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JP2006205043A - Immersion plant - Google Patents

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JP2006205043A
JP2006205043A JP2005019822A JP2005019822A JP2006205043A JP 2006205043 A JP2006205043 A JP 2006205043A JP 2005019822 A JP2005019822 A JP 2005019822A JP 2005019822 A JP2005019822 A JP 2005019822A JP 2006205043 A JP2006205043 A JP 2006205043A
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work
workpiece
tank
dipping
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JP4777665B2 (en
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Shigeru Nakayama
茂 仲山
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HARASHIN INDUSTRY CO
OOKA GIKEN KK
Tetra Co Ltd
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HARASHIN INDUSTRY CO
OOKA GIKEN KK
Tetra Co Ltd
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Abstract

【目的】 鍛造金属素材に潤滑層を塗付形成するに際して、最潤滑剤等の塗料の消費量を削減でき、かつ、装置の小型化が容易である新規な構成の浸漬連続処理装置を提供すること。
【構成】 ワークに浸漬処理を連続的に施すために連続浸漬処理装置。ワークWを循環移動させるエンドレスのワーク移動装置12を備えている。そして、ワーク移動手段12の周囲の一位置をワーク搬入・搬出位置Sとし、該ワーク搬入・搬出位置Sを挟んで、ワーク移動方向順に、ワーク脱着装置46、浸漬装置48及び乾燥装置50を配する。ワーク移動装置12は、駆動チェーン装置14と、該駆動チェーン装置14に昇降自在に所定ピッチで取付けられたワーク保持部材16とを備えている。浸漬装置48は、浸漬槽60と、該浸漬槽60の上方に配され、ワーク保持部材16を昇降させる浸漬用の昇降シリンダ62Aとを備えている。
【選択図】 図2
[Objective] To provide a continuous immersion treatment apparatus having a novel configuration that can reduce the consumption of paint such as the most lubricant and easily reduce the size of the apparatus when a lubricating layer is applied to a forged metal material. thing.
[Constitution] Continuous immersion treatment equipment for continuous immersion treatment on workpieces. An endless work moving device 12 for circulating the work W is provided. Then, one position around the workpiece moving means 12 is defined as a workpiece loading / unloading position S, and the workpiece detaching device 46, the dipping device 48, and the drying device 50 are arranged in order of the workpiece moving direction with the workpiece loading / unloading position S interposed therebetween. To do. The work moving device 12 includes a drive chain device 14 and a work holding member 16 attached to the drive chain device 14 at a predetermined pitch so as to be movable up and down. The dipping device 48 includes a dipping tank 60 and a dipping cylinder 62A that is disposed above the dipping tank 60 and moves up and down the work holding member 16.
[Selection] Figure 2

Description

本発明は、ワークに連続浸漬処理を施すために必要な一連の操作(処理)ユニットがワークをエンドレス移動装置の周囲に一体的に配置された新規な連続浸漬処理プラントに関する。   The present invention relates to a novel continuous immersion treatment plant in which a series of operation (processing) units necessary for subjecting a workpiece to continuous immersion treatment are integrally arranged around an endless moving device.

特に、冷間加工(鍛造、プレス、転造等)を施す前又は間に、金属素材(ワーク)の塗装(表面処理・潤滑層形成処理)を行うのに好適な浸漬処理プラントおよび連続浸漬処理方法に関する。   In particular, an immersion treatment plant and continuous immersion treatment suitable for performing coating (surface treatment / lubricating layer forming treatment) of a metal material (workpiece) before or during cold working (forging, pressing, rolling, etc.) Regarding the method.

ここでは、冷間鍛造用の金属素材に潤滑層形成のための浸漬処理を施す場合を、主として例に採り説明する。   Here, the case where the immersion treatment for forming the lubricating layer is performed on the metal material for cold forging will be mainly described as an example.

従来、冷間加工において、特に冷間鍛造用の金属素材に対する潤滑層の形成は、例えば、図1に示すような工程を経て行っていた(特許文献1段落0042表1参照)。   Conventionally, in cold working, the formation of a lubricating layer on a metal material for cold forging in particular has been performed, for example, through a process as shown in FIG. 1 (see Paragraph 0042 Table 1 in Patent Document 1).

しかし、上記方法においては、多くの(浸漬)処理が必要であり、工程ごとに余分な薬液を除去するために水洗(濯ぎ工程)が必要であるとともに、各工程間の搬送手段も必要であった。   However, in the above method, many (immersion) treatments are necessary, and water washing (rinsing step) is necessary to remove an excess chemical solution for each step, and conveyance means between each step is also necessary. It was.

上記問題点を解決するために、一回又は2回で化成処理・浸漬・乾燥で潤滑層形成層を形成可能な薬剤が最近、上市されている。   In order to solve the above problems, a drug that can form a lubricating layer forming layer by chemical conversion treatment, immersion, and drying once or twice has recently been put on the market.

そして、上記薬剤を使用してのワーク(金属)素材の潤滑剤層形成処理は、一般的に、下記のようなバレル方式(バレルめっきと同様の方式)で行うことが多い。   And the lubricant layer formation process of the workpiece | work (metal) raw material using the said chemical | medical agent is generally performed by the following barrel systems (system similar to barrel plating).

筒状のワーク投入かご(バレル)にワークを投入する。該バレルを、薬液を投入した薬液槽内へ浸漬して所定時間回転させる。該バレルを薬液槽から引き上げて、熱風乾燥機内で同様に回転させ乾燥させる。その後、ワーク投入かごからワーク(製品)を取り出す。   The work is put into a cylindrical work throwing basket (barrel). The barrel is immersed in a chemical tank filled with a chemical and rotated for a predetermined time. The barrel is lifted from the chemical bath and rotated in the same manner in a hot air dryer to be dried. After that, the work (product) is taken out from the work input basket.

しかし、上記のような潤滑層形成処理の方法では、下記のような問題点があることが分かった。   However, it has been found that the method for forming a lubricating layer as described above has the following problems.

1)バレルの回転時に、ワーク相互が干渉してワークが損傷し易い。     1) When the barrel is rotated, the workpieces interfere with each other and the workpiece is easily damaged.

2)バレル引き上げ時に、多量の薬液も随伴して、薬液消費量が大きくなり易い。     2) When the barrel is pulled up, a large amount of chemical solution is accompanied, and the chemical solution consumption tends to increase.

3)浸漬工程(装置)と乾燥工程(装置)との間に特別な搬送手段を必要とした。     3) A special conveying means was required between the dipping process (apparatus) and the drying process (apparatus).

4)ワークの形状が均一でない多品種少量品の対応は困難であった。     4) It was difficult to deal with a small variety of products with uneven workpiece shapes.

また、本発明の特許性に影響を与えるものではないが、処理装置において小型化・塗料節約を目的とする下記概要の連続処理装置が記載されている。   Further, although not affecting the patentability of the present invention, a continuous processing apparatus having the following outline for the purpose of downsizing and paint saving in the processing apparatus is described.

