JP2004148578A - Bag making method - Google Patents
Bag making method Download PDFInfo
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- JP2004148578A JP2004148578A JP2002314252A JP2002314252A JP2004148578A JP 2004148578 A JP2004148578 A JP 2004148578A JP 2002314252 A JP2002314252 A JP 2002314252A JP 2002314252 A JP2002314252 A JP 2002314252A JP 2004148578 A JP2004148578 A JP 2004148578A
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- Prior art keywords
- mouth member
- bag
- film
- mouth
- welded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000003466 welding Methods 0.000 claims abstract description 33
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 18
- 239000000057 synthetic resin Substances 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 9
- 238000001746 injection moulding Methods 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- -1 polyethylene terephthalate Polymers 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 229920005672 polyolefin resin Polymers 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000001802 infusion Methods 0.000 description 3
- 229920000092 linear low density polyethylene Polymers 0.000 description 3
- 239000004707 linear low-density polyethylene Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 229920013716 polyethylene resin Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 239000007857 degradation product Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003978 infusion fluid Substances 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000005001 laminate film Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000012968 metallocene catalyst Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5326—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
- B29C66/53261—Enclosing tubular articles between substantially flat elements
- B29C66/53262—Enclosing spouts between the walls of bags, e.g. of medical bags
- B29C66/53263—Enclosing spouts between the walls of bags, e.g. of medical bags said spouts comprising wings, e.g. said spouts being of ship-like or canoe-like form to avoid leaks in the corners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
- B29B13/023—Half-products, e.g. films, plates
- B29B13/024—Hollow bodies, e.g. tubes or profiles
- B29B13/025—Tube ends
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1429—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface
- B29C65/1432—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the way of heating the interface direct heating of the surfaces to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/024—Thermal pre-treatments
- B29C66/0242—Heating, or preheating, e.g. drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/133—Fin-type joints, the parts to be joined being flexible
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/24—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
- B29C66/242—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5326—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
- B29C66/53261—Enclosing tubular articles between substantially flat elements
- B29C66/53262—Enclosing spouts between the walls of bags, e.g. of medical bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/1403—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the type of electromagnetic or particle radiation
- B29C65/1412—Infrared [IR] radiation
