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JP2006060880A - Armature for rotating electrical machine, armature winding, winding method of winding - Google Patents

Armature for rotating electrical machine, armature winding, winding method of winding Download PDF

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JP2006060880A
JP2006060880A JP2004237641A JP2004237641A JP2006060880A JP 2006060880 A JP2006060880 A JP 2006060880A JP 2004237641 A JP2004237641 A JP 2004237641A JP 2004237641 A JP2004237641 A JP 2004237641A JP 2006060880 A JP2006060880 A JP 2006060880A
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winding
armature
straight
slot
core
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JP4345612B2 (en
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Akira Fukushima
明 福島
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Denso Corp
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Denso Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02T10/64Electric machine technologies in electromobility

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Abstract

<P>PROBLEM TO BE SOLVED: To provide an armature winding for rotary electric machines, an armature, and a wire winding method for armature winding wherein the lead-out portion of one winding portion does not interfere with the coil end portion of another winding portion and the amount of protrusion of the coil ends from an end face of a core can be reduced to reduce the size of a rotary electric machine. <P>SOLUTION: The armature is constructed of an armature core 35 in which multiple slots 36a and 36b are formed and armature windings housed in two lines in the slots in the circumferential direction. The spiral first winding portion 42 that constitutes a winding portion 40 equivalent to one pole includes: a first lead-out portion 46 that is extended from the outermost circumferential layer of one straight portion housed in the first line in the first slot 36a of the armature core toward one end face 37a of the armature core; and a first extended portion 47 that is protruded from the innermost circumferential layer of the other straight portion housed in the second slot toward one end face. The second winding portion includes: a second lead-out portion 56 that is extended from the outermost circumferential layer of the other straight portion housed in the second slot toward the one end face 37a of the armature core; and a second extended portion 57 that is protruded from the innermost circumferential layer of the one straight portion housed in the first slot toward the one end face, and is connected with the first extended portion to form a line-to-line joining portion 50. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、回転電機用電機子、特にその電機子巻線の改良に関する。   The present invention relates to an armature for a rotating electric machine, and more particularly to an improvement of an armature winding thereof.

近年、電気自動車やハイブリッド車には高電圧の電源が装備されている。そのため回転電機(例えば、空調用コンプレッサモータや車軸駆動用モータ)には、高電圧仕様で高効率化できる電機子及び電機子巻線が望まれている。高効率化を図るためには、電機子巻線の導体断面積を大きくして抵抗損失を減らすことが有効であり、そのためには電機子のスロット内での占積率を高められる巻線が望ましい。このような電機子巻線は回転電機の小型化にも寄与する。   In recent years, electric vehicles and hybrid vehicles are equipped with high-voltage power supplies. Therefore, an armature and an armature winding that can be highly efficient with a high voltage specification are desired for a rotating electrical machine (for example, an air conditioning compressor motor or an axle drive motor). In order to achieve high efficiency, it is effective to reduce the resistance loss by increasing the conductor cross-sectional area of the armature winding. For this purpose, a winding that can increase the space factor in the slot of the armature is effective. desirable. Such an armature winding contributes to miniaturization of the rotating electric machine.

図13,図14及び図15に第1従来例の電機子巻線(特許文献1参照)を示す。電機子巻線(以下「巻線」)の巻線部300は導体断面積を大きくできる平角導体で形成され、直線状の一対の直線コイル部302及び303と、その両端のコイルエンド部305及び315とを有する。一対の直線コイル部302及び303が電機子鉄心(不図示)のスロットに収容され、一方コイルエンド部305及び他方コイルエンド部310がそれぞれ電機子鉄心(以下「鉄心」)の一端面及び他端面から突出している。   FIGS. 13, 14 and 15 show a first conventional armature winding (see Patent Document 1). The winding portion 300 of the armature winding (hereinafter referred to as “winding”) is formed of a flat conductor capable of increasing the cross-sectional area of the conductor, and includes a pair of straight linear coil portions 302 and 303 and coil end portions 305 at both ends thereof. 315. A pair of linear coil portions 302 and 303 are accommodated in slots of an armature core (not shown), and one coil end portion 305 and the other coil end portion 310 are respectively one end surface and the other end surface of the armature core (hereinafter referred to as “iron core”). Protruding from.

一方コイルエンド部305は互いに逆向きに傾斜して直線コイル部302及び303に連接する傾斜部306及び307と、両方の傾斜部を略垂直に連結する垂直連絡部308と、内周端から延びた第1引き出し部309及び外周端から延びた第2引き出し部310とを備える。他方コイルエンド部315は一方コイルエンド部305と同様の傾斜部316及び317と、垂直連絡部318とを持つ。この巻線部300は平角導体から成るので、横断面が半径方向に細長い矩形状のスロット内にぴったり収容でき、占積率は高まる。
特開2001−45688号
On the other hand, the coil end portion 305 extends from the inner peripheral end, inclined portions 306 and 307 that are inclined in opposite directions and connected to the linear coil portions 302 and 303, a vertical connecting portion 308 that connects both inclined portions substantially vertically, and the like. A first lead portion 309 and a second lead portion 310 extending from the outer peripheral end. The other coil end portion 315 has inclined portions 316 and 317 similar to the one coil end portion 305 and a vertical connecting portion 318. Since the winding portion 300 is made of a rectangular conductor, the cross section can be exactly accommodated in a rectangular slot elongated in the radial direction, and the space factor is increased.
JP 2001-45688

しかし、一方コイルエンド部305において第1引出し線309が垂直連絡部308の側方を通過している(クロスしている)。そのため鉄心の毎極毎相のスロット数が多く、スロットの幅が小さい即ちティースの幅が狭い場合、隣接する一方コイルエンド部305同士が密集し、ある巻線300の第1引き出し線309が別の巻線300の垂直連絡部308に干渉し易くなる。   However, the first lead wire 309 passes through the side of the vertical connecting portion 308 (crosses) at the coil end portion 305. For this reason, when the number of slots in each phase of the iron core is large and the slot width is small, that is, the width of the teeth is narrow, adjacent one coil end portions 305 are densely packed, and the first lead wire 309 of a certain winding 300 is separated. It becomes easy to interfere with the vertical connection part 308 of the winding 300 of the coil.

なお、傾斜部306及び307の傾斜度合いを緩やかにすれば隣接する垂直連絡部308同士の間隔が広くなるので干渉はある程度防止できる。しかし、それでは一方コイルエンド部305の鉄心の端面からの突出量の増加により電機子の軸方向長さが長くなり、電機子の小型化が困難となる。   If the inclinations of the inclined portions 306 and 307 are made gentle, the interval between the adjacent vertical connecting portions 308 is widened, so that interference can be prevented to some extent. However, in this case, the length of the armature in the axial direction becomes longer due to an increase in the amount of protrusion of the coil end portion 305 from the end surface of the iron core, and it is difficult to reduce the size of the armature.

本発明は上記事情に鑑みてなされたもので、ある巻線部の引出部が他の巻線部のコイルエンド部と干渉せず、しかもコイルエンド部の鉄心の端面からの突出量を小さくし回転電機が小型化できる回転電機用電機子巻線、電機子及び電機子巻線の巻装方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and the lead-out portion of one winding portion does not interfere with the coil end portion of another winding portion, and the amount of protrusion of the coil end portion from the end surface of the iron core is reduced. It is an object of the present invention to provide an armature winding for a rotating electrical machine, an armature, and a winding method of the armature winding that can reduce the size of the rotating electrical machine.

本願の発明者は、電機子巻線の巻線部を2つの巻線部で構成し、第1巻線部の最外周層から巻き始め第2巻線部の最外周層で巻き終わり、第1巻線部の内周端と第2巻線部の内周端とを列間接続部でつなぐことを着想して、本発明を完成した。   The inventor of the present application configures the winding portion of the armature winding by two winding portions, starts winding from the outermost peripheral layer of the first winding portion, finishes winding at the outermost peripheral layer of the second winding portion, The present invention has been completed with the idea of connecting the inner peripheral end of one winding portion and the inner peripheral end of the second winding portion with an inter-column connecting portion.

(1)第1発明にかかる電機子巻線は、請求項1に記載したように、電機子に装着される電機子巻線であって、一極分の巻線部はともに渦巻状の第1巻線部と第2巻線部とから成る。第1巻線部は一方直線部及び他方直線部と、一方直線部から延びた第1引き出し部と、他方直線部から第1引き出し部と同じ方向に延びた第1延長部を含む。また、第2巻線部は第1巻線部の一方巻線部に近接した一方直線部及び第1巻線部の他方直線部に近接した他方直線部と、他方直線部から第1引き出し部と同方向に延びた第2引き出し部と、他方直線部から第1延長部と同方向に延び第1延長部に接続され列間つなぎ部を形成している第2延長部とを含む。巻線部は固定子又は回転子のスロットを利用して電機子鉄心に巻装される。   (1) The armature winding according to the first aspect of the present invention is an armature winding mounted on the armature as described in claim 1, wherein both winding portions for one pole are spiral-shaped. It consists of one winding part and a second winding part. The first winding portion includes one straight portion and the other straight portion, a first lead portion extending from the one straight portion, and a first extension portion extending from the other straight portion in the same direction as the first lead portion. The second winding portion includes a first straight portion adjacent to one winding portion of the first winding portion, a second straight portion adjacent to the other straight portion of the first winding portion, and a first lead portion from the other straight portion. And a second extension portion extending in the same direction as the first extension portion from the other straight portion and connected to the first extension portion to form an inter-row connecting portion. The winding portion is wound around the armature core using a slot of the stator or the rotor.

(2)第2発明にかかる電機子は、請求項4に記載したように、複数の半径方向に延びるスロットが円周方向に隔設された電機子鉄心と、該スロット内に円周方向に二列収容された電機子巻線とから成る電機子であって、電機子巻線の一極分の巻線部はともに渦巻状の第1巻線部及び第2巻線部から成る。   (2) An armature according to a second aspect of the present invention is the armature according to the fourth aspect, wherein a plurality of radially extending slots are provided in the circumferential direction, and a plurality of radially extending slots are provided in the circumferential direction. It is an armature composed of armature windings accommodated in two rows, and the winding portion for one pole of the armature winding is composed of a spiral first winding portion and a second winding portion.

第1巻線部は、電機子鉄心の第1スロット内の第1列の下層に収容された一方直線部、第2スロット内の第1列の内層に収容された他方直線部、一方直線部の最外周層から電機子鉄心の一端面側に延びた第1引き出し部、及び他方直線部の最内周層から一端面側に突出した第1延長部を含む。   The first winding portion includes one linear portion accommodated in the lower layer of the first row in the first slot of the armature core, the other linear portion accommodated in the inner layer of the first row in the second slot, and the one linear portion. A first lead portion extending from the outermost peripheral layer to the one end surface side of the armature core, and a first extension portion protruding from the innermost peripheral layer of the other straight portion to the one end surface side.

また、第2巻線部は、電機子鉄心の第1スロット内の第2列の下層に収容された一方直線部、第2スロット内の第2列の上層に収容された他方直線部、他方直線部の最外周層から電機子鉄心の一端面側に延びた第2引き出し部、及び一方直線部の最内周層から一端面側に突出し第1延長部と接続され列間つなぎ部を形成している第2延長部を含む。電機子鉄心とこれに巻装された電機子巻線の第1巻線部及び第2巻線部によりS極又はN極が形成される。   In addition, the second winding portion includes one straight portion housed in the lower layer of the second row in the first slot of the armature core, the other straight portion housed in the upper layer of the second row in the second slot, and the other A second lead-out portion extending from the outermost peripheral layer of the straight line portion to one end face side of the armature core, and a first extension portion projecting from the innermost peripheral layer of the one straight line portion to the first extension portion to form a connecting portion between rows A second extension. An S pole or an N pole is formed by the armature core and the first and second winding portions of the armature winding wound around the armature core.

(3)第3発明にかかる電機子は、請求項7に記載したように、半径方向に延びる複数のスロットが円周方向に隔設された電機子鉄心と、スロット内に円周方向に二列収容された電機子巻線とから成る電機子であって、電機子巻線はともに渦巻状の第1巻線部及び第2巻線部とを有する複数極分の巻線部と、隣接する巻線部同士を直列接続する極間接続部とを含む。   (3) An armature according to a third aspect of the present invention is the armature according to the seventh aspect, wherein the plurality of radially extending slots are separated in the circumferential direction, and the two armature cores are provided in the circumferential direction in the slots. An armature composed of armature windings housed in a row, wherein the armature windings are adjacent to a winding portion for a plurality of poles each having a spiral first winding portion and a second winding portion. And an inter-electrode connection portion for connecting the winding portions to be connected in series.

