JP2006183117A - MOCVD(有機金属化学蒸着)法によるZnO系透明導電膜の製造方法 - Google Patents
MOCVD(有機金属化学蒸着)法によるZnO系透明導電膜の製造方法 Download PDFInfo
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Abstract
【解決手段】 低純度(99.99〜98%又は99.99〜90%)のジエチル亜鉛を原材料として用い、MOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製する。酸化剤としての水蒸気(H2 O)と前記原料中に不純物として含有するトリエチルアルミニウム添加剤として転用し、(更に、添加剤としてジボランを添加し、)前記ジエチル亜鉛と、前記水蒸気(H2 O)と、トリエチルアルミニウムと、(ジボランと)を気相反応させてZnO系透明導電膜を作製する。
【選択図】 図1
Description
(製膜方法I −高純度領域は電流駆動素子用(大電流量)、例えば太陽電池用、低純度領域は電圧駆動素子用(小電流量)、例えば液晶ディスプレイパネル、帯電防止等の用途)
(製膜方法II−高純度領域又は電流駆動素子用)
(製膜方法III −低純度領域又は電圧駆動素子用)
(製膜方法III −低純度領域又は電圧駆動素子用)
(製膜方法IV−液晶ディスプレイパネル、曇り止めガラス、帯電防止ガラス用、低純度領域又は電圧駆動素子用)
(製膜方法IV−液晶ディスプレイパネル、曇り止めガラス、帯電防止ガラス用、低純度領域又は電圧駆動素子用)
一般に、化学的蒸着法(CVD法)によりZnO透明導電膜を製膜する場合、その有機亜鉛化合物原料であるジエチル亜鉛の純度は半導体グレードと称する高度精製を行った純度99.999〜99.9999%のものが使用されているが、本発明の製膜方法においては、低精製の低純度ジエチル亜鉛、例えば、純度90%以上のジエチル亜鉛又は純度98%以上のジエチル亜鉛を使用する。
例えば、純度98%のジエチル亜鉛を使用した場合、膜厚1.4μm程度の透明導電膜の特性は、シート抵抗14.6Ω/□、可視光透過率90.1%が得られており、実用可能な透明導電膜となり得る。
例えば、純度98%のジエチル亜鉛を使用した場合、ジボランをジエチル亜鉛600sccmに対して20sccm程度添加して製膜した場合、膜厚1.4μm程度の透明導電膜で、シート抵抗9Ω/□、可視光透過率89.4%が得られている。この膜特性は、純度99.999%のジエチル亜鉛を原材料として使用して製膜した、膜厚1.4μm程度の透明導電膜の特性である、シート抵抗8.1Ω/□、可視光透過率88.1%と略同等と見做すことができ、太陽電池用としては充分な性能を有する。
90〜98%の低純度のジエチル亜鉛を原材料として使用し、酸化剤としての水蒸気(H2 O)と前記ジエチル亜鉛中に不純物として含有する2〜10%のトリエチルアルミニウム(Al(C2 H5 )3 )をIII 族元素添加剤として転用し、III 族元素添加剤としてジボラン(B2 H6 )を添加することなく、前記ジエチル亜鉛と、前記水蒸気(H2 O)と、トリエチルアルミニウムとを気相反応させることによりZnO系透明導電膜を製膜する。(以下、製膜方法III という。)
99.99〜98%の低純度のジエチル亜鉛を原材料として使用し、酸化剤としての水蒸気(H2 O)と前記ジエチル亜鉛中に不純物として含有する0.01〜2%のトリエチルアルミニウム(Al(C2 H5 )3 )をIII 族元素添加剤として転用し、III 族元素添加剤としてジボラン(B2 H6 )を添加することなく、前記ジエチル亜鉛と、前記水蒸気(H2 O)と、トリエチルアルミニウムとを気相反応させることによりZnO系透明導電膜を製膜する。(以下、製膜方法IVという。)
例えば、3%のTEAlを添加(含有)して(純度97%のジエチル亜鉛を使用して)製膜した膜厚約1.11μm程度の透明導電膜で、シート抵抗107Ω/□、可視光透過率88.9%であった。この場合、より透過率の高い膜が必要であれば、膜厚を0.1μm程度にすれば、シート抵抗は1000Ω/□程度で、可視光透過率は97%以上が期待できる。
例えば、0.6%のTEAlを添加(含有)して(純度99.4%のジエチル亜鉛を使用して)製膜した膜厚約1.16μm程度の透明導電膜で、シート抵抗18Ω/□、可視光透過率91.7%であった。太陽電池用の透明導電膜としてはシート抵抗2〜20Ω/□程度のものが使用されており、前記透明導電膜は太陽電池用として実用可能と言える。
II 原料99.99〜98%のジエチル亜鉛、酸化剤水蒸気、添加剤TEAl及びジボランからなる製膜方法
III 原料90〜98%のジエチル亜鉛、酸化剤水蒸気、添加剤TEAlからなる製膜方法
IV 原料99.99〜98%のジエチル亜鉛、酸化剤水蒸気、添加剤TEAlからなる製膜方法
TEAl トリエチルアルミニウム
Claims (6)
- 低純度のジエチル亜鉛(Zn(C2 H5 )2 )を原材料として用い、MOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法であって、90〜99.99%のジエチル亜鉛を原材料とし、酸化剤としての水蒸気(H2 O)と前記ジエチル亜鉛中に不純物として含有する0.01〜10%のトリエチルアルミニウム(Al(C2 H5 )3 )をIII 族元素添加剤として転用すると共に、III 族元素添加剤としてジボラン(B2 H6 )を添加し、前記ジエチル亜鉛と、前記水蒸気(H2 O)と、トリエチルアルミニウムと、ジボランとを気相反応させることによりMOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法。
- 低純度のジエチル亜鉛(Zn(C2 H5 )2 )を原材料として用い、MOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法であって、99.99〜98%のジエチル亜鉛を原材料とし、酸化剤としての水蒸気(H2 O)と前記ジエチル亜鉛中に不純物として含有する0.01〜2%のトリエチルアルミニウム(Al(C2 H5 )3 )をIII 族元素添加剤として転用し、III 族元素添加剤として微量のジボラン(B2 H6 )を添加し、前記ジエチル亜鉛と、前記水蒸気(H2 O)と、トリエチルアルミニウムと、ジボランとを気相反応させることによりMOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法。
