surface 5a1 is a flat surface, the adhesion between the article sheet provided on the surface side of the body fluid absorbing element 3 and the second sheet 6 in this embodiment is improved, and the article sheet and the body fluid absorbing element 3 are improved. Misalignment is prevented. On the other hand, when the back surface 5a2 is a raised surface, this raised hair becomes a body fluid passage from the surface side covering sheet 5a to the body fluid absorber 4, and the absorption performance is improved.

さらに、被芆シヌトは、衚面偎被芆シヌトのみで裏面偎被芆シヌトがなく、䜓液吞収芁玠の裏面偎に、盎接的に又は間接的に防氎シヌト等が備えられおいおもよい。裏面偎被芆シヌトがないず、資材源が削枛され、たた、補品物品を掎んだずきのやわらかさ感が向䞊する぀たり、ティシュペヌパヌ特有のガザガサ感がなくなる。。   Furthermore, the covering sheet 5 may be provided with the waterproof sheet 2 or the like directly or indirectly on the back side of the body fluid absorbing element 3 without the back side covering sheet 5b only by the front side covering sheet 5a. If there is no back side covering sheet 5b, the material source is reduced, and the soft feeling when gripping the product (article) is improved (that is, the rough feeling peculiar to tissue paper is lost).

その他
本圢態においお、衚面偎の物品シヌトは、トップシヌト及びセカンドシヌトが積局された局ずされおいる。ただし、局に限定する趣旚ではない。䟋えば、トップシヌトのみからなる局ずするこずや、適宜他のシヌトも積局された局、局、局又はそれ以䞊の耇数局ずするこずもできる。぀たり、物品シヌトは、少なくずも䞀局有すれば足りる。なお、本圢態のように、セカンドシヌトを有する圢態は、䜓液の拡散性に優れる。
裏面偎被芆シヌトは、防氎シヌトに接合するこずができる。この接合によっお、裏面偎の物品シヌト防氎シヌトず䜓液吞収芁玠ずのずれが防止される。なお、この接合は、延出郚における接合ず同様の方法で行うこずができる。
玙おむ぀には、䟋えば立䜓ギャザヌや立䜓カフス等の公知の挏れ防止手段などを蚭けるこずもできる。
本圢態においお、䜓液吞収䜓を構成する繊維集合䜓は、トりからなる繊維集合䜓であるのが奜たしい。トりからなる繊維集合䜓は、空隙容量が倚いため、䜓液吞収䜓の䜓液保持胜力が向䞊する。
本明现曞においお、䟋えば、及び「からなる」ずは、及び「のみからなる」ずいうこずを意味するものではない。぀たり、及び以倖を含む圢態も含たない圢態も包含する。
(Other)
(1) In this embodiment, the article sheet on the front side is a two-layer structure in which the top sheet 1 and the second sheet 6 are laminated. However, the purpose is not limited to two layers. For example, it can be set as one layer which consists only of the top sheet 1, or it can also be set as the 3 layer, the 4 layer, the 5 layer, or more layers by which the other sheet | seat was laminated | stacked suitably. That is, it is sufficient that at least one article sheet is provided. In addition, the form which has the second sheet | seat 6 like this form is excellent in the diffusibility of a bodily fluid.
(2) The back surface side covering sheet 5 b can be joined to the waterproof sheet 2. By this joining, deviation between the back side article sheet (waterproof sheet 2) and the body fluid absorbing element 3 is prevented. In addition, this joining can be performed by the method similar to the joining in the extension part.
(3) The paper diaper 10 may be provided with known leakage prevention means such as a three-dimensional gather and a three-dimensional cuff.
(4) In this embodiment, the fiber assembly constituting the body fluid absorber 4 is preferably a fiber assembly made of tow. Since the fiber assembly made of tow has a large void volume, the body fluid holding ability of the body fluid absorber 4 is improved.
(5) In this specification, for example, “consisting of” A and B does not mean “consisting solely of” A and B. That is, the form which does not contain the form containing other than A and B is also included.

〔各郚材の玠材等〕
トりからなる繊維集合䜓
トりからなる繊維集合䜓ずは、繊維で構成されたトり繊維束からなる、぀たりトりを原材料ずしお補造された繊維集合䜓を意味する。トり構成繊維ずしおは、䟋えば、倚糖類又はその誘導䜓セルロヌス、セルロヌス゚ステル、キチン、キトサンなど、合成高分子ポリ゚チレン、ポリプロピレン、ポリアミド、ポリ゚ステル、ポリラクタアミド、ポリビニルアセテヌトなどなどを甚いるこずができるが、特に、セルロヌス゚ステル及びセルロヌスが奜たしい。
[Material of each component]
(Fiber assembly made of tow)
The fiber assembly made of tow means a fiber assembly made of tows (fiber bundles) composed of fibers, that is, manufactured using tow as a raw material. Examples of tow fibers include polysaccharides or derivatives thereof (cellulose, cellulose ester, chitin, chitosan, etc.), synthetic polymers (polyethylene, polypropylene, polyamide, polyester, polylactamamide, polyvinyl acetate, etc.). In particular, cellulose esters and cellulose are preferable.

セルロヌスずしおは、綿、リンタヌ、朚材パルプなど怍物䜓由来のセルロヌスやバクテリアセルロヌスなどが䜿甚でき、レヌペンなどの再生セルロヌスであっおもよく、再生セルロヌスは玡糞された繊維であっおもよい。セルロヌスの圢状ず倧きさは、実質的に無限長ずみなし埗る連続繊維から長埄が数ミリ〜数センチ䟋えば、〜皋床のもの、粒埄が数ミクロン䟋えば、〜Ό皋床の埮粉末状のものたで、様々な倧きさから遞択できる。セルロヌスは、叩解パルプなどのように、フィブリル化しおいおもよい。   As cellulose, cellulose derived from plants such as cotton, linter, and wood pulp, bacterial cellulose, and the like can be used. Regenerated cellulose such as rayon may be used, and the regenerated cellulose may be a spun fiber. The shape and size of cellulose is a continuous fiber that can be regarded as a substantially infinite length and has a long diameter of several millimeters to several centimeters (for example, 1 mm to 5 cm), and a particle diameter of about several microns (for example, 1 to 100 ÎŒm). Can be selected from various sizes up to a fine powder. Cellulose may be fibrillated, such as beaten pulp.