「水平方向に張設された搬送ベルト下方に配置された浸漬塗装部を、搬送ベルトの走行方向と平衡に移動可能に設置されたスライドベースと、前記スライドベースを搬送ベルトと同期させて平行に移動させる水平駆動手段と、前記スライドベース上に担持されるとともに上方が開放された塗料槽を搬送ベルトに向けて上下方向に移動させる昇降ベースと、上昇する塗料槽の上方に設置され、上昇する塗料槽内における塗料液面の所定位置を顕出する液面センサー及び、前記スライドベースを初期位置に戻す戻し手段とにより構成したものである。」
本装置はワーク(被塗装体)をエンドレスベルトに取付けて連続的に搬送させて、所定位置にきたとき同期して塗料槽を移動させながら塗料槽を昇降させて塗付を行う装置であり、本発明の如く、ワークを間欠移動させて静止時に、静止浸漬槽に対してワークを浸漬させて塗付する構成ではない。
特開平8−100186号公報 特開2000−279864号公報
“A dip coating part placed under the conveyor belt stretched in the horizontal direction is placed parallel to the slide base installed so that it can move in equilibrium with the direction of travel of the conveyor belt, and the slide base is synchronized with the conveyor belt. A horizontal drive means for moving, an elevating base for moving the paint tank, which is supported on the slide base and opened upward, to the transport belt in the vertical direction, and installed above the ascending paint tank It is composed of a liquid level sensor that reveals a predetermined position of the coating liquid level in the coating tank and a return means for returning the slide base to the initial position.
This device is a device that attaches a work (object to be coated) to an endless belt, conveys it continuously, moves the paint tank synchronously when it comes to a predetermined position, and moves the paint tank up and down to apply it, As in the present invention, when the workpiece is intermittently moved and stopped, the workpiece is not immersed and applied to the stationary immersion tank.
Japanese Patent Laid-Open No. 8-100196 JP 2000-279864 A

本発明は、上記にかんがみて、潤滑剤等の塗料の消費量を削減でき、かつ、装置の小型化が容易である新規な構成の浸漬連続処理装置を提供することを目的(課題)とする。   In view of the above, the present invention has an object (problem) to provide a continuous immersion treatment apparatus having a novel configuration that can reduce the consumption of paint such as a lubricant and can be easily downsized. .

本発明者らは、上記課題を解決するために鋭意開発する過程で、下記構成の連続浸漬処理装置に想到した。   In the course of earnest development to solve the above-mentioned problems, the present inventors have conceived a continuous immersion treatment apparatus having the following configuration.

ワークに浸漬処理を連続的に施すための連続浸漬処理装置であって、
ワークを循環移動させるエンドレスのワーク移動手段を備え、該ワーク移動手段の周囲の一位置をワーク搬入・搬出位置とし、該ワーク搬入・搬出位置を挟んで、ワーク移動方向順に、ワーク脱着手段、浸漬手段及び乾燥手段が配され、
前記ワーク移動手段は、エンドレス駆動部材と、該エンドレス駆動部材に昇降自在に所定ピッチで取付けられたワーク保持部材とを備え、
浸漬手段は、浸漬槽と、該浸漬槽の上方に配され、ワーク保持部材を昇降させる浸漬用の昇降部材とを備えてなることを特徴とする。
A continuous immersion treatment device for continuously applying immersion treatment to a workpiece,
An endless work moving means for circulating and moving the work is provided, and a position around the work moving means is set as a work loading / unloading position, and the work loading / unloading means is immersed in the work moving direction in order of the work loading / unloading position. Means and drying means are arranged,
The work moving means includes an endless drive member and a work holding member attached to the endless drive member at a predetermined pitch so as to be movable up and down.
The dipping means includes a dipping tank and an elevating member for dipping disposed above the dipping tank and moving the work holding member up and down.

当該構成により、エンドレスのワーク移動手段の周囲に、ワーク保持部材が所定ピッチで昇降自在に取付けられているため、浸漬ステーション等のワークをセットオフさせて処理する必要がある部位(ステーション)でも搬送面の下方で浸漬槽等を配することで処理が可能となる。すなわち、同一平面位置で搬送と処理が可能であり、装置全体のコンパクト化及び一体化が容易となる。   With this configuration, work holding members are mounted around the endless work moving means so as to move up and down at a predetermined pitch, so that even parts (stations) that need to be processed by setting off a work such as an immersion station can be transported. Processing is possible by placing an immersion bath or the like below the surface. That is, conveyance and processing can be performed at the same plane position, and the entire apparatus can be easily downsized and integrated.

上記構成において、さらに、浸漬手段のワーク移動方向前側に水洗手段を備え、該水洗手段は、水洗槽と、該水洗槽の上方に配され、ワーク保持部材を昇降させる水洗用の昇降部材とを備え、水洗槽は浸漬槽を内設するとともに、温調手段を備えている構成とすることが望ましい。水洗槽の水を温水(湯)とすることにより、水洗浄性が向上し、さらに、浸漬槽内の薬液(潤滑層形成剤)を暖めることができ、浸漬塗膜のワーク付着性が向上するとともに、後工程の滴切り性、乾燥性も向上して、省エネルギー及び生産性向上に寄与する。   In the above-described configuration, the washing means is further provided on the front side of the dipping means in the workpiece movement direction, and the washing means is provided with a washing tank and a flushing elevating member that is disposed above the washing tank and raises and lowers the workpiece holding member. It is desirable that the washing tank has a dipping tank and a temperature control means. By using warm water (hot water) as the water in the washing tank, the water washing performance is improved, and further, the chemical solution (lubricating layer forming agent) in the immersion tank can be warmed, and the work adhesion of the immersion coating is improved. At the same time, the drop-off property and drying property of the post-process are improved, contributing to energy saving and productivity improvement.

さらに、浸漬手段のワーク移動方向後側に滴切り手段を備え、該滴切り手段は、軸心に向う上下に配された複数のエアノズルが内設された滴切り槽を備え、ワークをエアノズル配設高さの範囲内で繰り返し昇降可能とされていることを特徴とする。   Further, the dipping means is provided with a drip cutting means on the rear side of the moving direction of the dipping means, the drip cutting means is provided with a drip cutting tank in which a plurality of air nozzles arranged up and down toward the axial center are provided, and the work is arranged in the air nozzle arrangement. It is characterized in that it can be raised and lowered repeatedly within the range of the installation height.

ワークを、ワークに対してエア噴射しながら繰り返し昇降をさせることにより、滴切り性が良好となり、塗膜レベリング性が向上する。   By repeatedly raising and lowering the work while air is jetted onto the work, the drip removal property is improved and the coating leveling property is improved.

