[go: up one dir, main page]

JP2004058806A - Door support member - Google Patents

Door support member Download PDF

Info

Publication number
JP2004058806A
JP2004058806A JP2002218890A JP2002218890A JP2004058806A JP 2004058806 A JP2004058806 A JP 2004058806A JP 2002218890 A JP2002218890 A JP 2002218890A JP 2002218890 A JP2002218890 A JP 2002218890A JP 2004058806 A JP2004058806 A JP 2004058806A
Authority
JP
Japan
Prior art keywords
door
support member
airbag
support
airbag door
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002218890A
Other languages
Japanese (ja)
Other versions
JP4019364B2 (en
Inventor
Daisuke Hori
堀 大祐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inoac Corp
Original Assignee
Inoue MTP KK
Inoac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inoue MTP KK, Inoac Corp filed Critical Inoue MTP KK
Priority to JP2002218890A priority Critical patent/JP4019364B2/en
Publication of JP2004058806A publication Critical patent/JP2004058806A/en
Application granted granted Critical
Publication of JP4019364B2 publication Critical patent/JP4019364B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Air Bags (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To construct so as to enable prevention of damage to an air bag door. <P>SOLUTION: The door support member 36 is divided to a support part 36A connected to the air bag door 14 by second engagement projection pieces 42, 42A; and non support part 36B extending to a side from the second engagement projection piece 42A positioned at the side end and not connected to the air bag door 14. Presupposing this, a deformation restriction part 50 extending along an outer edge of the door support member 36 and extending so as to surround the second engagement projection piece 42A is extended from the non-support part 36B to the support part 36A at required length. Thereby, since strength of the non-support part 36B is enhanced, a bending line of the non-support part 36B against the support part 36A crosses the second engagement projection piece 42A and is extended. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、ドア支持部材に関し、更に詳細には、車両内装部材の所要位置に設けたエアバッグドアの裏側に、該エアバッグドアに設けた連結固定部を利用して組付けられるドア支持部材に関するものである。
【0002】
【従来の技術】
殆どの乗用車には、衝突事故等による衝撃からの乗員保護を目的として、運転席エアバッグ装置および助手席エアバッグ装置が標準的に装備されている。このうち前記助手席エアバッグ装置は、例えば図7および図8に示すように、乗員室前方に組付けた車両内装部材としてのインストルメントパネル10の内部に格納した状態で搭載されている。このため、前記インストルメントパネル10を構成するパネル基材12には、エアバッグ装置60の作動により膨張を開始したエアバッグ64の押圧力を受けた際に乗員室側へ開放するエアバッグドア14が、該エアバッグ装置60のインフレータ62に対応した部位に設けられており、このエアバッグドア14が開放した結果としてパネル基材12にエアバッグ挿通口16が画成される(図9)。
【0003】
前記エアバッグドア14は、▲1▼パネル基材12と別体に形成されて該パネル基材12に後工程で組付けられる形態、▲2▼パネル基材12に一体的に形成されて常には該パネル基材12の一部を構成する形態、等に大別される。図7および図8に例示のエアバッグドア14は前記▲2▼の形態で、該エアバッグドア14の外縁ラインに沿って開裂予定部18が形成してあり、前記エアバッグ64の押圧力を受けた際にこの開裂予定部18に沿って破断が起こることで、前記パネル基材12からの分離および乗員室への開放が許容される。なお、図示のエアバッグドア14は2枚のドアで構成される両開きタイプであるが、これ以外に、1枚のドアからなる片開きタイプ、4枚のドアで構成される4方開きタイプ等がある。
【0004】
ところで、前記エアバッグ装置60が作動した際にエアバッグ64は瞬時に膨張するようになっており、このエアバッグ64の押圧力を受ける前記エアバッグドア14には強烈な衝撃力が加わるため、場合によっては当該エアバッグドア14および/またはこれに隣接したドア周辺部位20が破損することが危惧される。このため、前記エアバッグドア14の裏側およびドア周辺部位20の裏側には、これらエアバッグドア14やドア周辺部位20の破損防止および飛散防止等を図る目的で、前記エアバッグ装置60に一端側が連結されるインサート部材22の他端側を連結するようになっている。
【0005】
このインサート部材22は、例えば金属製とされて図8〜図10に例示するように、前記エアバッグ装置60のインフレータ62に一端側が連結されると共に前記ドア周辺部位20の裏側に他端側が連結される角筒体状の固定ブラケット24と、この固定ブラケット24の開口内側に設けられて夫々のエアバッグドア14,14の裏側に連結される可動ブラケット26,26とから構成されている(両開きタイプの場合)。前記固定ブラケット24は、前記インフレータ62に連結される筒体部28と、この筒体部28の端部に一体成形されてドア周辺部位20の裏側に連結される支持枠部30とから構成されている。また各々の可動ブラケット26,26は、前記固定ブラケット24の筒体部28に溶接またはビス着される板状の固定部材32と、この固定部材32にヒンジ部34で接合されて対応のエアバッグドア14,14の裏面に連結されるドア支持部材36とから形成されている。
【0006】
そして、前記固定ブラケット24の支持枠部30および各可動ブラケット26,26のドア支持部材36は、ドア周辺部位20およびエアバッグドア14,14に対して、公知技術である熱カシメ技術を利用した連結構造により連結されている。すなわち固定ブラケット24は、ドア周辺部位20の裏側に突設した複数の第1係着突片38を、前記支持枠部30に設けた第1係着孔40に挿通させたもとで熱カシメすることで、圧潰されて拡幅した該第1係着突片38により該ドア周辺部位20の裏側に係着状態で連結される。一方、各可動ブラケット26のドア支持部材36は、エアバッグドア14の裏側に突設した複数(例示のものは5組)の第2係着突片42を、該ドア支持部材36に設けた第2係着孔44に挿通させたもとで熱カシメすることで、圧潰されて拡幅した該第2係着突片42により該エアバッグドア14の裏側に係着状態で連結される。
【0007】
このように構成されたエアバッグドア14,14では、前記エアバッグ装置60の作動によりエアバッグ64が膨張を開始すると、該エアバッグ64の押圧力が前記各可動ブラケット26,26のドア支持部材36に直接的に作用し、このドア支持部材36を介してエアバッグドア14へ押圧力が作用することで、前記開裂予定部18が破断して各エアバッグドア14がパネル基材12から分離するようになる。そして、パネル基材12から分離した夫々のエアバッグドア14は、前記固定ブラケット24に支持された可動ブラケット26のドア支持部材36に連結された状態で開放するようになる(図9)。
【0008】
【発明が解決しようとする課題】
ところで、図示しないカシメ工具を使用した熱カシメ技術により、前記インサート部材22における可動ブラケット26のドア支持部材36を、前記エアバッグドア14の裏側に係着状態で連結する場合には、主に熱カシメ作業時の制約(カシメ工具と固定ブラケット24との干渉等)が原因で、図10に示すように、エアバッグドア14およびドア支持部材36の左右両側部位(図の網掛表示の領域部分)の熱カシメが困難とされている。すなわち、この網掛表示の領域部分に前記第2係着突片42および第2係着孔44を設けたとしても、カシメ工具によって該第2係着突片42の熱カシメを行なうことが不可能となっていた。このため前記ドア支持部材36は、前記第2係着突片42により前記エアバッグドア14に連結されて該ドア14を支持する支持部36Aと、該第2係着突片42から側方へ延出して前記エアバッグドア14に連結されていない非支持部36Bとに便宜上区分され得る。一方、前記エアバッグドア14では、前記第2係着突片42により前記ドア支持部材36の支持部36Aに連結されている連結部14Aと、該第2係着突片42から側方へ延出して前記非支持部36Bに対応し、該ドア支持部材36に連結されていない非連結部14Bとに便宜上区分され得る。
【0009】
このようなエアバッグドア14とドア支持部材36との連結支持態様において、前記エアバッグ64の押圧力を受けた該エアバッグドア14が、勢いよく一気に全面開放して前記ドア周辺部位20の表側に衝突した際には、図11に示すように、その衝撃による反動で前記ドア支持部材36における非支持部36Bがエアバッグドア14の側へ折曲することがある。そして、前記非支持部36Bが折曲変形すると、該非支持部36Bに押された前記エアバッグドア14の非連結部14Bも、これに伴って折曲変形するようになる。このとき、ドア支持部材36において最も強度が低下している部位は、前記支持部36Aと非支持部36Bとの境界部位、すなわち最側端に位置する前記第2係着孔44(44A)の形成部位であるため、この第2係着孔44(44A)の延在方向に沿ったラインを折曲ライン46として、前記非支持部36Bが前記支持部36Aに対して変形するようになる(図10)。
【0010】
一方、前記エアバッグドア14では、前記連結部14Aと非連結部14Bとの境界部位、すなわち前記第2係着孔44(44A)に対応した第2係着突片42(42A)の延在方向に沿ったラインを変形ライン48として、前記非連結部14Bが前記連結部14Aに対して変形するようになる。しかも、前記第2係着突片42(42A)とエアバッグドア14の境界部分に応力が集中し易くなるため、場合によっては前記変形ライン48に沿って破断が生じ、前記ドア支持部材36の非支持部36Bに連結されていない非連結部14Bやその他破片が、連結部14Aから分離して飛散する可能性があった。
【0011】
【発明の目的】
本発明は、前述した課題を好適に解決するべく提案されたもので、ドア支持部材の非連結部に変形規制部を設け、該ドア支持部材における折曲ラインを、連結固定部を横切って延在するよう構成することで、エアバッグドアの破損防止を好適に図り得るよう構成したドア支持部材を提供することを目的とする。
【0012】
【課題を解決するための手段】
前記課題を解決して、所期の目的を達成するため本発明は、車両内装部材の所要位置に設けたエアバッグドアの裏側に、該エアバッグドアに設けた連結固定部を利用して組付けられ、前記連結固定部により前記エアバッグドアに連結されている支持部と、該連結固定部から側方へ延出して前記エアバッグドアに連結されていない非支持部とに便宜上区分され得るドア支持部材において、
前記ドア支持部材の外縁に沿うと共に前記連結固定部を囲むように延在する変形規制部を、前記非支持部から前記支持部に亘って所要長に延設し、
