JP2003012709A - Aqueous colored fine resin particle dispersion, method for producing the same, colored fine resin particle, method for producing the same, ink, recording unit, ink cartridge, ink-jet recording device and ink-jet recording method - Google Patents
Aqueous colored fine resin particle dispersion, method for producing the same, colored fine resin particle, method for producing the same, ink, recording unit, ink cartridge, ink-jet recording device and ink-jet recording methodInfo
- Publication number
- JP2003012709A JP2003012709A JP2001199969A JP2001199969A JP2003012709A JP 2003012709 A JP2003012709 A JP 2003012709A JP 2001199969 A JP2001199969 A JP 2001199969A JP 2001199969 A JP2001199969 A JP 2001199969A JP 2003012709 A JP2003012709 A JP 2003012709A
- Authority
- JP
- Japan
- Prior art keywords
- ink
- colored resin
- fine particles
- resin fine
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- 238000000034 method Methods 0.000 title claims abstract description 62
- 239000006185 dispersion Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 239000002245 particle Substances 0.000 title claims description 43
- 239000010419 fine particle Substances 0.000 claims abstract description 63
- 239000000178 monomer Substances 0.000 claims abstract description 61
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 43
- 238000004945 emulsification Methods 0.000 claims abstract description 28
- 239000003086 colorant Substances 0.000 claims abstract description 27
- 239000003505 polymerization initiator Substances 0.000 claims abstract description 26
- 239000012736 aqueous medium Substances 0.000 claims abstract description 14
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 5
- 239000000976 ink Substances 0.000 claims description 138
- 239000000049 pigment Substances 0.000 claims description 71
- 238000006116 polymerization reaction Methods 0.000 claims description 26
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- 125000005439 maleimidyl group Chemical class C1(C=CC(N1*)=O)=O 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000000693 micelle Substances 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 229910001120 nichrome Inorganic materials 0.000 description 1
- 239000012875 nonionic emulsifier Substances 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 238000000614 phase inversion technique Methods 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229940104573 pigment red 5 Drugs 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- ZNZJJSYHZBXQSM-UHFFFAOYSA-N propane-2,2-diamine Chemical compound CC(C)(N)N ZNZJJSYHZBXQSM-UHFFFAOYSA-N 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- MNCGMVDMOKPCSQ-UHFFFAOYSA-M sodium;2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=CC=CC=C1 MNCGMVDMOKPCSQ-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 229950006389 thiodiglycol Drugs 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- UGCDBQWJXSAYIL-UHFFFAOYSA-N vat blue 6 Chemical compound O=C1C2=CC=CC=C2C(=O)C(C=C2Cl)=C1C1=C2NC2=C(C(=O)C=3C(=CC=CC=3)C3=O)C3=CC(Cl)=C2N1 UGCDBQWJXSAYIL-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
Landscapes
- Ink Jet (AREA)
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
- Polymerisation Methods In General (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、耐水性と耐候性、
耐擦過性を備えた画像を与え、且つ分散安定性にも優れ
たインクの色材として有用な着色樹脂微粒子、その水分
散体及びそれらの製造方法に関する。又、本発明は、耐
水性と耐候性、耐擦過性を備えた画像を与え、且つ分散
安定性にも優れ、インクジェット記録に用いたときの記
録ヘッドからの吐出安定性にも優れたインクに関する。
更に本発明は、記録ユニット、インクカートリッジ、イ
ンクジェット記録装置並びにインクジェット記録方法に
関する。TECHNICAL FIELD The present invention relates to water resistance and weather resistance,
The present invention relates to a colored resin fine particle useful as a coloring material for an ink, which gives an image having scratch resistance and is excellent in dispersion stability, an aqueous dispersion thereof, and a method for producing them. The present invention also relates to an ink which gives an image having water resistance, weather resistance, and scratch resistance, is excellent in dispersion stability, and is also excellent in ejection stability from a recording head when used for inkjet recording. .
Further, the present invention relates to a recording unit, an ink cartridge, an inkjet recording device and an inkjet recording method.
【0002】[0002]
【従来の技術】インクジェット記録方法は、インクを飛
翔させ、紙等の被記録媒体にインクを付着させて記録を
行うものである。例えば、特公昭61−59911号公
報、特公昭61−59912号公報及び特公昭61−5
9914号公報において開示されている、吐出エネルギ
ー供給手段として電気熱変換体を用い、熱エネルギーを
インクに与えて気泡を発生させることにより液滴を吐出
させる方式のインクジェット記録方法によれば、記録ヘ
ッドの高密度マルチオリフィス化を容易に実現すること
ができ、高解像度及び高品位の画像を高速で記録するこ
とができる。2. Description of the Related Art An ink jet recording method is one in which recording is performed by ejecting ink and adhering the ink to a recording medium such as paper. For example, Japanese Patent Publication No. 61-59911, Japanese Patent Publication No. 61-59912 and Japanese Patent Publication No. 61-5.
According to the ink jet recording method disclosed in Japanese Patent No. 9914, in which an electrothermal converter is used as the ejection energy supply means and thermal energy is applied to ink to generate bubbles to eject droplets, a recording head is provided. High density multi-orifice can be easily realized, and high resolution and high quality images can be recorded at high speed.
【0003】ところで、従来のインクジェット記録方法
に用いられるインク中の色材としては、例えば、水溶性
染料が使用されているが、かかるインクによる記録画像
は、より一層の耐水性の向上が求められている。又、こ
れまでの水溶性染料は耐候性が不十分であり、耐候性の
向上も同時に求められている。By the way, a water-soluble dye, for example, is used as a coloring material in an ink used in a conventional ink jet recording method, and a recorded image by such an ink is required to have further improved water resistance. ing. Further, water-soluble dyes up to now have insufficient weather resistance, and improvement in weather resistance is also required at the same time.
【0004】これに対し、耐水性と耐候性を改良する手
段として、色材として顔料を使用し水中に分散させてイ
ンクとする技術がある。しかし、顔料の分散安定性とイ
ンクジェット記録の吐出安定性を両立させることは困難
であり、又、顔料インクによって得られた記録画像は、
特に普通紙上での耐擦過性において未だ改良の余地が残
されている。そして、このような課題を改良する手段が
現在までに多数提案されている。On the other hand, as a means for improving water resistance and weather resistance, there is a technique of using a pigment as a coloring material and dispersing it in water to prepare an ink. However, it is difficult to achieve both the dispersion stability of the pigment and the ejection stability of inkjet recording, and the recorded image obtained with the pigment ink is
In particular, there is still room for improvement in scratch resistance on plain paper. And many means to improve such a subject have been proposed so far.
【0005】例えば、耐擦過性を改良する目的で顔料イ
ンクに対し樹脂を添加する技術が多数提案されている。
しかし、添加する樹脂によりインクの粘度が増加する問
題が残されていた。インクの粘度増加を抑える目的でイ
ンクに樹脂粒子を添加する技術の提案がなされている
が、インク中では樹脂粒子と顔料が別々に分散されてい
る状態であるため、得られる画像の耐擦過性の改良は不
十分であった。For example, many techniques have been proposed for adding a resin to a pigment ink for the purpose of improving scratch resistance.
However, there remains a problem that the viscosity of the ink increases due to the added resin. A technique has been proposed in which resin particles are added to the ink for the purpose of suppressing an increase in the viscosity of the ink, but since the resin particles and the pigment are separately dispersed in the ink, the scratch resistance of the obtained image is improved. Was insufficiently improved.
【0006】これに対し、顔料を樹脂で被覆する技術が
提案されている。樹脂の疎水部と親水部とを制御するこ
とにより、顔料への吸着性を高めようとする技術が多数
提案されてきているが、この製法では顔料に吸着しない
で浮遊する樹脂が系内に残存してしまい、それによって
インクの粘度増加が引き起こされたり、インクの吐出性
が損なわれることがあった。On the other hand, a technique of coating a pigment with a resin has been proposed. Many techniques have been proposed to increase the adsorptivity to the pigment by controlling the hydrophobic and hydrophilic parts of the resin.However, in this production method, the resin floating without adsorbing to the pigment remains in the system. As a result, the viscosity of the ink may be increased, and the ejectability of the ink may be impaired.
【0007】このようなフリーの樹脂を残存させない製
法として、樹脂を作成する前の単量体の段階から顔料を
添加し、顔料の存在下で重合を行い、顔料を樹脂で被覆
させる技術の提案がなされている。As a production method in which such a free resin does not remain, a technique is proposed in which a pigment is added from the stage of a monomer before the resin is prepared, polymerization is performed in the presence of the pigment, and the pigment is coated with the resin. Has been done.
【0008】例えば、特開平9−279073号公報に
は、不飽和単量体にこれと親和性のある着色剤を添加し
乳化重合して着色樹脂微粒子を得る技術が開示され、
又、特開平11−12512号公報には、エチレン性不
飽和単量体に顔料を添加し、乳化重合してインクジェッ
ト用インクを得る技術が開示されている。For example, Japanese Unexamined Patent Publication (Kokai) No. 9-279073 discloses a technique for obtaining colored resin fine particles by adding a colorant having an affinity to the unsaturated monomer and emulsion-polymerizing it.
Further, JP-A-11-12512 discloses a technique of adding a pigment to an ethylenically unsaturated monomer and emulsion-polymerizing it to obtain an inkjet ink.
【0009】しかしながら、本発明者らの検討によれ
ば、不飽和単量体と顔料とを乳化させた時点での分散安
定性を得ることは非常に困難であり、この時点で分散安
定性が不十分であった場合には、得られた分散体も安定
性の低いものとなってしまうことが懸念された。However, according to the study by the present inventors, it is very difficult to obtain the dispersion stability at the time of emulsifying the unsaturated monomer and the pigment, and at this time, the dispersion stability is If it was insufficient, it was feared that the obtained dispersion would also have low stability.
【0010】例えば、上記した特開平9−279073
号公報に記載の着色樹脂粒子は、明細書の記載によれ
ば、製造方法は慣用の乳化重合法に準じて行うことがで
きるとあり、又、実施例においても単量体と着色剤とを
混和させた後、そのまま乳化剤が添加された水中に乳化
を行い、乳化重合を行うことによって製造されている。For example, Japanese Patent Laid-Open No. 9-279073 mentioned above.
According to the description in the specification, the colored resin particles described in the publication can be manufactured according to a conventional emulsion polymerization method, and the monomer and the colorant are also used in Examples. After mixing, it is produced by emulsification in water to which an emulsifier has been added, and emulsion polymerization.