上記各構成において、エンドレス駆動部材の上方にその外周軌跡に対応させて環状の案内レールを設け、他方、ワーク保持部材は、エンドレス駆動部材に所定ピッチで一体移動可能に取付けられる上下方向にガイド孔を備えた案内ブロックに嵌合支持される上下動ロッドと、該上下動ロッドの下端に取付けられるワーク保持治具と、上下動ロッドの上端部に案内レールを滑走する滑走部とを備えて、ワーク保持部材が循環走行可能とされ、また、昇降部材は、上昇時に案内レールの一部を構成するローラ受け部と、該ローラ受け部を上下駆動する駆動手段とを備えている構成とすることが望ましい。   In each of the above configurations, an annular guide rail is provided above the endless drive member in correspondence with its outer peripheral locus, and the work holding member is mounted on the endless drive member so as to be integrally movable at a predetermined pitch in the vertical direction. A vertical movement rod fitted to and supported by a guide block provided with a workpiece holding jig attached to the lower end of the vertical movement rod, and a sliding portion for sliding the guide rail on the upper end of the vertical movement rod, The work holding member can be circulated, and the elevating member includes a roller receiving portion that constitutes a part of the guide rail when it is raised, and a driving means that drives the roller receiving portion up and down. Is desirable.

当該構成により、各ステーション位置におけるワークの下降オフセットが容易かつ安定して可能となり、下降位置で各処理(工程作業)が容易にできる。   With this configuration, the workpiece can be lowered and offset at each station position easily and stably, and each process (process operation) can be easily performed at the lowered position.

上記各構成おいて、水洗手段及び浸漬手段がワーク移動方向後側に、ワークに対してエア噴射可能な複数のエアノズルを配することが望ましい。   In each of the above configurations, it is desirable that the water washing means and the dipping means are provided with a plurality of air nozzles capable of injecting air onto the work on the rear side in the work movement direction.

水洗工程後の浸漬塗付性および浸漬工程後の滴切り性をそれぞれさらに向上させることができる。   It is possible to further improve the dip coating property after the water washing step and the drip-off property after the dip step, respectively.

乾燥手段は、ワーク流れ方向に沿って配される複数対のエアノズルと、該エアノズルに沿って移動するワークとともに覆う乾燥フードとを備え、エアノズルはタンク式配管と接続されている構成とすることが望ましい。   The drying means includes a plurality of pairs of air nozzles arranged along the work flow direction, and a drying hood that covers the work moving along the air nozzles, and the air nozzle is connected to the tank type pipe. desirable.

乾燥フードにより、液滴が飛び散ることなく、作業環境が良好となるともに、熱保持性が良好となる。また、タンク式配管によりエア容量を確保し易く、相乗して乾燥効率が向上する。したがって、短い距離で乾燥が可能となり、ひいては、消費電力の節減にもつながる。   With the dry hood, the droplets are not scattered and the working environment is improved and the heat retention is improved. Moreover, it is easy to ensure air capacity by tank type piping, and synergistically improves drying efficiency. Therefore, drying can be performed at a short distance, which leads to a reduction in power consumption.

上記各構成の連続浸漬処理装置は、塑性加工用金属素材の潤滑層形成処理用とすることが望ましい。ワークが個別搬送されるため、ワークが損傷する恐れがなく、また、金属表面への均一な潤滑層を形成可能となり、さらには、バレル塗付に比して、異物が混入することが少なく、潤滑剤薬液の劣化も防げる。ひいては、潤滑層の品質も安定する。   It is desirable that the continuous immersion treatment apparatus having the above-described configuration is used for forming a lubrication layer of a metal material for plastic working. Since the workpieces are individually conveyed, there is no risk of damage to the workpieces, and it is possible to form a uniform lubricating layer on the metal surface. Deterioration of lubricant chemicals can also be prevented. As a result, the quality of the lubricating layer is also stabilized.

上記装置を使用しての連続浸漬処理方法は、下記のような構成となる。   The continuous immersion treatment method using the above apparatus has the following configuration.

塑性加工用金属素材(ワーク)の湯洗工程、潤滑層形成剤の浸漬塗付工程、乾燥工程を順次含んだ潤滑層形成処理方法において、上下複数段でエアブローしながら、該エアブロー部位でワークを短行程昇降させて滴切りを行なう滴切り工程を浸漬塗付工程と乾燥工程の間に配することを特徴とする。   In a lubrication layer forming treatment method including a hot water washing step of a metal material for plastic working (work), a dip coating step of a lubricant layer forming agent, and a drying step in sequence, the workpiece is moved at the air blowing portion while air blowing in a plurality of upper and lower stages. A drip-cutting process in which drip-cutting is performed by raising and lowering the short stroke is arranged between the dip coating process and the drying process.

また、上記連続浸漬処理方法において、滴切り工程に続く乾燥工程を、エアブローの強度及び雰囲気温度の調節をしながら行うことが望ましい。   In the continuous immersion treatment method, it is desirable to perform the drying step following the drip-cutting step while adjusting the strength of air blow and the atmospheric temperature.

上記滴切り工程と相まって、塗膜のレベリング性が向上する。すなわち、エアブローの強度と雰囲気温度のバランスをとることにより、所定の生産性を維持しながらブローが強過ぎることに起因する乾燥塗膜の不均一化を阻止できる。   Combined with the drip-cutting step, the leveling property of the coating film is improved. That is, by balancing the air blow strength and the ambient temperature, it is possible to prevent the dry coating from becoming uneven due to the blow being too strong while maintaining a predetermined productivity.

以下、本発明の一実施形態である連続浸漬処理(潤滑層形成処理)のためのプラント装置について図例に基づいて説明する。   Hereinafter, a plant apparatus for a continuous dipping process (lubricating layer forming process) according to an embodiment of the present invention will be described with reference to the drawings.

図2はプラント装置をモデル的に示した展開平面流れ図であり、図3は全体概略正面図(前面フードを取り外した状態)、図4は図3の側面概略断面図、図5は同じく概略平面図(ワーク取り外した状態の)、図6はワーク保持治具の斜視図、図7(A)・(B)は滴切り装置のエアノズル配置を示す立面図・平面図、図8は作動説明用のタイムチャートである。   FIG. 2 is a development plan flow diagram schematically showing the plant apparatus, FIG. 3 is an overall schematic front view (with the front hood removed), FIG. 4 is a schematic side sectional view of FIG. 3, and FIG. FIG. 6 is a perspective view of the workpiece holding jig, FIGS. 7A and 7B are elevation and plan views showing the air nozzle arrangement of the drip removal device, and FIG. It is a time chart for.

本実施形態のプラントは、基本的には、ワークWに連続浸漬処理を施すために必要な一連の操作(処理)ユニットがエンドレスのワーク移動装置(ワーク移動手段)12の周囲に一体的に配置されたものである。   In the plant of this embodiment, basically, a series of operation (processing) units necessary for performing continuous immersion processing on the workpiece W are integrally arranged around the endless workpiece moving device (work moving means) 12. It has been done.

