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JP4029277B2 - Door support member mounting structure - Google Patents

Door support member mounting structure Download PDF

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Publication number
JP4029277B2
JP4029277B2 JP2002127289A JP2002127289A JP4029277B2 JP 4029277 B2 JP4029277 B2 JP 4029277B2 JP 2002127289 A JP2002127289 A JP 2002127289A JP 2002127289 A JP2002127289 A JP 2002127289A JP 4029277 B2 JP4029277 B2 JP 4029277B2
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door
support member
door support
back side
protrusion
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JP2003320917A (en
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克己 森
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Inoac Corp
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Inoac Corp
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Description

【0001】
【発明の属する技術分野】
この発明は、ドア支持部材の取付構造に関し、更に詳細には、車両内装部材に設けたエアバッグドアの周囲に隣接するドア周辺部位の裏側にドア支持部材を取付けるに際し、前記ドア周辺部位の裏側に設けた第1取付部と前記ドア支持部材の所要位置に設けた第2取付部とを係合させるよう構成したドア支持部材の取付構造に関するものである。
【0002】
【従来の技術】
殆どの乗用車には、衝突事故等による衝撃から乗員を保護するために、運転席エアバッグ装置および助手席エアバッグ装置が標準的に装備されている。前記運転席エアバッグ装置は、一般的にステアリングのホーンパッド部に格納した状態で装備されており、また前記助手席エアバッグ装置は、例えば図7に示す如く、乗員室前方に組付けた車両内装部材としてのインストルメントパネル10の内部に格納した状態で搭載されている。このため、前記インストルメントパネル10を構成するパネル基材12には、エアバッグ装置20の作動により膨張を開始したエアバッグ24の押圧力を受けた際に乗員室側へ開放するエアバッグドア14が、該エアバッグ装置20におけるケース22の開口部に対応した部位に設けられており、このエアバッグドア14が開放した結果としてエアバッグ挿通口が画成される。
【0003】
ここで従前のエアバッグドア14は、前記パネル基材12と別体に形成されて該パネル基材12に組付けられる形態のものが主流とされていたが、近年に至っては図7に例示した如く、前記パネル基材12に一体的に形成されて常には該基材12の一部としてその意匠面を構成する形態のものに移行しつつある。後者のような形態のエアバッグドア14は、該ドア14の外縁ラインに沿って開裂予定線16が形成してあり、前記エアバッグ24の押圧力を受けた際にこの開裂予定線16に沿って破断することで、パネル基材12からの分離および乗員室への開放が許容される。なお、エアバッグドア14の開放態様としては、2枚のドアで構成される両開きタイプ(図7に例示のもの)の他に、1枚のドアからなる片開きタイプ(図示せず)や、4枚のドアで構成される4方開きタイプ(図示せず)等がある。
【0004】
ここで、エアバッグドア14を一体的に設けた前記パネル基材12は、一般的にポリプロピレン(PP)等の素材にマイカ等の強化材を添加した比較的硬質な樹脂材料から成形されたものであるから、殊に低温時(零度以下)にエアバッグ24の強烈な押圧力を瞬間的に受けた場合に、その衝撃によりエアバッグドア14および/またはこの周囲に隣接したドア周辺部位18が破損することが危惧される。このため、前記エアバッグドア14の裏側およびドア周辺部位18の裏側には、これらエアバッグドア14やドア周辺部位18の破損防止等を図る目的で、例えば前記エアバッグ装置20に一端側が連結されるドア支持部材30の他端側を取付けるようになっている。
【0005】
このドア支持部材30は、図7および図8に示した剛性を有する金属製のものが好適に使用されており、前記エアバッグ装置20のケース22に一端側が連結されると共に前記ドア周辺部位18の裏側に他端側が取付けられる角筒体状の固定ブラケット32と、この固定ブラケット32の開口内側に設けられて夫々のエアバッグドア14,14の裏側に連結される可動ブラケット34,34とから構成されている(図示の両開きタイプの場合)。前記固定ブラケット32は、前記ケース22に連結される筒体部36と、この筒体部36の端部に一体成形されてドア周辺部位18の裏側に連結される取付枠部38とから形成されている。また各々の可動ブラケット34,34は、夫々のエアバッグドア14,14に対応するもので、前記固定ブラケット32の筒体部36に溶接またはビス着される支持パネル40と、この支持パネル40にヒンジ部44で接合されて対応のエアバッグドア14,14の裏面に取付けられる補強パネル42とから形成されている。
【0006】
ここで、前記固定ブラケット32の取付枠部38および各可動ブラケット34,34の補強パネル42は、ドア周辺部位18およびエアバッグドア14,14の裏側に対し、公知技術である熱カシメ技術を利用した取付構造に基いて連結されるようになっている。具体的には図9および図10(a)に示す如く、ドア周辺部位18の裏側およびエアバッグドア14,14の裏側には、第1取付部として、パネル基材12の成形に際して同時に形成された複数個の基材係合突片50およびドア係合突片54が所要高さに突設されている。またドア支持部材30では、第2取付部として、前記基材係合突片50が対応的に挿通可能な基材係合孔52が固定ブラケット32の取付枠部38に開設されていると共に、前記ドア係合突片54が対応的に挿通可能なドア係合孔56が各可動ブラケット34,34の補強パネル42に開設されている。
【0007】
そして、前記エアバッグドア14,14およびドア周辺部位18の裏側に前記ドア支持部材30を取付ける際には、図10に示す如く、先ず該ドア支持部材30をパネル基材12の裏側に位置決めしたもとで、固定ブラケット32に形成した夫々の基材係合孔52に対して対応の基材係合突片50を挿通させると共に、夫々の可動ブラケット34,34に形成した夫々のドア係合孔56に対して対応のドア係合突片54を挿通させる(図10(a))。そして、カシメ機におけるカシメ工具(成形工具)26(26A,26B,26C,26D)を、前記夫々の基材係合突片50および前記夫々のドア係合突片54に近接させ、基材係合孔52から突出した基材係合突片50の先端突出部分およびドア係合孔56から突出したドア係合突片54の先端突出部分を、夫々のカシメ工具26A,26B,26C,26Dの先端押圧面で加熱しつつ圧潰する(図10(b))。これにより固定ブラケット32は、各基材係合孔52へ対応的に挿通させた各基材係合突片50の先端突出部分が変形した拡幅係着部58により、前記取付枠部38がドア周辺部位18の裏側に係着状態で取付けられ(熱カシメされ)、また各々の可動ブラケット34,34は、各ドア係合孔56へ対応的に挿通させた各ドア係合突片54の先端突出部分が変形した拡幅係着部60により、前記補強パネル42,42が対応のエアバッグドア14,14の裏側に係着状態で取付けられる(熱カシメされる)(図10(c))。
【0008】
従って、各々のエアバッグドア14,14は前記可動ブラケット34の補強パネル42,42で裏側から支持され、ドア周辺部位18は前記固定ブラケット32の取付枠部38で裏側から支持されている。これにより、膨張するエアバッグ24の押圧力が裏側に作用し始めた前記エアバッグドア14の開放前段階には、ドア周辺部位18の浮上が防止されるため、前記開裂予定線16での破断を確実に惹起させ得ると共に、該ドア周辺部位18の浮上によるパネル基材12の変形や、これに起因する該パネル基材12の破損等が防止可能とされる。一方、パネル基材12から破断・分離したエアバッグドア14,14が前記ドア周辺部位18の表側に衝突した開放完了段階には、その衝撃に伴ったこれらエアバッグドア14およびドア周辺部位18の破損が防止可能とされる。