【0011】しかし、本発明者らの検討によれば、単量
体と着色剤との混合液が剪断されながら重合が進むた
め、剪断の違いによって粒子径が異なってしまい、この
方法では均一に小粒径の着色樹脂粒子を得ることが困難
であると推測された。又、特開平11−12512号公
報に記載のインクジェット用インクは、明細書の記載に
よれば乳化重合を行う際に、パイプラインミキサー等を
用いて0.5μm以下のモノマー油滴を作成する方法が
記載されている。しかし、本発明者らの検討によれば、
機械的な分散だけでは粒子径の分布を狭くすることは困
難であり、又、強力な機械的剪断力を与えてしまうと、
粒子径の経時安定性が損なわれることが推測された。However, according to the study by the present inventors, the polymerization proceeds while the mixed liquid of the monomer and the colorant is sheared, so that the particle size varies due to the difference in shearing, and in this method, it is uniform. It was speculated that it is difficult to obtain colored resin particles having a small particle size. According to the description of the specification, the inkjet ink described in JP-A-11-12512 is a method for producing a monomer oil droplet of 0.5 μm or less by using a pipeline mixer or the like when emulsion polymerization is performed. Is listed. However, according to the study by the present inventors,
It is difficult to narrow the particle size distribution only by mechanical dispersion, and if a strong mechanical shearing force is given,
It was speculated that the temporal stability of the particle size would be impaired.
【0012】又、上記の公報の方法では、実施例のよう
に重合性不飽和単量体と顔料の質量割合は、およそ10
/1程度であり、このような低顔料濃度では、インクに
した際に十分な画像濃度が得られない。In the method of the above publication, the mass ratio of the polymerizable unsaturated monomer to the pigment is about 10 as in the embodiment.
It is about / 1, and at such a low pigment concentration, sufficient image density cannot be obtained when the ink is used.
【0013】[0013]
【発明が解決しようとする課題】このように本発明者ら
は従来の技術の検討から、インクジェット用インクにお
いて耐水性や耐候性のみならず、耐擦過性と、更には分
散安定性や吐出安定性に関して、より一層の改善を図る
ためにこれまでとは異なる新たな技術開発が必要である
との結論に至ったものである。As described above, the inventors of the present invention have studied conventional techniques and found that not only water resistance and weather resistance but also scratch resistance and further dispersion stability and ejection stability in ink jet inks. With regard to sex, it was concluded that a new technological development, which is different from the previous one, is necessary to achieve further improvement.
【0014】そこで本発明者らは検討を重ねた結果、色
材に着色樹脂微粒子を用いたことのメリットを活かしつ
つ、従来の着色樹脂微粒子の製造方法における前記の課
題を解決し得る技術として、少なくとも重合性不飽和単
量体、着色剤、乳化剤及び重合開始剤を水性媒体中に乳
化し、これを重合して着色樹脂微粒子を製造する方法に
おいて、該乳化工程に転相乳化法を用いることを見出し
た。As a result of extensive studies, the present inventors have found that as a technique capable of solving the above-mentioned problems in the conventional method for producing colored resin fine particles, the advantages of using colored resin fine particles as a coloring material can be utilized. In a method of emulsifying at least a polymerizable unsaturated monomer, a colorant, an emulsifier and a polymerization initiator in an aqueous medium, and polymerizing the same to produce colored resin fine particles, use a phase inversion emulsification method in the emulsification step. Found.
【0015】本発明は、転相乳化法を用いた着色樹脂微
粒子水分散体の製造にあたって、着色樹脂微粒子の粒度
分布がより狭く、インク化したときの当該インクの保存
安定性や吐出安定性をより一層優れたものとすることが
できる技術について検討を重ねた結果なされたものであ
る。従って、本発明の目的は、耐水性と耐候性、耐擦過
性を備え、更には発色性の高い画像を与え、且つ分散安
定性にも極めて優れた、インクの色材として有用な着色
樹脂微粒子水分散体及びその製造方法を提供する点にあ
る。又、本発明の他の目的は、着色性に優れ、粒径が小
さくて均一化されており、インク化に適している着色樹
脂微粒子並びにその製造方法を提供する点にある。本発
明の他の目的は、発色性の高い画像を与え、且つ分散安
定性にも優れ、インクジェット記録に用いたときの記録
ヘッドからの吐出安定性にも非常に優れたインクを提供
する点にある。本発明の他の目的は、耐水性、耐候性、
耐擦過性を備え、又、発色性の高い画像をより安定に形
成することのできるインクジェット記録装置、及びそれ
に用いることのできる記録ユニット及びインクカートリ
ッジを提供する点にある。本発明の更に他の目的は、耐
水性、耐候性、耐擦過性を備え、発色性の高い画像をよ
り安定して形成することのできるインクジェット記録方
法を提供する点にある。In the present invention, in the production of an aqueous dispersion of colored resin fine particles using the phase inversion emulsification method, the particle size distribution of the colored resin fine particles is narrower, and the storage stability and ejection stability of the ink when made into an ink are improved. It was made as a result of repeated studies on technologies that can be made even better. Therefore, an object of the present invention is to provide a colored resin fine particle useful as a coloring material of an ink, which has water resistance, weather resistance, and scratch resistance, provides an image with high color development, and has extremely excellent dispersion stability. Another object is to provide an aqueous dispersion and a method for producing the same. Another object of the present invention is to provide colored resin fine particles which are excellent in colorability, have a small particle size and are uniform, and which are suitable for use as an ink, and a method for producing the same. Another object of the present invention is to provide an ink which gives an image with high color developability, is excellent in dispersion stability, and is also very excellent in ejection stability from a recording head when used for inkjet recording. is there. Another object of the present invention is water resistance, weather resistance,
An object of the present invention is to provide an inkjet recording apparatus that is scratch-resistant and that can more stably form an image with high color development, and a recording unit and an ink cartridge that can be used for the inkjet recording apparatus. Still another object of the present invention is to provide an ink jet recording method having water resistance, weather resistance and scratch resistance and capable of more stably forming an image having high color developability.
【0016】[0016]
【課題を解決するための手段】前記課題を解決するため
に、本発明者らは検討を重ねた結果、色材に着色樹脂微
粒子を用いたことのメリットを活かしつつ、着色剤の比
率を高めた際に生じる転相時のチキソ性の高い系での着
色樹脂微粒子の製造方法の課題を解決し得る技術を見出
し、本発明に至った。[Means for Solving the Problems] As a result of repeated studies by the present inventors in order to solve the above problems, as a result of increasing the ratio of the colorant while taking advantage of the advantage of using colored resin fine particles as the colorant. The inventors have found a technique capable of solving the problem of a method for producing colored resin fine particles in a system having a high thixotropic property at the time of phase inversion, which has led to the present invention.
【0017】即ち、本発明の一態様は、(i)重合性不
飽和単量体、着色剤、乳化剤及び重合開始剤を水性媒体
中に、高粘度塗料用混合機を用いて転相乳化する工程;
及び(ii)該重合性不飽和単量体を重合する工程、を有
することを特徴とする着色樹脂微粒子水分散体の製造方
法を提供する。That is, according to one aspect of the present invention, (i) a phase-inversion emulsification of a polymerizable unsaturated monomer, a colorant, an emulsifier and a polymerization initiator is carried out in an aqueous medium by using a mixer for high viscosity paint. Process;
And (ii) a step of polymerizing the polymerizable unsaturated monomer, to provide a method for producing an aqueous dispersion of colored resin fine particles.
【0018】上記本発明においては、乳化剤が反応性乳
化剤であること;着色剤が顔料であること;着色剤が予
め非水溶性樹脂によって被覆された顔料であること;非
水溶性樹脂がビニル樹脂、セルロース樹脂及びアクリル
樹脂からなる群から選択される少なくとも1つの樹脂で
あること;非水溶性樹脂が塩化ビニル−酢酸ビニル共重
合体であること;及び重合開始剤が重合性不飽和単量体
に可溶な油溶性重合開始剤であり、重合方法が懸濁重合
法であることが好ましい。In the present invention, the emulsifier is a reactive emulsifier; the colorant is a pigment; the colorant is a pigment previously coated with a water-insoluble resin; the water-insoluble resin is a vinyl resin. At least one resin selected from the group consisting of cellulose resins and acrylic resins; the water-insoluble resin is a vinyl chloride-vinyl acetate copolymer; and the polymerization initiator is a polymerizable unsaturated monomer. It is preferably an oil-soluble polymerization initiator soluble in water and the polymerization method is a suspension polymerization method.
【0019】又、本発明の他の態様は、上記の着色樹脂
微粒子水分散体の製造方法で得られたことを特徴とする
着色樹脂微粒子水分散体を提供する。又、本発明の他の
態様は、(i)重合性不飽和単量体、着色剤、乳化剤及
び重合開始剤を水性媒体中に、高粘度塗料用混合機を用
いて転相乳化する工程;及び(ii)該重合性不飽和単量
体を重合する工程、を有することを特徴とする着色樹脂
微粒子の製造方法を提供する。又、本発明の他の態様
は、上記の着色樹脂微粒子の製造方法で得られたことを
特徴とする着色樹脂微粒子を提供する。又、本発明の他
の態様は、上記の着色樹脂微粒子水分散体を含んでいる
ことを特徴とするインクを提供する。又、本発明の他の
態様は、上記の着色樹脂微粒子と液媒体とを含んでいる
ことを特徴とするインクを提供する。そしてこれらのイ
ンクはインクジェット用のインクとすることができる。Another embodiment of the present invention provides an aqueous dispersion of colored resin particles, which is obtained by the method for producing an aqueous dispersion of colored resin particles described above. Another aspect of the present invention is (i) a step of phase inversion emulsification of a polymerizable unsaturated monomer, a colorant, an emulsifier and a polymerization initiator in an aqueous medium using a mixer for high viscosity paints; And (ii) a step of polymerizing the polymerizable unsaturated monomer, to provide a method for producing colored resin fine particles. Another aspect of the present invention provides colored resin fine particles obtained by the above method for producing colored resin fine particles. Another aspect of the present invention provides an ink comprising the above-mentioned colored resin fine particle water dispersion. Another aspect of the present invention provides an ink containing the above-mentioned colored resin fine particles and a liquid medium. Further, these inks can be ink jet inks.