セルロヌス゚ステルずしおは、䟋えば、セルロヌスアセテヌト、セルロヌスブチレヌト、セルロヌスプロピオネヌトなどの有機酞゚ステルセルロヌスアセテヌトプロピオネヌト、セルロヌスアセテヌトブチレヌト、セルロヌスアセテヌトフタレヌト、硝酞酢酞セルロヌスなどの混酞゚ステルポリカプロラクトングラフト化セルロヌス゚ステルなどのセルロヌス゚ステル誘導䜓などを甚いるこずができる。これらのセルロヌス゚ステルは、単独で又は二皮類以䞊混合しお䜿甚するこずができる。セルロヌス゚ステルの粘床平均重合床は、䟋えば〜、奜たしくは〜である。セルロヌス゚ステルの平均眮換床は、䟋えば〜、奜たしくは〜皋床である。   Examples of the cellulose ester include organic acid esters such as cellulose acetate, cellulose butyrate, and cellulose propionate; mixed acid esters such as cellulose acetate propionate, cellulose acetate butyrate, cellulose acetate phthalate, and cellulose nitrate acetate; polycaprolactone graft Cellulose ester derivatives such as hydrogenated cellulose ester can be used. These cellulose esters can be used alone or in admixture of two or more. The viscosity average degree of polymerization of the cellulose ester is, for example, 50 to 900, preferably 200 to 800. The average substitution degree of the cellulose ester is, for example, about 1.5 to 3.0, preferably about 2 to 3.

セルロヌス゚ステルの平均重合床は、䟋えば〜、奜たしくは〜、より奜たしくは〜ずするこずができ、セルロヌス゚ステルの平均眮換床は、䟋えば〜、奜たしくは〜、より奜たしくは〜ずするこずができる。セルロヌス゚ステルの平均眮換床は、生分解性を高める等の芳点から遞択するこずができる。   The average degree of polymerization of the cellulose ester can be, for example, 10 to 1000, preferably 50 to 900, more preferably 200 to 800, and the average degree of substitution of the cellulose ester is, for example, 1 to 3, preferably 1 to 2. 15, more preferably 1.1 to 2.0. The average degree of substitution of the cellulose ester can be selected from the viewpoint of enhancing biodegradability.

セルロヌス゚ステルずしおは、有機酞゚ステル䟋えば炭玠数〜皋床の有機酞ずの゚ステル、特にセルロヌスアセテヌトが奜適である。セルロヌルアセテヌトは、粗密を容易に調節するこずができる。   As the cellulose ester, an organic acid ester (for example, an ester with an organic acid having about 2 to 4 carbon atoms), particularly cellulose acetate is suitable. Cellulose acetate can easily adjust the density.

たた、セルロヌスアセテヌトの酢化床は、〜皋床である堎合が倚いが、特に〜であるず生分解性にも優れるため奜たしい。   In addition, the acetylation degree of cellulose acetate is often about 43 to 62%, but particularly 30 to 50% is preferable because it is excellent in biodegradability.

トり構成繊維は、皮々の添加剀、䟋えば、熱安定化剀、着色剀、油剀、歩留り向䞊剀、癜色床改善剀等を含有しおいおも良い。たた、このうち油剀は、撥氎性を兌ねたスキンケアに効果のあるものずし、トり構成繊維に塗垃しおも良い。   The tow constituent fiber may contain various additives such as a heat stabilizer, a colorant, an oil agent, a yield improver, a whiteness improver, and the like. Of these, the oil agent is effective for skin care that also serves as a water repellency, and may be applied to the tow constituent fibers.

トり構成繊維の繊床は、䟋えば〜デニヌル、奜たしくは〜デニヌル、より奜たしくは〜デニヌルずするこずができる。トり構成繊維は、非捲瞮繊維であっおもよいが、捲瞮繊維であるのが奜たしい。捲瞮繊維の捲瞮床は、䟋えばむンチ圓たり〜個、奜たしくは〜個、より奜たしくは〜個ずするこずができる。たた、均䞀に捲瞮した捲瞮繊維を甚いる堎合が倚い。捲瞮繊維を甚いるず、嵩高で軜量な繊維集合䜓を補造するこずができるずずもに、繊維間の絡み合いにより䞀䜓性の高いトりを容易に補造するこずができる。トり構成繊維の断面圢状は、特に限定されず、䟋えば、円圢、楕円圢、異圢䟋えば、字状、字状、字状、字状などや䞭空状などのいずれであっおもよい。トり構成繊維は、䟋えば〜本、奜たしくは〜本の単繊維を束ねるこずにより圢成されたトり繊維束の圢で䜿甚するこずができる。繊維束は、〜本の連続繊維を集束しお構成するのが奜たしい。   The fineness of the tow constituent fibers can be, for example, 1 to 16 denier, preferably 1 to 10 denier, more preferably 2 to 8 denier. The tow constituent fiber may be a non-crimped fiber, but is preferably a crimped fiber. The crimped degree of the crimped fibers can be, for example, 5 to 75, preferably 10 to 50, more preferably 15 to 50 per inch (2.54 cm). Further, a crimped fiber that is uniformly crimped is often used. When crimped fibers are used, a bulky and lightweight fiber assembly can be produced, and a highly integrated tow can be easily produced by entanglement between fibers. The cross-sectional shape of the tow constituting fiber is not particularly limited, and may be any one of, for example, a circular shape, an oval shape, an irregular shape (for example, a Y shape, an X shape, an I shape, an R shape) or a hollow shape. Also good. The tow constituting fiber is used in the form of a tow (fiber bundle) formed by bundling, for example, 3,000 to 1,000,000, preferably 5,000 to 1,000,000 single fibers. Can do. The fiber bundle is preferably formed by bundling 3,000 to 1,000,000 continuous fibers.

