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JP2004066447A - Method of manufacturing structure, functional structure, and magnetic recording medium - Google Patents

Method of manufacturing structure, functional structure, and magnetic recording medium Download PDF

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Publication number
JP2004066447A
JP2004066447A JP2003163852A JP2003163852A JP2004066447A JP 2004066447 A JP2004066447 A JP 2004066447A JP 2003163852 A JP2003163852 A JP 2003163852A JP 2003163852 A JP2003163852 A JP 2003163852A JP 2004066447 A JP2004066447 A JP 2004066447A
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JP
Japan
Prior art keywords
layer
pattern forming
forming layer
stamper
substrate
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JP2003163852A
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Japanese (ja)
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JP3848303B2 (en
Inventor
Aya Imada
今田 彩
Toru Den
田 透
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Canon Inc
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Canon Inc
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Application filed by Canon Inc filed Critical Canon Inc
Priority to JP2003163852A priority Critical patent/JP3848303B2/en
Priority to AU2003286423A priority patent/AU2003286423A1/en
Priority to US10/559,966 priority patent/US7534359B2/en
Priority to PCT/JP2003/015591 priority patent/WO2004109401A1/en
Publication of JP2004066447A publication Critical patent/JP2004066447A/en
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  • Duplication Or Marking (AREA)
  • Electroplating Methods And Accessories (AREA)
  • ing And Chemical Polishing (AREA)
  • Manufacturing Of Magnetic Record Carriers (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To supply a structure that has openings at desired positions. <P>SOLUTION: The above structure is manufactured by a manufacturing method that has (A) a process to provide a base and a press member with a plurality of convex structures, (B) a process to form a layer of a material weaker than the member on the base, (C) a process to press the member on the layer and to form concaves corresponding to the convex structures of the member on the layer, (D) a process to etch the layer for exposing at least a part of the base surface, and (E) a process to anodize the base to form openings on the base. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、孔を有する構造体の製造方法に関する。特に、孔に磁性体等の機能性材料を充填することによって、磁気記録媒体等の機能性の構造体を製造する方法に関する。
【0002】
【従来の技術】
物体表面に微細な構造を作製する技術として、従来からの光や電子線によるリソグラフィーではなく、凹凸を持つ構造体を加工物に直接押圧してナノメートルサイズの構造を形成するナノ・インプリント(nano−imprint)という方法が、新しい技術として提案されている(米国特許第5,772,905号公報)。
【0003】
この手法は、図9に示すように電子ビーム等により加工された数十〜数百nmサイズの凸構造パターン103を有するスタンパ100を、平坦な基板105上に形成した樹脂薄膜104に押圧して引き離すことで凹凸構造パターンを形成し、樹脂薄膜の凹部(モールド領域)106を反応性イオンエッチング等によって除去し、この樹脂層をマスクとして基板105をエッチングすることで、元のスタンパと相対する凹凸を有するナノメートルサイズの構造体107、108を形成するものである。この手法では、押圧によるスタンパ100の劣化を防ぐために、スタンパ100の凸構造103が樹脂薄膜104を形成した基板105に到達する前に押圧をやめ、引き離す手法をとっている。この手法では、樹脂薄膜にスタンパの凸構造表面が到達する直前に押圧をやめた場合であっても、押圧による樹脂の盛り上がりにより、スタンパの凹構造表面に樹脂薄膜が接触する場合があった。
【0004】
斯かる接触は、スタンパを樹脂薄膜から引き離す際に樹脂薄膜に形成された凹凸形状の乱れなどを起こす場合があった。
【0005】
【発明が解決しようとする課題】
そこで、本発明の課題は、所望の位置に孔を形成した構造体を提供することにある。
【0006】
【課題を解決するための手段】
本発明は、孔を有する構造体の製造方法であって、(A)複数の凸構造を有する押圧部材と基板とを用意する工程と、(B)前記基板の上に前記部材より強度の弱い材料を用いて層を形成する工程と、(C)前記層に前記部材を押圧し、前記層に前記部材の凸構造に対応した窪みを形成する工程と、(D)前記層をエッチングし、少なくとも前記基板表面の一部を露出させる工程と及び、(E)前記基板を陽極酸化し、前記基板に孔を形成する工程とを有することを特徴とする孔を有する構造体の製造方法に関する。
【0007】