前記変形規制部の両端部を通るラインを前記支持部に対する前記非支持部の折曲ラインとすると共に、この折曲ラインが前記連結固定部を横切って延在するよう構成したことを特徴とする。
【0013】
【発明の実施の形態】
次に、本発明に係るドア支持部材につき、好適な実施例を挙げて、添付図面を参照しながら以下説明する。なお、図7〜図11を引用して説明した従来技術の項における既出の部材や部位と同一部材・部位に関しては、同一の符号で指示することとする。
【0014】
図1は、本発明の好適実施例に係るドア支持部材を、エアバッグドアの全開状態で示した概略斜視図であり、図2は、図1に示した一方のドア支持部材36を示した平面図である。本実施例のドア支持部材36は、図9等に示した従来のものと同様に、インサート部材22における可動ブラケット26の一部を構成している。なおインサート部材22の基本的構成は、図8〜図10に示したものと同一であって、前記エアバッグ装置60のインフレータ62に一端側が連結されると共に前記ドア周辺部位20の裏側に他端側が連結される角筒体状の固定ブラケット24と、この固定ブラケット24の開口内側に設けられて夫々のエアバッグドア14,14の裏側に連結される可動ブラケット26,26とから構成されている。各々の可動ブラケット26,26は、前記固定ブラケット24の筒体部28に溶接またはビス着される板状の固定部材32と、この固定部材32にヒンジ部34で接合されて対応のエアバッグドア14,14の裏面に連結されるドア支持部材36とから形成されている。
【0015】
前記ドア支持部材36は、対応のエアバッグドア14の裏側に対して、公知技術である熱カシメ技術を利用した係着構造により連結されている。すなわち、エアバッグドア14の裏面には、該ドア14の左右方向(開放方向と交差する方向)へ所要間隔毎に位置する合計5組の第2係着突片(連結固定部)42が、当該エアバッグドア14の成形時に一体的に突出形成され、またドア支持部材36には、該ドア支持部材36の左右方向へ所要間隔毎に合計5組の第2係着孔44が穿設してある。従ってドア支持部材36は、前記エアバッグドア14に突設した各々の第2係着突片42を、該ドア支持部材36に設けた対応の第2係着孔44に挿通させたもとで熱カシメすることで、圧潰されて拡幅した該第2係着突片42により該エアバッグドア14の裏側に係着状態で連結されている。
【0016】
但しドア支持部材36は、前述したように、カシメ工具による熱カシメ作業時の制約によりエアバッグドア14の裏側に全面的に連結されておらず、前記各第2係着突片42により前記エアバッグドア14に連結されて該ドア14を支持する支持部36Aと、最側端に位置する第2係着突片42(42A)から側方へ延出して前記エアバッグドア14に連結されていない非支持部36Bとに便宜上区分される。また前記エアバッグドア14は、前記第2係着突片42により前記ドア支持部材36の支持部36Aに連結されている連結部14Aと、最側端に位置する第2係着突片42(42A)から側方へ延出して前記非支持部36Bに対応し、該ドア支持部材36に連結されていない非連結部14Bとに便宜上区分される。
【0017】
そして実施例のドア支持部材36では、当該ドア支持部材36の外縁に沿うと共に、最側端に位置する連結固定部としての前記第2係着突片42(42A)の縁を囲むように延在する変形規制部50を、前記非支持部36Bから前記支持部36Aに亘って所要長に延設してある。この変形規制部50は、図3〜図5に示すように、ドア支持部材36の外縁に沿った部位に一体的に形成され、横断面形状が略半円弧とされる細長の膨出部分(「ビード部」ともいう)であって、ドア支持部材36におけるヒンジ端の側から開放端の側へ延在するL字形に近い変形コ字形を呈している。より詳細に前記変形規制部50の形成位置を規定すると、該変形規制部50は、その一方の端部52が前記非支持部36Bの領域内に位置すると共に、他方の端部54が前記支持部36Aの領域内に位置するように形成されている。すなわち、ドア支持部材36のヒンジ端の側に位置する前記一方の端部52が非支持部36Bの領域内に位置し、該ドア支持部材36の開放端の側に位置する前記他方の端部54が支持部36Aの領域内に位置している。これにより前記変形規制部50が、ドア支持部材36で最も強度が低かった開放端の両側隅角部に沿って延在しているので、該隅角部の強度向上が好適に図られている。
【0018】
従って実施例のドア支持部材36では、前記変形規制部50が延在形成された領域、すなわち図2に網掛表示した領域部分の剛性が向上しており、前記非支持部36Bを含む当該領域部分での部分的な変形(撓み変形、曲げ変形、捻れ変形が)が規制されている。そして、前記非支持部36Bを含む網掛表示の領域部分の剛性向上が図られたことにより、この領域部分の端縁に沿った部分の剛性が相対的に低下するようになるため、前記変形規制部50の両方の端部52,54を通るラインが、前記支持部36Aに対する前記非支持部36Bの折曲ライン46とされる(図3)。
【0019】
しかも前記変形規制部50が、ヒンジ端側における一方の端部52が前記非支持部36Bの領域内に位置すると共に、開放端側における他方の端部54が前記支持部36Aの領域内に位置するように形成されているため、該端部52,54を通る前記折曲ライン46は、最側端に位置する前記第2係着突片42(42A)および第2係着孔44(44A)を斜めに横切るように延在している。従って、全開したエアバッグドア14が前記ドア周辺部位20の表側に衝突した際に発生し得るドア支持部材36の折曲変形は、ヒンジ端の側から開放端の側に向けて所謂ハ字状を呈するようになっている。
【0020】
一方、前記ドア支持部材36に連結された前記エアバッグドア14は、ハ字状に変形する該ドア支持部材36と略同一形状に変形するようになる。すなわち、エアバッグドア14における前記非連結部14Bおよび連結部14Aは、前記ドア支持部材36の折曲ライン46に沿って延在するライン、すなわち最側端に位置する前記第2係着突片42(42A)を斜めに横切るように延在する変形ライン48に沿って折曲変形させられるようになる。しかしながら前記第2係着突片42は、エアバッグドア14の裏側に一体成形されたリブであり、更には熱カシメにより頭部が拡幅変形して前記ドア支持部材36に係着されているため、かなりの剛性を有していて変形し難くなっている。このため、前記第2係着突片42を横切る前記変形ライン48に沿った前記非連結部14Bおよび連結部14Aの折曲変形は、実際には非常に起こり難い構造となっており、むしろ前述したドア支持部材36の折曲変形を阻止するようになる。
【0021】
更には、前記第2係着突片42の延在方向および前記折曲ライン46の延在方向が一致していないので、前記非連結部14Bが非支持部36Bに押圧された際に前記第2係着突片42(42A)とエアバッグドア14との境界部分に応力が集中しない。これにより、この境界部分においてエアバッグドア14が破断することが回避され、非連結部14Bやその他破片が連結部14Aから分離して飛散する不都合も発生しない。
【0022】
このように本実施例のドア支持部材36では、非支持部36Bから支持部36Aに亘って所要長の変形規制部50を設けたことにより、支持部36Aに対して非支持部36Bが変形する際の折曲ライン46を、エアバッグドア14で最も剛性が高くなっている前記第2係着突片42を斜めに横切って延在させるようにした。これにより、このドア支持部材36に連結されたエアバッグドア14では、連結部14Aに対して非連結部14Bが変形する際の変形ライン48が、前記第2係着突片42を横切って延在するようになるため、当該エアバッグドア14自体の変形を大幅に規制させ得る。従って、エアバッグドア14の破損が防止され、該ドア14の破片が飛散する不都合を好適に防止し得る。
【0023】
なお前記実施例では、L字形に近い変形コ字形に延在形成した変形規制部50を例示したが、この変形規制部50の形態はこれに限定されるものではない。すなわち変形規制部50は、ドア支持部材36の外縁に沿うと共に最側端に位置する前記第2係着突片42(42A)の縁を囲むように延在することを前提とすれば、例えば図6に示すように、略L字形に延在形成したものでもよい。変形規制部50をこのように延在形成しても、一方の端部52が前記非支持部36Bの領域内に位置すると共に、他方の端部54が前記支持部36Aの領域内に位置しているため、該端部52,54を通る折曲ライン46は、最側端に位置する前記第2係着突片42(42A)および第2係着孔44(44A)を斜めに横切るように延在し、またエアバッグドア14の変形ライン48も最側端に位置する前記第2係着突片42(42A)を斜めに横切るように延在するようになり、前記実施例と同等の効果を奏するようになる。
【0024】
なお、ドア支持部材36の左右両端に形成した前記各々の変形規制部50,50は、少なくとも開放端の側において相互に連結させないようにするのが望ましい。すなわち、各々の変形規制部50,50の端部54,54同士を連結させた場合、当該ドア支持部材36の全体的な剛性が必要以上に向上してしまい、前記エアバッグ装置60の作動により膨張するエアバッグ64の押圧力が該ドア支持部材36に加わっても、この押圧力が前記エアバッグドア14へ適切に加わらないことが危惧される。このような場合には、前記開裂予定部18の破断が適時に起こらないため、該エアバッグドア14の開放に支障を来す可能性がある。
【0025】
本願のドア支持部材は、図7に示したインストルメントパネル10に設けたエアバッグドア14に連結するものに限定されるものではなく、例えばドアトリムに設けたサイドエアバッグ用のエアバッグドア、ピラーガーニッシュやルーフサイドパネルに設けたカーテンエアバッグ用のエアバッグドア等に連結するものも対象とされる。
【0026】
【発明の効果】
以上説明した如く、本発明に係るドア支持部材によれば、非支持部から支持部に亘って所要長の変形規制部を設けたことにより、支持部に対して非支持部が変形する際の折曲ラインを、エアバッグドアで最も剛性が高くなっている連結固定部を横切って延在させるよう構成した。これにより、このドア支持部材に連結されたエアバッグドアでは、変形ラインが前記連結固定部を横切って延在するようになるため、該エアバッグドア自体の変形を大幅に規制させ得る利点がある。よって、エアバッグドアの破損が防止され、該ドアの破片が飛散する不都合を好適に防止し得る等の有益な効果を奏する。
【図面の簡単な説明】
【図1】本発明の好適実施例に係るドア支持部材を、エアバッグドアの全開状態で示した概略斜視図である。
【図2】図1に示した一方のドア支持部材を示した平面図である。
【図3】ドア支持部材およびエアバッグドアの一方の側端部位を拡大して示した平面図であって、ドア支持部材の折曲ラインおよびエアバッグドアの変形ラインが、最側端に位置する第2係着突片を斜めに横切るように延在することを示している。
【図4】
図3のIV−IV線断面図である。
【図5】(a)は図3のVa−Va線断面図、(b)は図3のVb−Vb線断面図、(c)は図3のVc−Vc線断面図である。
【図6】変更例に係るドア支持部材を示した平面図である。
【図7】エアバッグドアを設けたインストルメントパネルの部分斜視図である。
【図8】図7のVIII−VIII線断面図である。
【図9】従来例に係るドア支持部材を、エアバッグドアの全開状態で示した概略斜視図である。
【図10】図9に示した一方のドア支持部材を示した平面図である。
【図11】図10のX−X線断面図である。
【符号の説明】
10 インストルメントパネル(車両内装部材)
14 エアバッグドア
36 ドア支持部材
36A 支持部
36B 非支持部
42 第2係着突片(連結固定部)
42A 最側端に位置する第2係着突片(連結固定部)
46 折曲ライン
48 変形ライン
50 変形規制部
52 一方の端部
54 他方の端部
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a door support member, and more particularly, to a door support member that is assembled to a back side of an airbag door provided at a required position of a vehicle interior member by using a connection fixing portion provided on the airbag door. It is about.
[0002]
[Prior art]
