JP2005291687A - Incinerator incorporating combustion supporting cylinder - Google Patents
Incinerator incorporating combustion supporting cylinder Download PDFInfo
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- JP2005291687A JP2005291687A JP2004134851A JP2004134851A JP2005291687A JP 2005291687 A JP2005291687 A JP 2005291687A JP 2004134851 A JP2004134851 A JP 2004134851A JP 2004134851 A JP2004134851 A JP 2004134851A JP 2005291687 A JP2005291687 A JP 2005291687A
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- incinerator
- combustion
- cylinder
- auxiliary
- furnace
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 74
- 239000000567 combustion gas Substances 0.000 claims abstract description 19
- 239000007789 gas Substances 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000007790 scraping Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 238000002309 gasification Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 3
- 238000007664 blowing Methods 0.000 abstract description 4
- 238000004056 waste incineration Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 239000002341 toxic gas Substances 0.000 description 2
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- 241001536352 Fraxinus americana Species 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Incineration Of Waste (AREA)
Abstract
Description
本発明は廃棄物等を焼却処理する焼却炉に関する。 The present invention relates to an incinerator for incinerating waste and the like.
廃棄物を焼却処理するにあたって以前は簡単にドラム缶に煙筒を取り付けたような物や、大型で外観は立派でも内部は単に廃棄物を入れるだけの箱で、その上部が煙突に繋がっているだけの物が多かったが、いずれにしても燃焼部分に充分空気が導入されず、燃焼が不完全であり燃焼温度も低く、不完全燃焼のためにダイオキシンなどの有害物質や、煙、煤などを大量に大気中に放出していた。 Before incineration of waste, it was a thing that was easily attached to a smoke can on a drum can, or a large box with a nice appearance, but the inside was simply a box for waste, and the upper part was just connected to the chimney There were many things, but in any case air was not sufficiently introduced into the combustion part, combustion was incomplete and combustion temperature was low, and due to incomplete combustion, a large amount of harmful substances such as dioxin, smoke, soot, etc. Was released into the atmosphere.
近年環境汚染が問題化されるに至り、上記のような簡単な焼却炉は使用できなくなり、廃棄物を完全燃焼させることのできる炉が色々と提案されているが、いずれも構造的に複雑で大掛かりな高価なものが多かった。 In recent years, environmental pollution has become a problem, and simple incinerators such as those described above can no longer be used, and various types of furnaces that can completely burn waste have been proposed. There were many large expensive items.
簡単な構造で燃焼効率が良く、取り扱いやすく、小型のものも可能で、安価な、廃棄物焼却装置を提供することを目的とする。 An object of the present invention is to provide a waste incinerator having a simple structure, good combustion efficiency, easy handling, small size, and low cost.
完全燃焼を達成させるための焼却炉の開発に鋭意研究を重ねた結果、燃焼室の中では未燃物が熱によってガス化し、そのガスが取り入れられた空気の中の酸素によって炎なって燃焼するのであるが、一般的には温度もあまり上がらず空気も足りなくて不完全燃焼になることが多いので、燃焼室内に助燃筒を設置し、不完全燃焼のガスを助燃筒に導き、外部バーナーの力を借りて温度を上げ、空気もそこへ供給しながら完全燃焼させるのが良いことが解った。 As a result of earnest research on the development of an incinerator to achieve complete combustion, unburned materials are gasified by heat in the combustion chamber and burned in flames by oxygen in the air in which the gas is introduced. However, in general, the temperature does not rise so much and there is not enough air, so incomplete combustion often occurs. Therefore, an auxiliary combustion cylinder is installed in the combustion chamber, the incomplete combustion gas is guided to the auxiliary combustion cylinder, and an external burner is installed. It was found that it is better to raise the temperature with the help of, and to burn completely while supplying air.