また、本発明は、複数の凸構造を有する押圧部材を被加工層上のパターン形成層に押圧する工程、及び該部材と該パターン形成層を引き離す工程を含む構造体の製造方法において、該凸構造表面のサイズが500nm以下であって、且つ該凸構造の高さが10μm以下の該部材を用い、該部材の該凸構造の高さより該パターン形成層の膜厚を薄くし、該部材の凸構造の先端と該被加工層表面との間隔が50nm以下の場合に該部材の凹部に該パターン形成層の表面が接触しないように押圧することを特徴とする構造体の製造方法に関する。
【0008】
ここでいう、押圧部材の凸構造表面のサイズとは、その表面形状が円の場合は直径を、多角形の場合はその外径である。上記凸構造の高さは、数nm以上10μm以下、好ましくは数10nm以上5μm以下である。
【0009】
本発明でのナノ構造体の製造方法は、被加工層の表面にスタンパの凸構造の高さよりも薄い膜厚のパターン形成層を設け、これにスタンパを相対向させて押圧し、パターン形成層にスタンパの凸構造パターンを形成することが好ましい。
【0010】
スタンパの凸構造の高さよりも薄いパターン形成層を使用することで、気泡の影響を軽減し、真空雰囲気を必要とせず、また、押圧後のエッチングにより被加工層を露出させた後に陽極酸化等の加工を行う。押圧方向への厳密な位置制御を行う必要がなく、簡易なナノプリント法を提供することが出来る。
【0011】
【発明の実施の形態】
本発明の実施態様として以下のものが挙げられる。
【0012】
図4に示すように、凸構造のパターンが形成されたスタンパ(押圧部材)とパターン形成層が上部に設けられた被加工層を、相対向させて前記スタンパを前記パターン形成層に押圧し、少なくとも前記凸構造の先端が前記被加工層表面から最大50nmの位置まで接近してから前記スタンパを引き離し、前記パターン形成層に前記スタンパの凸構造パターンを形成する方法が好ましい。
【0013】
前記パターン形成層が、温度上昇に比例して低粘性になる材料である場合、前記押圧時に前記パターン形成層を適当な粘性になるよう加熱してから押圧し、冷却して剥離することが好ましい。
【0014】
図2(a)、(b)に示すように、前記製造方法により作製されるナノ構造体において、ドライエッチングまたはウエットエッチング技術により前記パターン形成層の凹部にて前記被加工層を露出させる(工程)方法が好ましく、図2(c)に示すように、前記のいずれかの製造方法により作製されるナノ構造体を陽極酸化することにより前記被加工層に凹構造を形成する方法が好ましい。
【0015】
前記被加工層を露出させる工程で、パターン形成層凹部の前記被加工層を露出させると共に、前記被加工層に深さ1nm以上の凹部を作製するドライエッチングまたはウエットエッチングである方法であることが好ましい(図2(b))。
【0016】
前記スタンパは、前記凸構造の間隔が1μm以下である少なくとも一組の隣接した凹凸構造体を有することが好ましい。
【0017】
前記パターン形成層が、溶剤に溶かした樹脂やアルコキシドやシリコンを含む樹脂材料やシルセスキオキサン等の流動性があり且つ薄く塗布することの出来る材料であることが好ましい。
【0018】
前記被加工層が、アルミニウムを成分とする金属であることが好ましい。
【0019】
前記被加工層が、アルミニウム以外の金属を成分とする下地層と、アルミニウムを成分とする表面層からなることが好ましい。
【0020】
また本発明のナノ構造体の製造方法では、図1に示すように、凸構造4のパターンが形成されたスタンパ1と、凸構造4の高さより薄い膜厚のパターン形成層2を有する被加工層3を相対向させ、スタンパ1を押圧し、少なくとも凸構造4の先端を被加工層3の表面から最大50nmの範囲内に接近させ、次いでスタンパを引き離し、パターン形成層2にスタンパ1の凸構造パターンを形成することが好ましい。
【0021】
例えば、電子線、X線、紫外線または可視光線等によるリソグラフィーとウエットエッチングもしくはドライエッチング技術、電子線直描技術、または陽極酸化法等によって、少なくとも一つの凹凸を有するスタンパ1を作製する。この凸構造4の表面は平坦であることが好ましく、凸構造4が複数形成される場合には各々の頂点が同一平面内に位置することが好ましい。また凸構造は、図5(a)に示すように、三角格子状の円柱配列構造であることが好ましい。また、図5(b)のように、数種類の規則構造からなる多周期配列でも良い。
【0022】
また図1に示すように、被加工層3上にスピンコート方等により溶剤に溶かした樹脂やアルコキシドやシリコンを含む樹脂材料やシルセスキオキサン等の流動性があり且つ薄く塗布することの出来る材料を主成分とする液状材料を塗布し、パターン形成層2とする。パターン形成層2の膜厚はスタンパ1の凸構造4の高さよりも薄くなるようにする。次に、スタンパ1をパターン形成層2に相対向させ、次いで押圧し、少なくともスタンパ1の凸構造4の先端が被加工層3の表面から最大50nmの範囲内に達してからスタンパを引き離し、パターン形成層2にスタンパ1の凸構造パターン4を形成する。押付け部材は、表層がシリコンやニッケル等からなる規則配列凸構造体であり、剥離性を良くするためにフッ素樹脂やシランカップリング剤等の離型材料を付与することが望ましい。
【0023】
パターン形成層2の膜厚がスタンパ凸構造4の高さより薄いため、スタンパ凹構造5に溜まってパターン形成を阻害していた気泡によるパターン形成層への影響が生じにくくなる。そのため、真空雰囲気中で押圧し、引き離しを行う必要がなくなる。また、被加工物9をパターン形成層2の粘度が下がる温度まで上昇させ、流動性を良くしてから押圧することも好ましい。
【0024】
また、こうして作製された構造体に対し、ドライエッチングまたはウエットエッチングを行い、パターン形成層凹部7に残留したパターン形成層2を除去して被加工層3を露出させることが好ましい(図2(a)、(b))。
【0025】
例えば、被加工層3が金属等の導電性物質であり、パターン形成層2が樹脂等の絶縁物であれば、パターン形成後のパターン形成層2をマスクとし、露出した被加工層3を電極として電気めっきを行うことが出来る。この後、パターン形成層2のみを溶解する溶液中に浸すことで、スタンパ1と同様の凹凸構造を有する異種材料による構造体を得る事が出来る。
【0026】
また、図2(c)に示すように、被加工層3がアルミニウムを主成分とする材料である場合、パターン形成層凹部7の底部に残った膜をエッチングして得られた被加工層の露出部を開始点として陽極酸化を行えば、露出部分のパターンを反映したアルミナナノホールを得る事が出来る。パターン形成層が陽極酸化の溶液で溶解されてしまう場合は、図6に示すように、その上から陽極酸化時に溶解するようなアルミニウム等の金属を薄く積層して保護層11とし(図6(b))、陽極酸化を行えばよい(図6(c))。
【0027】
また図7に示すように、エッチング時に被加工層の露出部も多少削られる場合は、パターン形成層を除去してから(図7(b))、陽極酸化を行えば良い(図7(c))。
具体的に陽極酸化とは、パターン形成層を有する被加工層を陽極としてシュウ酸水溶液や硫酸水溶液などの酸性溶液中に浸し、電解を印加して陽極酸化を行うことである。陽極酸化による酸化と溶解は、パターン形成層の凹構造部分から優先的に開始するため、凹構造パターンを反映した配列の細孔が形成されることになる。このとき印加する電圧は、一般に形成する配列周期の2.5−1[V/nm]倍とされており、例えば100nm間隔の三角格子配列のときは、40Vを印加すれば良く、印加する電圧により形成される細孔の平均周期長がきまる。そのため、例えば三角格子状の規則凹構造をパターン形成層2に形成し、その凹部7から細孔を形成する場合、規則凹構造の配列が多少乱れていても陽極酸化印加電圧により自然に補正されて規則正しい配列の細孔を得ることが可能である。
【0028】
また、パターン形成層が上記陽極酸化溶液によって適度な速度で均一に溶解する材料である場合、エッチングプロセスを省略することが可能である。陽極酸化を開始すると、パターン形成層が溶解を始め、まず凹構造底部の被加工層が露出し、そこから電流が流れて被加工層のナノホールが形成され始める。パターン形成層が陽極酸化溶液によって溶解しない材料の場合は、被加工層表面には何も形成されない。
【0029】
次に、リン酸水溶液などの被加工層を溶解する溶液中にこれを浸せば、形成されたナノホール構造の径を任意に拡大することが出来る。
