JP2003013338A - Glass fiber fabric for printed wiring boards, prepreg and laminate for printed wiring boards - Google Patents
Glass fiber fabric for printed wiring boards, prepreg and laminate for printed wiring boardsInfo
- Publication number
- JP2003013338A JP2003013338A JP2001198317A JP2001198317A JP2003013338A JP 2003013338 A JP2003013338 A JP 2003013338A JP 2001198317 A JP2001198317 A JP 2001198317A JP 2001198317 A JP2001198317 A JP 2001198317A JP 2003013338 A JP2003013338 A JP 2003013338A
- Authority
- JP
- Japan
- Prior art keywords
- glass fiber
- woven fabric
- printed wiring
- fiber woven
- glass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Reinforced Plastic Materials (AREA)
- Laminated Bodies (AREA)
- Woven Fabrics (AREA)
Abstract
(57)【要約】
【課題】 非常に薄くても、合成樹脂を含浸せしめた際
に良好な絶縁信頼性を発揮し、且つ、合成樹脂の割合が
少なくて厚さ方向の絶縁信頼性等にも秀れるガラス繊維
織物等を提供するものである。
【解決手段】 複数のガラス製単繊維が収束されたたて
糸1及びよこ糸2から成るプリント配線基板用のガラス
繊維織物3であって、該ガラス繊維織物3には開繊処理
が施され、この開繊処理により所定の特性を備えるよう
に構成されているものである。
(57) [Abstract] [PROBLEMS] Even if it is very thin, it exhibits good insulation reliability when impregnated with synthetic resin, and has a small ratio of synthetic resin to improve insulation reliability in the thickness direction. To provide excellent glass fiber fabrics. SOLUTION: This is a glass fiber woven fabric 3 for a printed wiring board comprising a warp yarn 1 and a weft yarn 2 in which a plurality of glass single fibers are converged, and the glass fiber woven fabric 3 is subjected to an opening process. It is configured so as to have predetermined characteristics by fiber processing.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、プリント配線基板
用のガラス繊維織物,プリント配線基板用のプリプレグ
及び積層板に関するものである。TECHNICAL FIELD The present invention relates to a glass fiber woven fabric for a printed wiring board, a prepreg for a printed wiring board, and a laminated board.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】ガラス
繊維織物に合成樹脂を塗布含浸し、該含浸した合成樹脂
がガラス繊維織物の上下に所定厚の合成樹脂層を設ける
ようなプリプレグを一枚以上用い、表層に銅箔を積層
し、且つプレスして得た積層板は、プリント配線基板
(積層板に設けられた銅箔に印刷回路を形成したもの)
の軽薄短小化が進む中で、極力薄く、それでいて絶縁信
頼性に秀れたものが要求されている。2. Description of the Related Art One prepreg in which a synthetic resin is coated and impregnated on a glass fiber woven fabric, and the impregnated synthetic resin provides a synthetic resin layer having a predetermined thickness above and below the glass fiber woven fabric. A laminated board obtained by laminating and pressing a copper foil on the surface layer using the above is a printed wiring board (a printed circuit is formed on the copper foil provided on the laminated board).
As the lightness, thinness, and shortness of the product continue to advance, it is required to be as thin as possible and yet have excellent insulation reliability.
【0003】この極力薄い積層板を形成する為には、該
積層板を構成するプリプレグが薄いこと、即ち、該プリ
プレグを構成するガラス繊維織物や合成樹脂層が極力薄
い必要がある。In order to form this laminated plate as thin as possible, it is necessary that the prepreg constituting the laminated plate is thin, that is, the glass fiber woven fabric and the synthetic resin layer constituting the prepreg are as thin as possible.
【0004】しかし、合成樹脂層の厚さを薄くすること
には限界がある。例えば、ガラス繊維織物の上下に存在
する合成樹脂層の厚さをゼロとすると、ガラス繊維織物
が露出して銅箔と接触し、該露出した部位から銅イオン
が該ガラス繊維織物のガラス繊維に沿って成長し易く
(conducitive anodic filam
entと言われる現象。以下、CAFという。)このC
AFの為に絶縁性が低下する。このように、積層板の絶
縁特性は表層の合成樹脂層の厚さに強く影響を受ける。
従って、プリント配線基板用積層板では、ガラス繊維織
物上に合成樹脂層の厚さが3(μm)以上存在すること
が望ましいとされている。However, there is a limit in reducing the thickness of the synthetic resin layer. For example, when the thickness of the synthetic resin layer existing above and below the glass fiber woven fabric is zero, the glass fiber woven fabric is exposed and comes into contact with the copper foil, and copper ions from the exposed portion are added to the glass fiber of the glass fiber woven fabric. Easy to grow along (conductiveive anodonic film)
A phenomenon called ent. Hereinafter referred to as CAF. ) This C
Due to AF, the insulating property deteriorates. Thus, the insulating properties of the laminated plate are strongly influenced by the thickness of the surface synthetic resin layer.
Therefore, in the laminated board for a printed wiring board, it is desirable that the synthetic resin layer has a thickness of 3 (μm) or more on the glass fiber fabric.
【0005】よって、薄い積層板を得ようとする場合に
は、合成樹脂層を薄くする方法だけでなく、極力薄いガ
ラス繊維織物を使用する方法も採用しなければならな
い。Therefore, in order to obtain a thin laminated plate, not only a method of thinning a synthetic resin layer but also a method of using a glass fiber woven fabric as thin as possible must be adopted.
【0006】しかし、極力薄いガラス繊維織物を使用す
る場合、下記の点a〜cの点に注意しなければならな
い。However, when using a glass fiber woven fabric that is as thin as possible, attention must be paid to the following points a to c.
【0007】a 積層板とした場合にボイドが存在しに
くいこと。尚、ボイドとは、ガラス繊維織物に合成樹脂
を含浸せしめた際、ガラス繊維も合成樹脂も存在しない
空隙のことであり、ボイドが存在すると、該ボイドに水
分が溜まり易く、CAFが発生し易く、絶縁信頼性が低
下してしまう。A It is difficult for voids to exist when the laminate is used. The void is a void in which neither glass fiber nor synthetic resin is present when a glass fiber woven fabric is impregnated with synthetic resin. When a void is present, water is likely to be accumulated in the void and CAF is likely to occur. , The insulation reliability will be reduced.
【0008】b 積層板とした場合に表面が平滑でカス
レが発生しないこと。尚、カスレとは、積層板を形成す
る際のプレスによってガラス繊維織物が合成樹脂から露
出する現象のことで、たて糸やよこ糸のうねりが大きい
と発生し易い傾向がある。B When a laminated plate is used, the surface should be smooth and should not be scratched. The scrape is a phenomenon in which the glass fiber woven fabric is exposed from the synthetic resin by the pressing when forming the laminated plate, and tends to occur when the warp of the warp or the weft is large.
【0009】c 積層板とした場合にガラス繊維織物の
厚さ×所定面積の空間における合成樹脂の割合が小さい
こと。尚、積層板中の合成樹脂の割合が大きいと、厚さ
方向の熱膨張係数が高くなってスルーホール信頼性や、
チップとの接続信頼性が低下したり、合成樹脂の硬化の
際に発生するソリが大きくなったりしてしまう。C When the laminated plate is used, the ratio of the synthetic resin in the space of the glass fiber woven fabric × the predetermined area is small. If the ratio of synthetic resin in the laminated plate is large, the coefficient of thermal expansion in the thickness direction becomes high, and the reliability of through holes and the
The reliability of the connection with the chip will decrease, and the warpage that occurs when the synthetic resin cures will increase.
【0010】従って、このような問題が発生しないよう
に、ガラス繊維織物は開繊処理(たて糸やよこ糸をばら
けさせる処理)が施されたものが採用されている。Therefore, in order to prevent such a problem from occurring, a glass fiber woven fabric is used that has been subjected to a fiber-opening process (a process of separating warp yarns and weft yarns).