Most passenger cars are equipped with a driver airbag device and a passenger airbag device as standard equipment for the purpose of protecting occupants from impacts caused by collisions and the like. Among them, the passenger seat airbag device is mounted in a state of being housed inside an instrument panel 10 as a vehicle interior member installed in front of a passenger compartment, as shown in FIGS. 7 and 8, for example. Therefore, the airbag door 14 that opens to the passenger compartment when receiving the pressing force of the airbag 64 that has started inflating by the operation of the airbag device 60 is provided on the panel base material 12 that constitutes the instrument panel 10. Is provided at a portion corresponding to the inflator 62 of the airbag device 60, and as a result of opening the airbag door 14, the airbag insertion port 16 is defined in the panel base material 12 (FIG. 9).
[0003]
The airbag door 14 is (1) formed separately from the panel substrate 12 and assembled to the panel substrate 12 in a later step. (2) The airbag door 14 is formed integrally with the panel substrate 12 and is always formed. Is roughly classified into a mode that constitutes a part of the panel base material 12 and the like. The airbag door 14 illustrated in FIGS. 7 and 8 is in the form (2) described above, and has a portion 18 to be cleaved along the outer edge line of the airbag door 14, and the pressing force of the airbag 64 is reduced. When it is received, a break occurs along the scheduled cleavage portion 18, thereby allowing separation from the panel base material 12 and opening to the passenger compartment. The illustrated airbag door 14 is a double-opening type including two doors, but may be a single-opening type including one door, a four-way opening type including four doors, or the like. There is.
[0004]
By the way, when the airbag device 60 is actuated, the airbag 64 is instantly inflated, and a strong impact force is applied to the airbag door 14 receiving the pressing force of the airbag 64. In some cases, there is a concern that the airbag door 14 and / or the door peripheral portion 20 adjacent thereto may be damaged. For this reason, one end side of the airbag device 60 is provided on the back side of the airbag door 14 and the back side of the door peripheral portion 20 in order to prevent breakage and scattering of the airbag door 14 and the door peripheral portion 20. The other end of the insert member 22 to be connected is connected.
[0005]
The insert member 22 is made of, for example, metal and has one end connected to the inflator 62 of the airbag device 60 and the other end connected to the back side of the door peripheral portion 20 as illustrated in FIGS. And a movable bracket 26, 26 provided inside the opening of the fixed bracket 24 and connected to the back side of the respective airbag doors 14, 14. Type). The fixing bracket 24 includes a tubular portion 28 connected to the inflator 62 and a support frame portion 30 integrally formed at an end of the tubular portion 28 and connected to the back side of the door peripheral portion 20. ing. Each of the movable brackets 26, 26 is connected to a plate-shaped fixing member 32 which is welded or screwed to the cylindrical body portion 28 of the fixed bracket 24, and is joined to the fixing member 32 by a hinge portion 34 to form a corresponding airbag. And a door support member 36 connected to the back surfaces of the doors 14, 14.
[0006]
The support frame portion 30 of the fixed bracket 24 and the door support member 36 of each of the movable brackets 26, 26 utilize a known thermal caulking technique for the door peripheral portion 20 and the airbag doors 14, 14. They are connected by a connection structure. That is, the fixing bracket 24 is caulked by inserting a plurality of first engaging projections 38 projecting from the back side of the door peripheral portion 20 into the first engaging holes 40 provided in the support frame portion 30. The first engaging projection 38, which is crushed and widened, is connected to the rear side of the door peripheral portion 20 in an engaged state. On the other hand, the door support member 36 of each movable bracket 26 is provided with a plurality (five in the illustrated example) of second engagement projections 42 projecting from the back side of the airbag door 14. By heat caulking while being inserted through the second engagement hole 44, the second engagement protrusion 42, which is crushed and widened, is connected to the back side of the airbag door 14 in an engaged state.
[0007]
In the airbag doors 14 configured as described above, when the airbag 64 starts inflating by the operation of the airbag device 60, the pressing force of the airbag 64 is applied to the door support members of the movable brackets 26, 26. When the airbag door 14 directly acts on the airbag door 36 and a pressing force acts on the airbag door 14 through the door support member 36, the portion 18 to be cleaved is broken and each airbag door 14 is separated from the panel base material 12. I will do it. Then, each airbag door 14 separated from the panel base material 12 is opened while being connected to the door support member 36 of the movable bracket 26 supported by the fixed bracket 24 (FIG. 9).
[0008]
[Problems to be solved by the invention]
By the way, when the door support member 36 of the movable bracket 26 of the insert member 22 is connected to the back side of the airbag door 14 by a thermal caulking technique using a caulking tool (not shown), heat is mainly generated. Due to the restriction at the time of the caulking operation (interference between the caulking tool and the fixing bracket 24, etc.), as shown in FIG. Heat caulking is considered difficult. That is, even if the second engaging projections 42 and the second engaging holes 44 are provided in the shaded display area, it is impossible to perform thermal caulking of the second engaging projections 42 with a caulking tool. It was. For this reason, the door support member 36 is connected to the airbag door 14 by the second engaging projection 42 and supports the door 14 to support the door 14. It can be conveniently divided into a non-supporting portion 36 </ b> B that is not connected to the airbag door 14. On the other hand, in the airbag door 14, the connecting portion 14A connected to the support portion 36A of the door support member 36 by the second engaging protrusion 42 extends from the second engaging protrusion 42 to the side. The door support member 36B may be divided into a non-connecting portion 14B corresponding to the non-support portion 36B and not connected to the door support member 36 for convenience.