- B29C65/1422—Far-infrared radiation [FIR]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0068—Permeability to liquids; Adsorption
- B29K2995/0069—Permeability to liquids; Adsorption non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7148—Blood bags, medical bags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Making Paper Articles (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
- Bag Frames (AREA)
Abstract
【課題】合成樹脂からなる口部材と可撓性のフィルムからなる袋部とを溶着する方法、特に口部材と袋部との溶着部の液密性にすぐれた製袋方法並びに該製造方法によって製造された医療用容器の提供。
【解決手段】予備加熱された合成樹脂からなる口部材1と可撓性のフィルムからなる袋部2とを溶着して一体化する製袋方法であって、予備加熱時の口部材1の袋側の端部(口部材端部)11の合成樹脂を軟化させずに、口部材1と袋部との溶着部(口部材溶着部)12の合成樹脂を軟化させる予備加熱工程と、予備加熱された口部材1を袋部の開口部に挿入し、シール金型で押圧して口部材溶着部12及び開口部を溶着する工程とを含む製袋方法及び該製袋方法により製造されたことを特徴とする医療用容器。
【選択図】 図1A method of welding a mouth member made of a synthetic resin and a bag portion made of a flexible film, in particular, a bag making method excellent in liquid-tightness of a welded portion between the mouth member and the bag portion, and the manufacturing method. Providing manufactured medical containers.
A bag-making method in which a mouth member 1 made of a preheated synthetic resin and a bag portion 2 made of a flexible film are welded and integrated, and the bag of the mouth member 1 at the time of preheating. A preheating step of softening the synthetic resin of the welded portion (mouth member welded portion) 12 between the mouth member 1 and the bag portion without softening the synthetic resin of the side end portion (mouth member end portion) 11; A manufacturing method including the step of inserting the opened mouth member 1 into the opening portion of the bag portion and pressing the sealing member 1 to weld the mouth member welding portion 12 and the opening portion, and the bag making method A medical container characterized by.
[Selection] Figure 1
Description
【0001】
【発明の属する技術分野】
本発明は製袋方法に関する。特に、合成樹脂からなる口部材と可撓性のフィルムからなる袋部とを溶着する方法に関し、口部材と袋部との溶着部の液密性にすぐれた製袋方法に関する。また、該製造方法によって製造された容器内に輸液、血液などを充填して用いられる医療用容器に関する。
【0002】
【従来の技術】
近年、ガラス製医療用容器に代わって、合成樹脂を用いて成形された医療用容器が多用されるようになってきている。また、合成樹脂製の医療容器にはブロー成形により製造された容器やインフレーション成形またはT−ダイ成形により製造されたフィルムまたはシート(以下、フィルムまたはシートを併せて「フィルム」という。)から製造された容器があり、フィルムから製造された容器(以下「フィルムバッグ」という。)が増加している。この理由は、フィルムバッグは容器の肉厚が薄く均一であり、使用後に減容量化できるため、廃棄物が少なくなる、内容物の輸液時の輸液排出速度が最後までほぼ一定であることなどによるものである。フィルムバッグには内容物の充填、排出のため、図1に示すような3次元形状の合成樹脂からなる中空筒体の口部材が熱溶着などにより取り付けられる。この口部材は断面中空円形又は楕円形状であることが多い。
【0003】
フィルムへの口部材の取付は、2次元の平面的なフィルムへの3次元形状の部材を液密に取付けることが必要とされるが、フィルムの合掌部と口部材の溶着部との間に図2に示すような隙間22(以下、「合掌部の隙間」という。)が発生し内容液が漏れ出すことがあった。特にフィルム厚さが100μm以上の厚手のフィルムの場合には口部材の形状にもよるが、熱溶着の際にフィルムを口部材形状に合わせて変形させていることから、フィルムの復元応力の為一旦溶着した部分の剥離が起こることがあった。また、口部材とフィルムをシール金型で共に狭持して溶着する際、口部材の形状に合わせるためフィルムに過大な引張応力が生じ、フィルムが薄肉化したり、フィルムに穴開きが発生する危険がある。
この様な熱によるフィルムの変形、穴開きを防止するためには、フィルムに耐熱層を接着剤を用いて積層し、耐熱性を向上させたラミネートフィルムを用いる方法があるが、接着剤は溶出する場合があり医療用分野では使用しないことが好ましい。したがって溶出物のない、単層や多層のフィルムを用いた袋部と口部材との液密で合掌部の隙間が無い接着技術について種々の検討が行われてきた。
【0004】
合掌部の隙間の問題を解決した容器としては、図3に示すような溶着部左右外方に薄片23を延設した口部材と袋部とを接着した容器が提案されている。
具体的に、フィルムとの溶着部左右外方に薄片を延設した口部材と容器本体とを接着する容器の製造方法としては、予熱治具を用いて予め薄片を延設した口部材を製造したのち、輸液袋にヒートシールする方法(特許文献1参照)、
また口栓がフィルムまたはシートと接する前に、口栓の表面を口栓の材料の融点より15〜80℃高い温度で融解させると同時に、口栓の両サイドに0.2〜3mm幅の融着タブを形成させてから2枚のフィルム又はシートを対称方向から口栓に押しつけて融着する方法(特許文献2参照)、
【0005】
中空筒体の外周面において、中空筒体を垂直軸方向に二分する対照位置に設けられた中空筒体との接合部が絞られた突出部を加熱し軟弱にした後、柔軟状態の突出部及び中空筒体にシートを当接する方法(特許文献3参照)、
金型により形成したヒレ状突起物を有する口部をインフレーションチューブとヒートシールして製袋する方法(特許文献4参照)、
【0006】