【0020】又、本発明の他の態様は、上記のインクジ
ェット用インクを収容しているインク収容部及び該イン
クを吐出するためのヘッド部を具備していることを特徴
とする記録ユニットを提供する。又、本発明の他の態様
は、上記のインクを収容しているインク収容部を具備し
ていることを特徴とするインクカートリッジを提供す
る。又、本発明の他の態様は、上記のインクジェット用
インクを収容しているインク収容部と、該インクを吐出
するための記録ヘッドとを具備していることを特徴とす
るインクジェット記録装置を提供する。又、本発明の他
の態様は、上記のインクジェット用インクをインクジェ
ット法で吐出させる工程を有することを特徴とするイン
クジェット記録方法を提供する。Another aspect of the present invention provides a recording unit comprising an ink containing portion containing the above ink jet ink and a head portion for ejecting the ink. To do. Another aspect of the present invention provides an ink cartridge including an ink containing portion containing the above ink. Further, another aspect of the present invention provides an inkjet recording apparatus including an ink containing portion containing the above-described inkjet ink and a recording head for ejecting the ink. To do. Another aspect of the present invention provides an ink jet recording method, which comprises a step of ejecting the above ink jet ink by an ink jet method.
【0021】[0021]
【発明の実施の形態】次に好ましい実施の形態を挙げて
本発明を更に詳しく説明する。本発明の実施態様にかか
る着色樹脂微粒子の製造方法は、少なくとも重合性不飽
和単量体、着色剤、乳化剤及び重合開始剤を水性媒体中
に乳化し、これを重合して着色樹脂微粒子を製造する方
法において、上記乳化工程に高粘度塗料用混合機、又は
該混合機と高速剪断型乳化機とを用いて転相乳化を行な
う点に一つの特徴を有している。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in more detail with reference to the following preferred embodiments. The method for producing colored resin fine particles according to the embodiment of the present invention, at least a polymerizable unsaturated monomer, a colorant, an emulsifier and a polymerization initiator are emulsified in an aqueous medium, and this is polymerized to produce colored resin fine particles. In the above method, one feature is that phase inversion emulsification is performed in the emulsification step by using a mixer for high-viscosity paint or a mixer and a high-speed shearing emulsifier.
【0022】乳化方法としては一般に、水に乳化剤を添
加しておき、これに油成分を加えて分散機等で攪拌する
方法(以降、直接乳化法と呼ぶ)、油成分に乳化剤を添
加しておきこれを多量の水中に投入する方法(以降、自
然乳化法と呼ぶ)、及び転相乳化法が挙げられる。直接
乳化法は分散機を用いて強力な剪断力をかけることで、
エマルジョン粒子を粉砕させ乳化させる方法であり比較
的容易に乳化物を得ることができる。As an emulsification method, in general, an emulsifier is added to water, an oil component is added to this, and the mixture is stirred with a disperser (hereinafter referred to as a direct emulsification method), or an emulsifier is added to the oil component. A method in which this is placed in a large amount of water (hereinafter referred to as a natural emulsification method) and a phase inversion emulsification method are included. The direct emulsification method is to apply a strong shearing force using a disperser,
This is a method in which emulsion particles are crushed and emulsified, and an emulsion can be obtained relatively easily.
【0023】しかしながら、エマルジョン粒子に均等に
剪断力がかからなかった場合は粒子径分布が広くなって
しまい、又、小粒径の粒子を得るために強力な剪断力を
かけるほど経時安定性が損なわれてしまうことが知られ
ている。又、自然乳化法では水に投入しただけで乳化す
るものであるが、乳化剤の選択に高度の専門知識が必要
であり、あらゆる物質への応用ができるとは限らない。However, when the emulsion particles are not uniformly subjected to shearing force, the particle size distribution becomes broader, and the stability with time is increased as a strong shearing force is applied in order to obtain particles having a small particle size. It is known to be damaged. In addition, the natural emulsification method emulsifies just by adding it to water, but a high degree of specialized knowledge is required to select an emulsifier, and it cannot be applied to all substances.
【0024】これに比べて転相乳化法とは、乳化剤を加
えた液状の油類に攪拌しながら少しずつ水を加えていく
方法である。油滴に水を加えていくと最初はW/O型エ
マルジョンが作成され、水の量が増すにつれて増粘し、
やがてO/W型エマルジョンに転相する。転相乳化法の
特徴は、この転相点を通過することにある。即ち、粒子
とそれを分散していた連続相が入れ替わる転相点で十分
に剪断力をかけて攪拌することで、非常に粒径分布が狭
い均一な小粒径のエマルジョンを得ることができる。
又、転相乳化法で得られたエマルジョンは、安定性に特
に優れていることが知られている。On the other hand, the phase inversion emulsification method is a method in which water is added little by little to liquid oils containing an emulsifier while stirring. When water is added to the oil droplets, a W / O type emulsion is created first, and the viscosity increases as the amount of water increases,
Eventually, the phase is changed to an O / W type emulsion. The feature of the phase inversion emulsification method is that it passes through this phase inversion point. That is, by stirring with sufficient shearing force at the phase inversion point at which the particles and the continuous phase in which the particles are dispersed are exchanged, it is possible to obtain an emulsion having a uniform small particle size with a very narrow particle size distribution.
Further, it is known that the emulsion obtained by the phase inversion emulsification method is particularly excellent in stability.
【0025】しかしながら、上述したように、転相時の
増粘が大きくチキソ性が強いと通常の攪拌等では均一な
攪拌ができないために粒径の不揃い、凝集物が発生し、
この解決のために特殊な攪拌混合機を用いる。However, as described above, if the viscosity during phase inversion is large and the thixotropy is strong, uniform stirring cannot be performed with ordinary stirring and the like, resulting in uneven particle sizes and agglomerates.
A special stirring mixer is used for this solution.
【0026】本発明の実施態様にかかる高粘度塗料用混
合機は、以下のような市販されている各種のものを用い
ることができ、スケールアップにあたっては同様の構造
及び形式のものを用いることができる。例えば、高粘度
用卓上ニーダー(入江商会社製 商品名 PNシリー
ズ、PNVシリーズ、PBVシリーズ)、高粘度用机上
式ニーダー(フリッチェ・ジャパン社製 商品名 HK
Dシリーズ)、実験用分解型ニーダー(三喜製作所社製
商品名 SNDシリーズ)、分解式卓上型ニーダー
(三喜製作所社製 商品名 SNTシリーズ)、実験用
ワグナー型ニーダー(三喜製作所社製 商品名 NDシ
リーズ)、混練機プラネタリーミキサー(浅田鉄工所社
製 商品名 PVMシリーズ、PVM−D)、ニーダー
(商品名 佐竹化学機械工業社製)等を挙げることがで
きる。又、アンカーミキサーのようにアンカー型攪拌翼
により均一混合できるものも用いることができる。As the mixer for high-viscosity paint according to the embodiment of the present invention, various commercially available mixers as described below can be used, and those having the same structure and type are used for scale-up. it can. For example, a high-viscosity table kneader (trade name PN series, PNV series, PBV series manufactured by Irie Shosha), a high-viscosity desk type kneader (product name HK manufactured by Fritsche Japan)
D series), Disassembly type kneader for experiment (Miki Co., Ltd. product name SND series), Disassembly type table kneader (Miki Co., Ltd. product name SNT series), Experimental Wagner type kneader (Miki Co., Ltd. product name ND series) ), A kneading machine planetary mixer (trade name PVM series, PVM-D manufactured by Asada Iron Works Co., Ltd.), a kneader (trade name manufactured by Satake Chemical Machinery Co., Ltd.), and the like. Further, an anchor mixer capable of uniformly mixing with an anchor type stirring blade can also be used.
【0027】本発明の実施態様にかかる高速剪断型乳化
機は、以下のような市販されている各種のものを用いる
ことができ、スケールアップにあたっては同様の構造及
び形式のものを用いることができる。例えば、ハイシェ
アミキサー(商品名 シルバーソン社製、IKA社製
等)、ホモミキサー(商品名 特殊機化工業社製、ミズ
ホ工業社製等)、ハイフレックスディスパーサー(商品
名 エスエムテー社製)、クレアミックス(商品名 エ
ム・テクニック社製)、キャビトロン(商品名大平洋機
工社製)等を挙げることができる。As the high-speed shearing type emulsifying machine according to the embodiment of the present invention, various commercially available ones described below can be used, and those having the same structure and type can be used for scale-up. . For example, a high shear mixer (trade name, manufactured by Silverson, IKA, etc.), a homomixer (trade name, manufactured by Tokushu Kika Kogyo Co., Ltd., Mizuho Industry Co., Ltd.), a high flex disperser (trade name, manufactured by SMT), Examples include Claremix (trade name, manufactured by M Technique Co., Ltd.), Cavitron (trade name, manufactured by Daiheiyo Kiko Co., Ltd.) and the like.
【0028】高粘度塗料用混合機と高速剪断型乳化機と
の併用にあたっては、上記装置の中から1種又はそれ以
上のものを選択して組み合わせて用いることが望まし
い。又、以下のような両者が組み合わされた市販の装置
を用いることもでき、コンビミキサー(浅田鉄工所社製
商品名 コンビミキサー)、ハーモテック(商品名エ
ム・テクニック社製)等を挙げることができる。When the mixer for high-viscosity paint and the high-speed shearing emulsifying machine are used together, it is desirable to select and use one or more of the above-mentioned devices in combination. In addition, a commercially available device in which both of the following are combined can be used, and examples include a Combi mixer (commercial name Combi Mixer manufactured by Asada Iron Works Co., Ltd.) and Harmotech (manufactured by M Technique Co., Ltd.). it can.
【0029】本発明の実施態様にかかる着色樹脂微粒子
の製造方法には、少なくとも重合性不飽和単量体、着色
剤、乳化剤及び重合開始剤を用いる。以下に夫々の構成
要件を説明する。In the method for producing colored resin fine particles according to the embodiment of the present invention, at least a polymerizable unsaturated monomer, a colorant, an emulsifier and a polymerization initiator are used. Each constituent element will be described below.