助燃筒としては燃焼室内の上部に炉の内径のほぼ半分から3分の2ぐらいの長さを持った直径10〜25cmの金属製のパイプを水平に設置する。その筒には不完全燃焼のガスを吸い込めるように小さな穴が随所に穿けてあり、助燃筒の片一方側からは炉の外からのバーナーの炎と空気が吹き込めるように吹き込み口として、炉に金属製の筒が助燃筒の口から少し間隔をとって接するように取り付けてあり、助燃筒の反対側の口に対応するところには炉の燃焼ガスを排出するための燃焼ガス排出口がこれも助燃筒とは少し間隔をとって取り付けてある。 As the auxiliary combustion cylinder, a metal pipe with a diameter of 10 to 25 cm having a length of about half to two-thirds of the inner diameter of the furnace is installed horizontally at the upper part of the combustion chamber. The cylinder has small holes everywhere to suck incompletely combusted gas, and from one side of the auxiliary cylinder, burner flame and air from outside the furnace can be blown as an inlet, Combustion gas discharge port for discharging the combustion gas of the furnace at the place corresponding to the other side of the auxiliary combustion tube is attached to the furnace so that the metal tube is in contact with the auxiliary combustion tube with a little space However, this is also attached at a slight distance from the auxiliary cylinder.
この焼却炉の上部には焼却物を投入するための投入口とそれの蓋が、下部には灰を掻きだすための掻きだし口とそれの開閉扉、と燃焼に必要な空気を取り入れるための開度が調節できる空気取り入れ口が設けてある。 The upper part of this incinerator has an inlet for incineration and its lid, the lower part has a scraping outlet for scraping ash and its open / close door, and air necessary for combustion. There is an air intake that can adjust the opening.
炉から出ている燃焼ガス排出口の先には、最大燃焼時、炉内では充分燃焼できなかった不完全燃焼分のガスをさらに燃焼させるために垂直に立ち上がった2次燃焼筒に繋がっており、2次燃焼筒には随所小さな穴が穿けてある。その穴穿き2次燃焼筒はそれを取り巻くように下部のみ開いた一回り大きな径のスリーブで覆われている。最大燃焼時には不完全燃焼分のガスが2次燃焼筒の下部の穴から吹きだして空気と混合して燃焼し、上部の穴から2次燃焼筒に吸い込まれていく。その先は排気のための煙突に繋がるようになっている。煙突は背の高い引きの良いものでなければならない。 At the end of the combustion gas outlet from the furnace, it is connected to a secondary combustion cylinder that rises vertically in order to further burn incomplete combustion gas that could not be burned sufficiently in the furnace at the time of maximum combustion. Small holes are drilled everywhere in the secondary combustion cylinder. The perforated secondary combustion cylinder is covered with a sleeve having a larger diameter that is open only at the lower part so as to surround it. During maximum combustion, incompletely combusted gas blows out from the lower hole of the secondary combustion cylinder, mixes with air and burns, and is sucked into the secondary combustion cylinder from the upper hole. From there, it leads to a chimney for exhaust. The chimney must be tall and good.
助燃筒を設け,不完全燃焼のガスをそこに導き、バーナーの炎と空気を横からそこに吹き込み、ガスを高温で完全燃焼させることができる。最大燃焼時、それだけでは不完全な場合に備えて焼却炉の燃焼ガス排出口に直結して2次燃焼システムが取り付けてあるので大気中に不完全燃焼による有毒ガスなどを排出することはない。この焼却炉の特徴は下部の空気取り入れ口が小さいので炉本体内で過大な燃焼が起こらない。焼却物をガス化するのに必要なだけの燃焼しか起こらないので炉本体が熱でゆがむほど過熱されず、炉は長持ちする。 An auxiliary burner can be installed to guide incompletely combusted gas there, and burner flame and air can be blown into it from the side to completely burn the gas at high temperature. At the time of maximum combustion, a secondary combustion system is attached directly to the combustion gas discharge port of the incinerator in preparation for incompleteness alone, so that no toxic gas or the like due to incomplete combustion is discharged into the atmosphere. This incinerator has a small air intake at the bottom, so that excessive combustion does not occur in the furnace body. Since only the combustion necessary to gasify the incineration occurs, the furnace body is not overheated enough to be distorted by heat and the furnace lasts longer.