【0030】
さらに、電着やスパッタ等でホールに機能性材料を充填することによって、種々の機能を有した構造体ができる。特に、電着で磁性体を細孔に充填することによって、磁気記録媒体の作成が可能である。
【0031】
【実施例】
以下、図面を参照して本発明の実施例を詳細に説明する。
【0032】
[実施例1]
本発明の一例を示す。図1を参照する。
【0033】
凹凸構造のパターンが形成されたスタンパ1を、凸構造4の高さより薄い膜厚のパターン形成層2を有する被加工層3に相対向させて押圧し、少なくとも凸構造4の先端が被加工層3の表面から30nmまで近づいた後に引き離し、パターン形成層2にスタンパ1の凸構造パターンを形成する。
【0034】
例として、原盤に、100nm間隔で配列した直径30nm、高さ75nmの円柱状凸構造4を、電子ビーム露光とドライエッチングプロセスにより作製しスタンパ1とする。次に、図1に示すようにSi基板8上に酸化シリコン(SiO)から成る厚さ100nmの被加工層3と、ポリメチルメタクリレート(PMMA)から成る厚さ50nmのパターン形成層2を作製する。PMMAはエチルセロソルブアセテートに溶解し、スピンコート法にて塗布する。パターン形成層2にスタンパ1を相対向させ、基板温度120℃、荷重1000kgf/cmで押圧し、30秒間保持した後に60℃まで冷却してから引き離す(図1(a)(b))。パターン形成層2の凸構造6の高さは、凹構造7の体積分の樹脂が流動するために押圧前の厚さより若干厚くなり、凹構造7の底部にはスタンパ形状の不均一性による残留樹脂が薄膜となって残る。
【0035】
パターン形成層2の膜厚がスタンパ凸構造4より薄いため、従来スタンパ凹構造5に溜まってパターン形成を阻害していた気泡は、スタンパ凹構造間を伝わり外部へ放出されるため、真空雰囲気中での押圧などの手段を行わずに微細なパターンを作製することが出来ると共に、接触面積が小さいために押圧圧力も少なく済む。また、パターン形成後のパターン形成層凸部6の高さも、当初のパターン形成層2の膜厚とスタンパ1形状により決定されるため、押圧荷重の微調整や押圧方向の位置制御を行う必要が無い。
【0036】
[実施例2]
本発明の一例を示す。図2,3を参照する。
【0037】
実施例1に記載のナノ構造体の製造方法により作製された構造体に対し、ドライエッチングまたはウエットエッチングを行い、パターン形成層凹部7に残留した樹脂材料を除去して被加工層3を露出させる。
【0038】
実施例1に記載のスタンパ1を、被加工層3が厚さ100nmのアルミニウム(Al)であり、且つ、パターン形成層2がPMMAである被加工物9に、基板温度120℃、荷重1000kgf/cm、保持時間30秒間の条件で相対向させて押圧、次いで60℃に冷却してから引き離して図1(c)のような構造体を作製する。酸素雰囲気下でドライエッチングを行い、パターン形成層凹部7に残留した樹脂を除去し、Alを露出させる(図2(a))。また、BClとOガスの混合ガス等の雰囲気下でエッチングを行い、パターン形成層凹部7の下部のAlも同時にエッチングして凹部を作製することも出来る(図2(b))。
【0039】
また、この後、パターン形成層凸部6をマスクとし、被加工層3を電極として錫銅半田電気めっきを行い、アセトンの超音波洗浄によりパターン形成層凸部6のみを除去し、ナノメートル間隔に並んだ半田凸構造体を作製することが出来る。
【0040】
また、図3(a)に示すようにスパッタ等で所望の材料の積層膜10を形成し、アセトンの超音波洗浄によりパターン形成層凸部6のみを除去し、図3(b)のような凸構造体を作製することも出来る。
【0041】
[実施例3]
本発明の一例を示す。図2,3を参照する。
【0042】
実施例1に記載のスタンパ1を、被加工層3がAlであり、且つ、パターン形成層2がシルセスキオキサンである被加工物9に、基板温度室温、荷重1200kgf/cm、保持時間30秒間の条件で相対向させ押圧して、次いで引き離し、アルゴンやSF雰囲気下にてドライエッチングを行い、Alを露出させる(図2(a))。次に、これを0.3mol/L蓚酸水溶液中にて陽極とし、温度16℃で40Vを印加して陽極酸化を行う。露出部分が陽極酸化の開始点となるため、パターン形成層のパターンを反映して配置されたアスペクト比の高いナノメートルサイズの孔を得る事が出来る(図2(c))。シルセスキオキサンは蓚酸水溶液に不溶であるため、除去をする必要がない。
【0043】
[実施例4]
本発明の一例を示す。図4を参照する。
【0044】
凹凸構造のパターンが形成されたスタンパ1を、パターン形成層2を有する被加工層3に相対向させて押し付けてから引き離し、パターン形成層2にスタンパ1の凸構造と相反する凹構造パターンを形成する。
【0045】
例として、Siからなる原盤に、100nm間隔で三角格子状に配列した直径30nm、高さ75nmの円柱状凸構造4を、電子ビームリソグラフィとドライエッチングプロセスにより作製しスタンパ1とする。凸構造4の最も高い表面は、同一平面内上に位置することが望ましい。次に、図4に示すようにSiからなる基板8上に酸化シリコン(SiO)から成る厚さ100nmの被加工層3と、ポリメチルメタクリレート(PMMA)から成る厚さ100nmのパターン形成層2を作製する。PMMAはエチルセロソルブアセテートに溶解し、スピンコート法にて塗布する。パターン形成層2にスタンパ1を相対向させ、基板温度120℃、荷重500kgf/cmで押し付け、その状態で保持したまま60℃まで冷却した後に引き離す(図4(a)、(b)、(c))。凹構造7の体積分の樹脂が流動するために、パターン形成層2のプレスした部分の周囲の厚みは押し付け前の厚さより若干厚くなり、凹構造7の底部にはスタンパ形状の不均一性や流動しきれなかったことによる残留樹脂が薄膜となって残る。
【0046】
パターン形状によっては、スタンパ1の凹構造5に気泡が残留し、樹脂の流動が妨げられて完全にスタンパ形状に沿ったパターンを形成することが困難となるが、基板温度を高くし樹脂の流動性を高めたり、パターン形成層2の厚さを凸構造4より薄くしたりすることにより、この影響を減じることが出来る。
【0047】
[実施例5]
本発明の一例を示す。図6を参照する。
【0048】
実施例4に記載のナノ構造体の製造方法により作製された構造体に対し、ドライエッチングまたはウエットエッチングを行い、パターン形成層凹部7に残留した樹脂材料を除去して被加工層3を露出させる。
【0049】
実施例4に記載のスタンパ1を、Si基板8上に形成された被加工層3が厚さ200nmのアルミニウム(Al)であり、且つ、パターン形成層2がPMMAである被加工物9に、基板温度120℃、荷重500kgf/cm2 で相対向させて押し付け、その状態で保持したまま60℃まで冷却した後に引き離して図4(c)のような構造体を作製する。ドライエッチングにより酸素雰囲気下でエッチングを行い、パターン形成層凹部7に残留した樹脂のみを除去し、Alを露出させる(図6(a))。次に、図6(b)に示すようにスパッタで厚さ5nmのAlの保護層11を形成し、これを陽極としてシュウ酸水溶液(0.3mol/L,16℃)中に浸して、40Vの印加電圧の下で陽極酸化を行うと、図6(c)に示すようなアルミナナノホールが形成される。ナノホールはパターン形成層凹部7から形成され、100nm間隔の三角格子状に配列する。保護層11は、酸性溶液中においてパターン形成層2が侵されるのを防ぐ役目を果たし、リン酸水溶液中等のアルミニウムを溶解する溶液中にて超音波洗浄を行うことで、除去できる。同様に、PMMAもリン酸水溶液やアセトン等の溶媒中で超音波洗浄することにより、除去できる。
【0050】
[実施例6]
本発明の一例を示す。図7を参照する。
【0051】
実施例5ないし実施例2に記載のナノ構造体の製造方法での工程において、ドライエッチングをBClとOの混合エッチング雰囲気下でエッチングを行い、パターン形成層凹部7の下部の残留した樹脂とAlを同時にエッチングし、Al表面に凹部を作製することも出来る(図7(a))。この後、アセトン中にて超音波洗浄してPMMAを除去するかオゾンアッシングで除去をし(図7(b))、これを陽極としてシュウ酸水溶液(0.3mol/L,16℃)中に浸して、40Vの印加電圧の下で陽極酸化を行うと、図7(c)に示すようなアルミナナノホールが形成される。ナノホールはAl表面の凹部13から形成され、100nm間隔の三角格子状に配列する。