口栓をフィルムまたはシートに溶着する前に、口栓の溶着部表層を、温度600〜800℃の加熱ヒーターの輻射熱を利用して、口栓の溶着部材料の軟化温度以上で融点より13℃高い温度以下の範囲内で加熱し、この加熱された口栓の両側から口栓に対して対称なヒレ成形用金型で加圧し、口栓にヒレ状の薄片を成形後、引き続いて加熱状態を維持させた口栓をフィルムまたシート間に挿入して、加熱シール金型にて口栓をフィルムまたはシートに溶着する方法(特許文献5参照)などの方法が開示されている。
【0007】
これらの方法は、予め口部材とフィルムとの溶着部左右外方に薄片を延設した口部材を製造した後、袋部と接着する方法であり、薄片成形の為の余分な工程を必要とするだけでなく薄片成形時、薄片の大きさの変動、左右の大きさの不均一、薄片成形金型からの炭化物のゴミ付着等の問題があり、また予め成形された薄片の収縮、ねじれ、倒れなどの変形が起こることがあり、さらにこの加熱は口部材の射出成形時における溶着部の残留応力が開放されることに依る変形を伴い易く、これによる口部材と袋部との接着時には口部材、袋部、シール金型の正確な位置調整がずれ、接着が不充分となることもあった。従って合掌部の隙間の発生の抑止をさらに完全なものとする改良が望まれていた。
特に、口部材の径が10mmを超えるような大きなサイズになるとフィルムの薄肉化、ピンホールの発生がより多くなる傾向がある。
【0008】
【特許文献1】
実開平61−194638号公報
【特許文献2】
登録特許第2940987号公報
【特許文献3】
登録特許第2791387号公報
【特許文献4】
特開平4−191033号公報
【特許文献5】
登録特許第3048486号公報
【特許文献6】
特公平3−5304号公報
【0009】
【発明が解決しようとする課題】
本発明は、かかる状況に鑑みてなされたものであり、予熱時における口部材溶着部の変形をできるだけ低減させ、工程が少なく、安定して合掌部の隙間発生を抑止することで口部材と袋部との溶着部の液密性に優れた口部材付袋が得られる製袋方法の提供を主な課題とする。
【0010】
【課題を解決するための手段】
本発明者らは、合掌部の隙間発生を抑止できる口部材と袋部と溶着する製袋方法について鋭意研究を重ねた結果、口部材への薄片成形時または予備加熱時の加熱により、射出成形で製造された口部材が有している射出成形時の残留応力の解放による変形が発生し、口部材、袋部及びシール金型を相対的に正確に位置決めすることが難しくシール金型、袋部との間で有害な局部的接触、間隙が生じ均一に安定的にシールすることが困難なものとなっていることを見いだした。従って口部材の変形を抑えることにより安定して均一な薄片が形成でき、合掌部の隙間発生が抑止できること、また、同時に口部材端部の加熱に起因する袋部の口部材端部近傍におけるフィルムの薄肉化をも防止できることを見いだし、本発明を完成するに至ったものである。
【0011】
すなわち本発明は以下の[1]〜[7]に示される製袋方法に関する。
[1] 予備加熱された合成樹脂からなる口部材と可撓性のフィルムからなる袋部とを溶着して一体化する製袋方法であって、予備加熱時の口部材の袋側の端部(口部材端部)の合成樹脂を軟化させずに、口部材と袋部との溶着部(口部材溶着部)の合成樹脂を軟化させる予備加熱工程と、予備加熱された口部材を袋部の開口部に挿入し、シール金型で押圧して口部材溶着部及び開口部を溶着する溶着工程とを含むことを特徴とする製袋方法、
【0012】
[2] 予備加熱が輻射熱を用いたことを特徴とする上記[1]に記載の製袋方法、
[3] 口部材端部の長さが0.5mm以上であることを特徴とする上記[1]または[2]に記載の製袋方法、
[4] 予備加熱時の口部材端部が断熱手段により熱を受けないようにされていることを特徴とする上記[1]ないし[3]のいずれかに記載の製袋方法、
[5] 溶着工程において、口部材端部最下部より少なくとも0.5mmの範囲を加熱しないよう溶着することを特徴とする上記[1]ないし[4]のいずれかに記載の製袋方法、
[6] 筒体に支持された口部材を袋部開口部に挿入し袋部を減圧して口部材と袋部とを溶着することを特徴とする上記[1]ないし[5]のいずれかに記載の製袋方法、及び
[7] 上記[1]ないし[6]のいずれかに記載の製袋方法により製造されたことを特徴とする医療用容器、を開発することにより上記の課題を解決した。
【0013】
【発明の実施の形態】
以下、図面を参照しながら本発明を詳細に説明する。
口部材1は袋の注出入口となるものであって断面形状は、中空円形または楕円形、菱形、舟形である。また1つの口部材に複数の注出入口を有する口部材であってもよい。
【0014】
口部材1の断面形状が円形の場合、直径は10〜30mm、口部材の厚みは0.5〜3mm、高さは20〜80mm程度である。
口部材に用いられる、合成樹脂としてはポリエチレンテレフタレート、ポリブチレンテレフタレート等のポリエステル樹脂、ポリカーボネート樹脂、ポリプロピレン、ポリエチレン等のポリオレフィン系樹脂などが挙げられる。これらのうちポリオレフィン系樹脂が好ましく、とりわけ高密度ポリエチレン、直鎖状低密度ポリエチレン、高圧法低密度ポリエチレン、メタロセン触媒で製造されたポリエチレンなどのポリエチレン系樹脂の単一樹脂またはブレンド樹脂が好ましい。これは袋部を構成する可撓性フィルムと同一の樹脂を用いることが好ましい。
【0015】
また、口部材1を、多層としたものを用いることができる。特に口部材の最外層を可撓性フィルムと同一の樹脂とし、最内層を外層より耐熱性が高く、剛性の高い樹脂とすることは、予備加熱時の口部材の変形をより抑えることができ、かつ誤って注射針が口部材内部を刺したときに口部材側面での内部から外部への針の刺通を抑える面からも好適である。
【0016】
袋部2は可撓性フィルムからなり、その材質は、ポリプロピレン、ポリエチレン等のポリオレフィン樹脂、ポリアミド樹脂、ポリエステル樹脂が挙げられるが、口部材1の溶着面12とは融点が近似した同一材質又はそれらの樹脂をブレンドしたポリオレフィン系樹脂が好ましい。また、可撓性フィルムは単層、多層いずれでもよく、その厚みは100〜400μm程度である。多層ラミネートフィルムの場合、袋部内面は口部材の溶着面と融点が近似した同一系統の材質又はそれらを含むブレンドした樹脂を用いるのがよい。可撓性フィルムはインフレーション成形により製造された筒状フィルム、Tダイ成形により製造されたフィルムを折り曲げて、または重ね合わせて袋状としたものなどが用いられる。
【0017】
本発明の製袋方法における溶着は、合成樹脂からなる口部材1を予備加熱した後に行う。口部材1は殆どの場合、射出成形により製造されるが、本発明者らは、口部材が有している射出成形により発生し閉じこめられている残留応力が予備加熱時に解放され口部材が変形するため、変形した口部材1がシール金型5により袋部2と共に押圧される際に、袋部2のフィルムとの接触が不均一となり、溶着前に、口部材1と袋部2のフィルムが局部的に接触したり、隙間が生じたりしていることを見いだした。すなわち口部材1、袋部2及びシール金型5の相対的な位置関係が口部材1の変形により変化するため、合掌部の隙間を口部材樹脂により埋めることができない場合が発生する。従って、口部材1、袋部2及びシール金型5の相対的な位置関係を常に望ましいものとするには、予備加熱時の口部材1の変形を抑えることが必要であり、変形を抑えるためには口部材端部11を軟化させずに予備加熱すればよいことを見いだした。その結果口部材1、袋部2及びシール金型5の正確な位置調整が可能となり、合掌部の隙間の無い袋部2と口部材1の溶着が達成できることを見いだした。
【0018】