焼却炉内の上部に炉の内径のほぼ半分ほどの長さを持った金属製の助燃筒が水平に設置され、その筒には小さな穴が随所に穿けてあり、助燃筒の片一方側からは炉の外からのバーナーの炎と空気が吹き込めるように吹き込み口として、炉に金属製の筒が助燃筒の口に少し間隔をとって接するように取り付けてあり、助燃筒の反対側の口に対応するところには炉の燃焼ガスを排出するための燃焼ガス排出口がこれも助燃筒とは少し間隔をとって取り付けてある。 A metal auxiliary combustion cylinder with a length approximately half the inner diameter of the furnace is installed horizontally in the upper part of the incinerator, and there are small holes in the cylinder everywhere. The burner flame and air from the outside of the furnace are used as a blow-in port, and a metal cylinder is attached to the furnace so that it is slightly in contact with the auxiliary-cylinder port. A combustion gas discharge port for discharging the combustion gas of the furnace is attached at a position corresponding to the port, which is also slightly spaced from the auxiliary combustion tube.
この焼却炉の上部には焼却物を投入するための投入口とその蓋が取り付けてある。助燃筒は焼却物投入口の蓋の裏に一定の距離をおいてしっかりと取り付けてあり、蓋と一体となって動くようにしてある。焼却物を焼却炉一杯に投入した後、蓋を閉めると助燃筒が焼却物を押し込む役割もするようになっている。そこでバーナーに点火すれば、たちどころに焼却物に着火させることができる。下部には灰を掻きだすための掻きだし口とそれの開閉扉、とガス化燃焼に必要な空気を取り入れるための開度が調節できる小さな空気取り入れ口が設けてある。 At the upper part of the incinerator, an inlet for injecting the incinerator and its lid are attached. The auxiliary burner is firmly attached to the back of the lid of the incinerator inlet at a certain distance and moves together with the lid. After putting the incinerator into the full incinerator, the auxiliary burner also serves to push the incinerator when the lid is closed. If you ignite the burner, you can quickly ignite the incinerator. In the lower part, there are a scraping port for scavenging ash, an opening / closing door for it, and a small air intake port for adjusting the opening for taking in air necessary for gasification combustion.
焼却炉から出ている燃焼ガス排出口の先には最大燃焼時の不完全燃焼分のガスをさらに燃焼させるために垂直に立ち上がった2次燃焼筒に繋がっており、その2次燃焼筒は随所空気と混合するための穴が穿けてある。2次燃焼筒部分全体を取り巻くように下部の開いた一回り大きな径のスリーブが覆っており、その2次燃焼筒の先は排気のための煙突に繋がるようになっている。 The end of the combustion gas exiting from the incinerator is connected to a secondary combustion cylinder that rises vertically in order to further burn the incomplete combustion gas during maximum combustion. There are holes for mixing with air. A sleeve having a larger diameter and having an open lower portion is covered so as to surround the entire secondary combustion cylinder portion, and the tip of the secondary combustion cylinder is connected to a chimney for exhaust.