トりは、繊維間の絡み合いが匱いため、通気性に優れるが、ぞたりが生じるおそれがある。そこで、ぞたりを防止しお、広い空隙を維持する目的で、繊維の接觊郚分を接着又は融着する䜜甚を有するバむンダヌを甚いるのが奜たしい。   Tow is excellent in air permeability due to weak entanglement between fibers, but may sag. Therefore, for the purpose of preventing sagging and maintaining a wide gap, it is preferable to use a binder having an action of bonding or fusing the contact portion of the fiber.

バむンダヌずしおは、トリアセチン、トリ゚チレングリコヌルゞアセテヌト、トリ゚チレングリコヌルゞプロピオネヌト、ゞブチルフタレヌト、ゞメトキシ゚チルフタレヌト、ク゚ン酞トリ゚チル゚ステルなどの゚ステル系可塑剀の他、各皮の暹脂接着剀、特に熱可塑性暹脂を甚いるこずができる。   Examples of binders include ester plasticizers such as triacetin, triethylene glycol diacetate, triethylene glycol dipropionate, dibutyl phthalate, dimethoxyethyl phthalate, and triethyl citrate, as well as various resin adhesives, especially thermoplastic resins. Can be used.

熱可塑性暹脂は、溶融・固化により接着力が発珟する暹脂であり、氎䞍溶性又は氎難溶性暹脂、及び氎溶性暹脂が含たれる。氎䞍溶性又は氎難溶性暹脂ず氎溶性暹脂ずは、必芁に応じお䜵甚するこずもできる。   The thermoplastic resin is a resin that exhibits an adhesive force when melted and solidified, and includes a water-insoluble or hardly water-soluble resin and a water-soluble resin. A water-insoluble or poorly water-soluble resin and a water-soluble resin can be used together as necessary.

氎䞍溶性又は氎難溶性暹脂ずしおは、䟋えば、ポリ゚チレン、ポリプロピレン、゚チレン−プロピレン共重合䜓、゚チレン−酢酞ビニル共重合䜓などのオレフィン系の単独又は共重合䜓、ポリ酢酞ビニル、ポリメタクリル酞メチル、メタクリル酞メチル−アクリル酞゚ステル共重合䜓、メタアクリル系モノマヌずスチレン系モノマヌずの共重合䜓などのアクリル暹脂、ポリ塩化ビニル、酢酞ビニル−塩化ビニル共重合䜓、ポリスチレン、スチレン系モノマヌずメタアクリル系モノマヌずの共重合䜓などのスチレン系重合䜓、倉性されおいおもよいポリ゚ステル、ナむロン、ナむロン、ナむロン、ナむロンなどのポリアミド、ロゞン誘導䜓䟋えば、ロゞン゚ステルなど、炭化氎玠暹脂䟋えば、テルペン暹脂、ゞシクロペンタゞ゚ン暹脂、石油暹脂など、氎玠添加炭化氎玠暹脂などを甚いるこずができる。これらの熱可塑性暹脂は䞀皮又は二皮以䞊䜿甚できる。   Examples of water-insoluble or hardly water-soluble resins include olefinic homo- or copolymers such as polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-vinyl acetate copolymer, polyvinyl acetate, polymethyl methacrylate, methacryl Acid methyl-acrylic acid ester copolymer, acrylic resin such as copolymer of (meth) acrylic monomer and styrene monomer, polyvinyl chloride, vinyl acetate-vinyl chloride copolymer, polystyrene, styrene monomer ( Styrenic polymers such as copolymers with (meth) acrylic monomers, optionally modified polyesters, nylon 11, nylon 12, nylon 610, nylon 612 and other polyamides, rosin derivatives (eg, rosin esters), Hydrocarbon resin (for example, terpene resin Dicyclopentadiene resin, petroleum resin), and hydrogenated hydrocarbon resins. One or two or more of these thermoplastic resins can be used.

氎溶性暹脂ずしおは、皮々の氎溶性高分子、䟋えば、ポリビニルアルコヌル、ポリビニルピロリドン、ポリビニル゚ヌテル、ビニル単量䜓ず、カルボキシル基、スルホン酞基又はそれらの塩を有する共重合性単量䜓ずの共重合䜓などのビニル系氎溶性暹脂、アクリル系氎溶性暹脂、ポリアルキレンオキサむド、氎溶性ポリ゚ステル、氎溶性ポリアミドなどを甚いるこずができる。これらの氎溶性暹脂は、単独で䜿甚するこずもできるが、二皮以䞊組合せお䜿甚しおもよい。   Examples of water-soluble resins include various water-soluble polymers such as polyvinyl alcohol, polyvinyl pyrrolidone, polyvinyl ether, vinyl monomers, and copolymerizable monomers having a carboxyl group, a sulfonic acid group, or a salt thereof. Vinyl water-soluble resins such as copolymers, acrylic water-soluble resins, polyalkylene oxides, water-soluble polyesters, water-soluble polyamides, and the like can be used. These water-soluble resins can be used alone or in combination of two or more.

熱可塑性暹脂には、酞化防止剀、玫倖線吞収剀などの安定化剀、充填剀、可塑剀、防腐剀、防黎剀などの皮々の添加剀を添加しおもよい。   Various additives such as stabilizers such as antioxidants and ultraviolet absorbers, fillers, plasticizers, preservatives, and antifungal agents may be added to the thermoplastic resin.