従来、口部材1と袋部2を溶着するためには、口部材のゴム栓をとりつける口部材上部13を除く部分を口部材溶着部とし該溶着部が軟化するまで加熱していたが、口部材1の変形を抑制する為には、口部材の口部材上部13と共に口部材の袋側の端部(口部材端部)11を軟化させないために加熱することを避けることにより口部材全体の変形が抑えられ、口部材、袋部及びシール金型の位置精度が高まり、密着性が向上し、均一な溶着と口部材溶着部に薄片形成が実現され、袋部と口部材の合掌部において隙間の無い溶着が達成できることを見いだした。従来の方法では口部材端部も加熱され、場合によってはフィルムの融点以上まで加熱されるため口部材1と袋部2とのシール時に口部材端部近傍のフィルムに薄肉化が生じ易かったが、この問題も同時に解決できることを見出した。この結果フィルムの部分的な薄肉化が抑えられることにより、容器本体の落袋強度などが改善された。
【0019】
なお、ここで軟化とは、シール金型によりフィルムを介して押圧された口部材溶着部表面がフィルムと溶着するとともに薄片が形成される程度に樹脂が柔らかくなっている状態をいい、軟化されていない口部材端部は、予備加熱前の口部材の表面と同様の表面状態であることが視認される。この場合、シール金型により押圧される前の口部材端部と口部材溶着部の境目には明瞭な境界線が見られる。この境界線が視認される状態に口部材を予備加熱することにより本発明の目的が達成される。
【0020】
予備加熱は、熱金型を用いた直接加熱、環状ヒーターや遠赤外線などの熱源を用いた輻射熱を用いた加熱などにより、口部材の袋部との溶着部(口部材溶着部)12の表面温度を口部材に用いた合成樹脂が軟化する温度とする。
これらの加熱法のうち特に輻射熱による加熱は異物付着や機械構造の簡略化の上で有利であることから好ましい。また予熱器3としては、口部材端部11を加熱しない形状の環状ヒーターを用いることが好ましい。図4(a)および(b)に環状ヒーターで予備加熱中の口部材の一例の断面図を示す。また、環状ヒーターの非加熱部34で口部材1を嵌着したり、口部材1の中空部に図4(a)および(b)の上方より支持体を嵌入したりなどして少なくとも2カ所で口部材を支持することにより口部材1と環状ヒーターとの正確な空間的配置を保ち、口部材1と予熱器3と隙間をより精度高く維持するようにすることもできる。さらに口部材1を回転させれば、予熱器3から受ける熱量を口部材溶着部12の全周にわたってより均一にすることも可能となる。これらにより予備加熱工程での口部材溶着部12が受ける熱量が安定し均一化されることで、口部材1の変形がさらに抑制され次の溶着工程での口部材、袋部及びシール金型の位置調整をより正確に行うことが可能になる。
【0021】
加熱温度は口部材を溶着の際、フィルムを介して押圧したときに口部材に薄片ができる温度になることが必要である。口部材の材質に依るが輻射熱による場合、熱源と口部材表面との間隔、口部材の材質などにより適宜選択することができるが、熱源の温度を500〜750℃とし、8〜13秒加熱することが好ましい。口部材溶着部12の温度が高すぎると合成樹脂の劣化物が発生したり、流動変形を起こしたりする恐れがある。さらに口部材端部温度が口部材溶着部温度の影響をうけ軟化する危険があり、この点注意が必要である。
【0022】
具体的に、口部材端部11を軟化させずに、口部材溶着部12を軟化させるためには、例えば環状ヒーター等の熱源よりも口部材端部11を少なくとも0.5mm以上、好ましくは0.8mm以上突出させることにより、口部材端部11が輻射熱の影響をうけ軟化することを効果的に避けることができる。また、これにより口部材全体の剛性の低下が防止され、熱による変形を抑えることができる。
【0023】
また、別の例としては図4(b)に示すように、口部材端部11を熱源からの輻射熱を抑止する断熱板32などの断熱手段を用いる方法、図示していないが口部材端部が入り込む円形冠状の凹部を有する冷却金型に当接させ冷却する方法などがある。さらに図5(a)及び(b)に示すように口部材端部11が口部材溶着部12と比べて熱源から遠ざかるように口部材端部11が口部材端部最下部14からの長さLが5mm以下、好ましくは1〜5mmの範囲で縮径した口部材を用いることによっても本発明の目的を達成することができる。
【0024】
口部材と袋部を押圧して溶着する溶着工程は、予備加熱された口部材を袋部の開口部に挿入しシール金型で押圧して口部材溶着部及び開口部を溶着する工程である。以下溶着工程を図6を参照しつつ例示して説明する。なお以下の説明では袋部開口部に筒体に支持された口部材を挿入し袋部を減圧して口部材と袋部とを溶着する例を示す。減圧方法は口部材の径が10mmを超える場合により有効である。類似する方法が特許文献6に記載されている。
【0025】
口部材の保持を容易にするため図6に示すように中空筒状の口部材1の中空部に筒体4を挿入する。
筒体は口部材内径より僅かに小さい外径、内部には先端まで貫通した穴を有する。筒体先端(空気吸引口43)は、筒体先端に向かって断面積が漸減する形状でフィルムの膨らみに合う形状に形成されている。
断面積が漸減し始める位置は筒体先端より5mm以上でかつ口部材端部11より先方の位置である。挿入は口部材端部11より筒体先端43が少なくとも5mm以上突出するようにする。また後述する袋部内空気を吸引し減圧にし、筒体4と袋とをより密着させる。また、筒体4を予備加熱の工程の口部材1の固定治具としても兼用して使用するようにすれば、さらに口部材の変形を防止する効果があるが、機械構造の複雑化、シール時間(シール金型で押圧している時間)と予備加熱時間との違いを考慮した機械構造とする必要があり、やや設備が複雑化し、コスト高になる。
【0026】
必要に応じて袋部内空気を吸引し減圧にし筒体4と袋2との密着性を高める。減圧のタイミングはシール金型5が締まる前か、シール金型5が閉まると同時に行う。減圧することにより袋部が固定されるため、シール金型5からの熱を受け、問題となる溶着部と非溶着部の境界部分のフィルムが薄くなったり、ピンホールを生じるなどの不具合の発生を極めて効率よく抑えることが可能になる。また、減圧され袋部2と口部材1とが強く密着し、フィルムが口部材端部11の形状に沿って屈曲して固定されることになり、口部材端部が低温であるため薄肉化が効率よく抑制される。
【0027】
袋部2と口部材1を、図7に示すようなシール金型5で押圧し口部材溶着部12と袋部溶着部21を溶着する。シール金型5の温度はフィルム(袋部樹脂)の融点より10℃以上高く、フィルムがポリエチレン樹脂からなる場合には110〜170℃であり、溶着時間は1〜3秒程度である。予備加熱の後、シール金型5で押圧されるまでの時間は、短い程よいが、製造装置の制約をうけ通常1〜4秒程度である。4秒を超えると口部材溶着部の表面温度が低下して、口部材1と袋部2とのシール強度が不足しやすくなる傾向がある。この際金型のコーナーは図7(b)に示すように小さいRを取ると薄片の形成が容易になる。
【0028】
シール金型5の形状は、半円断面と平坦部からなる。また、半円断面と平坦部との連結部、口部材1とフィルムの合掌部にRを形成するようにされている。Rは0.2〜2mm、好ましくは0.3〜1.7mmである。Rが大きすぎると合掌部の隙間が抑制されず、小さすぎるとフィルムへ傷が付く、又は薄片の形成が不十分となるなどの問題が発生しやすい。半円断面の径は口部材溶着部12の径にフィルム厚を加えたものより若干小さい径とされている。また、口部材端部最下部より少なくとも0.5mmの範囲を加熱せずに溶着する様なシール金型5とすれば、フィルムの薄肉化を避けることが可能となり好ましい。このようなシール金型5としては、口部材端部最下部側からの長さが少なくとも0.5mmの範囲でフィルムの融点以下となるように温度調整された形状の金型などが挙げられるが、好ましいシール金型としては、図8に示す様に、口部材1がシール金型5より長さMだけ突出させるようにされた金型がある。長さMは0.5mm以上であることが望ましい。これによれば、フィルムが口部材先端と金型の間で押圧されずフィルムの薄肉化が起こりにくくなる。
