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JP2007054677A - Cyclone filter - Google Patents

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Publication number
JP2007054677A
JP2007054677A JP2005239261A JP2005239261A JP2007054677A JP 2007054677 A JP2007054677 A JP 2007054677A JP 2005239261 A JP2005239261 A JP 2005239261A JP 2005239261 A JP2005239261 A JP 2005239261A JP 2007054677 A JP2007054677 A JP 2007054677A
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Japan
Prior art keywords
cylinder
inner cylinder
cyclone
outer cylinder
foreign matter
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JP2005239261A
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Japanese (ja)
Inventor
Shinsaku Kawachi
真作 河内
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Kanto Jidosha Kogyo KK
Toyota Motor East Japan Inc
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Kanto Jidosha Kogyo KK
Kanto Auto Works Ltd
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Application filed by Kanto Jidosha Kogyo KK, Kanto Auto Works Ltd filed Critical Kanto Jidosha Kogyo KK
Priority to JP2005239261A priority Critical patent/JP2007054677A/en
Publication of JP2007054677A publication Critical patent/JP2007054677A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a general-purpose cyclone filter constituted so as to ensure a predetermined separating and removing capacity without being replaced even if the viscosity of a dirty liquid or the shape or specific gravity of the foreign matter getting mixed in the dirty liquid changes. <P>SOLUTION: An inner cylinder 8, which is formed into a cylindrical shape by alternately superposing a plurality of arcuate threshold plates at a plurality of the regions on the circumference of a circle so as to leave flowing gaps and can be positionally varied in its radial direction, and an intermediate cylinder 9, which is formed into a cylindrical shape by alternately, superposing a plurality of arcuate threshold plates at a plurality of the regions on the circumference of a circle between the inner cylinder and an outer cylinder so as to leave flowing gaps and can be positionally varied in its radial direction, are provided in a cyclone cylinder 1 comprising an outer cylinder 2 having a conical cylinder 3 having a foreign matter taking-out port 4 formed to the lower part of its cylindrical part Z. A dirty liquid injection port 5 and a filtrate outflow port 7 are provided to the upper part of the outer cylinder and the positions in the radial directions of the inner cylinder and the outer cylinder are made alterable corresponding to a change in the viscosity of the dirty liquid or the shape or specific gravity of the foreign matter getting mixed in the dirty liquid. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、汚液中に混入する異物を遠心分離するサイクロン濾過装置に関するものである。   The present invention relates to a cyclone filtration device for centrifuging foreign matters mixed in sewage.

液体中の異物を遠心分離して捕集するサイクロン濾過装置は各種の構造のものが提供されている。この各種のサイクロン濾過装置において図7及び図8に示す構造のものが提供されている。すなわち、円筒部Zの下部に異物の取り出し口4を有する円錐筒3を形成した外筒2のサイクロン筒1内に、前記外筒2との間に隙間Hを有して配置した内筒と80とによって構成したサイクロン濾過装置である。   Cyclone filtration devices that collect foreign substances in a liquid by centrifugation are provided in various structures. In these various cyclone filtration apparatuses, the structures shown in FIGS. 7 and 8 are provided. That is, an inner cylinder arranged with a gap H between the outer cylinder 2 in the cyclone cylinder 1 of the outer cylinder 2 in which a conical cylinder 3 having a foreign substance extraction port 4 is formed in the lower part of the cylindrical portion Z; 80 is a cyclone filtering device constituted by

このよう遠心力を利用したサイクロン濾過装置では、汚液の粘度や混入異物の形状・比重などから下記のように計算して装置の大きさ(外筒2の半径R1、内筒80の半径R2及び外筒1と内筒2との隙間H)を決定して製作している。
液沈降深さh=R1−R2=H
液流れ長さL=(R1+R2)/2*流路の巻数→円筒部Zの長さ
重力加速度g=サイクロンの遠心力G
遠心力G=1.12×10−5×r×rpm
遠心力は回転半径に比例し回転数の二乗に比例する。
In such a cyclone filtration device using centrifugal force, the size of the device (radius R1 of the outer cylinder 2, radius R2 of the inner cylinder 80) is calculated as follows from the viscosity of the sewage and the shape and specific gravity of the mixed foreign matter. And the clearance H) between the outer cylinder 1 and the inner cylinder 2 is determined.
Liquid settling depth h = R1-R2 = H
Liquid flow length L = (R1 + R2) / 2 * Number of turns of the flow path → Length of the cylindrical portion Z Gravitational acceleration g = Cyclone centrifugal force G
Centrifugal force G = 1.12 × 10 −5 × r × rpm 2
Centrifugal force is proportional to the radius of rotation and proportional to the square of the rotational speed.