【0030】(重合性不飽和単量体)重合性不飽和単量
体としては、ビニル芳香族炭化水素、(メタ)アクリル
酸エステル類、(メタ)アクリルアミド、アルキル置換
(メタ)アクリルアミド、N−置換マレイミド、無水マ
レイン酸、(メタ)アクリロニトリル、メチルビニルケ
トン、酢酸ビニル、塩化ビニリデン等が挙げられる。(Polymerizable unsaturated monomer) As the polymerizable unsaturated monomer, vinyl aromatic hydrocarbon, (meth) acrylic acid ester, (meth) acrylamide, alkyl-substituted (meth) acrylamide, N- Examples thereof include substituted maleimide, maleic anhydride, (meth) acrylonitrile, methyl vinyl ketone, vinyl acetate and vinylidene chloride.
【0031】ビニル芳香族炭化水素の具体例としては、
例えば、スチレン、α−メチルスチレン、o,m,p−
クロロスチレン、p−エチルスチレン、ジビニルベンゼ
ン等の単独又は2種以上の組み合わせを挙げることがで
きるが、これに限定されるものではない。又、(メタ)
アクリル酸エステル系単量体の具体例としては、例えば
アクリル酸メチル、アクリル酸エチル、アクリル酸ブチ
ル、アクリル酸−2−エチルヘキシル、アクリル酸シク
ロヘキシル、アクリル酸フェニル、メタクリル酸メチ
ル、メタクリル酸ヘキシル、メタクリル酸−2−エチル
ヘキシル、β−ヒドロキシアクリル酸エチル、γ−ヒド
ロキシアクリル酸プロピル、δ−ヒドロキシアクリル酸
ブチル、β−ヒドロキシメタクリル酸エチル、エチレン
グリコールジメタクリル酸エステル、又はテトラエチレ
ングリコールジメタクリル酸エステル等が挙げられる
が、これらに限定されるものではない。Specific examples of vinyl aromatic hydrocarbons include:
For example, styrene, α-methylstyrene, o, m, p-
Examples thereof include chlorostyrene, p-ethylstyrene, and divinylbenzene, which may be used alone or in combination of two or more, but are not limited thereto. Also (meta)
Specific examples of the acrylic acid ester-based monomer include, for example, methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, cyclohexyl acrylate, phenyl acrylate, methyl methacrylate, hexyl methacrylate, methacrylic acid. Acid-2-ethylhexyl, β-hydroxy acrylate, γ-hydroxy acrylate, δ-hydroxy butyl acrylate, β-hydroxy methacrylate, ethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, etc. However, the present invention is not limited to these.
【0032】これらの重合性不飽和単量体は1種又は2
種以上の組み合わせで使用することができる。勿論、得
られる着色樹脂微粒子の性質を用途に応じて改善を行う
ため、少量の水溶性単量体を加えて重合させてもよい。These polymerizable unsaturated monomers may be used alone or in combination.
Combinations of more than one species can be used. Of course, a small amount of a water-soluble monomer may be added and polymerized in order to improve the properties of the obtained colored resin fine particles depending on the application.
【0033】水溶性単量体としては、スルホン酸基、リ
ン酸基、カルボン酸基等のアニオン性基を有するもの等
が挙げられ、これらの酸は、ナトリウム塩等のアルカリ
金属塩、アンモニウム塩、アミン塩等の形でも遊離酸の
形でもよく、その適当な例は、スチレンスルホン酸、ス
チレンスルホン酸ナトリウム、2−アクリルアミド−2
−メチルプロペンスルホン酸、2−ヒドロキシメチルメ
タクリロイルホスフェート、3−クロロ−2−ヒドロキ
シプロピルメタクリロイルホスフェート、アクリル酸、
メタクリル酸、フマル酸、クロトン酸、テトラヒドロテ
レフタル酸、イタコン酸、マレイン酸等である。Examples of the water-soluble monomer include those having an anionic group such as sulfonic acid group, phosphoric acid group and carboxylic acid group. These acids are alkali metal salts such as sodium salt and ammonium salt. , Amine salt, etc., or free acid form. Suitable examples thereof include styrene sulfonic acid, sodium styrene sulfonate, 2-acrylamido-2.
-Methylpropene sulfonic acid, 2-hydroxymethyl methacryloyl phosphate, 3-chloro-2-hydroxypropyl methacryloyl phosphate, acrylic acid,
Methacrylic acid, fumaric acid, crotonic acid, tetrahydroterephthalic acid, itaconic acid, maleic acid and the like.
【0034】(着色剤)着色剤としては、不飽和単量体
に溶解若しくは分散し得るものが選択され、染料、顔料
及び加工顔料等が挙げられる。ここで加工顔料とは、顔
料表面に少なくとも1つの官能基が直接若しくは他の原
子団を介して結合している自己分散型顔料や、顔料分散
剤や樹脂により被覆された顔料等、通常の顔料製造工程
に更なる機能付加を期待した工程を付与したものを総称
して示すこととする。本発明においては、顔料及び加工
顔料が耐候性に優れるため好適に用いられる。又、顔料
を用いる場合には不飽和単量体への分散性を考慮する
と、使用する不飽和単量体と相溶性のある非水溶性樹脂
で予め被覆した顔料が特に好ましい。(Colorant) As the colorant, those which can be dissolved or dispersed in the unsaturated monomer are selected, and examples thereof include dyes, pigments and processed pigments. Here, the processed pigment is a normal pigment such as a self-dispersion pigment in which at least one functional group is bonded to the surface of the pigment directly or through another atomic group, or a pigment coated with a pigment dispersant or a resin. Those to which a process that is expected to have additional functions are added to the manufacturing process will be generically shown. In the present invention, pigments and processed pigments are preferably used because they have excellent weather resistance. When a pigment is used, considering the dispersibility in the unsaturated monomer, a pigment precoated with a water-insoluble resin compatible with the unsaturated monomer used is particularly preferable.
【0035】本発明で使用することができる顔料には特
に限定はないが、例えば、以下に説明する顔料が好適に
使用できる。先ず、ブラック顔料のカーボンブラックと
しては、ファーネス法やチャネル法で製造されたカーボ
ンブラックで、一次粒径が15〜40mμm、BET法
による比表面積が50〜300m2/g、DBP吸油量
が40〜150ml/100g、揮発分が0.5〜10
質量%、pH値が2〜9を有するものが好ましい。The pigment that can be used in the present invention is not particularly limited, but for example, the pigments described below can be preferably used. First, as the carbon black of the black pigment, carbon black produced by a furnace method or a channel method, having a primary particle size of 15 to 40 mμm, a specific surface area by the BET method of 50 to 300 m 2 / g, and a DBP oil absorption of 40 to 40 mμm. 150ml / 100g, volatile content is 0.5-10
Those having a mass% and a pH value of 2 to 9 are preferable.
【0036】このようなものとしては、例えば、No.
2300、No.900、MCF88、No.40、N
o.52、MA7、MA8、No.2200B(商品名
以上、三菱化成製)、RAVEN1255(商品名
コロンビア製)、REGAL400R、REGAL66
0R、MOGUL L(商品名 以上、キヤボット
製)、Color Black FW1、Color
Black FW18、Color Black S1
70、Color Black S150、Print
ex 35、Printex U(商品名 以上、デグ
ッサ製)等の市販品を使用することができる。又、本発
明のために新たに試作されたものでもよい。For example, as No.
2300, No. 900, MCF88, No. 40, N
o. 52, MA7, MA8, No. 2200B (product name and above, manufactured by Mitsubishi Kasei), RAVEN1255 (product name
Made in Colombia), REGAL400R, REGAL66
0R, MOGUL L (trade name or more, manufactured by Kyabot), Color Black FW1, Color
Black FW18, Color Black S1
70, Color Black S150, Print
Commercially available products such as ex 35 and Printex U (trade name or more, manufactured by Degussa) can be used. In addition, a new prototype may be used for the present invention.
【0037】イエロー顔料としては、例えば、C.I.
Pigment Yellow 1、C.I.Pigm
ent Yellow 2、C.I.Pigment
Yellow 3、C.I.Pigment Yell
ow 13、C.I.Pigment Yellow
16、C.I.Pigment Yellow 83等
が挙げられる。Examples of the yellow pigment include C.I. I.
Pigment Yellow 1, C.I. I. Pigm
ent Yellow 2, C.I. I. Pigment
Yellow 3, C.I. I. Pigment Yell
ow 13, C.I. I. Pigment Yellow
16, C.I. I. Pigment Yellow 83 and the like.
【0038】マゼンタ顔料としては、例えば、C.I.
Pigment Red 5、C.I.Pigment
Red 7、C.I.Pigment Red 1
2、C.I.Pigment Red 48(Ca)、
C.I.Pigment Red 48(Mn)、C.
I.Pigment Red 57(Ca)、C.I.
Pigment Red 112、C.I.Pigme
nt Red 122、C.I.Pigment Vi
olet 19等が挙げられる。マゼンタ顔料としては
特にキナクリドン系顔料が好ましい。Examples of magenta pigments include C.I. I.
Pigment Red 5, C.I. I. Pigment
Red 7, C.I. I. Pigment Red 1
2, C.I. I. Pigment Red 48 (Ca),
C. I. Pigment Red 48 (Mn), C.I.
I. Pigment Red 57 (Ca), C.I. I.
Pigment Red 112, C.I. I. Pigme
nt Red 122, C.I. I. Pigment Vi
olet 19 and the like. A quinacridone pigment is particularly preferable as the magenta pigment.
【0039】シアン顔料としては、例えば、C.I.P
igment Blue 1、C.I.Pigment
Blue 2、C.I.Pigment Blue
3、C.I.Pigment Blue 15:3、
C.I.Pigment Blue 16、C.I.P
igment Blue 22、C.I.Vat Bl
ue 4、C.I.Vat Blue 6等が挙げられ
る。シアン顔料としては特にフタロシアニン系顔料が好
ましい。又、上記いずれの色の色材に関しても、本発明
のために新たに製造されたものでも使用可能である。Examples of cyan pigments include C.I. I. P
igment Blue 1, C.I. I. Pigment
Blue 2, C.I. I. Pigment Blue
3, C.I. I. Pigment Blue 15: 3,
C. I. Pigment Blue 16, C.I. I. P
igment Blue 22, C.I. I. Vat Bl
ue 4, C.I. I. Vat Blue 6 etc. are mentioned. Phthalocyanine pigments are particularly preferable as the cyan pigment. Further, with regard to the coloring materials of any of the above colors, those newly manufactured for the present invention can be used.