本発明の焼却炉を図面に基づいて説明すると、図1はその構造を示す概念図で、直径約1m、高さ約2mの焼却炉本体1の上部に、差し渡し60cmほどの焼却物投入口2があり,その蓋3からは支持金具4を介して助燃筒5が取り付けてある。助燃筒は直径12cm、長さ約50cmで、直径3cmの穴が15個穿けてある。 The incinerator of the present invention will be described with reference to the drawings. FIG. 1 is a conceptual diagram showing the structure of the
助燃筒5の一方の側にはこの助燃筒にほぼ接するようにバーナーの炎と同時に空気を吹き込む、吹込み口6が本体1に取り付けてあり、その外にはバーナー7がセットしてある。助燃筒の反対側には燃焼ガスを取り出すための燃焼ガス排出口8が取り付けてある。 A blowing port 6 for blowing air simultaneously with the flame of the burner is attached to the
燃焼ガス排出口8に接続して二次燃焼筒9が設置してある。この二次燃焼筒にも空気と混合燃焼するための直径1cmほどの穴が20個穿けてある。その2次燃焼筒9にはそれをすっぽりと覆うように、下のみ開放されたスリーブ10が被せてある。その先は排気のための煙突11に繋がっている。 A secondary combustion cylinder 9 is connected to the combustion gas discharge port 8. This secondary combustion cylinder also has 20 holes with a diameter of about 1 cm for mixed combustion with air. The secondary combustion cylinder 9 is covered with a
焼却炉内の底部には焼却物が底まで落下してしまわないように漏斗状の邪魔板12が取り付けてあり、その中心部には灰が下に落ちるように穴が開いている。図2を見れば解るように、焼却炉の下部には灰を掻き出すための掻き出し口13、と空気を取り入れるための開度が調節できる小さな空気取り入れ口14が設けてある。 A funnel-
実際に焼却物を焼却炉一杯に詰めバーナーを点火すると、すぐ焼却物に着火し順調にガス化して、助燃筒で燃焼しだし、2〜3時間ほど経つと炭化してガスは出なくなり、その後バーナーを止め,おきになった炭が自然燃焼を続け数時間後には白い灰のみになった。 When the incinerator is actually packed in the incinerator and the burner is ignited, the incinerator is immediately ignited and smoothly gasified, and then burned in the auxiliary burner. After about 2 to 3 hours, it is carbonized and no gas is emitted. The burner was turned off, and the charcoal that remained was burning spontaneously, and after a few hours, it became white ash only.
最大燃焼時に一時助燃筒だけでは燃焼が不十分になるが、その時は二次燃焼筒まで炎が延び、二次燃焼筒に穿けられた穴を通して空気と混合し完全燃焼する。 At the time of maximum combustion, combustion becomes insufficient with only the temporary auxiliary combustion cylinder, but at that time, the flame extends to the secondary combustion cylinder, and is mixed with air through the hole made in the secondary combustion cylinder to complete combustion.
以上述べてきたように本発明の焼却炉の場合、ガス化した燃焼物が助燃筒,二次燃焼筒により高温で完全に燃焼するので、有毒ガスは発生しない。また本発明の焼却炉では炉内温度が上昇して焼却物から蒸発・ガス化が起こるのでヘドロのような物でも混入させて焼却処理できる。本発明の焼却炉はすべて鉄板で作られているので丈夫であるが、不要になった折には簡単にスクラップにすることもできる。 As described above, in the case of the incinerator of the present invention, the gasified combustion product is completely burned at a high temperature by the auxiliary combustion cylinder and the secondary combustion cylinder, so that no toxic gas is generated. Further, in the incinerator of the present invention, the temperature in the furnace rises and evaporation / gasification occurs from the incinerated material, so that even an object such as sludge can be mixed and incinerated. The incinerator of the present invention is strong because it is made entirely of iron plate, but can be easily scrapped when it is no longer needed.
1 本体
2 焼却物投入口
3 焼却物投入口の蓋
4 支持金具
5 助燃筒
6 バーナー炎及び空気吹き込み口
7 バーナー
8 燃焼ガス取り出し口
9 二次燃焼筒
10 スリーブ
11 煙突
12 邪魔板
13 灰掻き出し口
14 空気取り入れ口DESCRIPTION OF
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JP2004134851A JP2005291687A (en) | 2004-03-31 | 2004-03-31 | Incinerator incorporating combustion supporting cylinder |
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JP2004134851A JP2005291687A (en) | 2004-03-31 | 2004-03-31 | Incinerator incorporating combustion supporting cylinder |
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JP2005291687A true JP2005291687A (en) | 2005-10-20 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012017872A (en) * | 2010-07-06 | 2012-01-26 | Sakae Murata | Incineration device |
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- 2004-03-31 JP JP2004134851A patent/JP2005291687A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2012017872A (en) * | 2010-07-06 | 2012-01-26 | Sakae Murata | Incineration device |
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