繊維集合䜓は、トりを原材料ずしお、公知の方法により補造するこずができ、その際、必芁に応じお、所望のサむズ、嵩ずなるように垯状に開繊するこずができる。トりの開繊幅は任意であり、䟋えば幅〜、奜たしくは〜ずするこずができる。トりの開繊床合いを調敎するこずにより、吞収䜓の繊維密床を調節するこずもできる。   The fiber assembly can be produced by a known method using tow as a raw material, and at that time, it can be opened in a strip shape so as to have a desired size and bulk as necessary. The opening width of the tow is arbitrary, and can be, for example, a width of 100 to 2000 mm, preferably 150 to 1500 mm. The fiber density of the absorbent body can be adjusted by adjusting the degree of tow opening.

トりの開繊方法ずしおは、䟋えば、トりを耇数の開繊ロヌルに掛枡し、トりの進行にずもなっお次第にトりの幅を拡倧しお開繊する方法、トりの緊匵䌞長ず匛緩収瞮ずを繰返しお開繊する方法、圧瞮゚アを甚いお拡幅・開繊する方法などを甚いるこずができる。   Tow opening methods include, for example, a method in which tow is spread over a plurality of opening rolls, and the tow width is gradually expanded as the tow progresses, and tow tension (elongation) and relaxation (contraction) And the like, and a method of widening and opening using compressed air can be used.

図は、開繊蚭備䟋を瀺す抂略図である。この䟋では、原反ずなるトりが順次繰り出され、その搬送過皋で、圧瞮゚アを甚いる拡幅手段ず䞋流偎のロヌルほど呚速の速い耇数の開繊ニップロヌルずを組み合わせた開繊郚を通過され拡幅・開繊された埌、バむンダヌ添加ボックスに通され、バむンダヌを付䞎䟋えばトリアセチンのミストをボックス䞭に充満させるされ、所望の幅・密床のトりからなる繊維集合䜓ずしお圢成されるようになっおいる。   FIG. 4 is a schematic diagram illustrating an example of the opening facility. In this example, the tow 71 serving as a raw fabric is sequentially fed out, and in the conveying process, a widening means 77 using compressed air and a plurality of spread nip rolls 73, 74, 75 whose peripheral speed is faster as the downstream side roll is combined. After passing through the opened portion and widened / opened, it is passed through a binder addition box 76, and a binder is added (for example, the box 76 is filled with mist of triacetin), and the tow having a desired width and density is formed. A fiber assembly 33 is formed.

衚面偎物品シヌトトップシヌト及びセカンドシヌト
本圢態においお、衚面偎物品シヌトは、䜓液を透過する性質を有する。したがっお、衚面偎物品シヌトの玠材は、この䜓液透過性を発珟するものであれば足り、䟋えば、有孔又は無孔の䞍織垃や、倚孔性プラスチックシヌトなどを䟋瀺するこずができる。たた、このうち䞍織垃は、その原料繊維が䜕であるかは、特に限定されない。䟋えば、ポリ゚チレンやポリプロピレン等のオレフィン系、ポリ゚ステル系、ポリアミド系等の合成繊維、レヌペンやキュプラ等の再生繊維、綿等の倩然繊維などや、これらから二皮以䞊が䜿甚された混合繊維などを䟋瀺するこずができる。さらに、䞍織垃は、どのような加工によっお補造されたものであっおもよい。加工方法ずしおは、公知の方法、䟋えば、スパンレヌス法、スパンボンド法、サヌマルボンド法、メルトブロヌン法、ニヌドルパンチ法等を䟋瀺するこずができる。䟋えば、柔軟性、ドレヌプ性を求めるのであれば、スパンレヌス法が、嵩高性、゜フト性を求めるのであれば、サヌマルボンド法が、奜たしい加工方法ずなる。
(Surface-side article sheet (top sheet 1 and second sheet 6))
In this embodiment, the surface-side article sheet has a property of transmitting body fluid. Therefore, the material of the surface-side article sheet is sufficient if it exhibits this body fluid permeability, and examples thereof include a porous or non-porous nonwoven fabric and a porous plastic sheet. Of these, the nonwoven fabric is not particularly limited as to what the raw fiber is. Examples include synthetic fibers such as polyethylene and polypropylene such as olefins, polyesters and polyamides, recycled fibers such as rayon and cupra, natural fibers such as cotton, and mixed fibers in which two or more of these are used. can do. Furthermore, the nonwoven fabric may be manufactured by any processing. Examples of the processing method include known methods such as a spunlace method, a spunbond method, a thermal bond method, a melt blown method, and a needle punch method. For example, the spun lace method is a preferable processing method when the flexibility and drape properties are required, and the thermal bond method is the preferable processing method when the bulkiness and softness are required.

たた、衚面偎物品シヌトは、平面方向に関しお、枚のシヌトからなるものであっおも、枚以䞊のシヌトからなるものであっおもよい。   Further, the front-side article sheet may be composed of one sheet or two or more sheets in the plane direction.

䜓液吞収䜓
䜓液吞収䜓は、吞収した䜓液を保持する性質を有し、䟋えば、繊維集合䜓内に吞収性ポリマヌを混入するなどしお、圢成するこずができる。繊維集合䜓の玠材は、特に限定されない。䟋えば、綿状パルプや合成パルプなどの公知の玠材を䟋瀺するこずができる。たた、パルプの原料繊維は特に限定されず、䟋えば、機械パルプ、化孊パルプ、溶解パルプ等の朚材から埗られるセルロヌス繊維や、レヌペン、アセテヌト等の人工セルロヌス繊維などを䟋瀺するこずができる。ただし、セルロヌス繊維の原材料ずなる朚材は、広葉暹より針葉暹の方が、繊維長が長いため、機胜及び䟡栌の面で奜たしい。
(Body fluid absorber 4)
The body fluid absorber 4 has a property of holding the absorbed body fluid, and can be formed, for example, by mixing an absorbent polymer into the fiber assembly. The material of the fiber assembly is not particularly limited. For example, known materials such as cotton-like pulp and synthetic pulp can be exemplified. Moreover, the raw material fiber of a pulp is not specifically limited, For example, the cellulose fiber obtained from woods, such as a mechanical pulp, a chemical pulp, and a dissolving pulp, Artificial cellulose fibers, such as rayon and an acetate, etc. can be illustrated. However, the wood used as the raw material for cellulose fibers is more preferable in terms of function and price because conifers have longer fiber lengths than hardwoods.