このようなサイクロン濾過装置では、気温の変化や材料の変化などにより汚液の粘度や混入異物の形状・比重が変化すると分離除去能力が低下する。この問題を解決するためには、外筒2の半径R1若しくは外筒1と内筒2との隙間Hを変更して沈降深さhを変えたサイクロン濾過装置と交換する必要があり、交換作業の手間を要することは勿論、上記計算に基づいた設計変更した数基のサイクロン濾過装置を用意しなくてはならずコスト高を招来している問題があった。
特開2001−205137公報 特開2003−093925公報
In such a cyclone filtration device, the separation and removal ability decreases when the viscosity of the sewage or the shape and specific gravity of the contaminated foreign matter change due to changes in temperature or materials. In order to solve this problem, it is necessary to replace the cyclone filtering device in which the radius R1 of the outer cylinder 2 or the gap H between the outer cylinder 1 and the inner cylinder 2 is changed to change the settling depth h. As a matter of course, there is a problem in that it is necessary to prepare several cyclone filtration devices whose design is changed based on the above calculation, resulting in high costs.
JP 2001-205137 A JP 2003-093925 A

本発明の目的は、汚液の粘度や混入異物の形状・比重が変化してもサイクロン濾過装置を交換をすることなく所定の分離除去能力を確保する汎用性のサイクロン濾過装置を提供することである。   An object of the present invention is to provide a versatile cyclone filtration device that ensures a predetermined separation and removal capability without replacing the cyclone filtration device even if the viscosity of the sewage or the shape / specific gravity of the mixed foreign matter changes. is there.

上記の目的を達成するための本発明は、円筒部の下部に異物の取り出し口を有する円錐筒を形成した外筒のサイクロン筒内に、複数枚の円弧状のしきい板を円周上の複数部位に流通隙間をあけて互い違いに重ねて円筒状に形成されており半径方向に位置可変可能な内筒と、この内筒と前記外筒との間に複数枚の円弧状のしきい板を円周上の複数部位に流通隙間をあけて互い違いに重ねて円筒状に形成されており半径方向に位置可変可能な中間筒を設け、前記外筒の上部に汚液注入口と濾過液流出口とを備え、汚液の粘度、混入異物の形状・比重の変化に応じて前記内筒及び中間筒の半径方向の位置を変更可能としたことを特徴とするものである。   In order to achieve the above object, the present invention provides a plurality of arc-shaped threshold plates on the circumference in a cyclone cylinder of an outer cylinder in which a conical cylinder having a foreign substance take-out port is formed in the lower part of a cylindrical part. An inner cylinder that is formed in a cylindrical shape that is alternately stacked with a flow gap at a plurality of portions, and whose position can be varied in the radial direction, and a plurality of arc-shaped threshold plates between the inner cylinder and the outer cylinder An intermediate cylinder that is formed in a cylindrical shape with a flow gap at a plurality of locations on the circumference in a staggered manner and that is variable in the radial direction is provided, and a sewage inlet and a filtrate flow are provided above the outer cylinder. And a position in the radial direction of the inner cylinder and the intermediate cylinder can be changed in accordance with changes in the viscosity of the sewage and the shape and specific gravity of the contaminated foreign matter.

本発明によると、汚液の粘度、混入異物の形状・比重が変化し分離除去能力が低下した場合に内筒及び中間筒の半径方向の位置を変更することにより所定の分離除去能力を確保することができ、所定の分離除去能力を持ったサイクロン濾過装置に変更することなく一基のサイクロン濾過装置により汚液の粘度、混入異物の形状・比重の変化に応じて追従できる汎用性を有し、サイクロン濾過装置の交換作業の廃止とコスト低減の効果を有している。   According to the present invention, when the viscosity of the sewage and the shape / specific gravity of the mixed foreign matter change and the separation / removal ability is lowered, the predetermined separation / removal ability is secured by changing the radial positions of the inner cylinder and the intermediate cylinder. It can be used with a single cyclone filter without changing to a cyclone filter with a specified separation and removal capability, and can be used in accordance with changes in the viscosity of contaminated liquid, the shape and specific gravity of contaminants. It has the effect of abolishing the replacement work of the cyclone filtration device and reducing the cost.