[0009]
In such a mode of connection and support between the airbag door 14 and the door support member 36, the airbag door 14 that has received the pressing force of the airbag 64 swiftly and fully opens, and the front side of the door peripheral portion 20 11, the non-support portion 36B of the door support member 36 may bend toward the airbag door 14 due to the reaction due to the impact. When the non-supporting portion 36B is bent, the non-connecting portion 14B of the airbag door 14 pressed by the non-supporting portion 36B also bends. At this time, the portion of the door support member 36 whose strength is reduced most is the boundary portion between the support portion 36A and the non-support portion 36B, that is, the second engagement hole 44 (44A) located at the outermost end. Since this is a formation site, a line along the extending direction of the second engagement hole 44 (44A) is defined as a bent line 46, and the non-supporting portion 36B is deformed with respect to the supporting portion 36A ( (FIG. 10).
[0010]
On the other hand, in the airbag door 14, the extension of the second engaging projection 42 (42A) corresponding to the boundary between the connecting portion 14A and the non-connecting portion 14B, that is, the second engaging hole 44 (44A). The non-connecting portion 14B is deformed with respect to the connecting portion 14A by setting a line along the direction as a deformation line 48. In addition, since the stress tends to concentrate on the boundary between the second engaging projection 42 (42A) and the airbag door 14, a break may occur along the deformation line 48 in some cases, and the door support member 36 There is a possibility that the non-connecting portion 14B and other debris that are not connected to the non-supporting portion 36B separate from the connecting portion 14A and scatter.
[0011]
[Object of the invention]
The present invention has been proposed in order to preferably solve the above-described problem, and a deformation restricting portion is provided at a non-connection portion of a door support member, and a bending line in the door support member extends across the connection fixing portion. It is an object of the present invention to provide a door support member configured so as to preferably prevent breakage of an airbag door.
[0012]
[Means for Solving the Problems]
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems and achieve the intended object, the present invention provides an assembling method using a connection fixing portion provided on an airbag door on a rear side of an airbag door provided at a required position of a vehicle interior member. For convenience, the support portion is attached to the airbag door by the connection fixing portion, and the support portion extends laterally from the connection fixing portion and is not connected to the airbag door. In the door support member,
A deformation restricting portion that extends along the outer edge of the door support member and surrounds the connection fixing portion, extends to a required length from the non-support portion to the support portion,
A line passing through both ends of the deformation restricting portion is a bent line of the non-support portion with respect to the support portion, and the bent line extends across the connection fixing portion. .
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, a door support member according to the present invention will be described below with reference to the accompanying drawings by way of preferred embodiments. The same members and portions as those already described in the section of the related art described with reference to FIGS. 7 to 11 are designated by the same reference numerals.
[0014]
FIG. 1 is a schematic perspective view showing a door support member according to a preferred embodiment of the present invention in a fully opened state of an airbag door, and FIG. 2 shows one door support member 36 shown in FIG. It is a top view. The door support member 36 of the present embodiment constitutes a part of the movable bracket 26 of the insert member 22, similarly to the conventional one shown in FIG. The basic structure of the insert member 22 is the same as that shown in FIGS. 8 to 10. One end of the insert member 22 is connected to the inflator 62 of the airbag device 60 and the other end is connected to the back of the door peripheral portion 20. A fixed bracket 24 having a rectangular cylindrical shape whose sides are connected to each other, and movable brackets 26, 26 provided inside the opening of the fixed bracket 24 and connected to the back sides of the respective airbag doors 14, 14. . Each of the movable brackets 26, 26 has a plate-shaped fixing member 32 welded or screwed to the cylindrical body 28 of the fixed bracket 24, and is joined to the fixing member 32 by a hinge portion 34 to form a corresponding airbag door. 14 and a door support member 36 connected to the rear surface of the door 14.
[0015]
The door support member 36 is connected to the back side of the corresponding airbag door 14 by an engaging structure using a known thermal caulking technique. That is, on the back surface of the airbag door 14, a total of five sets of second engaging projections (connection fixing portions) 42 located at required intervals in the left-right direction (direction intersecting the opening direction) of the door 14, A total of five second engagement holes 44 are formed in the door support member 36 at required intervals in the left-right direction of the door support member 36 when the airbag door 14 is formed. It is. Therefore, the door support member 36 is heat-sealed under the condition that each of the second engaging projections 42 projecting from the airbag door 14 is inserted into the corresponding second engaging hole 44 provided in the door support member 36. As a result, the second engagement protrusion 42 crushed and widened is connected to the back side of the airbag door 14 in an engaged state.