なお上述の例では袋部を減圧して口部材と袋部とを溶着する例であるが、予備加熱時の口部材端部11を軟化させずに、口部材1と袋部2との口部材溶着部12を軟化させるようにして成形することにより、筒体を用いず口部材1と袋部2を押圧することで本発明の効果を達成することができる。
【0029】
本発明の予備加熱工程で加熱された口部材1は、射出成形時における残留応力の解消による変形が抑えられ、口部材1と袋部2をシール金型5に対して正確な位置に挿嵌することができる。またこの様に正確に位置決めされた状態で溶着されるため、合掌部の隙間部分に、可撓性フィルムに押圧された口部材溶着部12の軟化した樹脂が安定した形状の薄片となり延設される。
【0030】
薄片のサイズはおよそ、厚み50〜200μm、長さ0.1〜2mm程度が適当である。本発明に依ればこのようななサイズの薄片を有する口部材となり、これを溶着することにより合掌部の隙間が生じず液漏れの発生が無い口部材付袋を安定して製造することができる。
【0031】
口部材を溶着したら溶着部を冷却金型で狭持する。冷却金型で狭持する場合にも、シール金型で狭持する際にもそうであったように、口部材の予備加熱時の変形が抑制されているため金型と被狭持物の位置決めが正確に安定して行うことができ、薄片が安定して成形される。
【0032】
減圧していた場合には、減圧解除する。減圧して溶着、冷却を行うことにより、口部材とフィルムシール金型で溶着され、冷却されるまで、フィルムがノズルの形状に合わせて密着して固定されている。このようにフィルムの自由な動きが抑止した状態で溶着を行うことにより、溶融軟化したフィルムが引き延ばされることが無く、口部材溶着部と未溶着部との境界部でのフィルムの薄肉化が抑えられる効果がある。
【0033】
【実施例】
円形の断面形状を有する、直径17mm、内径13mm、口部材溶着部および端部の厚み2mmの高密度ポリエチレンと直鎖状低密度ポリエチレンの等量ブレンド組成物製の口部材を射出成形により製造した。
幅140mmのチューブ状直鎖状低密度ポリエチレンフィルムをインフレーション成形法により成形し、長さ300mmに裁断して片方の切断部をヒートシールにより閉じ、もう片方の切断部を口部溶着部とした。一方、輻射部表面温度700℃の、口部材端部が輻射部より1mm突出する様にした環状ヒーターを口部材の中心に合わせて挿入し、10秒加熱した後、中空筒体を嵌入して速やかに前記袋部溶着部に挿入し、真空ポンプで吸引し袋部内を減圧にすると同時に140℃に設定したシール金型で2秒間挟み、後に冷却金型により3秒間挟んでから真空を解除し中空筒体を引き抜き口部材付袋を製造した。
【0034】
500mLの水を充填し、密栓した100個の口部材付袋を内圧が0.07MPaとなるように外部から押圧し5分間放置した。全ての口部材付袋について漏水は認められなかった。
【0035】
【発明の効果】
本発明の製袋方法は、工程が少なく、かつ安定して合掌部の隙間発生を抑止することが出来るので、口部材付袋からの液漏れを抑えることができる、さらに口部材先端の加熱に起因する袋部を形成するフィルムの薄肉化をも防止することができるため、医療用容器などの分野に利用でき有用である。
【図面の簡単な説明】
【図1】口部材の1例の斜視図
【図2】隙間のある合掌部の断面図
【図3】薄片が延設された口部材を用いた合掌部の断面図
【図4】(a)口部材溶着部を環状ヒーターで予備加熱中の断面図
(b)断熱板を設けて、口部材溶着部を環状ヒーターで予備加熱中の断面図
(c)(a)断面図のA−A断面図
【図5】(a)口部材の別例の斜視図
(b)口部材の別例の断面図
【図6】口部材と袋部を減圧する時の断面図
【図7】(a)シール金型横断面図
(b)(a)の部分拡大図
【図8】シール金型縦断面図
【符号の説明】
1 口部材
11 口部材端部
12 口部材溶着部
13 口部材上部
14 口部材端部最下部
2 袋部
21 袋部溶着部
22 合掌部の隙間
23 薄片
3 予熱器
31 ヒーター
32 断熱板
33 保温材
34 非加熱部
4 筒体
41 筒状支持部
42 減圧口
43 空気吸引口
5 シール金型
6 医療用容器[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a bag making method. In particular, the present invention relates to a method of welding a mouth member made of a synthetic resin and a bag portion made of a flexible film, and relates to a bag making method having excellent liquid-tightness of the welded portion between the mouth member and the bag portion. The present invention also relates to a medical container that is used by filling an infusion solution, blood, or the like in a container manufactured by the manufacturing method.
[0002]
[Prior art]
In recent years, instead of glass medical containers, medical containers molded using synthetic resins have been frequently used. In addition, a synthetic resin medical container is manufactured from a container manufactured by blow molding or a film or sheet manufactured by inflation molding or T-die molding (hereinafter, the film or sheet is also referred to as “film”). Containers manufactured from films (hereinafter referred to as “film bags”) are increasing. The reason for this is that the film bag has a thin and uniform container thickness and can be reduced in volume after use, so that the amount of waste is reduced, and the infusion discharge rate at the time of infusion of the contents is almost constant until the end. Is. In order to fill and discharge the contents, a hollow cylindrical mouth member made of synthetic resin having a three-dimensional shape as shown in FIG. 1 is attached to the film bag by heat welding or the like. This mouth member often has a hollow circular or elliptical cross section.