- 低純度のジエチル亜鉛(Zn(C2 H5 )2 )を原材料として用い、MOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法であって、90〜98%のジエチル亜鉛を原材料とし、酸化剤としての水蒸気(H2 O)と前記ジエチル亜鉛中に不純物として含有する2〜10%のトリエチルアルミニウム(Al(C2 H5 )3 )をIII 族元素添加剤として転用し、(III 族元素添加剤としてジボラン(B2 H6 )を添加することなく、前記ジエチル亜鉛と、前記水蒸気(H2 O)と、トリエチルアルミニウムとを気相反応させることによりMOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法。
- 基板温度150〜190℃、ジエチル亜鉛と水蒸気(H2 O)とのキャリアガス流量比0.95〜1.05の範囲で製膜を行うことを特徴とする前記請求項3に記載のMOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法。
- 低純度のジエチル亜鉛(Zn(C2 H5 )2 )を原材料として用い、MOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法であって、99.99〜98%のジエチル亜鉛を原材料とし、酸化剤としての水蒸気(H2 O)と前記ジエチル亜鉛中に不純物として含有する0.01〜2%のトリエチルアルミニウム(Al(C2 H5 )3 )をIII 族元素添加剤として転用し、(III 族元素添加剤としてジボラン(B2 H6 )を添加することなく、前記ジエチル亜鉛と、前記水蒸気(H2 O)と、トリエチルアルミニウムとを気相反応させることによりMOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法。
- 基板温度160〜180℃、ジエチル亜鉛と水蒸気(H2 O)とのキャリアガス流量比略1.0で製膜を行うことを特徴とする前記請求項5に記載のMOCVD(有機金属化学蒸着)法によりZnO系透明導電膜を作製するZnO系透明導電膜の製造方法。
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JP2004380559A JP2006183117A (ja) | 2004-12-28 | 2004-12-28 | MOCVD(有機金属化学蒸着)法によるZnO系透明導電膜の製造方法 |
CNA2005800453392A CN101094935A (zh) | 2004-12-28 | 2005-12-27 | 通过MOCVD(金属有机化学汽相淀积)法制备ZnO透明导电膜的方法 |
EP05822366A EP1889945A1 (en) | 2004-12-28 | 2005-12-27 | METHOD FOR PRODUCING ZnO-BASED TRANSPARENT ELECTROCONDUCTIVE FILM BY MOCVD (METAL ORGANIC CHEMICAL VAPOR DEPOSITION) METHOD |
US11/722,861 US20080032044A1 (en) | 2004-12-28 | 2005-12-27 | Process For Producing Zno Transparent Conductive Film By Mocvd (Metal-Organic Chemical Vapor Deposition) Method |
KR1020077014693A KR20070089963A (ko) | 2004-12-28 | 2005-12-27 | 유기 금속 화학증착(MOCVD)법에 의한 ZnO계 투명도전막의 제조방법 |
PCT/JP2005/023892 WO2006070799A1 (ja) | 2004-12-28 | 2005-12-27 | MOCVD(有機金属化学蒸着)法によるZnO系透明導電膜の製造方法 |
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CN100494486C (zh) * | 2007-05-08 | 2009-06-03 | 中国科学院上海光学精密机械研究所 | 金属有机化学气相沉积生长m面或a面ZnO薄膜的方法 |
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JP2011082306A (ja) * | 2009-10-06 | 2011-04-21 | Stanley Electric Co Ltd | 酸化亜鉛系半導体発光素子及びその製造方法 |
JP2012018806A (ja) * | 2010-07-07 | 2012-01-26 | Kaneka Corp | 透明導電膜付基板 |
KR101227111B1 (ko) * | 2011-01-11 | 2013-01-28 | 한국과학기술원 | 도펀트의 주기적 주입을 이용한 유기금속 화학 기상 증착법에 의해 형성된 투명 전도막 및 이의 제조방법 |
CN112186062A (zh) * | 2020-09-11 | 2021-01-05 | 隆基绿能科技股份有限公司 | 一种太阳能电池及其制作方法 |
Also Published As
Publication number | Publication date |
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EP1889945A1 (en) | 2008-02-20 |
US20080032044A1 (en) | 2008-02-07 |
KR20070089963A (ko) | 2007-09-04 |
CN101094935A (zh) | 2007-12-26 |
WO2006070799A1 (ja) | 2006-07-06 |
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