JP2003077764A - Multilayer solid electrolytic capacitor and method of manufacturing the same - Google Patents
Multilayer solid electrolytic capacitor and method of manufacturing the sameInfo
- Publication number
- JP2003077764A JP2003077764A JP2001265515A JP2001265515A JP2003077764A JP 2003077764 A JP2003077764 A JP 2003077764A JP 2001265515 A JP2001265515 A JP 2001265515A JP 2001265515 A JP2001265515 A JP 2001265515A JP 2003077764 A JP2003077764 A JP 2003077764A
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- Prior art keywords
- cathode
- anode
- exterior
- laminated
- external electrode
- Prior art date
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Abstract
(57)【要約】
【課題】 箔状のコンデンサ素子における陽極引き出し
部の隙間を一定に維持し、外装被覆の成形時での外装用
の樹脂注入圧力に対して安定な姿勢を保持でき、生産歩
留まりの良い、小型で高精度な固体電解コンデンサを提
供することを目的とするものである。
【解決手段】 平板状のコンデンサ素子1を複数個積層
し、積層されたコンデンサ素子1の陽極引き出し部4が
導体層を介して、陽極接続用導電性弾性体により電気的
接続かつ機械的に一体化され、また陰極導電体層部分が
陰極金属体10により電気的接続かつ機械的に一体化す
るもので、各陽極引き出し部4の間に、ダミーのスペー
サ12を挿入して積層し、樹脂にて所定形状に外装被覆
16した後、陽極体の陽極引き出し部4の一部を露出さ
せて各々を接合し外部接続用電極を形成する構成とす
る。
(57) [Summary] [PROBLEMS] To maintain a constant gap of an anode lead-out part in a foil-like capacitor element, and to maintain a stable posture with respect to a resin injection pressure for an exterior at the time of molding of an exterior coating. It is an object of the present invention to provide a small, high-precision solid electrolytic capacitor having a good yield. SOLUTION: A plurality of plate-shaped capacitor elements 1 are stacked, and an anode lead portion 4 of the stacked capacitor elements 1 is electrically connected and mechanically integrated by a conductive elastic body for anode connection via a conductor layer. In addition, the cathode conductor layer portion is electrically connected and mechanically integrated by the cathode metal body 10. A dummy spacer 12 is inserted between the anode lead portions 4 and laminated, and the resin is applied to the resin. After the outer cover 16 is formed in a predetermined shape by the above process, a part of the anode lead-out portion 4 of the anode body is exposed and joined to form an external connection electrode.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、大容量および低等
価直列抵抗(以下低ESRと称す)を実現できる積層型
固体電解コンデンサおよびその製造方法に関するもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laminated solid electrolytic capacitor capable of realizing large capacity and low equivalent series resistance (hereinafter referred to as low ESR) and a method for manufacturing the same.
【0002】[0002]
【従来の技術】最近では電子機器の小型化・高周波化が
進み、使用されるコンデンサも高周波で低インピーダン
スが実現できる導電性高分子を固体電解質に用いた固体
電解コンデンサが商品化されてきている。そしてこの固
体電解コンデンサは高導電率の導電性高分子を固体電解
質として用いているため、従来の駆動用電解液を用いた
湿式電解コンデンサや二酸化マンガンを用いた固体電解
コンデンサに比べて等価直列抵抗成分が低く、理想に近
い大容量でかつ小形の固体電解コンデンサを実現するこ
とができることからさまざまな改善がなされ、次第に市
場にも受け入れられるようになってきた。2. Description of the Related Art Recently, electronic devices have become smaller and higher in frequency, and solid electrolytic capacitors using a conductive polymer as a solid electrolyte capable of realizing low impedance at high frequencies have been commercialized. . Since this solid electrolytic capacitor uses a high-conductivity conductive polymer as a solid electrolyte, it has an equivalent series resistance compared to conventional wet electrolytic capacitors using a driving electrolyte solution and solid electrolytic capacitors using manganese dioxide. Various improvements have been made because of the fact that it is possible to realize a small-sized solid electrolytic capacitor having a low component and having a large capacity close to ideal, and it has gradually been accepted by the market.
【0003】また、コンピュータに使用するCPUの省
電力化と高速化に伴い、コンデンサに対して高速過渡応
答性が必要とされ、大容量でかつ低ESRであることが
必須の要件となってきており、これらの要望に応えるた
めに実装時の占有面積をできるだけ抑えたままで大容量
化と低ESR化を図るために、平板状の素子や薄型の焼
結体素子を積層する技術が実用化されてきているもので
あった。Further, as the power consumption and speed of a CPU used in a computer have been increased, it has become necessary to provide a capacitor with a high-speed transient response, and to have a large capacity and a low ESR. In order to meet these demands, in order to achieve a large capacity and a low ESR while keeping the occupied area at the time of mounting as small as possible, the technology of stacking flat-plate elements or thin sintered elements has been put into practical use. It was coming.
【0004】[0004]
【発明が解決しようとする課題】しかしながら上記従来
の固体電解コンデンサでは、CPUのバックアップ用と
して要求される容量を得るためには大容量のタンタル固
体電解コンデンサを5〜10個並列に接続して実装する
必要があり、このために実装に必要な占有面積が広くな
り、セットの小型化に限界があった。また、更にCPU
の高速化に伴って高周波でコンデンサに流れる電流も飛
躍的に大きくなり、コンデンサの等価直列抵抗(以下E
SRと称す)が低くなければその発熱が大きくコンデン
サの故障の原因となり、従って実装占有面積を増やすこ
となく大容量で低ESRのコンデンサを提供することが
ますます必要となってきている。However, in the above-mentioned conventional solid electrolytic capacitor, in order to obtain the capacity required for the backup of the CPU, 5 to 10 large capacity tantalum solid electrolytic capacitors are connected in parallel and mounted. Therefore, the occupying area required for mounting becomes large, and there is a limit to downsizing of the set. Moreover, CPU
The current flowing through the capacitor at high frequency also dramatically increases with the speedup of the
If it is not low (SR), its heat generation will be large and cause capacitor failure. Therefore, it is more and more necessary to provide a large capacity and low ESR capacitor without increasing the mounting area.
【0005】これらの課題を解決する手段としては特開
2000−138138に記載の複数枚の平板状のコン
デンサ素子を端子部品により積層した積層ユニットを作
製し、これらを複数個接続した構造の固体電解コンデン
サを構成する技術が開発されている。As means for solving these problems, a solid electrolytic unit having a structure in which a plurality of flat plate capacitor elements described in JP-A-2000-138138 are laminated by terminal parts and a plurality of these are connected to each other is manufactured. Techniques for forming capacitors have been developed.
【0006】しかしながら上記平板状のコンデンサ素子
を複数枚積層した構造のものに関しては、電極引き出し
部となる陽極引き出し部に対して曲げ加工した端子部品
を用いてコンデンサ素子を積層するため、陽極引き出し
部の占有面積が大きくなり大容量化が困難であり、その
ため、端子部品を使用しないで陽極引き出し部を構成す
ることが考えられた。ところが、陽極引き出し部に対し
て端子部品を使用せずに、平板状(箔状)の各コンデン
サ素子間の隙間を一定に保持して維持することが困難で
あり、外装被覆の成形時における外装用の樹脂注入圧力
に対しても安定な姿勢を保持できないという課題があっ
た。However, regarding the structure in which a plurality of flat plate-shaped capacitor elements are laminated, since the capacitor elements are laminated by using the bent terminal parts for the anode lead-out portion which is the electrode lead-out portion, the anode lead-out portion is formed. It is difficult to increase the capacity because the occupied area of the anode becomes large. Therefore, it has been considered to construct the anode lead portion without using the terminal component. However, it is difficult to hold and maintain a constant gap between each flat plate-shaped (foil-shaped) capacitor element without using a terminal component for the anode lead portion. However, there is a problem in that a stable posture cannot be maintained even with respect to the resin injection pressure.
【0007】本発明はこのような従来の課題を解決しよ
うとするものであり、平板状(箔状)のコンデンサ素子
における陽極引き出し部の隙間を一定に維持し、かつ外
装被覆の成形時における外装用の樹脂注入圧力に対して
安定な姿勢を保持できて、生産歩留まりの良い、小型で
高精度の積層型固体電解コンデンサおよびその製造方法
を提供することを目的とするものである。The present invention is intended to solve such a conventional problem, and maintains a constant gap between the anode lead-out portions in a flat plate-shaped (foil-shaped) capacitor element, and at the time of molding the outer covering, It is an object of the present invention to provide a small-sized and high-precision laminated solid electrolytic capacitor which can maintain a stable posture with respect to resin injection pressure for use in production, has a good production yield, and a manufacturing method thereof.
【0008】[0008]
【課題を解決するための手段】前記目的を達成するため
に、本発明は以下の構成を有する。In order to achieve the above object, the present invention has the following constitution.