【0052】
[実施例7]
本発明の一例を示す。図8を参照する。
【0053】
凹凸構造のパターンが形成された押付け部材を、パターン形成層を有する被加工層に相対向させて押し付けてから引き離し、パターン形成層に押付け部材の凸構造と相反する凹構造パターンを形成する。
次に、Siからなる基板上に厚さ10nmのチタンと更にその上層に厚さ500nmのアルミニウム膜を形成し、被加工層とする。また更にその上層に、アルミニウムアルコキシドから成る厚さ75nmのパターン形成層を作製する。アルミニウムアルコキシドはIPA(イソプロピルアルコール)に溶解してから、スピンコート法にて塗布する。パターン形成層に実施例4記載の押付け部材を相対向させ、基板温度150℃、荷重1000kgf/cmで押し付け、その状態で保持したまま60℃まで冷却した後に引き離す。凹構造の体積分の樹脂が流動するために、パターン形成層のプレスした部分の周囲の厚みは押し付け前の厚さより若干厚くなり、凹構造の底部には押付け部材形状の不均一性や流動しきれなかったことによる残留樹脂が薄膜となって残る。
【0054】
次に、これを陽極として蓚酸水溶液(0.3mol/L,16℃)中に浸し、40Vの電圧を印加して陽極酸化を行う。アルミニウムアルコキシドは加水分解をし蓚酸水溶液中で徐々に溶解して行くため、先に被加工層が露出する凹構造底部から電流が流れ始め、その部分が開始点となってアルミナナノホールの形成が開始する。陽極酸化によるアルミナナノホールは、基板に対して垂直に形成され、通常のフォトリソグラフィやエッチングプロセスでは得られない高アスペクト比な構造を非常に容易に得ることが出来る。
【0055】
リン酸水溶液(0.3mol/L)中に40分ほど浸すと、直径30nm、深さ500nmの規則化アルミナナノホールが得られる。
【0056】
最後に、電着によりホールに磁性材料を充填することによって、磁気記録媒体が作成できる。
【0057】
【発明の効果】
本発明は、ナノ・インプリント法とドライエッチング、ウエットエッチング、又は陽極酸化によるナノ構造体の製造方法であり、微細な凹型ナノ構造体を簡易に製造することができる。
【図面の簡単な説明】
【図1】本発明の実施例1を説明する断面図である。
【図2】本発明の実施例2、3を説明する断面図である。
【図3】本発明の実施例2、3を説明する断面図である。
【図4】本発明の実施例4を説明する断面図である。
【図5】本発明の凸構造の配置例を説明する断面図である。
【図6】本発明の実施例5を説明する断面図である。
【図7】本発明の実施例6を説明する断面図である。
【図8】本発明の実施例7を説明する断面図である。
【図9】従来例を説明する図である。
【符号の説明】
1   スタンパ
2   パターン形成層
3   被加工層
4   凸構造
5   凹構造
6   パターン形成層凸部
7   パターン形成層凹部
8   基板
9   被加工物
10  積層膜
100  スタンパ
103  凸構造
104  樹脂薄膜
105  基板
106  モールド領域
107  凸構造
108  凹構造
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for manufacturing a structure having holes. In particular, the present invention relates to a method for manufacturing a functional structure such as a magnetic recording medium by filling a hole with a functional material such as a magnetic material.
[0002]
[Prior art]
As a technology for producing a fine structure on the surface of an object, instead of conventional lithography using light or an electron beam, nano-imprinting, which forms a nanometer-sized structure by directly pressing a structure with irregularities onto a workpiece, A method called nano-imprint has been proposed as a new technique (US Pat. No. 5,772,905).
[0003]
In this method, as shown in FIG. 9, a stamper 100 having a convex structure pattern 103 having a size of several tens to several hundreds of nm processed by an electron beam or the like is pressed against a resin thin film 104 formed on a flat substrate 105. By separating the pattern, the concave / convex structure pattern is formed, the concave portion (mold region) 106 of the resin thin film is removed by reactive ion etching or the like, and the substrate 105 is etched using the resin layer as a mask. To form nanometer-sized structures 107 and 108 having In this method, in order to prevent the stamper 100 from deteriorating due to the pressing, the pressing is stopped before the convex structure 103 of the stamper 100 reaches the substrate 105 on which the resin thin film 104 is formed, and the stamper 100 is separated. In this method, even when the pressing is stopped just before the convex structure surface of the stamper reaches the resin thin film, the resin thin film may come into contact with the concave structure surface of the stamper due to the swelling of the resin due to the pressing.
[0004]
Such contact sometimes causes irregularities in the unevenness formed on the resin thin film when the stamper is separated from the resin thin film.
[0005]
[Problems to be solved by the invention]
Therefore, an object of the present invention is to provide a structure in which holes are formed at desired positions.