さらに、繊維集合䜓は、前述したトりからなる繊維集合䜓で圢成するこずもできる。以䞋、この堎合に぀いお詳しく説明する。
図は、䜓液吞収芁玠の補造蚭備䟋を瀺しおおり、所望の幅・密床のトりからなる連続垯状の繊維集合䜓が䟛絊されるようになっおいる。このため、この連続䜓液吞収芁玠補造ラむンを、前述の繊維集合䜓補造ラむンず盎結し、補造した繊維集合䜓を盎接に本䜓液吞収芁玠補造ラむンに送り蟌むこずができる。
Furthermore, the fiber assembly can be formed of a fiber assembly made of the above-described tow. Hereinafter, this case will be described in detail.
FIG. 5 shows an example of a manufacturing facility for the body fluid absorbing element 3, and a continuous belt-like fiber assembly 33 made of tows having a desired width and density is supplied. For this reason, this continuous body liquid absorption element manufacturing line is directly connected with the above-mentioned fiber assembly manufacturing line, and the manufactured fiber assembly 33 can be directly sent to the main body liquid absorption element manufacturing line.

䟛絊された繊維集合䜓は、解繊ボックスにおいお圧瞮゚アによっお綿状に解繊された埌、吞匕ドラムに送り蟌たれる。この吞匕ドラムは、倖呚壁に吞気孔を有し、その呚方向所定範囲図瀺䟋ではほが巊半分の範囲にわたり内偎から図瀺しない吞匕ポンプにより吞匕するように構成したものである。繊維集合䜓は、吞匕ドラムにより倖呚面に接觊され぀぀案内される。そしお、この過皋で、吞匕ドラムの吞気孔から吞匕を行うこずにより、綿状に解繊された繊維集合䜓ずボトムシヌトずが接合保持され、次工皋ぞず搬送される。   The supplied fiber assembly 33 is defibrated with compressed air in a defibrating box 89 and then fed into a suction drum 88. The suction drum 88 has an intake hole on the outer peripheral wall, and is configured to be sucked by a suction pump (not shown) from the inside over a predetermined range in the circumferential direction (a range substantially in the left half in the illustrated example). The fiber assembly 33 is guided by the suction drum 88 while being in contact with the outer peripheral surface. In this process, suction is performed from the suction hole of the suction drum 88, so that the fiber aggregate 33 and the bottom sheet 7 defibrated in a cotton shape are bonded and transported to the next process.

特に奜たしい圢態では、繊維集合䜓を解繊ここで、解繊ずは、繊維集合䜓を圧瞮゚アで綿状にした状態をいい、前述した開繊ずは、繊維集合䜓を所望の幅たで広げる拡幅するこずをいう点で異なる。した埌、曎にその䞊にボトムシヌトを被せる。この堎合、吞匕ドラムにおいお、繊維集合䜓におけるボトムシヌトを被せた面の反察偎面から吞匕がなされる。このように、吞匕に先立っおボトムシヌトが被されおいるず、䜕も被せない堎合ず比范しお、より匷力な吞匕力が䜜甚し、繊維集合䜓ずボトムシヌトずの接着性をより匷固で均䞀なものずする。   In a particularly preferred form, the fiber assembly 33 is defibrated (here, defibration means a state in which the fiber assembly 33 is made into a cotton shape with compressed air, and the above-described opening means that the fiber assembly 33 is desired. (It is different in that it is widened (widened)), and then the bottom sheet 7 is further covered thereon. In this case, in the suction drum 88, suction is performed from the side surface opposite to the surface of the fiber assembly 33 that covers the bottom sheet 7. Thus, when the bottom sheet 7 is covered prior to suction, a stronger suction force acts than in the case where nothing is covered, and adhesion between the fiber assembly 33 and the bottom sheet 7 is improved. Make it stronger and more uniform.

吞匕ドラムによっお案内された繊維集合䜓及びボトムシヌトの裏面偎には、裏面偎被芆シヌトが被せられる。その埌、散垃ボックスや回転ドラム等からなる吞収性ポリマヌ䟛絊装眮に通され、吞収性ポリマヌが散垃される。   The back surface side covering sheet 5 b is covered on the back surface side of the fiber assembly 33 and the bottom sheet 7 guided by the suction drum 88. Thereafter, the absorbent polymer 35 is passed through an absorbent polymer supply device 87 including a spray box and a rotating drum.

かくしお吞収性ポリマヌが付䞎混入された繊維集合䜓぀たり、䜓液吞収䜓は、䟋えば、別途衚面偎被芆シヌトが被せられ、この衚面偎被芆シヌト及び裏面偎被芆シヌトが䜓液吞収䜓の呚瞁倖方においお接合され、必芁に応じおこの接合郚分が倖偎に折り返されお裏面偎被芆シヌトの裏面に接合された埌、所定の長さに切断されるなどしお、個別の䜓液吞収芁玠ずされる。   Thus, the fiber assembly 33 (that is, the body fluid absorber 4) to which the absorbent polymer 35 has been applied (mixed) is separately covered with, for example, a front surface side coating sheet 5a, and the front surface side coating sheet 5a and the back surface side coating sheet 5b. Is joined outside the peripheral edge of the body fluid absorber 4, and if necessary, the joined portion is folded outward and joined to the back surface of the back surface side covering sheet 5 b and then cut to a predetermined length. The individual body fluid absorbing element 3 is used.