[0016]
However, as described above, the door support member 36 is not entirely connected to the back side of the airbag door 14 due to the restriction at the time of the thermal caulking operation by the caulking tool. A support portion 36A that is connected to the bag door 14 to support the door 14 and a second engaging projection 42 (42A) located at the outermost end extend sideways and are connected to the airbag door 14. And a non-supporting portion 36B. Further, the airbag door 14 has a connecting portion 14A connected to the support portion 36A of the door support member 36 by the second engaging protrusion 42 and a second engaging protrusion 42 ( 42A) and extends to the side to correspond to the non-supporting portion 36B and is conveniently divided into a non-connecting portion 14B not connected to the door supporting member 36.
[0017]
Then, in the door support member 36 of the embodiment, along the outer edge of the door support member 36, the door support member 36 extends so as to surround the edge of the second engaging projection 42 (42A) as the connection fixing portion located at the outermost end. The existing deformation restricting portion 50 is extended to a required length from the non-support portion 36B to the support portion 36A. As shown in FIGS. 3 to 5, the deformation restricting portion 50 is integrally formed at a portion along the outer edge of the door support member 36, and has an elongated bulging portion (having a substantially semicircular cross section). This is also referred to as a “bead portion”, and has a deformed U-shape that is close to an L-shape extending from the hinge end side to the open end side of the door support member 36. When the formation position of the deformation restricting portion 50 is defined in more detail, the deformation restricting portion 50 has one end 52 located in the area of the non-support portion 36B and the other end 54 having the support end. It is formed so as to be located in the area of the portion 36A. That is, the one end 52 located on the hinge end side of the door support member 36 is located in the area of the non-support portion 36B, and the other end located on the open end side of the door support member 36. 54 are located in the region of the support portion 36A. As a result, since the deformation restricting portion 50 extends along both side corners of the open end where the strength of the door support member 36 is the lowest, the strength of the corner is preferably improved. .
[0018]
Therefore, in the door support member 36 of the embodiment, the rigidity of the region where the deformation restricting portion 50 is formed to extend, that is, the region indicated by hatching in FIG. 2 is improved, and the region including the non-support portion 36B is improved. (Partial deformation, bending deformation, and torsional deformation) are restricted. Since the rigidity of the shaded area including the non-support portion 36B is improved, the rigidity of the area along the edge of the area is relatively reduced. A line passing through both ends 52 and 54 of the portion 50 is a bent line 46 of the non-support portion 36B with respect to the support portion 36A (FIG. 3).
[0019]
Moreover, the deformation restricting portion 50 is arranged such that one end portion 52 on the hinge end side is located in the area of the non-supporting portion 36B and the other end portion 54 on the open end side is located in the area of the supporting portion 36A. The bent line 46 passing through the ends 52 and 54 is connected to the second engaging projection 42 (42A) and the second engaging hole 44 (44A) located at the outermost end. ) Extends obliquely. Therefore, the bending deformation of the door support member 36 that may occur when the fully opened airbag door 14 collides with the front side of the door peripheral portion 20 is a so-called “C” shape from the hinge end side to the open end side. Is to be presented.
[0020]
On the other hand, the airbag door 14 connected to the door support member 36 is deformed into substantially the same shape as the door support member 36 that is deformed into a C shape. That is, the non-connecting portion 14B and the connecting portion 14A of the airbag door 14 are lines extending along the bending line 46 of the door support member 36, that is, the second engaging projection piece located at the outermost end. 42 (42A) can be bent and deformed along a deformation line 48 extending diagonally across. However, the second engaging projection 42 is a rib integrally formed on the back side of the airbag door 14, and furthermore, the head is widened and deformed by heat caulking and is attached to the door support member 36. , Has a considerable rigidity and is hardly deformed. For this reason, the bending deformation of the non-connection portion 14B and the connection portion 14A along the deformation line 48 that crosses the second engagement projection 42 is actually very unlikely to occur. This prevents the door support member 36 from being bent and deformed.
[0021]
Furthermore, since the extending direction of the second engaging projection 42 and the extending direction of the bending line 46 do not match, when the non-connection portion 14B is pressed by the non-support portion 36B, the The stress does not concentrate on the boundary between the two engaging projections 42 (42A) and the airbag door 14. This prevents the airbag door 14 from breaking at this boundary, and does not cause the inconvenience that the non-connecting portion 14B and other fragments are separated from the connecting portion 14A and scattered.