【0009】本発明の請求項1に記載の発明は、特に、
誘電体となる陽極酸化皮膜層を有する陽極体と、導電性
高分子を含む固体電解質を有した陰極体と、前記陽極体
の前記陽極酸化皮膜層に前記陰極体の前記固体電解質を
重着させて前記陽極体と前記陰極体とを交互に複数層重
ねた素子積層体を被覆する外装と、前記素子積層体の複
数層の前記陽極体に電気的に接続させて前記外装の一端
側に設けた陽極外部電極と、前記素子積層体の複数層の
前記陰極体に電気的に接続させて前記外装の他端側に設
けた陰極外部電極とを備え、前記素子積層体の前記陽極
体と前記陰極体の少なくとも一方は、前記陽極外部電極
(または前記陰極外部電極)に接続する電極引き出し部
を有する板状の金属部材よりなり、前記電極引き出し部
に切欠きを形成した構成を有しており、これにより、外
装被覆を形成するための外装用の樹脂を、前記素子積層
体の板状の金属部材である前記電極引き出し部の切欠き
に確実に充填でき、外装被覆による気密性を確保できる
という作用効果が得られる。The invention according to claim 1 of the present invention is
An anode body having an anodized film layer to be a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and the solid electrolyte of the cathode body is superposed on the anodized film layer of the anode body. Provided on one end side of the exterior by electrically connecting to the anode body having a plurality of layers of the element laminate, and an exterior covering the element laminate in which the anode body and the cathode body are alternately stacked in plural layers. An anode external electrode, and a cathode external electrode provided on the other end side of the exterior by being electrically connected to the plurality of layers of the cathode body of the element laminated body, and the anode body of the element laminated body and the At least one of the cathode bodies is made of a plate-shaped metal member having an electrode lead-out portion connected to the anode external electrode (or the cathode external electrode), and has a configuration in which a notch is formed in the electrode lead-out portion. , Thereby forming an exterior coating The resin for exterior fit, the can be reliably filled in the cutout of the electrode lead-out portion is a plate-like metal members of the element stack, effect that can secure airtightness by the outer coating is obtained.
【0010】本発明の請求項2に記載の発明は、特に、
誘電体となる陽極酸化皮膜層を有する陽極体と、導電性
高分子を含む固体電解質を有した陰極体と、前記陽極体
の前記陽極酸化皮膜層に前記陰極体の前記固体電解質を
重着させて前記陽極体と前記陰極体とを交互に複数層重
ねた素子積層体を被覆する外装と、前記素子積層体の複
数層の前記陽極体に電気的に接続させて前記外装の一端
側に設けた陽極外部電極と、前記素子積層体の複数層の
前記陰極体に電気的に接続させて前記外装の他端側に設
けた陰極外部電極とを備え、前記素子積層体の前記陽極
体は、前記陽極外部電極に接続する電極引き出し部を有
する板状の金属部材よりなり、前記電極引き出し部に切
欠きを有し、かつ、前記陰極外部電極の表面を、前記陰
極体の前記固体電解質に当接させて電気的に接続した構
成を有しており、これにより、電極体の体積を最大限に
拡大できコンデンサ素子における電気的容量を大容量に
することができる作用効果が得られる。かつ、直接電気
外部に引き出すことができるため、接続抵抗の低い低E
SRコンデンサにできるという作用効果が得られる。The invention according to claim 2 of the present invention is
An anode body having an anodized film layer to be a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and the solid electrolyte of the cathode body is superposed on the anodized film layer of the anode body. Provided on one end side of the exterior by electrically connecting to the anode body having a plurality of layers of the element laminate, and an exterior covering the element laminate in which the anode body and the cathode body are alternately stacked in plural layers. An anode external electrode, and a cathode external electrode provided on the other end side of the exterior electrically connected to the cathode body of the plurality of layers of the element stack, the anode body of the element stack, It is made of a plate-shaped metal member having an electrode lead portion connected to the anode external electrode, has a notch in the electrode lead portion, and contacts the surface of the cathode external electrode with the solid electrolyte of the cathode body. It has a structure in which it is in contact with and electrically connected, Les, the operational effect of the electrical capacitance of the capacitor element can expand the volume of the electrode body to the maximum can be a large capacity can be obtained. In addition, since it can be directly drawn to the outside of electricity, it has a low connection resistance and low E
The effect that the SR capacitor can be obtained is obtained.
【0011】本発明の請求項3に記載の発明は、特に、
誘電体となる陽極酸化皮膜層を有する陽極体と、導電性
高分子を含む固体電解質を有した陰極体と、前記陽極体
の前記陽極酸化皮膜層に前記陰極体の前記固体電解質を
重着させて前記陽極体と前記陰極体とを交互に複数層重
ねた素子積層体を被覆する外装と、前記素子積層体の複
数層の前記陽極体に電気的に接続させて前記外装の一端
側に設けた陽極外部電極と、前記素子積層体の複数層の
前記陰極体に電気的に接続させて前記外装の他端側に設
けた陰極外部電極とを備え、前記素子積層体の前記陰極
体は、前記陰極外部電極に接続する電極引き出し部を有
する板状の金属部材よりなり、前記電極引き出し部に切
欠きを有し、かつ、前記陽極体は、板状の金属部材より
なり、複数の前記金属部材の端面に当接する導体層を介
して前記陰極外部電極に電気的に接続した構成を有して
おり、これにより、電極体の体積を最大限に拡大できコ
ンデンサ素子における電気的容量を大容量にすることが
できる作用効果が得られる。かつ、直接電気を外部に引
き出すことができるため、接続抵抗の低い低ESRコン
デンサにできるという作用効果が得られる。The invention according to claim 3 of the present invention is
An anode body having an anodized film layer to be a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and the solid electrolyte of the cathode body is superposed on the anodized film layer of the anode body. Provided on one end side of the exterior by electrically connecting to the anode body having a plurality of layers of the element laminate, and an exterior covering the element laminate in which the anode body and the cathode body are alternately stacked in plural layers. An anode external electrode, and a cathode external electrode electrically connected to the cathode body of the plurality of layers of the element laminate and provided on the other end side of the exterior, the cathode body of the element laminate, It is composed of a plate-shaped metal member having an electrode lead-out portion connected to the cathode external electrode, has a notch in the electrode lead-out portion, and the anode body is made of a plate-shaped metal member, a plurality of the metal The outside of the cathode through a conductor layer that abuts the end face of the member Has a structure electrically connected to the electrode, thereby, operation and effect of the electrical capacitance of the capacitor element can expand the volume of the electrode body to the maximum can be a large capacity can be obtained. In addition, since the electricity can be directly drawn to the outside, there is an effect that a low ESR capacitor having a low connection resistance can be obtained.
【0012】本発明の請求項4に記載の発明は、特に、
陽極体は陽極外部電極に接続し、陰極体は陰極外部電極
に接続する電極引き出し部を有した板状の金属部材より
なり、かつ前記電極引き出し部に切欠きを有する請求項
1に記載してなる構成を有しており、これにより、電極
体の体積を最大限に拡大できコンデンサ素子における電
気的容量を大容量にすることができる作用効果が得られ
る。かつ、直接電気を外部に引き出すことができるた
め、接続抵抗の低い低ESRコンデンサにできるという
作用効果が得られる。The invention according to claim 4 of the present invention is
The anode body is connected to an anode external electrode, and the cathode body is made of a plate-shaped metal member having an electrode lead-out portion connected to the cathode external electrode, and the electrode lead-out portion has a notch. By virtue of this, the function and effect of maximizing the volume of the electrode body and increasing the electric capacity of the capacitor element can be obtained. In addition, since the electricity can be directly drawn to the outside, there is an effect that a low ESR capacitor having a low connection resistance can be obtained.
【0013】本発明の請求項5に記載の発明は、特に、
素子積層体は、少なくとも1つの切欠きを設けた電極引
き出し部を有する少なくとも2種類の陽極体(または陰
極体)を、順次交互に積層した請求項1に記載してなる
構成を有しており、これにより、外装被覆を形成するた
めの外装用の樹脂を、前記素子積層体の種類の異なる前
記電極引き出し部の切欠きに確実に充填でき、外装被覆
による気密性を確保できるという作用効果が得られる。The invention according to claim 5 of the present invention is
The element stack has a structure according to claim 1, wherein at least two kinds of anode bodies (or cathode bodies) having an electrode lead portion provided with at least one notch are sequentially and alternately stacked. With this, it is possible to reliably fill the cutouts of the electrode lead-out portions of different types of the element laminate with the resin for the exterior for forming the exterior coating, and to ensure the airtightness of the exterior coating. can get.