【0009】
【発明が解決しようとする課題】
ところで前記インストルメントパネル10は、図7および図8から明らかな如く、フロントガラス28の下端近傍から乗員席(図示せず)の前側まで延在するバケット形状を呈している。このため、パネル基材12の裏側に前記ドア支持部材30を取付けるに際しては、殊に固定ブラケット32を取付ける基材係合突片50のうちの乗員席側に位置する基材係合突片50(50A)が、固定ブラケット32の筒体部36よりも奥まった部位に位置するようになる。従って、前記基材係合突片50Aを熱カシメするために固定ブラケット32とパネル基材12との間に画成される空間19へ進入させようとする前記カシメ工具26Dが、パネル基材12の下端縁12a等に干渉してしまう事態が発生していた。このような場合には、前記カシメ工具26Dによる基材係合突片50Aの熱カシメ作業が不可能なため、作業員による手作業によって前記基材係合突片50Aの熱カシメ作業(変形作業)を行なうこととなり、極めて非効率的な作業を伴っていた。
【0010】
なお、取付作業の効率化を優先して、前記基材係合突片50Aの熱カシメを省略した場合には、膨張するエアバッグ24の押圧力が裏側に作用し始めた前記エアバッグドア14の開放前段階においてドア周辺部位18の浮上を規制し得ないので、前記開裂予定線16での確実かつ適切な破断が惹起されず、該エアバッグドア14,14の円滑な開放が阻害されてしまう畏れがある。また、前記ドア周辺部位18が浮上するとパネル基材12が部分的に変形してしまうので、これに起因する該パネル基材12の破損等が発生する畏れもある。
【0011】
【発明の目的】
本発明は、前述した課題を好適に解決するべく提案されたもので、車両内装部材に設けたエアバッグドアおよびドア周辺部位の裏側にドア支持部材を取付けるに際し、第1取付部および第2取付部の一部を後加工無しに係合されるようにすることで、取付作業の効率化および合理化を図り得るようにしたドア支持部材の取付構造を提供することを目的とする。
【0012】
【課題を解決するための手段】
前記課題を解決して、所期の目的を達成するため本発明は、車両内装部材に設けたエアバッグドアの周囲に隣接するドア周辺部位の裏側にドア支持部材を取付けるに際し、前記ドア周辺部位の裏側に設けた第1取付部と前記ドア支持部材の所要位置に設けた第2取付部とを係合させるよう構成したドア支持部材の取付構造において、
前記第1取付部を、
前記ドア周辺部位の裏側に突設され、該ドア周辺部位の裏側に前記ドア支持部材をセットした際に、対応の第2取付部の一部をなす係止孔に挿通されてドア支持部材に係止させ得る鉤状突片と、
前記ドア周辺部位の裏側に突設され、該ドア周辺部位の裏側に前記ドア支持部材をセットした後に、対応の第2取付部の一部をなす係着孔に挿通させた際の先端突出部分を変形させることでドア支持部材に係着させ得るリブ状突片とから構成したことを特徴とする。
【0013】
【発明の実施の形態】
次に、本発明に係るドア補強部材の取付構造につき、好適な実施例を挙げて、添付図面を参照しながら以下説明する。なお、図7〜図10を引用して説明した従来技術の項における既出の部材や部位と同一部材・部位に関しては、同一の符号で指示することとする。
【0014】
図1は、本発明の好適実施例に係るドア支持部材の取付構造を示したインストルメントパネルの概略断面図であり、また図2は図1の部分拡大断面図である。実施例のインストルメントパネル10は、図7に例示のものと基本的には同一で、ポリプロピレン(PP)等の素材にマイカ等の強化材を添加した比較的硬質な樹脂材料からインジェクション成形された前記パネル基材12を主体とする単層タイプとされ、このパネル基材12の所要位置(助手席前方)に開裂予定線16を形成することで前記エアバッグドア14,14が一体的に設けられている。そして、前記パネル基材12の裏側において、前記エアバッグドア14,14の裏側には所定数のドア係合突片54が該ドア14,14に一体的に突設されていると共に、ドア周辺部位18の裏側には、第1取付部とされる所定数の基材係合突片50が該ドア周辺部位18に一体的に突設されている。
【0015】
本実施例の取付構造に実施されるドア支持部材30は、図8および図9等に例示した従来のものがそのまま使用され、前記エアバッグ装置20のケース22に一端側が連結されると共に前記ドア周辺部位18の裏側に他端側が連結される角筒体状の固定ブラケット32と、この固定ブラケット32の開口内側に設けられて夫々のエアバッグドア14,14の裏側に連結される可動ブラケット34,34とから構成されている。そして前記固定ブラケット32は、前記ケース22に連結される筒体部36と、この筒体部36の端部に一体成形されてドア周辺部位18の裏側に連結される取付枠部38とから形成されている。また各々の可動ブラケット34,34は、前記固定ブラケット32の筒体部36内面に溶接またはビス着される支持パネル40と、この支持パネル40にヒンジ部44で接合されて対応のエアバッグドア14,14の裏面に連結される補強パネル42とから形成されている。ここで、各々の可動ブラケット34,34の補強パネル42には、前記夫々のドア係合突片54に対応する所定数のドア係合孔56が穿設されていると共に、固定ブラケット32の取付枠部38には、前記夫々の基材係合突片50に対応する第2取付部とされる所定数の基材係合孔52が穿設されている。
【0016】
そして、本実施例に係るドア支持部材30の取付構造では、前記固定ブラケット32を前記ドア周辺部位18の裏側に取付けるために供される基材係合突片(第1取付部)50および基材係合孔(第2取付部)52の係合態様を、従来とは変更してある。すなわち、ドア周辺部位18の裏側に突設した前記基材係合突片50は、該ドア周辺部位18の裏側に当該ドア支持部材30をセットした際に、対応の基材係合孔52の一部をなす係止孔(係止受部)64に後加工無しで係止させ得る適宜数の係止突片(係止突部)62と、ドア周辺部位18の裏側に当該ドア支持部材30をセットした後に、対応の基材係合孔52の一部をなす係着孔(係着受部)68に適宜の後加工を施すことで係着させ得る適宜数の係着突片(係着突部)66とから構成してある。すなわち固定ブラケット32は、各係止突片62と対応の係止孔64との係止作用および各係着突片66と対応の係着孔68との係着作用により、前記ドア周辺部位18の裏側に取付けられるようになっている。
【0017】
係止突部としての前記係止突片62は、図2および図3に示すように、前記ドア周辺部位18裏側の所要位置に突設した鉤状突片であり、該ドア周辺部位18に接合される基部の長さよりも先端部の長さを大きく設定したもとで、パネル基材12におけるフロントガラス側に向けて突出した係止部62aが形成されている。また係止受部としての前記係止孔64は、ドア支持部材30における前記取付枠部38の所要位置に形成した細長の通孔であり、前記係止突片62の挿通を許容する長さに設定されている。このように構成された各々の係止突片62および係止孔64は、この係止孔64に該係止突片62を対応的に挿通させたもとで(図4(a))、パネル基材12における乗員席側へドア支持部材30を変位させることで、夫々の確実な係止が達成されるようになる(図4(b))。
【0018】
係着突部としての前記係着突片66は、図9および図10に示した従来形態のものと同一形状であって、図2および図3に示すように、前記ドア周辺部位18裏側の所要位置に突設したリブ状突片である。また係着受部としての前記係着孔68は、図9および図10に示した従来形態のものと同一形状であって、ドア支持部材30における前記取付枠部38の所要位置に形成した細長の通孔である。このように構成された各々の係着突片66および係着孔68は、この係着孔68に該係着突片66を対応的に挿通させたもとで(図5(a))、係着孔68から突出した係着突片66の先端突出部分を前記カシメ工具(成形工具)26(26A)で加熱・圧潰して熱カシメすることで、該先端突出部分が変形した拡幅係着部58により夫々の確実な係着が達成されるようになる(図5(b))。
【0019】
ここで実施例に係るドア支持部材の取付構造において、前記係止突片62および対応の係止孔64が設けられる部位は、前記ドア周辺部位18の裏側に前記ドア支持部材30をセットした際に、前記係着突片66を変形させるために使用される前記カシメ工具26Dによる変形作業が非効率的乃至不可能な部位とされている。すなわち、図7および図8を引用して説明した如く、ドア周辺部位18の裏側にセットした固定ブラケット32の筒体部36よりも奥まった部位に位置する前記基材係合突片50Aが、カシメ工具26Dによる変形作業(熱カシメ)が非効率的乃至不可能な部位とされていたので、この基材係合突片50Aが突設されていた部位に前記係止突片62を設けてある。
【0020】