【0011】しかし、従来の開繊処理が施されたガラス
繊維織物では、上記a〜cの問題が発生しないのは、ガ
ラス繊維織物の単位面積当たりの質量がある程度以上の
ものだけで、この単位面積当たりの質量が軽いガラス繊
維織物では、上記a〜cの問題が発生し易い。これは、
単位面積当たりの質量が軽いガラス繊維織物では、糸と
糸との隙間(たて糸とよこ糸とによって形成される目)
がどうしても大きく、ボイドが生じたり、この空間に合
成樹脂が充填されてしまうから、ガラス繊維織物の表層
の合成樹脂層が不足して前記カスレが生じたり、積層板
とした際の合成樹脂の割合が大きくなったりしてしまう
からである
この点、特に上記cについて具体的に説明すると、ガラ
ス比重(密度)=2.54×103(kg/m3)、合成樹脂の比重
(密度)=1.20×103(kg/m3)の積層板では、前記単位
面積当たりの積層板質量と、前記ガラス繊維織物の厚さ
×所定面積の空間における合成樹脂の質量割合(%、以
下、RCminという)とは、下記表1のようになる。
尚、合成樹脂の割合は、ガラス繊維織物に合成樹脂を含
浸せしめた場合で算出している。However, in the conventional glass fiber woven fabric subjected to the opening treatment, the above problems a to c do not occur only when the mass per unit area of the glass fiber woven fabric exceeds a certain level. In the glass fiber woven fabric having a small mass per area, the above problems a to c are likely to occur. this is,
In a glass fiber woven fabric with a light mass per unit area, the gap between the threads (the eye formed by the warp and the weft)
Is inevitably large, voids occur, or synthetic resin is filled in this space, the synthetic resin layer of the surface layer of the glass fiber woven fabric is insufficient, and the scrape occurs, or the ratio of synthetic resin when used as a laminated plate. This is because, in particular, the above-mentioned c is specifically explained. Glass specific gravity (density) = 2.54 × 10 3 (kg / m 3 ), synthetic resin specific gravity (density) = 1.20 × In the case of a laminated plate of 10 3 (kg / m 3 ), the laminated plate mass per unit area, and the mass ratio of synthetic resin in the space of the glass fiber woven fabric × the predetermined area (%, hereinafter referred to as RCmin), Is as shown in Table 1 below.
The ratio of the synthetic resin is calculated when the glass fiber woven fabric is impregnated with the synthetic resin.
【0012】[0012]
【表1】 [Table 1]
【0013】即ち、ガラス繊維織物の単位面積当たりの
質量が軽い程、RCminが大きくなり、上記cの問題が
大きくなる。That is, the lighter the mass per unit area of the glass fiber woven fabric, the greater the RCmin, and the greater the problem of c.
【0014】更に、上記cの問題は、ガラス繊維織物の
上下に所定厚さで合成樹脂層を形成した場合、顕著とな
る。即ち、例えば、前記単位面積当たりの質量と、ガラ
ス繊維織物の上下に厚さ3(μm)となるように合成樹
脂を塗布含浸した場合の積層板中の合成樹脂の割合(R
C6μm)とは下記表2のようになる。Further, the problem of the above-mentioned item c becomes remarkable when the synthetic resin layers are formed on the upper and lower sides of the glass fiber fabric with a predetermined thickness. That is, for example, the mass per unit area and the ratio (R of the synthetic resin in the laminated plate when the synthetic resin is applied and impregnated to have a thickness of 3 (μm) above and below the glass fiber fabric
C6 μm) is as shown in Table 2 below.
【0015】[0015]
【表2】 [Table 2]
【0016】従って、従来のガラス繊維織物で上記cを
充足できるのはガラス繊維織物の単位面積当たりの質量
が0.100(kg/m2)以上のものである。Therefore, the conventional glass fiber woven fabric can satisfy the above condition c when the mass of the glass fiber woven fabric per unit area is 0.100 (kg / m 2 ) or more.
【0017】しかし、前述のように積層板の更なる軽薄
短小化に伴い、プリント配線基板業界においては従来よ
り更に薄いガラス繊維織物やプリプレグが要望されてい
るのが現状である。However, as described above, with the further lightening, thinness and shortness of the laminated board, there is a current demand in the printed wiring board industry for a thinner glass fiber woven fabric or prepreg.
【0018】本発明は、上記現状に鑑みて達成されたも
ので、特定の条件を備えたガラス繊維織物であれば、非
常に薄く、表面が平滑で、非常に空隙が少ないガラス繊
維織物となり、従って、極めて薄いプリント配線基板に
適したものとなり、該ガラス繊維織物を使用して極めて
薄いプリント配線基板用の積層板が得られることを確認
して達成したものである。The present invention has been accomplished in view of the above circumstances, and a glass fiber woven fabric provided with specific conditions is a glass fiber woven fabric that is very thin, has a smooth surface, and has very few voids. Therefore, it is suitable for an extremely thin printed wiring board, and it was achieved by confirming that a laminated plate for an extremely thin printed wiring board can be obtained by using the glass fiber woven fabric.
【0019】[0019]
【課題を解決するための手段】添付図面を参照して本発
明の要旨を説明する。The gist of the present invention will be described with reference to the accompanying drawings.
【0020】複数のガラス製単繊維が収束されたたて糸
1及びよこ糸2から成るプリント配線基板用のガラス繊
維織物3であって、該ガラス繊維織物3には開繊処理が
施され、この開繊処理により下記の特性を備えるように
構成されていることを特徴とするプリント配線基板用の
ガラス繊維織物に係るものである。
記
16×10-3≦A≦80×10-3
60≦X<100
90≦Y≦100
47≦Vmin≦61
Vmin=[1−(1/B)×A/D]×100
ただし、
A=ガラス繊維織物3の単位面積当たりの質量(kg/m2)
B=ガラス製単繊維のガラスの比重(=密度、kg/m3)
D=ガラス繊維織物3の厚さ(m)
X=たて糸1の開繊率(%)
=ガラス繊維織物3の所定巾におけるたて糸1の巾の総
和の割合
Y=よこ糸2の開繊率(%)
=ガラス繊維織物3の所定長におけるよこ糸2の巾の総
和の割合
Vmin=ガラス繊維織物3の所定面積×Dの空間におけ
る合成樹脂4の含浸可能空隙の割合(%)
また、請求項1記載のプリント配線基板用のガラス繊維
織物において、ガラス製単繊維として直径7(μm)以
下のものが採用されていることを特徴とするプリント配
線基板用のガラス繊維織物に係るものである。A glass fiber woven fabric 3 for a printed wiring board, comprising a warp yarn 1 and a weft yarn 2 in which a plurality of glass monofilaments are bundled, and the glass fiber woven fabric 3 is subjected to an opening treatment. The present invention relates to a glass fiber woven fabric for a printed wiring board, which is configured to have the following characteristics by treatment. Note 16 x 10 -3 ≤ A ≤ 80 x 10 -3 60 ≤ X <100 90 ≤ Y ≤ 100 47 ≤ Vmin ≤ 61 Vmin = [1- (1 / B) x A / D] x 100 However, A = Mass per unit area of the glass fiber woven fabric 3 (kg / m 2 ) B = Specific gravity of glass of glass single fiber (= density, kg / m 3 ) D = Thickness of the glass fiber woven fabric 3 (m) X = Warp yarn 1 open ratio (%) = ratio of the total width of the warp threads 1 in the predetermined width of the glass fiber fabric 3 Y = open ratio of the weft yarn 2 (%) = width of the weft yarn 2 in the predetermined length of the glass fiber fabric 3 Proportion of total Vmin = proportion (%) of voids that can be impregnated with the synthetic resin 4 in a space of a predetermined area of the glass fiber woven fabric 3 × D. Further, in the glass fiber woven fabric for a printed wiring board according to claim 1, a single glass fiber The present invention relates to a glass fiber woven fabric for a printed wiring board, which has a diameter of 7 (μm) or less.