【0040】本発明で使用できる加工顔料は、使用する
不飽和単量体と相溶性があるものが選択され、特に不飽
和単量体への分散性を向上させるための表面処理を施し
たものが好ましい。更には、不飽和単量体と相溶性のあ
る非水溶性樹脂によって予め表面を被覆した顔料が好ま
しい。このようなものとして、例えば、具体的には顔料
と樹脂を2本ロール等で加熱下に混練したカラーチップ
(商品名 太平化学製、大成化工製等)と呼ばれるもの
や、マイクロリス(商品名 チバスペシャリティーケミ
カルズ製)といった市販の加工顔料を使用することがで
きる。又、顔料を樹脂溶液に分散しここに貧溶媒を加え
て樹脂を顔料表面に析出させる単純コアセルベーション
法等、公知のいかなる方法によって得られるものを使用
することもできる。The processed pigment that can be used in the present invention is selected to be compatible with the unsaturated monomer to be used, and in particular, it has been subjected to a surface treatment for improving dispersibility in the unsaturated monomer. Is preferred. Furthermore, a pigment whose surface is previously coated with a water-insoluble resin compatible with the unsaturated monomer is preferable. Examples of such a material include, for example, what is called a color chip (trade name: Taihei Chemical Co., Taisei Chemical Co., etc.) obtained by kneading a pigment and a resin under heating with a two-roll machine, or a microlith (trade name). Commercially available processed pigments such as Ciba Specialty Chemicals) can be used. Further, a pigment obtained by any known method such as a simple coacervation method in which a pigment is dispersed in a resin solution and a poor solvent is added thereto to deposit the resin on the surface of the pigment can be used.
【0041】顔料を被覆する非水溶性樹脂は、使用する
顔料への吸着性及び使用する重合性不飽和単量体への溶
解性から自由に選択されるが、特に塩化ビニル樹脂、酢
酸ビニル樹脂、塩化ビニル−酢酸ビニル共重合樹脂、ポ
リビニルアセタール樹脂等のビニル樹脂とセルロース樹
脂及びアクリル樹脂等が好ましく、中でも塩化ビニル−
酢酸ビニル共重合樹脂が、重合性不飽和単量体中に顔料
を微粒安定化する上で最も適している。又、必要に応じ
て2種以上の非水溶性樹脂を組み合わせて使用しても構
わない。The water-insoluble resin for coating the pigment is freely selected from the properties of adsorption to the pigment used and solubility to the polymerizable unsaturated monomer used, but especially vinyl chloride resin and vinyl acetate resin. , Vinyl chloride-vinyl acetate copolymer resin, vinyl resin such as polyvinyl acetal resin, and cellulose resin and acrylic resin are preferable, and among them, vinyl chloride-
Vinyl acetate copolymer resins are most suitable for finely stabilizing pigments in polymerizable unsaturated monomers. If desired, two or more water-insoluble resins may be used in combination.
【0042】(乳化剤)本発明で使用する乳化剤は、ノ
ニオン性、アニオン性又は両者を含有するものを使用し
てもよい。しかしながら、本発明の特徴である転相乳化
法には多量の乳化剤を使用することが多く、生成した着
色樹脂微粒子の分散体にもフリーの乳化剤が残存する可
能性が高い。従ってフリーの乳化剤を低減させてインク
の浸透性を制御し、更に記録画像の耐水性を向上させる
ためには反応性乳化剤を使用するのが好ましい。(Emulsifier) The emulsifier used in the present invention may be nonionic, anionic or both. However, a large amount of emulsifier is often used in the phase inversion emulsification method, which is a feature of the present invention, and there is a high possibility that a free emulsifier will remain in the dispersion of the colored resin fine particles produced. Therefore, it is preferable to use a reactive emulsifier in order to reduce the free emulsifier to control the ink permeability and further improve the water resistance of the recorded image.
【0043】反応性乳化剤とは、分子内に不飽和二重結
合を少なくとも1種以上有するアニオン性、ノニオン性
の乳化剤であり、例えば、スルホコハク酸エステル系、
アルキルフェノールエーテル系等が挙げられる。ノニオ
ン性の反応性乳化剤としては、分子内にポリオキシエチ
レン基を有するものが挙げられる。具体的には、ポリオ
キシエチレンアリルグリシジルノニルフェニルエーテル
「アデカリアソープNE」(商品名 旭電化(株)
製)、ポリオキシエチレンノニルプロペニルエーテル
「アクアロンRN」(商品名 第一工業製薬(株)製)
等が挙げられる。The reactive emulsifier is an anionic or nonionic emulsifier having at least one kind of unsaturated double bond in the molecule, for example, a sulfosuccinic acid ester-based emulsifier,
Examples include alkylphenol ether type. Examples of the nonionic reactive emulsifier include those having a polyoxyethylene group in the molecule. Specifically, polyoxyethylene allyl glycidyl nonyl phenyl ether "ADEKA REASOAP NE" (trade name, Asahi Denka Co., Ltd.)
Made), polyoxyethylene nonylpropenyl ether "Aqualon RN" (trade name, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.)
Etc.
【0044】アニオン性の反応性乳化剤としては、例え
ば、スルホン酸(塩)型、カルボン酸(塩)型、燐酸エ
ステル型等が挙げられる。具体的には、ポリオキシエチ
レンアリルグリシジルノニルフェニルエーテルの硫酸エ
ステル塩「アデカリアソープSE」(商品名 旭電化
(株)製)、ポリオキシエチレンノニルプロペニルエー
テルの硫酸エステル塩「アクアロンHS」、「アクアロ
ンBC」(商品名 第一工業製薬(株)製)等、又、そ
の他の構造をもつものとして「エレミノールJS−
2」、「エレミノールRS−30」(商品名 三洋化成
工業(株)製)、「ラテムル」(商品名 花王(株)
製)、「ニューフロンティア」(商品名 第一工業製薬
(株)製)等が挙げられるがこれに限られるものではな
い。これらの反応性乳化剤は1種又は2種以上を組み合
わせて使用するか、又は通常の乳化剤と組み合わせて用
いることができる。このような乳化剤の使用量は、全単
量体の質量を基準として、5〜50質量%が好ましく、
更に好ましくは10〜40質量%である。Examples of the anionic reactive emulsifier include sulfonic acid (salt) type, carboxylic acid (salt) type, phosphoric acid ester type and the like. Specifically, polyoxyethylene allyl glycidyl nonyl phenyl ether sulfate ester salt "Adecaria Soap SE" (trade name, manufactured by Asahi Denka Co., Ltd.), polyoxyethylene nonyl propenyl ether sulfate ester salt "Aqualon HS", "Aqualon BC" (trade name, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.), etc., and "Eleminol JS-" having other structures.
2 "," Eleminol RS-30 "(trade name, manufactured by Sanyo Chemical Industry Co., Ltd.)," Latemur "(trade name, Kao Corporation)
Manufactured by Daiichi Kogyo Seiyaku Co., Ltd., and the like, but are not limited thereto. These reactive emulsifiers can be used alone or in combination of two or more, or can be used in combination with a usual emulsifier. The amount of such an emulsifier used is preferably 5 to 50% by mass, based on the mass of all the monomers,
More preferably, it is 10 to 40 mass%.
【0045】(重合開始剤)重合開始剤としては、水溶
性又は油溶性の過硫酸塩、過酸化物、アゾ系化合物、過
酸化物と亜硫酸塩等の還元剤を組み合わせたレドックス
組成物等を使用できる。例えば、過硫酸アンモニウム、
過硫酸カリウム、過硫酸ナトリウム、過酸化水素、t−
ブチルハイドロパーオキサイド、t−ブチルパーオキシ
ルベンゾエート、2,2−アゾビスイソブチロニトリ
ル、2,2−アゾビス(2−ジアミノプロパン)ハイド
ロクロライド、2,2−アゾビス(2,4−ジメチルバ
レロニトリル)等が挙げられる。なかでも、重合方法を
単量体の移動が起こらない懸濁重合で行うことが好まし
いため、単量体に可溶な重合開始剤が好適に用いられ
る。このような重合開始剤の使用量は、全単量体の質量
を基準として、0.01〜10質量%が好ましく、更に
好ましくは0.05〜5質量%である。(Polymerization Initiator) As the polymerization initiator, a water-soluble or oil-soluble persulfate, a peroxide, an azo compound, a redox composition in which a reducing agent such as a peroxide and a sulfite is combined is used. Can be used. For example, ammonium persulfate,
Potassium persulfate, sodium persulfate, hydrogen peroxide, t-
Butyl hydroperoxide, t-butyl peroxyl benzoate, 2,2-azobisisobutyronitrile, 2,2-azobis (2-diaminopropane) hydrochloride, 2,2-azobis (2,4-dimethylvaleronitrile) ) And the like. Among them, the polymerization method is preferably carried out by suspension polymerization in which the monomer does not move, and therefore a polymerization initiator soluble in the monomer is preferably used. The amount of such a polymerization initiator used is preferably 0.01 to 10% by mass, and more preferably 0.05 to 5% by mass, based on the mass of all the monomers.
【0046】尚、本発明の実施態様にかかる着色樹脂微
粒子には、重合性不飽和単量体、着色剤、乳化剤、重合
開始剤の他に、紫外線吸収剤、酸化防止剤或いは顕色向
上剤等の添加剤を添加してもよい。The colored resin fine particles according to the embodiment of the present invention include, in addition to the polymerizable unsaturated monomer, the colorant, the emulsifier and the polymerization initiator, an ultraviolet absorber, an antioxidant or a color improving agent. You may add additives, such as.
【0047】次に本発明の一実施態様にかかる着色樹脂
微粒子水分散体の製造方法を構成する重合性不飽和単量
体の重合工程について説明する。当該重合工程において
は、例えば、プレ乳化法を用いた乳化重合法及び懸濁重
合法を用いることができる。乳化重合法と懸濁重合法と
は水を媒体とする点で似ているが、乳化重合法は重合開
始剤として単量体に不溶の重合開始剤を用い、一方、懸
濁重合法は単量体に可溶の重合開始剤を用いる点で異な
っている。これにより乳化重合と懸濁重合は全く異なっ
た重合機構に従うことになる。Next, the step of polymerizing the polymerizable unsaturated monomer constituting the method for producing an aqueous dispersion of colored resin fine particles according to one embodiment of the present invention will be described. In the polymerization step, for example, an emulsion polymerization method using a pre-emulsification method and a suspension polymerization method can be used. The emulsion polymerization method and the suspension polymerization method are similar in that they use water as a medium, but the emulsion polymerization method uses a polymerization initiator insoluble in the monomer as the polymerization initiator, while the suspension polymerization method uses The difference is that a polymerization initiator that is soluble in the monomer is used. As a result, emulsion polymerization and suspension polymerization follow completely different polymerization mechanisms.
