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JP2003069081A - Light emitting element and its manufacturing method - Google Patents

Light emitting element and its manufacturing method

Info

Publication number
JP2003069081A
JP2003069081A JP2001251371A JP2001251371A JP2003069081A JP 2003069081 A JP2003069081 A JP 2003069081A JP 2001251371 A JP2001251371 A JP 2001251371A JP 2001251371 A JP2001251371 A JP 2001251371A JP 2003069081 A JP2003069081 A JP 2003069081A
Authority
JP
Japan
Prior art keywords
lens
resin
sealing portion
resin lens
led chip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001251371A
Other languages
Japanese (ja)
Other versions
JP3730546B2 (en
Inventor
Seiichi Takahashi
誠一 高橋
Hiromi Koga
洋美 古賀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Okaya Electric Industry Co Ltd
Original Assignee
Okaya Electric Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Okaya Electric Industry Co Ltd filed Critical Okaya Electric Industry Co Ltd
Priority to JP2001251371A priority Critical patent/JP3730546B2/en
Publication of JP2003069081A publication Critical patent/JP2003069081A/en
Application granted granted Critical
Publication of JP3730546B2 publication Critical patent/JP3730546B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item

Landscapes

  • Led Device Packages (AREA)

Abstract

PROBLEM TO BE SOLVED: To solve the problem that, when silica is mixed in a resin lens, the angle of beam spread of the lens is widened, but the luminous intensity of the lens drops. SOLUTION: The sealed section 12 of an LED chip 13 is formed of a transparent resin and a scattering material is only mixed in the resin lens 11 formed around the sealed section 12. The chip 13 and lens 11 are optically connected to each other through the transparent resin.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は光度の低下を抑制し
た広い指向角を有する発光素子及びその製造方法に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light emitting device having a wide directional angle in which a decrease in luminous intensity is suppressed, and a method for manufacturing the same.

【0002】[0002]

【従来の技術】従来、LEDチップから発光された光を
樹脂レンズで集光する構造の発光素子において、その指
向角を広げるためには、発光するLEDチップを極力樹
脂レンズの底部に近づける方法が取られていた。この方
法で指向角を広げた場合、概略樹脂レンズから放出され
る発光光度と立体角の積は一定であるために、その発光
光度は極端に低下する。
2. Description of the Related Art Conventionally, in a light emitting device having a structure in which light emitted from an LED chip is condensed by a resin lens, a method of bringing the emitting LED chip as close as possible to the bottom of the resin lens is used to widen the directional angle. Had been taken. When the directivity angle is widened by this method, the product of the luminous intensity emitted from the resin lens and the solid angle is substantially constant, so that the luminous intensity is extremely reduced.

【0003】また、発光するLEDチップを樹脂レンズ
の底部から離すと、発光光度は向上するが、樹脂レンズ
の集光作用で指向角は大幅に絞られ、狭い指向角になっ
てしまう。
Further, when the LED chip that emits light is separated from the bottom of the resin lens, the luminous intensity is improved, but the directivity angle is greatly reduced by the condensing action of the resin lens, resulting in a narrow directivity angle.

【0004】そこで、指向角を広げる手段として、直径
数μm以下のシリカ(二酸化珪素)の粉末を透明樹脂の
中に混ぜ、この徴粉末によりLEDチップから発光され
た光を拡散させて、指向角を広げる方法が取られてい
る。
Therefore, as a means for widening the directivity angle, a powder of silica (silicon dioxide) having a diameter of several μm or less is mixed in a transparent resin, and the fine powder diffuses the light emitted from the LED chip to obtain the directivity angle. The way to spread is taken.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、従来の
方法では、シリカの徴粉末による光の吸収が多く、指向
角は広がるが、光度は低下するという問題があった。
However, in the conventional method, there is a problem in that although the fine powder of silica absorbs a large amount of light, the directional angle is widened but the luminous intensity is lowered.

【0006】[0006]

【課題を解決するための手段】上記した課題を解決する
ため、本発明はLEDチップを封止する透明樹脂の封止
部と、封止部の周囲に形成され、散乱材が混入された樹
脂レンズとを備え、LEDチップと樹脂レンズが透明樹
脂により光学的に接続されることで、高光度で広い指向
角を実現したものである。
In order to solve the above-mentioned problems, the present invention provides a sealing portion of a transparent resin for sealing an LED chip and a resin formed around the sealing portion and mixed with a scattering material. A lens is provided, and the LED chip and the resin lens are optically connected by a transparent resin to realize a high luminous intensity and a wide directional angle.