第1巻線部は、第1スロット内の第1列の下層に収容された一方直線部、第2スロット内の第1列の上層に収容された他方直線部、一方直線部の最外周層から前記電機子鉄心の一端面側に延びた第1引き出し部、及び他方直線部の最内周層から該一端面側に突出した第1延長部を有する。また、第2巻線部は前記第1スロット内の第2列の下層に収容された一方直線部、第2スロット内の第2列の上層に収容された他方直線部、他方直線部の最外周層から電機子鉄心の一端面側に延びた第2引き出し部、及び一方直線部の最内周層から一端面側に突出し第1延長部と接続され列間つなぎ部を形成している第2延長部をする。   The first winding portion includes one linear portion accommodated in the lower layer of the first row in the first slot, the other linear portion accommodated in the upper layer of the first row in the second slot, and the outermost peripheral layer of the one linear portion. From the innermost peripheral layer of the other straight line portion to the one end surface side of the armature core, and a first extension portion projecting to the one end surface side. In addition, the second winding portion includes the one straight portion housed in the lower layer of the second row in the first slot, the other straight portion housed in the upper layer of the second row in the second slot, and the outermost portion of the other straight portion. A second lead-out portion extending from the outer peripheral layer to one end surface side of the armature core, and a first extension portion projecting from the innermost peripheral layer of one linear portion to the first extension portion to form an inter-row connecting portion. 2 Extend the extension.

更に、極間接続部は、第1極の第1巻線部の第1引き出し部と、第1円周方向で第1極に隣接する第2極の第1巻線部の第1引き出し部とを直列接続する第1極間接続部と、第1極の第2巻線部の第2引き出し部と第2円周方向で第1極に隣接する第3極の第2巻線部の第2引き出し部とを直列接続する第2極間接続部とを含む。電機子鉄心の磁極とこれに巻装された電機子巻線の第1巻線部及び第2巻線部によりS極又はN極が形成され、所定極を構成する巻線部同士が極間接続部で接続される。   Further, the inter-pole connection portion includes a first lead portion of the first winding portion of the first pole and a first lead portion of the first winding portion of the second pole adjacent to the first pole in the first circumferential direction. Of the first pole-to-pole connecting portion, the second lead portion of the second winding portion of the first pole, and the second winding portion of the third pole adjacent to the first pole in the second circumferential direction. And a second inter-electrode connection portion connecting the second lead portion in series. An S pole or an N pole is formed by the magnetic poles of the armature core and the first winding portion and the second winding portion of the armature winding wound around the armature core, and the winding portions constituting the predetermined pole are between the poles. Connected at the connection.

(4)第4発明にかかる電機子巻線の巻装方法は請求項11に記載したように、半径方向に延びる複数のスロットが円周方向に隔設された電機子鉄心と、スロット内に円周方向に二列収容された電機子巻線とから成る電機子において、電機子巻線を電機子鉄心へ巻装する方法である。   (4) According to a fourth aspect of the present invention, there is provided a method of winding an armature winding, wherein, as described in claim 11, an armature core having a plurality of radially extending slots spaced apart in the circumferential direction, This is a method of winding an armature winding around an armature core in an armature comprising armature windings housed in two rows in the circumferential direction.

この巻装方法は、(イ)外周面に開口した複数のスロットを備えた円筒形状の内周側鉄心と、内周面に開口した複数のスロットを備えた円筒形状の外周側鉄心とを同心的に配置する配置工程と、(ロ)ともに渦巻き形状の第1原形巻線部及び第2原形巻線部を含む複数極分の原形巻線部が極間接続部で直列接続されて成る原形巻線を準備し、各第1原形巻線部及び各第2原形巻線部の一方直線部を外周側鉄心の各スロットに並んで挿入するとともに、各第1原形巻線部及び該各第2原形巻線部の他方直線部を内周側鉄心の各スロットに並んで挿入する挿入工程と、(ハ)内周側鉄心と外周側鉄心とを極ピッチ分円周方向に相対回転させて第1原形巻線部及び第2原形巻線部の一方直線部と他方直線部とを開き加工する加工工程と、から成る。第1原形巻線部及び第2原形巻線部を挿入した内周側鉄心と外周側鉄心とを相対回転させると、第1巻線及び第2巻線が形成される。   In this winding method, (a) a cylindrical inner peripheral core having a plurality of slots opened on the outer peripheral surface and a cylindrical outer peripheral core having a plurality of slots opened on the inner peripheral surface are concentric. And (b) an original form in which a plurality of original form winding parts including a first original form winding part and a second original form winding part having a spiral shape are connected in series at an interelectrode connection part. Windings are prepared, and one linear portion of each first original winding portion and each second original winding portion is inserted side by side in each slot of the outer peripheral core, and each first original winding portion and each said first original winding portion (2) Inserting the other straight part of the original winding part side by side into each slot of the inner peripheral side iron core, and (c) rotating the inner peripheral side iron core and the outer peripheral side iron core relative to each other in the circumferential direction by a pole pitch. And a machining step of opening one linear portion and the other linear portion of the first original winding portion and the second original winding portion. When the inner peripheral side iron core and the outer peripheral side iron core into which the first original winding part and the second original winding part are inserted are relatively rotated, the first winding and the second winding are formed.

なお、図14に示す第2従来例の巻線部320は二列(一方及び他方)の巻線部322及び326から成る。一方引き出し部323を一方巻線部322の最外周から引き出し、他方引き出し部327を他方巻線部326の最外周から引き出している。このようにすれば、一方引き出し部323がターン部325と同一平面内にあり、ターン部とクロスしないので上記干渉の心配はない。   Note that the winding portion 320 of the second conventional example shown in FIG. 14 includes two rows (one and the other) of winding portions 322 and 326. On the other hand, the lead portion 323 is drawn from the outermost periphery of the one winding portion 322, and the other lead portion 327 is drawn from the outermost periphery of the other winding portion 326. In this case, the one lead-out portion 323 is in the same plane as the turn portion 325 and does not cross the turn portion, so there is no concern about the interference.

しかし、図15に示す一方渦巻線部322の内端324と他方巻線部326の内端328とのつなぎ部330に問題が残る。つなぎ部330は方向が360°反転する折り返し部から成るので、一方の内端と他方の内端328とで電流の向きが反転し、その結果内端324及び328を流れる電流による起磁力が相殺し、技術的に成立不可能又はきわめて成立困難と考えられる。   However, a problem remains in the connection portion 330 between the inner end 324 of the one spiral portion 322 and the inner end 328 of the other winding portion 326 shown in FIG. Since the connecting portion 330 is formed of a folded portion whose direction is reversed by 360 °, the direction of the current is reversed at one inner end and the other inner end 328, and as a result, the magnetomotive force due to the current flowing through the inner ends 324 and 328 cancels out. However, it is considered technically impossible or extremely difficult.

(1)本願の第1発明の電機子巻線によれば、第1巻線部の第1引き出し部が一方直線部の最外周層から延び、第2巻線部の第2引き出し部が他方直線部の最外周層から延びており、引き出し部が第1巻線部及び第2巻線部のターン部とクロスしていない。その結果、ある巻線部の引き出し部が隣接する巻線部のターン部と干渉しない。また、第1巻線部の他方直線部の最内周層から延びた第1延長部と、第2巻線部の一方直線部の最内周層から延びた第2延長部とから成る列間つなぎ部により、第1巻線部と第2巻線部とが同一円周方向に連続してつながるとともに列間つなぎ部がスロットの外にあるので、スロット内での直線部(導体)の占積率が低下せず、特性が良好である。請求項2及び3の電機子巻線によれば、スロット内での直線部(導体)の占積率が向上する。   (1) According to the armature winding of the first invention of the present application, the first lead portion of the first winding portion extends from the outermost peripheral layer of one linear portion, and the second lead portion of the second winding portion is the other It extends from the outermost peripheral layer of the straight portion, and the lead-out portion does not cross the turn portions of the first winding portion and the second winding portion. As a result, the lead-out part of a certain winding part does not interfere with the turn part of the adjacent winding part. Further, the first extension portion extending from the innermost peripheral layer of the other straight portion of the first winding portion and the second extension portion extending from the innermost peripheral layer of the one straight portion of the second winding portion. The connecting portion continuously connects the first winding portion and the second winding portion in the same circumferential direction and the connecting portion between the rows is outside the slot, so that the straight portion (conductor) in the slot The space factor does not decrease and the characteristics are good. According to the armature winding of the second and third aspects, the space factor of the straight portion (conductor) in the slot is improved.

(2)第2発明の電機子によれば、第1巻線部の第1引き出し部が第1スロット内の最外周層即ち第1スロット内で最外周に位置する直線部(導体)から延び、第2巻線部の第2引き出し部が第2スロット内の最外周層即ち第2スロット内で最外周に位置する直線部(導体)から延びている。その結果、電機子鉄心のスロットの幅即ちティースの幅が小さい場合でも、ある巻線部の引き出し線が隣の巻線部のターン部と干渉せず、特に毎極毎相のスロット数が多い電機子に良好に適用される。請求項5の電機子によれば、直流電動機の回転子又は交流電動機の固定子において、上記効果が得られる。   (2) According to the armature of the second invention, the first lead portion of the first winding portion extends from the outermost peripheral layer in the first slot, that is, from the straight portion (conductor) located at the outermost periphery in the first slot. The second lead portion of the second winding portion extends from the outermost peripheral layer in the second slot, that is, the straight portion (conductor) located at the outermost periphery in the second slot. As a result, even when the width of the armature core slot, that is, the width of the teeth is small, the lead wire of one winding portion does not interfere with the turn portion of the adjacent winding portion, and in particular, the number of slots per pole is large. Applicable to armature. According to the armature of claim 5, the above effect can be obtained in the rotor of the DC motor or the stator of the AC motor.

(3)第3発明の電機子によれば、ある一極分の巻線部の巻き終わりと隣の一極分の巻線部の巻き始めとが極間接続部でとぎれることなく連続して形成できる。また、一極多スロット分の巻線部を同時に(連続して)形成できる。さらに、巻線部間の接続箇所が減少し、自動化が容易になる。巻線部の両端の引き出し線が最短距離で接続できる。   (3) According to the armature of the third invention, the winding end of one winding portion of one pole and the winding start of the winding portion of one adjacent pole are continuously disconnected without being interrupted by the inter-electrode connection portion. Can be formed. In addition, winding portions for one pole and multiple slots can be formed simultaneously (continuously). Furthermore, the number of connection points between the winding portions is reduced, and automation is facilitated. Lead wires at both ends of the winding part can be connected with the shortest distance.

請求項8の電機子によれば、列数が3つの場合、直線部の幅が狭くなり、半閉スロットから半径方向に挿入することができる。請求項9の電機子によれば、三相分の原形巻線部の組み合わせが容易になる。請求項10の電機子によれば、電機子鉄心が単一部材から成る場合その構成が簡単であり、内周側鉄心と外周側鉄心とから成る場合原形巻線部の開き加工を行う治具として機能する。   According to the armature of the eighth aspect, when the number of rows is three, the width of the straight line portion is narrowed and can be inserted in the radial direction from the semi-closed slot. According to the armature of the ninth aspect, the combination of the original winding portions for three phases is facilitated. According to the armature of claim 10, when the armature core is composed of a single member, the structure is simple, and when the armature core is composed of the inner peripheral side iron core and the outer peripheral side core, the jig for opening the original winding portion Function as.

(4)第4発明の巻線の巻装方法によれば、原形巻線部から巻線部の形成が容易になる。また、内周側鉄心及び外周側鉄心が鉄心としての機能と治具としての機能を持つので、コストが大幅に低減できる。内周側鉄心のスロットが閉スロットでも、電機子巻線を軸方向から挿入できる。請求項12の巻装方法によれば、内周側鉄心と外周側鉄心との嵌合が容易になり、自動化に都合が良い。請求項13の巻装方法によれば、電機子巻線を鉄心のスロットに軸方向から挿入できる。   (4) According to the winding method of the winding of the fourth invention, it is easy to form the winding portion from the original winding portion. Moreover, since the inner peripheral side iron core and the outer peripheral side iron core have a function as an iron core and a function as a jig, the cost can be greatly reduced. Even when the slot of the inner peripheral iron core is a closed slot, the armature winding can be inserted from the axial direction. According to the winding method of the twelfth aspect, the inner peripheral side iron core and the outer peripheral side iron core can be easily fitted, which is convenient for automation. According to the winding method of the thirteenth aspect, the armature winding can be inserted into the slot of the iron core from the axial direction.