【0021】また、請求項1,2いずれか1項に記載の
プリント配線基板用のガラス繊維織物において、たて糸
1及びよこ糸2として同一のヤーンが採用されているこ
とを特徴とするプリント配線基板用のガラス繊維織物に
係るものである。Further, in the glass fiber woven fabric for a printed wiring board according to any one of claims 1 and 2, the same yarn is used as the warp yarn 1 and the weft yarn 2 for the printed wiring board. The present invention relates to a glass fiber woven fabric.
【0022】また、請求項1〜3いずれか1項に記載の
プリント配線基板用のガラス繊維織物において、ガラス
繊維織物3として平織りにより織成されたものが採用さ
れていることを特徴とするプリント配線基板用のガラス
繊維織物に係るものである。Further, in the glass fiber woven fabric for a printed wiring board according to any one of claims 1 to 3, the glass fiber woven fabric 3 woven by a plain weave is adopted. The present invention relates to a glass fiber woven fabric for a wiring board.
【0023】また、請求項1〜4いずれか1項に記載の
プリント配線基板用のガラス繊維織物3に合成樹脂4が
塗布含浸せしめられていることを特徴とするプリント配
線基板用のプリプレグに係るものである。A prepreg for a printed wiring board, characterized in that the glass fiber woven fabric 3 for a printed wiring board according to any one of claims 1 to 4 is coated and impregnated with a synthetic resin 4. It is a thing.
【0024】また、複数のガラス製単繊維が収束された
たて糸1及びよこ糸2から成るガラス繊維織物3に合成
樹脂4を含浸せしめたプリント配線基板用のプリプレグ
6であって、該プリプレグ6は下記の特性を備えている
ことを特徴とするプリント配線基板用のプリプレグに係
るものである。
記
16×10-3≦A≦80×10-3
60≦X<100
90≦Y≦100
α≦RCmin≦β
RCmin=[(D−A/B)×G]/[(D−A/B)×
2.54×103×A/B]×100
α=−2×10-6×G2+2.23×10-2×G+6.75
β=−3×10-6×G2+2.63×10-2×G+15.20
ただし、
A=ガラス繊維織物3の単位面積当たりの質量(kg/m2)
B=ガラス製単繊維のガラスの比重(=密度、kg/m3)
D=ガラス繊維織物3の厚さ(m)
G=含浸せしめた合成樹脂4の比重(=密度、kg/m3)
X=たて糸1の開繊率(%)
=ガラス繊維織物3の所定巾におけるたて糸1の巾の総
和の割合
Y=よこ糸2の開繊率(%)
=ガラス繊維織物3の所定長におけるよこ糸2の巾の総
和の割合
RCmin=ガラス繊維織物3の所定面積×Dの空間にお
ける合成樹脂4の割合(%)
また、請求項5,6いずれか1項に記載のプリント配線
基板用のプリプレグ6の少なくとも上下いずれかの面に
は通電性を有する素材5が積層されていることを特徴と
する積層板に係るものである。A prepreg 6 for a printed wiring board, which is obtained by impregnating a synthetic resin 4 into a glass fiber woven fabric 3 composed of a warp yarn 1 and a weft yarn 2 in which a plurality of glass single fibers are bundled. The prepreg 6 is as follows. The present invention relates to a prepreg for a printed wiring board, which is characterized by having the following characteristics. 16 × 10 −3 ≦ A ≦ 80 × 10 −3 60 ≦ X <100 90 ≦ Y ≦ 100 α ≦ RCmin ≦ β RCmin = [(D−A / B) × G] / [(D−A / B ) ×
2.54 × 10 3 × A / B] × 100 α = −2 × 10 −6 × G 2 + 2.23 × 10 −2 × G + 6.75 β = −3 × 10 −6 × G 2 + 2.63 × 10 − 2 × G + 15.20 However, A = mass per unit area of the glass fiber woven fabric 3 (kg / m 2 ), B = specific gravity of glass single glass fiber (= density, kg / m 3 ) D = glass fiber woven fabric 3 Thickness (m) G = specific gravity of the impregnated synthetic resin 4 (= density, kg / m 3 ) X = openness of warp yarn 1 (%) = width of warp yarn 1 in a given width of glass fiber fabric 3 Proportion of total Y = Opening ratio (%) of weft yarn 2 = Percentage of total width of weft yarn 2 in a predetermined length of glass fiber woven fabric RCmin = Predetermined area of glass fiber woven fabric 3 x Proportion of synthetic resin 4 in a space of D (%) Further, a conductive material 5 is laminated on at least one of upper and lower surfaces of the prepreg 6 for a printed wiring board according to any one of claims 5 and 6. On the board It is something.
【0025】また、請求項1〜7いずれか1項に記載の
プリント配線基板用のプリプレグ6が複数枚積層され、
この積層物の少なくとも上下いずれかの面には通電性を
有する素材5が積層されていることを特徴とする積層板
に係るものである。A plurality of prepregs 6 for printed wiring board according to any one of claims 1 to 7 are laminated,
The present invention relates to a laminated plate, in which a conductive material 5 is laminated on at least one of upper and lower surfaces of the laminated body.
【0026】[0026]
【発明の作用及び効果】本発明は繰り返した実験の結果
を請求項としてまとめたものであり、プリント配線基板
用のガラス繊維織物3として、単位面積当たりの質量(k
g/m2)が16×10- 3以上80×10-3以下、たて糸1の開繊率
(%)が60以上100未満、よこ糸2の開繊率(%)が9
0以上100以下という特性を有し、且つ、ガラス繊維
織物3の所定面積×厚さの空間における合成樹脂4の含
浸可能空隙の割合(%)が47以上61以下(この47及
び61は、ガラス繊維織物3の所定面積×厚さの体積と
合成樹脂含浸可能空隙の体積との比から計算される。)
という特性を発揮するものは、非常に薄くても、合成樹
脂4を含浸せしめた際に良好な絶縁信頼性を発揮し、且
つ、合成樹脂4の割合が少なくて厚さ方向の絶縁信頼性
等等にも秀れるプリント配線基板用に好適なものとなる
ことが確認された。The present invention summarizes the results of repeated experiments as the claims, and the mass per unit area (k
g / m 2) is 16 × 10 - 3 or more 80 × 10 -3 or less, the warp 1 Open繊率
(%) Is 60 or more and less than 100, and the open ratio (%) of weft 2 is 9
The ratio (%) of voids that can be impregnated with the synthetic resin 4 in a space having a predetermined area of the glass fiber woven fabric 3 and a thickness of 47 or more and 61 or less (these 47 and 61 are made of glass (Calculated from the ratio of the volume of the predetermined area of the textile fabric 3 x the thickness and the volume of the synthetic resin impregnable void.)
Even if it is very thin, it exhibits good insulation reliability when it is impregnated with the synthetic resin 4, and the insulation reliability in the thickness direction is small because the proportion of the synthetic resin 4 is small. It has been confirmed that it is suitable for a printed wiring board, which is also excellent.
【0027】本発明は上述のように構成したから、非常
に薄いプリント配線基板が得られる技術となる。Since the present invention is configured as described above, it is a technique for obtaining a very thin printed wiring board.
【0028】[0028]
【発明の実施の形態】図面は本発明の一実施例を図示し
たものであり、以下に説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The drawings illustrate one embodiment of the present invention and will be described below.