[0006]
[Means for Solving the Problems]
The present invention relates to a method for manufacturing a structure having holes, comprising: (A) a step of preparing a pressing member having a plurality of convex structures and a substrate; and (B) lower strength than the member on the substrate. Forming a layer using a material; (C) pressing the member against the layer to form a depression corresponding to the convex structure of the member; and (D) etching the layer. The present invention relates to a method of manufacturing a structure having holes, comprising: a step of exposing at least a part of the surface of the substrate; and (E) a step of forming holes in the substrate by anodizing the substrate.
[0007]
Further, the present invention provides a method for manufacturing a structure including a step of pressing a pressing member having a plurality of convex structures against a pattern forming layer on a layer to be processed, and a step of separating the member from the pattern forming layer. The member having a structure surface size of 500 nm or less and a height of the convex structure of 10 μm or less is used, and the thickness of the pattern forming layer is made thinner than the height of the convex structure of the member. The present invention relates to a method for manufacturing a structural body, characterized in that when the distance between the tip of a convex structure and the surface of a layer to be processed is 50 nm or less, pressing is performed so that the surface of the pattern forming layer does not contact the concave portion of the member.
[0008]
Here, the size of the convex structure surface of the pressing member is a diameter when the surface shape is a circle, and an outer diameter when the surface shape is a polygon. The height of the convex structure is several nm or more and 10 μm or less, preferably several tens nm or more and 5 μm or less.
[0009]
In the method for producing a nanostructure according to the present invention, a pattern forming layer having a thickness smaller than the height of the convex structure of the stamper is provided on the surface of the layer to be processed, and the stamper is pressed against the pattern forming layer to face the pattern forming layer. It is preferable to form a convex structure pattern of the stamper on the substrate.
[0010]
By using a pattern forming layer that is thinner than the height of the convex structure of the stamper, the effects of bubbles are reduced, a vacuum atmosphere is not required, and anodic oxidation is performed after the layer to be processed is exposed by etching after pressing. Is processed. There is no need to perform strict position control in the pressing direction, and a simple nanoprinting method can be provided.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiments of the present invention include the following.
[0012]
As shown in FIG. 4, the stamper (pressing member) on which the pattern of the convex structure is formed and the work layer on which the pattern forming layer is provided are opposed to each other, and the stamper is pressed against the pattern forming layer. It is preferable to form the convex structure pattern of the stamper in the pattern forming layer by separating the stamper after at least the tip of the convex structure approaches a position at a maximum of 50 nm from the surface of the processing target layer.
[0013]
When the pattern forming layer is made of a material having a low viscosity in proportion to a rise in temperature, it is preferable that the pattern forming layer is heated so as to have an appropriate viscosity at the time of pressing, then pressed, cooled, and peeled. .
[0014]
As shown in FIGS. 2A and 2B, in the nanostructure manufactured by the manufacturing method, the layer to be processed is exposed at a concave portion of the pattern forming layer by a dry etching or wet etching technique (step). 2) is preferable, and as shown in FIG. 2 (c), a method of forming a concave structure in the layer to be processed by anodizing a nanostructure produced by any of the above-described production methods is preferable.
[0015]
In the step of exposing the layer to be processed, the method may be dry etching or wet etching in which the layer to be processed in the concave portion of the pattern forming layer is exposed and a concave portion having a depth of 1 nm or more is formed in the layer to be processed. Preferred (FIG. 2 (b)).
[0016]
It is preferable that the stamper has at least one pair of adjacent concave-convex structures in which the interval between the convex structures is 1 μm or less.
[0017]
It is preferable that the pattern forming layer is a fluid material that can be applied thinly, such as a resin dissolved in a solvent, a resin material containing alkoxide or silicon, or silsesquioxane.
[0018]
Preferably, the layer to be processed is a metal containing aluminum as a component.
[0019]
It is preferable that the layer to be processed comprises a base layer containing a metal other than aluminum as a component and a surface layer containing aluminum as a component.
[0020]
In the method for manufacturing a nanostructure according to the present invention, as shown in FIG. 1, a processing target having a stamper 1 on which a pattern of a convex structure 4 is formed and a pattern forming layer 2 having a thickness smaller than the height of the convex structure 4. The layers 3 are opposed to each other, the stamper 1 is pressed, and at least the tip of the convex structure 4 is made to approach within a range of 50 nm at a maximum from the surface of the layer 3 to be processed. Preferably, a structural pattern is formed.
[0021]
For example, the stamper 1 having at least one unevenness is manufactured by lithography using an electron beam, X-ray, ultraviolet light, visible light, or the like, and wet etching or dry etching technology, electron beam direct writing technology, or anodization. The surface of the convex structure 4 is preferably flat, and when a plurality of convex structures 4 are formed, it is preferable that each vertex is located in the same plane. Further, as shown in FIG. 5A, the convex structure is preferably a triangular lattice-shaped columnar array structure. Further, as shown in FIG. 5B, a multi-period array having several types of regular structures may be used.
[0022]
Further, as shown in FIG. 1, a fluid and a thin resin such as a resin dissolved in a solvent, an alkoxide or silicon, a silsesquioxane, or the like can be applied onto the layer 3 to be processed by spin coating or the like. A liquid material containing the material as a main component is applied to form a pattern forming layer 2. The thickness of the pattern forming layer 2 is set to be smaller than the height of the convex structure 4 of the stamper 1. Next, the stamper 1 is opposed to the pattern forming layer 2 and then pressed, and after at least the tip of the convex structure 4 of the stamper 1 reaches a range of up to 50 nm from the surface of the processing target layer 3, the stamper is separated. The convex structure pattern 4 of the stamper 1 is formed on the formation layer 2. The pressing member is a regularly arranged convex structure whose surface layer is made of silicon, nickel or the like, and it is desirable to apply a release material such as a fluororesin or a silane coupling agent in order to improve releasability.
[0023]
Since the thickness of the pattern forming layer 2 is smaller than the height of the stamper convex structure 4, it is less likely that bubbles accumulated in the stamper concave structure 5 and hindering the pattern formation will affect the pattern forming layer. Therefore, there is no need to press and separate in a vacuum atmosphere. It is also preferable to raise the temperature of the workpiece 9 to a temperature at which the viscosity of the pattern forming layer 2 decreases, improve the fluidity, and then press the workpiece 9.
[0024]
In addition, it is preferable to dry-etch or wet-etch the structure thus manufactured to remove the pattern forming layer 2 remaining in the pattern forming layer concave portion 7 and expose the processing target layer 3 (FIG. 2A ), (B)).