本発明は、回転電機用の(イ)電機子巻線、(ロ)この電機子巻線を含む電機子、(ハ)電機子鉄心への電機子巻線の巻装方法を含む。   The present invention includes (a) an armature winding for a rotating electrical machine, (b) an armature including the armature winding, and (c) a method of winding the armature winding around the armature core.

<全体>
本願明細書において「電機子」とは、回転力を発生させるために電流が流れる部分を言い、電機子鉄心と電機子巻線とから成る。交流電動機の固定子及び直流電動機の回転子の両方が含まれる。特に一コイル当たりの直列導体数(ターン数)が多いモータの小型化に本発明は有効である。
<Overall>
In the present specification, the “armature” refers to a portion through which an electric current flows in order to generate a rotational force, and includes an armature core and an armature winding. Both AC motor stators and DC motor rotors are included. In particular, the present invention is effective for downsizing a motor having a large number of series conductors (turns) per coil.

また、電機子巻線は、スロットを備えた固定子鉄心(ステータコア)に巻装される他、スロットを持たないコアレスモータにも適用できる。従来の丸線を使用するコアレスモータに対し、平角線を利用したコアレスモータは導体断面積が増す分巻線抵抗が減り、出力(効率)が向上する。   Further, the armature winding can be applied to a coreless motor having no slot in addition to being wound around a stator core (stator core) having a slot. Compared to the conventional coreless motor using a round wire, a coreless motor using a rectangular wire reduces the winding resistance by increasing the conductor cross-sectional area and improves the output (efficiency).

<電機子巻線>
電機子巻線は多極分の巻線部が極間接続部で接続されて成り、電機子鉄心即ち固定子鉄心又は回転子鉄心に巻装されるものである。一極分の巻線部は電機子鉄心のスロットに装着されるべく渦巻状を呈する第1巻線部と第2巻線部とを含み、両者は列間接続部で接続されている。第1巻線部は第1スロットに挿入される一方直線部(一方コイル辺)と、第2スロットに挿入される他方直線部(他方コイル辺)と、一方直線部の最外周層から電機子鉄心の一端面に引き出される引き出し部と、他方直線部の最内周層から一端面に延びる延長部と、一端面及び他端面から突出したターン部とを含む。
<Armature winding>
The armature winding is formed by connecting winding portions for multiple poles at an inter-electrode connection portion, and is wound around an armature core, that is, a stator core or a rotor core. The winding portion for one pole includes a first winding portion and a second winding portion that have a spiral shape so as to be mounted in a slot of the armature core, and both are connected by an inter-column connection portion. The first winding portion includes one linear portion (one coil side) inserted into the first slot, the other linear portion (other coil side) inserted into the second slot, and the armature from the outermost peripheral layer of the one linear portion. It includes a lead-out portion that is drawn out to one end surface of the iron core, an extension portion that extends from the innermost circumferential layer of the other straight portion to one end surface, and a turn portion that protrudes from the one end surface and the other end surface.

第2巻線部は第1スロットに挿入される一方直線部(一方コイル辺)と、第2スロットに挿入される他方直線部(他方コイル辺)と、他方直線部の最外周層から電機子鉄心の一端面に引き出される引き出し部と、一方直線部の最内周層から一端面に延びる延長部と、一端面及び他端面から突出したターン部とを含む。   The second winding portion includes one linear portion (one coil side) inserted into the first slot, the other linear portion (other coil side) inserted into the second slot, and an armature from the outermost peripheral layer of the other linear portion. It includes a lead-out portion that is drawn out to one end surface of the iron core, an extension portion that extends from the innermost circumferential layer of one linear portion to one end surface, and a turn portion that protrudes from one end surface and the other end surface.

第1巻線部及び第2直線部の一方直線部及び他方直線部の本数は1本、2本又は3本の何れでも良く、その本数は一方直線部と他方直線部とを巻線ピッチに開く前の形状である原形巻線(原形コイル)の渦巻きの個数で決まる。第2巻線部の一方直線部及び他方直線部はそれぞれ第1巻線部の一方直線部及び他方直線部に近接している。一極分の巻線部の一対の引き出し部同士が極間接続部で接続され、一本の連続した巻線になっている。   The number of one straight line part and the other straight line part of the first winding part and the second straight line part may be one, two or three, and the number of the first straight line part and the other straight line part is determined by the winding pitch. It is determined by the number of spirals of the original winding (original coil) that is the shape before opening. The one straight line part and the other straight line part of the second winding part are close to the one straight line part and the other straight line part of the first winding part, respectively. A pair of lead portions of the winding portion for one pole are connected by an inter-electrode connection portion to form a single continuous winding.

電機子巻線の断面形状は矩形状(平角)、楕円形状又は円形状のいずれかを選択できる。平角形状にすれば、直線部(コイル辺)のスロット内での占積率を上げることができ、回転電機の小型化に有利である。但し、例えば、渦巻き状に巻いた原形巻線の直線部を側面から押圧して丸線を塑性変形させ、矩形断面に近い長円又は楕円にすることもできる。入手容易な丸線が使えば材料コスト面で有利である。丸線はまた、製作納期を優先する用途にも向いている。   The cross-sectional shape of the armature winding can be selected from a rectangular shape (flat angle), an elliptical shape, and a circular shape. If the rectangular shape is adopted, the space factor in the slot of the straight portion (coil side) can be increased, which is advantageous for downsizing of the rotating electrical machine. However, for example, the straight line of the original winding wound in a spiral shape may be pressed from the side surface to plastically deform the round wire, so that an ellipse or an ellipse close to a rectangular cross section can be obtained. Use of an easily available round wire is advantageous in terms of material cost. The round wire is also suitable for applications that prioritize production delivery.

<電機子>
電機子は電機子鉄心と電機子巻線とから成る。電機子が固定子の場合も回転子の場合も、電機子鉄心は全体的に円筒形状を持ち、半径方向に延び軸方向に貫通した複数のスロットが円周方向に隔設されている。その結果、スロットとティースとが円周方向で交互に存在している。毎極毎相当たりのスロットの個数は1つでも2つでも良い。1つの場合は、隣接するスロットは異相となり、2つの場合は同相のスロットが2つずつ連続する。また、毎極毎相当たりのスロットの個数が偶数(2,4,・・・)の場合、各スロットに挿入する直線部の円周方向の列数は偶数(2,4、・・・)でも奇数(1,3,・・・)でも良い。
<Armature>
The armature is composed of an armature core and an armature winding. Whether the armature is a stator or a rotor, the armature core has a generally cylindrical shape, and a plurality of slots extending in the radial direction and penetrating in the axial direction are spaced apart in the circumferential direction. As a result, slots and teeth are alternately present in the circumferential direction. The number of slots per pole per phase may be one or two. In one case, adjacent slots are in different phases, and in two cases, two slots in the same phase are continuous. In addition, when the number of slots per pole per phase is an even number (2, 4,...), The number of circumferential rows of straight portions inserted into each slot is an even number (2, 4,...). However, it may be an odd number (1, 3,...).

電機子鉄心は単一の積層部材から成っても良いが、同心的に配置され相対回転可能な内周側鉄心及び外周側鉄心から成っても良い。前者の場合、固定子では内周面に開口する複数のスロットが、回転子では外周面に開口する複数のスロットが形成される。開口部の幅がスロットの幅よりも狭い半閉スロットとしても良い。   The armature core may be composed of a single laminated member, but may also be composed of an inner peripheral core and an outer peripheral core that are concentrically arranged and relatively rotatable. In the former case, the stator has a plurality of slots that open to the inner peripheral surface, and the rotor has a plurality of slots that open to the outer peripheral surface. A semi-closed slot in which the width of the opening is narrower than the width of the slot may be used.

後者の場合、内周側鉄心の外周面、及び外周側鉄心の内周面に開口する同数のスロットが形成される。相対回転により原形巻線(原形コイル)を開き加工し内周側鉄心及び外周側鉄心は鉄心としての本来の機能の他、原形巻線を開き加工する治具としての機能を併せ持つことになる。また、外周側鉄心に複数のスロット毎に半径方向に所定長さ延びるスリットを形成し、内周側鉄心との嵌合時、スリット外縁の薄肉部分を塑性変形させることができる。   In the latter case, the same number of slots are formed in the outer peripheral surface of the inner peripheral iron core and the inner peripheral surface of the outer peripheral iron core. The original winding (original coil) is opened by relative rotation, and the inner peripheral core and the outer peripheral core have a function as a jig for opening the original winding in addition to the original function as an iron core. In addition, a slit extending a predetermined length in the radial direction for each of a plurality of slots can be formed in the outer peripheral side iron core, and the thin portion of the outer edge of the slit can be plastically deformed when fitted to the inner peripheral side iron core.

電機子巻線については上述した通りであり、巻線部が巻かれたティースがS極又はN極に励磁される。   The armature winding is as described above, and the tooth around which the winding portion is wound is excited to the S pole or the N pole.

<巻装方法>
巻線部は渦巻き状の原形巻線(原形コイル)の直線部(コイル辺)を巻線ピッチを開き加工して形成される。原形巻線は共に渦巻き状の第1原形巻線部(第1原形コイル部)及び第2原形巻線部(第2原形コイル部)を含み、両者は列間接続部で接続されている。渦巻きは一周巻、二周巻、三周巻又はそれ以上の何れでも良い。例えば渦巻きが二周巻の場合、原形巻線は2本の第1直線部と、2本の第2直線部と、第1直線部の一方から引き出される引き出し部と、第2直線部の一方から延びた延長部とを含む。
<Wounding method>
The winding portion is formed by opening a winding pitch of a straight portion (coil side) of a spiral original winding (original coil). Both of the original windings include a spiral first original winding portion (first original coil portion) and a second original winding portion (second original coil portion), which are connected by an inter-column connection portion. The spiral may be any one of one turn, two turns, three turns or more. For example, when the spiral is a two-turn winding, the original winding has two first straight portions, two second straight portions, a lead portion drawn from one of the first straight portions, and one of the second straight portions. And an extension extending from.

電機子鉄心への電機子巻線の巻装方法は、2つに大別される。第1タイプでは単一の積層部材から成る鉄心のスロットを利用してティースに順次巻線部を巻いていく。これに対して第2タイプは、内周側鉄心のスロット及び外周側鉄心のスロットに渦巻き状の原形巻線の直線部を軸方向に挿入する挿入工程と、内周側鉄心と外周側鉄心とを極ピッチに相当する距離だけ相対回転させる開き加工工程と、内周側鉄心と外周側鉄心とを同心的に嵌合する嵌合工程とを含む。   The method of winding the armature winding around the armature core is roughly divided into two. In the first type, winding portions are sequentially wound around the teeth using slots of an iron core made of a single laminated member. On the other hand, in the second type, an insertion step of inserting the straight portion of the spiral original winding into the slot of the inner peripheral side core and the slot of the outer peripheral side core in the axial direction, the inner peripheral side core, the outer peripheral side core, And a fitting step of concentrically fitting the inner peripheral side iron core and the outer peripheral side iron core.

以下、本発明の実施例を添付図面を参照しつつ説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

<第1実施例>
第1実施例は、交流モータの電機子即ち固定子に本発明が適用された場合である。
<First embodiment>
The first embodiment is a case where the present invention is applied to an armature or a stator of an AC motor.

