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JP2005207324A - High pressure fuel accumulator - Google Patents

High pressure fuel accumulator Download PDF

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Publication number
JP2005207324A
JP2005207324A JP2004014825A JP2004014825A JP2005207324A JP 2005207324 A JP2005207324 A JP 2005207324A JP 2004014825 A JP2004014825 A JP 2004014825A JP 2004014825 A JP2004014825 A JP 2004014825A JP 2005207324 A JP2005207324 A JP 2005207324A
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Japan
Prior art keywords
passage hole
fuel
pressure
common rail
hole
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Pending
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JP2004014825A
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Japanese (ja)
Inventor
Tetsushi Natsume
哲志 夏目
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Denso Corp
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Denso Corp
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Application filed by Denso Corp filed Critical Denso Corp
Priority to JP2004014825A priority Critical patent/JP2005207324A/en
Priority to FR0500655A priority patent/FR2865504A1/en
Priority to DE200510002958 priority patent/DE102005002958A1/en
Publication of JP2005207324A publication Critical patent/JP2005207324A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/04Means for damping vibrations or pressure fluctuations in injection pump inlets or outlets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/02Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
    • F02M55/025Common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/28Details of throttles in fuel-injection apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/31Fuel-injection apparatus having hydraulic pressure fluctuations damping elements
    • F02M2200/315Fuel-injection apparatus having hydraulic pressure fluctuations damping elements for damping fuel pressure fluctuations

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To ensure reliability of an intersection of an inner passage hole and a fuel passage hole where stress is easily concentrated due to raised fuel injection pressure. <P>SOLUTION: In the high pressure fuel accumulator provided with a common rail housing 7 and 8 including an inner passage hole 7a extending in the longitudinal direction and a fuel passage hole 15 connected to the inner passage hole 7a so that it intersects the direction along which the inner passage hole is formed, the high pressure fuel accumulator further includes guide portion 96 and 97 covering the periphery of an opening portion where the fuel passage hole 15 intersects the inner passage hole 7a, and protection member 9 having a connection hole 92 formed in the guide portion 96 and 97 for connecting the fuel passage hole 15 to the inner passage hole 7a, wherein the protection member 9 is formed of material with high mechanical strength comparing with the material for forming the common rail housing 7 and 8. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、高圧燃料蓄圧器に関し、例えば蓄圧式燃料噴射装置に用いられる高圧燃料蓄圧器に適用して好適なものである。   The present invention relates to a high pressure fuel pressure accumulator, and is suitable for application to a high pressure fuel pressure accumulator used in, for example, a pressure accumulation type fuel injection device.

従来より、コモンレールと呼ばれる蓄圧器に高圧燃料を蓄圧し、蓄圧された高圧燃料をインジェクタよりディーゼル機関(以下、エンジンと呼ぶ)に噴射供給する蓄圧式燃料噴射装置が知られている(特許文献1参照)。この種の蓄圧器は、一種のサージタンクとして機能するコモンレールハウジング7、8の内部に、その長手方向に延びるように形成され、高圧燃料を一時的に蓄圧するための蓄圧室7aと、蓄圧された高圧燃料をエンジンの各気筒に取り付けられた各インジェクタに分配するために蓄圧室7aに開口する複数の燃料通路穴13、15とを形成している(図10参照)。図10に示すように、長手方向に延びる蓄圧室7aに対して燃料通路穴13、15が交差するようにつながっている。   2. Description of the Related Art Conventionally, an accumulator fuel injection device that accumulates high-pressure fuel in an accumulator called a common rail and supplies the accumulated high-pressure fuel to a diesel engine (hereinafter referred to as an engine) from an injector is known (Patent Document 1). reference). This type of accumulator is formed in the common rail housings 7 and 8 functioning as a kind of surge tank so as to extend in the longitudinal direction thereof, and is accumulated with an accumulator chamber 7a for temporarily accumulating high-pressure fuel. In order to distribute the high-pressure fuel to the injectors attached to the cylinders of the engine, a plurality of fuel passage holes 13 and 15 opened in the pressure accumulating chamber 7a are formed (see FIG. 10). As shown in FIG. 10, the fuel passage holes 13 and 15 are connected to the pressure accumulating chamber 7a extending in the longitudinal direction so as to intersect with each other.

なお、蓄圧室7aは長手方向に延長された内部通路穴から構成され、内部通路穴の内周は、燃料通路穴13が交差するように開口している。コモンレールハウジング7、8は、この開口部の周縁つまり交差部14を有する。
特開平4−287866号公報
The pressure accumulating chamber 7a is composed of an internal passage hole extending in the longitudinal direction, and the inner periphery of the internal passage hole is opened so that the fuel passage hole 13 intersects. The common rail housings 7 and 8 have a peripheral edge, that is, a crossing portion 14 of the opening.
JP-A-4-287866

従来技術の蓄圧器では、インジェクタから噴射する燃料の燃料噴射圧が蓄圧室7aの内周に内圧として作用し、その内圧により蓄圧室7aと燃料通路穴13、15との交差部14に引張り応力が集中し易い。燃料噴射圧の高圧化が進んでくると、その応力が増加して構造上の信頼性に影響を与えてしまうおそれがあった。そのため、燃料噴射圧の高圧化には限度があり、さらなる高圧化が難しかった。   In the conventional accumulator, the fuel injection pressure of the fuel injected from the injector acts as an internal pressure on the inner periphery of the accumulator chamber 7a, and tensile stress is applied to the intersection 14 between the accumulator chamber 7a and the fuel passage holes 13 and 15 by the internal pressure. Is easy to concentrate. As the fuel injection pressure increases, the stress increases, which may affect the structural reliability. Therefore, there is a limit to increasing the fuel injection pressure, and it has been difficult to increase the fuel injection pressure.

この対策として、コモンレールハウジングの母材に材料強度の高いものを使用する方法が考えられる。しかしながら実際には、高圧燃料パイプを螺合接続するためのねじ締付部が、燃料通路穴を囲むコモンレールハウジング8の外周に形成されており、母材硬度が高くなるため、切削加工性の悪化やねじ締付部の遅れ破壊などが生じるという問題が考えられる。   As a countermeasure, a method using a material having a high material strength for the base material of the common rail housing can be considered. However, in reality, a screw tightening portion for screwing and connecting the high-pressure fuel pipe is formed on the outer periphery of the common rail housing 8 surrounding the fuel passage hole, and the base material hardness is increased, so that the machinability is deteriorated. There is also a problem that delayed fracture of the screw tightening part occurs.

本発明は、このような事情を考慮してなされたものであり、燃料噴射圧の高圧化により応力集中し易い内部通路穴と燃料通路穴の交差部の信頼性を確保することを目的とする。   The present invention has been made in view of such circumstances, and an object of the present invention is to ensure the reliability of the intersection between the internal passage hole and the fuel passage hole, where stress concentration is likely to occur by increasing the fuel injection pressure. .

また、別の目的は、応力集中し易い内部通路穴と燃料通路穴の交差部の信頼性を確保するとともに、加工し易い高圧燃料蓄圧器を提供することにある。   Another object is to provide a high-pressure fuel pressure accumulator that is easy to process while ensuring the reliability of the intersection between the internal passage hole and the fuel passage hole where stress is easily concentrated.