[0025]
For example, when the processed layer 3 is a conductive substance such as a metal and the pattern forming layer 2 is an insulator such as a resin, the exposed processed layer 3 is used as an electrode by using the pattern forming layer 2 after pattern formation as a mask. Electroplating can be performed. Thereafter, a structure made of a different material having a concavo-convex structure similar to that of the stamper 1 can be obtained by immersion in a solution in which only the pattern forming layer 2 is dissolved.
[0026]
Further, as shown in FIG. 2C, when the layer to be processed 3 is a material containing aluminum as a main component, the layer to be processed obtained by etching the film remaining at the bottom of the concave portion 7 of the pattern forming layer is formed. If anodic oxidation is performed with the exposed portion as a starting point, alumina nanoholes reflecting the pattern of the exposed portion can be obtained. When the pattern forming layer is dissolved by the anodic oxidation solution, as shown in FIG. 6, a thin metal such as aluminum which is dissolved at the time of anodic oxidation is laminated thereon to form the protective layer 11 (FIG. b)), anodic oxidation may be performed (FIG. 6C).
[0027]
In addition, as shown in FIG. 7, when the exposed portion of the layer to be processed is slightly removed during etching, the pattern formation layer is removed (FIG. 7B), and then anodic oxidation may be performed (FIG. 7C). )).
Specifically, the anodic oxidation is to immerse the processed layer having the pattern forming layer as an anode in an acidic solution such as an oxalic acid aqueous solution or a sulfuric acid aqueous solution, and apply an electrolysis to perform the anodic oxidation. Oxidation and dissolution by anodic oxidation start preferentially from the concave structure portion of the pattern forming layer, so that pores having an arrangement reflecting the concave structure pattern are formed. The voltage applied at this time is generally 2.5 −1 [V / nm] times the array period to be formed. For example, in the case of a triangular lattice array at 100 nm intervals, 40 V may be applied. The average period length of the pores formed by the above is determined. Therefore, for example, when a regular concave structure having a triangular lattice shape is formed in the pattern forming layer 2 and pores are formed from the concave portions 7, even if the arrangement of the regular concave structure is somewhat disturbed, it is naturally corrected by the anodizing applied voltage. It is possible to obtain a regular array of pores.
[0028]
If the pattern forming layer is made of a material that can be uniformly dissolved by the anodic oxidation solution at an appropriate rate, the etching process can be omitted. When the anodic oxidation is started, the pattern forming layer starts dissolving, and first, the layer to be processed at the bottom of the concave structure is exposed, and a current flows therefrom to start forming nanoholes in the layer to be processed. If the pattern forming layer is made of a material that is not dissolved by the anodizing solution, nothing is formed on the surface of the layer to be processed.
[0029]
Next, by immersing this in a solution for dissolving the layer to be processed, such as a phosphoric acid aqueous solution, the diameter of the formed nanohole structure can be arbitrarily enlarged.
[0030]
Further, by filling the hole with a functional material by electrodeposition or sputtering, a structure having various functions can be obtained. In particular, it is possible to prepare a magnetic recording medium by filling the pores with a magnetic material by electrodeposition.
[0031]
【Example】
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[0032]
[Example 1]
1 shows an example of the present invention. Please refer to FIG.
[0033]
The stamper 1 on which the pattern of the concavo-convex structure is formed is pressed to face the processing layer 3 having the pattern forming layer 2 having a thickness smaller than the height of the protruding structure 4 so that at least the tip of the protruding structure 4 has the processing layer. 3 are separated from each other after approaching 30 nm from the surface of the stamper 3 to form a convex structure pattern of the stamper 1 on the pattern forming layer 2.
[0034]
As an example, a stamper 1 is formed on a master by forming a columnar convex structure 4 having a diameter of 30 nm and a height of 75 nm arranged at intervals of 100 nm by electron beam exposure and a dry etching process. Next, as shown in FIG. 1, a processing layer 3 made of silicon oxide (SiO 2 ) having a thickness of 100 nm and a pattern forming layer 2 made of polymethyl methacrylate (PMMA) having a thickness of 50 nm are formed on a Si substrate 8. I do. PMMA is dissolved in ethyl cellosolve acetate and applied by spin coating. The stamper 1 is opposed to the pattern forming layer 2, pressed at a substrate temperature of 120 ° C. under a load of 1000 kgf / cm 2 , held for 30 seconds, cooled to 60 ° C., and then separated (FIGS. 1A and 1B). The height of the convex structure 6 of the pattern forming layer 2 is slightly thicker than the thickness before pressing because the resin corresponding to the volume of the concave structure 7 flows, and remains at the bottom of the concave structure 7 due to the unevenness of the stamper shape. The resin remains as a thin film.
[0035]
Since the thickness of the pattern forming layer 2 is smaller than that of the stamper convex structure 4, air bubbles that have conventionally accumulated in the stamper concave structure 5 and hindered pattern formation are transmitted between the stamper concave structures and released to the outside. It is possible to produce a fine pattern without using means such as pressing, and to reduce the pressing pressure because the contact area is small. In addition, the height of the pattern forming layer protrusions 6 after pattern formation is also determined by the initial film thickness of the pattern forming layer 2 and the shape of the stamper 1. Therefore, it is necessary to perform fine adjustment of the pressing load and position control of the pressing direction. There is no.
[0036]
[Example 2]
1 shows an example of the present invention. Please refer to FIG.
[0037]
The structure manufactured by the method for manufacturing a nanostructure described in Example 1 is subjected to dry etching or wet etching to remove the resin material remaining in the concave portions 7 of the pattern formation layer, thereby exposing the layer 3 to be processed. .
[0038]
The stamper 1 described in the first embodiment is applied to a workpiece 9 in which the processing layer 3 is aluminum (Al) having a thickness of 100 nm and the pattern forming layer 2 is PMMA, at a substrate temperature of 120 ° C. and a load of 1000 kgf / cm 2, pressing by opposed under the conditions of retention time of 30 seconds and then pulled away was cooled to 60 ° C. to produce a structure as shown in FIG. 1 (c). Dry etching is performed in an oxygen atmosphere to remove the resin remaining in the concave portions 7 of the pattern forming layer, thereby exposing Al (FIG. 2A). Also, etching can be performed in an atmosphere such as a mixed gas of BCl 3 and O 2 gas, and Al under the pattern forming layer concave portion 7 can be simultaneously etched to form a concave portion (FIG. 2B).
[0039]
Thereafter, tin-copper solder electroplating is performed using the pattern forming layer convex portion 6 as a mask and the layer to be processed 3 as an electrode, and only the pattern forming layer convex portion 6 is removed by ultrasonic cleaning with acetone. Can be manufactured.
[0040]
Also, as shown in FIG. 3A, a laminated film 10 of a desired material is formed by sputtering or the like, and only the projections 6 of the pattern forming layer are removed by ultrasonic cleaning with acetone, as shown in FIG. A convex structure can also be manufactured.