(構成)
(1)交流モータ
図1に示す三相交流モータ(永久磁石同期モータ)はハウジング10、固定子30及び回転子25等を含む。ハウジング10はそれぞれ一端が開口した左方ハウジング11及び右方ハウジング16から成る。左方ハウジング11内に固定子(ステータ)30及び回転子(ロータ)25が配置され、右方ハウジング16がこれらを覆っている。即ち、左方ハウジング11の端壁及び右方ハウジング16の端壁に軸受12及び17を介して回転軸20が回転可能に支持され、その中間部に円柱形状のロータ25が取り付けられ、左方の端壁から突出した軸部分に負荷(不図示)が接続されている。ロータ25は回転子鉄心(コア)26と、これに埋設された複数の永久磁石27とを含み、半径方向でステータ30に対向している。
(Constitution)
(1) AC Motor A three-phase AC motor (permanent magnet synchronous motor) shown in FIG. 1 includes a housing 10, a stator 30, a rotor 25, and the like. The housing 10 includes a left housing 11 and a right housing 16 each having an open end. A stator (stator) 30 and a rotor (rotor) 25 are disposed in the left housing 11, and the right housing 16 covers them. That is, the rotary shaft 20 is rotatably supported by the end wall of the left housing 11 and the end wall of the right housing 16 via the bearings 12 and 17, and the columnar rotor 25 is attached to the middle portion thereof, A load (not shown) is connected to the shaft portion protruding from the end wall. The rotor 25 includes a rotor core (core) 26 and a plurality of permanent magnets 27 embedded therein, and faces the stator 30 in the radial direction.

(2)固定子
図1及び図2に示すように、固定子(ステータ)30は左方ハウジング11に固定された円筒形状の電機子鉄心(コア)35と、インシュレータ38を介してスロット36a、36b等に挿入されたU相電機子巻線(U相コイル)70とを有する(V相及びW相の電機子巻線は図示省略)。
(2) Stator As shown in FIGS. 1 and 2, the stator (stator) 30 includes a cylindrical armature core (core) 35 fixed to the left housing 11, and a slot 36 a via an insulator 38. And a U-phase armature winding (U-phase coil) 70 inserted in 36b and the like (the V-phase and W-phase armature windings are not shown).

コア35には内周面に開口し半径方向外向きに延びかつ軸方向全長に貫通した複数のU相スロット36a、36b、・・・が所定極ピッチ形成され、その横断面形状は半径方向に細長い矩形状である(V相用スロット及びW相用スロットは図示省略)。   The core 35 is formed with a plurality of U-phase slots 36a, 36b,... That open to the inner peripheral surface, extend outward in the radial direction, and penetrate the entire length in the axial direction at a predetermined pole pitch. It has an elongated rectangular shape (the V-phase slot and the W-phase slot are not shown).

次に、コイル及びその巻装方法につき、図2から図7を参照しつつ説明する。なお、説明の都合及び理解の容易化のために、はじめにU相コイルの一極分を説明し、次にU相コイル全体を説明し、最後に三相コイルにつき説明する。   Next, the coil and its winding method will be described with reference to FIGS. For convenience of explanation and easy understanding, one pole portion of the U-phase coil will be described first, then the entire U-phase coil will be described, and finally the three-phase coil will be described.

図2(上方がエアギャップ面)においてコア35の第1スロット36aと、これから円周方向に一極分離れた第2スロット36bに一極分の巻線部(コイル部)40が巻装されている。コイル部40は渦巻状の第1コイル部42と第2コイル部52とを含む。第1コイル部42は2本の下層直線部43a及び43bと、2本の上層直線部44a及び44bと、第1引出し部46及び第1延長部47と、下層直線部43aと上層直線部44aとを結ぶターン部48aと、下層直線部43bと上層直線部44bとを結ぶターン部48bと、下層直線部43bと上層直線部44aとを結ぶターン部49を含む。下層直線部43a及び43bはインシュレータ38を介して第1スロット36aの第1列(右列)の下層に収容され、上層直線部44a及び44bはインシュレータ38を介して第2スロット36bの第1列(右側)の上層に収容されている。   In FIG. 2 (the upper side is the air gap surface), a winding portion (coil portion) 40 for one pole is wound around a first slot 36a of the core 35 and a second slot 36b separated from the first slot 36a in the circumferential direction. ing. The coil unit 40 includes a spiral first coil unit 42 and a second coil unit 52. The first coil portion 42 has two lower straight portions 43a and 43b, two upper straight portions 44a and 44b, a first lead portion 46 and a first extension portion 47, a lower straight portion 43a and an upper straight portion 44a. , A turn portion 48b connecting the lower layer straight portion 43b and the upper layer straight portion 44b, and a turn portion 49 connecting the lower layer straight portion 43b and the upper layer straight portion 44a. The lower straight portions 43a and 43b are accommodated in the lower layer of the first row (right row) of the first slots 36a via the insulator 38, and the upper straight portions 44a and 44b are accommodated in the first row of the second slots 36b via the insulator 38. It is housed in the upper layer (right side).

第2コイル部52は、2本の下層直線部53a及び53bと、2本の上層直線部54a及び54bと、第2引出し部56及び第2延長部57と、下層直線部53aと上層直線部54aとを結ぶターン部58aと、下層直線部53bと上層直線部54bとを結ぶターン部58bと、下層直線部53aと上層直線部54bとを結ぶターン部59とを含む。   The second coil portion 52 includes two lower straight portions 53a and 53b, two upper straight portions 54a and 54b, a second lead portion 56 and a second extension portion 57, a lower straight portion 53a and an upper straight portion. A turn portion 58a connecting 54a, a turn portion 58b connecting lower layer straight portion 53b and upper layer straight portion 54b, and a turn portion 59 connecting lower layer straight portion 53a and upper layer straight portion 54b.

下層直線部53a及び53bが第1スロット36aの第2列(左列)の下層に収容され、上層直線部54a及び54bが第2スロット36bの第2列(左側)の上層に収容されている。下層直線部43a及び43bと上層直線部44a及び44bとを結ぶ2つのターン部48a及び48bと、下層直線部53a及び53bと上層直線部54a及び54bとを結ぶ2つのターン部58a及び58bとがコア35の他端面37bから突出している。   The lower straight portions 53a and 53b are accommodated in the lower layer of the second row (left column) of the first slot 36a, and the upper straight portions 54a and 54b are accommodated in the upper layer of the second row (left side) of the second slot 36b. . Two turn portions 48a and 48b connecting the lower straight portions 43a and 43b and the upper straight portions 44a and 44b, and two turn portions 58a and 58b connecting the lower straight portions 53a and 53b and the upper straight portions 54a and 54b, Projecting from the other end surface 37 b of the core 35.

第1コイル部42の下層直線部43a及び43bのうちの最外周層43aから第1引出し部46がコア35の一端面37a側に延び出て、第2コイル部52の上層直線部54a及び54bのうちの最外周層54aから第2引出し部56がコア35の一端面37a側に延び出ている。第1コイル部42の上層直線部44a及び44bのうちの最内周層44bから一端面37a側に延びた第1延長部47と、第2コイル部52の下層直線部53a及び53bのうちの最内周層53bから一端面37a側に延びた第2延長部57とがつながれ、V字形状の列間つなぎ部50を形成している。   The first lead-out portion 46 extends from the outermost peripheral layer 43a of the lower layer straight portions 43a and 43b of the first coil portion 42 toward the one end surface 37a side of the core 35, and the upper layer straight portions 54a and 54b of the second coil portion 52. A second lead-out portion 56 extends from the outermost peripheral layer 54 a of the core 35 to the one end surface 37 a side. Of the upper layer straight portions 44 a and 44 b of the first coil portion 42, the first extension portion 47 extending from the innermost peripheral layer 44 b to the one end surface 37 a side, and the lower layer straight portions 53 a and 53 b of the second coil portion 52. A second extension 57 extending from the innermost peripheral layer 53b toward the one end surface 37a is connected to form a V-shaped connecting portion 50 between rows.

(U相コイル部の形成)
上記U相一極分のコイル部40は、図3に示す一極分のU相原形コイル部60をその厚さ方向(図3中左右方向)に開き加工して形成したものである。U相原形コイル部60は外周側の第1引出し線46から内周側の延長部47まで渦巻き状に2周巻いた紙面手前側の第1原形コイル62と、内周側の延長部57から外周側の引出し線56まで渦巻き状に2周巻いた第2原形コイル部64とを含む。
(Formation of U-phase coil)
The U-phase one-pole coil section 40 is formed by opening the U-phase original coil section 60 for one pole shown in FIG. 3 in the thickness direction (left-right direction in FIG. 3). The U-phase original coil portion 60 includes a first original coil 62 on the near side of the paper surface that is spirally wound from the first lead wire 46 on the outer peripheral side to the extension portion 47 on the inner peripheral side, and an extension portion 57 on the inner peripheral side. And a second original coil portion 64 wound twice in a spiral shape up to the lead-out line 56 on the outer peripheral side.

図4に第1原形コイル部62と第2原形コイル部64とを分けて示す。第1原形コイル62は同一平面内に位置する4本の直線部43a、43b、44a及び44bとターン部48a、48b及び49とからなる2周巻きコイルであり、最外周の下層直線部43aから第1引き出し部46が延び、最内周の上層直線部44bから第1延長部47が延びている。一方、第2原形コイル64は同一平面内に位置する4本の直線部53a、53b、54a及び54bとターン部58a、58b及び59とからなる2周巻きコイルであり、最外周の直線部54aから第2引き出し部56が延び、最内周の下層直線部53bから第2延長部57が延びている。そして、第1延長部47と第2延長部57とが内周側の傾斜した列間つなぎ部50でつながれている。   FIG. 4 shows the first original coil portion 62 and the second original coil portion 64 separately. The first original coil 62 is a two-turn coil composed of four straight portions 43a, 43b, 44a and 44b and turn portions 48a, 48b and 49 located in the same plane, and from the outermost lower layer straight portion 43a. The first lead portion 46 extends, and the first extension portion 47 extends from the uppermost straight portion 44b of the innermost circumference. On the other hand, the second original coil 64 is a two-turn coil composed of four straight portions 53a, 53b, 54a and 54b and turn portions 58a, 58b and 59 located in the same plane, and the outermost straight portion 54a. The 2nd drawer | drawing-out part 56 is extended from, and the 2nd extension part 57 is extended from the innermost lower layer linear part 53b. And the 1st extension part 47 and the 2nd extension part 57 are connected by the connecting part 50 between the lines which inclined the inner peripheral side.

(極間が連続した一本の原形コイル)
U相コイル70(図1及び図7参照)は、図5に示す6極分のU相原形コイル部60Aから60Fが連続して形成された一本のU相原形コイル61から製作したものである。ある極の原形コイル部60Bでは半径方向に積み重なった第1原形コイル部62の4本の直線部43a,43b,44a及び44bと、第2原形コイル部64の4本の直線部53a,53b,54a及び54bとが円周方向で2列に並んでいる。
(One original coil with continuous gaps)
The U-phase coil 70 (see FIGS. 1 and 7) is manufactured from one U-phase prototype coil 61 in which U-phase prototype coil portions 60A to 60F for six poles shown in FIG. 5 are continuously formed. is there. In the original coil portion 60B of a certain pole, the four straight portions 43a, 43b, 44a and 44b of the first original coil portion 62 stacked in the radial direction, and the four straight portions 53a, 53b of the second original coil portion 64, 54a and 54b are arranged in two rows in the circumferential direction.

原形コイル部60Bの第1原形コイル部62の第1引き出し部46と左隣りの極の原形コイル部60Cの第1原形コイル部62の第1引き出し部46とがステータコア外周側の円弧状の極間接続部67により接続されている。また、原形コイル部60Bの第2原形コイル部64の第2引き出し部56と右隣りの極の原形コイル部60Aの第2原形コイル部64の第2引き出し部56とがステータコア内周側の円弧状の極間接続部68により接続されている。   The first lead portion 46 of the first original coil portion 62 of the original shape coil portion 60B and the first lead portion 46 of the first original shape coil portion 62 of the left-side adjacent original shape coil portion 60C are arc-shaped poles on the outer periphery side of the stator core. It is connected by the inter-connection part 67. Further, the second lead-out portion 56 of the second base-form coil portion 64 of the base-form coil portion 60B and the second lead-out portion 56 of the second base-form coil portion 64 of the base coil portion 60A on the right adjacent pole are circles on the inner periphery side of the stator core. They are connected by arc-shaped inter-electrode connection 68.

ステータコア内周側の極間接続部68及び外周側の極間接続部67は、直線部43a,43b,54a及び54bよりも紙面手前側に突出している。この事情は他の極についても同様である。なお、右端の原形コイル部60Aの第1原形コイル62部の一端部72a、及び左端の原形コイル部60Fの第1原形コイル62の他端部72bは接続されず、U相原形コイル61の両端を構成している。   The inter-electrode connecting portion 68 on the inner peripheral side of the stator core and the inter-electrode connecting portion 67 on the outer peripheral side protrude from the linear portions 43a, 43b, 54a and 54b toward the front side of the drawing. The situation is the same for the other poles. The one end 72a of the first original coil 62 of the right-end original coil 60A and the other end 72b of the first original coil 62 of the left-end original coil 60F are not connected, and both ends of the U-phase original coil 61 are connected. Is configured.