ワーク移動装置12は、駆動チェーン装置(エンドレス駆動部材)14と、該駆動チェーン装置14に昇降自在に所定ピッチで保持されたワーク保持部材16とで構成されている。   The workpiece moving device 12 includes a drive chain device (endless drive member) 14 and a workpiece holding member 16 held on the drive chain device 14 at a predetermined pitch so as to be movable up and down.

具体的には、駆動チェーン装置14は、ダブルのチェーン15がダブルの駆動・従動スプロケット18、20間に張設されて、駆動スプロケット18が減速機モータ22で駆動されるようになっている。ここで、ワーク駆動装置14は、所定高さ位置に上面が第一長円状の第一テーブル26aとされた第一架台26上に支持されている。すなわち、第1テーブル26aにおける長円の両端円弧の中心に駆動・従動スプロケット18、20の各回転軸が軸受け支持されているとともに、第一テーブル26aの駆動スプロケット18下面には、減速機モータ22が支持されている。当然、駆動スプロケット18の回転軸と減速機モータ22の出力軸はカップリング24で接続されている。   Specifically, in the drive chain device 14, a double chain 15 is stretched between double drive / driven sprockets 18, 20, and the drive sprocket 18 is driven by a reduction gear motor 22. Here, the work drive device 14 is supported on a first frame 26 having a first table 26a having a first oval upper surface at a predetermined height. That is, the rotary shafts of the drive and driven sprockets 18 and 20 are supported by bearings at the center of the arcs of both ends of the ellipse of the first table 26a, and the speed reducer motor 22 is provided on the lower surface of the drive sprocket 18 of the first table 26a. Is supported. Naturally, the rotating shaft of the drive sprocket 18 and the output shaft of the speed reducer motor 22 are connected by a coupling 24.

本実施形態では、第一架台26の第一テーブル26aの上に一対の角柱28bを介して上面が第一テーブル26aより若干大きな長円状の第二テーブル28aとされた第二架台28が形成されている。そして、第二テーブル28aの上面周囲部には環状の案内レール30が形成されている。   In the present embodiment, the second gantry 28 is formed on the first table 26a of the first gantry 26 via a pair of prisms 28b, and the upper surface of the first gantry 26 is an oval second table 28a slightly larger than the first table 26a. Has been. An annular guide rail 30 is formed around the upper surface of the second table 28a.

ワーク保持部材16は、駆動チェーン装置(エンドレス駆動部材)14に所定ピッチで一体移動可能に取付けられる上下方向に案内孔32aを備えた案内ブロック32に嵌合支持される上下動ロッド34と、該上下動ロッド34の下端に取付けられるワーク保持治具36と、上下動ロッドの上端部に案内レール30を滑走する滑走部材(ローラ)38とを備えて、ワーク保持部材16が循環走行可能とされている。   The work holding member 16 is attached to a drive chain device (endless drive member) 14 so as to be integrally movable at a predetermined pitch, and a vertical movement rod 34 fitted and supported by a guide block 32 having a guide hole 32a in the vertical direction; The work holding member 16 is provided with a work holding jig 36 attached to the lower end of the vertical movement rod 34 and a sliding member (roller) 38 that slides on the guide rail 30 at the upper end of the vertical movement rod 34 so that the work holding member 16 can circulate. ing.

図例ではワークの安定保持のために、チェーン15がダブルとされるとともに、上下動ロッド34は、二本で一組構成としてあるが、適宜、一本又は3本以上とすることも可能であり、ロッド断面は、円形、多角形等の正形ばかりでなく、扁平断面やその他異形断面であってもよい。   In the example shown in the figure, the chain 15 is doubled for stable holding of the workpiece, and the vertical movement rod 34 is configured as a set of two, but may be one or three or more as appropriate. Yes, the rod cross section may be not only a regular shape such as a circle and a polygon, but also a flat cross section and other irregular cross sections.

また、案内ブロック32は、チェーン外面に横断面U字形型のブラケット40を介して取付けられ、該ブラケット40の下面には、安定走行のために、第一テーブル26aの外周面上を滑走する支持ローラ(滑走部)42が取付けられている。   The guide block 32 is attached to the outer surface of the chain via a bracket 40 having a U-shaped cross section, and the lower surface of the bracket 40 is supported on the outer surface of the first table 26a for stable running. A roller (sliding portion) 42 is attached.

また、ワーク保持治具36は、上下動ロッド34の下端部に取付けられたL字形の吊り下げアーム38における水平部38aの先端の治具受け部38bを介して取付けられている。ここで水平部38aは、図例の如く、上端断面三角形状とされ、薬液が滴下しやすいようになっている。ワーク保持具36は、図6に示す如く、液滴がスムーズに落下するように放射状に伸び先端に係合部が形成された複数本(図例では4本)の腕部からなる放射受け部36aと、穴明きワークの穴部に嵌合してワークを安定保持する先端円錐状のセット柱36bとからなる。このとき、放射受け部36aの断面は、上記と水平部38aと同様、ワークを点接触可能な図例のような断面円形又は上記のような上端断面三角形状とすることが、滴切り性の見地から望ましい。このとき放射受け部36a及びセット柱部36bは、それぞれ各種大きさのものに取替え可能となっており、多品種少量ものの金属素材(ワーク)の表面処理に適応可能となっている。   The workpiece holding jig 36 is attached via a jig receiving portion 38b at the tip of the horizontal portion 38a of an L-shaped suspension arm 38 attached to the lower end portion of the vertical movement rod 34. Here, the horizontal portion 38a has a triangular shape at the upper end cross section as shown in the figure, so that the chemical solution can be easily dropped. As shown in FIG. 6, the work holder 36 has a radiation receiving portion including a plurality of arms (four in the illustrated example) that are radially extended so that the droplets smoothly fall and have engagement portions formed at the tips. 36a, and a conical set column 36b having a conical tip for stably holding the workpiece by fitting into the hole portion of the holed workpiece. At this time, the cross-section of the radiation receiving portion 36a, like the above-described horizontal portion 38a, is a circular cross-section as shown in the figure example in which the workpiece can be brought into point contact or the upper-end cross-sectional triangle shape as described above. Desirable from a viewpoint. At this time, the radiation receiving portion 36a and the set column portion 36b can be replaced with various sizes, respectively, and can be applied to the surface treatment of metal materials (work pieces) of various kinds and small quantities.

上下動ロッド34の上端には、断面L字形の車輪保持板部43を介して、第二テーブル28aの外周面に形成された案内レール30を係合走行する係合走行ローラ(滑走部材)44が取付けられている。   An engagement travel roller (sliding member) 44 that engages and travels on the guide rail 30 formed on the outer peripheral surface of the second table 28a via the wheel holding plate portion 43 having an L-shaped cross section at the upper end of the vertical movement rod 34. Is installed.