【0014】本発明の請求項6に記載の発明は、特に、
素子積層体は、互いに異なる一角に切欠きを設けた電極
引き出し部を有する2種類の陽極体(または陰極体)
を、順次交互に積層した構成をなす請求項1に記載して
なる構成を有しており、これにより、外装被覆を形成す
るための外装用の樹脂を、前記素子積層体の前記電極引
き出し部の一角の切欠きに確実に充填でき、外装被覆に
よる気密性を確保できるという作用効果が得られる。The invention according to claim 6 of the present invention is
The element stack body has two types of anode bodies (or cathode bodies) having electrode lead-out portions provided with notches at different corners.
And a resin for exterior for forming an exterior coating is provided to the electrode lead-out portion of the element laminated body. It is possible to surely fill the notch in one corner, and to obtain the air-tightness by the exterior coating.
【0015】本発明の請求項7に記載の発明は、特に、
誘電体となる陽極酸化皮膜層を有する陽極体と、導電性
高分子を含む固体電解質を有した陰極体と、前記陽極体
の前記陽極酸化皮膜層に前記陰極体の前記固体電解質を
重着させて前記陽極体と前記陰極体とを交互に複数層重
ねた素子積層体を被覆する外装と、前記素子積層体の複
数層の前記陽極体に電気的に接続させて前記外装の一端
側に設けた陽極外部電極と、前記素子積層体の複数層の
前記陰極体に電気的に接続させて前記外装の他端側に設
けた陰極外部電極とを備え、前記素子積層体の前記陽極
体と前記陰極体の少なくとも一方は、前記陽極外部電極
(または前記陰極外部電極)に接続する電極引き出し部
を有する板状の金属部材よりなり、前記電極引き出し部
に薄肉部を設けたことを特徴とする構成を有しており、
これにより、素子積層体の各陽極体間(または各陰極体
間)の隙間を拡大でき、かつ、外装被覆を形成するため
の外装用の樹脂を、前記素子積層体の前記電極引き出し
部の間に確実に充填でき、外装被覆による気密性を確保
できるという作用効果が得られる。The invention according to claim 7 of the present invention is
An anode body having an anodized film layer to be a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and the solid electrolyte of the cathode body is superposed on the anodized film layer of the anode body. Provided on one end side of the exterior by electrically connecting to the anode body having a plurality of layers of the element laminate, and an exterior covering the element laminate in which the anode body and the cathode body are alternately stacked in plural layers. An anode external electrode, and a cathode external electrode provided on the other end side of the exterior by being electrically connected to the plurality of layers of the cathode body of the element laminated body, and the anode body of the element laminated body and the At least one of the cathode bodies is made of a plate-shaped metal member having an electrode lead-out portion connected to the anode external electrode (or the cathode external electrode), and the electrode lead-out portion is provided with a thin portion. Has
As a result, the gap between the anode bodies (or between the cathode bodies) of the element laminate can be expanded, and the exterior resin for forming the exterior coating can be provided between the electrode lead portions of the element laminate. Can be surely filled and the airtightness can be ensured by the exterior coating.
【0016】本発明の請求項8に記載の発明は、特に、
誘電体となる陽極酸化皮膜層を有する陽極体と、導電性
高分子を含む固体電解質を有する陰極体と、前記陽極体
の前記陽極酸化皮膜層に前記陰極体の前記固体電解質を
重着させて前記陽極体と前記陰極体とを交互に複数層重
ねた素子積層体を被覆する外装と、前記素子積層体の複
数層の前記陽極体に電気的に接続させて前記外装の一端
側に設けた陽極外部電極と、前記素子積層体の複数層の
前記陰極体に電気的に接続させて前記外装の他端側に設
けた陰極外部電極とを備えた積層型固体電解コンデンサ
において、前記陽極体と前記陰極体の少なくとも一方
は、前記陽極外部電極(または前記陰極外部電極)に接
続する電極引き出し部を有する板状の金属部材よりな
り、前記電極引き出し部を所定の間隔で積層配設するよ
うに前記電極引き出し部間にスペーサを設けながら前記
金属部材よりなる前記陽極体(または前記陰極体)を複
数層重ねて素子積層体を形成し、前記スペーサを設けた
前記電極引き出し部間を含む前記素子積層体を樹脂材で
被覆して所定形状の外装を形成し、前記スペーサを設け
た前記電極引き出し部の先端を除去して前記金属部材の
端面と前記陽極外部電極(または前記陰極外部電極)と
を電気的に接続させた構成を有しており、これにより、
前記のコンデンサ素子積層間の隙間を一定に維持でき、
外装被覆の成形時における外装用の樹脂注入圧力に対し
て安定な姿勢を保持できるという作用効果が得られる。The invention according to claim 8 of the present invention is
An anode body having an anodized film layer to be a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and the solid electrolyte of the cathode body is superposed on the anodized film layer of the anode body. An exterior covering an element laminate in which a plurality of layers of the anode body and the cathode body are alternately stacked, and electrically connected to a plurality of layers of the anode body of the element laminate and provided on one end side of the exterior In a laminated solid electrolytic capacitor comprising an anode external electrode and a cathode external electrode electrically connected to the cathode bodies of a plurality of layers of the element laminate and provided on the other end side of the exterior package, the anode body and the At least one of the cathode bodies is made of a plate-shaped metal member having an electrode lead-out portion connected to the anode external electrode (or the cathode external electrode), and the electrode lead-out portions are laminated at predetermined intervals. The electrode lead A plurality of layers of the anode body (or the cathode body) made of the metal member are stacked while a spacer is provided therebetween to form an element stack, and the element stack including the space between the electrode lead portions provided with the spacer is made of resin. The outer surface of the metal member is covered with a material to form an outer casing, and the tip of the electrode lead-out portion provided with the spacer is removed to electrically connect the end face of the metal member and the anode external electrode (or the cathode external electrode). It has a connected structure, which allows
The gap between the capacitor element stacks can be maintained constant,
The effect that the stable posture can be maintained against the resin injection pressure for the exterior during molding of the exterior coating is obtained.
【0017】本発明の請求項9に記載の発明は、特に、
スペーサは、金属部材の電極引き出し部を曲げ加工して
構成した請求項8に記載してなる構成を有しており、こ
れにより、特に、別部品のスペーサを所定の位置に配設
することなく、前記金属部材の引き出し部を曲げ加工す
ることで、前記のコンデンサ素子積層体の各陽極体間
(または各陰極体間)の隙間を一定に維持でき、外装被
覆の成形時における外装用の樹脂注入圧力に対して安定
な姿勢を保持できるという作用効果が得られる。The invention according to claim 9 of the present invention is
The spacer has a structure according to claim 8 formed by bending an electrode lead-out portion of a metal member, and this makes it possible, in particular, to dispose a spacer as a separate component at a predetermined position. By bending the lead-out portion of the metal member, the gap between the anode bodies (or between the cathode bodies) of the capacitor element laminate can be kept constant, and the resin for the exterior during molding of the exterior coating can be maintained. The effect that a stable posture can be maintained with respect to the injection pressure is obtained.
【0018】本発明の請求項10に記載の発明は、特
に、電極引き出し部間にスペーサを設けて陽極体(また
は陰極体)を複数層重ねた素子積層体を形成した後、所
定の間隔で積層配設した前記電極引き出し部をバンドで
保持し、その後、前記素子積層体を樹脂材で被覆して所
定形状の外装を形成する請求項8に記載してなる構成を
有しており、これにより、外装被覆の成形時における外
装用の樹脂注入圧力に対して、陽極体(または陰極体)
を複数層重ねた素子積層体全体の姿勢を安定に保持でき
るという作用効果が得られる。According to a tenth aspect of the present invention, in particular, a spacer is provided between the electrode lead portions to form an element laminate in which a plurality of anode bodies (or cathode bodies) are stacked, and then at predetermined intervals. The electrode lead-out portion arranged in a laminated manner is held by a band, and then the element laminated body is covered with a resin material to form an exterior of a predetermined shape. Allows the anode body (or the cathode body) against the resin injection pressure for the exterior during molding of the exterior coating.
It is possible to obtain the effect that the posture of the entire element laminated body in which a plurality of layers are stacked can be stably maintained.