本発明の請求項1によると、長手方向に延びる内部通路穴と、内部通路穴の形成方向に対して交差して内部通路穴に開口する燃料通路穴とを有するコモンレールハウジングを備えた高圧燃料蓄圧器において、燃料通路穴と内部通路穴とが交差する開口部の周縁を覆うガイド部と、ガイド部に形成され、燃料通路穴と内部通路穴とを連通可能な連通穴とを有する保護部材を備え、保護部材は、コモンレールハウジングを形成する材料に比べて機械的強度の高い材料から形成されていることを特徴とする。   According to claim 1 of the present invention, the high-pressure fuel accumulator comprising a common rail housing having an internal passage hole extending in the longitudinal direction and a fuel passage hole that intersects the forming direction of the internal passage hole and opens into the internal passage hole. A protective member having a guide portion that covers a peripheral edge of an opening where the fuel passage hole and the internal passage hole intersect, and a communication hole that is formed in the guide portion and that allows the fuel passage hole and the internal passage hole to communicate with each other. The protective member is formed of a material having higher mechanical strength than the material forming the common rail housing.

これによると、コモンレールハウジングは、長手方向に延びる内部通路穴と、内部通路穴の形成方向に対して交差して内部通路穴に開口する燃料通路穴とが形成されている。保護部材は、コモンレールハウジングを形成する材料と比較して機械的強度の高い材料から形成され、燃料通路穴と内部通路穴とが交差する開口部の周縁を覆うガイド部を有する。これにより、開口部の周縁つまり交差部はコモンレールハウジングより機械的強度の高いガイド部で覆われるので、燃料噴射圧に相当する内圧に対して、ガイド部によって交差部の保護が図れ、燃料噴射圧の高圧化に対応して信頼性の確保が可能である。   According to this, the common rail housing is formed with an internal passage hole extending in the longitudinal direction and a fuel passage hole that intersects the forming direction of the internal passage hole and opens to the internal passage hole. The protective member is formed of a material having higher mechanical strength than the material forming the common rail housing, and has a guide portion that covers the periphery of the opening where the fuel passage hole and the internal passage hole intersect. As a result, the peripheral edge of the opening, that is, the intersecting portion is covered with a guide portion having a mechanical strength higher than that of the common rail housing, so that the intersecting portion can be protected by the guide portion against the internal pressure corresponding to the fuel injection pressure. Reliability can be ensured in response to higher pressures.

本発明の請求項2によると、ガイド部は燃料通路穴に接合する接合部を有するものであって、接合部は、燃料通路穴に嵌合していることを特徴とする。   According to claim 2 of the present invention, the guide part has a joint part joined to the fuel passage hole, and the joint part is fitted into the fuel passage hole.

これによると、ガイド部を燃料通路穴に接合する方法として、ガイド部は燃料通路穴に嵌合する接合部を有するので、コモンレールハウジングの母材を材料強度の高いものに変更する方法に比べて、燃料通路穴が形成されるコモンレールハウジングの加工性向上が図れる。   According to this, as a method of joining the guide portion to the fuel passage hole, since the guide portion has a joint portion that fits into the fuel passage hole, compared with a method of changing the base material of the common rail housing to a material having high material strength. The processability of the common rail housing in which the fuel passage hole is formed can be improved.

本発明の請求項3によると、ガイド部は、燃料通路穴から内部通路穴の内周側へ延出する鍔部を有することを特徴とする。   According to claim 3 of the present invention, the guide portion has a flange portion extending from the fuel passage hole to the inner peripheral side of the internal passage hole.

これによると、開口部の周縁を覆うガイド部は、燃料通路穴から内部通路穴の内周側へ延出する鍔部を有することができる。   According to this, the guide part which covers the periphery of an opening part can have a collar part extended to the inner peripheral side of an internal passage hole from a fuel passage hole.

本発明の請求項4によると、連通穴は、内部通路穴に蓄えられる燃料、および燃料通路穴に導かれる燃料のいずれかに生じる燃料脈動を緩和する絞り機能を有することを特徴とする。   According to claim 4 of the present invention, the communication hole has a throttling function to alleviate fuel pulsation generated in either the fuel stored in the internal passage hole or the fuel guided to the fuel passage hole.

これによると、ガイド部に形成され、燃料通路穴と内部通路穴とを連通可能な連通穴は、内部通路穴に蓄えられる燃料、および燃料通路穴に導かれる燃料のいずれかに生じる燃料脈動を緩和する絞り機能を有することができる。   According to this, the communication hole formed in the guide portion and capable of communicating between the fuel passage hole and the internal passage hole causes fuel pulsation generated in either the fuel stored in the internal passage hole or the fuel guided to the fuel passage hole. It can have an aperture function that relaxes.

本発明の請求項5によると、連通穴は、内部通路穴に蓄えられる燃料と燃料通路穴に導かれる燃料との圧力が略等しくなる穴径を有することを特徴とする。   According to claim 5 of the present invention, the communication hole has a hole diameter in which the pressure of the fuel stored in the internal passage hole and the pressure of the fuel guided to the fuel passage hole are substantially equal.

これによると、ガイド部に形成され、燃料通路穴と内部通路穴とを連通可能な連通穴は、内部通路穴に蓄えられる燃料と燃料通路穴に導かれる燃料の圧力が略等しくなる穴径を有することができる。   According to this, the communication hole formed in the guide portion and capable of communicating the fuel passage hole and the internal passage hole has a hole diameter at which the fuel stored in the internal passage hole and the pressure of the fuel guided to the fuel passage hole are substantially equal. Can have.

以下、本発明の高圧燃料蓄圧器を、蓄圧式燃料噴射装置の高圧燃料蓄圧器(以下、コモンレールと呼ぶ)に適用して具体化した実施形態を図面に従って説明する。   Hereinafter, embodiments in which the high-pressure fuel accumulator of the present invention is applied to a high-pressure fuel accumulator (hereinafter referred to as a common rail) of an accumulator fuel injection device will be described with reference to the drawings.

(第1の実施形態)
図1は、本実施形態の高圧燃料蓄圧器を示す構成図である。図2は、本実施形態に係わる高圧燃料蓄圧器の概略構成の一実施例を示す全体図である。図3は、本実施形態を適用した蓄圧式燃料噴射装置のシステム全体図である。図4は、図1中の断面IV−IVからみた横断面図である。図5は、図4中の保護部材を示す断面図である。なお、図6は、本実施形態に係わる加工方法の一実施例を示す縦断面図である。
(First embodiment)
FIG. 1 is a configuration diagram showing a high-pressure fuel accumulator according to this embodiment. FIG. 2 is an overall view showing an example of a schematic configuration of the high-pressure fuel accumulator according to the present embodiment. FIG. 3 is an overall system diagram of a pressure accumulation fuel injection device to which the present embodiment is applied. FIG. 4 is a cross-sectional view taken along section IV-IV in FIG. FIG. 5 is a cross-sectional view showing the protective member in FIG. FIG. 6 is a longitudinal sectional view showing an example of the processing method according to this embodiment.