そして、上記該ワーク移動装置12の周囲の一位置をワーク搬入・搬出位置(ワーク搬入・搬出ステーション)Sとし該ワーク搬入・搬出位置を挟んで、ワーク移動方向順に、浸漬装置(浸漬手段、浸漬ステーション)48及び乾燥装置(乾燥手段、乾燥ステーション)50が配されている。さらに、本実施形態では、浸漬装置48のワーク移動方向前側に水洗装置(水洗手段、水洗ステーション)52を、浸漬装置48のワーク移動方向後側に滴切り装置(滴切り手段、滴切りステーション)54を備えている。   Then, a position around the workpiece moving device 12 is a workpiece loading / unloading position (work loading / unloading station) S, and the workpiece loading / unloading position is sandwiched between the immersion devices (immersion means, immersion) Station) 48 and a drying device (drying means, drying station) 50 are arranged. Further, in the present embodiment, a water washing device (water washing means, water washing station) 52 is provided on the front side of the dipping device 48 in the work movement direction, and a drip removal device (dropping means, drip cutting station) is provided on the rear side of the dipping device 48 in the work movement direction. 54.

以下、上記各装置について、詳細に説明をする。   Hereinafter, each of the above devices will be described in detail.

ワーク搬入・搬出位置Sには、必然的ではないが、治具クランプ装置46が配されている。該治具クランプ46は、ワーク保持治具36の下面側中心の突出軸36cをクランプ・アンクランプするクランプ46aとクランプ46aを開閉するクランプシリンダ47とを備えたものである。なお、クランプシリンダ47は、ピストンロッド上昇時にアンクランプ、ピストンロッド下降時にアンクランプするようにクランプ46aと連結されている。   Although not necessarily required, the jig clamp device 46 is disposed at the workpiece loading / unloading position S. The jig clamp 46 includes a clamp 46a that clamps and unclamps the protruding shaft 36c at the center of the lower surface side of the work holding jig 36, and a clamp cylinder 47 that opens and closes the clamp 46a. The clamp cylinder 47 is connected to the clamp 46a so that it is unclamped when the piston rod is raised and unclamped when the piston rod is lowered.

また、搬入・搬出位置SへのワークWの搬入・搬出は、本連続浸漬処理装置とは独立的に設けられた装置搬入・搬出ロボット58により行われる。   In addition, loading / unloading of the workpiece W to / from the loading / unloading position S is performed by an apparatus loading / unloading robot 58 provided independently of the continuous immersion processing apparatus.

浸漬装置48は、浸漬槽60と、該浸漬槽60の上方に配され、ワーク保持部材16を昇降させる浸漬用の昇降部材62とを備えてなり、その手前に配される水洗装置52は、水洗槽64と、該水洗槽64の上方に配され、ワーク保持部材16を昇降させる水洗用の昇降部材62Aとを備えている。このとき、水洗槽64は浸漬槽60を内設するとともに、温調手段66を備えている。   The dipping device 48 includes a dipping bath 60 and a dipping / lowering member 62 that is arranged above the dipping bath 60 and raises and lowers the work holding member 16. A water washing device 52 arranged in front of the dipping device 48 includes: A washing tank 64 and a raising / lowering member 62 </ b> A for washing which is arranged above the washing tank 64 and raises and lowers the work holding member 16 are provided. At this time, the washing tank 64 includes the immersion tank 60 and is provided with temperature control means 66.

上記各昇降部材62、62Aは、図例では、浸漬槽60及び水洗槽64の各位置に対応して案内レール30の一部を構成する分離して上下動可能なローラ受け部68と、該ローラ受け部68を上下駆動する駆動手段(エアシリンダ)63とを備えて構成されている。具体的には、該ローラ受け部68は、第二テーブル28aとは独立移動可能にT字形の連結部材70を一体化して取付ける。そして、該連結部材70に第二テーブル上28aに配されたエアシリンダ63のシリンダロッド63aを結合させる。図例中74は、エアシリンダの支持フレームである。   In the illustrated example, each of the elevating members 62 and 62A includes a roller receiving portion 68 that can be moved up and down separately and constitutes a part of the guide rail 30 corresponding to each position of the immersion tank 60 and the washing tank 64, and Drive means (air cylinder) 63 for driving the roller receiving portion 68 up and down is provided. Specifically, the roller receiving portion 68 is integrally attached with a T-shaped connecting member 70 so as to be movable independently from the second table 28a. Then, the cylinder rod 63a of the air cylinder 63 disposed on the second table top 28a is coupled to the connecting member 70. In the example, reference numeral 74 denotes an air cylinder support frame.

上記水洗槽64は、温調手段であるシーズドヒータ(プラグヒータ)66(図例では2個)を備え、循環ポンプ76で水を循環可能とされている。なお、循環ポンプ76の吐出口・吸引口76a、76bと水洗槽64の底部流入口68a・流出口68bとの接続配管は図例上省略してある。   The rinsing tank 64 includes seeded heaters (plug heaters) 66 (two in the illustrated example) serving as temperature control means, and water can be circulated by a circulation pump 76. Note that connection piping between the discharge ports / suction ports 76a, 76b of the circulation pump 76 and the bottom inlet 68a / outlet 68b of the rinsing tank 64 is omitted in the drawing.

また、浸漬槽60は、プロペラ形攪拌機78を備えている。また、浸漬槽60の前面側にはポンプ内蔵の液補充80が取付けられ、底部にはドレンパイプ82が取付けられている。 The immersion tank 60 includes a propeller-type stirrer 78. In addition, a liquid replenishing bowl 80 with a built-in pump is attached to the front side of the immersion tank 60, and a drain pipe 82 is attached to the bottom.

上記滴切り装置54は、軸心に向う上下に配された複数のエアノズル86A、86B(図7A・B参照)が内設された滴切り槽84を備え、ワークWをエアノズル配設高さの範囲内で繰り返し短行程昇降可能とされている。   The drip device 54 includes a drip tank 84 in which a plurality of air nozzles 86A and 86B (see FIGS. 7A and 7B) arranged up and down toward the axial center are provided, and the workpiece W has a height of the air nozzle. Within a range, it is possible to move up and down repeatedly for a short stroke.

ここで、エアノズル86Aは、ワークに対して上下・前後・左右の各方向から噴射可能に吐出口を備えている。このエアノズル86には、熱風発生装置90から矩形断面のタンク式エア配管92を介してエア噴射可能とされている。   Here, the air nozzle 86 </ b> A includes a discharge port so that the air nozzle 86 </ b> A can inject from the up / down / front / rear / left / right directions. Air can be injected into the air nozzle 86 from a hot air generator 90 through a tank-type air pipe 92 having a rectangular cross section.

なお、昇降部材62Bの構成は、前述の昇降部材62、62Aと同様である。   In addition, the structure of the raising / lowering member 62B is the same as that of the above-mentioned raising / lowering members 62 and 62A.