[0003]
The attachment of the mouth member to the film requires a liquid-tight attachment of a three-dimensional shape member to a two-dimensional planar film, but between the film palm portion and the welded portion of the mouth member. A
In order to prevent such film deformation and perforation due to heat, there is a method of laminating a heat-resistant layer on the film with an adhesive and using a laminated film with improved heat resistance. However, it is preferable not to use in the medical field. Therefore, various studies have been made on the adhesive technique in which the bag portion and the mouth member using a single-layer or multilayer film without any eluting matter are liquid-tight and have no gap between the palm portions.
[0004]
As a container that solves the problem of the gap between the palms, a container in which a mouth member having a
Specifically, as a manufacturing method of a container for bonding a container body and a mouth member having a thin piece extending to the left and right outside of a welded portion with a film, a mouth member having a thin piece extended in advance using a preheating jig is manufactured. After that, a method of heat sealing to the infusion bag (see Patent Document 1),
Also, before the plug comes into contact with the film or sheet, the surface of the plug is melted at a temperature 15 to 80 ° C. higher than the melting point of the material of the plug, and at the same time, a melt with a width of 0.2 to 3 mm is formed on both sides of the plug. A method in which two films or sheets are pressed against a plug from a symmetrical direction after forming a wearing tab (see Patent Document 2),
[0005]
On the outer peripheral surface of the hollow cylindrical body, after heating and softening the projecting part, which is constricted with the hollow cylindrical body provided at the control position that bisects the hollow cylindrical body in the vertical axis direction, the projecting part in a flexible state And a method of contacting the sheet with the hollow cylinder (see Patent Document 3),
A method of making a bag by heat-sealing a mouth portion having a fin-like projection formed by a mold with an inflation tube (see Patent Document 4),
[0006]
Before welding the plug to the film or sheet, the surface of the welded portion of the plug is made 13 ° C. above the melting point above the softening temperature of the material of the welded portion of the plug using the radiant heat of the heater at a temperature of 600 to 800 ° C. Heat within a high temperature range, pressurize from both sides of the heated plug with a fin mold symmetrical to the plug, mold fin-shaped flakes on the plug, and then continue heating A method such as a method in which a plug that maintains the above is inserted between a film or sheet and the plug is welded to the film or sheet with a heat sealing mold (see Patent Document 5) is disclosed.
[0007]
These methods are methods in which a mouth member in which a thin piece is extended to the left and right outside of the welded portion between the mouth member and the film is manufactured in advance, and then bonded to the bag portion, and an extra step for forming the thin piece is required. In addition, there are problems such as fluctuations in the size of the flakes, unevenness in the left and right sizes, adhesion of carbide dust from the flake molding die, and shrinkage and twisting of the pre-formed flakes. Deformation such as collapse may occur, and this heating is likely to be accompanied by deformation due to the release of the residual stress in the welded part at the time of injection molding of the mouth member. Accurate position adjustment of the member, the bag part, and the seal mold may be shifted, resulting in insufficient adhesion. Accordingly, there has been a demand for an improvement that further suppresses the occurrence of gaps in the palm portions.
In particular, when the diameter of the mouth member exceeds 10 mm, the film tends to be thinner and more pinholes are generated.
[0008]
[Patent Document 1]
Japanese Utility Model Publication No. 61-194638 [Patent Document 2]
Japanese Patent No. 2940987 [Patent Document 3]
Japanese Patent No. 2791387 [Patent Document 4]
Japanese Patent Laid-Open No. 4-191033 [Patent Document 5]
Japanese Patent No. 3048486 [Patent Document 6]
Japanese Patent Publication No. 3-5304 [0009]
[Problems to be solved by the invention]
The present invention has been made in view of such a situation, and reduces the deformation of the mouth member welded portion during preheating as much as possible, has fewer steps, and stably suppresses the occurrence of a gap between the palm member and the bag. The main object is to provide a bag-making method capable of obtaining a bag with a mouth member having excellent liquid-tightness at the welded portion.
[0010]
[Means for Solving the Problems]
As a result of intensive research on a bag forming method for welding the mouth part and the bag part that can suppress the occurrence of a gap between the palm parts, the present inventors have conducted injection molding by heating at the time of thin piece molding or preheating to the mouth part. Deformation due to release of residual stress at the time of injection molding possessed by the mouth member produced by the above method is difficult, and it is difficult to position the mouth member, bag part and seal mold relatively accurately. It was found that harmful local contact and gaps were generated between the parts, making it difficult to seal uniformly and stably. Therefore, by suppressing the deformation of the mouth member, a stable and uniform thin piece can be formed, and the generation of a gap in the palm portion can be suppressed, and at the same time, the film in the vicinity of the mouth member end portion of the bag portion due to heating of the mouth member end portion It has been found that thinning of the film can be prevented and the present invention has been completed.
[0011]
That is, this invention relates to the bag making method shown by the following [1]-[7].
[1] A bag-making method in which a mouth member made of a preheated synthetic resin and a bag portion made of a flexible film are welded and integrated, and an end portion on the bag side of the mouth member at the time of preheating A preheating step of softening the synthetic resin of the welded portion of the mouth member and the bag portion (mouth member welded portion) without softening the synthetic resin of the (mouth member end portion), and the preheated mouth member as the bag portion And a welding step of welding the mouth member welded portion and the opening by pressing with a seal mold,
[0012]
[2] The bag making method according to the above [1], wherein the preheating uses radiant heat,
[3] The bag making method according to the above [1] or [2], wherein the length of the end of the mouth member is 0.5 mm or more,
[4] The bag making method according to any one of the above [1] to [3], wherein the end of the mouth member at the time of preheating is not subjected to heat by the heat insulating means,
[5] The bag making method according to any one of the above [1] to [4], wherein in the welding step, welding is performed so as not to heat a range of at least 0.5 mm from the lowermost end portion of the mouth member.