図3に示すように、蓄圧式燃料噴射制御装置は、例えば自動車等の車両に搭載された多気筒(例えば、図1の本実施例では4気筒)のディーゼルエンジン(以下、エンジンと呼ぶ)の各気筒に取り付けられたインジェクタ5から、気筒の燃焼室(図示せず)に燃料を噴射供給するものである。蓄圧式燃料噴射制御装置は、図3に示すように、本発明のコモンレール1と、燃料タンク2から汲み上げられた燃料を加圧してコモンレール1に圧送する高圧ポンプ(以下、サプライポンプと呼ぶ)3と、コモンレール1より高圧配管(以下、高圧燃料パイプ)4を介して供給される高圧燃料をエンジンの気筒内に噴射するインジェクタ5とを備える。そして、この蓄圧式燃料噴射制御装置は、制御手段としての電子制御装置(以下、ECUと呼ぶ)6によって、エンジンの運転状態または運転条件、車両の走行状態および運転者の操作量(意志)等を各種センサ(図示せず)を通じて検出し、各種センサからのセンサ信号により最適な目標噴射量、目標噴射時期、目標噴射期間および目標噴射圧力を演算し、それぞれを制御するインジェクタ5およびサプライポンプ3等に指令される。なお、ECU6には、制御処理、演算処理を行なうCPU、各種プログラムおよびデータを保存する記憶装置(ROM、RAM等のメモリ)、入力回路、出力回路、電源回路、インジェクタ駆動回路、およびポンプ駆動回路等の機能を含んで構成される周知の構造のマイクロコンピュータが設けられている。   As shown in FIG. 3, the accumulator type fuel injection control device is a diesel engine (hereinafter referred to as an engine) of a multi-cylinder (for example, four cylinders in this embodiment of FIG. 1) mounted on a vehicle such as an automobile. Fuel is injected and supplied from an injector 5 attached to each cylinder to a combustion chamber (not shown) of the cylinder. As shown in FIG. 3, the accumulator fuel injection control device includes a common rail 1 according to the present invention and a high-pressure pump (hereinafter referred to as a supply pump) 3 that pressurizes and pumps fuel pumped from the fuel tank 2 to the common rail 1. And an injector 5 for injecting high-pressure fuel supplied from the common rail 1 through a high-pressure pipe (hereinafter, high-pressure fuel pipe) 4 into the cylinder of the engine. This accumulator fuel injection control device is operated by an electronic control device (hereinafter referred to as ECU) 6 as a control means, such as an engine operating state or operating condition, a vehicle driving state, and a driver's operation amount (will). Are detected through various sensors (not shown), and an optimal target injection amount, target injection timing, target injection period and target injection pressure are calculated by sensor signals from the various sensors, and an injector 5 and a supply pump 3 for controlling each of them. Etc. The ECU 6 includes a CPU for performing control processing and arithmetic processing, a storage device (memory such as ROM and RAM) for storing various programs and data, an input circuit, an output circuit, a power supply circuit, an injector drive circuit, and a pump drive circuit. A microcomputer having a well-known structure configured to include the above functions is provided.

コモンレール1は、図2および図4に示すように、高圧燃料を蓄圧する蓄圧管部7と、高圧燃料パイプ4を接続するための配管継手部8と、蓄圧管部7と配管継手部8の内側に配置される保護部材9(図4参照)とから構成される。   As shown in FIGS. 2 and 4, the common rail 1 includes an accumulator pipe portion 7 for accumulating high-pressure fuel, a pipe joint portion 8 for connecting the high-pressure fuel pipe 4, an accumulator pipe portion 7, and a pipe joint portion 8. It is comprised from the protection member 9 (refer FIG. 4) arrange | positioned inside.

また、コモンレール1には、図2に示すように、コモンレール1内の燃料圧力を検出してECU6に出力する圧力センサ10と、コモンレール1内の燃料圧力が予め設定された上限値を超えないように制限するプレシャリミッタ11が取り付けられている。なお、詳しくは、蓄圧管部7は、図1に示すように、長手方向に延びる内部通路穴7aと内部通路穴7aの両端部を油密にシールする圧力センサ10およびプレシャリミッタ11の端面によって区画される蓄圧室とを備える。なお、この蓄圧室は、蓄圧管部7の内部に長手方向に延びる内部通路穴7aが形成され、内部通路穴7aの両端部が油密にシールされているものであればよく、圧力センサ10およびプレシャリミッタ11に限らず、両端部を油密にシールする盲栓等であってもよい。   In addition, as shown in FIG. 2, the common rail 1 includes a pressure sensor 10 that detects the fuel pressure in the common rail 1 and outputs it to the ECU 6, and the fuel pressure in the common rail 1 does not exceed a preset upper limit value. A pre-limiter 11 that restricts to is attached. Specifically, as shown in FIG. 1, the pressure accumulating tube portion 7 is formed by an end face of the pressure sensor 10 and the pressure limiter 11 that oil-tightly seals the inner passage hole 7 a extending in the longitudinal direction and both ends of the inner passage hole 7 a. And a pressure accumulating chamber that is partitioned. The pressure accumulating chamber only needs to have an internal passage hole 7a extending in the longitudinal direction in the pressure accumulating tube portion 7 and both ends of the internal passage hole 7a are oil-tightly sealed. Further, the plug is not limited to the pressure limiter 11 and may be a blind plug or the like that seals both ends oil-tightly.

配管継手部8は、蓄圧管部7と別体または一体に形成されている。蓄圧管部7および配管継手部8の材料は、比較的切削加工性のよい低炭素鋼(例えば、S45C等)等の炭素鋼を材料として使用する。配管継手部8の内部は、配管継手部8が囲うように燃料通路穴15、19が形成されている。配管継手部8は、燃料通路穴15、19と略同心の外周に、高圧燃料パイプ4を螺合接続するためのねじ締付部が形成されている。このねじ締付部は、図1および図4に示すように、雄ねじ部が形成され、高圧燃料パイプ4には、雌ねじ部を有する。なお、配管継手部8が雌ねじ部を、高圧燃料パイプ4が雄ねじ部を有する構成であってもよい。   The pipe joint portion 8 is formed separately or integrally with the pressure accumulating tube portion 7. As the material of the pressure accumulating pipe section 7 and the pipe joint section 8, carbon steel such as low carbon steel (for example, S45C) having relatively good cutting workability is used as a material. Inside the pipe joint 8, fuel passage holes 15 and 19 are formed so that the pipe joint 8 surrounds. The pipe joint portion 8 is formed with a screw tightening portion for screwing and connecting the high-pressure fuel pipe 4 to the outer periphery substantially concentric with the fuel passage holes 15 and 19. As shown in FIGS. 1 and 4, the screw tightening portion is formed with a male screw portion, and the high-pressure fuel pipe 4 has a female screw portion. The pipe joint portion 8 may have a female screw portion, and the high-pressure fuel pipe 4 may have a male screw portion.

なお、ここで、蓄圧管部7と配管継手部8は、コモンレールハウジングを構成する。   Here, the pressure accumulating pipe portion 7 and the pipe joint portion 8 constitute a common rail housing.

なお、以下、本実施形態では、蓄圧管部7と配管継手部8と一体で形成されているものとして説明する。   In the following description of the present embodiment, it is assumed that the pressure accumulating pipe portion 7 and the pipe joint portion 8 are integrally formed.