【0007】[0007]

【発明の実施の形態】図1は本発明の第1の実施形態を
示す断面図で、11は樹脂レンズ、12は封止部、13
はLEDチップ、14は金ワイヤ、15は陽極電極側の
リードフレーム、16は陰極電極側のリードフレームで
ある。
1 is a sectional view showing a first embodiment of the present invention, in which 11 is a resin lens, 12 is a sealing portion, and 13 is a sealing portion.
Is an LED chip, 14 is a gold wire, 15 is a lead frame on the anode electrode side, and 16 is a lead frame on the cathode electrode side.

【0008】LEDチップ13はリードフレーム16に
搭載された後、金ワイヤ14によりリードフレーム15
にワイヤボンディングされ、封止部12により封止され
る。
After the LED chip 13 is mounted on the lead frame 16, the lead frame 15 is connected by the gold wire 14.
Is wire-bonded to and is sealed by the sealing part 12.

【0009】封止部12は例えばエポキシ樹脂等の透明
樹脂で、円柱状に形成されている。
The sealing portion 12 is made of a transparent resin such as epoxy resin and is formed in a columnar shape.

【0010】樹脂レンズ11は封止部12の周囲に、例
えばエポキシ樹脂等の透明樹脂に散乱材例えばシリカや
ダイヤモンドの微粒子を混入した樹脂で、砲弾型に形成
される。
The resin lens 11 is formed in a bullet shape around the sealing portion 12 by a transparent resin such as an epoxy resin mixed with a scattering material such as fine particles of silica or diamond.

【0011】LEDチップ13と樹脂レンズ11は封止
部12の透明樹脂で光学的に接続されているので、LE
Dチップ13から発光された光は封止部12の透明樹脂
の中を減衰無しで伝播し、散乱材の入った樹脂レンズ1
1に入る。
Since the LED chip 13 and the resin lens 11 are optically connected by the transparent resin of the sealing portion 12, LE
The light emitted from the D chip 13 propagates in the transparent resin of the sealing portion 12 without attenuation, and the resin lens 1 containing the scattering material
Enter 1.

【0012】樹脂レンズ11の中には散乱材が入ってい
るため、指向角は散乱材の散乱効果で広げられる。散乱
材の有無による指向角の広がりは、散乱材の濃度が2%
〜6%で、散乱材無しより10度から20度広がること
が実験で得られている。
Since the resin lens 11 contains a scattering material, the directivity angle can be widened by the scattering effect of the scattering material. The spread of the directivity angle depending on the presence or absence of the scattering material is 2% when the concentration of the scattering material is 2%.
It has been experimentally obtained that ˜6% spreads 10 to 20 degrees more than without scattering material.

【0013】なお、封止部12の円柱状の透明樹脂の中
に散乱材を入れた場合、この散乱材はLEDチップ13
から発光された光の強度を減衰する作用のみで、指向角
を広げる作用が全くないことも実験で得られている。
When the scattering material is put in the cylindrical transparent resin of the sealing portion 12, the scattering material is used as the LED chip 13.
It has also been experimentally obtained that it has only the effect of attenuating the intensity of light emitted from the device and has no effect of widening the directional angle.

【0014】従って、封止部12の透明樹脂12は散乱
材を混入させないことが光度の低下を抑制し、高光度を
維持することに効果がある。
Therefore, it is effective that the transparent resin 12 of the sealing portion 12 does not contain a scattering material in order to suppress a decrease in luminous intensity and maintain a high luminous intensity.

【0015】なお、樹脂レンズ11中の散乱材によっ
て、光度は多少低下するが、円柱の封止部12では光は
全く減衰しないので、従来に比して光度の低下を大巾に
抑制することができる。
Although the light intensity is slightly reduced by the scattering material in the resin lens 11, the light is not attenuated at all in the cylindrical sealing portion 12, so that the reduction in the light intensity is greatly suppressed as compared with the conventional case. You can

【0016】以上のように第1の実施形態によれば、L
EDチップ13の封止部12を透明樹脂で形成し、封止
部12の周囲に形成した樹脂レンズ11にだけ散乱材を
混入するようにしたので、光度の低下を抑制しかつ指向
角を広げることができる。
As described above, according to the first embodiment, L
Since the sealing portion 12 of the ED chip 13 is formed of a transparent resin and the scattering material is mixed only in the resin lens 11 formed around the sealing portion 12, the decrease in luminous intensity is suppressed and the directional angle is widened. be able to.