[6] Any one of the above [1] to [5], wherein the mouth member supported by the cylindrical body is inserted into the opening of the bag portion, the bag portion is decompressed, and the mouth member and the bag portion are welded. [7] The above-mentioned problems can be solved by developing a bag-making method according to [7] and a medical container manufactured by the bag-making method according to any one of [1] to [6]. Settled.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the drawings.
The
[0014]
When the cross-sectional shape of the
Examples of the synthetic resin used for the mouth member include polyester resins such as polyethylene terephthalate and polybutylene terephthalate, and polyolefin resins such as polycarbonate resin, polypropylene, and polyethylene. Among these, polyolefin resins are preferable, and single resins or blend resins of polyethylene resins such as high density polyethylene, linear low density polyethylene, high pressure method low density polyethylene, and polyethylene produced with a metallocene catalyst are particularly preferable. It is preferable to use the same resin as the flexible film constituting the bag portion.
[0015]
Further, the
[0016]
The
[0017]
The welding in the bag making method of the present invention is performed after preheating the
[0018]
Conventionally, in order to weld the
[0019]
Here, softening refers to a state in which the surface of the mouth member welded portion pressed through the film by the seal mold is welded to the film and the resin is soft enough to form flakes. It can be seen that the end portion of the mouth member that is not present is in the same surface state as the surface of the mouth member before preheating. In this case, a clear boundary line is seen at the boundary between the mouth member end and the mouth member welded part before being pressed by the seal mold. The object of the present invention is achieved by preheating the mouth member in a state where the boundary line is visually recognized.
[0020]
Preheating is performed by direct heating using a thermal mold, heating using radiant heat using a heat source such as an annular heater or far-infrared rays, and the like. Let temperature be the temperature which the synthetic resin used for the mouth member softens.
Among these heating methods, heating by radiant heat is particularly preferable because it is advantageous in terms of foreign matter adhesion and simplification of the mechanical structure. Moreover, as the
[0021]
When the mouth member is welded, the heating temperature needs to be a temperature at which a thin piece can be formed on the mouth member when pressed through the film. Although depending on the material of the mouth member, in the case of radiant heat, it can be appropriately selected depending on the distance between the heat source and the surface of the mouth member, the material of the mouth member, etc., but the temperature of the heat source is 500 to 750 ° C. and heated for 8 to 13 seconds. It is preferable. If the temperature of the mouth member welded
[0022]
Specifically, in order to soften the mouth member welded
[0023]
As another example, as shown in FIG. 4 (b), a method of using a heat insulating means such as a heat insulating plate 32 for suppressing the radiant heat from the heat source as shown in FIG. For example, there is a method of cooling by contacting a cooling mold having a circular crown-shaped concave portion into which the material enters. Further, as shown in FIGS. 5A and 5B, the length of the mouth member end 11 from the mouth member end
[0024]
The welding step of pressing and welding the mouth member and the bag portion is a step of inserting the preheated mouth member into the opening portion of the bag portion and pressing it with a seal mold to weld the mouth member welding portion and the opening portion. . Hereinafter, the welding process will be described with reference to FIG. In the following description, an example is shown in which a mouth member supported by a cylindrical body is inserted into a bag portion opening, the bag portion is decompressed, and the mouth member and the bag portion are welded. The decompression method is more effective when the diameter of the mouth member exceeds 10 mm. A similar method is described in US Pat.
[0025]
In order to facilitate the holding of the mouth member, the
The cylinder has an outer diameter slightly smaller than the inner diameter of the mouth member, and has a hole penetrating to the tip inside. The tip of the cylinder (air suction port 43) is formed in a shape that fits the bulge of the film in a shape in which the cross-sectional area gradually decreases toward the tip of the cylinder.
The position where the cross-sectional area starts to gradually decrease is 5 mm or more from the end of the cylindrical body and a position ahead of the
[0026]
If necessary, the air in the bag portion is sucked to reduce the pressure, and the adhesion between the
[0027]
The
[0028]
The shape of the
In the above example, the bag part is decompressed and the mouth member and the bag part are welded, but the mouth of the
[0029]
The
[0030]
A suitable size of the flakes is about 50 to 200 μm in thickness and about 0.1 to 2 mm in length. According to the present invention, it becomes a mouth member having a thin piece of such a size, and by welding this, it is possible to stably produce a bag with a mouth member that does not cause a gap between the palms and does not leak. it can.
[0031]
When the mouth member is welded, the welded portion is held with a cooling mold. As is the case with both the cooling mold and the sealing mold, the positioning of the mold and the object to be held is controlled because the deformation of the mouth member during preheating is suppressed. Can be performed accurately and stably, and the flakes are stably formed.
[0032]
If the pressure has been reduced, release the pressure reduction. By performing welding under reduced pressure and cooling, the film is welded with a mouth seal and a film seal mold, and the film is fixed in close contact with the shape of the nozzle until cooled. By performing welding in such a state that the free movement of the film is suppressed, the melted and softened film is not stretched, and the film thickness is reduced at the boundary between the mouth member welded portion and the unwelded portion. There is an effect to be suppressed.
[0033]
【Example】
A mouth member made of an equivalent blend composition of high-density polyethylene and linear low-density polyethylene having a circular cross-sectional shape and a diameter of 17 mm, an inner diameter of 13 mm, a mouth member welded portion and a thickness of 2 mm at the end portion was manufactured by injection molding. .
A tubular linear low-density polyethylene film having a width of 140 mm was formed by an inflation molding method, cut into a length of 300 mm, one cut portion was closed by heat sealing, and the other cut portion was used as a mouth welded portion. On the other hand, an annular heater having a radiant portion surface temperature of 700 ° C. with an end of the mouth member protruding 1 mm from the radiant portion is inserted into the center of the mouth member, heated for 10 seconds, and then inserted into a hollow cylinder. Immediately insert it into the welded part of the bag, suck it with a vacuum pump to reduce the pressure inside the bag, and at the same time sandwich it with a sealing mold set at 140 ° C for 2 seconds, then sandwich it with a cooling mold for 3 seconds and release the vacuum. The hollow cylinder was pulled out to produce a bag with an opening member.