[0041]
[Example 3]
1 shows an example of the present invention. Please refer to FIG.
[0042]
The stamper 1 described in Example 1 was applied to a workpiece 9 in which the processing layer 3 was Al and the pattern forming layer 2 was silsesquioxane, at a substrate temperature of room temperature, a load of 1200 kgf / cm 2 , and a holding time. The layers are pressed against each other under a condition of 30 seconds, then separated, and dry-etched in an atmosphere of argon or SF 6 to expose Al (FIG. 2A). Next, this is used as an anode in a 0.3 mol / L oxalic acid aqueous solution, and anodization is performed by applying 40 V at a temperature of 16 ° C. Since the exposed portion serves as a starting point of anodic oxidation, it is possible to obtain a nanometer-sized hole having a high aspect ratio and reflecting the pattern of the pattern forming layer (FIG. 2C). Since silsesquioxane is insoluble in oxalic acid aqueous solution, there is no need to remove it.
[0043]
[Example 4]
1 shows an example of the present invention. Please refer to FIG.
[0044]
The stamper 1 on which the pattern of the concavo-convex structure is formed is pressed against the layer to be processed 3 having the pattern forming layer 2, and then separated to form a concave structure pattern on the pattern forming layer 2 which is opposite to the convex structure of the stamper 1. I do.
[0045]
As an example, a stamper 1 is formed by forming a columnar convex structure 4 having a diameter of 30 nm and a height of 75 nm arranged in a triangular lattice at intervals of 100 nm on a master made of Si by electron beam lithography and a dry etching process. The highest surface of the convex structure 4 is desirably located on the same plane. Next, as shown in FIG. 4, a 100 nm thick processing layer 3 made of silicon oxide (SiO 2 ) and a 100 nm thick pattern forming layer 2 made of polymethyl methacrylate (PMMA) are formed on a substrate 8 made of Si. Is prepared. PMMA is dissolved in ethyl cellosolve acetate and applied by spin coating. The stamper 1 is opposed to the pattern forming layer 2, pressed at a substrate temperature of 120 ° C. and a load of 500 kgf / cm 2 , cooled to 60 ° C. while keeping the state, and then separated (FIGS. 4A, 4 B, and 4 B). c)). Since the resin corresponding to the volume of the concave structure 7 flows, the thickness around the pressed portion of the pattern forming layer 2 is slightly thicker than the thickness before the pressing, and the bottom of the concave structure 7 has uneven stamper shape and unevenness. Residual resin resulting from the inability to flow completely remains as a thin film.
[0046]
Depending on the pattern shape, air bubbles remain in the concave structure 5 of the stamper 1 and the flow of the resin is hindered, making it difficult to form a pattern completely conforming to the shape of the stamper. This effect can be reduced by improving the property or making the thickness of the pattern forming layer 2 thinner than the convex structure 4.
[0047]
[Example 5]
1 shows an example of the present invention. Please refer to FIG.
[0048]
The structure manufactured by the method for manufacturing a nanostructure described in Example 4 is subjected to dry etching or wet etching to remove the resin material remaining in the concave portions 7 of the pattern forming layer, thereby exposing the layer 3 to be processed. .
[0049]
The stamper 1 according to the fourth embodiment is applied to a workpiece 9 in which the processing layer 3 formed on the Si substrate 8 is aluminum (Al) having a thickness of 200 nm and the pattern forming layer 2 is PMMA. The substrate is pressed against each other at a substrate temperature of 120 ° C. and a load of 500 kgf / cm 2 , cooled down to 60 ° C. while keeping the state, and then separated to produce a structure as shown in FIG. 4C. Etching is performed in an oxygen atmosphere by dry etching to remove only the resin remaining in the concave portions 7 of the pattern formation layer, thereby exposing Al (FIG. 6A). Next, as shown in FIG. 6B, a 5 nm-thick Al protective layer 11 is formed by sputtering, and this is used as an anode and immersed in an oxalic acid aqueous solution (0.3 mol / L, 16 ° C.). When the anodic oxidation is performed under the applied voltage, alumina nanoholes as shown in FIG. 6C are formed. The nanoholes are formed from the concave portions 7 of the pattern forming layer, and are arranged in a triangular lattice at 100 nm intervals. The protective layer 11 serves to prevent the pattern forming layer 2 from being attacked in an acidic solution, and can be removed by performing ultrasonic cleaning in a solution that dissolves aluminum, such as a phosphoric acid aqueous solution. Similarly, PMMA can also be removed by ultrasonic cleaning in a solvent such as an aqueous phosphoric acid solution or acetone.
[0050]
[Example 6]
1 shows an example of the present invention. Please refer to FIG.
[0051]
In the steps of the method for manufacturing a nanostructure described in Example 5 or Example 2, dry etching was performed in a mixed etching atmosphere of BCl 3 and O 2 , and the resin remaining under the concave portion 7 of the pattern forming layer was removed. And Al are simultaneously etched to form a recess on the Al surface (FIG. 7A). Thereafter, PMMA is removed by ultrasonic cleaning in acetone or removed by ozone ashing (FIG. 7 (b)), and this is used as an anode in an oxalic acid aqueous solution (0.3 mol / L, 16 ° C.). When immersion is performed and anodic oxidation is performed under an applied voltage of 40 V, alumina nanoholes as shown in FIG. 7C are formed. The nanoholes are formed from the concave portions 13 on the Al surface, and are arranged in a triangular lattice at 100 nm intervals.
[0052]
[Example 7]
1 shows an example of the present invention. Referring to FIG.
[0053]
The pressing member on which the pattern of the concavo-convex structure is formed is pressed against the layer to be processed having the pattern forming layer so as to face each other, and then separated to form a concave structure pattern on the pattern forming layer which is opposite to the convex structure of the pressing member.
Next, a 10-nm-thick titanium film and a 500-nm-thick aluminum film are further formed on the 10-nm-thick titanium film on a substrate made of Si to form a target layer. Further, a pattern forming layer made of aluminum alkoxide and having a thickness of 75 nm is further formed thereon. The aluminum alkoxide is dissolved in IPA (isopropyl alcohol) and then applied by spin coating. The pressing member described in Example 4 is opposed to the pattern forming layer, pressed at a substrate temperature of 150 ° C. under a load of 1000 kgf / cm 2 , cooled down to 60 ° C. while keeping the state, and then separated. Because the resin of the volume of the concave structure flows, the thickness around the pressed part of the pattern forming layer becomes slightly thicker than the thickness before pressing, and the bottom of the concave structure has non-uniformity of the pressing member shape and the flow Residual resin resulting from the failure is left as a thin film.