[0022]
As described above, in the door support member 36 of the present embodiment, the non-support portion 36B is deformed with respect to the support portion 36A by providing the required length of the deformation restricting portion 50 from the non-support portion 36B to the support portion 36A. In this case, the bending line 46 extends obliquely across the second engaging projection 42 having the highest rigidity in the airbag door 14. Thereby, in the airbag door 14 connected to the door support member 36, the deformation line 48 when the non-connection portion 14B is deformed with respect to the connection portion 14A extends across the second engagement projection 42. Therefore, the deformation of the airbag door 14 itself can be largely controlled. Therefore, breakage of the airbag door 14 is prevented, and the inconvenience that fragments of the door 14 are scattered can be suitably prevented.
[0023]
In the above-described embodiment, the deformation restricting portion 50 is formed to extend in a deformed U-shape close to an L-shape, but the form of the deformation restricting portion 50 is not limited to this. That is, assuming that the deformation restricting portion 50 extends along the outer edge of the door support member 36 and surrounds the edge of the second engaging projection 42 (42A) located at the outermost end, for example, As shown in FIG. 6, it may be formed so as to extend in a substantially L-shape. Even when the deformation regulating portion 50 is formed to extend in this manner, one end 52 is located in the region of the non-support portion 36B, and the other end 54 is located in the region of the support portion 36A. Therefore, the bending line 46 passing through the ends 52 and 54 obliquely crosses the second engaging projection 42 (42A) and the second engaging hole 44 (44A) located at the outermost end. And the deformation line 48 of the airbag door 14 also extends obliquely across the second engaging projection 42 (42A) located at the outermost end, and is equivalent to the above-described embodiment. Will have the effect.
[0024]
It is desirable that the respective deformation restricting portions 50, 50 formed at the left and right ends of the door support member 36 are not connected to each other at least on the open end side. That is, when the ends 54, 54 of the respective deformation restricting portions 50, 50 are connected to each other, the overall rigidity of the door support member 36 is improved more than necessary, and the operation of the airbag device 60 Even if the pressing force of the inflating airbag 64 is applied to the door support member 36, there is a concern that the pressing force is not appropriately applied to the airbag door 14. In such a case, there is a possibility that the opening of the airbag door 14 may be hindered because the breakable portion 18 does not break in a timely manner.
[0025]
The door support member of the present application is not limited to the one connected to the airbag door 14 provided on the instrument panel 10 shown in FIG. 7. For example, an airbag door for a side airbag provided on a door trim, a pillar It is also intended to be connected to an airbag door for a garnish or a curtain airbag provided on a roof side panel.
[0026]
【The invention's effect】
As described above, according to the door support member of the present invention, by providing the required length of the deformation restricting portion from the non-support portion to the support portion, when the non-support portion is deformed with respect to the support portion. The folding line is configured to extend across the connection fixing portion of the airbag door where the rigidity is highest. As a result, in the airbag door connected to the door support member, the deformation line extends across the connection fixing portion, so that there is an advantage that the deformation of the airbag door itself can be largely restricted. . Accordingly, the airbag door is prevented from being damaged, and advantageous effects such as the inconvenience of fragments of the door being scattered can be suitably prevented.
[Brief description of the drawings]
FIG. 1 is a schematic perspective view showing a door support member according to a preferred embodiment of the present invention when an airbag door is fully opened.
FIG. 2 is a plan view showing one door support member shown in FIG.
FIG. 3 is an enlarged plan view showing one side end portion of the door support member and the airbag door, wherein a bent line of the door support member and a deformation line of the airbag door are located at the outermost end; It extends so as to obliquely cross the second engaging projection piece.
FIG. 4
FIG. 4 is a sectional view taken along line IV-IV of FIG. 3.
5A is a sectional view taken along line Va-Va of FIG. 3, FIG. 5B is a sectional view taken along line Vb-Vb of FIG. 3, and FIG. 5C is a sectional view taken along line Vc-Vc of FIG.
FIG. 6 is a plan view showing a door support member according to a modification.
FIG. 7 is a partial perspective view of an instrument panel provided with an airbag door.
FIG. 8 is a sectional view taken along line VIII-VIII of FIG. 7;
FIG. 9 is a schematic perspective view showing a door support member according to a conventional example with an airbag door fully opened.
FIG. 10 is a plan view showing one door support member shown in FIG. 9;
FIG. 11 is a sectional view taken along line XX of FIG. 10;
[Explanation of symbols]
10 Instrument panel (vehicle interior parts)
14 Airbag door 36 Door support member 36A Support portion 36B Non-support portion 42 Second engaging projection (connection fixing portion)
42A 2nd engaging projection piece located at the outermost end (connection fixing portion)
46 Bending line 48 Deformation line 50 Deformation restricting part 52 One end 54 The other end