一方、前記各々の可動ブラケット34,34を前記エアバッグドア14,14の裏側に取付けるために供される前記ドア係合突片54およびドア係合孔56は、図9に示した従来態様と同一であって変更点はない。すなわち、各々のドア係合突片54およびドア係合孔56は、このドア係合孔56に該ドア係合突片54を対応的に挿通させたもとで(図5(a))、ドア係合孔56から突出したドア係合突片54の先端突出部分を前記カシメ工具26B,26Cで加熱・圧潰して熱カシメすることで、該先端突出部分が変形した拡幅係着部60により夫々の確実な係着が達成されるようになる(図5(b))。
【0021】
次に、前述のように構成された実施例に係るドア支持部材の取付構造に基いて、前記エアバッグドア14,14およびドア周辺部位18の裏側に前記ドア支持部材30を取付ける手順につき、図4および図5を引用して説明する。実施例の取付構造では、基材係合突片50および基材係合孔52を係合させるに際し、先ず前記各々の係止突片62を前記係止孔64に対応的に係止させ、その後に前記各々の係着突片66を前記係着孔68に対応的に係着させるようになっており、これによって前記ドア周辺部位18の裏側に対する前記固定ブラケット32の確実な取付けが図られる。
【0022】
先ず、パネル基材12に設けたエアバッグドア14,14および該ドア14,14の周囲に隣接したドア周辺部位18の裏側に、ドア支持部材30を適宜の傾斜姿勢で位置決めする(図4(a))。そして、ドア支持部材30の固定ブラケット32に設けた前記基材係合孔52の一部をなす各々の係止孔64を、ドア周辺部位18の裏側に設けた前記基材係合突片50の一部をなす各々の係止突片62に整合させ、各係止突片62を対応の係止孔64へ挿通させる。
【0023】
次いで、傾斜姿勢とされていたドア支持部材30を、パネル基材12の乗員席側(図の右側方向)へ押込むようにしつつ、エアバッグドア14,14およびドア周辺部位18の裏側へ密着させるようにする(図4(b))。この際に、固定ブラケット32に設けた前記基材係合孔52の一部をなす各々の係着孔68に対し、ドア周辺部位18の裏側に設けた前記基材係合突片50の一部をなす各々の係着突片66が対応的に挿通するようになる。一方、各々の可動ブラケット34,34では、補強パネル42に設けた前記各々のドア係合孔56に対し、エアバッグドア14,14の裏側に設けた前記各々のドア係合突片54が対応的に挿通するようになる。
【0024】
これにより、エアバッグドア14,14およびドア周辺部位18の裏側に対し、ドア支持部材30の可動ブラケット34,34および固定ブラケット32が夫々仮セットされる。このとき、前記各係止孔64に対して各係止突片62が対応的に係止された状態となり、固定ブラケット32の取付枠部38における乗員席側は既にドア周辺部位18の裏側に固定される。
【0025】
エアバッグドア14,14およびドア周辺部位18の裏側に対するドア支持部材30の仮セットが完了したら、基材係合孔52における係着孔68から突出した基材係合突片50における各々の係着突片66と、ドア係合孔56から突出した夫々のドア係合突片54に対し、カシメ機のカシメ工具26A,26B,26Cを対応的に近接させ、各係着突片66の先端突出部分および各ドア係合突片54の先端突出部分を加熱・圧潰して変形させつつ熱カシメする(図5(a))。これにより各々の係着突片66では、先端突出部分が変形して形成された拡幅係着部58により対応の係着孔68との確実な係着が達成され、また各々のドア係合突片54では、先端突出部分が変形して形成された拡幅係着部60により対応のドア係合孔56との確実な係着が達成される(図5(b))。
【0026】
このように実施例に係るドア支持部材の取付構造では、基材係合突片50の一部をなす各係止突片62と各係止孔64との係止作用および該基材係合突片50の一部をなす各係着突片66と係着孔68との係着作用に基き、ドア周辺部位18の裏側に対して固定ブラケット32が好適に取付けられる。また、各ドア係合突片54と各ドア係合孔56との係着作用に基き、エアバッグドア14,14の裏側に対応の可動ブラケット34,34が好適に取付けられる。従って、ドア周辺部位18の裏側に固定ブラケット32を取付けるに際しては、基材係合突片50の一部をなす係止突片62は後加工無しに基材係合孔52の一部をなす係止孔64に係止されるので、ドア支持部材30の取付作業の効率化および合理化を図り得る。殊に、前記ドア周辺部位18の裏側に前記ドア支持部材30をセットした際に、前記係着突片66を変形させるために使用するカシメ工具26(26D)による変形作業(熱カシメ)が非効率的乃至不可能な部位に前記係止突片62が設けられているので、ドア支持部材30の取付作業の効率化および合理化を大幅に高め得るようになる。
【0027】
なお、前記基材係合孔52の一部をなす前記各係止孔64は、例えば図6(a)に例示するように、取付枠部38の端縁に開口したスリット態様としてもよい。各係止孔64をこのように形成した場合には、図6(b)に示す如く、パネル基材12に設けたエアバッグドア14,14および該ドア14,14の周囲に隣接したドア周辺部位18の裏側に、ドア支持部材30を適宜の傾斜姿勢で位置決めする際の作業の容易化が期待できる。
【0028】
また、前述した実施例に係るドア支持部材の取付構造では、基材係合突片50の一部をなす係止突片62および基材係合孔52の一部をなす係止孔64を設ける部位を、前記ドア周辺部位18の裏側に前記ドア支持部材30をセットした際に、少なくとも前記カシメ工具26による変形作業(熱カシメ)が非効率的乃至不可能な部位としたが、該カシメ工具26による変形作業が可能な部位に設けた前記係着突片66の一部および前記係着孔68の一部を、係止態様の係止突片62および係止孔64に変更してもよい。例えば、ドア周辺部材18の裏側においてパネル基材12の左右方向に位置する部位(図3)に設けられた係着突片66を、対応の係着孔68に係止するようになる係止突片としてもよい。このように、係止突片62の数を多くした分だけ係着突片66の数が少なくなるので、前記カシメ工具26による該係着突片66のカシメ作業工数が減少し、エアバッグドア14,14およびドア周辺部位18の裏側に対するドア支持部材30の取付作業の大幅な効率化および合理化を図り得るようになる。
【0029】
なお本願が対象とするドア支持部材の取付構造は、インストルメントパネル10に設けたエアバッグドア14,14の裏側に取付けられるドア支持部材に限定されるものではなく、例えばドアトリムに設けたサイドエアバッグ用のエアバッグドア、ピラーガーニッシュやルーフサイドパネルに設けたカーテンエアバッグ用のエアバッグドア等の裏側に取付けられるドア支持部材を所定位置に取付ける際にも応用可能である。
【0030】
【発明の効果】
以上説明した如く、本発明に係るドア支持部材の取付構造によれば、第1取付部の一部をなす各鉤状突片と第2取付部の一部をなす各係止との係止作用および該第1取付部の一部をなす各リブ状突片と該第2取付部の一部をなす係着との係着作用に基き、ドア周辺部位の裏側に対してドア支持部材を好適に取付けることが可能である。従って、ドア周辺部位の裏側にドア支持部材を取付けるに際しては、第1取付部の一部をなす鉤状突片は後加工無しに第2取付部の一部をなす係止孔に係止されるので、変形作業工数が減少してドア支持部材の取付作業の効率化および合理化を図り得る有益な効果を奏する。
殊に、前記ドア周辺部位の裏側に前記ドア支持部材をセットした際に、裏側に湾曲する車両内装部材のパネル基材と、ドア支持部材の裏面側に突出した筒体部とにより囲まれた空間に臨む部位に前記鉤状突片を設けるようにすれば、ドア支持部材の取付作業の大幅な効率化および合理化を図り得るようになる。
【図面の簡単な説明】
【図1】本発明の好適実施例に係るドア支持部材の連結構造を示したインストルメントパネルの概略断面図である。
【図2】図1の部分拡大断面図である。
【図3】インストルメントパネルに設けたエアバッグドアおよびドア周辺部位の裏側に、実施例の取付構造に基いてドア支持部材を取付ける状態を示した概略斜視図である。
【図4】エアバッグドアおよびドア周辺部位の裏側にドア支持部材を取付ける過程を示す説明断面図であって、(a)は、ドア支持部材の固定ブラケットに設けた基材係合孔の一部をなす各係止孔に、ドア周辺部位の裏側に設けた基材係合突片の一部をなす各係止突片を対応的に挿通させる状態を示し、(b)は、エアバッグドアおよびドア周辺部位の裏側にドア支持部材をセットすることで、基材係合孔の一部をなす各係着孔に基材係合突片の一部をなす各係着突片が対応的に挿通すると共に、各ドア係合孔に対応のドア係合突片が対応的に挿通した状態を示している。
【図5】エアバッグドアおよびドア周辺部位の裏側にドア支持部材を取付ける過程を示す説明断面図であって、(a)は、各係着突片および各ドア係合突片にカシメ工具を近接させる状態を示し、(b)は、該カシメ工具により各係着突片およびドア係合突片を熱カシメした状態を示している。
【図6】 (a)は、支持枠部の端縁部に開口した別形態の係止孔を設けたドア支持部材を、エアバッグドアおよびドア周辺部位の裏側に取付ける状態を示した概略斜視図であり、(b)は、(a)に図示した別形態の係止孔を設けたドア支持部材を、エアバッグドアおよびドア周辺部位の裏側に取付ける状態を示した概略断面図である。