【0029】本実施例は、複数のガラス製単繊維が収束
されたたて糸1及びよこ糸2から成るプリント配線基板
用のガラス繊維織物3であって、該ガラス繊維織物3に
は開繊処理が施され、この開繊処理により下記の特性を
発揮するものである。
記
16×10-3≦A≦80×10-3
60≦X<100
90≦Y≦100
47≦Vmin≦61
Vmin=[1−(1/B)×A/D]×100
ただし、
A=ガラス繊維織物3の単位面積当たりの質量(kg/m2)
B=ガラス製単繊維のガラスの比重(=密度、kg/m3)
D=ガラス繊維織物3の厚さ(m)
X=たて糸1の開繊率(%)
=ガラス繊維織物3の所定巾におけるたて糸1の巾の総
和の割合
Y=よこ糸2の開繊率(%)
=ガラス繊維織物3の所定長におけるよこ糸2の巾の総
和の割合
Vmin=ガラス繊維織物3の所定面積×Dの空間におけ
る合成樹脂4の含浸可能空隙の割合(%)
たて糸1及びよこ糸2は、通常のガラス製単繊維(ガラ
ス製モノフィラメント)の所定本数を収束して形成した
ガラス製ヤーンが所定本数収束されたものが採用されて
いる。The present embodiment is a glass fiber woven fabric 3 for a printed wiring board, which comprises a warp yarn 1 and a weft yarn 2 in which a plurality of glass single fibers are bundled, and the glass fiber woven fabric 3 is subjected to an opening treatment. By this opening treatment, the following characteristics are exhibited. Note 16 x 10 -3 ≤ A ≤ 80 x 10 -3 60 ≤ X <100 90 ≤ Y ≤ 100 47 ≤ Vmin ≤ 61 Vmin = [1- (1 / B) x A / D] x 100 However, A = Mass per unit area of the glass fiber woven fabric 3 (kg / m 2 ) B = Specific gravity of glass of glass single fiber (= density, kg / m 3 ) D = Thickness of the glass fiber woven fabric 3 (m) X = Warp yarn 1 open ratio (%) = ratio of the total width of the warp threads 1 in the predetermined width of the glass fiber fabric 3 Y = open ratio of the weft yarn 2 (%) = width of the weft yarn 2 in the predetermined length of the glass fiber fabric 3 Proportion of total Vmin = proportion of voids that can be impregnated with the synthetic resin 4 in a space of a predetermined area of the glass fiber woven fabric 3 × D (%) The warp thread 1 and the weft thread 2 are a predetermined number of ordinary glass monofilaments (glass monofilaments) The glass yarn is formed by converging a predetermined number of glass yarns.
【0030】また、ガラス製単繊維は直径の呼び径がE
以下、即ち、直径7(μm)以下のものが採用されてい
る。尚、このガラス製単繊維は、現在は直径の呼び径が
B、即ち、直径3(μm)以上のものが実用化されてお
り、この直径が小さいもの程、開繊処理により薄いガラ
ス繊維織物3が得られることになる。The nominal diameter of glass monofilament is E
The following, that is, a diameter of 7 (μm) or less is adopted. In addition, as for this glass single fiber, a nominal diameter of B is currently put into practical use, that is, a diameter of 3 (μm) or more is practically used. The smaller the diameter, the thinner the glass fiber woven by the opening treatment. 3 will be obtained.
【0031】また、たて糸1及びよこ糸2は、同一のヤ
ーンが採用されている。The warp yarn 1 and the weft yarn 2 are made of the same yarn.
【0032】ガラス繊維織物3は、このたて糸1及びよ
こ糸2を平織りによって織成したものを開繊処理したも
のが採用されている。尚、この織成には、通常の織成機
が用いられる。As the glass fiber woven fabric 3, a warp yarn 1 and a weft yarn 2 woven by plain weaving are used, which are subjected to an opening treatment. A normal weaving machine is used for this weaving.
【0033】ガラス繊維織物3の単位面積当たりの質量
(kg/m2)は16×10-3以上80×10-3以下であるが、数値が
少ないもの程、薄いガラス繊維織物3が得られ、例え
ば、23×10-3では、厚さ21(μm)程度のものが得られ
る。Mass per unit area of the glass fiber woven fabric 3
(kg / m 2 ) is 16 × 10 −3 or more and 80 × 10 −3 or less, but the smaller the value, the thinner the glass fiber woven fabric 3 is. For example, at 23 × 10 −3 , the thickness is 21 (Μm) is obtained.
【0034】また、最近特に要望の強いCSP(Chi
p Size/Scale Package)等の極薄
の積層板では、ガラス繊維織物3の上下に合成樹脂4層
が厚さ3μm以上存在し、且つ、積層板とした場合のガ
ラス繊維織物3と前記合成樹脂4層との厚さの和が30μ
m以下になるように要求されている為、この場合、ガラ
ス繊維織物3の厚さは、24(μm)以下のものを採用す
ると良い。In addition, CSP (Chi
In an ultra-thin laminated plate such as p Size / Scale Package), 4 layers of synthetic resin are present on the upper and lower sides of the glass fiber woven fabric 3 in a thickness of 3 μm or more, and the glass fiber woven fabric 3 and the synthetic resin are used as a laminated plate. Sum of thickness of 4 layers is 30μ
Since the thickness is required to be m or less, in this case, the thickness of the glass fiber woven fabric 3 should be 24 (μm) or less.
【0035】たて糸1の開繊率は60以上100未満
(%)、よこ糸2の開繊率は90以上100以下(%)であ
るが、例えば、たて糸1かよこ糸2のどちらか一方のみ
が開繊されている場合、開繊されていない側の厚さが厚
く且つうねりがあまり小さくならない為、前記RCmin
を充たすことができなくなる。The warp yarn 1 has an opening ratio of 60 or more and less than 100 (%) and the weft yarn 2 has an opening ratio of 90 or more and 100 or less (%). For example, only one of the warp yarn 1 and the weft yarn 2 is opened. When the fiber is fine, the thickness on the side not opened is thick and the swell does not become so small.
Cannot be filled.
【0036】ガラス繊維織物3のVminは、47以上61以
下であるが、61より大きい場合には、含浸される合成樹
脂4の割合が多過ぎてスルーホール信頼性や、チップと
の接続信頼性が低下する等の問題が発生し、また、47未
満のものは、極めて厚いガラス繊維織物3であれば製造
可能であるが、プリント配線基板に用いるような薄いも
のは製造できない。尚、このVminは、ガラス繊維織物
3の質量が軽い程、どうしても合成樹脂4の含浸可能な
空隙の割合が多くなり易く(例えば、たて糸1とよこ糸
2によって形成される目の割合が多くなる。)、前記数
値を充たすことが困難になる。Vmin of the glass fiber woven fabric 3 is 47 or more and 61 or less, but when it is more than 61, the ratio of the impregnated synthetic resin 4 is too large and the through hole reliability and the connection reliability with the chip are high. Of the glass fiber woven fabric 3 is very thick, but thin ones such as those used for printed wiring boards cannot be produced. In addition, as for the Vmin, the lighter the mass of the glass fiber woven fabric 3, the larger the proportion of the voids in which the synthetic resin 4 can be impregnated tends to increase (for example, the proportion of the eyes formed by the warp threads 1 and the weft threads 2 increases. ), It becomes difficult to satisfy the above numerical values.
【0037】開繊処理は、具体的には下記二つの方法が
挙げられる。Specific examples of the opening process include the following two methods.
【0038】<第一開繊処理方法>織成されたガラス繊
維織物のたて糸1に過度の張力(たて糸一本当たり0.15
乃至0.27Nの張力)を加えた状態で、該ガラス繊維織物
を引動しつつ適宜なローラに押圧せしめ且つ擦りつける
ことで、先ずよこ糸2を重点的に開繊し、続いて、該ガ
ラス繊維織物の一面若しくは上下両面に支持材(例え
ば、孔が並設されたネット)を積層状態で配設してガラ
ス繊維織物に張力が作用しない状態、即ち、テンション
フリー状態とし、支持材を引動しながら該支持材及びガ
ラス繊維織物を表面から液体が圧出されている回転ロー
ラに当接せしめてたて糸1を重点的に開繊する方法。
尚、以下、最初のたて糸1に過度の張力を加えた開繊を
押圧開繊といい、また、支持材を配設した状態での開繊
をテンションフリー開繊という。<First opening treatment method> The warp yarn 1 of the woven glass fiber woven fabric has an excessive tension (0.15 per warp yarn).