以下本発明を実施するための最良の形態について図面に基づいて説明する。図1において、1はサイクロン筒である。このサイクロン筒1は、円筒部Zの下部に異物の取り出し口4を有する円錐筒3を形成した外筒2により構成されている。また、前記円筒部Zの上方側部に汚液注入口5が設けられており、円筒部Zの上部には上蓋6が取り付けられており、この上蓋6の側部に濾過液流出口7が設けられている。   The best mode for carrying out the present invention will be described below with reference to the drawings. In FIG. 1, 1 is a cyclone cylinder. The cyclone cylinder 1 is constituted by an outer cylinder 2 in which a conical cylinder 3 having a foreign substance outlet 4 is formed in a lower part of a cylindrical portion Z. Further, a sewage injection port 5 is provided on the upper side of the cylindrical portion Z, and an upper lid 6 is attached to the upper portion of the cylindrical portion Z. A filtrate outlet 7 is provided on the side of the upper lid 6. Is provided.

前記サイクロン筒1内には、内筒8と、この内筒8と前記外筒1との間に中間筒9とが配置されている。この内筒8及び中間筒9は、何れも円周上の複数部位に流通隙間8a、9a(図2参照)があけられており、かつ半径方向に位置可変可能としている。   In the cyclone cylinder 1, an inner cylinder 8 and an intermediate cylinder 9 are disposed between the inner cylinder 8 and the outer cylinder 1. Both the inner cylinder 8 and the intermediate cylinder 9 have circulation gaps 8a and 9a (see FIG. 2) at a plurality of portions on the circumference, and the position can be varied in the radial direction.

上記内筒8及び中間筒9の具体的な構成例を図3で内筒8を代表にして説明する。すなわち、円周を複数枚に分割した弾性のある金属又は樹脂材による円弧状のしきい板により円周上の複数部位に流通隙間8aをあけて互い違いに重ねて円筒状に形成されており、各しきい板の外面に取り付けられているリング10に伸縮可能なコイルバネ11により円筒形に固縛している。   A specific configuration example of the inner cylinder 8 and the intermediate cylinder 9 will be described with the inner cylinder 8 as a representative in FIG. That is, a circular arc-shaped threshold plate made of an elastic metal or resin material that divides the circumference into a plurality of sheets is formed in a cylindrical shape by alternately overlapping the flow gaps 8a in a plurality of portions on the circumference, The ring 10 attached to the outer surface of each threshold plate is secured to a cylindrical shape by a coil spring 11 that can be expanded and contracted.

この内筒8及び中間筒9を半径方向に位置可変可能とする手段は図4で示すように、中心部でロッド14により結合した上敷居円板12及び下敷居円板13によるものである。   As shown in FIG. 4, the means for enabling the inner cylinder 8 and the intermediate cylinder 9 to be variable in the radial direction is based on an upper sill disc 12 and a lower sill disc 13 coupled by a rod 14 at the center.

前記上敷居円板12は図5で示すように、上敷居板12の下面にロッド14を中心とする直径の異なる複数の円溝12aを形成しており、周縁の複数箇所にボルト挿通穴12bを有している。また、下敷居板13は図6で示すように、下敷居板13の上面にロッド14を中心とする直径の異なる複数の円溝13aを形成している。   As shown in FIG. 5, the upper sill disc 12 is formed with a plurality of circular grooves 12a having different diameters around the rod 14 on the lower surface of the upper sill plate 12, and bolt insertion holes 12b at a plurality of peripheral positions. have. In addition, as shown in FIG. 6, the lower sill plate 13 is formed with a plurality of circular grooves 13 a having different diameters around the rod 14 on the upper surface of the lower sill plate 13.

前記上敷居円板12は図4で示すように、上蓋6を円筒部Zの上部にフランジ15でボルト締め付けて結合する際に上敷居円板12の外周をフランジ15で挟み込んで円筒部Zの上部に固定するものである。   As shown in FIG. 4, when the upper lid 6 is joined to the upper portion of the cylindrical portion Z by bolting with the flange 15, the outer periphery of the upper threshold disc 12 is sandwiched between the flange 15 and the upper portion of the cylindrical portion Z. It is fixed at the top.