[0054]
Next, this is used as an anode, immersed in an aqueous oxalic acid solution (0.3 mol / L, 16 ° C.), and anodized by applying a voltage of 40 V. Since aluminum alkoxide is hydrolyzed and gradually dissolved in oxalic acid aqueous solution, current starts to flow from the bottom of the concave structure where the layer to be processed is exposed first, and that part becomes the starting point and the formation of alumina nanoholes starts I do. Alumina nanoholes formed by anodic oxidation are formed perpendicular to the substrate, and a structure having a high aspect ratio that cannot be obtained by ordinary photolithography or etching processes can be obtained very easily.
[0055]
When immersed in a phosphoric acid aqueous solution (0.3 mol / L) for about 40 minutes, ordered alumina nanoholes having a diameter of 30 nm and a depth of 500 nm are obtained.
[0056]
Finally, a magnetic recording medium can be prepared by filling the holes with a magnetic material by electrodeposition.
[0057]
【The invention's effect】
The present invention is a method for manufacturing a nanostructure by a nanoimprint method and dry etching, wet etching, or anodic oxidation, and can easily manufacture a fine concave nanostructure.
[Brief description of the drawings]
FIG. 1 is a sectional view illustrating a first embodiment of the present invention.
FIG. 2 is a sectional view illustrating Embodiments 2 and 3 of the present invention.
FIG. 3 is a sectional view illustrating Embodiments 2 and 3 of the present invention.
FIG. 4 is a sectional view illustrating a fourth embodiment of the present invention.
FIG. 5 is a cross-sectional view illustrating an arrangement example of a convex structure according to the present invention.
FIG. 6 is a sectional view illustrating a fifth embodiment of the present invention.
FIG. 7 is a sectional view illustrating a sixth embodiment of the present invention.
FIG. 8 is a sectional view illustrating a seventh embodiment of the present invention.
FIG. 9 is a diagram illustrating a conventional example.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 stamper 2 pattern forming layer 3 processed layer 4 convex structure 5 concave structure 6 pattern forming layer convex portion 7 pattern forming layer concave portion 8 substrate 9 workpiece 10 laminated film 100 stamper 103 convex structure 104 resin thin film 105 substrate 106 mold region 107 Convex structure 108 Concave structure

Claims (10)

孔を有する構造体の製造方法であって、
(A)複数の凸構造を有する押圧部材と基板とを用意する工程と、
(B)前記基板の上に前記部材より強度の弱い材料を用いて層を形成する工程と、
(C)前記層に前記部材を押圧し、前記層に前記部材の凸構造に対応した窪みを形成する工程と、
(D)前記層をエッチングし、少なくとも前記基板表面の一部を露出させる工程と及び、
(E)前記基板を陽極酸化し、前記基板に孔を形成する工程とを有することを特徴とする孔を有する構造体の製造方法。
A method for producing a structure having holes,
(A) a step of preparing a pressing member having a plurality of convex structures and a substrate;
(B) forming a layer on the substrate using a material having a lower strength than the member;
(C) pressing the member against the layer to form a depression in the layer corresponding to the convex structure of the member;
(D) etching the layer to expose at least a portion of the substrate surface; and
(E) anodizing the substrate to form holes in the substrate.
前記(A)記載の工程で、前記複数の凸構造が前記部材に規則的に形成されることを特徴とする請求項1に記載の製造方法。The method according to claim 1, wherein in the step (A), the plurality of convex structures are regularly formed on the member. 前記(D)記載の工程が、加水分解を用いたエッチングであることを特徴とする請求項1又は2に記載の製造方法。The method according to claim 1 or 2, wherein the step (D) is etching using hydrolysis. 前記(B)記載の工程で形成する層が、アルコキシドを含有することを特徴とする請求項1から3のいずれかに記載の製造方法。The method according to any one of claims 1 to 3, wherein the layer formed in the step (B) contains an alkoxide. 前記(D)記載の工程と前記(E)記載の工程が同時に行われることを特徴とする請求項1から4のいずれかに記載の製造方法。The method according to any one of claims 1 to 4, wherein the step (D) and the step (E) are performed simultaneously. 前記(A)記載の工程において、凸部の高さが、前記部材より強度の弱い材料で形成した層の厚さより高いことを特徴とする請求項1から5のいずれかに記載の製造方法。The method according to any one of claims 1 to 5, wherein in the step (A), the height of the protrusion is higher than a thickness of a layer formed of a material having lower strength than the member. 前記(D)記載の工程において、前記基板表面の一部を露出させる工程の後に、前記工程(E)記載の陽極酸化で使用する溶液で溶解せず、且つ陽極酸化で溶解する導電性の材料を、前記基板表面に成膜する工程を含むことを特徴とする請求項1から6のいずれかに記載の製造方法。In the step (D), after the step of exposing a part of the substrate surface, a conductive material that is not dissolved by the solution used in the anodic oxidation described in the step (E) and is dissolved by the anodic oxidation 7. The method according to claim 1, further comprising a step of forming a film on the surface of the substrate. 請求項1から7のいずれかに記載の製造方法で形成された構造体の孔に、機能性材料を充填する工程を有することを特徴とする機能性構造体の製造方法。A method for manufacturing a functional structure, comprising a step of filling a functional material into holes of the structure formed by the manufacturing method according to claim 1. 請求項8に記載の機能性材料が磁性体であることを特徴とする磁気記録媒体の製造方法。A method for manufacturing a magnetic recording medium, wherein the functional material according to claim 8 is a magnetic material. 複数の凸構造を有する押圧部材を被加工層上のパターン形成層に押圧する工程、及び該部材と該パターン形成層を引き離す工程を含む構造体の製造方法において、
該凸構造表面のサイズが500nm以下であって、
且つ該凸構造の高さが10μm以下の該部材を用い、
該部材の該凸構造の高さより該パターン形成層の膜厚を薄くし、
該部材の凸構造の先端と該被加工層表面との間隔が50nm以下の場合に該部材の凹部に該パターン形成層の表面が接触しないように押圧することを特徴とする構造体の製造方法。
A step of pressing a pressing member having a plurality of convex structures against a pattern forming layer on a layer to be processed, and a method of manufacturing a structure including a step of separating the member and the pattern forming layer,
The size of the convex structure surface is 500 nm or less,
And using the member having a height of the convex structure of 10 μm or less,
Reducing the thickness of the pattern forming layer from the height of the convex structure of the member,
When the distance between the tip of the convex structure of the member and the surface of the layer to be processed is 50 nm or less, pressing is performed so that the surface of the pattern forming layer does not contact the concave portion of the member. .
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