以䞊の補造過皋においおは、接着剀塗垃装眮及びによっお、繊維集合䜓や裏面偎被芆シヌト、ボトムシヌト等に接着剀を塗垃するこずができる。接着剀塗垃装眮は、裏面偎被芆シヌトずボトムシヌトずの接着のために、接着剀塗垃装眮は、ボトムシヌトず繊維集合䜓ずの接着のために、接着剀塗垃装眮は、繊維集合䜓ず吞収性ポリマヌずの接着のためポリマヌ固着甚に、備えるものである。これらの接着剀の䟛絊塗垃は、いずれか぀又は぀以䞊を組み合わせお適甚するこずができる。接着剀ずしおは、熱可塑性暹脂具䜓䟋は前述のずおりであるからなる接着剀を奜適に甚いるこずができる。   In the above manufacturing process, the adhesive can be applied to the fiber assembly 33, the back-side coating sheet 5b, the bottom sheet 7, and the like by the adhesive application devices 84, 85, and 86. The adhesive application device 84 is used for bonding the back surface side coating sheet 5 b and the bottom sheet 7, and the adhesive application device 85 is used for bonding the bottom sheet 7 and the fiber assembly 33. Is provided for adhesion between the fiber assembly 33 and the absorbent polymer 35 (for polymer fixation). Any one or a combination of two or more of these adhesives can be applied (applied). As the adhesive, an adhesive made of a thermoplastic resin (specific examples are as described above) can be suitably used.

繊維集合䜓に察する吞収性ポリマヌの量的配眮、密床分垃は、汎甚を目的ずする堎合には均䞀であるのが奜たしいが、特別の吞収特性を発揮させるこずを目的ずした堎合、その目的に応じお偏らせるのも奜たしい。   The quantitative arrangement and density distribution of the absorbent polymer 35 with respect to the fiber assembly 33 are preferably uniform for the purpose of general purpose, but the purpose is to exhibit special absorption characteristics. It is also preferable to bias in accordance with the above.

具䜓的に図瀺圢態に応甚する堎合は、吞収性ポリマヌ䟛絊装眮においお、散垃量を平面方向に偏らせるこずができる。たた、吞匕ドラムにおける吞匕力を偏らせるこずにより、吞匕力の高い䜍眮ほど、より倚くの量の吞収性ポリマヌが吞匕ドラム偎に䜍眮するようになるため、吞収性ポリマヌの密床を偏らせるこずができる。䟋えば、吞匕ドラムの幅方向䞭倮における吞匕力を䞡脇郚よりも高くするあるいは吞匕時間を長くするこずでも良いこずにより、繊維集合䜓の幅方向䞭倮郚における吞収性ポリマヌの密床を䞡脇郚よりも高くするこずができる。   Specifically, in the case of applying to the illustrated form, in the absorbent polymer supply device 87, the spray amount can be biased in the plane direction. Further, by biasing the suction force in the suction drum 88, a higher amount of the absorbent polymer 35 is located on the suction drum 88 side as the suction force is higher. Therefore, the density of the absorbent polymer 35 is reduced. Can be biased. For example, the density of the absorbent polymer 35 at the center in the width direction of the fiber assembly 33 can be increased by making the suction force at the center in the width direction of the suction drum 88 higher than the sides (or by increasing the suction time). Can be higher than the sides.

さらにたた、繊維集合䜓がトりからなる繊維集合䜓である堎合は、繊維の連続方向に沿っお液が流れ易くなるため、繊維の密床を偏らせるこずによっお特別の吞収特性を付䞎するこずができる。このために繊維密床を偏らせる方法ずしおは、繊維集合䜓の補造時においお偏った開繊を行う、あるいは郚分的に耇数のトりを束ねお甚いる等により達成するこずができる。䟋えば、繊維集合䜓の幅方向䞭倮郚の繊維密床を䞡脇郚よりも高くなるように偏らせるず、繊維集合䜓の幅方向䞭倮郚においお、より䜓液の拡散スピヌドが速くなる。   Furthermore, when the fiber assembly 33 is a fiber assembly made of tow, the liquid easily flows along the continuous direction of the fibers. Therefore, special absorption characteristics can be imparted by biasing the density of the fibers. it can. For this reason, as a method of biasing the fiber density, it can be achieved by performing unbalanced fiber opening at the time of manufacturing the fiber assembly 33 or by partially using a plurality of tows. For example, if the fiber density at the center portion in the width direction of the fiber assembly 33 is biased so as to be higher than both side portions, the diffusion speed of the body fluid becomes higher at the center portion in the width direction of the fiber assembly 33.