Claims (4)

車両内装部材(10)の所要位置に設けたエアバッグドア(14)の裏側に、該エアバッグドア(14)に設けた連結固定部(42,42A)を利用して組付けられ、前記連結固定部(42,42A)により前記エアバッグドア(14)に連結されている支持部(36A)と、前記連結固定部(42A)から側方へ延出して前記エアバッグドア(14)に連結されていない非支持部(36B)とに便宜上区分され得るドア支持部材(36)において、
前記ドア支持部材(36)の外縁に沿うと共に前記連結固定部(42A)を囲むように延在する変形規制部(50)を、前記非支持部(36B)から前記支持部(36A)に亘って所要長に延設し、
前記変形規制部(50)の両端部を通るラインを前記支持部(36A)に対する前記非支持部(36B)の折曲ライン(46)とすると共に、この折曲ライン(46)が前記連結固定部(42A)を横切って延在するよう構成した
ことを特徴とするドア支持部材。
The connection is secured to the back side of the airbag door (14) provided at a required position of the vehicle interior member (10) by using connection fixing portions (42, 42A) provided on the airbag door (14). A support portion (36A) connected to the airbag door (14) by a fixing portion (42, 42A); and a lateral portion extending from the connection fixing portion (42A) to be connected to the airbag door (14). A door support member (36), which can be conveniently divided into a non-support portion (36B) that is not
A deformation regulating portion (50) extending along the outer edge of the door support member (36) and surrounding the connection fixing portion (42A) extends from the non-support portion (36B) to the support portion (36A). To the required length,
A line passing through both ends of the deformation restricting portion (50) is a bent line (46) of the non-support portion (36B) with respect to the support portion (36A), and the bent line (46) is connected and fixed. A door support member configured to extend across a portion (42A).
前記変形規制部(50)における一方の端部(52)は前記非支持部(36B)に位置していると共に、該変形規制部(50)における他方の端部(54)は前記支持部(36A)に位置しており、これにより両端部(52,54)を通る前記折曲ライン(46)が、前記連結固定部(42A)を斜めに横切るように延在している請求項1記載のドア支持部材。One end (52) of the deformation restricting portion (50) is located at the non-supporting portion (36B), and the other end (54) of the deformation restricting portion (50) is formed of the supporting portion (52). 36A), whereby the bending line (46) passing through both ends (52, 54) extends obliquely across the connection fixing part (42A). Door support member. 前記変形規制部(50)は、ドア支持部材(36)に一体的に形成された細長の膨出部分である請求項1または2記載のドア支持部材。The door support member according to claim 1 or 2, wherein the deformation restricting portion (50) is an elongated bulge formed integrally with the door support member (36). 前記非支持部(36B)および支持部(36A)が前記折曲ライン(46)において折曲変形することで、前記連結固定部(42A)を横切るように延在する変形ライン(48)において前記エアバッグドア(14)を変形させ得るようになっている請求項1〜3の何れかに記載のドア支持部材。The non-supporting portion (36B) and the supporting portion (36A) are bent at the bending line (46) so as to be bent at the deformation line (48) extending across the connection fixing portion (42A). 4. The door support according to claim 1, wherein the airbag door is deformable.
JP2002218890A 2002-07-26 2002-07-26 Door support member Expired - Fee Related JP4019364B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002218890A JP4019364B2 (en) 2002-07-26 2002-07-26 Door support member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002218890A JP4019364B2 (en) 2002-07-26 2002-07-26 Door support member