【0019】本発明の請求項11に記載の発明は、特
に、誘電体となる陽極酸化皮膜層を有する陽極体と、導
電性高分子を含む固体電解質を有する陰極体と、前記陽
極体の前記陽極酸化皮膜層に前記陰極体の前記固体電解
質を重着させて前記陽極体と前記陰極体とを交互に複数
層重ねた素子積層体を被覆する外装と、前記素子積層体
の複数層の前記陽極体に電気的に接続させて前記外装の
一端側に設けた陽極外部電極と、前記素子積層体の複数
層の前記陰極体に電気的に接続させて前記外装の他端側
に設けた陰極外部電極とを備えた積層型固体電解コンデ
ンサにおいて、前記陽極体と前記陰極体の少なくとも一
方は、前記陽極外部電極(または前記陰極外部電極)に
接続する電極引き出し部を有する板状の金属部材よりな
り、前記電極引き出し部を薄肉処理した後、前記金属部
材よりなる前記陽極体(または前記陰極体)を複数層重
ねて素子積層体を形成し、薄肉処理した前記電極引き出
し部間を含む前記素子積層体を樹脂材で被覆して所定形
状の外装を形成し、前記電極引き出し部の先端を除去し
て前記金属部材の端面と前記陽極外部電極(または前記
陰極外部電極)とを電気的に接続させてなる構成を有し
ており、これにより、前記電極引き出し部の誘電体を形
成するエッチング処理された部分に対して、薄肉処理に
よりエッチング処理などにより形成された凹凸部分をつ
ぶすことで、表面状態を平らな状態にでき、外装被覆の
成形時における外装用の樹脂を前記電極引き出し部周辺
に空隙をつくることなく充填でき樹脂気密性を確保でき
る作用効果を有する。さらに、薄肉処理により積層間の
隙間を拡大することができ、前記素子積層体の前記電極
引き出し部(特に各陽極体間または各陰極体間)に確実
に充填でき、外装被覆による気密性を確保できるという
作用効果が得られる。また、薄肉処理により、前記電極
引き出し部の金属部材が加工硬化し、外装被覆の成形時
における外装用の樹脂注入圧力に対しても安定な姿勢を
保持できるという作用効果が得られる。In the invention according to claim 11 of the present invention, in particular, an anode body having an anodized film layer as a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and the anode body An anodized film layer is laminated on the solid electrolyte of the cathode body to cover an element laminate in which a plurality of layers of the anode body and the cathode body are alternately laminated, and a plurality of layers of the element laminate. An anode external electrode that is electrically connected to an anode body and is provided on one end side of the outer package, and a cathode that is electrically connected to the plurality of layers of the cathode body of the element laminate body and is provided on the other end side of the outer package. In a multilayer solid electrolytic capacitor provided with an external electrode, at least one of the anode body and the cathode body is made of a plate-shaped metal member having an electrode lead portion connected to the anode external electrode (or the cathode external electrode). Become the above electrode Part is thinned, then a plurality of layers of the anode body (or the cathode body) made of the metal member are stacked to form an element laminated body, and the element laminated body including the thinned electrode lead portions is made of a resin material. To form an exterior of a predetermined shape, and remove the tip of the electrode lead portion to electrically connect the end surface of the metal member to the anode external electrode (or the cathode external electrode). With this, by crushing the uneven portion formed by the etching treatment by thinning processing, with respect to the etched portion forming the dielectric of the electrode lead portion, the surface state is flat. In addition, the resin for the exterior can be filled without forming a space around the electrode lead portion at the time of molding the exterior coating, and the airtightness of the resin can be secured. Furthermore, the gap between the stacked layers can be expanded by thinning, and the electrode lead-out portions of the element stacked body (particularly between the anode bodies or between the cathode bodies) can be reliably filled, and airtightness is ensured by the exterior coating. The effect of being able to do is obtained. Further, the thinning process has a working effect that the metal member of the electrode lead-out portion is work-hardened and a stable posture can be maintained against the resin injection pressure for the exterior during molding of the exterior coating.
【0020】[0020]
【発明の実施の形態】(実施の形態1)以下、実施の形
態1を用いて、本発明の特に請求項8,10に記載の発
明について説明する。BEST MODE FOR CARRYING OUT THE INVENTION (Embodiment 1) In the following, Embodiment 1 will be used to explain the invention particularly described in claims 8 and 10.
【0021】図1(a),(b)は本発明の実施の形態
における固体電解コンデンサの要部断面構造図、図2は
同平板状のコンデンサ素子を示す一部切欠き斜視図、図
3は同素子積層体の要部構成斜視図、図4は同陽極引き
出し部の積層における部分構成斜視図、図5は同固定保
持バンドを施した陽極引き出し部の積層における部分構
成斜視図、図6は同外装用の樹脂を施した陽極引き出し
部における切断面の要部構成斜視図、図7は同陽極部に
おける要部部分断面図、そして図8は同固体電解コンデ
ンサの要部斜視図である。FIGS. 1 (a) and 1 (b) are cross-sectional structural views of a main part of a solid electrolytic capacitor according to an embodiment of the present invention, FIG. 2 is a partially cutaway perspective view showing the same flat plate capacitor element, and FIG. FIG. 6 is a perspective view of a partial structure of the same element laminated body, FIG. 4 is a perspective view of a partial structure of the anode lead-out portion in a stack, and FIG. FIG. 7 is a perspective view of a main portion of a cut surface of an anode lead-out portion provided with a resin for the exterior, FIG. 7 is a partial sectional view of a main portion of the anode portion, and FIG. .
【0022】まず、電極体となる金属材である純度9
9.99%のアルミニウム箔の箔表面を公知の方法であ
る電解エッチングにより粗面化すなわち拡面化した後、
3%のアジピン酸アンモニウム水溶液中で13Vの電圧
を印加して30分間化成し、誘電体となる酸化アルミニ
ウムの化成皮膜を形成する。First, a purity of 9 which is a metal material for the electrode body
After roughening or expanding the foil surface of 9.99% aluminum foil by electrolytic etching, which is a known method,
A voltage of 13 V is applied in a 3% aqueous solution of ammonium adipate to perform conversion for 30 minutes to form a conversion film of aluminum oxide as a dielectric.
【0023】このようにして作製した陽極体となる電極
体を例えば幅3.5mm、長さ6.5mmに切断し、図
2に示すように所定の位置にポリイミド粘着テープ2を
表裏面の両側から貼り付けて素子部3と電極引き出し部
となる陽極引き出し部4とに分け、前記のような切断に
より発生した断面部分を、再び3%のアジピン酸アンモ
ニウム水溶液中で13Vの電圧を印加し、断面を30分
間化成してから、素子部3に硝酸マンガン水溶液をディ
ップして300℃で熱分解し、導電性のマンガン酸化物
層を形成する。The electrode body to be an anode body produced in this manner is cut into, for example, a width of 3.5 mm and a length of 6.5 mm, and the polyimide adhesive tape 2 is placed at a predetermined position as shown in FIG. Then, the element portion 3 and the anode lead-out portion 4 serving as an electrode lead-out portion are attached to separate the cross-section portion generated by the above cutting, and a voltage of 13 V is applied again in a 3% ammonium adipate aqueous solution, After forming the cross section for 30 minutes, an aqueous solution of manganese nitrate is dipped in the element portion 3 and thermally decomposed at 300 ° C. to form a conductive manganese oxide layer.
【0024】さらに、ピロール0.1モルとアルキルナ
フタレンスルフォン酸塩0.15モルを含有する水溶液
中に浸漬し、マンガン酸化物上の一部に作用電極を接触
させて2Vの定電圧で30分間電解重合させ、固体電解
質となるポリピロールの導電性高分子層5を均一に析出
させる。Further, it is immersed in an aqueous solution containing 0.1 mol of pyrrole and 0.15 mol of alkylnaphthalene sulfonate, and the working electrode is brought into contact with a part of the manganese oxide, and a constant voltage of 2 V is applied for 30 minutes. Electrolytic polymerization is performed to uniformly deposit the conductive polymer layer 5 of polypyrrole serving as a solid electrolyte.
【0025】以上のようにして作製した金属材の電極体
(陽極体)であるコンデンサ素子基材1aの素子部3
に、カーボンペイント層6および陰極導電体層である銀
ペイント層7よりなる陰極体を形成して、平板状のコン
デンサ素子1とするのである。The element portion 3 of the capacitor element substrate 1a, which is an electrode body (anode body) made of the metal material produced as described above.
Then, a cathode body composed of the carbon paint layer 6 and the silver paint layer 7 which is a cathode conductor layer is formed to form the flat capacitor element 1.
【0026】次に図1および図3に示すように、前記平
板状のコンデンサ素子1の所定枚数(例えば5〜20
枚)を、積層治具や積層機など(図示せず)により、素
子部3同士が重なり接合する部分に例えばエポキシ系の
接着剤11を塗布した後、陽極引き出し部4同士が重な
るように方向を揃えて、各々の素子部3を重ねて積層す
る。Next, as shown in FIGS. 1 and 3, a predetermined number (for example, 5 to 20) of the flat plate-shaped capacitor elements 1 are formed.
(For example, epoxy adhesive 11 is applied to a portion where the element portions 3 are overlapped and joined by a laminating jig, a laminating machine or the like (not shown), and then the anode lead-out portions 4 are overlapped with each other. Are aligned, and the respective element portions 3 are stacked and laminated.
【0027】そして、接着剤11を硬化させて各コンデ
ンサ素子1を接合(一体化)させ、素子積層体8とする
のである。Then, the adhesive 11 is cured to join (integrate) the capacitor elements 1 to form the element laminated body 8.