また、本実施形態では、水洗装置52及び浸漬装置48は、ワーク移動方向後側に、ワークに対してエア噴射可能に複数のエアノズル86AがワークWに対して周囲四方から噴射可能に配されて、滴切り(予備滴落)装置が付設されている。これらのエアノズル86Bも、前述の如く、熱風発生装置90とタンク式エア配管92Aを介して接続されている。そして、ワーク及びエアノズル86Bを囲繞する防護フード88が配されている。   Further, in the present embodiment, the water washing device 52 and the dipping device 48 are arranged on the rear side in the workpiece movement direction such that a plurality of air nozzles 86A can be jetted to the workpiece W from four sides around the workpiece W. A drip removal (preliminary drip) device is attached. As described above, these air nozzles 86B are also connected to the hot air generator 90 via the tank type air pipe 92A. A protective hood 88 surrounding the work and the air nozzle 86B is disposed.

乾燥装置(乾燥手段)50は、ワーク流れ方向に沿って配される複数対のエアノズル(エア噴射部材)86Bと、該エアの噴射部材86Bに沿って移動するワークとともにエア噴射部材86Bを覆う乾燥フード94とを備え、エア噴射部材は、熱風発生機とタンク式配管部92を介して接続されている。また、乾燥フード94のワーク入口・出口側壁96は、ワーク通過可能な最小限の通過用開口96aを備えた構成である。   The drying device (drying means) 50 covers a plurality of pairs of air nozzles (air injection members) 86B arranged along the work flow direction and the air injection member 86B together with the work moving along the air injection member 86B. The air injection member is connected to the hot air generator through a tank type piping unit 92. Further, the workpiece entrance / exit side wall 96 of the drying hood 94 is configured to include a minimum passage opening 96a through which the workpiece can pass.

なお、上記各エアノズル86は、銅パイプで形成し、エア噴出方向を調節可能としてある。   Each air nozzle 86 is formed of a copper pipe so that the air ejection direction can be adjusted.

また、本装置には、各種位置スイッチを含むセンサーが配されている。作用説明は当業者自明事項であり省略する。   In addition, sensors including various position switches are arranged in this apparatus. The explanation of the operation is obvious to those skilled in the art and will be omitted.

例えば、各ステーションでワークを昇降させる各エアシリンダ63及びクランプシリンダ47には、ストロークを規制する位置スイッチ対95が取付けられ、また、各ステーションには、透過型センサー対96が配されている。なお、97は滴切りステーションにおける短行程規制中間近接センサーである。また、98はレベルセンサー(液位計)、99は温度センサー(測温計)である。   For example, a position switch pair 95 that restricts the stroke is attached to each air cylinder 63 and clamp cylinder 47 that raise and lower the workpiece at each station, and a transmissive sensor pair 96 is arranged at each station. Reference numeral 97 denotes a short stroke regulation intermediate proximity sensor at the dropping station. Reference numeral 98 denotes a level sensor (liquid level meter), and 99 denotes a temperature sensor (thermometer).

次に、上記実施形態の使用態様について説明する。   Next, usage modes of the above embodiment will be described.

先ず、水洗槽64に水を充填後、シーズドヒータ66をオンとするとともに、循環ポンプ76を運転状態として、水洗槽64の温水又は湯(例えば30〜80℃)とする。また、浸漬槽60には潤滑層形成剤(薬液)を充填後、無段変速式攪拌機78を運転状態とする。そして、駆動チェーン装置14、熱風発生装置90、各昇降部材62、62A、62B用のエアシリンダ63、63、63及び治具クランプ装置46用のクランプシリンダ47を各シリンダ制御信号により作動可能としておく。   First, after filling the rinsing tank 64 with water, the sheathed heater 66 is turned on, and the circulating pump 76 is operated to make hot water or hot water (for example, 30 to 80 ° C.) in the rinsing tank 64. Further, after the immersion tank 60 is filled with a lubricant layer forming agent (chemical solution), the continuously variable agitator 78 is put into an operating state. The drive chain device 14, the hot air generating device 90, the air cylinders 63, 63, 63 for the lifting members 62, 62A, 62B and the clamp cylinder 47 for the jig clamping device 46 are made operable by each cylinder control signal. .

先ず、ワーク搬入・搬出ロボット58により、ワークWをワーク搬入・搬出位置Sに位置搬入させるさせるとともに、ワーク移動装置12を駆動チェーン装置14で駆動させて、ワーク保持治具36を位置させる。この状態で、クランプ装置46のクランプシリンダ47を作動させてワーク保持治具36をクランプして安定化させ、続いて、ワーク搬入・搬出ロボット58のクランプ58aを解除する。すると、ワークWは、ワーク保持治具36上に自重落下する。このとき、ワーク保持治具36のセット柱部36bの上端外周、及び、放射受け部36aの先端爪部内側は、それぞれガイド斜面とされているため、ワークWはワーク保持治具36に略同心的に保持される。   First, the workpiece loading / unloading robot 58 causes the workpiece W to be loaded into the workpiece loading / unloading position S, and the workpiece moving device 12 is driven by the drive chain device 14 to position the workpiece holding jig 36. In this state, the clamp cylinder 47 of the clamp device 46 is operated to clamp and stabilize the workpiece holding jig 36, and then the clamp 58a of the workpiece loading / unloading robot 58 is released. Then, the work W falls by its own weight onto the work holding jig 36. At this time, the outer periphery of the upper end of the set column portion 36b of the workpiece holding jig 36 and the inner side of the tip claw portion of the radiation receiving portion 36a are guide slopes, so that the workpiece W is substantially concentric with the workpiece holding jig 36. Retained.

続いてクランプシリンダ47を作動させて、ワーク保持治具36のクランプを解除した後、ワーク搬送装置12の減速機モータ22を所定時間作動(例えば、1s)、所定時間停止(例えば、10s)させて、複数のワーク保持部材16を、各ステーション(湯洗・浸漬・滴切り)位置間で同期させて搬送し、それぞれのステーションで所定時間停止させる。   Subsequently, after the clamp cylinder 47 is operated to release the clamp of the work holding jig 36, the speed reducer motor 22 of the work transfer device 12 is operated for a predetermined time (for example, 1 s) and stopped for a predetermined time (for example, 10 s). Then, the plurality of workpiece holding members 16 are conveyed in synchronization between the positions of each station (hot water washing / dipping / dropping) and stopped at each station for a predetermined time.