Publications (2)

Publication Number Publication Date
JP2004058806A true JP2004058806A (en) 2004-02-26
JP4019364B2 JP4019364B2 (en) 2007-12-12

Family

ID=31939962

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002218890A Expired - Fee Related JP4019364B2 (en) 2002-07-26 2002-07-26 Door support member

Country Status (1)

Country Link
JP (1) JP4019364B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007170456A (en) * 2005-12-20 2007-07-05 Nsk Warner Kk Hydraulic control valve
JP2009166789A (en) * 2008-01-18 2009-07-30 Takata Corp Airbag cover, instrument panel, airbag device, airbag storage
JP2009184518A (en) * 2008-02-06 2009-08-20 Takata Corp Air bag cover, instrument panel, air bag device and air bag housing body

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007170456A (en) * 2005-12-20 2007-07-05 Nsk Warner Kk Hydraulic control valve
JP2009166789A (en) * 2008-01-18 2009-07-30 Takata Corp Airbag cover, instrument panel, airbag device, airbag storage
JP2009184518A (en) * 2008-02-06 2009-08-20 Takata Corp Air bag cover, instrument panel, air bag device and air bag housing body

Also Published As

Publication number Publication date
JP4019364B2 (en) 2007-12-12

Similar Documents

Publication Publication Date Title
US7735857B2 (en) Curtain-type airbag apparatus and airbag module
JPH10230810A (en) Air bag device for vehicle
JP2003137054A (en) Insert member of air bag door
JP2002200955A (en) Air bag retainer
JP2004058806A (en) Door support member
JP2000142295A (en) Air bag module case for automobile
EP1431134B1 (en) Door of Airbag apparatus for vehicle
JP2007091024A (en) Interior parts for vehicles with airbag doors
JP4174797B2 (en) Instrument panel with airbag device
JP4259197B2 (en) Arrangement structure of head airbag device
JP4366099B2 (en) Vehicle cowl panel structure
JPH03279053A (en) Automotive air bag device
JP4206808B2 (en) Airbag door hinge structure
JP4996549B2 (en) Airbag module mounting bracket
JP4955495B2 (en) Airbag device
JP4832052B2 (en) Interior parts for vehicles with airbag doors
JP2008155849A (en) Cover body of airbag device
JP4029277B2 (en) Door support member mounting structure
JP2014000845A (en) Vehicle air bag device
JPH08238931A (en) Automobile door structure
JP2008081005A (en) Instrument panel airbag door structure
JP3881097B2 (en) Fixed structure of pillar garnish with built-in airbag
JP4539419B2 (en) Curtain airbag device
JP2006021585A (en) Shock absorbing member mounting structure for automobile door
KR101001461B1 (en) Passenger seat airbag

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20050415

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20070518

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20070522

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070718

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20070817

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20070913

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101005

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

LAPS Cancellation because of no payment of annual fees