【0028】そして、素子積層体8における陰極体であ
る銀ペイント層7の中央部あるいは先端部側に、銀、
銅、鉄あるいはそれら合金の導体材でなる金属材などで
固定バンド9を金、銅あるいは銀ペイントなどよりなる
陰極接続用導電性弾性体11aを介して巻回し、固定バ
ンド9の下面で板状の銀、銅、鉄あるいはそれら合金の
導体材でなる金属材などで、外部接続用端子部を形成す
る陰極金属体10と接合し、コンデンサ素子1における
各々の銀ペイント層7(陰極体)を電気的接続し、かつ
機械的に一体化させる。Then, silver is applied to the central portion or the tip portion side of the silver paint layer 7 which is the cathode body in the element laminated body 8.
The fixing band 9 is made of a metal material such as a conductor material of copper, iron or an alloy thereof and wound around a conductive elastic body 11a for cathode connection made of gold, copper or silver paint, and the lower surface of the fixing band 9 is plate-shaped. Each of the silver paint layers 7 (cathode bodies) in the capacitor element 1 is bonded to the cathode metal body 10 forming the external connection terminal portion with a metal material made of a conductor material such as silver, copper, iron or alloys thereof. Electrically connected and mechanically integrated.
【0029】続いて図1、図4および図5に示すよう
に、素子積層体8を形成する所定枚数の平板状のコンデ
ンサ素子1における陽極引き出し部4の各々層間に、絶
縁体あるいは導電体のシート材でなるダミーのスペーサ
12を接着剤あるいは溶接工法などにより接合して整列
して積層する。Subsequently, as shown in FIGS. 1, 4 and 5, an insulating material or a conductive material is provided between the respective layers of the anode lead-out portions 4 of a predetermined number of flat plate capacitor elements 1 forming the element stack 8. Dummy spacers 12 made of a sheet material are bonded and aligned by an adhesive or a welding method to be laminated.
【0030】そして電極引き出し部のバンドとなる固定
保持バンド13にて前記積層箇所を巻回し、固定保持バ
ンド13の下部を成形用のコム14の一部に接合するこ
とにより所定位置に保持して、素子積層ユニット15を
完成させる。Then, the laminated portion is wound by a fixed holding band 13 which serves as a band of an electrode lead-out portion, and a lower portion of the fixed holding band 13 is joined to a part of a molding comb 14 to hold it at a predetermined position. The element stacking unit 15 is completed.
【0031】次に、図1に示すように例えば、少なくと
も無機フィラーを70重量%以上含有するポリイミドや
エポキシ材による外装用の樹脂により、陰極金属体10
における外部接続用端子部および成形用のコム14の片
端を除く素子積層ユニット15を、所定形状である例え
ば四角柱体となるように外装となる外装被覆16を形成
するのである。Next, as shown in FIG. 1, for example, the cathode metal body 10 is formed by using a resin for exterior packaging such as polyimide or epoxy material containing at least 70% by weight of an inorganic filler.
The outer coating 16 is formed so that the element laminated unit 15 excluding the external connection terminal portion and one end of the molding comb 14 in FIG.
【0032】その後、図1および図6に示すように素子
積層ユニット15の右端部、すなわちダミーのスペーサ
12の無い陽極引き出し部4を機械的に切断して、陽極
引き出し部4の端面が露出してなる切断面17を設け
る。Thereafter, as shown in FIGS. 1 and 6, the right end portion of the element lamination unit 15, that is, the anode lead-out portion 4 without the dummy spacer 12 is mechanically cut to expose the end face of the anode lead-out portion 4. The cut surface 17 is formed.
【0033】続いて図1および図7に示すように、陽極
引き出し部4の各端面相互の電気的接続、および次の工
程で実施する金属間接合を確実とし接触抵抗を小さくす
るため、切断面17に導体層18を銅やニッケルによる
めっき層19や、接着剤を兼ねる陽極接続用導電性弾性
体であるところの導電性樹脂塗料の塗布や、金、銀ある
いは銅などの金属材を含有するペイント層20などによ
り形成する。Subsequently, as shown in FIGS. 1 and 7, in order to ensure electrical connection between the respective end surfaces of the anode lead-out portion 4 and metal-to-metal bonding to be carried out in the next step and to reduce the contact resistance, the cut surface is cut. 17 includes a conductor layer 18, a plated layer 19 made of copper or nickel, a conductive resin coating which is a conductive elastic body for anode connection also serving as an adhesive, and a metal material such as gold, silver or copper. It is formed by the paint layer 20 and the like.
【0034】次に、銅、鉄、ニッケルあるいはそれら合
金の導体材でなる金属材で陽極外部電極となる陽極外部
接続用金属電極21を、導体層18を形成した端部に装
着し、加熱や紫外線照射などにより導体層18を硬化さ
せて、素子積層ユニット15の陽極体の端部に陽極外部
接続用金属電極21を固着して形成し、電気的接続かつ
機械的に一体化する。Next, a metal electrode 21 for external anode connection, which is an external electrode for an anode, made of a metal material made of a conductor material of copper, iron, nickel or an alloy thereof is attached to the end portion where the conductor layer 18 is formed, and heating or The conductor layer 18 is cured by irradiation with ultraviolet rays or the like, and the metal electrode 21 for anode external connection is fixedly formed at the end portion of the anode body of the element lamination unit 15 to be electrically connected and mechanically integrated.
【0035】そして、図1および図8に示すように、陰
極金属体10における外部接続用端子部を曲げ加工して
陰極外部電極となる陰極外部接続用金属電極22とす
る、固体電解コンデンサ23を形成する。Then, as shown in FIGS. 1 and 8, a solid electrolytic capacitor 23 is formed by bending the external connection terminal portion of the cathode metal body 10 to form a cathode external connection metal electrode 22 which becomes a cathode external electrode. Form.
【0036】次に、固体電解コンデンサ23の陰極外部
接続用金属電極22を陰極とし、また陽極外部接続用金
属電極21を陽極として、所定の雰囲気で所定電圧およ
び所定時間エージングした後、例えば定格6.3V、3
75μFの製品である固体電解コンデンサを完成させる
のである。Next, using the metal electrode 22 for external connection of the cathode of the solid electrolytic capacitor 23 as a cathode and the metal electrode 21 for external connection of the anode as an anode, after aging for a predetermined voltage and for a predetermined time in a predetermined atmosphere, for example, a rating of 6 is given. .3V, 3
The solid electrolytic capacitor, which is a product of 75 μF, is completed.
【0037】なお、陰極金属体10の一部を曲げ加工し
てなる陰極外部接続用金属電極22に代えて、銅、鉄、
ニッケルあるいはそれら合金の導体材でなる金属材で陽
極外部接続用金属電極21と同じ陰極外部接続用金属電
極を、陰極金属体10を形成した端部に前記陽極と同じ
導体層18を介して装着し、加熱や紫外線照射などによ
り導体層18を硬化させて、電気的接続かつ機械的に一
体化する構成としてもよい。In place of the cathode external connection metal electrode 22 formed by bending a part of the cathode metal body 10, copper, iron,
A metal electrode made of a conductor material of nickel or an alloy thereof and having the same metal electrode 21 as the cathode external connection as the anode external connection metal electrode 21 is attached to the end portion where the cathode metal body 10 is formed via the same conductor layer 18 as the anode. However, the conductor layer 18 may be cured by heating, irradiation with ultraviolet rays, or the like to be electrically connected and mechanically integrated.
【0038】なおまた、本実施の形態1では、金属電極
体すなわちコンデンサ素子基材1aの材質として、アル
ミニウム(箔)を使用する例について説明をしたが、弁
作用を有する金属材、例えば、タンタル粉焼結体が形成
されたタンタル箔あるいはニオブ箔であってもかまわな
い。In the first embodiment, an example in which aluminum (foil) is used as the material of the metal electrode body, that is, the capacitor element substrate 1a has been described, but a metal material having a valve action, for example, tantalum is used. It may be a tantalum foil or a niobium foil on which a powder sintered body is formed.
【0039】さらにまた、本実施の形態1では、積層す
るコンデンサ素子1は、1個毎製作する例を説明した
が、連結あるいは連続した複数のコンデンサ素子1を同
時に重ねて積層した後、個別のコンデンサ素子1、ある
いは素子積層体8に分割する方法としてもよく、陰極金
属体10をリードフレーム構成として連続生産してもよ
い。Furthermore, in the first embodiment, an example in which the capacitor elements 1 to be laminated are manufactured one by one has been described. However, after a plurality of connected or continuous capacitor elements 1 are laminated at the same time, they are individually laminated. The method may be divided into the capacitor element 1 or the element laminated body 8, or the cathode metal body 10 may be continuously produced as a lead frame structure.
【0040】(実施の形態2)次に実施の形態2を用い
て、本発明の特に請求項1,2,3,4,5,6に記載
の発明について説明する。図9は本発明の実施の形態2
における平板状のコンデンサ素子を示す一部切欠き斜視
図、図10は同積層構成を説明する部分斜視図、そして
図11は同固体電解コンデンサの要部断面構造図であ
る。(Second Embodiment) Next, a second embodiment of the present invention will be described, particularly the inventions described in claims 1, 2, 3, 4, 5, and 6. FIG. 9 shows the second embodiment of the present invention.