[0034]
100 bags with mouth members, filled with 500 mL of water and sealed, were pressed from the outside so that the internal pressure was 0.07 MPa and left for 5 minutes. No water leakage was observed in all the bags with mouth members.
[0035]
【The invention's effect】
The bag-making method of the present invention has few steps and can stably suppress the occurrence of a gap at the palm portion, so that liquid leakage from the bag with the mouth member can be suppressed, and further, the heating of the tip of the mouth member can be performed. Since it is possible to prevent thinning of the film forming the resulting bag portion, it can be used and useful in fields such as medical containers.
[Brief description of the drawings]
FIG. 1 is a perspective view of an example of a mouth member. FIG. 2 is a cross-sectional view of a palm portion having a gap. FIG. 3 is a cross-sectional view of a palm portion using a mouth member having a thin piece. ) Cross-sectional view during preheating of mouth member welded portion with annular heater (b) Cross-sectional view of preheated mouth member welded portion with annular heater (c) (a) AA in cross-sectional view Cross-sectional view [FIG. 5] (a) Perspective view of another example of mouth member (b) Cross-sectional view of another example of mouth member [FIG. 6] Cross-sectional view when decompressing mouth member and bag portion [FIG. ) Seal mold cross-sectional view (b) Partial enlarged view of (a) [Figure 8] Seal mold vertical cross-sectional view [Explanation of symbols]
1
Claims (7)
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002314252A JP4429581B2 (en) | 2002-10-29 | 2002-10-29 | Bag making method |
TW92129623A TWI235111B (en) | 2002-10-29 | 2003-10-24 | Bag-making method |
PCT/JP2003/013877 WO2004039562A1 (en) | 2002-10-29 | 2003-10-29 | Bag-making method |
CNB2003801021240A CN100345675C (en) | 2002-10-29 | 2003-10-29 | Bag-making method |
AU2003278599A AU2003278599A1 (en) | 2002-10-29 | 2003-10-29 | Bag-making method |
AT03769984T ATE384609T1 (en) | 2002-10-29 | 2003-10-29 | METHOD FOR PRODUCING BAGS |
EP03769984A EP1560697B1 (en) | 2002-10-29 | 2003-10-29 | Bag-making method |
US10/532,047 US7306553B2 (en) | 2002-10-29 | 2003-10-29 | Bag-making method |
RU2005112460A RU2294836C2 (en) | 2002-10-29 | 2003-10-29 | Packing bag production method |
KR1020057007094A KR100618486B1 (en) | 2002-10-29 | 2003-10-29 | Bag-making method |
DE60318886T DE60318886T2 (en) | 2002-10-29 | 2003-10-29 | METHOD FOR PRODUCING BAGS |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002314252A JP4429581B2 (en) | 2002-10-29 | 2002-10-29 | Bag making method |
Publications (2)
Publication Number | Publication Date |
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JP2004148578A true JP2004148578A (en) | 2004-05-27 |
JP4429581B2 JP4429581B2 (en) | 2010-03-10 |
Family
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Application Number | Title | Priority Date | Filing Date |
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JP2002314252A Expired - Lifetime JP4429581B2 (en) | 2002-10-29 | 2002-10-29 | Bag making method |
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CN (1) | CN100345675C (en) |
Cited By (11)
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WO2005095089A1 (en) * | 2004-03-30 | 2005-10-13 | Showa Denko Plastic Products Co., Ltd. | Method and apparatus for producing bag with mouth member |
JP2005313599A (en) * | 2004-03-30 | 2005-11-10 | Showa Denko Plastic Products Co Ltd | Manufacturing method and manufacturing apparatus for bag with mouth member |
JP2007238123A (en) * | 2006-03-07 | 2007-09-20 | Kyodo Printing Co Ltd | Mouth member of thermoplastic resin bag, thermoplastic resin bag, and method of manufacturing thermoplastic resin bag |
CN100484742C (en) * | 2004-03-30 | 2009-05-06 | 株式会社细川洋行 | Method and apparatus for manufacturing bag with spout member |
JP2012120765A (en) * | 2010-12-10 | 2012-06-28 | Terumo Corp | Method for manufacturing medical bag, and medical bag |
JP2014037271A (en) * | 2012-08-14 | 2014-02-27 | Yuki Yoshida | Plastic bag for aseptic manipulation |
JP2014176732A (en) * | 2014-05-01 | 2014-09-25 | Terumo Corp | Method for manufacturing medical container and medical container |
JP2016150080A (en) * | 2015-02-17 | 2016-08-22 | テルモ株式会社 | Reservoir bag |
JP2018062113A (en) * | 2016-10-12 | 2018-04-19 | 藤森工業株式会社 | Spout seal mold unit, spout attachment method using the same, and spout attachment structure |
JP2021505485A (en) * | 2017-12-08 | 2021-02-18 | ノードソン コーポレーションNordson Corporation | Flexible packaging technology |
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JP3048486B2 (en) * | 1993-06-30 | 2000-06-05 | 株式会社大塚製薬工場 | Welding and sealing method for spouts in medical bags |
DE19752648C1 (en) * | 1997-11-27 | 1999-03-18 | Kiefel Gmbh Paul | Welding connector to wall of thermoplastic sheet vessel |
CN1201654A (en) * | 1998-06-15 | 1998-12-16 | 周春华 | Polyolefine aseptic packing bag for medical use and its making method |
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Also Published As
Publication number | Publication date |
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CN100345675C (en) | 2007-10-31 |
CN1741894A (en) | 2006-03-01 |
JP4429581B2 (en) | 2010-03-10 |
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