【0048】即ち、懸濁重合法では、重合が各単量体粒
子内で進行するのに対し、乳化重合法は系内の乳化剤と
少量の単量体とで形成されたミセルに重合開始剤が拡散
することで重合が開始され、これに単量体油滴から単量
体が供給されて重合が進行するものである。本発明にお
いては、転相法を用いたプレ乳化によって着色剤を含有
した単量体の粒子を形成させ、この粒子をそのままの形
状を保たせて重合させることにより着色樹脂微粒子を得
ることが好ましい。よって単量体粒子から単量体の移動
が起こらない系である懸濁重合法で行うことが好まし
い。That is, in the suspension polymerization method, the polymerization proceeds in each monomer particle, whereas in the emulsion polymerization method, the polymerization initiator is added to the micelle formed by the emulsifier in the system and a small amount of the monomer. Polymerization is initiated by the diffusion of the monomer, and the monomer is supplied to this from the monomer oil droplets to promote the polymerization. In the present invention, it is preferable to obtain colored resin fine particles by forming particles of a monomer containing a colorant by pre-emulsification using a phase inversion method, and polymerizing the particles while keeping the shape as it is. . Therefore, it is preferable to carry out the suspension polymerization method, which is a system in which the migration of the monomer from the monomer particles does not occur.
【0049】従来の懸濁重合法は、単量体が安定な分散
状態を保つためにポリビニルアルコール等の安定剤を加
え、激しく撹拌して単量体を分散させながら重合を行っ
ていた。このため、一般的には乳化重合と比較すると粒
子径が大きく多分散な粒子が得られることが知られてい
た。これに対し、本発明の方法を用いれば、転相乳化法
を用いたプレ乳化により安定で且つ均一な小粒径の単量
体粒子を形成させることができ、これを懸濁重合した粒
子も同様に均一で小粒径のものが得られると推測され
る。In the conventional suspension polymerization method, a stabilizer such as polyvinyl alcohol is added in order to keep the monomer in a stable dispersed state, and the polymerization is carried out while vigorously stirring to disperse the monomer. Therefore, it has been generally known that polydisperse particles having a large particle size can be obtained as compared with emulsion polymerization. On the other hand, when the method of the present invention is used, stable and uniform small-sized monomer particles can be formed by pre-emulsification using the phase inversion emulsification method, and also particles obtained by suspension polymerization of the same. Similarly, it is presumed that a uniform and small particle size can be obtained.
【0050】重合後に得られる着色樹脂微粒子の平均粒
子径としては500nm以下であることが好ましく、更
に好ましくは200nm以下であることが好ましい。こ
のような数値範囲内とした場合、長期保存によっても沈
降が起こりにくく、優れた分散安定性が保持される。
又、上記範囲内の平均粒子径をもつ着色樹脂微粒子を形
成させるために転相乳化後の単量体粒子の平均粒子径と
しては500nm以下であることが好ましく、更には2
00nm以下であることが好ましい。尚、上記した方法
によって直接得られるのは、正確には着色樹脂微粒子が
水性媒体に分散しているものであり、本発明においては
これを便宜的に、着色樹脂微粒子の水分散体と称する。
そして本発明にかかる着色樹脂微粒子を用いてインクを
製造する場合には、得ようとするインクの組成に応じ
て、着色樹脂微粒子の水分散体を用いても良く、又着色
樹脂微粒子の水分散体から水を定法(例えば蒸留、遠心
分離、ろ過、スプレードライなど)を利用して除去し、
着色樹脂微粒子として取り出した後に、適当な液媒体、
例えば水性媒体や油性媒体に再度分散させてインク化し
てもよい。The average particle diameter of the colored resin fine particles obtained after polymerization is preferably 500 nm or less, more preferably 200 nm or less. Within such a numerical range, sedimentation does not easily occur even after long-term storage, and excellent dispersion stability is maintained.
Further, in order to form colored resin fine particles having an average particle diameter within the above range, the average particle diameter of the monomer particles after phase inversion emulsification is preferably 500 nm or less, and further 2
It is preferably 00 nm or less. It should be noted that what is obtained directly by the above-mentioned method is precisely that in which the colored resin fine particles are dispersed in an aqueous medium, and in the present invention, this is referred to as an aqueous dispersion of the colored resin fine particles for convenience.
When an ink is produced using the colored resin particles according to the present invention, an aqueous dispersion of the colored resin particles may be used depending on the composition of the ink to be obtained, or an aqueous dispersion of the colored resin particles may be used. Remove water from the body using standard methods (eg distillation, centrifugation, filtration, spray drying, etc.),
After taking out as colored resin fine particles, a suitable liquid medium,
For example, it may be dispersed again in an aqueous medium or an oil medium to form an ink.
【0051】本発明により製造される着色樹脂微粒子
は、耐水性が良好で且つこれを用いて得られるインク画
像の耐候性や耐擦過性が良好であり、分散安定性に優れ
ることから各種記録用インクの色材として好適に用いる
ことができる。特に水への分散性が良好であることから
水性のインクジェット用インクとして好適に用いられ
る。The colored resin fine particles produced according to the present invention have good water resistance, good weather resistance and scratch resistance of the ink image obtained using the same, and excellent dispersion stability. It can be suitably used as a coloring material for ink. In particular, since it has good dispersibility in water, it is suitably used as an aqueous inkjet ink.
【0052】本発明の着色樹脂微粒子を用いたインク
は、着色樹脂微粒子が水性媒体に分散状態を保持されて
構成される。そして水性媒体の構成成分としては少なく
とも水を含むことが好ましい。インク全質量に占める水
の質量割合としては、例えば、20〜95質量%、特に
は40〜95質量%、更には60〜95質量%であるこ
とが好ましい。The ink using the colored resin fine particles of the present invention is constituted by maintaining the dispersed state of the colored resin fine particles in the aqueous medium. And it is preferable that at least water is contained as a constituent component of the aqueous medium. The mass ratio of water to the total mass of the ink is, for example, 20 to 95 mass%, particularly 40 to 95 mass%, and further preferably 60 to 95 mass%.
【0053】又、水性媒体には水溶性有機溶剤を含有さ
せてもよい。インク中の水溶性有機溶剤の量は、インク
全量の2〜60質量%であることが好ましい。具体的な
水溶性有機溶剤としては、例えば、メチルアルコール、
エチルアルコール、n−プロピルアルコール、イソプロ
ピルアルコール、n−ブチルアルコール、sec−ブチ
ルアルコール、tert−ブチルアルコール等の炭素数
1〜4のアルキルアルコール類、ジメチルホルムアミ
ド、ジメチルアセトアミド等のアミド類、アセトン等の
ケトン類、テトラヒドロフラン、ジオキサン等のエーテ
ル類、ポリエチレングリコール、ポリプロピレングコリ
コール等のポリアルキレングリコール類、エチレングリ
コール、プロピレングリコール、ブチレングリコール、
トリエチレングリコール、1,2,6−へキサントリオ
ール、チオジグリコール、へキシレングリコール、ジエ
チレングリコール等のアルキレン基が2〜6個の炭素原
子を含むアルキレングリコール類、グリセリン、エチレ
ングリコールモノメチル(又はエチル)エーテル、ジエ
チレングリコールモノメチル(又はエチル)エーテル等
の多価アルコールの低級アルキルエーテル類、N−メチ
ル−2−ピロリドン、1,3−ジメチル−2−イミダゾ
リジノン、スルホラン、ジメチルサルフォオキサイド、
2−ピロリドン、ε−カプロラクタム等の環状アミド化
合物及びスクシンイミド等のイミド化合物等が挙げられ
る。Further, the aqueous medium may contain a water-soluble organic solvent. The amount of the water-soluble organic solvent in the ink is preferably 2 to 60 mass% of the total amount of the ink. Specific water-soluble organic solvents include, for example, methyl alcohol,
C1-C4 alkyl alcohols such as ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, sec-butyl alcohol and tert-butyl alcohol, amides such as dimethylformamide and dimethylacetamide, acetone and the like. Ketones, tetrahydrofuran, ethers such as dioxane, polyethylene glycol, polyalkylene glycols such as polypropylene glycol, ethylene glycol, propylene glycol, butylene glycol,
Alkylene glycols having an alkylene group of 2 to 6 carbon atoms such as triethylene glycol, 1,2,6-hexanetriol, thiodiglycol, hexylene glycol and diethylene glycol, glycerin, ethylene glycol monomethyl (or ethyl) Ethers, lower alkyl ethers of polyhydric alcohols such as diethylene glycol monomethyl (or ethyl) ether, N-methyl-2-pyrrolidone, 1,3-dimethyl-2-imidazolidinone, sulfolane, dimethyl sulfoxide,
Examples thereof include cyclic amide compounds such as 2-pyrrolidone and ε-caprolactam, and imide compounds such as succinimide.
【0054】本発明にかかるインクは、熱的エネルギー
或いは機械的エネルギーによって記録ヘッドからインク
を吐出させ記録媒体に付着させて画像を記録するインク
ジェット記録方法に好適に用いられるものである。そし
て本態様にかかるインクをインクジェット記録用途に特
に適したものとする場合、インクの25℃における物性
として、表面張力が15〜60dyn/cm、更には2
0〜50dyn/cm、粘度を15cP以下、特には1
0cP以下にすることが好ましい。又、pHの範囲とし
ては、3〜11が好ましく、更に好適な範囲は3.5〜
10である。The ink according to the present invention is preferably used in an ink jet recording method for recording an image by ejecting ink from a recording head by thermal energy or mechanical energy and adhering it to a recording medium. When the ink according to this aspect is particularly suitable for ink jet recording use, the physical properties of the ink at 25 ° C. include a surface tension of 15 to 60 dyn / cm, and further 2
0 to 50 dyn / cm, viscosity of 15 cP or less, especially 1
It is preferably 0 cP or less. Further, the pH range is preferably 3 to 11, and more preferably 3.5 to
It is 10.