図1および図4に示すように、内部通路穴7aの内周18(図4参照)を貫通する5個の燃料通路穴15、19(図4参照)が設けられている。これら燃料通路穴15は、高圧燃料パイプ4を介してインジェクタに接続される4個の燃料出口と、高圧燃料パイプ4を介してサプライポンプ3に接続される1個の燃料入口として使用され、蓄圧管部7(詳しくは、内部通路穴7a)の長手方向に略等間隔に配置されている。なお、燃料通路穴15は、内部通路穴7aの形成方向に対して交差して内部通路穴7aに開口している。   As shown in FIGS. 1 and 4, five fuel passage holes 15 and 19 (see FIG. 4) penetrating the inner periphery 18 (see FIG. 4) of the internal passage hole 7 a are provided. These fuel passage holes 15 are used as four fuel outlets connected to the injector via the high-pressure fuel pipe 4 and one fuel inlet connected to the supply pump 3 via the high-pressure fuel pipe 4, It arrange | positions at substantially equal intervals in the longitudinal direction of the pipe part 7 (specifically internal passage hole 7a). The fuel passage hole 15 is open to the internal passage hole 7a so as to intersect the forming direction of the internal passage hole 7a.

なお、ここで、燃料通路穴15、19(詳しくは燃料通路穴15)と内部通路穴7aとが交差する開口部の周縁は、コモンレールハウジング7、8における交差部(以下、コモンレールハウジング交差部と呼ぶ)を構成する。   Here, the periphery of the opening where the fuel passage holes 15, 19 (specifically, the fuel passage hole 15) and the internal passage hole 7a intersect is the intersection of the common rail housings 7, 8 (hereinafter referred to as the common rail housing intersection). Configure).

保護部材9は、図4に示すように燃料通路穴15に配置され、コモンレールハウジング交差部を覆うガイド部96、97(図5参照)を有する。ガイド部96、97は、図5に示すように、燃料通路穴19と嵌合可能な接合部97と、接合部97から内部通路穴7aの内周18(図4参照)に延出する鍔部96と含んで構成されている。接合部97の外周97aは、燃料通路穴19の内周と嵌合固定される。ガイド部96、97には、内部通路穴7aと燃料通路穴15とを連通可能な連通穴92が設けられている。この連通穴92は、燃料通路穴15に比べて穴径が比較的小さく形成され(例えば、燃料通路穴15の内径をΦ3mm、連通穴92の内径をΦ0.6mm)、内部通路穴7a(詳しくは蓄圧室)に蓄えられた燃料、および燃料通路穴15に導かれる燃料のいずれかに生じる燃料脈動を緩和する絞り機能を備えている。   As shown in FIG. 4, the protective member 9 is disposed in the fuel passage hole 15 and has guide portions 96 and 97 (see FIG. 5) that cover the intersection of the common rail housing. As shown in FIG. 5, the guide portions 96, 97 are a joint portion 97 that can be fitted into the fuel passage hole 19, and a flange that extends from the joint portion 97 to the inner periphery 18 (see FIG. 4) of the internal passage hole 7a. A portion 96 is included. The outer periphery 97 a of the joint 97 is fitted and fixed to the inner periphery of the fuel passage hole 19. The guide portions 96 and 97 are provided with a communication hole 92 that allows the internal passage hole 7a and the fuel passage hole 15 to communicate with each other. The communication hole 92 is formed to have a relatively small diameter compared to the fuel passage hole 15 (for example, the inner diameter of the fuel passage hole 15 is Φ3 mm, the inner diameter of the communication hole 92 is Φ0.6 mm), and the inner passage hole 7a (in detail) Is provided with a throttling function to alleviate fuel pulsation generated in either the fuel stored in the pressure accumulating chamber) or the fuel guided to the fuel passage hole 15.

なお、詳しくは、接合部97は、内部通路穴7aの内周18(図4参照)に沿うように略円筒状に形成されている。鍔部96は、略四角状に形成されている。図5に示すように、接合部97の外周の大きさがΦD=Φ3mmの場合、鍔部96の略四角の大きさは□L=□5mm以上あることが好ましい。これら大きさを断面積で表し、接合部97の断面積S1、鍔部の断面積S2とすると、比率S2/S1は、S2/S1≧3.5であることが好ましい。なお、断面積S1は、保護部材9における燃料通路穴15に接合する部位の断面積を構成する。断面積S2は、保護部材9における内部通路穴7aの内周18へ延出する部位の断面積を構成する。   Specifically, the joint portion 97 is formed in a substantially cylindrical shape along the inner periphery 18 (see FIG. 4) of the internal passage hole 7a. The collar portion 96 is formed in a substantially square shape. As shown in FIG. 5, when the size of the outer periphery of the joint portion 97 is ΦD = Φ3 mm, the size of the substantially square of the flange portion 96 is preferably □ L = □ 5 mm or more. When these sizes are represented by a cross-sectional area, and the cross-sectional area S1 of the joint portion 97 and the cross-sectional area S2 of the flange portion, the ratio S2 / S1 is preferably S2 / S1 ≧ 3.5. The cross-sectional area S1 constitutes a cross-sectional area of a portion of the protective member 9 that is joined to the fuel passage hole 15. The cross-sectional area S2 constitutes the cross-sectional area of the portion of the protective member 9 that extends to the inner periphery 18 of the internal passage hole 7a.

保護部材9の材料は、コモンレールハウジング7、8を形成する材料に比較して機械的強度の高い材料(例えば、SCM等工具鋼、軸受鋼、あるいは浸炭焼入れを実施した鉄鋼材料等)を使用する。   The material of the protective member 9 is a material having higher mechanical strength than the material forming the common rail housings 7 and 8 (for example, tool steel such as SCM, bearing steel, or steel material subjected to carburizing and quenching). .

なお、ガイド部96、97のうち、内部通路穴7aに連通する連通穴92と鍔部96の端面が交差する開口部の周縁は、保護部材9における交差部(以下、保護部材交差部と呼ぶ)94を構成する。   Of the guide portions 96, 97, the peripheral edge of the opening where the communicating hole 92 communicating with the internal passage hole 7a intersects the end surface of the flange portion 96 is an intersecting portion of the protection member 9 (hereinafter referred to as a protection member intersecting portion). ) 94.

なお、鍔部96において、内部通路穴7aの内周18に対向する外周92aは、内周18に沿うよう延出され、内周18(詳しくは、コモンレール交差部)とほぼ密着可能な形状に形成されていることが好ましい。   In the flange portion 96, the outer periphery 92a facing the inner periphery 18 of the internal passage hole 7a extends along the inner periphery 18, and has a shape that can be in close contact with the inner periphery 18 (specifically, the common rail intersection). Preferably it is formed.

なお、保護部材交差部94およびコモンレール交差部は、図4に示すように、面取り加工されていている。なお、面取り加工されていなくてもよい。   The protective member intersection 94 and the common rail intersection are chamfered as shown in FIG. Note that chamfering may not be performed.