【図7】従来から実施されているドア支持部材の連結構造を示したインストルメントパネルの概略断面図である。
【図8】エアバッグドアおよびドア周辺部位の裏側にドア支持部材を取付けたインストルメントパネルを、一部破断および一部省略して示した概略斜視図である。
【図9】インストルメントパネルに設けたエアバッグドアおよびドア周辺部位の裏側に、従来の取付構造に基いてドア支持部材を取付ける状態を示した概略斜視図である。
【図10】エアバッグドアおよびドア周辺部位の裏側にドア支持部材を取付ける過程を経時的に示す説明断面図であって、(a)は、基材係合突片およびドア係合突片を基材係合孔およびドア係合孔へ挿通させる状態を示し、(b)は、基材係合孔およびドア係合孔に対応的に挿通した基材係合突片およびドア係合突片に対してカシメ工具を近接させる状態を示し、(c)は、該カシメ工具により各基材係合突片およびドア係合突片を熱カシメした状態を示している。
【符号の説明】
10 インストルメントパネル(車両内装部材)
11 パネル基材
14 エアバッグドア
18 ドア周辺部位
19 空間
0 ドア支持部材
36 筒体部
50 基材係合突片(第1取付部)
52 基材係合孔(第2取付部)
62 係止突片(鉤状突片)
64 係止
66 係着突片(リブ状突片)
68 係着
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a door support member mounting structure, and more specifically, when a door support member is attached to the back side of a door peripheral part adjacent to the periphery of an airbag door provided on a vehicle interior member, the back side of the door peripheral part This relates to a door support member mounting structure configured to engage a first mounting portion provided on the second mounting portion and a second mounting portion provided at a required position of the door support member.
[0002]
[Prior art]
Most passenger cars are equipped with a driver's seat airbag device and a passenger's seat airbag device as standard in order to protect passengers from impacts caused by a collision accident or the like. The driver's seat airbag device is generally installed in a state where it is stored in a horn pad portion of a steering wheel, and the passenger's seat airbag device is installed in the front of a passenger compartment as shown in FIG. 7, for example. It is mounted in a state of being stored inside an instrument panel 10 as an interior member. For this reason, the panel base member 12 constituting the instrument panel 10 has an airbag door 14 that opens to the passenger compartment when it receives a pressing force of the airbag 24 that has started to expand due to the operation of the airbag device 20. However, it is provided in the part corresponding to the opening part of case 22 in this airbag apparatus 20, and an airbag insertion port is defined as a result of this airbag door 14 opening.
[0003]
Here, the conventional airbag door 14 has been mainly formed in a form that is formed separately from the panel base material 12 and assembled to the panel base material 12. As described above, the panel base material 12 is integrally formed, and the design surface is constantly being formed as a part of the base material 12. In the airbag door 14 of the latter type, a planned tear line 16 is formed along the outer edge line of the door 14, and when the pressing force of the airbag 24 is applied, the planned tear line 16 is formed. By being broken, separation from the panel base material 12 and opening to the passenger compartment are allowed. In addition, as an opening mode of the airbag door 14, in addition to the double-opening type (as illustrated in FIG. 7) constituted by two doors, a single-opening type (not shown) consisting of one door, There is a four-way opening type (not shown) composed of four doors.
[0004]
Here, the panel base 12 provided integrally with the airbag door 14 is generally formed from a relatively hard resin material obtained by adding a reinforcing material such as mica to a material such as polypropylene (PP). Therefore, particularly when a strong pressing force of the airbag 24 is momentarily received at a low temperature (below zero degrees), the impact causes the airbag door 14 and / or the door peripheral portion 18 adjacent to the periphery thereof. There is a risk of damage. For this reason, for example, one end side of the airbag door 20 is connected to the rear side of the airbag door 14 and the rear side of the door peripheral portion 18 for the purpose of preventing the airbag door 14 and the door peripheral portion 18 from being damaged. The other end side of the door support member 30 is attached.