【0055】そしてかかる特性を達成し得る具体的なイ
ンク組成としては、例えば、後述する実施例に用いた各
種インクを挙げることができる。尚、本発明の実施態様
にかかるインクには、上記のようにして得られた着色樹
脂微粒子の他に、界面活性剤、pH調整剤、防黴剤等各
種の添加剤を添加してもよい。As a specific ink composition that can achieve such characteristics, for example, various inks used in Examples described later can be mentioned. In addition to the colored resin fine particles obtained as described above, various additives such as a surfactant, a pH adjuster, and a mildew proofing agent may be added to the ink according to the embodiment of the present invention. .
【0056】又、本発明の実施態様にかかるインクを用
いた記録方法に使用される記録媒体としては、特に限定
されるものではなくコピー用紙、ボンド紙等の普通紙や
インクジェット記録用に特別に調整されたコート紙、光
沢紙やOHPフィルム等が挙げられる。Further, the recording medium used in the recording method using the ink according to the embodiment of the present invention is not particularly limited, and it is specially used for plain paper such as copy paper and bond paper and for ink jet recording. Examples include prepared coated paper, glossy paper, OHP film, and the like.
【0057】本発明のインクは、熱エネルギーの作用に
より液滴を吐出させて記録を行うインクジェット記録方
式にとりわけ好適に用いられるが、他のインクジェット
記録方法や一般の筆記用具としても使用できることはい
うまでもない。The ink of the present invention is particularly suitable for use in an ink jet recording system in which droplets are ejected by the action of heat energy for recording, but it can also be used as another ink jet recording method or a general writing tool. There is no end.
【0058】本発明のインクを用いて記録を行うのに好
適な記録装置としては、記録ヘッドの室内のインクに記
録信号に対応した熱エネルギーを与え、該エネルギーに
より液滴を発生させる装置が挙げられる。A recording apparatus suitable for recording using the ink of the present invention is an apparatus for applying thermal energy corresponding to a recording signal to the ink in the chamber of the recording head and generating droplets by the energy. To be
【0059】その主要部である記録ヘッド構成例を、図
1、図2及び図3に示した。ヘッド13は、インクを通
す溝14を有するガラス、セラミックス、又はプラスチ
ック板等と、感熱記録に用いられる発熱抵抗体を有する
発熱ヘッド15(図ではヘッドが示されているが、これ
に限定されるものではない)とを接着して得られる。発
熱ヘッド15は、酸化シリコン等で形成される保護膜1
6、アルミニウム電極17−1、17−2、ニクロム等
で形成される発熱抵抗体層18、畜熱層19、アルミナ
等の放熱性のよい基板20より成っている。An example of the structure of the recording head, which is the main part, is shown in FIGS. 1, 2 and 3. The head 13 is made of glass, ceramics, a plastic plate, or the like having a groove 14 through which ink passes, and a heating head 15 having a heating resistor used for heat-sensitive recording (a head is shown in the drawing, but is not limited to this. It is not a thing) and is obtained by adhering. The heating head 15 has a protective film 1 formed of silicon oxide or the like.
6, aluminum electrodes 17-1 and 17-2, a heating resistor layer 18 made of nichrome, a heat storage layer 19, and a substrate 20 having a good heat dissipation property such as alumina.
【0060】インク21は、吐出オリフィス(微細孔)
22まで満たされており、圧力Pによりメニスカス23
を形成している。図4に、上記したようなヘッドを組み
込んだインクジェット記録装置の1例を示す。図4にお
いて、61はワイピング部材としてのブレードであり、
その一端は、ブレード保持部材によって保持されて固定
端となり、カンチレバーの形態をなす。ブレード61
は、記録ヘッドによる記録領域に隣接した位置に配設さ
れ、又、図4に示した例の場合は、記録ヘッドの移動経
路中に突出した形態で保持される。62はキャップであ
り、ブレード61に隣接するホームポジションに配設さ
れ、記録ヘッドの移動方向と垂直な方向に移動して、吐
出面と当接しキャッピングを行う構成を備える。更に、
63は、ブレード61に隣接して設けられるインク吸収
体であり、ブレード61と同様、記録ヘッドの移動経路
中に突出した形態で保持される。The ink 21 is a discharge orifice (fine hole).
22 is filled, and the meniscus 23 is generated by the pressure P.
Is formed. FIG. 4 shows an example of an ink jet recording apparatus incorporating the head as described above. In FIG. 4, 61 is a blade as a wiping member,
One end thereof is held by the blade holding member to become a fixed end, which is in the form of a cantilever. Blade 61
Is arranged at a position adjacent to the recording area of the recording head, and in the case of the example shown in FIG. 4, is held in a protruding form in the movement path of the recording head. Reference numeral 62 denotes a cap, which is disposed at a home position adjacent to the blade 61, and has a configuration in which it moves in a direction perpendicular to the moving direction of the recording head and comes into contact with the ejection surface to perform capping. Furthermore,
Reference numeral 63 denotes an ink absorber provided adjacent to the blade 61, and like the blade 61, is held in a form protruding in the moving path of the recording head.
【0061】上記ブレード61、キャップ62、吸収体
63によって吐出回復部64が構成され、かかる吐出回
復部64によって、ブレード61及び吸収体63によっ
てインク吐出口面の水分、塵やほこり等の除去が行われ
る。65は、吐出エネルギー発生手段を有し、吐出口を
配した吐出口面に対向する被記録材にインクを吐出して
記録を行う記録ヘッド、66は、記録ヘッド65を搭載
して記録ヘッド65の移動を行うためのキャリッジであ
る。キャリッジ66は、ガイド軸67と摺動可能に係合
し、キャリッジ66の一部は、モータ68(不図示)に
よって駆動されるベルト69と接続している。これによ
り、キャリッジ66は、ガイド軸67に沿った移動が可
能となり、記録ヘッド65による記録領域及びその隣接
した領域の移動が可能となる。The blade 61, the cap 62, and the absorber 63 constitute an ejection recovery unit 64, and the ejection recovery unit 64 removes water, dust, and dust on the ink ejection port surface by the blade 61 and the absorber 63. Done. Reference numeral 65 denotes a recording head having ejection energy generating means for ejecting ink to a recording material facing the ejection port surface where the ejection ports are arranged to perform recording, and 66 denotes a recording head 65 in which the recording head 65 is mounted. It is a carriage for moving the. The carriage 66 slidably engages with the guide shaft 67, and a part of the carriage 66 is connected to a belt 69 driven by a motor 68 (not shown). As a result, the carriage 66 can move along the guide shaft 67, and the recording head 65 can move the recording area and its adjacent area.
【0062】51は、被記録材を挿入するための給紙
部、52は不図示のモータにより駆動される紙送りロー
ラである。これらの構成によって記録ヘッドの吐出口面
と対向する位置へ被記録材が給紙され、記録が進行する
につれて、排紙ローラ53を配した排紙部へ排紙され
る。上記構成において、記録ヘッド65が記録終了等で
ホームポジションに戻る際、ヘッド回復部64のキャッ
プ62は記録ヘッド65の移動経路から退避している
が、ブレード61は移動経路中に突出している。この結
果、記録ヘッド65の吐出口面がワイピングされる。
尚、キャップ62が記録ヘッド65の吐出面に当接して
キャッピングを行う場合、キャップ62は記録ヘッドの
移動経路中へ突出するように移動する。Reference numeral 51 is a paper feed section for inserting a recording material, and 52 is a paper feed roller driven by a motor (not shown). With these configurations, the recording material is fed to a position facing the ejection opening surface of the recording head, and as recording progresses, the recording material is ejected to the ejection unit provided with the ejection roller 53. In the above configuration, when the recording head 65 returns to the home position after recording is completed, the cap 62 of the head recovery unit 64 is retracted from the movement path of the recording head 65, but the blade 61 is projected in the movement path. As a result, the ejection port surface of the recording head 65 is wiped.
When the cap 62 comes into contact with the ejection surface of the recording head 65 to perform capping, the cap 62 moves so as to project into the moving path of the recording head.
【0063】記録ヘッド65がホームポジションから記
録開始位置へ移動する場合、キャップ62及びブレード
61は、上記したワイピング時の位置と同一の位置にあ
る。この結果、この移動においても、記録ヘッド65の
吐出口面はワイピングされる。上記した記録ヘッドのホ
ームポジションへの移動は、記録終了時や吐出回復時ば
かりでなく、記録ヘッドが記録のために記録領域を移動
する間に所定の間隔で記録領域に隣接したホームポジシ
ョンへ移動し、この移動に伴って、上記ワイピングが行
われる。When the recording head 65 moves from the home position to the recording start position, the cap 62 and the blade 61 are at the same positions as the above wiping positions. As a result, even during this movement, the ejection port surface of the recording head 65 is wiped. The above-mentioned movement of the recording head to the home position is performed not only at the end of recording and at the time of ejection recovery, but also at the home position adjacent to the recording area at a predetermined interval while the recording head moves in the recording area for recording. Then, with this movement, the wiping is performed.
【0064】図5は、ヘッドに、インク供給部材、例え
ば、チューブを介して供給されるインクを収容したイン
ク収容部を具備しているインクカートリッジ45の一例
を示す断面図である。ここで、40は供給用インクを収
納したインク収容部、例えば、インク袋であり、その先
端にはゴム製の栓42が設けられている。この栓42に
針(不図示)を挿入することにより、インク袋40中の
インクをヘッドに供給可能にできる。44は、廃インク
を受容するインク吸収体である。FIG. 5 is a cross-sectional view showing an example of an ink cartridge 45 in which the head is provided with an ink supply member, for example, an ink storage portion which stores ink supplied via a tube. Here, reference numeral 40 is an ink containing portion containing the supply ink, for example, an ink bag, and a rubber stopper 42 is provided at the tip thereof. By inserting a needle (not shown) into this stopper 42, the ink in the ink bag 40 can be supplied to the head. Reference numeral 44 is an ink absorber that receives waste ink.
【0065】本発明で使用されるインクジェット記録装
置としては、上記の如きヘッドとインクカートリッジと
が別体となったものに限らず、図6に示すようにそれら
が一体になったものも好適に用いられる。図6におい
て、70は記録ユニットであって、この中にはインクを
収容したインク収容部、例えば、インク吸収体が収納さ
れており、かかるインク吸収体中のインクが複数のオリ
フィスを有するヘッド部71からインク滴として吐出さ
れる構成になっている。72は、記録ユニット内部を大
気に連通させるための大気連通口である。この記録ユニ
ット70は、図4で示す記録ヘッド65に代えて用いら
れるものであって、キャリッジ66に対して着脱自在に
なっている。The ink jet recording apparatus used in the present invention is not limited to the one in which the head and the ink cartridge are separated as described above, and one in which they are integrated as shown in FIG. 6 is also preferable. Used. In FIG. 6, reference numeral 70 denotes a recording unit, in which an ink containing portion containing ink, for example, an ink absorber is contained, and the ink in the ink absorber has a head portion having a plurality of orifices. The ink is ejected from 71 as an ink droplet. Reference numeral 72 denotes an atmosphere communication port for communicating the inside of the recording unit with the atmosphere. The recording unit 70 is used in place of the recording head 65 shown in FIG. 4, and is detachable from the carriage 66.