【0017】これにより、発光素子の正面方向からだけ
でなく、斜め方向からも集光した高光度の光を広く視認
することができる。
With this arrangement, the light of high luminous intensity can be widely viewed not only from the front direction of the light emitting element but also from the oblique direction.

【0018】図2は本発明の第2の実施形態を示す断面
図で、21は樹脂レンズ、22は封止部、他の構成要素
は第1の実施形態と同じである。
FIG. 2 is a sectional view showing a second embodiment of the present invention, in which 21 is a resin lens, 22 is a sealing portion, and other constituent elements are the same as those in the first embodiment.

【0019】樹脂レンズ21は、透明樹脂に散乱材を混
入した樹脂で、封止部22の周囲に形成されるが、砲弾
型のレンズ部21aと封止部22の円周の周囲を包囲す
る円筒部21bとで構成される。
The resin lens 21 is made of a transparent resin mixed with a scattering material and is formed around the encapsulation portion 22. The resin lens 21 encloses the circumference of the bullet-shaped lens portion 21a and the encircling portion 22. It is composed of a cylindrical portion 21b.

【0020】封止部22はLEDチップ13を封止し、
透明樹脂で円柱状に形成されるが、円柱の高さが第1の
実施形態より高くなっている。
The sealing portion 22 seals the LED chip 13,
The transparent resin is formed into a cylindrical shape, but the height of the cylinder is higher than that in the first embodiment.

【0021】即ち、樹脂レンズ21のレンズ部21aの
底面が、封止部22の頂面と接するように構成されてい
る。
That is, the bottom surface of the lens portion 21a of the resin lens 21 is configured to be in contact with the top surface of the sealing portion 22.

【0022】このようにすると、指向角を広げる作用が
なく、光の強度を減衰する作用だけの円柱部分をすべて
透明樹脂にし、散乱材を混入した樹脂レンズ21の部分
の厚さを薄くできるので、光度の低下を最小に、指向角
を広げるのに理想的な状態になる。
By doing so, the cylindrical portion, which does not have the effect of widening the directional angle but only has the effect of attenuating the intensity of light, is made of transparent resin, and the thickness of the resin lens 21 portion mixed with the scattering material can be reduced. , It becomes an ideal state to minimize the decrease in luminous intensity and widen the directional angle.

【0023】以上のように第2の実施形態によれば、樹
脂レンズ21のレンズ部21aの底面が封止部22の頂
面と接するので、第1の実施形態の効果に加えて、更に
光度の低下を抑制し、指向角を広げることができる。
As described above, according to the second embodiment, since the bottom surface of the lens portion 21a of the resin lens 21 is in contact with the top surface of the sealing portion 22, in addition to the effect of the first embodiment, the luminous intensity is further increased. Can be suppressed and the directional angle can be widened.

【0024】図3は本発明の第3の実施形態を示す断面
図で、31は樹脂レンズ、32は封止部、他の構成要素
は第1の実施形態と同じである。
FIG. 3 is a sectional view showing a third embodiment of the present invention, in which 31 is a resin lens, 32 is a sealing portion, and other constituent elements are the same as those in the first embodiment.

【0025】樹脂レンズ31及び封止部32が第1の実
施形態と異なるのは形状だけで、他は同じである。
The resin lens 31 and the sealing portion 32 are different from those in the first embodiment only in the shape, and the others are the same.

【0026】即ち、樹脂レンズ31、封止部32共に砲
弾型に形成したもので、LEDチップ13から樹脂レン
ズ31の頂部までの距離のうち、光度の減衰がない透明
樹脂の部分を大きくし、散乱材の入った樹脂レンズ31
の部分を薄くしたものである。
That is, both the resin lens 31 and the sealing portion 32 are formed in a bullet shape, and in the distance from the LED chip 13 to the top of the resin lens 31, the transparent resin portion which does not attenuate the luminous intensity is enlarged, Resin lens 31 with scattering material
Is a thin part.

【0027】このようにすると指向角の広がりが多少減
少するが、光度の低下が更に抑制されるので、高光度の
必要な用途には適している。
In this way, the spread of the directional angle is slightly reduced, but the decrease in luminous intensity is further suppressed, so that it is suitable for applications requiring high luminous intensity.