このとき、各ステーションでは、ワーク保持部材16の係合ローラ44は、各昇降部材62、62A、62Bのローラ受け部68に位置する。この状態で、昇降部材の昇降シリンダ(エアシリンダ)63を作動させてピストンロッドを前進(下降)させると、ワーク保持部材16がその係合ローラ44のローラ受け部68による係合を介して懸下されながら下降する。そして、所定位置まで下降させて所定時間(例えば3〜5s)停止又は短行程往復移動させる。その後、再度、昇降部材62、62A、62Bのエアシリンダ63を作動させてピストンロッドを後退(上昇)させると、ワーク保持部材16が、上記同様、係合ローラ44のローラ受け部68との係合を介して懸下されながら上昇し、ローラ受け部68が案内レール30構成位置に復帰して、係合ローラ44が案内レール30を走行可能となる。   At this time, in each station, the engaging roller 44 of the work holding member 16 is located in the roller receiving portion 68 of each of the elevating members 62, 62A, 62B. In this state, when the elevating cylinder (air cylinder) 63 of the elevating member is operated to advance (lower) the piston rod, the work holding member 16 is suspended through the engagement of the engaging roller 44 by the roller receiving portion 68. Descend while being lowered. Then, it is lowered to a predetermined position and stopped for a predetermined time (for example, 3 to 5 seconds) or reciprocated for a short stroke. Thereafter, when the air cylinder 63 of the elevating members 62, 62A, 62B is operated again to retract (up) the piston rod, the work holding member 16 is engaged with the roller receiving portion 68 of the engaging roller 44 as described above. The roller receiving portion 68 returns to the position where the guide rail 30 is formed, and the engagement roller 44 can travel on the guide rail 30.

ここで、水洗ステーションでは、水洗槽64の水温は常温でもよいが、30℃以上の温水とすることが望ましい。洗浄効果が高くなるためである。また、水洗槽64を温水としておくことにより、浸漬槽60内の薬液が温められて、ワークWへの均一な塗付が可能となり、乾燥効率も一段と向上する。なお、水として洗浄性の良好な純水を使用してもよい。   Here, in the water washing station, the water temperature of the water washing tank 64 may be normal temperature, but it is desirable to use hot water of 30 ° C. or higher. This is because the cleaning effect is enhanced. Further, by setting the washing tank 64 as warm water, the chemical solution in the immersion tank 60 is warmed, and uniform application to the workpiece W becomes possible, and the drying efficiency is further improved. In addition, pure water with good detergency may be used as water.

また、滴切りは、周囲上下から中心部に向けて複数本のエアノズル86が配された中を上下に短行程上下動させることにより、滴切り性が良好となり、レベリング性の良好な潤滑層の形成が可能となる。なお、滴切りのエア温度は常温としてもよいが、温風(40℃以上)の方が、滴切り性が良好となる。   In addition, in the drip-cutting, the drip-cutting property is improved by moving the air nozzle 86 up and down from the upper and lower sides of the surrounding area in a short stroke up and down to improve the drip-cutting property and the leveling property of the lubricating layer. Formation is possible. In addition, although the air temperature of dropping is good also as normal temperature, a warm air (40 degreeC or more) becomes better in dropping performance.

こうして、各ステーションで、それぞれ、湯洗(水洗)、浸漬及び滴切りを行う。   Thus, hot water washing (water washing), immersion and drip cutting are performed at each station.

なお、湯洗(水洗)ステーションと浸漬ステーションとの間、浸漬ステーションと滴切りステーションとの各間で、湯洗後及び浸漬後のワークの、エアブローによる滴切り(滴落とし)が行われる。このステーション間の滴切りにより、さらに、レベリング性の良好な潤滑層の形成が可能となる。   In addition, between the hot water washing (water washing) station and the dipping station, and between the dipping station and the drip cutting station, the dripping (dropping) of the work after hot water washing and after dipping is performed by air blow. This drop-cutting between stations makes it possible to form a lubricating layer with good leveling properties.

そして、これらのステーションを経た後、乾燥ステーションへワークは搬送されて焼き付け又は乾燥される。このとき、各乾燥用エアノズル86Bは、タンク式配管92Bを経てエアブローされるため、パイプ式配管に比して、圧損が小さく乾燥風量を確保し易い。   After passing through these stations, the work is transferred to the drying station and baked or dried. At this time, since each drying air nozzle 86B is air blown through the tank type pipe 92B, the pressure loss is small compared to the pipe type pipe and it is easy to ensure the amount of dry air.

このとき、熱風発生機90からの熱風温度は、滴切り及び乾燥(焼付け)エアノズル出口で20〜150℃、望ましくは、40〜120℃とする。ここで、エアブローの強度及び雰囲気温度の調節をしながら行うことが、前述の如く、塗膜のレベリング性(均一性)が確保し易くて望ましい。特に、冷間加工(鍛造、プレス、転造等)を施す場合は高度のレベリング性が要求されるためである。   At this time, the temperature of the hot air from the hot air generator 90 is set to 20 to 150 ° C., preferably 40 to 120 ° C., at the drop-cutting and drying (baking) air nozzle exit. Here, it is desirable to carry out the adjustment while adjusting the strength of the air blow and the atmospheric temperature, as described above, since it is easy to ensure the leveling property (uniformity) of the coating film. This is because a particularly high leveling property is required when cold working (forging, pressing, rolling, etc.) is performed.

こうして、乾燥工程を経たワークは、再び、搬入・搬出ステーションSへ位置して、治具クランプ装置により、ワーク保持治具が安定化された状態で、ワーク搬入・搬出ロボットによりワーク(処理済品)が搬出され、さらに、ワーク(未処理品)が搬入されて、各工程が繰り返される。   Thus, the workpiece that has undergone the drying process is positioned again at the loading / unloading station S, and the workpiece holding jig is stabilized by the jig clamping device, and the workpiece (processed product) is loaded by the workpiece loading / unloading robot. ) Is carried out, and further, a work (unprocessed product) is carried in, and each process is repeated.

なお、上記における運転条件は、例えば、図8に示すようなタイムチャートに従って行う。   In addition, the operating conditions in the above are performed according to a time chart as shown in FIG. 8, for example.

従来の金属素材の潤滑層形成処理の一例を示す流れ図である。It is a flowchart which shows an example of the lubricating layer formation process of the conventional metal raw material. 本発明における連続浸漬処理装置の一例における前面フードを除去した正面概略図である。It is the front schematic which removed the front hood in an example of the continuous immersion treatment apparatus in the present invention. 図2の側面概略断面図である。FIG. 3 is a schematic side sectional view of FIG. 2. 同じく概略平面図である。Similarly, it is a schematic plan view. 本実施形態で使用するワーク保持治具の斜視図である。It is a perspective view of the workpiece holding jig used in this embodiment. 本実施形態における連続浸漬処理装置の機器配置図である。It is equipment arrangement | positioning figure of the continuous immersion processing apparatus in this embodiment. A・Bはそれぞれ本実施形態における滴切り装置におけるエアノズルの配置態様を示す概略立面断面図(後側省略)及び概略平面断面図である。A and B are a schematic elevation cross-sectional view (rear side omitted) and a schematic plan cross-sectional view showing an arrangement mode of air nozzles in the drip cutting device according to the present embodiment, respectively. 本発明の連続浸漬処理装置の一実施形態におけるタイムチャートである。It is a time chart in one Embodiment of the continuous immersion treatment apparatus of this invention.