To 0.27 N), the weft yarn 2 is intensively opened by pressing the glass fiber fabric against an appropriate roller while rubbing it and rubbing it, and then the glass fiber fabric. A support material (for example, a net having holes arranged in parallel) is arranged in a laminated state on one surface or both upper and lower surfaces of the glass fiber woven fabric so that tension does not act, that is, in a tension-free state, and the support material is pulled. A method in which the support material and the glass fiber woven fabric are brought into contact with a rotating roller in which liquid is squeezed out from the surface to intensively open the warp yarn 1.
Note that, hereinafter, the opening of the first warp yarn 1 to which excessive tension is applied is referred to as pressing opening, and the opening with the support material provided is referred to as tension-free opening.
【0039】この第一開繊処理方法は、押圧開繊の際に
は、たて糸1に過度の張力が加えられているから、たて
糸1の上下へのうねりが小さくなり、従って、このたて
糸1のうねりに起因するよこ糸2を拘束する力が小さ
く、該よこ糸2が非常に開繊され易い状態となり、よこ
糸2の開繊が良好に進む。また、この押圧開繊の際、た
て糸1は前記過度の張力によってたて糸1の開繊を阻害
され、たて糸1とよこ糸2との交叉部分の接触面積があ
まり増大しないことになり、この接触面積が小さいこと
によりよこ糸1の開繊の阻害も可及的に防止され、この
点においても、よこ糸2の開繊が良好に進む。In this first opening treatment method, since excessive tension is applied to the warp yarn 1 during the pressure opening, the warp of the warp yarn 1 up and down becomes small, and therefore the warp yarn 1 The force that restrains the weft yarn 2 due to the undulation is small, and the weft yarn 2 is in a state in which the weft yarn 2 is very easily opened, so that the weft yarn 2 is favorably opened. Further, at the time of this pressure opening, the warp yarn 1 is prevented from opening the warp yarn 1 by the excessive tension, and the contact area of the intersecting portion between the warp yarn 1 and the weft yarn 2 does not increase so much. The small size prevents the opening of the weft yarn 1 as much as possible, and in this respect also, the opening of the weft yarn 2 proceeds well.
【0040】また、テンションフリー開繊の際には、た
て糸1及びよこ糸2にガラス繊維織物を引動する際の張
力が作用しないから、該張力による開繊阻害の作用を受
けずに、前記押圧開繊の際に開繊しなかったたて糸1を
開繊することができる。即ち、例えば、ガラス繊維織物
を直にたて糸1の長さ方向に引動すると、この引動によ
ってたて糸1に作用する張力はたて糸1がばらける方向
と直交する方向である為、該張力がたて糸1の開繊を阻
害することになるが、前記支持材を配設した状態での開
繊によれば、この引動による張力がガラス繊維織物に作
用しない為、該張力によって開繊が阻害されず、よっ
て、たて糸1の開繊が良好に進む。また、テンションフ
リー開繊は、支持材をガラス繊維織物の一面にのみ配設
する場合には、該支持材が回転ローラの反対側となるよ
うにする。Further, during tension-free opening, no tension acts on the warp yarn 1 and the weft yarn 2 when pulling the glass fiber woven fabric, so that the above-mentioned pressing opening is not affected by the tension. It is possible to open the warp yarn 1 which has not been opened during the fiber-making. That is, for example, when a glass fiber woven fabric is directly pulled in the longitudinal direction of the warp yarn 1, the tension acting on the warp yarn 1 due to this movement is perpendicular to the direction in which the warp yarn 1 spreads, and therefore the tension of the warp yarn 1 Although opening will be hindered, according to the opening with the support material arranged, the tension due to this pulling does not act on the glass fiber woven fabric, so the opening is not hindered by the tension, and therefore, , Opening of the warp yarn 1 proceeds well. Further, in the tension-free opening, when the supporting material is arranged only on one surface of the glass fiber woven fabric, the supporting material is on the opposite side of the rotating roller.
【0041】尚、この第一開繊処理方法は、例えば、浴
槽中にローラを配設し、該ローラの外周面に液体吹出口
を多数設け、ガラス繊維織物を引動しつつ、前記ローラ
にガラス繊維織物を押圧して該ローラを回動させ、この
ローラへの押圧と前記液体吹出口から吹き出す液体の液
圧とによってたて糸1及びよこ糸2を開繊する方法(所
謂バイブロウオッシャー法。)やウオータージェット法
などの従来から行われている開繊処理方法を併用しても
良い。In this first opening treatment method, for example, a roller is arranged in a bath, and a large number of liquid outlets are provided on the outer peripheral surface of the roller, and the glass fiber woven fabric is attracted to the roller while the glass is blown onto the roller. A method of pressing the fiber woven fabric to rotate the roller, and opening the warp yarn 1 and the weft yarn 2 by pressing the roller and the liquid pressure of the liquid blown out from the liquid outlet (so-called vibro washer method) and water. A conventional fiber-opening treatment method such as a jet method may be used together.
【0042】<第二開繊処理方法>浴槽中に超音波発振
器を設け、この浴槽中に織成されたガラス繊維織物を通
過移動せしめることで該ガラス繊維織物を開繊する方法
(以下、超音波開繊という。)。また、超音波発振器と
移動するガラス繊維織物と液面との距離は、夫々一定に
保ち、均一な開繊を施すようにする。また、浴槽中での
ガラス繊維織物の移動をガイドするローラには、該ガラ
ス繊維織物を押し付けたりしないようにする。この超音
波開繊によれば、超音波の振動により、たて糸1及びよ
こ糸2の双方が同時に開繊されていくことになる。<Second opening processing method> An ultrasonic oscillator is provided in the bath, and the glass fiber woven fabric woven in the bath is passed and moved to open the glass fiber woven fabric. Sonic wave opening.). In addition, the distance between the ultrasonic oscillator, the moving glass fiber woven fabric, and the liquid surface is kept constant, and uniform opening is performed. Also, do not press the glass fiber fabric against the rollers that guide the movement of the glass fiber fabric in the bath. According to this ultrasonic opening, both the warp yarn 1 and the weft yarn 2 are opened simultaneously due to the vibration of the ultrasonic waves.
【0043】また、この超音波開繊の具体的条件は、例
えば、超音波発振器の振動数は28kHz、処理時間5乃
至15(秒)に設定する。The specific conditions for this ultrasonic fiber opening are set, for example, such that the frequency of the ultrasonic oscillator is 28 kHz and the processing time is 5 to 15 (seconds).
【0044】尚、第一開繊処理方法と同様、従来から行
われている開繊処理方法を併用しても良い。As with the first opening treatment method, a conventional opening treatment method may be used in combination.
【0045】また、この第一開繊処理方法や第二開繊処
理方法は、織成直後のガラス繊維織物に対して行うと開
繊効率が高く好適となることが確認されている。また、
ガラス製単繊維を収束している有機材(サイジング剤
等)を除去するヒートクリーニング処理前のガラス繊維
織物に対して行っても開繊効率が高く好適となることが
確認されている。It has been confirmed that the first opening treatment method and the second opening treatment method are suitable for high opening efficiency when applied to a glass fiber woven fabric immediately after weaving. Also,
It has been confirmed that even if the glass fiber woven fabric before the heat cleaning treatment for removing the organic material (the sizing agent or the like) in which the glass single fibers are bundled is performed, the opening efficiency is high and it is suitable.