【0028】以上のように第3の実施形態によれば、樹
脂レンズ31、封止部32共に砲弾型に形成したので、
指向角を広げると共に光度の低下を第1の実施形態より
更に抑制することができる。
As described above, according to the third embodiment, since both the resin lens 31 and the sealing portion 32 are formed in a bullet shape,
It is possible to widen the directivity angle and further suppress the decrease in luminous intensity as compared with the first embodiment.

【0029】図4は本発明の製造方法を示す断面図で、
10,20は型である。
FIG. 4 is a sectional view showing the manufacturing method of the present invention.
10 and 20 are molds.

【0030】予めLEDチップ13とリードフレーム1
5,16を準備し、LEDチップ13をリードフレーム
16に搭載し、リードフレーム15と金ワイヤ14によ
りワイヤボンディングする。
The LED chip 13 and the lead frame 1 are previously prepared.
5 and 16 are prepared, the LED chip 13 is mounted on the lead frame 16, and the lead frame 15 and the gold wire 14 are wire-bonded.

【0031】(a)に示すように、LEDチップ13を
搭載したリードフレーム15,16を上下反転させて型
10に収容し、透明樹脂を注入してLEDチップ13と
リードフレーム15,16の周囲を封止して封止部12
を形成する。
As shown in (a), the lead frames 15, 16 on which the LED chips 13 are mounted are turned upside down and housed in the mold 10, and a transparent resin is injected to surround the LED chips 13 and the lead frames 15, 16. To seal the sealing portion 12
To form.

【0032】次に型10から封止部12等を取り外し
て、(b)に示すように型20に収容し、透明樹脂に散
乱材を混入した樹脂を流し込んで封止部12の周囲に樹
脂レンズ11を形成する。その際、封止部12と樹脂レ
ンズ11は自動的に一体に接着される。
Next, the sealing portion 12 and the like are removed from the mold 10 and housed in the mold 20 as shown in (b). The lens 11 is formed. At that time, the sealing portion 12 and the resin lens 11 are automatically bonded together.

【0033】型20から樹脂レンズ11等を取り外す
と、第1の実施形態の発光素子が完成する。
By removing the resin lens 11 and the like from the mold 20, the light emitting device of the first embodiment is completed.

【0034】第2の実施形態を製造する場合には、型1
0の深さを調整すれば良く、また、第3の実施形態を製
造する場合には、型20の底部を砲弾型に形成すれば良
い。
When manufacturing the second embodiment, the mold 1 is used.
The depth of 0 may be adjusted, and in the case of manufacturing the third embodiment, the bottom of the mold 20 may be formed into a shell shape.

【0035】[0035]

【発明の効果】上記したように、本発明によれば、LE
Dチップの封止部を透明樹脂で形成し、樹脂レンズにの
み散乱材を混入したので、光度の低下を抑制しかつ指向
角を広げることができる。
As described above, according to the present invention, LE
Since the sealing portion of the D chip is made of transparent resin and the scattering material is mixed only in the resin lens, it is possible to suppress the decrease in luminous intensity and widen the directional angle.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1の実施形態を示す断面図FIG. 1 is a sectional view showing a first embodiment of the present invention.

【図2】本発明の第2の実施形態を示す断面図FIG. 2 is a sectional view showing a second embodiment of the present invention.

【図3】本発明の第3の実施形態を示す断面図FIG. 3 is a sectional view showing a third embodiment of the present invention.

【図4】本発明の製造方法を示す断面図FIG. 4 is a cross-sectional view showing the manufacturing method of the present invention.

【符号の説明】[Explanation of symbols]

11,21,31 樹脂レンズ 12,22,32 封止部 13 LEDチップ 14 金ワイヤ 15,16 リードフレーム 21a レンズ部 21b 円筒部 11,21,31 Resin lens 12,22,32 Sealing part 13 LED chip 14 gold wire 15,16 Lead frame 21a lens part 21b Cylindrical part