符号の説明Explanation of symbols

12 ワーク移動装置(ワーク移動手段)
14 駆動チェーン装置(エンドレス駆動部材)
16 ワーク保持部材
30 案内レール
32 ガイドブロック
36 ワーク保持治具
44 係合ローラ
48 浸漬装置
50 乾燥装置
52 滴切り装置
12 Work moving device (work moving means)
14 Drive chain device (endless drive member)
16 Work holding member 30 Guide rail 32 Guide block 36 Work holding jig 44 Engagement roller 48 Immersion device 50 Drying device 52 Drip removal device

Claims (9)

ワークに浸漬処理を連続的に施すための連続浸漬処理装置であって、
ワークを循環移動させるエンドレスのワーク移動手段を備え、該ワーク移動手段の周囲の一位置をワーク搬入・搬出位置とし、該ワーク搬入・搬出位置を挟んで、ワーク移動方向順に、浸漬手段及び乾燥手段が配され、
前記ワーク移動手段は、エンドレス駆動部材と、該エンドレス駆動部材に昇降自在に所定ピッチで取付けられたワーク保持部材とを備え、
前記浸漬手段は、浸漬槽と、該浸漬槽の上方に配され、前記ワーク保持部材を昇降させる浸漬用の昇降部材とを備えてなることを特徴とする連続浸漬処理装置。
A continuous immersion treatment device for continuously applying immersion treatment to a workpiece,
An endless work moving means for circulating and moving the work is provided, and a position around the work moving means is defined as a work loading / unloading position, and the work loading / unloading position is sandwiched between the dipping means and the drying means in order of the work moving direction. Is arranged,
The work moving means includes an endless drive member and a work holding member attached to the endless drive member at a predetermined pitch so as to be movable up and down.
The said immersion means is equipped with the immersion tank and the raising / lowering member for immersion which is distribute | arranged above this immersion tank and raises / lowers the said work holding member, The continuous immersion processing apparatus characterized by the above-mentioned.
さらに、前記浸漬手段のワーク移動方向前側に水洗手段を備え、該水洗手段は、水洗槽と、該水洗槽の上方に配され、前記ワーク保持部材を昇降させる水洗用の昇降部材とを備え、前記水洗槽は前記浸漬槽を内設するとともに、温調手段を備えていることを特徴とする請求項1記載の連続浸漬処理装置。   Furthermore, a water washing means is provided on the front side in the workpiece moving direction of the dipping means, the water washing means is provided with a water washing tank, and a water washing raising and lowering member arranged above the water washing tank to raise and lower the work holding member, The continuous immersing apparatus according to claim 1, wherein the rinsing tank includes the immersing tank and includes a temperature control means. さらに、前記浸漬手段のワーク移動方向後側に滴切り手段を備え、該滴切り手段は、軸心に向う上下に配された複数のエアノズルが内設された滴切り槽を備え、前記ワークを前記エアノズル配設高さの範囲内で繰り返し昇降可能とされていることを特徴とする請求項1又は2記載の連続浸漬処理装置。   The dipping means further includes drip cutting means on the rear side of the moving direction of the work, and the drip cutting means includes a drip cutting tank in which a plurality of air nozzles arranged up and down toward the axial center are provided. The continuous immersion treatment apparatus according to claim 1, wherein the apparatus can be repeatedly raised and lowered within a range of the air nozzle arrangement height. 前記エンドレス駆動部材の上方にその外周軌跡に対応させて環状の案内レールを設け、他方、
前記ワーク保持部材は、前記エンドレス駆動部材に所定ピッチで一体移動可能に取付けられる上下方向にガイド孔を備えた案内ブロックに嵌合支持される上下動ロッドと、該上下動ロッドの下端に取付けられるワーク保持治具と、前記上下動ロッドの上端部に前記案内レールを滑走する滑走部とを備えて、前記ワーク保持部材が循環走行可能とされ、また、
前記昇降部材は、上昇時に案内レールの一部を構成するローラ受け部と、該ローラ受け部を上下駆動する駆動手段とを備えていることを特徴とする請求項1、2又は3記載の連続浸漬処理装置。
An annular guide rail is provided above the endless drive member so as to correspond to the outer periphery locus,
The work holding member is attached to the endless drive member so as to be integrally movable at a predetermined pitch, and is attached to a vertical movement rod fitted and supported by a guide block having a guide hole in the vertical direction, and attached to a lower end of the vertical movement rod. A workpiece holding jig, and a sliding portion that slides on the guide rail at an upper end of the vertical movement rod, and the workpiece holding member is allowed to circulate,
The continuous member according to claim 1, 2 or 3, wherein the elevating member comprises a roller receiving portion that constitutes a part of the guide rail when ascending, and a driving means that drives the roller receiving portion up and down. Immersion processing equipment.
前記水洗手段及び前記浸漬手段がワーク移動方向後側に、ワークに対してエア噴射可能に複数のエアノズルが配されていることを特徴とする請求項1〜4のいずれか記載の連続浸漬処理装置。   The continuous immersing apparatus according to any one of claims 1 to 4, wherein a plurality of air nozzles are arranged on the rear side in the movement direction of the water washing means and the dipping means so that air can be jetted onto the work. . 乾燥手段は、ワーク流れ方向に沿って配される複数対のエアノズルと、該エアノズルに沿って移動するワークとともに覆う乾燥フードとを備え、前記エアノズルはタンク式配管と接続されていることを特徴とする請求項1〜5のいずれか記載の連続浸漬処理装置。   The drying means includes a plurality of pairs of air nozzles arranged along the work flow direction, and a drying hood that covers the work moving along the air nozzles, and the air nozzle is connected to a tank-type pipe. The continuous immersion treatment apparatus according to any one of claims 1 to 5. 塑性加工用金属素材の潤滑層形成処理用であることを特徴とする請求項1〜6のいずれか記載の連続浸漬処理装置。   The continuous immersion treatment apparatus according to claim 1, wherein the continuous immersion treatment apparatus is used for forming a lubricating layer of a metal material for plastic working. 塑性加工用金属素材(ワーク)の湯洗工程、潤滑層形成剤の浸漬塗付工程、乾燥工程を順次含んだ潤滑層形成処理方法において、上下複数段でエアブローしながら、該エアブロー部位で前記ワークを短行程昇降させて滴切りを行なう滴切り工程を前記浸漬塗付工程と乾燥工程の間に配することを特徴とする連続浸漬処理方法。   In a lubrication layer forming treatment method including a hot water washing step of a metal material (work) for plastic working, a dip coating step of a lubricant layer forming agent, and a drying step, the workpiece is blown at the air blowing portion while air is blown in a plurality of stages. A continuous dipping treatment method characterized in that a drip removal step of raising and lowering a short stroke is performed between the dip coating step and the drying step. 前記滴切り工程に続く前記乾燥工程を、エアブローの強度及び雰囲気温度の調節をしながら行うものとすることを特徴とする請求項8記載の連続浸漬処理方法。   The continuous dipping treatment method according to claim 8, wherein the drying step subsequent to the dripping step is performed while adjusting the strength of air blow and the atmospheric temperature.
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