FIG. 10 is a partially cutaway perspective view showing a flat plate-shaped capacitor element in FIG. 10, FIG. 10 is a partial perspective view illustrating the same laminated structure, and FIG.
【0041】図9に示すように、コンデンサ素子1にお
ける陽極引き出し部4の一部を、例えば幅寸法の1/2
〜2/3程度切断して切欠きとなる切欠き部26を設け
る。すなわち、陽極引き出し部4を固体電解質と接触し
ない凸状部27を有する形状とするのである。As shown in FIG. 9, a part of the anode lead-out portion 4 in the capacitor element 1 is cut to, for example, ½ of the width dimension.
A notch portion 26 is provided which becomes a notch by cutting about 2/3. That is, the anode lead portion 4 has a shape having the convex portion 27 that does not come into contact with the solid electrolyte.
【0042】そして、切欠き部26、凸状部27の位置
が図10に示すように交互となるように積層して、前記
で説明した素子積層体8とし、そして図11に示すよう
に固定バンド9を、陰極接続用導電性弾性体11aなど
介して巻回し、固定バンド9の下面で外部接続用端子部
をも形成する板状の陰極金属体10と接合し、コンデン
サ素子1における銀ペイント層7各々を電気的接続し、
かつ機械的に一体化させる。Then, the cutout portions 26 and the convex portions 27 are laminated so that the positions thereof are alternately arranged as shown in FIG. 10 to form the element laminated body 8 described above, and fixed as shown in FIG. The band 9 is wound around a conductive elastic body 11a for cathode connection and the like, and is joined to a plate-shaped cathode metal body 10 which also forms an external connection terminal portion on the lower surface of the fixed band 9, and silver paint for the capacitor element 1 is formed. Electrically connecting each of the layers 7,
And mechanically integrate.
【0043】その後、実施の形態1と同じ方法により固
体電解コンデンサ23を完成させるのであり、陽極引き
出し部4の厚み方向の積層間隔がアルミニウム箔1層分
拡大することになり、外装用の樹脂を低圧力で確実に陽
極引き出し部4の層間に充填することができ、かつ外装
用の樹脂における注入圧力で、積層された平板状のコン
デンサ素子1の変形や露出の発生を防止することがなく
なるのである。After that, the solid electrolytic capacitor 23 is completed by the same method as in the first embodiment, and the lamination interval in the thickness direction of the anode lead portion 4 is expanded by one layer of aluminum foil, and the resin for the exterior is applied. It is possible to reliably fill the interlayer of the anode lead portion 4 with a low pressure, and it is possible to prevent deformation and exposure of the laminated flat plate-shaped capacitor element 1 due to the injection pressure of the resin for exterior. is there.
【0044】なお、前記切欠き部26は1箇所でなく複
数個、すなわち凸状部27を2個以上複数個とし、各々
の凸状部27が相互に重ならない交互の積層構成として
も良い。The notch 26 may be provided in plural instead of one place, that is, two or more convex portions 27 may be provided, and the convex portions 27 may be alternately laminated so that they do not overlap each other.
【0045】さらに、前記においては陽極体における陽
極引き出し部4の加工形状に関して説明したが、陰極体
に関してもその一端を固体電解質と接触しない1あるい
は複数の凸状部を有する形状とし、以下同様の構成、方
法により固体電解コンデンサを形成しても良い。Further, although the processed shape of the anode lead-out portion 4 in the anode body has been described above, the cathode body also has a shape having one or a plurality of convex portions which do not come into contact with the solid electrolyte, and so on. A solid electrolytic capacitor may be formed according to the structure and method.
【0046】(実施の形態3)次に、実施の形態3を用
いて、本発明の特に請求項9に記載の発明について説明
する。図12は本発明の実施の形態3における陽極引き
出し部の折り返し加工を説明する部分斜視図である。(Third Embodiment) Next, the invention according to claim 9 of the present invention will be described with reference to the third embodiment. FIG. 12 is a partial perspective view for explaining the folding process of the anode lead portion in the third embodiment of the present invention.
【0047】すなわち、図12に示すようにコンデンサ
素子1における陽極引き出し部4の一部(先端)を曲げ
加工し、折り返し密着させることにより形成する折り返
し部24を、前記実施の形態1で説明したダミーのスペ
ーサ12の代わりとするのであり、別個にダミーのスペ
ーサ12を挿入し積層する必要がなくなり、簡単な構成
と工程で素子積層ユニットを形成することができる。That is, as shown in FIG. 12, the folded-back portion 24 formed by bending a part (tip) of the anode lead-out portion 4 in the capacitor element 1 and folding it back into close contact with each other has been described in the first embodiment. Since the dummy spacers 12 are used in place of the dummy spacers 12, it is not necessary to separately insert and stack the dummy spacers 12, and the element stacking unit can be formed with a simple configuration and process.
【0048】(実施の形態4)次に実施の形態4を用い
て、本発明の特に請求項7,11に記載の発明について
説明する。図13は本発明の実施の形態4におけるプレ
ス加工した陽極引き出し部の積層部分断面図である。(Fourth Embodiment) Next, the invention according to claims 7 and 11 of the present invention will be described with reference to the fourth embodiment. FIG. 13 is a laminated partial cross-sectional view of a pressed anode lead portion in Embodiment 4 of the present invention.
【0049】すなわち、コンデンサ素子1における陽極
引き出し部4の一部である先端あるいは中央部分を、プ
レス加工により厚みが元の2/3〜1/2程度に圧縮変
形(薄肉処理)した圧縮部25とするのであり、素子積
層ユニット15において陽極引き出し部4の積層間の間
隙が広くなり、外装用の樹脂を陽極引き出し部4の各層
間に確実に充填することができるのである。That is, the compression part 25 is formed by compressing (thinning) the thickness of the tip or center part of the anode lead-out part 4 of the capacitor element 1 to about 2/3 to 1/2 of the original thickness by press working. Therefore, in the element stacking unit 15, the gap between the stacked layers of the anode lead portion 4 is widened, and the resin for exterior can be reliably filled between the layers of the anode lead portion 4.
【0050】[0050]
【発明の効果】以上のように本発明による固体電解コン
デンサによれば、生産工程において平板状のコンデンサ
素子における陽極引き出し部の隙間を一定に維持するこ
とができ、かつ外装被覆の成形時における外装用の樹脂
注入圧力に対して、安定な姿勢を保持することもでき、
生産歩留まりの良い、小型で高精度な固体電解コンデン
サを実現できるという効果を有する。As described above, according to the solid electrolytic capacitor of the present invention, the gap between the anode lead portions of the flat plate capacitor element can be kept constant in the production process, and the outer cover at the time of forming the outer cover. It is possible to maintain a stable posture against the resin injection pressure for
This has the effect of realizing a compact and highly accurate solid electrolytic capacitor with a good production yield.
【図1】本発明の実施の形態における固体電解コンデン
サの要部断面構造図FIG. 1 is a cross-sectional structural view of a main part of a solid electrolytic capacitor according to an embodiment of the present invention.
【図2】同平板状のコンデンサ素子を示す一部切欠き斜
視図FIG. 2 is a partially cutaway perspective view showing the flat plate-shaped capacitor element.
【図3】同素子積層体の要部構成斜視図FIG. 3 is a perspective view showing a main configuration of the element stack body.
【図4】同陽極引き出し部の積層における部分構成斜視
図FIG. 4 is a partial configuration perspective view of a laminated structure of the anode lead-out portion.
【図5】同固定保持バンドを施した陽極引き出し部の積
層における部分構成斜視図FIG. 5 is a partial configuration perspective view of a stack of anode lead portions provided with the same fixed holding band.
【図6】同外装用の樹脂を施した陽極引き出し部におけ
る切断面の要部構成斜視図FIG. 6 is a perspective view showing a configuration of a main part of a cut surface of an anode lead-out portion provided with a resin for the exterior.
【図7】同陽極部における要部部分断面図FIG. 7 is a partial cross-sectional view of a main part of the anode part.
【図8】同固体電解コンデンサの要部斜視図FIG. 8 is a perspective view of a main part of the solid electrolytic capacitor.
【図9】本発明の実施の形態2における平板状のコンデ
ンサ素子を示す一部切欠き斜視図FIG. 9 is a partially cutaway perspective view showing a flat plate-shaped capacitor element according to Embodiment 2 of the present invention.
【図10】同積層構成を説明する部分斜視図FIG. 10 is a partial perspective view illustrating the same laminated structure.
【図11】同固体電解コンデンサの要部断面構造図FIG. 11 is a cross-sectional structural view of the main parts of the solid electrolytic capacitor.