U相原形コイル61の実際の製作時は、原形コイル部60Aの直線部43aより図5の紙面手前側に若干伸ばした一端部72aから巻き始め、その原形コイル部60Aの巻き終わりである直線部54aから内周側の極間接続部68により左隣の原形コイル部60Bの直線部54aに連続してつなぐ。原形コイル部60Bのコイル巻き終わりである直線部43aから外周側の極間接続部67により左隣の原形コイル部60Cの直線部43aに連続してつなぐ。   At the time of actual manufacture of the U-phase original coil 61, winding starts from one end portion 72a slightly extended from the straight line portion 43a of the original coil portion 60A toward the front side in FIG. 5, and a straight line portion that is the end of winding of the original coil portion 60A. 54a is continuously connected to the straight line portion 54a of the original coil portion 60B on the left side by the interpole connection portion 68 on the inner peripheral side. The linear coil portion 43a, which is the end of coil winding of the original coil portion 60B, is continuously connected to the linear portion 43a of the original coil portion 60C on the left side by the interpolar connection portion 67 on the outer peripheral side.

以下同様にして、残りの原形コイル60部Dから60Fを連続してつなぎ、原形コイル部60Fの巻き終わりは延長され他端部72bになっている。以上のように隣極の原形コイル部60A、60B・・同士を極間接続部68及び67でつなぐことを「隣極接続」と呼ぶ。   In the same manner, the remaining original coil 60 parts D to 60F are continuously connected, and the winding end of the original coil part 60F is extended to the other end part 72b. As described above, connecting the adjacent original coil portions 60A, 60B... With the interelectrode connecting portions 68 and 67 is referred to as “neighboring electrode connection”.

(三相原形コイル)
U相原形コイル71、V相原形コイル74及びW相原形コイル77の開き加工前の状態を図6に示す。隣極接続により6極分連続して製作したU相原形コイル71、V相原形コイル74及びW相原形コイル77が円周方向でこの順に繰り返し配置されている。最初にU相原形コイル71の一端部72aから巻き始め、原形コイル部70A→極間接続部73b→原形コイル部70B→極間接続部73d→・・・→原形コイル部70F→他端部72bの順に連続してつなぐ。このU相原形コイル71を位置決め治具(不図示)にセットする。図8に示すように、一端部72aはU相端子接続部となり、他端部72bは中性点Nとなっている。
(Three-phase prototype coil)
FIG. 6 shows a state before the U-phase prototype coil 71, the V-phase prototype coil 74, and the W-phase prototype coil 77 are opened. A U-phase prototype coil 71, a V-phase prototype coil 74, and a W-phase prototype coil 77, which are continuously produced for six poles by adjacent pole connection, are repeatedly arranged in this order in the circumferential direction. First, winding is started from one end portion 72a of the U-phase original coil 71, and the original coil portion 70A → the interelectrode connection portion 73b → the original coil portion 70B → the interelectrode connection portion 73d → ... → the original coil portion 70F → the other end portion 72b. Connect in order. The U-phase original coil 71 is set on a positioning jig (not shown). As shown in FIG. 8, one end portion 72 a is a U-phase terminal connection portion, and the other end portion 72 b is a neutral point N.

続いて、V相原形コイル74の一端部75aから巻き始め、原形コイル部76a→極間接続部76b→原形コイル部76c→極間接続部76d→・・・→原形コイル部76f→他端部75bの順に連続してつなぎ、同様にセットする。一端部75aはV相端子接続部となり、他端部75bは中性点Nとなっている。さらに、W相原形コイル77の一端部78aから巻き始め、原形コイル部79a→極間接続部79b→原形コイル部79c→極間接続部79d→・・・→原形コイル部79f→他端部78bの順に連続してつなぎ、同様にセットする。一端部78aはW相端子接続部となり、他端部78bは中性点Nとなっている。   Subsequently, winding starts from one end portion 75a of the V-phase original coil 74, and the original coil portion 76a → the interelectrode connection portion 76b → the original coil portion 76c → the interelectrode connection portion 76d →... → the original coil portion 76f → the other end portion. Connect in the order of 75b and set in the same way. One end portion 75a is a V-phase terminal connection portion, and the other end portion 75b is a neutral point N. Further, winding starts from one end portion 78a of the W-phase original coil 77, and the original coil portion 79a → the interelectrode connecting portion 79b → the original coil portion 79c → the interelectrode connecting portion 79d → ... → the original coil portion 79f → the other end portion 78b. Connect in the order of, and set in the same way. One end portion 78a is a W-phase terminal connection portion, and the other end portion 78b is a neutral point N.

なお、U相原形コイル71、V相原形コイル74及びW相原形コイル77の一端部72a、75a及び78aは円周方向で互いに隣接し、他端部72b、75b及び78bも円周方向で互いに隣接している。また、原形コイルの内周及び外周位置で紙面下側からU相コイル71の極間接続部73b、73d、・・・、V相コイル74の極間接続部76b、76d、・・・、W相コイル77の極間接続部79b、79d、・・・、の順に所定の隙間を持たせて層状にセットされている。   The one end portions 72a, 75a and 78a of the U-phase prototype coil 71, the V-phase prototype coil 74 and the W-phase prototype coil 77 are adjacent to each other in the circumferential direction, and the other end portions 72b, 75b and 78b are also mutually circumferential. Adjacent. Further, the inter-electrode connection portions 73b, 73d,... Of the U-phase coil 71 and the inter-electrode connection portions 76b, 76d,. The interphase connection portions 79b, 79d,... Of the phase coil 77 are set in layers with a predetermined gap.

(内外分割ステータコア)
U相原形コイル71、V相原形コイル74及びW相原形コイル77の開き加工には、図7に示すようにスロットの径方向中央で同心円状の内周側ステータコア80と外周側ステーターコア85とに内外二分割された内外分割ステータコアを治具として用いる。内周側ステータコア80及び外周側ステータコア85とは円筒面形状の分割面90で最終的に嵌合される。
(Internal / external split stator core)
For the opening process of the U-phase prototype coil 71, the V-phase prototype coil 74, and the W-phase prototype coil 77, as shown in FIG. 7, the inner peripheral stator core 80 and the outer stator core 85 that are concentric at the radial center of the slot An inner / outer divided stator core divided into two parts is used as a jig. The inner circumference side stator core 80 and the outer circumference side stator core 85 are finally fitted with a cylindrical dividing surface 90.

内周側ステータコア80は、外周面に開口する複数のU相スロット81と複数のU相ティース82とが円周方向で交互に形成されている。ロータ(不図示)に対向する各U相ティース82の内周縁同士はU相スロット88の底部でつながっており、閉スロットとなっている。V相用スロット及びW相用スロットも同様に形成されている。   The inner peripheral side stator core 80 is formed with a plurality of U-phase slots 81 and a plurality of U-phase teeth 82 opened in the outer peripheral surface alternately in the circumferential direction. The inner peripheral edges of the U-phase teeth 82 facing the rotor (not shown) are connected to each other at the bottom of the U-phase slot 88 to form a closed slot. V-phase slots and W-phase slots are similarly formed.

外周側ステータコア85は内周面に開口した複数(内周側ステータコア80のスロット81と同数)のU相スロット86と、複数のU相ティース87とが円周方向で交互に形成されている。また、外周側ステータコア85は2つのステータコア間の分割面90から半径方向外向きに外周面近くまで延びたスリット88により、複数のティース87を含む複数(9個)のコアピース91に区画されている。コアピース91はスリット88の外縁に設けられた薄肉連結部92により相互に連結されている。   The outer peripheral side stator core 85 has a plurality of U phase slots 86 (the same number as the slots 81 of the inner peripheral side stator core 80) opened in the inner peripheral surface and a plurality of U phase teeth 87 alternately formed in the circumferential direction. The outer stator core 85 is partitioned into a plurality (9) of core pieces 91 including a plurality of teeth 87 by slits 88 extending radially outward from the dividing surface 90 between the two stator cores to the vicinity of the outer periphery. . The core pieces 91 are connected to each other by a thin connecting portion 92 provided at the outer edge of the slit 88.

2つのステータコア80及び85の結合時は、内周側ステータコア80を外周側ステータコア85の中空孔内に嵌合した状態で、外周側ステータコア85の複数のコアピース91の外周面を中心に向かって押え込む。更に、外周側ステータコア85の薄肉連結部92を中心に向かって塑性変形させ、スリット88のギャップを詰めてコアピース91間を密着させる。その結果、外周側ステータコア85の内径が少し小さくなり、内周側ステータコア80と外周側ステータコア85とが円筒状の分割面90で嵌合される。   When the two stator cores 80 and 85 are coupled, the outer peripheral surface of the plurality of core pieces 91 of the outer peripheral side stator core 85 is pressed toward the center while the inner peripheral side stator core 80 is fitted in the hollow hole of the outer peripheral side stator core 85. Include. Further, the thin connecting portion 92 of the outer stator core 85 is plastically deformed toward the center, and the gap between the slits 88 is filled to bring the core pieces 91 into close contact. As a result, the inner diameter of the outer peripheral side stator core 85 is slightly reduced, and the inner peripheral side stator core 80 and the outer peripheral side stator core 85 are fitted by the cylindrical dividing surface 90.

分割面90はここでは組付け性を考慮して円筒面としている。但し、トルク伝達容量をアップするため円弧曲率を下げて平面としても良く、この場合、内周側ステータコアと外周側ステータコアとは多角面同士の嵌め合いとなる。   Here, the dividing surface 90 is a cylindrical surface in consideration of assembly. However, in order to increase the torque transmission capacity, the arc curvature may be lowered to be a flat surface. In this case, the inner peripheral side stator core and the outer peripheral side stator core are fitted to each other in a polygonal plane.

(原形コイルの開き加工)
U相原形コイル71の開き加工は以下のように行う。内周側ステータコア80及び外周側ステータコア85のスロット内は電気絶縁のため、原形コイルを装填する前に内周側及び外周側のスロットインシュレータ(不図示)を密着させて挿入しておく。図5に示したU相原形コイル71の原形コイル部60B等は、図7に示すステータコア80及び85のスロット81及び86内に、そのままの形でに紙面手前から奥へ向かって軸方向から装填される。詳しくは、U相原形コイル60Bの4本の一方直線部45(43a,43b,53a及び53b)は外周側ステータコア85のスロット86に収容され、4本の他方直線部55(44a,44b,54a及び54b)は内周側ステータコア80のスロット81に収容される。
(Opening of original coil)
The opening process of the U-phase original coil 71 is performed as follows. In order to electrically insulate the slots of the inner peripheral side stator core 80 and the outer peripheral side stator core 85, slot insulators (not shown) on the inner peripheral side and the outer peripheral side are inserted in close contact before loading the original coil. The original coil portion 60B and the like of the U-phase original coil 71 shown in FIG. 5 are loaded in the slots 81 and 86 of the stator cores 80 and 85 shown in FIG. Is done. Specifically, the four one straight portions 45 (43a, 43b, 53a, and 53b) of the U-phase original coil 60B are accommodated in the slots 86 of the outer stator core 85, and the four other straight portions 55 (44a, 44b, 54a). And 54 b) are accommodated in the slots 81 of the inner stator core 80.

この状態で、図7において、内周側ステータコア80を外周側ステータコア85に対して、極ピッチだけ時計方向に回転させる。すると、原形コイル部60A、60B、60C、・・・の一方直線部45と他方直線部55とが円周方向に開き加工されるとともに、ステータコア80及び85の一端面側のターン部49及び59と、他端面側のターン部48a、48b及び58a、58bとが円周方向に引き延ばされる。その結果、図2のコイル部40に相当する複数極のU相コイル部70A、70B、70C・・を持つU相コイル70が形成される。   In this state, in FIG. 7, the inner peripheral side stator core 80 is rotated clockwise with respect to the outer peripheral side stator core 85 by a pole pitch. Then, one straight portion 45 and the other straight portion 55 of the original coil portions 60A, 60B, 60C,... Are opened in the circumferential direction, and the turn portions 49 and 59 on one end face side of the stator cores 80 and 85 are processed. And the turn parts 48a, 48b and 58a, 58b on the other end surface side are extended in the circumferential direction. As a result, a U-phase coil 70 having a plurality of U-phase coil portions 70A, 70B, 70C... Corresponding to the coil portion 40 of FIG.