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 LEDチップと、前記LEDチップを封
止する透明樹脂の封止部と、前記封止部の周囲に形成さ
れ、散乱材が混入された樹脂レンズとを備え、前記LE
Dチップと樹脂レンズは前記透明樹脂により光学的に接
続されることを特徴とする発光素子。
1. The LE, comprising: an LED chip; a transparent resin sealing portion for sealing the LED chip; and a resin lens formed around the sealing portion and mixed with a scattering material.
A light emitting device characterized in that the D chip and the resin lens are optically connected by the transparent resin.
【請求項2】 前記封止部が円柱状に形成され、前記樹
脂レンズが砲弾型に形成されたことを特徴とする請求項
1記載の発光素子。
2. The light emitting device according to claim 1, wherein the sealing portion is formed in a cylindrical shape, and the resin lens is formed in a bullet shape.
【請求項3】 前記樹脂レンズがレンズ部と、前記封止
部の円周の周囲を包囲する円筒部とから成ることを特徴
とする請求項2記載の発光素子。
3. The light emitting device according to claim 2, wherein the resin lens includes a lens portion and a cylindrical portion surrounding the circumference of the sealing portion.
【請求項4】 前記樹脂レンズのレンズ部の底面が前記
封止部の頂面と接することを特徴とする請求項3記載の
発光素子。
4. The light emitting device according to claim 3, wherein a bottom surface of the lens portion of the resin lens is in contact with a top surface of the sealing portion.
【請求項5】 前記封止部と樹脂レンズがそれぞれ砲弾
型に形成されたことを特徴とする請求項1記載の発光素
子。
5. The light emitting device according to claim 1, wherein the sealing portion and the resin lens are each formed in a bullet shape.
【請求項6】 LEDチップとリードフレームを準備
し、前記LEDチップを前記リードフレームに搭載する
工程と、 前記LEDチップとリードフレームの周囲を透明樹脂で
封止する封止部を形成する工程と、 前記封止部の周囲に透明樹脂に散乱材を混入した樹脂で
樹脂レンズを形成する工程とを備えたことを特徴とする
発光素子の製造方法。
6. A step of preparing an LED chip and a lead frame and mounting the LED chip on the lead frame, and a step of forming a sealing portion for sealing the periphery of the LED chip and the lead frame with a transparent resin. And a step of forming a resin lens around the sealing portion with a resin in which a scattering material is mixed with a transparent resin, the manufacturing method of the light emitting element.
JP2001251371A 2001-08-22 2001-08-22 Light emitting device and manufacturing method thereof Expired - Fee Related JP3730546B2 (en)

Priority Applications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012033851A (en) * 2010-07-01 2012-02-16 Okaya Electric Ind Co Ltd Light-emitting diode
JP2015012144A (en) * 2013-06-28 2015-01-19 日亜化学工業株式会社 Light-emitting device and method of manufacturing the same

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JPH03119770A (en) * 1989-09-30 1991-05-22 Mitsubishi Cable Ind Ltd Light-emitting module and lamp
JPH0381653U (en) * 1989-12-08 1991-08-21
JPH0463162U (en) * 1990-10-02 1992-05-29
JPH0653554A (en) * 1992-07-28 1994-02-25 Rohm Co Ltd Optical semiconductor device
JPH06104491A (en) * 1992-09-17 1994-04-15 Rohm Co Ltd Light emitting diode lamp
JP2000223749A (en) * 1999-01-29 2000-08-11 Seiwa Electric Mfg Co Ltd Light emitting diode lamp, method for manufacturing the same, chip type light emitting diode element and dot matrix type light emitting diode unit

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Publication number Priority date Publication date Assignee Title
JPH03119770A (en) * 1989-09-30 1991-05-22 Mitsubishi Cable Ind Ltd Light-emitting module and lamp
JPH0381653U (en) * 1989-12-08 1991-08-21
JPH0463162U (en) * 1990-10-02 1992-05-29
JPH0653554A (en) * 1992-07-28 1994-02-25 Rohm Co Ltd Optical semiconductor device
JPH06104491A (en) * 1992-09-17 1994-04-15 Rohm Co Ltd Light emitting diode lamp
JP2000223749A (en) * 1999-01-29 2000-08-11 Seiwa Electric Mfg Co Ltd Light emitting diode lamp, method for manufacturing the same, chip type light emitting diode element and dot matrix type light emitting diode unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012033851A (en) * 2010-07-01 2012-02-16 Okaya Electric Ind Co Ltd Light-emitting diode
JP2015012144A (en) * 2013-06-28 2015-01-19 日亜化学工業株式会社 Light-emitting device and method of manufacturing the same

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