【図12】本発明の実施の形態3における陽極引き出し
部の折り返し加工を説明する部分斜視図FIG. 12 is a partial perspective view illustrating a folding process of an anode lead portion according to a third embodiment of the present invention.
【図13】本発明の実施の形態4におけるプレス加工し
た陽極引き出し部の積層部分断面図FIG. 13 is a partial cross-sectional view of a laminated portion of a pressed anode lead portion according to the fourth embodiment of the present invention.
1 コンデンサ素子 1a コンデンサ素子基材 2 ポリイミド粘着テープ 3 素子部 4 陽極引き出し部 5 導電性高分子層 6 カーボンペイント層 7 銀ペイント層 8 素子積層体 9 固定バンド 10 陰極金属体 11 接着剤 11a 陰極接続用導電性弾性体(銀ペイント) 12 スペーサ 13 固定保持バンド 14 コム 15 素子積層ユニット 16 外装被覆 17 切断面 18 導体層 19 めっき層 20 ペイント層 21 陽極外部接続用金属電極 22 陰極外部接続用金属電極 23 固体電解コンデンサ 24 折り返し部 25 圧縮部 26 切欠き部 27 凸状部 1 Capacitor element 1a Capacitor element base material 2 Polyimide adhesive tape 3 element parts 4 Anode drawer 5 Conductive polymer layer 6 Carbon paint layer 7 Silver paint layer 8 element stack 9 fixed band 10 Cathode metal body 11 adhesive 11a Conductive elastic body for connecting cathode (silver paint) 12 spacers 13 Fixed holding band 14 Com 15 element stacking unit 16 Exterior coating 17 cut surface 18 Conductor layer 19 Plating layer 20 paint layer 21 Metal electrode for external connection of anode 22 Metal electrode for external connection of cathode 23 Solid Electrolytic Capacitor 24 Folding part 25 Compressor 26 Notch 27 Convex part
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H01G 9/04 328 9/05 G (72)発明者 相阪 勉 大阪府門真市大字門真1006番地 松下電器 産業株式会社内─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) H01G 9/04 328 9/05 G (72) Inventor Tsutomu Aisaka 1006 Kadoma, Kadoma-shi, Osaka Matsushita Electric Industrial Within the corporation
Claims (11)
極体と、導電性高分子を含む固体電解質を有した陰極体
と、前記陽極体の前記陽極酸化皮膜層に前記陰極体の前
記固体電解質を重着させて前記陽極体と前記陰極体とを
交互に複数層重ねた素子積層体を被覆する外装と、前記
素子積層体の複数層の前記陽極体に電気的に接続させて
前記外装の一端側に設けた陽極外部電極と、前記素子積
層体の複数層の前記陰極体に電気的に接続させて前記外
装の他端側に設けた陰極外部電極とを備え、前記素子積
層体の前記陽極体と前記陰極体の少なくとも一方は、前
記陽極外部電極(または前記陰極外部電極)に接続する
電極引き出し部を有する板状の金属部材よりなり、前記
電極引き出し部に切欠きを有したことを特徴とする積層
型固体電解コンデンサ。1. An anode body having an anodized film layer as a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and a solid body of the cathode body in the anodized film layer of the anode body. An exterior that covers an element stack in which a plurality of layers of the anode body and the cathode body are alternately stacked by stacking an electrolyte, and the exterior that is electrically connected to the plurality of layers of the anode body of the element stack. An anode external electrode provided on one end side of the element laminated body, and a cathode external electrode provided on the other end side of the exterior by being electrically connected to the plurality of layers of the cathode body of the element laminated body, At least one of the anode body and the cathode body is made of a plate-shaped metal member having an electrode lead portion connected to the anode external electrode (or the cathode external electrode), and the electrode lead portion has a notch. Stacked solid electrolytic condensate characterized by Sa.
極体と、導電性高分子を含む固体電解質を有した陰極体
と、前記陽極体の前記陽極酸化皮膜層に前記陰極体の前
記固体電解質を重着させて前記陽極体と前記陰極体とを
交互に複数層重ねた素子積層体を被覆する外装と、前記
素子積層体の複数層の前記陽極体に電気的に接続させて
前記外装の一端側に設けた陽極外部電極と、前記素子積
層体の複数層の前記陰極体に電気的に接続させて前記外
装の他端側に設けた陰極外部電極とを備え、前記素子積
層体の前記陽極体は、前記陽極外部電極に接続する電極
引き出し部を有する板状の金属部材よりなり、前記電極
引き出し部に切欠きを有し、かつ、前記陰極外部電極の
表面を、前記陰極体の前記固体電解質に当接させて電気
的に接続した構成をなす積層型固体電解コンデンサ。2. An anode body having an anodized film layer as a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and a solid body of the cathode body in the anodized film layer of the anode body. An exterior that covers an element stack in which a plurality of layers of the anode body and the cathode body are alternately stacked by stacking an electrolyte, and the exterior that is electrically connected to the plurality of layers of the anode body of the element stack. An anode external electrode provided on one end side of the element laminated body, and a cathode external electrode provided on the other end side of the exterior by being electrically connected to the plurality of layers of the cathode body of the element laminated body, The anode body is composed of a plate-shaped metal member having an electrode lead-out portion connected to the anode external electrode, has a notch in the electrode lead-out portion, and the surface of the cathode external electrode, A configuration in which the solid electrolyte is brought into contact with and electrically connected to Eggplant laminated solid electrolytic capacitor.
極体と、導電性高分子を含む固体電解質を有した陰極体
と、前記陽極体の前記陽極酸化皮膜層に前記陰極体の前
記固体電解質を重着させて前記陽極体と前記陰極体とを
交互に複数層重ねた素子積層体を被覆する外装と、前記
素子積層体の複数層の前記陽極体に電気的に接続させて
前記外装の一端側に設けた陽極外部電極と、前記素子積
層体の複数層の前記陰極体に電気的に接続させて前記外
装の他端側に設けた陰極外部電極とを備え、前記素子積
層体の前記陰極体は、前記陰極外部電極に接続する電極
引き出し部を有する板状の金属部材よりなり、前記電極
引き出し部に切欠きを有し、かつ、前記陽極体は、板状
の金属部材よりなり、複数の前記金属部材の端面に当接
する導体層を介して前記陰極外部電極に電気的に接続し
た構成をなす積層型固体電解コンデンサ。3. An anode body having an anodized film layer as a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and a solid body of the cathode body in the anodized film layer of the anode body. An exterior that covers an element stack in which a plurality of layers of the anode body and the cathode body are alternately stacked by stacking an electrolyte, and the exterior that is electrically connected to the plurality of layers of the anode body of the element stack. An anode external electrode provided on one end side of the element laminated body, and a cathode external electrode provided on the other end side of the exterior by being electrically connected to the plurality of layers of the cathode body of the element laminated body, The cathode body is made of a plate-shaped metal member having an electrode lead-out portion connected to the cathode external electrode, has a notch in the electrode lead-out portion, and the anode body is made of a plate-shaped metal member. , Through a conductor layer that abuts the end faces of the plurality of metal members A laminated solid electrolytic capacitor electrically connected to the cathode external electrode.
は陰極外部電極に接続する電極引き出し部を有した板状
の金属部材よりなり、かつ前記電極引き出し部に切欠き
を有する請求項1記載の積層型固体電解コンデンサ。4. The anode body is connected to an anode external electrode, and the cathode body is made of a plate-shaped metal member having an electrode lead-out portion connected to the cathode external electrode, and the electrode lead-out portion has a notch. 1. The laminated solid electrolytic capacitor as described in 1.
を設けた電極引き出し部を有する少なくとも2種類の陽
極体(または陰極体)を、順次交互に積層した構成をな
す請求項1記載の積層型固体電解コンデンサ。5. The laminated body according to claim 1, wherein the element laminated body has a structure in which at least two kinds of anode bodies (or cathode bodies) having an electrode lead portion provided with at least one notch are laminated alternately in sequence. Type solid electrolytic capacitor.
きを設けた電極引き出し部を有する2種類の陽極体(ま
たは陰極体)を、順次交互に積層した構成をなす請求項
1記載の積層型固体電解コンデンサ。6. The laminated body according to claim 1, wherein the element laminated body has a structure in which two kinds of anode bodies (or cathode bodies) having electrode lead-out portions with notches provided at different corners are alternately laminated in sequence. Type solid electrolytic capacitor.