[0005]
The door support member 30 is preferably made of a metal having rigidity shown in FIGS. 7 and 8, and one end side of the door support member 30 is connected to the case 22 of the airbag device 20 and the door peripheral portion 18 is used. A fixed bracket 32 having a rectangular tube shape, the other end of which is attached to the back side of the airbag, and movable brackets 34 and 34 provided inside the opening of the fixed bracket 32 and connected to the back sides of the airbag doors 14 and 14, respectively. It is configured (in the case of double opening type shown in the figure). The fixed bracket 32 is formed of a cylindrical body portion 36 connected to the case 22, and a mounting frame portion 38 that is integrally formed with the end portion of the cylindrical body portion 36 and connected to the back side of the door peripheral portion 18. ing. The movable brackets 34 and 34 correspond to the airbag doors 14 and 14, respectively. A support panel 40 welded or screwed to the cylindrical body portion 36 of the fixed bracket 32, and the support panel 40 The reinforcing panel 42 is attached to the back surface of the corresponding airbag door 14 and 14 by being joined by the hinge portion 44.
[0006]
Here, the mounting frame portion 38 of the fixed bracket 32 and the reinforcing panel 42 of each of the movable brackets 34 and 34 use a heat caulking technique that is a known technique for the door peripheral portion 18 and the back side of the airbag doors 14 and 14. Are connected based on the mounting structure. Specifically, as shown in FIG. 9 and FIG. 10A, the first mounting portion is formed at the same time as the panel base 12 on the back side of the door peripheral portion 18 and the airbag doors 14, 14 at the time of molding. A plurality of base material engaging protrusions 50 and door engaging protrusions 54 are provided at a required height. Further, in the door support member 30, a base material engagement hole 52 into which the base material engagement protrusion 50 can be correspondingly inserted is provided in the attachment frame portion 38 of the fixed bracket 32 as a second attachment portion. A door engagement hole 56 through which the door engagement protrusion 54 can be inserted correspondingly is formed in the reinforcing panel 42 of each movable bracket 34, 34.
[0007]
When the door support member 30 is attached to the back side of the airbag doors 14 and 14 and the door peripheral portion 18, the door support member 30 is first positioned on the back side of the panel base 12 as shown in FIG. Originally, the corresponding base material engaging protrusions 50 are inserted into the base material engaging holes 52 formed in the fixed bracket 32, and the door engagements formed in the respective movable brackets 34 and 34. The corresponding door engaging protrusion 54 is inserted into the hole 56 (FIG. 10A). Then, the caulking tool (forming tool) 26 (26A, 26B, 26C, 26D) in the caulking machine is brought close to the respective base material engaging protrusions 50 and the respective door engaging protrusions 54, and the base material The front end protruding portion of the base material engaging protrusion 50 protruding from the joint hole 52 and the front end protruding portion of the door engaging protrusion 54 protruding from the door engagement hole 56 are respectively connected to the caulking tools 26A, 26B, 26C, and 26D. Crushing while heating at the tip pressing surface (FIG. 10B). As a result, the fixing bracket 32 causes the mounting frame portion 38 to be a door by the widening engaging portion 58 in which the tip protruding portion of each base material engaging protrusion 50 inserted correspondingly to each base material engaging hole 52 is deformed. The movable brackets 34 and 34 are attached to the back side of the peripheral portion 18 in a state of being engaged (heat crimped), and the movable brackets 34 and 34 are inserted into the door engagement holes 56 correspondingly. The reinforcing panels 42 and 42 are attached to the back sides of the corresponding airbag doors 14 and 14 in a state of being engaged (heat-caulked) by the widened engaging portion 60 whose projecting portion is deformed (FIG. 10C).
[0008]
Accordingly, the airbag doors 14 and 14 are supported from the back side by the reinforcing panels 42 and 42 of the movable bracket 34, and the door peripheral portion 18 is supported from the back side by the mounting frame portion 38 of the fixed bracket 32. Thereby, in the stage before the opening of the airbag door 14 where the pressing force of the inflating airbag 24 starts to act on the back side, the door peripheral portion 18 is prevented from rising, so that the fracture at the planned tear line 16 occurs. Can be reliably caused, and deformation of the panel base 12 due to the floating of the door peripheral portion 18, breakage of the panel base 12 due to this, and the like can be prevented. On the other hand, when the airbag doors 14 and 14 that are broken and separated from the panel base material 12 collide with the front side of the door peripheral portion 18, the airbag doors 14 and the door peripheral portion 18 of the airbag peripheral portion 18 are associated with the impact. Damage can be prevented.
[0009]
[Problems to be solved by the invention]
Incidentally, the instrument panel 10 has a bucket shape extending from the vicinity of the lower end of the windshield 28 to the front side of a passenger seat (not shown), as is apparent from FIGS. For this reason, when the door support member 30 is attached to the back side of the panel base member 12, the base member engaging protrusion 50 located on the passenger seat side among the base member engaging protrusions 50 to which the fixing bracket 32 is particularly attached. (50A) comes to be located in a part deeper than the cylindrical part 36 of the fixed bracket 32. Therefore, the caulking tool 26D that attempts to enter the space 19 defined between the fixing bracket 32 and the panel base material 12 in order to thermally caulk the base material engaging protrusion 50A is provided on the panel base material 12. The situation which interferes with the lower end edge 12a of No., etc. occurred. In such a case, since the heat caulking work of the base material engaging protrusion 50A by the caulking tool 26D is impossible, the heat caulking work (deformation work) of the base material engaging protrusion 50A is manually performed by an operator. ), And was extremely inefficient.
[0010]
In the case where the caulking of the base material engaging protruding piece 50A is omitted in order to prioritize the efficiency of the mounting work, the airbag door 14 in which the pressing force of the inflating airbag 24 begins to act on the back side. Since the floating of the door peripheral portion 18 cannot be restricted in the stage before opening the door, the reliable and appropriate breaking at the planned opening line 16 is not caused, and the smooth opening of the airbag doors 14 and 14 is hindered. There is a jealousy. Moreover, since the panel base material 12 will be partially deformed when the door peripheral part 18 is lifted, the panel base material 12 may be damaged due to this.
[0011]
OBJECT OF THE INVENTION
  The present invention has been proposed to suitably solve the above-described problems. When the door support member is attached to the back side of the airbag door provided on the vehicle interior member and the door peripheral portion, the present invention is provided.The second1 mounting part and 2nd mounting partPart ofIt is an object of the present invention to provide a door support member mounting structure that can be made efficient and rationalized by being engaged without post-processing.
[0012]
[Means for Solving the Problems]
  In order to solve the above-mentioned problems and achieve an intended object, the present invention provides a door peripheral member mounted on the back side of a door peripheral member adjacent to the periphery of an airbag door provided on a vehicle interior member. In the door support member mounting structure configured to engage the first mounting portion provided on the back side and the second mounting portion provided at a required position of the door support member,
  The first mounting portion;
  Protruding on the back side of the peripheral part of the door,When the door support member is set on the back side of the door peripheral portion, the latch that forms a part of the corresponding second mounting portionInserted into the hole and engaged with the door support memberCan stopHook-shaped protrusionWhen,
  Protruding on the back side of the peripheral part of the door,After the door support member is set on the back side of the door peripheral part, the attachment that forms a part of the corresponding second mounting portionRib-shaped projecting piece that can be engaged with the door support member by deforming the tip protruding portion when inserted through the holeIt is characterized by comprising.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Next, a door reinforcing member mounting structure according to the present invention will be described below with reference to the accompanying drawings by way of a preferred embodiment. Note that the same reference numerals are used to indicate the same members and parts as those already described in the section of the prior art described with reference to FIGS.