なお、内周側の極間接続線68は、ロータ25の組付け性を良くするため、開き加工後に内周側ステータコア80の内周面よりも半径方向外方に押し広げてもよい。その場合、極間接続線68の長さは外側に押し広げる分だけ予め長く選定する。外周側の極間接続線67が周辺のハウジング等に干渉する場合も同様である。   In addition, in order to improve the assemblability of the rotor 25, the inter-pole connection line 68 on the inner peripheral side may be pushed outward in the radial direction from the inner peripheral surface of the inner peripheral stator core 80 after the opening process. In that case, the length of the inter-electrode connection line 68 is selected to be long in advance by the amount of spreading outward. The same applies to the case where the outer peripheral side inter-electrode connection line 67 interferes with the surrounding housing or the like.

図示省略したV相原形コイル及びW相原形コイルも同時に開き加工され、V相コイル及びW相コイルが完成する。次に、3つの他端部72b、75b及び78bから成る中性点Nを接合又はかしめにより電気的及び機械的に結合すると、図8に示すように、U相コイル70、V相コイル95及びW相コイル97がスター結線され、三相コイルが完成する。   The V-phase prototype coil and the W-phase prototype coil (not shown) are also simultaneously opened to complete the V-phase coil and the W-phase coil. Next, when the neutral point N composed of the three other end portions 72b, 75b, and 78b is electrically and mechanically joined by joining or caulking, as shown in FIG. 8, a U-phase coil 70, a V-phase coil 95, and W-phase coil 97 is star-connected, and a three-phase coil is completed.

(効果)
以上説明した第1実施例によれば、以下の効果が得られる。まず、図2において、ある極のコイル部40の第1引出し部46及び第2引出し部56が、隣接するコイル部40のターン部49及びターン59と干渉する心配がない。コイル部40の第1引出し線46はターン部49と周方向位置は同じで半径方向では最も外側に位置し、第2引出し線56はターン部59と周方向位置は同じで半径方向では最も内側に位置しているからである。
(effect)
According to the first embodiment described above, the following effects can be obtained. First, in FIG. 2, there is no fear that the first lead portion 46 and the second lead portion 56 of the coil portion 40 of a certain pole interfere with the turn portion 49 and the turn 59 of the adjacent coil portion 40. The first lead wire 46 of the coil part 40 has the same circumferential position as the turn part 49 and is located on the outermost side in the radial direction, and the second lead line 56 has the same circumferential position as the turn part 59 and the innermost side in the radial direction. It is because it is located in.

よって、スロット及36a等及びティース37の幅が狭くても、ターン部49及び59の傾斜角度を緩やかにすることは不要で(急な状態にでき)、ターン部49及び59の突出量が小さくなる。その結果、巻線部40ひいてはステータ30の長さを短くできる。   Therefore, even if the widths of the slots and the teeth 37 and the teeth 37 are narrow, it is not necessary to make the inclination angles of the turn portions 49 and 59 gentle (can be abrupt), and the protruding amounts of the turn portions 49 and 59 are small. Become. As a result, the length of the winding portion 40 and thus the stator 30 can be shortened.

また、図7において内周側ステータコア80及び外周側ステータコア85が、U相コイル70が収容されるコアとして機能するのみならず、U相原形コイル61からU相コイル70を開き加工する治具を兼ねている。その結果、両者が別々である場合に比べて、部品コスト、組み立てコストが半減する。   Further, in FIG. 7, the inner peripheral side stator core 80 and the outer peripheral side stator core 85 not only function as a core in which the U phase coil 70 is accommodated, but also a jig for opening the U phase coil 70 from the U phase original coil 61. Also serves as. As a result, parts cost and assembly cost are halved compared to the case where both are separate.

その他にも以下の効果が得られる。まず、図5において、U相原形コイル61の極間接続部68及び67は原形コイル部60Bなどの内周寄り及び外周寄りに配置したので、原形コイル部60B等の開き加工時に極間接続部68及び67がターン部48a、48b、49a、49b、58及び59に干渉する心配はない。また、図7において、複数のU相コイル部70Aなどから成るU相コイル70の一端部72a及び他端部72bは他のコイル部分(ターン部49及び59等)と干渉する心配がない。これは、一端部72a及び他端部72bを外周側の極間接続部よりも軸方向外側に配置したことによる。この事情は、V相コイル及びW相コイルでも同様である(図6参照)。   In addition, the following effects can be obtained. First, in FIG. 5, since the inter-electrode connection portions 68 and 67 of the U-phase original coil 61 are arranged near the inner periphery and the outer periphery of the original coil portion 60B and the like, the inter-electrode connection portion is opened when the original coil portion 60B and the like are opened. There is no concern that 68 and 67 interfere with the turn portions 48a, 48b, 49a, 49b, 58 and 59. In FIG. 7, the one end 72a and the other end 72b of the U-phase coil 70 composed of a plurality of U-phase coil portions 70A and the like do not have a risk of interfering with other coil portions (turn portions 49 and 59, etc.). This is because the one end portion 72a and the other end portion 72b are arranged on the outer side in the axial direction than the inter-electrode connection portion on the outer peripheral side. This situation is the same for the V-phase coil and the W-phase coil (see FIG. 6).

<第2実施例>
次に、図9、図10及び図11をもとに第2実施例のステータ、及びU相コイルについて、第1実施例との相違点を中心に説明する。
<Second embodiment>
Next, the stator of the second embodiment and the U-phase coil will be described with a focus on differences from the first embodiment with reference to FIGS.

(構成)
図9にステータ100の軸方向断面図を示し、図10にステータ100の端面図(スロット挿入状態図(1相1極対分)を示す。即ち、図9及び図10は開き加工後の状態を示す。第1実施例(図2)のU相コイル部の第1コイル部(第1列)42及び第2コイル(第2列)44部が2周渦巻状であったのに対し、第2実施例のU相コイル部の第1列及び第2列は3周渦巻状とし、これとの関係で内外周側ステータのスロット内の径方向の直線部の本数を4本から6本に増やしている。また、第1実施例では毎極毎相のスロット数は1であったが、第2実施例では毎極毎相のスロット数を2としている。
(Constitution)
9 shows a sectional view in the axial direction of the stator 100, and FIG. 10 shows an end view of the stator 100 (slot insertion state diagram (for one phase and one pole pair). That is, FIG. 9 and FIG. In contrast to the first coil portion (first row) 42 and the second coil (second row) 44 portion of the U-phase coil portion of the first embodiment (FIG. 2) having a two-round spiral shape, The first row and the second row of the U-phase coil portion of the second embodiment have a three-round spiral shape, and the number of the radial straight portions in the slots of the inner and outer peripheral side stators is 4 to 6 in relation to this. Also, in the first embodiment, the number of slots per phase per pole is 1, but in the second embodiment, the number of slots per phase per pole is 2.

詳述すると、図10及び図11において、U相コイルは外周側引出し線である一端部101に始まり、複数のU相コイル部を経て中性点N(149)で終わる。第1U相コイル部105は外周側ステータコア155のスロット156a内の第1列及び第2列106と内周側ステータコア150のスロット151aの第1列及び第2列111との間で3周巻きしている。続けて、第2U相コイル部115はスロット156bの第1列及び第2列116とスロット151bの第1列及び第2列121との間で3周巻きしている。   More specifically, in FIGS. 10 and 11, the U-phase coil starts at one end 101 which is an outer peripheral lead wire, and ends at a neutral point N (149) through a plurality of U-phase coils. The first U-phase coil section 105 is wound three times between the first row and second row 106 in the slot 156 a of the outer stator core 155 and the first row and second row 111 of the slot 151 a of the inner stator core 150. ing. Subsequently, the second U-phase coil unit 115 is wound three times between the first row and second row 116 of the slot 156b and the first row and second row 121 of the slot 151b.

より詳しくは、図11に拡大して示すように、外周側ステータコア155のスロット156aの第1(左)列の最外周層107aから巻き始め、時計方向に極ピッチ離れた内周側ステータコア150のスロット151aの最外周層107bに至る。その後、スロット156aの第1列の外周側から第2層目107c→スロット151aの第1列の外周側から第2層目107d→スロット156aの第1列の外周側から3層目107e→スロット151aの外周側から第3層目107fに至る。続けて、列間接続部(不図示)を介してスロット156aの第2(右)列の最内周層108aに至り、・・・、最後にスロット151aの第2列の最外周層108fに至る。   More specifically, as shown in an enlarged view in FIG. 11, the winding of the inner circumferential stator core 150 that starts winding from the outermost outermost layer 107a of the first (left) row of the slots 156a of the outer circumferential stator core 155 and is separated by a pole pitch in the clockwise direction. It reaches the outermost peripheral layer 107b of the slot 151a. Thereafter, the second layer 107c from the outer periphery side of the first row of slots 156a → the second layer 107d from the outer periphery side of the first row of slots 151a → the third layer 107e from the outer periphery side of the first row of slots 156a → slot From the outer peripheral side of 151a to the third layer 107f. Subsequently, it reaches the innermost peripheral layer 108a of the second (right) row of slots 156a via the inter-column connection (not shown), and finally reaches the outermost peripheral layer 108f of the second row of slots 151a. It reaches.

図10に戻って、その後、第2U相コイル115の巻き終わり(110f)を極間接続部145により隣接極の第3U相コイル130に隣極接続し、その第1列及び第2列の直線部133及び直線部131で3周巻きしている。続けて、隣接スロットの第4U相コイル125の第1列及び第2列の直線部126及び直線部128で3周巻きしている。   Returning to FIG. 10, the winding end (110f) of the second U-phase coil 115 is connected to the adjacent pole of the third U-phase coil 130 by the interelectrode connection portion 145, and the straight lines in the first and second rows thereof. The portion 133 and the straight portion 131 are wound three times. Subsequently, the first U-phase coil 125 of the adjacent slot and the first row and the second row of the straight portion 126 and the straight portion 128 are wound three times.

第4U相コイル125の巻き終わりから極間接続部により隣接極の第5U相コイル(不図示)に隣極接続している。なお、図9に示すように、隣接するN極性コイルとS極性コイルとをつなぐ極間接続部145及び147は、相間が干渉しないようそれぞれ軸方向にオフセットされている。最後は中性点149に終わる。   From the end of winding of the fourth U-phase coil 125, the adjacent pole is connected to the fifth U-phase coil (not shown) of the adjacent pole by the inter-electrode connecting portion. As shown in FIG. 9, the interelectrode connecting portions 145 and 147 connecting the adjacent N-polar coils and S-polar coils are offset in the axial direction so that the phases do not interfere with each other. The end ends at neutral point 149.

なお、第1から第4U相コイル105,115・・はともに3周渦巻きのU相第1原形コイル(不図示)とU相第2原形コイル(不図示)とから成るU相原形コイルをその厚さ方向に開き加工したものである。開き加工時は、内周側ステータコア150のスロット151a等に直線部111等を軸方向に挿入し、外周側ステータ155のスロット156a等に直線部106等を軸方向から挿入した後、両者を円周方向に相対回転させる。外周側ステータコア155のスロット156aを半径方向に対して回転方向(反時計方向)と反対方向に傾斜させている。   Each of the first to fourth U-phase coils 105, 115,... Is a U-phase prototype coil composed of a U-phase first prototype coil (not shown) and a U-phase second prototype coil (not shown) having a three-turn spiral. Opened in the thickness direction. During the opening process, the straight portion 111 or the like is inserted in the slot 151a or the like of the inner peripheral side stator core 150 in the axial direction, and the straight portion 106 or the like is inserted in the slot 156a or the like of the outer peripheral side stator 155 from the axial direction. Relative rotation in the circumferential direction. The slot 156a of the outer stator core 155 is inclined in the direction opposite to the rotational direction (counterclockwise direction) with respect to the radial direction.