【0046】開繊処理により上記特性を発揮せしめるガ
ラス繊維織物3は、エポキシ樹脂等の合成樹脂4が塗布
含浸せしめられたプリプレグ6の状態で使用される。The glass fiber woven fabric 3 capable of exhibiting the above-mentioned characteristics by the opening treatment is used in the state of the prepreg 6 impregnated with the synthetic resin 4 such as epoxy resin.
【0047】この合成樹脂4は、積層板とした際にガラ
ス繊維織物3の上下に夫々形成される合成樹脂4の層の
厚さを加味して塗布含浸される。例えば、前記CSP等
の極薄基板では、前記合成樹脂4の層の厚さが夫々3
(μm)以上となるように塗布含浸される。The synthetic resin 4 is applied and impregnated in consideration of the thicknesses of the layers of the synthetic resin 4 formed on the upper and lower sides of the glass fiber woven fabric 3 when the laminated plate is formed. For example, in an ultra-thin substrate such as the CSP, the thickness of each layer of the synthetic resin 4 is 3
(Μm) or more so as to be coated and impregnated.
【0048】このプリプレグ6は、下記の特性を発揮す
る。
記
16×10-3≦A≦80×10-3
60≦X<100
90≦Y≦100
α≦RCmin≦β
RCmin=[(D−A/B)×G]/[(D−A/B)×
2.54×103×A/B]×100
α=−2×10-6×G2+2.23×10-2×G+6.75
β=−3×10-6×G2+2.63×10-2×G+15.20
ただし、
A=ガラス繊維織物3の単位面積当たりの質量(kg/m2)
B=ガラス製単繊維のガラスの比重(=密度、kg/m3)
D=ガラス繊維織物3の厚さ(m)
G=含浸せしめた合成樹脂4の比重(=密度、kg/m3)
X=たて糸1の開繊率(%)
=ガラス繊維織物3の所定巾におけるたて糸1の巾の総
和の割合
Y=よこ糸2の開繊率(%)
=ガラス繊維織物3の所定長におけるよこ糸2の巾の総
和の割合
RCmin=ガラス繊維織物3の所定面積×Dの空間にお
ける合成樹脂4の割合(%)
ところで、RCminは、ガラス繊維織物3に合成樹脂4
を含浸せしめたと仮定し、この含浸された合成樹脂4の
割合を算出している。ガラス繊維織物3に含浸される合
成樹脂4の割合は、該ガラス繊維織物3の上下に積層さ
れる合成樹脂4の量を除けば(即ち、ガラス繊維織物3
の所定面積×厚さ。図2中、符号RCmin参照。)、ガ
ラス繊維織物3の特性によって決定される。The prepreg 6 exhibits the following characteristics. 16 × 10 −3 ≦ A ≦ 80 × 10 −3 60 ≦ X <100 90 ≦ Y ≦ 100 α ≦ RCmin ≦ β RCmin = [(D−A / B) × G] / [(D−A / B ) ×
2.54 × 10 3 × A / B] × 100 α = −2 × 10 −6 × G 2 + 2.23 × 10 −2 × G + 6.75 β = −3 × 10 −6 × G 2 + 2.63 × 10 − 2 × G + 15.20 However, A = mass per unit area of the glass fiber woven fabric 3 (kg / m 2 ), B = specific gravity of glass single glass fiber (= density, kg / m 3 ) D = glass fiber woven fabric 3 Thickness (m) G = specific gravity of impregnated synthetic resin 4 (= density, kg / m 3 ) X = opening ratio of warp yarn 1 (%) = width of warp yarn 1 in a given width of glass fiber fabric 3 Proportion of total Y = Opening ratio (%) of weft yarn 2 = Proportion of total width of weft yarn 2 in a predetermined length of glass fiber woven fabric RCmin = Predetermined area of glass fiber woven fabric 3 × Ratio of synthetic resin 4 in space D (%) By the way, RCmin is composed of glass fiber woven fabric 3 and synthetic resin 4
Is assumed to be impregnated with, and the ratio of the impregnated synthetic resin 4 is calculated. The ratio of the synthetic resin 4 impregnated in the glass fiber woven fabric 3 is the same as the ratio of the synthetic resin 4 laminated on and below the glass fiber woven fabric 3 (that is, the glass fiber woven fabric 3).
Area x thickness. Refer to the code RCmin in FIG. ), Determined by the properties of the glass fiber fabric 3.
【0049】従って、例えば、含浸する合成樹脂4とし
てフィラーを含まない汎用的なエポキシ樹脂を採用し、
使用するガラスとして一般的にプリント配線基板用に用
いられるEガラスを採用した場合、合成樹脂の比重=
1.20×103(kg/m3)、Eガラスの比重=2.54
×103(kg/m3)であるから、下記の式により、RCmi
nを算出することができる。Therefore, for example, a general-purpose epoxy resin containing no filler is adopted as the impregnating synthetic resin 4,
When E glass, which is generally used for printed wiring boards, is adopted as the glass used, the specific gravity of the synthetic resin =
1.20 × 10 3 (kg / m 3 ), specific gravity of E glass = 2.54
Since it is × 10 3 (kg / m 3 ), RCmi is calculated by the following formula.
n can be calculated.
【0050】RCmin=[(D−A/2.54×103)×1.2×
103]/[(D−A/2.54×103)×1.2×103+2.54×103
×A/2.54×103]×100
=(1.524×105×D−6.7×10×A)×100/(1.524×105
×D+6.7×10×A)×100
また、この時のVminが47と60とすると、α.β及びR
Cminは下記のようになる。RCmin = [(D−A / 2.54 × 10 3 ) × 1.2 ×
10 3 ] / [(D−A / 2.54 × 10 3 ) × 1.2 × 10 3 + 2.54 × 10 3
× A / 2.54 × 10 3 ] × 100 = (1.524 × 10 5 × D−6.7 × 10 × A) × 100 / (1.524 × 10 5
× D + 6.7 × 10 × A) × 100 Further, if Vmin at this time is 47 and 60, α. β and R
Cmin is as follows.
【0051】α=30
β=42
30≦RCmin≦42
尚、このRCminの意味は、前記Vminの意味と同様であ
る。従って、このRCminの上限値β及び下限値αは、
夫々前記Vminの61及び47に相当する。また、このRCm
in及びVminは、共にガラス繊維織物3に合成樹脂4を
含浸せしめてプリプレグ6を得た際、該プリプレグ6が
プリント配線基板に要求される絶縁信頼性を保持した状
態で、且つ、合成樹脂4の含浸量が少なく、積層板の厚
さ方向の熱膨張係数が適正でスルーホール信頼性や、チ
ップとの接続信頼性が損なわれず、更に、合成樹脂4の
硬化の際に発生するソリが大きくならない等の寸法安定
性が秀れたものになる範囲を示す値である。Α = 30 β = 42 30 ≦ RCmin ≦ 42 The meaning of RCmin is the same as that of Vmin. Therefore, the upper limit value β and the lower limit value α of RCmin are
They correspond to Vmin of 61 and 47, respectively. Also, this RCm
Both in and Vmin are such that when the prepreg 6 is obtained by impregnating the glass fiber woven fabric 3 with the synthetic resin 4, the prepreg 6 maintains the insulation reliability required for the printed wiring board, and The amount of impregnation is small, the coefficient of thermal expansion in the thickness direction of the laminate is appropriate, the reliability of through holes and the reliability of connection with chips are not impaired, and the warpage that occurs when the synthetic resin 4 is cured is large. It is a value indicating the range where the dimensional stability such as not becoming excellent is excellent.
【0052】このプリプレグ6の一枚若しくは複数枚
は、通電性を有する素材5、例えば、銅箔と積層されて
積層板となる。One or a plurality of the prepregs 6 are laminated with an electrically conductive material 5, for example, copper foil to form a laminated plate.