[0014]
FIG. 1 is a schematic sectional view of an instrument panel showing a door support member mounting structure according to a preferred embodiment of the present invention, and FIG. 2 is a partially enlarged sectional view of FIG. The instrument panel 10 of the example is basically the same as that illustrated in FIG. 7 and is injection-molded from a relatively hard resin material in which a reinforcing material such as mica is added to a material such as polypropylene (PP). The panel base 12 is a single-layer type, and the airbag doors 14 and 14 are integrally provided by forming a planned tear line 16 at a required position (front of the passenger seat) of the panel base 12. It has been. And on the back side of the panel base material 12, a predetermined number of door engaging protrusions 54 are provided integrally with the doors 14 and 14 on the back side of the airbag doors 14 and 14, and around the door. On the back side of the portion 18, a predetermined number of base material engaging protrusions 50 serving as a first mounting portion are integrally protruded from the door peripheral portion 18.
[0015]
As the door support member 30 implemented in the mounting structure of the present embodiment, the conventional one illustrated in FIGS. 8 and 9 is used as it is, and one end side of the door support member 30 is connected to the case 22 of the airbag device 20 and the door is used. A rectangular bracket-like fixed bracket 32 whose other end is connected to the back side of the peripheral portion 18, and a movable bracket 34 provided inside the opening of the fixed bracket 32 and connected to the back side of the airbag doors 14, 14. , 34. The fixing bracket 32 is formed of a cylindrical body portion 36 connected to the case 22 and a mounting frame portion 38 that is integrally formed with the end portion of the cylindrical body portion 36 and connected to the back side of the door peripheral portion 18. Has been. Each of the movable brackets 34, 34 is welded or screwed to the inner surface of the cylindrical portion 36 of the fixed bracket 32, and the corresponding airbag door 14 is joined to the support panel 40 by a hinge portion 44. , 14 and the reinforcing panel 42 connected to the back surface. Here, a predetermined number of door engagement holes 56 corresponding to the respective door engagement protrusions 54 are formed in the reinforcing panel 42 of each movable bracket 34, 34, and the fixing bracket 32 is attached. A predetermined number of base material engagement holes 52 serving as second attachment portions corresponding to the respective base material engagement protrusions 50 are formed in the frame portion 38.
[0016]
In the mounting structure of the door support member 30 according to the present embodiment, a base material engaging protrusion (first mounting portion) 50 and a base provided for mounting the fixing bracket 32 on the back side of the door peripheral portion 18 are provided. The engagement mode of the material engagement hole (second attachment portion) 52 is changed from the conventional one. That is, when the door support member 30 is set on the back side of the door peripheral portion 18, the base material engagement projecting piece 50 protruding from the back side of the door peripheral portion 18 An appropriate number of locking protrusions (locking protrusions) 62 that can be locked in a part of the locking hole (locking receiving portion) 64 without post-processing, and the door support member on the back side of the door peripheral portion 18 After setting 30, an appropriate number of engaging protrusions (which can be engaged by applying appropriate post-processing to an engaging hole (engaging receiving portion) 68 forming a part of the corresponding base material engaging hole 52 ( (Engagement protrusion) 66. In other words, the fixing bracket 32 is configured so that the door peripheral portion 18 is engaged by the locking action between the locking protrusions 62 and the corresponding locking holes 64 and the locking action of the locking protrusions 66 and the corresponding locking holes 68. It is designed to be attached to the back side.
[0017]
As shown in FIGS. 2 and 3, the locking protrusion 62 as the locking protrusion is a hook-shaped protrusion protruding at a required position on the back side of the door peripheral portion 18. A locking portion 62a that protrudes toward the windshield side of the panel base 12 is formed with the length of the tip portion set larger than the length of the base portion to be joined. The locking hole 64 as a locking receiving portion is an elongated through hole formed at a required position of the mounting frame portion 38 in the door support member 30 and has a length that allows the locking protrusion 62 to be inserted. Is set to Each of the locking protrusions 62 and the locking holes 64 configured as described above is formed by inserting the locking protrusions 62 into the locking holes 64 correspondingly (FIG. 4A). By displacing the door support member 30 toward the occupant seat side of the material 12, each reliable locking can be achieved (FIG. 4B).
[0018]
The engaging protrusion 66 as the engaging protrusion has the same shape as that of the conventional form shown in FIGS. 9 and 10, and as shown in FIGS. 2 and 3, It is a rib-shaped projecting piece projecting at a required position. Further, the engaging hole 68 as the engaging receiving portion has the same shape as that of the conventional embodiment shown in FIGS. 9 and 10, and is an elongated shape formed at a required position of the mounting frame portion 38 in the door support member 30. It is a through hole. Each of the engaging protrusions 66 and the engaging holes 68 configured in this way is engaged with the engaging protrusions 66 inserted through the engaging holes 68 (FIG. 5A). A widening engaging portion 58 in which the tip protruding portion is deformed by heating and crushing the tip protruding portion of the engaging protruding piece 66 protruding from the hole 68 by the caulking tool (forming tool) 26 (26A). As a result, each reliable engagement is achieved (FIG. 5B).
[0019]
Here, in the door support member mounting structure according to the embodiment, the portion where the locking protrusion 62 and the corresponding locking hole 64 are provided is when the door support member 30 is set on the back side of the door peripheral portion 18. In addition, the deformation work by the caulking tool 26D used for deforming the engaging projection piece 66 is an inefficient or impossible part. That is, as described with reference to FIGS. 7 and 8, the base material engaging protruding piece 50 </ b> A located in a part deeper than the cylindrical body part 36 of the fixing bracket 32 set on the back side of the door peripheral part 18, Since the deformation work (heat caulking) by the caulking tool 26D is an inefficient or impossible portion, the locking protrusion 62 is provided in the portion where the base material engaging protrusion 50A is provided. is there.
[0020]
On the other hand, the door engagement protrusions 54 and the door engagement holes 56 provided for attaching the movable brackets 34, 34 to the back side of the airbag doors 14, 14 are the same as those in the conventional embodiment shown in FIG. It is the same and there is no change. That is, each of the door engagement protrusions 54 and the door engagement holes 56 are arranged in such a manner that the door engagement protrusions 54 are inserted into the door engagement holes 56 correspondingly (FIG. 5A). The front end protruding portion of the door engagement protruding piece 54 protruding from the joint hole 56 is heated and crushed by the caulking tools 26B and 26C, and is heat caulked, whereby each of the wide end engaging portions 60 in which the front end protruding portion is deformed. Secure engagement is achieved (FIG. 5B).
[0021]
Next, a procedure for attaching the door support member 30 to the back side of the airbag doors 14 and 14 and the door peripheral portion 18 based on the door support member mounting structure according to the embodiment configured as described above will be described. 4 and FIG. In the mounting structure of the embodiment, when engaging the base material engaging protrusions 50 and the base material engaging holes 52, first, the respective locking protrusions 62 are correspondingly locked to the locking holes 64, Thereafter, each of the engaging protrusions 66 is engaged with the engaging hole 68 in a corresponding manner, whereby the fixing bracket 32 is securely attached to the back side of the door peripheral portion 18. .
[0022]
First, the door support member 30 is positioned in an appropriate inclined posture on the back side of the airbag doors 14 and 14 provided on the panel base 12 and the door peripheral portion 18 adjacent to the periphery of the doors 14 and 14 (FIG. 4 ( a)). Then, the base material engaging protrusions 50 provided on the back side of the door peripheral portion 18 are provided with the respective locking holes 64 forming a part of the base material engaging hole 52 provided in the fixing bracket 32 of the door support member 30. Each locking protrusion 62 is aligned with each locking protrusion 62 and a corresponding locking hole 64 is inserted.