(効果)
第2実施例によれば、上記第1実施例の効果に加えて、以下の効果が得られる。まず、内周側ステータコア150のスロット151a、151b及び外周側ステータコア155のスロット156a、156b内の直線部の本数が6本に増えたため、高電圧仕様に適した回転電機を提供できる。また、第1実施例と比べて、毎極毎相のスロット数を2倍に増やしたことにより、ステータ100の起磁力分布が改善され、作動時のトルクリップルや作動音が低減する。更に、外周側ステータコア155のスロット156を回転方向と反対方向に傾斜させたことは、U相原形コイルを開き加工する際にその直線部のスロット156aからの抜け出しの防止に役立つ。
(effect)
According to the second embodiment, in addition to the effects of the first embodiment, the following effects can be obtained. First, since the number of straight portions in the slots 151a and 151b of the inner peripheral side stator core 150 and the slots 156a and 156b of the outer peripheral side stator core 155 has increased to six, a rotating electrical machine suitable for high voltage specifications can be provided. In addition, the magnetomotive force distribution of the stator 100 is improved and torque ripple and operating noise during operation are reduced by increasing the number of slots for each pole and phase by a factor of two compared to the first embodiment. Furthermore, the inclination of the slot 156 of the outer stator core 155 in the direction opposite to the rotation direction is useful for preventing the straight portion from slipping out of the slot 156a when the U-phase original coil is opened.

<第3実施例>
図12を参照しつつ、第3実施例につき説明する。上記第1実施例及び第2実施例では、一つのスロット内に収容する直線部の円周方向の列数は2列であったが、3列でも良い。つまり、偶数(2、4)に限らず奇数(1、3、・・)列であっても良い。ただし、毎極毎相のスロット数は偶数(2、4、・・)とする必要がある。
<Third embodiment>
The third embodiment will be described with reference to FIG. In the first embodiment and the second embodiment, the number of rows in the circumferential direction of the linear portion accommodated in one slot is two, but it may be three. That is, not only the even number (2, 4) but also the odd number (1, 3,...) Column may be used. However, the number of slots for each pole / phase must be an even number (2, 4,...).

第3実施例では、図12に示すように、コア200に半径方向に細長く延びて形成されたスロット201及び203の内周側の開口部に突出部202及び204が形成され、開口部が狭くなっている(半閉スロット)。スロット201及び203内にはU相コイルの直線部が円周方向に3列並置され、半径方向に12本配置されている。   In the third embodiment, as shown in FIG. 12, protrusions 202 and 204 are formed in the openings on the inner peripheral side of the slots 201 and 203 formed in the core 200 so as to be elongated in the radial direction, and the openings are narrow. (Semi-closed slot). In the slots 201 and 203, three linear portions of the U-phase coil are juxtaposed in the circumferential direction, and twelve in the radial direction are arranged.

第1スロット201の第1列の最外周層から6本の直線部211,212、213、・・・と、第2列(中間列)の最外周層から6本の直線部215,216、217、・・・とが、上記第2実施例の外周側ステータコア155のスロット内156aの第1列及び第2列106に対応する。また、スロット201の第3列の最外周層から6本の直線部231,232、233、・・・と、スロット203の第1列の最外周層から6本の直線部235,236、237、・・・とが、第2実施例のスロット156b内の第1列及び第2列116に対応する。なお、スロット201及び203の開口部にはウェッジ207及び08が装着され、直線部(導体)がスロットの外部に出るのを防止している。   Six straight portions 211, 212, 213,... From the outermost circumferential layer of the first row of the first slot 201, and six straight portions 215, 216 from the outermost circumferential layer of the second row (intermediate row), 217,... Correspond to the first row and the second row 106 in the slot 156a of the outer stator core 155 of the second embodiment. In addition, six straight portions 231, 232, 233,... From the third outermost layer of the slot 201 and six straight portions 235, 236, 237 from the outermost layer of the first row of the slot 203. ,... Correspond to the first row and the second row 116 in the slot 156b of the second embodiment. Wedges 207 and 08 are attached to the openings of the slots 201 and 203 to prevent the straight portions (conductors) from coming out of the slots.

(効果)
第3実施例によれば、上記第1実施例の効果に加えて、以下の効果が得られる。まず、スロット201及び203内で直線部211,215,231等の列数を3列にしたことにより、各直線部211,212,213,215,231等の横幅(コアの円周方向寸法)を狭くできる。その結果、開口部の幅がスロット201及び203の幅より狭い半閉スロットであっても、直線部211,212,213,215,231等をステータ200の内周面205側から半径方向外向きに挿入できる。
(effect)
According to the third embodiment, in addition to the effects of the first embodiment, the following effects can be obtained. First, in the slots 201 and 203, the number of rows of the straight portions 211, 215, 231 and the like is changed to three, so that the width of each straight portion 211, 212, 213, 215, 231 etc. (the circumferential dimension of the core). Can be narrowed. As a result, even if the width of the opening is a semi-closed slot narrower than the width of the slots 201 and 203, the straight portions 211, 212, 213, 215, 231 and the like are directed radially outward from the inner peripheral surface 205 side of the stator 200. Can be inserted into.

ただし、スロット201及び203内の列数の増加により直線部211,212,213,215,231等間のすきまが増大し、スロット201内での直線部211等の占積率は2列の場合に比べて低くなる。よって、列数は上記直線部211等の挿入の容易性とスロット内での直線部(導体)の占積率との兼ね合いで決めれば良い。   However, when the number of rows in the slots 201 and 203 is increased, the clearance between the straight portions 211, 212, 213, 215, 231 and the like is increased, and the space factor of the straight portions 211 and the like in the slot 201 is two rows. Lower than Therefore, the number of columns may be determined in consideration of the ease of insertion of the straight portion 211 and the like and the space factor of the straight portion (conductor) in the slot.

また、直線部211,212,213,215,231等の3列配置を半閉スロット201および203と組み合わせたので、開スロットの場合に比べてエアギャップの磁気抵抗を小さくでき、閉スロットの場合に比べて漏洩磁束が減るので性能が向上する。このように、本発明が半閉スロットに使えることは、回転電機の小型化に更に有利である。   In addition, since the three-row arrangement of the straight portions 211, 212, 213, 215, 231 and the like is combined with the semi-closed slots 201 and 203, the magnetic resistance of the air gap can be reduced as compared with the case of the open slot, and the case of the closed slot Compared to the above, the leakage flux is reduced and the performance is improved. Thus, the fact that the present invention can be used for a semi-closed slot is further advantageous for downsizing of a rotating electrical machine.

本発明が適用される回転電機の縦断面図である。It is a longitudinal cross-sectional view of the rotary electric machine to which this invention is applied. 第1実施例のコイルのスロットへの挿入状態図(一極分の巻線図)である。It is an insertion state figure (winding figure for one pole) in the slot of the coil of the 1st example. U相原形コイル(開き加工前)を示す斜視図である。It is a perspective view which shows a U-phase original form coil (before opening process). U相原形コイルを2列に分けて示した斜視図である。It is the perspective view which divided and showed the U-phase original form coil in 2 rows. 極数分連続して製作したU相原形コイルの平面図である。It is a top view of the U-phase prototype coil manufactured continuously for the number of poles. 極数分連続して製作した三相分原形コイルの平面図である。It is a top view of the three-phase split-element coil manufactured continuously for the number of poles. U相原形コイルを開き加工した状態(1相分)の平面図である。It is a top view of the state (for 1 phase) which opened and processed the U-phase original form coil. 三相コイルの配線図である。It is a wiring diagram of a three-phase coil. 第2実施例の要部縦断面図である。It is a principal part longitudinal cross-sectional view of 2nd Example. 第2実施例のコイルのスロットへの挿入状態図である。It is an insertion state figure to the slot of the coil of the 2nd example. 図10の要部詳細図である。It is a principal part detail drawing of FIG. 第3実施例のコイル配置図である。It is a coil arrangement | positioning figure of 3rd Example. 第1従来例の巻線部(開き加工後)を示す斜視図である。It is a perspective view which shows the coil | winding part (after opening process) of a 1st prior art example. 第2従来例の巻線部(開き加工前)を示す斜視図である。It is a perspective view which shows the coil | winding part (before opening process) of a 2nd prior art example. 第2従来例の折り返し部を示す斜視図である。It is a perspective view which shows the folding | turning part of a 2nd prior art example.

符号の説明Explanation of symbols

10:ハウジング 25:回転子
30:電機子(固定子) 35:鉄心
36a、36b:スロット 37:磁極(ティース)
37a:一置端面 40:巻線部
42:第1巻線部 43a、43b:一方直線部
44a、44b:他方直線部 46:第1引出し部
47:第1延長部 48,49:ターン部
50:列間接続部 52:第2巻線部
53a、53b:一方直線部 54a、54b:他方直線部
56:第2引出し部 57:第2延長部
58,59:ターン部
10: Housing 25: Rotor 30: Armature (stator) 35: Iron core 36a, 36b: Slot 37: Magnetic pole (tooth)
37a: One end face 40: Winding part 42: First winding part 43a, 43b: One straight part 44a, 44b: The other straight part 46: First drawer part 47: First extension part 48, 49: Turn part 50 : Inter-row connection part 52: Second winding part 53a, 53b: One straight part 54a, 54b: The other straight part 56: Second drawer part 57: Second extension part 58, 59: Turn part

Claims (13)