上述した構成を有する本実施形態の製造方法を図6に従って説明する。保護部材9を燃料通路穴19へ嵌合固定する方法として、図6に示すように、保護部材9の接合部97を燃料通路穴19に圧入する。なお、詳しくは、内部通路穴7aの内周18より細い圧入棒100を、圧入治具として使用する。圧入棒100には、図6に示すように、燃料通路穴19の所定間隔に対応して保護部材9を保持するための溝が設けられている。この溝は、所定間隔で保護部材9を位置決めできるものであればよい。なお、圧入前において、その溝によって保護部材9を仮固定できるものであることが好ましい。図6に示すように、溝が形成された圧入棒100の上方側に位置決めする程度のものであっても、保護部材9を圧入棒100に仮固定することができる。次に、保護部材9を圧入棒100の溝にのせる。保護部材9をのせた圧入棒100をコモンレールハウジング7、8内の内部通路穴7aに挿入する。保護部材9が燃料通路穴15、19(詳しくは燃料通路穴19)の位置に対応して配置されるように、挿入する圧入棒100の挿入位置をセットする。このとき、コモンレールハウジング7、8は内部通路穴7aの加工のため、両端を開放(貫通)させているので、圧入棒100をコモンレールハウジング7、8の両端から外へ出すことが可能である。図6に示すように、コモンレールハウジング7、8から出ている圧入棒100の両端に荷重Fを加えることにより、保護部材9をコモンレールハウジング7、8に圧入することができる。   The manufacturing method of the present embodiment having the above-described configuration will be described with reference to FIG. As a method of fitting and fixing the protection member 9 to the fuel passage hole 19, the joint 97 of the protection member 9 is press-fitted into the fuel passage hole 19 as shown in FIG. 6. In detail, the press-fitting rod 100 thinner than the inner periphery 18 of the internal passage hole 7a is used as a press-fitting jig. As shown in FIG. 6, the press-fit rod 100 is provided with a groove for holding the protective member 9 corresponding to a predetermined interval of the fuel passage hole 19. The groove may be any groove that can position the protective member 9 at a predetermined interval. In addition, it is preferable that the protective member 9 can be temporarily fixed by the groove before press-fitting. As shown in FIG. 6, the protective member 9 can be temporarily fixed to the press-fit rod 100 even if it is positioned to the upper side of the press-fit rod 100 having grooves. Next, the protection member 9 is placed in the groove of the press-fit rod 100. The press-fitting rod 100 on which the protective member 9 is placed is inserted into the internal passage hole 7 a in the common rail housing 7, 8. The insertion position of the press-fitting rod 100 to be inserted is set so that the protective member 9 is disposed corresponding to the position of the fuel passage holes 15 and 19 (specifically, the fuel passage hole 19). At this time, since both ends of the common rail housings 7 and 8 are opened (penetrated) for processing the internal passage hole 7a, the press-fit rod 100 can be taken out from both ends of the common rail housings 7 and 8. As shown in FIG. 6, the protective member 9 can be press-fitted into the common rail housings 7, 8 by applying a load F to both ends of the press-fitting rods 100 protruding from the common rail housings 7, 8.

なお、保護部材9を燃料通路穴19まで移動させる方法として、上記圧入棒100に位置決めのための溝を設けるものに限らず、磁石や磁力を帯びた鉄棒に保護部材9をその磁力によって装着し、保護部材9を鉄棒とともに移動する方法や、工場エア等のエアなどで保護部材9を吸引して移動させる方法であってもよい。   The method of moving the protective member 9 to the fuel passage hole 19 is not limited to the method in which a groove for positioning is provided in the press-fit rod 100, and the protective member 9 is attached to a magnet or a magnetic iron rod by the magnetic force. Alternatively, the protection member 9 may be moved together with the iron bar, or the protection member 9 may be sucked and moved by air such as factory air.

次に、上述した構成を有する本実施形態の作動を説明する。エンジンキーをIG位置にして、図示しないイグニッションスイッチがオン(ON)すると、ECU6のメモリ内の格納された制御プログラムに基いて、インジェクタ5、サプライポンプ3を駆動制御される。サプライポンプ3が駆動されることによって、サプライポンプ3より1つの燃料通路穴15を経て所定の吐出量の高圧燃料が蓄圧室内に供給される。これにより、コモンレールハウジング7、8の蓄圧室(詳しくは内部通路穴7a)の燃料圧力が、所定の燃料噴射圧力相当のいわゆるコモンレール圧力以上に保たれる。そして、他の燃料通路穴15を介して各インジェクタ5に高圧燃料が供給される。インジェクタ5が駆動制御され開弁すると、蓄圧室、高圧燃料パイプ4、およびインジェクタ5内の高圧燃料がエンジンの燃焼室内へ噴射供給される。   Next, the operation of the present embodiment having the above-described configuration will be described. When the engine key is set to the IG position and an ignition switch (not shown) is turned on, the injector 5 and the supply pump 3 are driven and controlled based on the control program stored in the memory of the ECU 6. When the supply pump 3 is driven, high pressure fuel of a predetermined discharge amount is supplied from the supply pump 3 through one fuel passage hole 15 into the pressure accumulating chamber. As a result, the fuel pressure in the pressure accumulating chamber (specifically, the internal passage hole 7a) of the common rail housings 7 and 8 is maintained at a level equal to or higher than a so-called common rail pressure corresponding to a predetermined fuel injection pressure. Then, high pressure fuel is supplied to each injector 5 through another fuel passage hole 15. When the injector 5 is driven and controlled to open, the pressure accumulating chamber, the high-pressure fuel pipe 4, and the high-pressure fuel in the injector 5 are injected and supplied into the combustion chamber of the engine.

ここで、サプライポンプ3より高圧燃料が内部通路穴7aに流入すると、コモンレールハウジング7、8における内部通路穴7aと燃料通路穴15と、保護部材9における両端部(燃料通路穴19に接合する接合部97、内部通路穴7aの内周18に延出する鍔部96)および連通穴92とに、コモンレール圧が内圧として作用する。保護部材9における保護部材交差部94は、この内圧によって応力集中し易い部位であるが、コモンレール7、8の母材強度に比べて機械的強度が高いため、内圧による歪への影響が小さい。そのため、保護部材9に覆われているコモンレール交差部を変形させる歪量を緩和させられるので、コモンレール交差部に生じる応力を小さく抑えることができる。   Here, when high-pressure fuel flows from the supply pump 3 into the internal passage hole 7a, the internal passage hole 7a and the fuel passage hole 15 in the common rail housings 7 and 8 and both ends of the protective member 9 (joints joined to the fuel passage hole 19). The common rail pressure acts as an internal pressure on the portion 97, the flange portion 96) extending to the inner periphery 18 of the internal passage hole 7a, and the communication hole 92. The protective member intersecting portion 94 of the protective member 9 is a portion where stress is easily concentrated by the internal pressure. However, since the mechanical strength is higher than the base material strength of the common rails 7 and 8, the influence of the internal pressure on the strain is small. Therefore, since the amount of distortion that deforms the common rail intersection covered by the protective member 9 can be reduced, the stress generated at the common rail intersection can be reduced.

なお、保護部材9における両端部の断面積比S2/S1がS2/S1≧3.5を確保されているため、内圧によって鍔部96を内部通路穴7aの内周18側に押圧することになり、燃料通路穴15、内部通路穴7a内の燃料のいずれかに燃料脈動が生じたとしも、保護部材9によりコモンレール交差部を確実に覆い、コモンレール交差部を保護することができる。   In addition, since the cross-sectional area ratio S2 / S1 of the both ends in the protection member 9 is secured to S2 / S1 ≧ 3.5, the flange 96 is pressed against the inner circumference 18 side of the internal passage hole 7a by the internal pressure. Thus, even if fuel pulsation occurs in either the fuel passage hole 15 or the fuel in the internal passage hole 7a, the common rail intersection can be reliably covered by the protection member 9 and the common rail intersection can be protected.