【0053】得られた積層板は、ガラス繊維織物3の厚
さが略均一、該ガラス繊維織物3の上下に積層される合
成樹脂4の厚さも略同一で、絶縁信頼性やレーザー加工
性等、積層板に要求される特性を良好に発揮するものと
なる。In the obtained laminated plate, the glass fiber woven fabric 3 has a substantially uniform thickness, and the synthetic resin 4 laminated on and under the glass fiber woven fabric 3 has substantially the same thickness. Thus, the properties required for the laminated plate can be exhibited well.
【0054】以上、本実施例は上述のように、ガラス繊
維織物3の質量,ガラス繊維織物3に含浸し得る合成樹
脂4の割合,たて糸1やよこ糸2の開繊率が夫々適正に
設定されているから、非常に薄く、且つ、プリント配線
基板に適したプリプレグ6となる。As described above, in this embodiment, the mass of the glass fiber woven fabric 3, the ratio of the synthetic resin 4 which can be impregnated into the glass fiber woven fabric 3, and the opening ratio of the warp yarn 1 and the weft yarn 2 are properly set. Therefore, the prepreg 6 is extremely thin and suitable for a printed wiring board.
【0055】以下、本実施例の効果を確認した実験結果
について詳述する。Experimental results confirming the effects of the present embodiment will be described in detail below.
【0056】使用したガラス繊維織物は下記表3の通り
である。尚、ガラス繊維織物は(株)有沢製作所製を用
いた。The glass fiber fabric used is as shown in Table 3 below. The glass fiber woven fabric used was manufactured by Arisawa Manufacturing Co., Ltd.
【0057】[0057]
【表3】 [Table 3]
【0058】これらのガラス繊維織物について実験を行
い、下記表4〜8の結果を得た。Experiments were conducted on these glass fiber fabrics, and the results shown in Tables 4 to 8 below were obtained.
【0059】[0059]
【表4】 [Table 4]
【0060】[0060]
【表5】 [Table 5]
【0061】[0061]
【表6】 [Table 6]
【0062】[0062]
【表7】 [Table 7]
【0063】[0063]
【表8】 [Table 8]
【0064】比較例1は、開繊処理を施さなかったも
の、比較例2は、前記バイブロウオッシャー法による開
繊処理を施したもの、比較例3は、前記押圧開繊のみの
開繊処理を施したもの、実験例1は、前記第一開繊処理
方法の開繊処理を施したもの、実験例2は、前記第二開
繊処理方法の開繊処理を施したものである。尚、開繊処
理は、いずれもガラス繊維織物3の織成後にして前記ヒ
ートクリーニングの前に施す方法を採用した。Comparative Example 1 was not subjected to the fiber-spreading treatment, Comparative Example 2 was subjected to the fiber-spreading treatment by the Vibro-Washer method, and Comparative Example 3 was the fiber-spreading treatment using only the pressure fiber-spreading. The applied one, Experimental Example 1 is the one subjected to the opening processing of the first opening processing method, and Experimental Example 2 is the one subjected to the opening processing of the second opening processing method. In addition, the method of performing the fiber-spreading treatment after the weaving of the glass fiber woven fabric 3 and before the heat cleaning was adopted.
【0065】また、HAST試験は、ガラス繊維織物3
に所定のRCとなるようにエポキシ樹脂ワニスを含浸
し、乾燥してプリプレグ6を得、このプリプレグ6の一
枚の上下に18(μm)の銅箔を積層し、170(℃)、40
(kg/cm2)で加熱加圧して積層板を得、この積層板の中
央の銅箔を一部残し、残りの銅箔をエッチングによって
除去して前記残した銅箔を電極接続部とし、85(℃),
85(%)の加湿熱条件下にて100(V)の電圧を印加
し、体積方向の抵抗値を測定した絶縁信頼性の評価であ
る。尚、400時間経過後の抵抗値が1×108(Ω)以
上のものを○とした。In addition, the HAST test was conducted on the glass fiber fabric 3
Was impregnated with epoxy resin varnish to a predetermined RC and dried to obtain prepreg 6, and 18 (μm) copper foil was laminated on the upper and lower sides of one prepreg 6 and 170 (° C.), 40
(Kg / cm 2 ) to obtain a laminated plate by heating and pressurizing, leaving a part of the copper foil at the center of the laminated plate, and removing the remaining copper foil by etching to make the remaining copper foil an electrode connection part, 85 (℃),
This is an insulation reliability evaluation in which a voltage of 100 (V) was applied under a humidified heat condition of 85 (%) and the resistance value in the volume direction was measured. A sample having a resistance value of 1 × 10 8 (Ω) or more after 400 hours had passed was marked as ◯.
【0066】前記表4〜8から明らかなように、第一開
繊処理方法若しくは第二開繊処理方法の開繊処理を施し
たガラス繊維織物3から得たプリプレグ6は、単位面積
当たりの質量やたて糸1及びよこ糸2の開繊率やRCmi
nが上記式の数値を充たし、且つ、薄くても良好な絶縁
信頼性を発揮することが確認された。As is clear from Tables 4 to 8, the prepreg 6 obtained from the glass fiber woven fabric 3 subjected to the opening treatment by the first opening treatment method or the second opening treatment method has a mass per unit area. Opening rate and RCmi of warp yarn 1 and weft yarn 2
It was confirmed that n satisfies the numerical value of the above formula and exhibits good insulation reliability even if it is thin.
【0067】よって、上記実験結果によれば、本実施例
のガラス繊維織物3により得られたプリプレグ6が、薄
くても良好な絶縁信頼性を発揮することが確認された。Therefore, according to the above experimental results, it was confirmed that the prepreg 6 obtained from the glass fiber woven fabric 3 of this example exhibits good insulation reliability even if it is thin.
【図1】本実施例のガラス繊維織物3の説明平面図であ
る。FIG. 1 is an explanatory plan view of a glass fiber woven fabric 3 of this embodiment.
【図2】本実施例の積層板の説明断面図である。FIG. 2 is an explanatory cross-sectional view of a laminated board of this example.