防氎シヌト
本圢態においお、防氎シヌトは、䜓液を透過しない性質を有する。したがっお、防氎シヌトの玠材は、この䜓液䞍透過性を発珟するものであれば足り、䟋えば、ポリ゚チレンやポリプロピレン等のオレフィン系暹脂や、ポリ゚チレンシヌト等に䞍織垃を積局したラミネヌト䞍織垃、防氎フィルムを介圚させお実質的に䞍透液性を確保した䞍織垃この堎合は、防氎フィルムず䞍織垃ずで䜓液䞍透過性の防氎シヌトが構成される。などを䟋瀺するこずができる。もちろん、このほかにも、近幎、ムレ防止の芳点から奜たれお䜿甚されおいる䞍透液性か぀透湿性を有する玠材も䟋瀺するこずができる。この䞍透液性か぀透湿性を有する玠材のシヌトずしおは、䟋えば、ポリ゚チレンやポリプロピレン等のオレフィン系暹脂䞭に無機充填剀を混緎しお、シヌトを成圢した埌、䞀軞又は二軞方向に延䌞しお埗られた埮倚孔性シヌトを䟋瀺するこずができる。
(Waterproof sheet 2)
In this embodiment, the waterproof sheet 2 has a property of not transmitting body fluid. Therefore, the material of the waterproof sheet 2 is sufficient as long as it exhibits this body fluid impermeability, for example, an olefin resin such as polyethylene or polypropylene, a laminated nonwoven fabric in which a nonwoven fabric is laminated on a polyethylene sheet, or a waterproof film is interposed. Thus, a non-woven fabric that is substantially impervious to liquid (in this case, the waterproof film and the non-woven fabric constitute the body fluid-impermeable waterproof sheet 2), and the like. Of course, in addition to this, materials having liquid impermeability and moisture permeability, which have been used and used in recent years from the viewpoint of preventing stuffiness, can also be exemplified. As the sheet of the material having liquid impermeability and moisture permeability, for example, an inorganic filler is kneaded in an olefin resin such as polyethylene or polypropylene, and the sheet is formed, and then stretched in a uniaxial or biaxial direction. Examples of the microporous sheet obtained in this way can be given.

被芆シヌト
本圢態においお、被芆シヌトの玠材は、特に限定されない。具䜓的には、䟋えば、クレヌプ玙、ティシュペヌパヌ、䞍織垃、孔開きシヌト等の䜓液透過性シヌトを甚いるこずができる。もっずも、衚面偎被芆シヌトは䞍織垃で、裏面偎被芆シヌトはティシュペヌパヌで圢成されおいるず奜たしいのは、前述したずおりである。
(Coating sheet 5)
In this embodiment, the material of the covering sheet 5 is not particularly limited. Specifically, for example, a body fluid permeable sheet such as crepe paper, tissue paper, non-woven fabric, or a perforated sheet can be used. However, as described above, it is preferable that the front surface side cover sheet 5a is formed of a nonwoven fabric and the back surface side cover sheet 5b is formed of tissue paper.

吞収性ポリマヌ
吞収性ポリマヌずしおは、自重の䟋えば倍以䞊の䜓液を吞収しお保持するものを䜿甚するこずができる。この䟋ずしおは、でんぷん系、セルロヌス系や合成ポリマヌ系などのものがあり、でんぷん−アクリル酞塩グラフト共重合䜓、でんぷん−アクリロニトリル共重合䜓のケン化物、ナトリりムカルボキシメチルセルロヌスの架橋物やアクリル酞塩重合䜓などのものを甚いるこずができる。吞収性ポリマヌの圢状ずしおは、通垞甚いられる粉粒䜓状のものが奜適であるが、他の圢状のものも甚いるこずができる。
(Absorbent polymer 35)
As the absorptive polymer 35, a polymer that absorbs and retains bodily fluids, for example, ten times or more of its own weight can be used. Examples of this include starch-based, cellulose-based and synthetic polymer-based materials, such as starch-acrylic acid (salt) graft copolymer, saponified starch-acrylonitrile copolymer, sodium carboxymethylcellulose cross-linked product and acrylic. An acid (salt) polymer or the like can be used. The shape of the absorbent polymer 35 is preferably a granular material that is usually used, but other shapes can also be used.

本発明は、止着テヌプ型の玙おむ぀やパンツ型の玙おむ぀、生理甚ナプキン、吞収パッド、尿採りパッドなどの䜓液吞収性物品及びこの䜓液吞収性物品の䜓液吞収芁玠ずしお、適甚するこずができる。   INDUSTRIAL APPLICABILITY The present invention can be applied as a body fluid absorbent article such as a fastening tape type paper diaper or a pants type paper diaper, a sanitary napkin, an absorbent pad, a urine collection pad, and a body fluid absorbent element of the body fluid absorbent article.

埓来の䜓液吞収芁玠の断面暡匏図である。It is a cross-sectional schematic diagram of a conventional body fluid absorbing element. 本圢態の玙おむ぀の平面暡匏図である。It is a plane schematic diagram of the paper diaper of this form. 図の−線断面暡匏図である。FIG. 2 is a schematic cross-sectional view taken along the line II of FIG. 1. 繊維集合䜓の補造フロヌを瀺す抂略図である。It is the schematic which shows the manufacturing flow of a fiber assembly. 䜓液吞収䜓及び䜓液吞収芁玠の補造フロヌを瀺す抂略図である。It is the schematic which shows the manufacturing flow of a bodily fluid absorber and a bodily fluid absorption element.

笊号の説明Explanation of symbols

 トップシヌト、 防氎シヌト、 䜓液吞収芁玠、 䜓液吞収䜓、 被芆シヌト、 衚面偎被芆シヌト、 裏面偎被芆シヌト、 セカンドシヌト、 玙おむ぀、 繊維集合䜓、 吞収性ポリマヌ。   DESCRIPTION OF SYMBOLS 1 ... Top sheet, 2 ... Waterproof sheet, 3 ... Body fluid absorption element, 4 ... Body fluid absorber, 5 ... Cover sheet, 5a ... Front side cover sheet, 5b ... Back side cover sheet, 6 ... Second sheet, 10 ... Paper diaper, 33 ... fiber assembly, 35 ... absorbing polymer.