極体と、導電性高分子を含む固体電解質を有した陰極体
と、前記陽極体の前記陽極酸化皮膜層に前記陰極体の前
記固体電解質を重着させて前記陽極体と前記陰極体とを
交互に複数層重ねた素子積層体を被覆する外装と、前記
素子積層体の複数層の前記陽極体に電気的に接続させて
前記外装の一端側に設けた陽極外部電極と、前記素子積
層体の複数層の前記陰極体に電気的に接続させて前記外
装の他端側に設けた陰極外部電極とを備え、前記素子積
層体の前記陽極体と前記陰極体の少なくとも一方は、前
記陽極外部電極(または前記陰極外部電極)に接続する
電極引き出し部を有する板状の金属部材よりなり、前記
電極引き出し部に薄肉部を設けたことを特徴とする積層
型固体電解コンデンサ。7. An anode body having an anodized film layer as a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and a solid body of the cathode body in the anodized film layer of the anode body. An exterior that covers an element stack in which a plurality of layers of the anode body and the cathode body are alternately stacked by stacking an electrolyte, and the exterior that is electrically connected to the plurality of layers of the anode body of the element stack. An anode external electrode provided on one end side of the element laminated body, and a cathode external electrode provided on the other end side of the exterior by being electrically connected to the plurality of layers of the cathode body of the element laminated body, At least one of the anode body and the cathode body is made of a plate-shaped metal member having an electrode lead-out portion connected to the anode external electrode (or the cathode external electrode), and a thin-walled portion is provided in the electrode lead-out portion. Stacked solid electrolytic condensate characterized by Sa.
極体と、導電性高分子を含む固体電解質を有する陰極体
と、前記陽極体の前記陽極酸化皮膜層に前記陰極体の前
記固体電解質を重着させて前記陽極体と前記陰極体とを
交互に複数層重ねた素子積層体を被覆する外装と、前記
素子積層体の複数層の前記陽極体に電気的に接続させて
前記外装の一端側に設けた陽極外部電極と、前記素子積
層体の複数層の前記陰極体に電気的に接続させて前記外
装の他端側に設けた陰極外部電極とを備えた積層型固体
電解コンデンサにおいて、前記陽極体と前記陰極体の少
なくとも一方は、前記陽極外部電極(または前記陰極外
部電極)に接続する電極引き出し部を有する板状の金属
部材よりなり、前記電極引き出し部を所定の間隔で積層
配設するように前記電極引き出し部間にスペーサを設け
ながら前記金属部材よりなる前記陽極体(または前記陰
極体)を複数層重ねて素子積層体を形成し、前記スペー
サを設けた前記電極引き出し部間を含む前記素子積層体
を樹脂材で被覆して所定形状の外装を形成し、前記スペ
ーサを設けた前記電極引き出し部の先端を除去して前記
金属部材の端面と前記陽極外部電極(または前記陰極外
部電極)とを電気的に接続させて構成する積層型固体電
解コンデンサの製造方法。8. An anode body having an anodized film layer as a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and a solid electrolyte of the cathode body in the anodized film layer of the anode body. And an exterior covering the element stack in which the anode body and the cathode body are alternately laminated in a plurality of layers, and the exterior of the exterior by being electrically connected to the anode bodies of the plurality of layers of the element stack. In a laminated solid electrolytic capacitor provided with an anode external electrode provided on one end side and a cathode external electrode provided on the other end side of the exterior by being electrically connected to the cathode bodies of a plurality of layers of the element laminate. At least one of the anode body and the cathode body is made of a plate-shaped metal member having an electrode lead-out portion connected to the anode external electrode (or the cathode external electrode), and the electrode lead-out portions are laminated at predetermined intervals. As stated above A plurality of layers of the anode body (or the cathode body) made of the metal member are stacked while a spacer is provided between the electrode lead portions to form an element stack, and the element stack including the space between the electrode lead portions provided with the spacers. The body is covered with a resin material to form an exterior of a predetermined shape, and the tip of the electrode lead-out portion provided with the spacer is removed to separate the end surface of the metal member and the anode external electrode (or the cathode external electrode). A method for manufacturing a laminated solid electrolytic capacitor which is configured by being electrically connected.
を曲げ加工して構成した請求項8記載の積層型固体電解
コンデンサの製造方法。9. The method for manufacturing a laminated solid electrolytic capacitor according to claim 8, wherein the spacer is formed by bending an electrode lead portion of a metal member.
陽極体(または陰極体)を複数層重ねた素子積層体を形
成した後、所定の間隔で積層配設した前記電極引き出し
部をバンドで保持し、その後、前記素子積層体を樹脂材
で被覆して所定形状の外装を形成する請求項8記載の積
層型固体電解コンデンサの製造方法。10. A spacer is provided between the electrode lead-out portions to form an element laminate in which a plurality of anode bodies (or cathode bodies) are stacked, and then the electrode lead-out portions arranged at predetermined intervals are held by a band. 9. Then, the method for producing a laminated solid electrolytic capacitor according to claim 8, wherein the element laminated body is covered with a resin material to form an exterior of a predetermined shape.
陽極体と、導電性高分子を含む固体電解質を有する陰極
体と、前記陽極体の前記陽極酸化皮膜層に前記陰極体の
前記固体電解質を重着させて前記陽極体と前記陰極体と
を交互に複数層重ねた素子積層体を被覆する外装と、前
記素子積層体の複数層の前記陽極体に電気的に接続させ
て前記外装の一端側に設けた陽極外部電極と、前記素子
積層体の複数層の前記陰極体に電気的に接続させて前記
外装の他端側に設けた陰極外部電極とを備えた積層型固
体電解コンデンサにおいて、前記陽極体と前記陰極体の
少なくとも一方は、前記陽極外部電極(または前記陰極
外部電極)に接続する電極引き出し部を有する板状の金
属部材よりなり、前記電極引き出し部を薄肉処理した
後、前記金属部材よりなる前記陽極体(または前記陰極
体)を複数層重ねて素子積層体を形成し、薄肉処理した
前記電極引き出し部間を含む前記素子積層体を樹脂材で
被覆して所定形状の外装を形成し、前記電極引き出し部
の先端を除去して前記金属部材の端面と前記陽極外部電
極(または前記陰極外部電極)とを電気的に接続させて
構成する積層型固体電解コンデンサの製造方法。11. An anode body having an anodized film layer as a dielectric, a cathode body having a solid electrolyte containing a conductive polymer, and the solid electrolyte of the cathode body in the anodized film layer of the anode body. And an exterior covering the element stack in which the anode body and the cathode body are alternately laminated in a plurality of layers, and the exterior of the exterior by being electrically connected to the anode bodies of the plurality of layers of the element stack. In a laminated solid electrolytic capacitor provided with an anode external electrode provided on one end side and a cathode external electrode provided on the other end side of the exterior by being electrically connected to the cathode bodies of a plurality of layers of the element laminate. , At least one of the anode body and the cathode body is made of a plate-shaped metal member having an electrode lead-out portion connected to the anode external electrode (or the cathode external electrode), after thinning the electrode lead-out portion, From the metal member A plurality of layers of the anode body (or the cathode body) are laminated to form an element laminated body, and the element laminated body including the thin-walled electrode lead-out portions is covered with a resin material to form an exterior of a predetermined shape. A method for manufacturing a laminated solid electrolytic capacitor, which is configured by removing an end of the electrode lead portion and electrically connecting an end surface of the metal member and the anode external electrode (or the cathode external electrode).
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004084243A1 (en) * | 2003-03-17 | 2004-09-30 | Tdk Corporation | Capacitor element, solid electrolyic capacitor, process for producing the same, and combination of capacitor elements |
JP2012104690A (en) * | 2010-11-11 | 2012-05-31 | Nec Tokin Corp | Surface-mount thin capacitor |
CN114746968A (en) * | 2019-12-06 | 2022-07-12 | 株式会社村田制作所 | Solid electrolytic capacitor |
WO2023153424A1 (en) * | 2022-02-09 | 2023-08-17 | 株式会社村田製作所 | Solid electrolytic capacitor, and solid electrolytic capacitor manufacturing method |
US20240363290A1 (en) * | 2017-09-28 | 2024-10-31 | Panasonic Intellectual Property Management Co., Ltd. | Electrolytic capacitor and manufacturing method thereof |
-
2001
- 2001-09-03 JP JP2001265515A patent/JP2003077764A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004084243A1 (en) * | 2003-03-17 | 2004-09-30 | Tdk Corporation | Capacitor element, solid electrolyic capacitor, process for producing the same, and combination of capacitor elements |
US7365963B2 (en) | 2003-03-17 | 2008-04-29 | Tdk Corporation | Capacitor element, solid electrolytic capacitor, processes for their production and capacitor element combination |
JP2012104690A (en) * | 2010-11-11 | 2012-05-31 | Nec Tokin Corp | Surface-mount thin capacitor |
US20240363290A1 (en) * | 2017-09-28 | 2024-10-31 | Panasonic Intellectual Property Management Co., Ltd. | Electrolytic capacitor and manufacturing method thereof |
CN114746968A (en) * | 2019-12-06 | 2022-07-12 | 株式会社村田制作所 | Solid electrolytic capacitor |
WO2023153424A1 (en) * | 2022-02-09 | 2023-08-17 | 株式会社村田製作所 | Solid electrolytic capacitor, and solid electrolytic capacitor manufacturing method |
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