なお、従来技術では、図10に示すように、コモンレール交差部14に内圧が直接作用するため、内部通路穴7aの内周18に作用する内圧による引張り応力を1とすると、コモンレール交差部14に生じる引張り応力は、約3程度に応力集中する。従来のコモンレールハウジング7、8の母材がS45C等の低炭素鋼では、燃料噴射圧力のさらなる高圧化を図ろうとすると、構造上の強度低下を招き、信頼性が低下するという不具合が生じるおそれがあった。   In the prior art, as shown in FIG. 10, since the internal pressure directly acts on the common rail intersection 14, if the tensile stress due to the internal pressure acting on the inner periphery 18 of the internal passage hole 7 a is 1, the common rail intersection 14 The resulting tensile stress is concentrated to about 3 stresses. If the base material of the conventional common rail housings 7 and 8 is a low carbon steel such as S45C, an attempt to further increase the fuel injection pressure may lead to a decrease in structural strength and a problem that reliability is lowered. there were.

次に、本実施形態の作用効果を説明すると、(1)コモンレールハウジング7、8は、長手方向に延びる内部通路穴7aと、内部通路穴7aの形成方向に対して交差して内部通路穴7aに開口する燃料通路穴15、19とが形成されている。保護部材9は、コモンレールハウジング7、8を形成する材料と比較して機械的強度の高い材料から形成され、燃料通路穴15、19(詳しくは燃料通路穴19)と内部通路穴7aとが交差する開口部の周縁を覆うガイド部96、97を有する。これにより、開口部の周縁つまりコモンレール交差部はコモンレールハウジング7、8より機械的強度の高いガイド部96、97で覆われるので、燃料噴射圧に相当する内圧に対して、機械的強度の高いガイド部96、97によって、コモンレール交差部の歪量を緩和させられる。その結果、コモンレール交差部に生じる応力を小さく抑えられるので、コモンレール交差部の保護が図れ、燃料噴射圧の高圧化に対応して信頼性の確保が可能である。   Next, the operational effects of the present embodiment will be described. (1) The common rail housings 7 and 8 intersect the longitudinal direction of the internal passage hole 7a extending in the longitudinal direction and the internal passage hole 7a. The fuel passage holes 15 and 19 are formed to open at the bottom. The protective member 9 is made of a material having higher mechanical strength than the material forming the common rail housings 7 and 8, and the fuel passage holes 15 and 19 (specifically, the fuel passage hole 19) intersect with the internal passage hole 7a. Guide portions 96 and 97 that cover the periphery of the opening to be performed are provided. As a result, the peripheral edge of the opening, that is, the common rail intersection is covered with the guide portions 96 and 97 having higher mechanical strength than the common rail housings 7 and 8, so that the guide having high mechanical strength against the internal pressure corresponding to the fuel injection pressure. The amount of distortion at the common rail intersection can be reduced by the portions 96 and 97. As a result, since the stress generated at the common rail intersection can be suppressed to a low level, the common rail intersection can be protected, and reliability can be ensured in response to the increase in fuel injection pressure.

なお、保護部材9における保護部材交差部94には内圧が直接作用するため、鍔部96の内周に比べて応力集中し易いが、コモンレールハウジング7、8を形成する材料と比較して機械的強度の高い材料から形成されているために、構造上の信頼性は十分確保されている。従って、燃料噴射圧力のさらなる高圧化に対しても対応が可能である。   Since the internal pressure directly acts on the protective member intersecting portion 94 of the protective member 9, the stress tends to be concentrated as compared with the inner periphery of the flange portion 96, but mechanically compared with the material forming the common rail housings 7 and 8. Since it is formed from a material having high strength, structural reliability is sufficiently ensured. Therefore, it is possible to cope with further increase in the fuel injection pressure.

(2)ガイド部96、97を燃料通路穴19に接合する方法として、ガイド部96、97は燃料通路穴19に嵌合可能な接合部97を有するので、コモンレールハウジング7、8の母材を材料強度の高いものに変更する方法に比べて、コモンレールハウジング7、8の加工性向上が図れる。   (2) As a method of joining the guide portions 96 and 97 to the fuel passage hole 19, since the guide portions 96 and 97 have the joint portion 97 that can be fitted to the fuel passage hole 19, the base material of the common rail housings 7 and 8 is used. Compared with a method of changing to a material having high strength, the workability of the common rail housings 7 and 8 can be improved.

(3)本実施形態では、コモンレールハウジング7、8の母材を材料強度の高いものに変更する必要がないため、配管継手部8に形成するねじ締付部の遅れ破壊等の信頼性上の問題が生じるおそれがない。   (3) In this embodiment, since it is not necessary to change the base material of the common rail housings 7 and 8 to a material having high material strength, reliability such as delayed fracture of the screw tightening portion formed in the pipe joint portion 8 is improved. There is no risk of problems.

(4)また、開口部の周縁つまりコモンレールハウジング交差部を覆うガイド部96、97は、燃料通路穴15、19から内部通路穴7aの内周18側へ延出する鍔部96を有することができる。これにより、保護部材9が内部通路穴7a内のコモンレール圧により移動しないように、鍔部96を内部通路穴7aの内周18に係止することができる。   (4) Further, the guide portions 96 and 97 covering the periphery of the opening, that is, the intersection portion of the common rail housing, may have a flange portion 96 extending from the fuel passage holes 15 and 19 toward the inner periphery 18 side of the internal passage hole 7a. it can. Thereby, the collar part 96 can be latched to the inner periphery 18 of the internal passage hole 7a so that the protection member 9 does not move due to the common rail pressure in the internal passage hole 7a.

なお、この鍔部96の延出する大きさは、応力集中し易い交差部の範囲に限って設ければよい。   It should be noted that the extension size of the flange 96 may be provided only in the range of the intersection where stress concentration is likely to occur.

(5)ガイド部96、97に形成され、燃料通路穴15と内部通路穴7aを連通可能にする連通穴92が、内部通路穴7aに蓄えられる燃料、および燃料通路穴15に導かれる燃料のいずれかに生じる燃料脈動を緩和する絞り機能を有する場合、保護部材9における燃料通路穴19に接合する部位の断面積S1と内部通路穴7aの内周18へ延出する部位の断面積S2の比率S2/S1が、S2/S1≧3.5であることが好ましい。これにより、保護部材9の内部通路穴7a側に加わる燃料圧力による荷重と燃料通路穴15側に加わる燃料圧力による荷重とにおいて、比率S2/S1に応じて内部通路穴7a側に加わる燃料圧力による荷重つまり保護部材9を内部通路穴7aの内周18へ押圧する力が勝るので、燃料脈動が生じたとしても、保護部材9はコモンレールハウジング交差部を覆って確実に保護することができる。保護部材9が内部通路穴7aと燃料通路穴15との圧力差により内部通路穴7a内に落下することを防止できる。   (5) A communication hole 92 formed in the guide portions 96 and 97 that allows the fuel passage hole 15 and the internal passage hole 7a to communicate with each other is provided for the fuel stored in the internal passage hole 7a and the fuel guided to the fuel passage hole 15 In the case of having a throttling function to alleviate the fuel pulsation occurring in any of the above, the cross-sectional area S1 of the portion of the protective member 9 that joins the fuel passage hole 19 and the cross-sectional area S2 of the portion that extends to the inner periphery 18 of the internal passage hole 7a The ratio S2 / S1 is preferably S2 / S1 ≧ 3.5. Thereby, in the load by the fuel pressure applied to the internal passage hole 7a side of the protective member 9 and the load by the fuel pressure applied to the fuel passage hole 15 side, it depends on the fuel pressure applied to the internal passage hole 7a side according to the ratio S2 / S1. Since the load, that is, the force that presses the protective member 9 against the inner periphery 18 of the internal passage hole 7a is superior, even if fuel pulsation occurs, the protective member 9 can reliably cover the intersection of the common rail housing. It is possible to prevent the protection member 9 from falling into the internal passage hole 7a due to a pressure difference between the internal passage hole 7a and the fuel passage hole 15.