電機子に装着される電機子巻線であって、一極分の巻線部(40)はともに渦巻状の第1巻線部(42)と第2巻線部(52)とから成り、
前記第1巻線部は一方直線部(43a、43b)及び他方直線部(44a、44b)と、該一方直線部の最外周層から延びた第1引き出し部(46)と、該他方直線部の最内周層から第1引き出し部と同じ方向に延びた第1延長部(47)を含み、
前記第2巻線部は前記第1巻線部の一方直線部に近接した一方直線部(53a、53b)及び該第1巻線部の他方直線部に近接した他方直線部(54a、54b)と、該他方直線部の最外周層から前記第1引き出し部と同方向に延びた第2引き出し部(56)と、該第2巻線部の一方直線部の最内周層から前記第1延長部と同方向に延び該第1延長部と接続され列間つなぎ部を形成している第2延長部(57)とを含む、
ことを特徴とする電機子巻線。
An armature winding to be attached to the armature, wherein one winding portion (40) is composed of a spiral first winding portion (42) and a second winding portion (52),
The first winding portion includes one straight portion (43a, 43b) and the other straight portion (44a, 44b), a first lead portion (46) extending from the outermost peripheral layer of the one straight portion, and the other straight portion. A first extension (47) extending from the innermost peripheral layer in the same direction as the first lead portion,
The second winding portion includes one linear portion (53a, 53b) adjacent to one linear portion of the first winding portion and the other linear portion (54a, 54b) adjacent to the other linear portion of the first winding portion. A second lead portion (56) extending in the same direction as the first lead portion from the outermost peripheral layer of the other straight portion, and the first lead portion from the innermost peripheral layer of the one straight portion of the second winding portion. A second extension portion (57) extending in the same direction as the extension portion and connected to the first extension portion to form a connecting portion between rows,
Armature winding characterized by that.
前記第1巻線部及び前記第2巻線部は横断面矩形状である請求項1に記載の電機子巻線。   The armature winding according to claim 1, wherein the first winding portion and the second winding portion have a rectangular cross section. 前記第1巻線部の一方直線部及び他方直線部、並びに前記第2巻線部の一方直線部及び他方直線部は横断面長円形状又は横断面楕円形状である請求項1に記載の電機子巻線。   2. The electric machine according to claim 1, wherein the one straight part and the other straight part of the first winding part and the one straight part and the other straight part of the second winding part have an elliptical cross section or an elliptical cross section. Child winding. 複数の半径方向に延びるスロット(36a、36b)が円周方向に隔設された電機子鉄心(35)と、該スロット内に円周方向に二列収容された電機子巻線とから成る電機子であって、
前記電機子巻線の一極分の巻線部(40)はともに渦巻状の第1巻線部(42)及び第2巻線部52から成り、
前記第1巻線部(42)は、前記電機子鉄心の第1スロット(36a)内の第1列の下層に収容された一方直線部(43a、43b)、第2スロット(36b)内の第1列の上層に収容された他方直線部(44a、44b)、一方直線部の最外周層から該電機子鉄心の一端面(37a)側に延びた第1引き出し部(46)、及び他方直線部の最内周層から該一端面側に突出した第1延長部(47)を含み、
前記第2巻線部(52)は、前記電機子鉄心の第1スロット内の第2列の下層に収容された一方直線部(53a、53b)、第2スロット内の第2列の上層に収容された他方直線部(54a、54b)、該他方直線部の最外周層から該電機子鉄心の一端面(37a)側に延びた第2引き出し部(56)、及び該一方直線部の最内周層から一端面側に突出し前記第1延長部と接続され列間つなぎ部(50)を形成している第2延長部(57)を含む、ことを特徴とする電機子。
An electric machine comprising an armature core (35) having a plurality of radially extending slots (36a, 36b) spaced in the circumferential direction and armature windings housed in two rows in the slot in the circumferential direction A child,
The winding portion (40) for one pole of the armature winding is composed of a spiral first winding portion (42) and a second winding portion 52,
The first winding portion (42) includes one linear portion (43a, 43b) and a second slot (36b) accommodated in the lower layer of the first row in the first slot (36a) of the armature core. The other straight portion (44a, 44b) housed in the upper layer of the first row, the first lead portion (46) extending from the outermost peripheral layer of the one straight portion to the one end surface (37a) side of the armature core, and the other Including a first extension portion (47) projecting from the innermost circumferential layer of the straight portion toward the one end surface,
The second winding portion (52) is accommodated in the lower layer of the second row in the first slot of the armature core, and the straight portion (53a, 53b) accommodated in the lower layer of the second row in the first slot of the armature core. The other straight line portion (54a, 54b) accommodated, a second lead-out portion (56) extending from the outermost peripheral layer of the other straight line portion to one end surface (37a) side of the armature core, and the outermost layer of the one straight line portion An armature comprising: a second extension portion (57) protruding from an inner peripheral layer to one end face side and connected to the first extension portion to form an inter-row connecting portion (50).
前記電機子は直流電動機の回転子又は交流電動機の固定子である請求項4に記載の電機子。   The armature according to claim 4, wherein the armature is a rotor of a DC motor or a stator of an AC motor. 前記第1巻線部の一方直線部及び第2直線部並びに前記第2巻線部の一方直線部及び第2直線部は横断面矩形状である請求項4に記載の電機子巻線。   5. The armature winding according to claim 4, wherein the one straight portion and the second straight portion of the first winding portion and the one straight portion and the second straight portion of the second winding portion are rectangular in cross section. 半径方向に延びる複数のスロットが円周方向に隔設された電機子鉄心と、該スロット内に円周方向に二列収容された電機子巻線とから成る電機子であって、
前記電機子巻線はともに渦巻状の第1巻線部及び第2巻線部を有する複数極分の巻線部と、該巻線部同士を直列接続する極間接続部とを含み、
前記第1巻線部は、第1スロット内の第1列の下層に収容された一方直線部、第2スロット内の第1列の上層に収容された他方直線部、該一方直線部の最外周層から前記電機子鉄心の一端面側に延びた第1引き出し部、及び該他方直線部の最内周層から該一端面側に突出した第1延長部を有し、
前記第2巻線部は前記第1スロット内の第2列の下層に収容された一方直線部、前記第2スロット内の第2列の上層に収容された他方直線部、該他方直線部の最外周層から電機子鉄心の一端面側に延びた第2引き出し部、及び該一方直線部の最内周層から該一端面側に突出し第1延長部と接続され列間つなぎ部を形成している第2延長部を有し、
前記極間接続部は、第1極の前記第1巻線部の第1引き出し部と、第1円周方向で第1極に隣接する第2極の前記第1巻線部の第1引き出し部とを直列接続する第1極間接続部(67)と、該第1極の前記第2巻線部の第2引き出し部と第2円周方向で第1極に隣接する第3極の前記第2巻線部の第2引き出し部とを直列接続する第2極間接続部(68)とを含む、ことを特徴とする電機子。
An armature comprising an armature core in which a plurality of slots extending in the radial direction are circumferentially spaced, and an armature winding housed in two rows in the slot in the circumferential direction,
The armature winding includes a plurality of winding portions each having a spiral first winding portion and a second winding portion, and an interelectrode connecting portion for connecting the winding portions in series,
The first winding portion includes one linear portion housed in the lower layer of the first row in the first slot, the other straight portion housed in the upper layer of the first row in the second slot, and the outermost portion of the one straight portion. A first lead portion extending from the outer peripheral layer to the one end surface side of the armature core, and a first extension portion protruding from the innermost peripheral layer of the other straight portion to the one end surface side;
The second winding portion includes one linear portion accommodated in the lower layer of the second row in the first slot, the other linear portion accommodated in the upper layer of the second row in the second slot, and the other linear portion. A second lead-out portion extending from the outermost peripheral layer to one end surface side of the armature core, and projecting from the innermost peripheral layer of the one straight portion to the one end surface side and connected to the first extension portion to form a connecting portion between rows. A second extension that has
The inter-electrode connection portion includes a first lead portion of the first winding portion of the first pole and a first lead portion of the first winding portion of the second pole adjacent to the first pole in the first circumferential direction. A first pole-to-pole connection part (67) for connecting the part in series with the second lead part of the second winding part of the first pole and a third pole adjacent to the first pole in the second circumferential direction The armature including a second inter-electrode connection portion (68) for connecting the second lead portion of the second winding portion in series.
前記スロットに前記第1巻線部及び第2巻線部の一方直線部及び他方直線部が円周方向に三列以上配置されている請求項7に記載の電機子。   The armature according to claim 7, wherein one or more linear portions and the other linear portions of the first winding portion and the second winding portion are arranged in the slot in three or more rows in the circumferential direction. ともに円弧状の前記第1極間接続部及び前記第2極間接続部の一方が内周側に他方が外周側に位置し、円周方向で該第1極間接続部と該第2極間接続部とが交互に位置している請求項7に記載の電機子。   Both of the arc-shaped first interelectrode connecting portion and the second interelectrode connecting portion are located on the inner peripheral side and the other is located on the outer peripheral side, and the first interelectrode connecting portion and the second pole in the circumferential direction. The armature according to claim 7, wherein the inter-connection portions are alternately positioned. 前記電機子鉄心は円筒形状の単一部材、又は同心的に嵌合されたともに円筒形形状の内周側鉄心及び外周側鉄心から成る請求項7に記載の電機子。   The armature according to claim 7, wherein the armature core includes a cylindrical single member, or an inner peripheral side iron core and an outer peripheral side iron core that are concentrically fitted together and have a cylindrical shape. 半径方向に延びる複数のスロットが円周方向に隔設された電機子鉄心と、該スロット内に円周方向に二列収容された電機子巻線とから成る電機子において、該電機子巻線を該電機子鉄心へ巻装する方法であって、
外周面に開口した複数のスロットを備えた円筒形状の内周側鉄心と、内周面に開口した複数のスロットを備えた円筒形状の外周側鉄心とを同心的に配置する配置工程と、
ともに渦巻き形状の第1原形巻線部及び第2原形巻線部を含む複数極分の原形巻線部が
極間接続部で直列接続されて成る原形巻線を準備し、該各第1原形巻線部及び該各第2原形巻線部の一方直線部を外周側鉄心の各スロットに並んで挿入するとともに、該各第1原形巻線部及び該各第2原形巻線部の他方直線部を内周側鉄心の各スロットに並んで挿入する挿入工程と、
前記内周側鉄心と前記外周側鉄心とを極ピッチ分円周方向に相対回転させて前記第1原形巻線部及び前記第2原形巻線部の一方直線部と他方直線部とを開き加工する加工工程と、
から成ることを特徴とする、電機子鉄心への電機子巻線の巻装方法。
An armature comprising: an armature core in which a plurality of slots extending in the radial direction are spaced apart in the circumferential direction; and an armature winding housed in two rows in the circumferential direction in the slot. Is wound around the armature core,
An arrangement step of concentrically arranging a cylindrical inner peripheral side iron core having a plurality of slots opened in the outer peripheral surface and a cylindrical outer peripheral side iron core having a plurality of slots opened in the inner peripheral surface;
Both of the first original shapes are prepared by connecting a plurality of original shape winding portions including the first original shape winding portion and the second original shape winding portion, both of which are spiral, connected in series at the inter-electrode connection portions. One straight line portion of the winding portion and each second original winding portion is inserted side by side in each slot of the outer peripheral side iron core, and the other straight line of each first original winding portion and each second original winding portion An insertion step of inserting the portion side by side into each slot of the inner peripheral iron core,
The inner peripheral side iron core and the outer peripheral side iron core are rotated relative to each other in the circumferential direction by a pole pitch to open one straight portion and the other straight portion of the first original winding portion and the second original winding portion. Processing steps to
A method for winding an armature winding around an armature core, comprising:
前記外周側鉄心は、その内周面から外周面近くまで半径方向に延びる複数のスリットが形成され、前記配置工程で該スリットの外縁に設けられた薄肉連結部を塑性変形させて前記外周側鉄心の内径を小さくし、前記内周側鉄心の外周面と密着嵌合する請求項11に記載の巻装方法。   The outer peripheral side iron core is formed with a plurality of slits extending in a radial direction from the inner peripheral surface to the vicinity of the outer peripheral surface, and the outer peripheral side iron core is plastically deformed at a thin-walled connecting portion provided at an outer edge of the slit in the arranging step. The winding method according to claim 11, wherein the inner diameter of the inner peripheral side iron core is reduced and the outer peripheral surface of the inner peripheral side iron core is closely fitted. 前記内周側鉄心の内周スロットはその内周側が閉じた閉スロットであり、前記挿入工程で電機子巻線は該内周スロットに軸方向から挿入される請求項11に記載の巻装方法。   The winding method according to claim 11, wherein the inner peripheral slot of the inner peripheral iron core is a closed slot whose inner peripheral side is closed, and the armature winding is inserted into the inner peripheral slot from the axial direction in the inserting step. .
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JP2007267570A (en) * 2006-03-30 2007-10-11 Aisin Aw Co Ltd Armature for rotary electric machine, the rotary electric machine and coil
JP2008099502A (en) * 2006-10-16 2008-04-24 Hitachi Ltd Rotating electric machine
JP2009116538A (en) * 2007-11-05 2009-05-28 Japan Research Institute Ltd Analysis model generation method, analysis model generation apparatus, computer program, and recording medium
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CN102460913A (en) * 2009-05-29 2012-05-16 罗伯特·博世有限公司 Method for producing a stator winding of an electric machine, in particular an alternator
US8294324B2 (en) 2006-12-28 2012-10-23 Hitachi, Ltd. Winding arrangement for stator of rotating machinery
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JP2007267570A (en) * 2006-03-30 2007-10-11 Aisin Aw Co Ltd Armature for rotary electric machine, the rotary electric machine and coil
JP2008099502A (en) * 2006-10-16 2008-04-24 Hitachi Ltd Rotating electric machine
US8294324B2 (en) 2006-12-28 2012-10-23 Hitachi, Ltd. Winding arrangement for stator of rotating machinery
JP2009116538A (en) * 2007-11-05 2009-05-28 Japan Research Institute Ltd Analysis model generation method, analysis model generation apparatus, computer program, and recording medium
JP2009131103A (en) * 2007-11-27 2009-06-11 Hitachi Ltd Rotating electric machine and stator manufacturing method
WO2009069705A1 (en) * 2007-11-27 2009-06-04 Hitachi, Ltd. Rotary machine and method for manufacturing stator
KR100973686B1 (en) * 2008-06-23 2010-08-03 전자부품연구원 Stator of coreless motor
CN102460913A (en) * 2009-05-29 2012-05-16 罗伯特·博世有限公司 Method for producing a stator winding of an electric machine, in particular an alternator
JP2012528558A (en) * 2009-05-29 2012-11-12 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング Method for manufacturing stator windings of electrical machines, in particular alternators
US9013085B2 (en) 2009-05-29 2015-04-21 Robert Bosch Gmbh Method for producing a stator winding of an electric machine, in particular an alternator
JP2011188587A (en) * 2010-03-05 2011-09-22 Daihatsu Motor Co Ltd Stator
JP2014518501A (en) * 2011-07-07 2014-07-28 テクノマティック・ソシエタ・ペル・アチオニ Electrical machine stator
WO2013012149A1 (en) * 2011-07-21 2013-01-24 (주)강림정공 Stator and generator using same
WO2015092884A1 (en) * 2013-12-18 2015-06-25 株式会社安川電機 Rotating electrical machine
CN108352746A (en) * 2015-10-08 2018-07-31 艾摩特有限责任公司 Stator for motor
CN108075610A (en) * 2017-03-21 2018-05-25 浙江省三门县王中王电机焊接设备有限公司 For the coil winding machine and its operation principle of the side's of processing flat wire electric motor internal stator
WO2025118639A1 (en) * 2023-12-04 2025-06-12 上海盘毂动力科技股份有限公司 Winding, disc-type stator and disc-type electric motor

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