Claims (5)

䜓液吞収䜓及びこの䜓液吞収䜓の被芆シヌトからなる䜓液吞収芁玠であっお、
前蚘被芆シヌトは、前蚘䜓液吞収䜓の衚面偎に備えられた被芆シヌト及び裏面偎に備えられた被芆シヌトが、前蚘䜓液吞収䜓の呚瞁倖方においお接合されお、又は、呚瞁倖方においお接合されこの接合郚分が倖偎に折り返されお前蚘裏面偎被芆シヌトの裏面に接合されおなり、
前蚘衚面偎被芆シヌトは䞍織垃で、前蚘裏面偎被芆シヌトはティシュペヌパヌで、それぞれ圢成されおいる、こずを特城ずする䜓液吞収芁玠。
A body fluid absorbing element comprising a body fluid absorber and a covering sheet of the body fluid absorber,
In the covering sheet, the covering sheet provided on the front surface side of the body fluid absorber and the covering sheet provided on the back surface side are joined at the outer periphery of the body fluid absorber, or joined at the outer periphery of the body fluid absorber. This joined portion is folded outward and joined to the back side of the back side covering sheet,
The body fluid-absorbing element, wherein the surface-side covering sheet is formed of a nonwoven fabric and the back-side covering sheet is formed of tissue paper.
前蚘䞍織垃は、以䞊の埄を有する繊維で圢成されおいる、請求項蚘茉の䜓液吞収芁玠。   The body fluid-absorbing element according to claim 1, wherein the nonwoven fabric is formed of fibers having a diameter of 0.02 dtex or more. 前蚘䜓液吞収䜓は吞収性ポリマヌを含み、前蚘䞍織垃は繊維間距離がΌ以䞊、Ό未満ずされおいる、請求項又は請求項蚘茉の䜓液吞収芁玠。   The bodily fluid absorbing element according to claim 1 or 2, wherein the bodily fluid absorbent includes an absorbent polymer, and the nonwoven fabric has an interfiber distance of 50 µm or more and less than 850 µm. 䜓液吞収䜓及びこの䜓液吞収䜓の被芆シヌトからなる䜓液吞収芁玠ず、この䜓液吞収芁玠の衚面偎に備えられた少なくずも䞀局の物品シヌトず、を有する䜓液吞収性物品であっお、
前蚘被芆シヌトは、前蚘䜓液吞収䜓の衚面偎に備えられた被芆シヌト及び裏面偎に備えられた被芆シヌトが、前蚘䜓液吞収䜓の呚瞁倖方においお接合されおなり、
前蚘衚面偎被芆シヌトは、衚面が平坊面ずされ裏面が起毛面ずされおいる、こずを特城ずする䜓液吞収性物品。
A bodily fluid absorbent article comprising a bodily fluid absorbent body and a bodily fluid absorbing element comprising a covering sheet of the bodily fluid absorbent body, and at least one article sheet provided on the surface side of the bodily fluid absorbent element,
The covering sheet is formed by joining the covering sheet provided on the front surface side of the body fluid absorber and the covering sheet provided on the back surface side, on the outer periphery of the body fluid absorber,
The body surface absorbent sheet according to claim 1, wherein the surface side covering sheet has a flat surface and a raised surface on the back surface.
前蚘被芆シヌトは、前蚘衚面偎被芆シヌトのみで前蚘裏面偎被芆シヌトがなく、前蚘䜓液吞収芁玠の裏面偎に防氎シヌトが備えられおいる、請求項蚘茉の䜓液吞収性物品。   The bodily fluid absorbent article according to claim 4, wherein the covering sheet includes only the front surface side covering sheet, not the back surface side covering sheet, and a waterproof sheet is provided on the back surface side of the body fluid absorbing element.
JP2006021418A 2006-01-30 2006-01-30 Body fluid absorbing element and body fluid absorbable article Pending JP2007202596A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006021418A JP2007202596A (en) 2006-01-30 2006-01-30 Body fluid absorbing element and body fluid absorbable article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006021418A JP2007202596A (en) 2006-01-30 2006-01-30 Body fluid absorbing element and body fluid absorbable article

Publications (1)

Publication Number Publication Date
JP2007202596A true JP2007202596A (en) 2007-08-16

Family

ID=38482610

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006021418A Pending JP2007202596A (en) 2006-01-30 2006-01-30 Body fluid absorbing element and body fluid absorbable article

Country Status (1)

Country Link
JP (1) JP2007202596A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013007131A (en) * 2011-06-23 2013-01-10 Kao Corp Method for producing nonwoven fabric
JP2016064001A (en) * 2014-09-25 2016-04-28 倧王補玙株匏䌚瀟 Disposable paper diapers

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013007131A (en) * 2011-06-23 2013-01-10 Kao Corp Method for producing nonwoven fabric
JP2016064001A (en) * 2014-09-25 2016-04-28 倧王補玙株匏䌚瀟 Disposable paper diapers

Similar Documents

Publication Publication Date Title
US8308706B2 (en) Disposable diaper
JP4477622B2 (en) Pants-shaped diapers
JP5044406B2 (en) Absorbent articles
JP2008161572A5 (en)
JP2008212232A (en) Pants type disposable diaper and manufacturing method of sheet used therefor
JP4397746B2 (en) Absorbent articles
JP2006014884A5 (en)
JP4549354B2 (en) Pants-shaped diapers
JP2007159633A (en) Body fluid absorber and body fluid absorbent article
JP4559782B2 (en) Body fluid absorbent article
JP4859508B2 (en) Absorbent articles
JP4284244B2 (en) Absorbent articles
JP2007202596A (en) Body fluid absorbing element and body fluid absorbable article
JP4397745B2 (en) Absorbent articles
JP4761987B2 (en) Body fluid absorbent article
JP4653211B2 (en) Absorbent articles
JP2006015012A5 (en)
JP6740309B2 (en) Sheet member having irregularities, absorbent article including the same, and manufacturing method thereof
JP4542381B2 (en) Body fluid absorbent article
JP2006014883A5 (en)
JP4533076B2 (en) Disposable diapers
JP4553700B2 (en) Absorbent article and manufacturing method of absorbent body
JP2006014888A5 (en)
JP4477477B2 (en) Body fluid absorbent article
JP4279737B2 (en) Absorbent articles