前記内筒8及び中間筒9は、その上端を上敷居円板12の円溝12aに差し込み、下端を下敷居板13の円溝13aに差し込んで上敷居円板12と下敷居板13とで挟み込んだ形態となる。   The inner cylinder 8 and the intermediate cylinder 9 have their upper ends inserted into the circular grooves 12a of the upper sill disc 12 and their lower ends inserted into the circular grooves 13a of the lower sill plate 13 so that the upper sill disc 12 and the lower sill plate 13 It becomes a sandwiched form.

そこで、前記内筒8及び中間筒9の半径を変更するには、上蓋6を円筒部Zより取り外し、ロッド14で連結されている上敷居円板12と下敷居板13を円筒部Zから取り出してロッド14を取り外し、内筒8及び中間筒9を任意の円溝12a及び13aにセットする。このとき、内筒8及び中間筒9は、円周を複数枚に分割した弾性のある金属又は樹脂材による円弧状のしきい板により互い違いに重ねて円筒状に形成されているため、半径方向に円滑に伸縮して円溝12a及び13aの直径に基づいた半径に変更され、かつ、伸縮可能なコイルバネ11により固縛されているため半径を変更した円筒形を維持する。   Therefore, in order to change the radius of the inner cylinder 8 and the intermediate cylinder 9, the upper lid 6 is removed from the cylindrical portion Z, and the upper sill disc 12 and the lower sill plate 13 connected by the rod 14 are taken out from the cylindrical portion Z. Then, the rod 14 is removed, and the inner cylinder 8 and the intermediate cylinder 9 are set in arbitrary circular grooves 12a and 13a. At this time, since the inner cylinder 8 and the intermediate cylinder 9 are formed in a cylindrical shape by being alternately overlapped by an arc-shaped threshold plate made of an elastic metal or resin material whose circumference is divided into a plurality of pieces, the radial direction It is smoothly expanded and contracted to be changed to a radius based on the diameters of the circular grooves 12a and 13a, and since it is secured by the expandable and contractible coil spring 11, a cylindrical shape with a changed radius is maintained.

このように、内筒8及び中間筒9の半径を変更した後に上敷居円板12と下敷居板13をロッド14で結合し円筒部Z内に挿入して上蓋6を円筒部Z上に被せてボルト締め付けする。   Thus, after changing the radii of the inner cylinder 8 and the intermediate cylinder 9, the upper sill disc 12 and the lower sill plate 13 are joined by the rod 14, inserted into the cylindrical part Z, and the upper lid 6 is put on the cylindrical part Z. And tighten the bolts.

上記本発明のサイクロン濾過装置においては、内筒8及び中間筒9を半径方向に位置可変とした構成であるから、サイクロン筒1内での流量を変化することなく、任意の回転半径を設定することができるので、サイクロン濾過装置を交換させずに流路の回転半径を任意に可変させることができる。   In the cyclone filtration device of the present invention, since the inner cylinder 8 and the intermediate cylinder 9 are configured to be variable in the radial direction, an arbitrary rotation radius is set without changing the flow rate in the cyclone cylinder 1. Therefore, the radius of rotation of the flow path can be arbitrarily changed without replacing the cyclone filtration device.

従って、汚液の粘度、混入異物の形状・比重が変化して分離除去能力が低下した場合には、汚液の粘度、混入異物の形状・比重の変化に応じて上記のように内筒8及び中間筒9の半径方向の位置を変更させることにより液の粘度、混入異物の形状・比重に対応した適正な遠心力が得られる。   Accordingly, when the viscosity of the dirty liquid and the shape / specific gravity of the contaminated foreign matter are changed and the separation / removal ability is lowered, the inner cylinder 8 is changed as described above according to the change of the viscosity of the dirty liquid and the shape / specific gravity of the mixed foreign matter. Further, by changing the position of the intermediate cylinder 9 in the radial direction, an appropriate centrifugal force corresponding to the viscosity of the liquid and the shape and specific gravity of the mixed foreign matter can be obtained.

よって、本発明のサイクロン濾過装置によれば、所定の分離除去能力を持ったサイクロン濾過装置に変更することなく一基のサイクロン濾過装置により汚液の粘度、混入異物の形状・比重の変化に応じて追従できる汎用性を有し、サイクロン濾過装置の交換作業の廃止とコスト低減の利点を有しているのである。   Therefore, according to the cyclone filtration device of the present invention, it is possible to respond to changes in the viscosity of contaminated liquid, the shape and specific gravity of contaminated foreign matter by a single cyclone filtration device without changing to a cyclone filtration device having a predetermined separation and removal capability. It has the versatility that it can follow, and has the advantages of eliminating the replacement work of the cyclone filter and reducing the cost.