(6)本実施形態では、排気ガスや出力向上等に対応して燃料噴射量精度向上等のため、コモンレール圧の安定化を図る手法としてコモンレール1内の燃料経路に燃料脈動を緩和する絞り機能を持たせたい場合、保護部材9の連通穴92に上記絞り機能を具備させることができる。   (6) In the present embodiment, a throttle function for reducing fuel pulsation in the fuel path in the common rail 1 as a method for stabilizing the common rail pressure in order to improve the fuel injection amount accuracy in response to exhaust gas and output improvement. When it is desired to provide the above-mentioned throttling function, the communication hole 92 of the protection member 9 can be provided with the above-described throttling function.

(第2の実施形態)
以下、本発明を適用した他の実施形態を説明する。なお、以下の実施形態においては、第1の実施形態と同じもしくは均等の構成には同一の符号を付し、説明を繰返さない。
(Second Embodiment)
Hereinafter, other embodiments to which the present invention is applied will be described. In the following embodiments, the same or equivalent components as those in the first embodiment are denoted by the same reference numerals, and description thereof will not be repeated.

第1の実施形態では、保護部材9の鍔部96を内部通路穴7aの内周18に沿わせる形状にしたが、第2の実施形態では、図7に示すように、連絡穴92が交差して開口する鍔部196の端面の形状を、平面とする。図7は、本実施形態に係わる保護部材を示す断面図である。保護部材交差部194の応力集中の度合いは、保護部材交差部194における曲率の拡大に応じて緩和される。曲面に比べ平面は、保護部材交差部194の曲率を大幅に拡大する。したがって、保護部材交差部194の応力集中が緩和されるので、保護部材交差部94の信頼性つまりコモンレール1の信頼性の向上が図れる。第1の実施形態に比べて第2の実施形態は、燃料噴射圧の高圧化により応力集中し易い内部通路穴7aと燃料通路穴15、19のコモンレールハウジング交差部の信頼性向上がさらに一層可能である。   In the first embodiment, the flange portion 96 of the protection member 9 is shaped so as to extend along the inner periphery 18 of the internal passage hole 7a. However, in the second embodiment, as shown in FIG. Then, the shape of the end face of the flange 196 that opens is a plane. FIG. 7 is a cross-sectional view showing a protective member according to this embodiment. The degree of stress concentration at the protection member intersection 194 is reduced according to the increase in curvature at the protection member intersection 194. Compared to the curved surface, the flat surface greatly enlarges the curvature of the protective member intersection 194. Therefore, stress concentration at the protection member intersection 194 is alleviated, so that the reliability of the protection member intersection 94, that is, the reliability of the common rail 1 can be improved. Compared with the first embodiment, the second embodiment can further improve the reliability of the intersection portion of the common rail housing between the internal passage hole 7a and the fuel passage holes 15 and 19 where the stress is easily concentrated by increasing the fuel injection pressure. It is.

なお、鍔部194の端面を曲面から平面に変更することで、鍔部194自体の肉厚も厚くすることができる。   Note that the thickness of the collar 194 itself can be increased by changing the end surface of the collar 194 from a curved surface to a flat surface.

(第3の実施形態)
第3の実施形態では、図8に示すように、コモンレールハウジング7、8のうち蓄圧管部7を略半分割して形成した後、接合するいわゆる接合型コモンレールに適用する。図8は、本実施形態に係わる高圧燃料蓄圧器を示す横断面図である。
(Third embodiment)
In the third embodiment, as shown in FIG. 8, the pressure accumulating tube portion 7 of the common rail housings 7, 8 is formed by being substantially divided into half, and then applied to a so-called junction type common rail to be joined. FIG. 8 is a cross-sectional view showing a high-pressure fuel accumulator according to this embodiment.

図8に示すように、蓄圧管部7は略半分割に形成され、配管継手部8が設けられた第1蓄圧半管71と、蓄圧管部7を略半分割して第1蓄圧半管71の残り部分である第2蓄圧半管72とから構成される。製造過程で第1蓄圧半管71と第2蓄圧半管72が別々に形成される。そして、第1蓄圧半管71と第2蓄圧半管72を環状の接触面で一体に溶接される。第1蓄圧半管71と第2蓄圧半管72とが一体に溶接されることで、第1蓄圧半管71と第2蓄圧半管72のそれぞれの内周71a、72aによって内部通路穴118が形成される。なお、第1蓄圧半管71と第2蓄圧半管72とが一体に接合できるものであれば、溶接に限らず、接着等他の接合方法であってもよい。   As shown in FIG. 8, the pressure accumulating pipe portion 7 is formed in a substantially half-divided manner, and a first pressure accumulating half pipe is obtained by substantially dividing the accumulating tube portion 7 into a first accumulating half tube 71 provided with a pipe joint portion 8. The second pressure accumulating half pipe 72 is the remaining part of 71. In the manufacturing process, the first pressure accumulation half pipe 71 and the second pressure accumulation half pipe 72 are separately formed. And the 1st pressure accumulation half pipe 71 and the 2nd pressure accumulation half pipe 72 are integrally welded by the annular contact surface. As the first pressure-accumulating half tube 71 and the second pressure-accumulating half tube 72 are welded together, the inner passage hole 118 is formed by the inner peripheries 71a and 72a of the first pressure-accumulating half tube 71 and the second pressure-accumulating half tube 72, respectively. It is formed. In addition, as long as the 1st pressure accumulation half pipe 71 and the 2nd pressure accumulation half pipe 72 can be joined integrally, not only welding but other joining methods, such as adhesion | attachment, may be sufficient.

本実施形態では、第1蓄圧半管71と第2蓄圧半管72とを一体に接合する前に、保護部材9を、第1蓄圧半管71の燃料通路穴19に圧入する製造工程を構成する。これにより、圧入対象部(詳しくは、燃料通路穴19)は、内部通路穴118の内部ではなく、内周の略半分の表面71aにでているため、保護部材9が容易に圧入することができる。   In the present embodiment, the manufacturing process of press-fitting the protective member 9 into the fuel passage hole 19 of the first pressure-accumulating half pipe 71 before the first pressure-accumulating half pipe 71 and the second pressure-accumulating half pipe 72 are joined together is configured. To do. As a result, the press-fitting target portion (specifically, the fuel passage hole 19) is not on the inner passage hole 118 but on the surface 71a of the inner periphery, so that the protective member 9 can be easily press-fitted. it can.

(第4の実施形態)
第4の実施形態では、図9に示すように、連通穴292の穴径が第1の実施形態における連通穴92に比べて比較的大きく形成されている。図9は、本実施形態に係わる保護部材を示す断面図である。連絡穴292では、内部通路穴に蓄えられる燃料と燃料通路穴に導かれる燃料との圧力が略等しくなる穴径を有する。従って、連絡穴292自体は、燃料通路穴15と内部通路穴7aを連通可能にする連通穴92が、内部通路穴7aに蓄えられる燃料、および燃料通路穴15に導かれる燃料のいずれかに生じる燃料脈動を緩和する絞り機能を有しない。
(Fourth embodiment)
In the fourth embodiment, as shown in FIG. 9, the hole diameter of the communication hole 292 is relatively larger than that of the communication hole 92 in the first embodiment. FIG. 9 is a cross-sectional view showing a protective member according to this embodiment. The communication hole 292 has a hole diameter at which the pressures of the fuel stored in the internal passage hole and the fuel guided to the fuel passage hole are substantially equal. Accordingly, in the communication hole 292 itself, the communication hole 92 that allows the fuel passage hole 15 and the internal passage hole 7 a to communicate with each other is generated in either the fuel stored in the internal passage hole 7 a or the fuel guided to the fuel passage hole 15. Does not have a throttling function to relieve fuel pulsation.