[0023]
Next, the door support member 30, which has been inclined, is brought into close contact with the airbag doors 14, 14 and the back side of the door peripheral portion 18 while being pushed toward the passenger seat side (right side in the figure) of the panel base 12. (FIG. 4B). At this time, one of the base material engaging protrusions 50 provided on the back side of the door peripheral portion 18 with respect to each engaging hole 68 forming a part of the base material engaging hole 52 provided in the fixing bracket 32. Each engaging protrusion 66 forming a part is inserted correspondingly. On the other hand, in each movable bracket 34, 34, each door engagement protrusion 54 provided on the back side of the airbag door 14, 14 corresponds to each door engagement hole 56 provided in the reinforcing panel 42. Will be inserted through.
[0024]
Accordingly, the movable brackets 34 and 34 and the fixed bracket 32 of the door support member 30 are temporarily set on the back side of the airbag doors 14 and 14 and the door peripheral portion 18, respectively. At this time, each locking projection piece 62 is correspondingly locked to each locking hole 64, and the passenger seat side of the mounting frame portion 38 of the fixed bracket 32 is already on the back side of the door peripheral portion 18. Fixed.
[0025]
When the temporary setting of the door support member 30 with respect to the back side of the airbag doors 14 and 14 and the door peripheral portion 18 is completed, each engagement in the base material engagement projecting piece 50 protruding from the engagement hole 68 in the base material engagement hole 52 is performed. The crimping tools 26A, 26B, and 26C of the crimping machine are correspondingly brought close to the landing protrusions 66 and the respective door engagement protrusions 54 protruding from the door engagement holes 56, and the tip ends of the respective engagement protrusions 66. The protruding portion and the protruding portion at the front end of each door engaging protruding piece 54 are heated and crushed and deformed by heat (FIG. 5A). As a result, in each engagement protrusion 66, the wide engagement portion 58 formed by deforming the tip protruding portion achieves reliable engagement with the corresponding engagement hole 68, and each door engagement protrusion In the piece 54, reliable engagement with the corresponding door engagement hole 56 is achieved by the widening engagement portion 60 formed by deforming the tip protruding portion (FIG. 5B).
[0026]
As described above, in the door support member mounting structure according to the embodiment, the locking action between the locking protrusions 62 and the locking holes 64 that form a part of the base material engagement protrusion 50 and the base material engagement. The fixing bracket 32 is suitably attached to the back side of the door peripheral portion 18 based on the engaging action of the engaging protrusions 66 and the engaging holes 68 forming a part of the protrusion 50. Further, the corresponding movable brackets 34, 34 are suitably attached to the back side of the airbag doors 14, 14 based on the engagement action of each door engagement protrusion 54 and each door engagement hole 56. Therefore, when the fixing bracket 32 is attached to the back side of the door peripheral portion 18, the locking protrusion 62 that forms a part of the base material engaging protrusion 50 forms a part of the base material engaging hole 52 without post-processing. Since it is locked in the locking hole 64, it is possible to improve the efficiency and rationalization of the operation of attaching the door support member 30. In particular, when the door support member 30 is set on the back side of the door peripheral portion 18, deformation work (thermal caulking) by the caulking tool 26 (26 </ b> D) used to deform the engaging protrusion 66 is not performed. Since the locking protrusion 62 is provided at an efficient or impossible location, the efficiency and rationalization of the door support member 30 mounting operation can be greatly increased.
[0027]
In addition, each said locking hole 64 which makes a part of the said base material engaging hole 52 is good also as a slit aspect opened to the edge of the attachment frame part 38 so that it may illustrate in Fig.6 (a), for example. When each locking hole 64 is formed in this way, as shown in FIG. 6B, the airbag doors 14 and 14 provided in the panel base 12 and the door periphery adjacent to the periphery of the doors 14 and 14 are provided. It can be expected that the door support member 30 is easily positioned on the back side of the portion 18 with an appropriate inclination posture.
[0028]
In the door support member mounting structure according to the above-described embodiment, the locking protrusions 62 forming a part of the base material engagement protrusions 50 and the locking holes 64 forming a part of the base material engagement holes 52 are provided. When the door support member 30 is set on the back side of the door peripheral portion 18, the portion to be provided is a portion where at least deformation work (thermal caulking) by the caulking tool 26 is inefficient or impossible. A part of the engaging protrusion piece 66 and a part of the engaging hole 68 provided at a portion where the deformation operation by the tool 26 can be performed are changed to an engaging protrusion piece 62 and an engaging hole 64 in an engaging state. Also good. For example, the engagement projection piece 66 provided in the portion (FIG. 3) located in the left-right direction of the panel base 12 on the back side of the door peripheral member 18 is engaged with the corresponding engagement hole 68. It may be a protruding piece. Thus, since the number of the engaging protrusions 66 is reduced by the increase in the number of the engaging protrusions 62, the number of steps for caulking the engaging protrusions 66 by the caulking tool 26 is reduced, and the airbag door is reduced. 14, 14 and the door support member 30 can be attached to the back side of the door peripheral portion 18 with a significantly improved efficiency and rationalization.
[0029]
Note that the door support member mounting structure that is the subject of the present application is not limited to the door support member that is mounted on the back side of the airbag doors 14 and 14 provided on the instrument panel 10, for example, the side air provided on the door trim. The present invention can also be applied when a door support member attached to the back side of a bag airbag door, a pillar garnish or a curtain airbag airbag door provided on a roof side panel is attached at a predetermined position.
[0030]
【The invention's effect】
  As described above, according to the door support member mounting structure of the present invention, each of the first mounting portions is formed.Hook-shaped protrusionAnd each lock that forms part of the second mounting partHoleEach of which forms a part of the first mounting portionRib-shaped protrusionAnd a part of the second mounting portionHoleThe door support member can be suitably attached to the back side of the door peripheral portion. Therefore, when the door support member is attached to the back side of the door peripheral part, it forms a part of the first mounting portion.Hook-shaped protrusionSince it is locked in the locking hole that forms a part of the second mounting portion without post-processing, there is a beneficial effect that the number of deformation work steps can be reduced, and the efficiency and rationalization of the mounting work of the door support member can be achieved. .
  In particular, when the door support member is set on the back side of the door peripheral portion,Facing the space surrounded by the panel base material of the vehicle interior member that curves to the back side and the cylindrical part protruding to the back side of the door support memberSaid partHook-shaped protrusionIf it is provided, the efficiency and rationalization of the mounting operation of the door support member can be achieved.
[Brief description of the drawings]
FIG. 1 is a schematic cross-sectional view of an instrument panel showing a connection structure of door support members according to a preferred embodiment of the present invention.
FIG. 2 is a partially enlarged cross-sectional view of FIG.
FIG. 3 is a schematic perspective view showing a state in which a door support member is attached to the back side of an airbag door and a door peripheral portion provided on the instrument panel based on the mounting structure of the embodiment.
FIG. 4 is an explanatory cross-sectional view showing a process of attaching the door support member to the back side of the airbag door and the peripheral portion of the door, wherein (a) is one of the base material engagement holes provided in the fixing bracket of the door support member. Each of the locking holes forming a portion shows a state in which the locking protrusions forming a part of the base material engaging protrusions provided on the back side of the peripheral portion of the door are correspondingly inserted, and (b) is an airbag By setting the door support member on the back side of the door and the peripheral part of the door, each engaging protrusion that forms part of the base material engaging protrusion corresponds to each engaging hole that forms part of the base material engaging hole The door engagement protrusion corresponding to each door engagement hole is inserted correspondingly.