本発明装置の縦断面図Longitudinal sectional view of the device of the present invention 円筒部の横断面図Cross section of cylindrical part 内筒及び中間筒の構成を示す一部斜視図Partial perspective view showing the configuration of the inner cylinder and the intermediate cylinder 内筒及び中間筒の半径方向に位置可変構造を示す縦断面図Longitudinal sectional view showing a variable position structure in the radial direction of the inner cylinder and the intermediate cylinder 上敷居板を示す図Figure showing top sill board 下敷居板を示す図Figure showing the underlaying board 従来装置の縦断面図Longitudinal cross section of conventional device 従来装置の円筒部の横断面図Cross-sectional view of the cylindrical part of the conventional device

符号の説明Explanation of symbols

1 サイクロン筒
2 外筒
3 円錐筒
4 異物の取り出し口
5 汚液注入口
6 上蓋濾過液流出口
7 濾過液流出口
8 内筒
8a 流通隙間
9 中間筒
9a 流通隙間
10 リング
11 コイルバネ
12 上敷居円板
12a 円溝
13 下敷居円板
13a 円溝
14 ロッド
15 フランジ
DESCRIPTION OF SYMBOLS 1 Cyclone cylinder 2 Outer cylinder 3 Conical cylinder 4 Foreign substance taking out port 5 Contamination inlet 6 Upper lid filtrate outlet 7 Filtrate outlet 8 Inner cylinder 8a Flow gap 9 Intermediate cylinder 9a Flow gap 10 Ring 11 Coil spring 12 Overlay circle Plate 12a Circular groove 13 Underlay disk 13a Circular groove 14 Rod 15 Flange

Claims (1)

円筒部の下部に異物の取り出し口を有する円錐筒を形成した外筒のサイクロン筒内に、複数枚の円弧状のしきい板を円周上の複数部位に流通隙間をあけて互い違いに重ねて円筒状に形成されており半径方向に位置可変可能な内筒と、この内筒と前記外筒との間に複数枚の円弧状のしきい板を円周上の複数部位に流通隙間をあけて互い違いに重ねて円筒状に形成されており半径方向に位置可変可能な中間筒を設け、前記外筒の上部に汚液注入口と濾過液流出口とを備え、汚液の粘度、混入異物の形状・比重の変化に応じて前記内筒及び中間筒の半径方向の位置を変更可能としたことを特徴とするサイクロン濾過装置。   A plurality of arc-shaped threshold plates are alternately stacked in a plurality of locations on the circumference in a cyclone cylinder of an outer cylinder in which a conical cylinder having a foreign matter outlet is formed at the lower part of the cylindrical portion. A cylindrical inner cylinder whose position can be changed in the radial direction, and a plurality of arc-shaped threshold plates between the inner cylinder and the outer cylinder are provided with flow gaps at a plurality of locations on the circumference. An intermediate cylinder that is formed in a cylindrical shape that is alternately stacked and is capable of changing its position in the radial direction is provided, and a sewage inlet and a filtrate outlet are provided at the upper part of the outer cylinder, and the viscosity of the sewage and the contaminated foreign matter A cyclone filtration device characterized in that the position of the inner cylinder and the intermediate cylinder in the radial direction can be changed in accordance with changes in the shape and specific gravity.
JP2005239261A 2005-08-22 2005-08-22 Cyclone filter Pending JP2007054677A (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021112714A (en) * 2020-01-20 2021-08-05 株式会社川本製作所 Sand remover

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08323242A (en) * 1995-05-31 1996-12-10 Chugoku Electric Power Co Inc:The Cyclone
JP2003275685A (en) * 2002-03-20 2003-09-30 Ricoh Co Ltd Air current type grinding classifier

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08323242A (en) * 1995-05-31 1996-12-10 Chugoku Electric Power Co Inc:The Cyclone
JP2003275685A (en) * 2002-03-20 2003-09-30 Ricoh Co Ltd Air current type grinding classifier

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021112714A (en) * 2020-01-20 2021-08-05 株式会社川本製作所 Sand remover

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