1 たて糸 2 よこ糸 3 ガラス繊維織物 4 合成樹脂 5 通電性を有する素材 6 プリプレグ 1 warp thread 2 weft 3 glass fiber fabric 4 synthetic resin 5 Materials with electrical conductivity 6 prepreg
───────────────────────────────────────────────────── フロントページの続き (72)発明者 吉藤 明子 新潟県上越市南本町1丁目5番5号 株式 会社有沢製作所内 (72)発明者 長嶋 宏明 新潟県上越市南本町1丁目5番5号 株式 会社有沢製作所内 Fターム(参考) 4F072 AA02 AB09 AB15 AB28 AD23 AG03 AH02 AL13 4F100 AG00A AK01A AK53A AR00B AR00C BA02 BA03 BA06 BA08 BA10B BA10C DG03A DG12A DH01A GB43 JG01B JG01C JK15 JL03 4L048 AA03 AB10 AB11 BA01 BA02 CA00 CA15 DA43 EB00 ─────────────────────────────────────────────────── ─── Continued front page (72) Inventor Akiko Yoshito 1-5-5 Minamihonmachi, Joetsu City, Niigata Prefecture Stock Company Arizawa Factory (72) Inventor Hiroaki Nagashima 1-5-5 Minamihonmachi, Joetsu City, Niigata Prefecture Stock Company Arizawa Factory F-term (reference) 4F072 AA02 AB09 AB15 AB28 AD23 AG03 AH02 AL13 4F100 AG00A AK01A AK53A AR00B AR00C BA02 BA03 BA06 BA08 BA10B BA10C DG03A DG12A DH01A GB43 JG01B JG01C JK15 JL03 4L048 AA03 AB10 AB11 BA01 BA02 CA00 CA15 DA43 EB00
Claims (8)
糸及びよこ糸から成るプリント配線基板用のガラス繊維
織物であって、該ガラス繊維織物には開繊処理が施さ
れ、この開繊処理により下記の特性を備えるように構成
されていることを特徴とするプリント配線基板用のガラ
ス繊維織物。 記 16×10-3≦A≦80×10-3 60≦X<100 90≦Y≦100 47≦Vmin≦61 Vmin=[1−(1/B)×A/D]×100 ただし、 A=ガラス繊維織物の単位面積当たりの質量(kg/m2) B=ガラス製単繊維のガラスの比重(=密度、kg/m3) D=ガラス繊維織物の厚さ(m) X=たて糸の開繊率(%) =ガラス繊維織物の所定巾におけるたて糸の巾の総和の
割合 Y=よこ糸の開繊率(%) =ガラス繊維織物の所定長におけるよこ糸の巾の総和の
割合 Vmin=ガラス繊維織物の所定面積×Dの空間における
合成樹脂の含浸可能空隙の割合(%)1. A glass fiber woven fabric for a printed wiring board, comprising a warp yarn and a weft yarn in which a plurality of glass single fibers are bundled, wherein the glass fiber woven fabric is subjected to an opening treatment, and by this opening treatment A glass fiber woven fabric for a printed wiring board, which is configured to have the following properties. Note 16 x 10 -3 ≤ A ≤ 80 x 10 -3 60 ≤ X <100 90 ≤ Y ≤ 100 47 ≤ Vmin ≤ 61 Vmin = [1- (1 / B) x A / D] x 100 However, A = Mass per unit area of glass fiber fabric (kg / m 2 ) B = Specific gravity of glass of glass single fiber (= density, kg / m 3 ) D = Thickness of glass fiber fabric (m) X = Warp opening Fineness (%) = ratio of the total width of warp threads in a predetermined width of the glass fiber fabric Y = ratio of weft opening (%) = ratio of the total width of weft threads in a predetermined length of the glass fiber fabric Vmin = glass fiber fabric Percentage of voids that can be impregnated with synthetic resin in the space of prescribed area x D (%)
ラス繊維織物において、ガラス製単繊維として直径7
(μm)以下のものが採用されていることを特徴とする
プリント配線基板用のガラス繊維織物。2. The glass fiber woven fabric for a printed wiring board according to claim 1, wherein the glass single fiber has a diameter of 7 mm.
A glass fiber woven fabric for a printed wiring board, which has a thickness of (μm) or less.
ント配線基板用のガラス繊維織物において、たて糸及び
よこ糸として同一のヤーンが採用されていることを特徴
とするプリント配線基板用のガラス繊維織物。3. The glass for a printed wiring board according to claim 1, wherein the same yarn is used as the warp yarn and the weft yarn in the glass fiber woven fabric for a printed wiring substrate according to claim 1. Textile fabric.
ント配線基板用のガラス繊維織物において、ガラス繊維
織物として平織りにより織成されたものが採用されてい
ることを特徴とするプリント配線基板用のガラス繊維織
物。4. The glass fiber woven fabric for a printed wiring board according to claim 1, wherein the glass fiber woven fabric is a plain weave woven fabric. Fiberglass fabric for substrates.
ント配線基板用のガラス繊維織物に合成樹脂が塗布含浸
せしめられていることを特徴とするプリント配線基板用
のプリプレグ。5. A prepreg for a printed wiring board, wherein the glass fiber woven fabric for a printed wiring board according to any one of claims 1 to 4 is coated and impregnated with a synthetic resin.
糸及びよこ糸から成るガラス繊維織物に合成樹脂を含浸
せしめたプリント配線基板用のプリプレグであって、該
プリプレグは下記の特性を備えていることを特徴とする
プリント配線基板用のプリプレグ。 記 16×10-3≦A≦80×10-3 60≦X<100 90≦Y≦100 α≦RCmin≦β RCmin=[(D−A/B)×G]/[(D−A/B)×
2.54×103×A/B]×100 α=−2×10-6×G2+2.23×10-2×G+6.75 β=−3×10-6×G2+2.63×10-2×G+15.20 ただし、 A=ガラス繊維織物の単位面積当たりの質量(kg/m2) B=ガラス製単繊維のガラスの比重(=密度、kg/m3) D=ガラス繊維織物の厚さ(m) G=含浸せしめた合成樹脂の比重(=密度、kg/m3) X=たて糸の開繊率(%) =ガラス繊維織物の所定巾におけるたて糸の巾の総和の
割合 Y=よこ糸の開繊率(%) =ガラス繊維織物の所定長におけるよこ糸の巾の総和の
割合 RCmin=ガラス繊維織物の所定面積×Dの空間におけ
る合成樹脂の割合(%)6. A prepreg for a printed wiring board, which is obtained by impregnating a synthetic resin into a glass fiber woven fabric composed of warp yarns and weft yarns in which a plurality of glass single fibers are bundled, and the prepreg has the following characteristics. A prepreg for a printed wiring board, which is characterized in that 16 × 10 −3 ≦ A ≦ 80 × 10 −3 60 ≦ X <100 90 ≦ Y ≦ 100 α ≦ RCmin ≦ β RCmin = [(D−A / B) × G] / [(D−A / B ) ×
2.54 × 10 3 × A / B] × 100 α = −2 × 10 −6 × G 2 + 2.23 × 10 −2 × G + 6.75 β = −3 × 10 −6 × G 2 + 2.63 × 10 − 2 x G + 15.20 where A = mass of glass fiber fabric per unit area (kg / m 2 ) B = specific gravity of glass monofilament glass (= density, kg / m 3 ) D = thickness of glass fiber fabric (M) G = Specific gravity of impregnated synthetic resin (= Density, kg / m 3 ) X = Opening ratio (%) of warp yarn = Ratio of total warp yarn width in a given width of glass fiber fabric Y = Weft yarn Open ratio (%) = ratio of total width of weft threads in a predetermined length of glass fiber fabric RCmin = ratio of synthetic resin in a predetermined area of glass fiber fabric x D space (%)
ント配線基板用のプリプレグの少なくとも上下いずれか
の面には通電性を有する素材が積層されていることを特
徴とする積層板。7. A laminate having a conductive material laminated on at least one of the upper and lower surfaces of the prepreg for a printed wiring board according to any one of claims 5 and 6.
ント配線基板用のプリプレグが複数枚積層され、この積
層物の少なくとも上下いずれかの面には通電性を有する
素材が積層されていることを特徴とする積層板。8. A plurality of prepregs for printed wiring boards according to claim 1, wherein a plurality of prepregs are laminated, and an electrically conductive material is laminated on at least one of upper and lower surfaces of the laminate. Laminated board characterized by being.
Priority Applications (1)
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JP2001198317A JP2003013338A (en) | 2001-06-29 | 2001-06-29 | Glass fiber fabric for printed wiring boards, prepreg and laminate for printed wiring boards |
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Application Number | Priority Date | Filing Date | Title |
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JP2001198317A JP2003013338A (en) | 2001-06-29 | 2001-06-29 | Glass fiber fabric for printed wiring boards, prepreg and laminate for printed wiring boards |
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JP2003013338A true JP2003013338A (en) | 2003-01-15 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004020715A1 (en) * | 2002-08-29 | 2004-03-11 | Asahi-Schwebel Co., Ltd. | Glass cloth for printed circuit plate, and multilayer plate |
US7640951B2 (en) | 2002-09-20 | 2010-01-05 | Asahi-Schwebel Co., Ltd. | Glass cloth and film substrate using the same |
-
2001
- 2001-06-29 JP JP2001198317A patent/JP2003013338A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004020715A1 (en) * | 2002-08-29 | 2004-03-11 | Asahi-Schwebel Co., Ltd. | Glass cloth for printed circuit plate, and multilayer plate |
US7640951B2 (en) | 2002-09-20 | 2010-01-05 | Asahi-Schwebel Co., Ltd. | Glass cloth and film substrate using the same |
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