FIG. 5 is an explanatory cross-sectional view showing a process of attaching the door support member to the back side of the airbag door and the peripheral portion of the door, wherein (a) shows a caulking tool applied to each engaging protrusion and each door engaging protrusion. FIG. 4B shows a state in which the engaging projection pieces and the door engagement projection pieces are thermally crimped by the caulking tool.
FIG. 6A is a schematic perspective view showing a state in which a door support member provided with another type of locking hole opened at the edge of the support frame is attached to the back side of the airbag door and the door peripheral portion. It is a figure, (b) is the schematic sectional drawing which showed the state which attaches the door support member provided with the latching hole of another form shown in (a) to the back side of an airbag door and a door periphery site | part.
FIG. 7 is a schematic cross-sectional view of an instrument panel showing a conventional door support member connection structure.
FIG. 8 is a schematic perspective view showing the instrument panel with the door support member attached to the back side of the airbag door and the door peripheral part, partially broken and partially omitted.
FIG. 9 is a schematic perspective view showing a state in which a door support member is attached on the back side of an airbag door and a door peripheral portion provided on an instrument panel based on a conventional mounting structure.
FIG. 10 is an explanatory cross-sectional view showing the process of attaching the door support member to the back side of the airbag door and the door peripheral portion over time, wherein (a) shows the base material engaging protrusion and the door engaging protrusion; A state in which the base material engaging hole and the door engaging hole are inserted is shown, (b) is a base material engaging protrusion and a door engaging protrusion that are inserted correspondingly to the base material engaging hole and the door engaging hole. FIG. 6C shows a state in which the caulking tool is brought close to each other, and FIG. 5C shows a state in which each base material engaging protrusion and door engaging protrusion are caulked by the caulking tool.
[Explanation of symbols]
  10 Instrument panel (vehicle interior parts)
  11 Panel base material
  14 Airbag door
  18 Door area
  19 space
  30 Door support member
  36 Tube body
  50 Base material engagement protrusion (first mounting part)
  52 Base material engagement hole (second mounting part)
  62 Locking protrusion (Hook-shaped protrusion)
  64 LockingHole
  66 Engagement protrusion (Rib-shaped protrusion)
  68 mooringHole

Claims (5)

車両内装部材(10)に設けたエアバッグドア(14,14)の周囲に隣接するドア周辺部位(18)の裏側にドア支持部材(30)を取付けるに際し、前記ドア周辺部位(18)の裏側に設けた第1取付部(50)と前記ドア支持部材(30)の所要位置に設けた第2取付部(52)とを係合させるよう構成したドア支持部材の取付構造において、
前記第1取付部(50)を、
前記ドア周辺部位 (18) の裏側に突設され、該ドア周辺部位(18)の裏側に前記ドア支持部材(30)をセットした際に、対応の第2取付部(52)の一部をなす係止(64)に挿通されてドア支持部材 (30) に係止させ得る鉤状突片(62)と、
前記ドア周辺部位 (18) の裏側に突設され、該ドア周辺部位(18)の裏側に前記ドア支持部材(30)をセットした後に、対応の第2取付部(52)の一部をなす係着(68)に挿通させた際の先端突出部分を変形させることでドア支持部材 (30) に係着させ得るリブ状突片 (66)とから構成した
ことを特徴とするドア支持部材の取付構造。
When attaching the door support member (30) to the back side of the door peripheral part (18) adjacent to the periphery of the airbag door (14, 14) provided on the vehicle interior member (10), the back side of the door peripheral part (18) In the door support member mounting structure configured to engage the first mounting portion (50) provided on the second mounting portion (52) provided at a required position of the door support member (30),
The first mounting portion (50)
When the door support member (30) is set on the back side of the door peripheral part (18) and protrudes on the back side of the door peripheral part (18), a part of the corresponding second mounting portion (52) is attached. eggplant locking hole (64) to be inserted hook-like protrusion which can engaged with the door support member (30) (62),
Projecting from the back side of the door surrounding site (18), after setting the door support member (30) on the back of the door near the site (18), forming part of the second mounting portion of the corresponding (52) the door support member, characterized by being configured from a rib-like protrusion by deforming the tip projecting portion when was inserted into the engaging hole (68) capable of engaged with the door support member (30) (66) Mounting structure.
前記鉤状突片(62)は、前記ドア周辺部位(18)の裏側に前記ドア支持部材(30)をセットした際に、裏側に湾曲する前記車両内装部材 (10) のパネル基材 (12) と、前記ドア支持部材 (30) の裏面側に突出した筒体部 (36) とにより囲まれた空間 (19) に臨む部位に設けられる請求項記載のドア支持部材の取付構造。When the door support member (30) is set on the back side of the door peripheral portion (18), the bowl-shaped projecting piece (62) is curved on the back side of the panel base member (12 ) of the vehicle interior member (10). ) and mounting structure according to claim 1, wherein the door support member provided with a portion facing the space (19) surrounded by the cylindrical portion that protrudes on the back side (36) of the door support member (30). 前記鉤状突片(62)を前記係止(64)に対応的に挿通してドア支持部材 (30) 係止させてから前記リブ状突片(66)を前記係着(68)に対応的に挿通してドア支持部材 (30) 係着させることで、前記ドア周辺部位(18)の裏側に対する前記ドア支持部材(30)の取付けがなされる請求項1または2記載のドア支持部材の取付構造。The hook-shaped protrusion (62) of the locking hole (64) to correspondingly inserted to the door support member (30) to the locked so the rib-like protrusion (66) from the engagement wearing holes (68 ) to be to engaged with the door support member in response to insertion (30), according to claim 1 or 2 wherein the mounting of the door support member relative to the back side of the door surrounding site (18) (30) is made Door support member mounting structure. 前記係止孔The locking hole (64)(64) は、前記ドア支持部材The door support member (30)(30) に形成した細長の通孔である請求項1〜3の何れか一項に記載のドア支持部材の取付構造。The door support member mounting structure according to any one of claims 1 to 3, wherein the door support member attachment structure is an elongated through-hole formed in the door. 前記係止孔The locking hole (64)(64) は、前記ドア支持部材The door support member (30)(30) の端縁に開口したスリットである請求項1〜3の何れか一項に記載のドア支持部材の取付構造。The door support member mounting structure according to any one of claims 1 to 3, wherein the door support member is a slit opened at an edge of the door support member.
JP2002127289A 2002-04-26 2002-04-26 Door support member mounting structure Expired - Fee Related JP4029277B2 (en)

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CN115733070B (en) * 2022-11-17 2023-08-18 国网湖北省电力有限公司荆州供电公司 Communication power distribution cabinet convenient to overhaul

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JPH0585293A (en) * 1991-09-25 1993-04-06 Mazda Motor Corp Air bag for assistant driver's seat
JPH07329676A (en) * 1994-06-13 1995-12-19 Takata Kk Lid installation structure for air bag device
JP3375219B2 (en) * 1994-11-29 2003-02-10 日本プラスト株式会社 Airbag device
JP3309178B2 (en) * 1998-01-19 2002-07-29 三光合成株式会社 Airbag device for passenger seat
JP3939898B2 (en) * 2000-04-17 2007-07-04 本田技研工業株式会社 Instrument panel with airbag
JP3383858B2 (en) * 2000-04-28 2003-03-10 株式会社イノアックコーポレーション Open structure of airbag door
JP3625756B2 (en) * 2000-09-19 2005-03-02 ダイハツ工業株式会社 Cover structure of airbag device
JP3694860B2 (en) * 2000-12-25 2005-09-14 ダイハツ工業株式会社 Airbag device for automobile

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