なお、連絡穴92が交差して開口する鍔部96の曲面には、保護部材交差部94が形成されている。   A protective member intersecting portion 94 is formed on the curved surface of the flange portion 96 where the communication hole 92 intersects and opens.

これにより、保護部材9が内部通路穴7aと燃料通路穴15との圧力差が生じないので、保護部材9における断面積比S2/S1の設計自由度の向上が図れる。   Thereby, since the protective member 9 does not produce a pressure difference between the internal passage hole 7a and the fuel passage hole 15, the degree of freedom in designing the cross-sectional area ratio S2 / S1 in the protective member 9 can be improved.

(その他の実施形態)
以上説明した本実施形態では、燃料通路穴15、19毎に保護部材9を設定したが、これら保護部材9を全てまとめて一体化されたものであってもよい。
(Other embodiments)
In the present embodiment described above, the protective member 9 is set for each of the fuel passage holes 15 and 19. However, all of these protective members 9 may be integrated together.

本発明の第1の実施形態の高圧燃料蓄圧器を示す構成図である。It is a block diagram which shows the high pressure fuel accumulator of the 1st Embodiment of this invention. 第1の実施形態に係わる高圧燃料蓄圧器の概略構成の一実施例を示す全体図である。1 is an overall view showing an example of a schematic configuration of a high pressure fuel accumulator according to a first embodiment. 第1の実施形態を適用した蓄圧式燃料噴射装置のシステム全体図である。1 is an overall system diagram of a pressure accumulation type fuel injection device to which a first embodiment is applied. 図1中の断面IV−IVからみた横断面図である。It is the cross-sectional view seen from the cross section IV-IV in FIG. 図4中の保護部材を示す断面図である。It is sectional drawing which shows the protection member in FIG. 第1の実施形態に係わる加工方法の一実施例を示す縦断面図である。It is a longitudinal cross-sectional view which shows one Example of the processing method concerning 1st Embodiment. 第2の実施形態に係わる保護部材を示す断面図である。It is sectional drawing which shows the protection member concerning 2nd Embodiment. 第3の実施形態に係わる高圧燃料蓄圧器を示す横断面図である。It is a cross-sectional view showing a high-pressure fuel accumulator according to a third embodiment. 第4の実施形態に係わる保護部材を示す断面図である。It is sectional drawing which shows the protection member concerning 4th Embodiment. 従来の高圧燃料蓄圧器を示す横断面図である。It is a cross-sectional view showing a conventional high-pressure fuel accumulator.

符号の説明Explanation of symbols

1 コモンレール(高圧燃料蓄圧器)
3 サプライポンプ(高圧ポンプ)
4 高圧燃料パイプ(高圧配管)
5 インジェクタ
7 蓄圧管部(コモンレールハウジングの一部)
7a 内部通路穴
8 配管継手部(コモンレールハウジングの一部)
9 保護部材
92 連通部
96 鍔部
97 接合部
1 Common rail (high pressure fuel accumulator)
3 Supply pump (high pressure pump)
4 High-pressure fuel pipe (high-pressure piping)
5 Injector 7 Accumulator tube (part of common rail housing)
7a Internal passage hole 8 Piping joint (part of common rail housing)
9 Protective member 92 Communication part 96 collar part 97 joint part

Claims (5)

長手方向に延びる内部通路穴と、前記内部通路穴の形成方向に対して交差して前記内部通路穴に開口する燃料通路穴とを有するコモンレールハウジングを備えた高圧燃料蓄圧器において、
前記燃料通路穴と前記内部通路穴とが交差する開口部の周縁を覆うガイド部と、前記ガイド部に形成され、前記燃料通路穴と前記内部通路穴とを連通可能な連通穴とを有する保護部材を備え、
前記保護部材は、前記コモンレールハウジングを形成する材料に比べて機械的強度の高い材料から形成されていることを特徴とする高圧燃料蓄圧器。
In the high-pressure fuel accumulator comprising a common rail housing having an internal passage hole extending in the longitudinal direction and a fuel passage hole that intersects the forming direction of the internal passage hole and opens into the internal passage hole,
A protection having a guide portion covering a peripheral edge of an opening where the fuel passage hole and the internal passage hole intersect, and a communication hole formed in the guide portion and capable of communicating the fuel passage hole and the internal passage hole. Comprising a member,
The high-pressure fuel accumulator is characterized in that the protective member is made of a material having a higher mechanical strength than the material forming the common rail housing.
前記ガイド部は前記燃料通路穴に接合する接合部を有するものであって、
前記接合部は、前記燃料通路穴に嵌合していることを特徴とする請求項1に記載の高圧燃料蓄圧器。
The guide part has a joint part joined to the fuel passage hole,
The high-pressure fuel accumulator according to claim 1, wherein the joint portion is fitted in the fuel passage hole.
前記ガイド部は、前記燃料通路穴から前記内部通路穴の内周側へ延出する鍔部を有することを特徴とする請求項1または請求項2に記載の高圧燃料蓄圧器。 3. The high-pressure fuel accumulator according to claim 1, wherein the guide portion has a flange portion that extends from the fuel passage hole to an inner peripheral side of the internal passage hole. 4. 前記連通穴は、前記内部通路穴に蓄えられる燃料、および前記燃料通路穴に導かれる燃料のいずれかに生じる燃料脈動を緩和する絞り機能を有することを特徴とする請求項1から請求項3のいずれか一項に記載の高圧燃料蓄圧器。 4. The communication hole according to claim 1, wherein the communication hole has a throttling function to alleviate fuel pulsation generated in any of fuel stored in the internal passage hole and fuel guided to the fuel passage hole. The high-pressure fuel accumulator according to any one of the above. 前記連通穴は、前記内部通路穴に蓄えられる燃料と前記燃料通路穴に導かれる燃料との圧力が略等しくなる穴径を有することを特徴とする請求項1から請求項3のいずれか一項に記載の高圧燃料蓄圧器。 The said communicating hole has a hole diameter from which the pressure of the fuel stored in the said internal passage hole and the fuel guide | induced to the said fuel passage hole becomes substantially equal, The Claim 1 characterized by the above-mentioned. The high-pressure fuel accumulator described in 1.
JP2004014825A 2004-01-22 2004-01-22 High pressure fuel accumulator Pending JP2005207324A (en)

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JP2004014825A JP2005207324A (en) 2004-01-22 2004-01-22 High pressure fuel accumulator
FR0500655A FR2865504A1 (en) 2004-01-22 2005-01-21 High pressure fuel container for high pressure fuel injection system of diesel engine of motor vehicle, has protection unit formed from material having mechanical resistance greater than resistance of material of common rail case
DE200510002958 DE102005002958A1 (en) 2004-01-22 2005-01-21 High-pressure fuel storage tank

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JP2016037928A (en) * 2014-08-08 2016-03-22 臼井国際産業株式会社 Terminal seal structure of fuel rail for gasoline direct-injection engine

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