【0066】[0066]
【実施例】以下、実施例及び比較例を挙げて本発明を更
に具体的に説明するが、本発明は、その要旨を越えない
限り、下記実施例により限定されるものではない。尚、
以下の記載において「部」又は「%」とあるものは特に
断らない限り質量基準である。EXAMPLES The present invention will be described in more detail below with reference to Examples and Comparative Examples, but the present invention is not limited to the following Examples unless it exceeds the gist. still,
In the following description, “part” or “%” is based on mass unless otherwise specified.
【0067】[実施例1〜7及び比較例1 着色樹脂微
粒子水分散体の調製・評価結果]
(着色樹脂微粒子水分散体の調製)
<実施例1>重合性不飽和単量体としてスチレン40部
及び2−エチルヘキシルアクリレート(以下2−EHA
と略す)60部、着色剤としてフタロシアニンブルー
(C.I.PB15:3)と塩化ビニル−酢酸ビニルの
共重合体からなる加工顔料「マイクロリス・ブルー4G
KP」(商品名 顔料濃度50%:チバスペシャリティ
ーケミカルズ(株)製)25部、乳化剤として反応性乳
化剤「アクアロンBC−20」(商品名 第一工業製薬
株式会社製)20部及び重合開始剤として2,2−アゾ
ビスイソブチロニトリル3.6部をスリーワンモーター
(佐竹化学機械工業株式会社製)にて均一になるまで混
合攪拌した。[Examples 1 to 7 and Comparative Example 1 Preparation and evaluation results of colored resin fine particle water dispersion] (Preparation of colored resin fine particle water dispersion) <Example 1> Styrene 40 as a polymerizable unsaturated monomer Parts and 2-ethylhexyl acrylate (hereinafter 2-EHA
60 parts, and a processed pigment "Microlith Blue 4G" composed of phthalocyanine blue (CI.PB15: 3) as a colorant and a vinyl chloride-vinyl acetate copolymer.
KP "(trade name: pigment concentration 50%: manufactured by Ciba Specialty Chemicals Co., Ltd.) 25 parts, reactive emulsifier" Aqualon BC-20 "(trade name manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) as an emulsifier, and a polymerization initiator As a result, 3.6 parts of 2,2-azobisisobutyronitrile was mixed and stirred by a three-one motor (manufactured by Satake Chemical Machinery Co., Ltd.) until uniform.
【0068】その後均一混合液を高粘度用卓上ニーダー
(入江商会社製 商品名 PNV−1)に投入し、回転
数52rpmで攪拌しながら徐々に水を添加した。水の
添加につれ増粘し始め、約100部を加えた辺りからチ
キソ性がでてきたが均一に混合攪拌され、約130部の
水を加えた時点で急激に粘度が低下し、転相が起きたこ
とが確認された。その後水以外の成分が20%になるよ
うに水を添加した。この乳化分散液を重合装置(攪拌
機、還流冷却器及び窒素ガス流入管を備えた重合装置)
に入れ、窒素気流下75℃に昇温して24時間重合を行
ない、着色樹脂微粒子水分散液を得た。Then, the homogeneous mixed solution was put into a high-viscosity table kneader (trade name: PNV-1 manufactured by Irie Shosha Co., Ltd.), and water was gradually added while stirring at a rotation speed of 52 rpm. Thickness began to increase as water was added, and thixotropic properties began to appear from about 100 parts added, but the mixture was uniformly mixed and stirred, and when about 130 parts water was added, the viscosity suddenly decreased and the phase inversion occurred. It was confirmed that it happened. After that, water was added so that the components other than water became 20%. This emulsified dispersion is a polymerization device (a polymerization device equipped with a stirrer, a reflux condenser and a nitrogen gas inflow pipe)
The mixture was heated to 75 ° C. in a nitrogen stream and polymerized for 24 hours to obtain an aqueous dispersion of colored resin fine particles.
【0069】<実施例2>実施例1と同様に調製した均
一混合液を高粘度用卓上ニーダー(入江商会社製商品名
PNV−1)に投入した。回転数52rpmで混合攪
拌しながら適宜10,000rpmのハイフレックスデ
ィスパーサー(エスエムテー社製 商品名 HG−9
2)でより混合攪拌を進めながら水を添加していった。
水の添加につれ増粘しチキソ性が発現したが、常に均一
な状態に攪拌混合ができた。水を約120部添加した時
点で粘度が低下し始めたので、ハイフレックスの回転数
を18,000rpmまで上げ、更に徐々に水を加えな
がら転相乳化を進めた。粘度の急激な低下を得た後、水
以外の成分が20%になるように水を添加し、実施例1
と同様に重合を行ない、着色樹脂水分散液を得た。Example 2 The homogeneous mixed solution prepared in the same manner as in Example 1 was put into a high-viscosity table kneader (trade name PNV-1 manufactured by Irie Shosha Co., Ltd.). While mixing and stirring at a rotation speed of 52 rpm, a high-flex disperser (trade name: HG-9, manufactured by SMT Corporation) of 10,000 rpm is appropriately added.
Water was added while further mixing and stirring in 2).
As the water was added, the viscosity increased and thixotropic properties were developed, but stirring and mixing were always possible in a uniform state. Since the viscosity began to drop when about 120 parts of water was added, the rotation number of the high flex was increased to 18,000 rpm, and phase inversion emulsification was advanced while gradually adding water. After obtaining a sharp decrease in viscosity, water was added so that the components other than water would be 20%, and Example 1
Polymerization was performed in the same manner as in 1. to obtain a colored resin aqueous dispersion.
【0070】<実施例3>重合性不飽和単量体としてメ
チルメタクリレート21部及び2−EHA49部、着色
剤として塩化ビニル−酢酸ビニルの共重合体からなる加
工顔料「マイクロリス・ブルー4GKP」(商品名 顔
料濃度50%:チバスペシャリティーケミカルズ(株)
製)42部、乳化剤として反応性乳化剤「アクアロンH
S−10」(商品名 第一工業製薬株式会社製)14部
及び重合開始剤として2,2−アゾビスイソブチロニト
リル2.5部をスリーワンモーター(商品名 佐竹化学
機械工業株式会社製)にて均一になるまで混合攪拌し
た。Example 3 Processed pigment "Microlith Blue 4GKP" (21 parts of methyl methacrylate and 49 parts of 2-EHA as a polymerizable unsaturated monomer, and a vinyl chloride-vinyl acetate copolymer as a colorant) Product name Pigment concentration 50%: Ciba Specialty Chemicals Co., Ltd.
42 parts, reactive emulsifier "Aqualon H" as an emulsifier
S-10 "(trade name manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.) and 2.5 parts of 2,2-azobisisobutyronitrile as a polymerization initiator three-one motor (trade name manufactured by Satake Chemical Machinery Co., Ltd.) And mixed and stirred until uniform.
【0071】その後均一混合液をサタケ実験用ニーダー
(佐竹化学機械工業社製 商品名KC−07)に投入
し、回転数90rpmで攪拌しながら徐々に水を添加し
た。水の添加につれ増粘し始め、約60部を加えた辺り
からチキソ性がでてきたが均一に混合攪拌され、約90
部の水を加えた時点で急激に粘度が低下し、転相が起き
たことが確認された。その後水以外の成分が20%にな
るように水を添加した。この乳化分散液を重合装置(攪
拌機、還流冷却器及び窒素ガス流入管を備えた重合装
置)に入れ、窒素気流下75℃に昇温して24時間重合
を行ない、着色樹脂微粒子水分散液を得た。After that, the homogeneous mixed solution was put into a kneader for Satake experiment (product name KC-07 manufactured by Satake Chemical Machinery Co., Ltd.), and water was gradually added while stirring at a rotation speed of 90 rpm. The viscosity began to increase with the addition of water, and thixotropic properties began to appear from around the point where about 60 parts were added, but the mixture was uniformly mixed and stirred to give about 90
It was confirmed that the viscosity suddenly decreased at the time when some water was added, and phase inversion occurred. After that, water was added so that the components other than water became 20%. This emulsified dispersion liquid was placed in a polymerization device (a polymerization device equipped with a stirrer, a reflux condenser and a nitrogen gas inflow pipe), heated to 75 ° C. under a nitrogen stream and polymerized for 24 hours to obtain a colored resin fine particle water dispersion liquid. Obtained.
【0072】<実施例4>実施例3と同様に調製した均
一混合液をサタケ実験用ニーダー(佐竹化学機械工業社
製 商品名 KC−07)に投入した。回転数90rp
mで混合攪拌しながら適宜10,000rpmのクレア
ミックス(エム・テクニック社製 CLM−0.8S)
でより混合攪拌を進めながら水を添加していった。水の
添加につれ増粘しチキソ性が発現したが、常に均一な状
態に攪拌混合ができた。水を約120部添加した時点で
粘度が低下し始めたので、クレアミックスの回転数を2
0,000rpmまで上げ、更に徐々に水を加えながら
転相乳化を進めた。粘度の急激な低下を得た後、水以外
の成分が20%になるように水を添加し、実施例3と同
様に重合を行ない、着色樹脂水分散液を得た。<Example 4> The homogeneous mixture prepared in the same manner as in Example 3 was put into a kneader for Satake experiment (trade name: KC-07 manufactured by Satake Chemical Machinery Co., Ltd.). Rotation speed 90 rp
Clear mix (CLM-0.8S manufactured by M Technic Co., Ltd.) at 10,000 rpm while mixing and stirring at m.
Then, water was added while further mixing and stirring. As the water was added, the viscosity increased and thixotropic properties were developed, but stirring and mixing were always possible in a uniform state. Since the viscosity began to drop when about 120 parts of water was added, the number of revolutions of CLEARMIX was set to 2
The phase inversion emulsification was promoted while increasing the speed to 0000 rpm and gradually adding water. After obtaining a rapid decrease in viscosity, water was added so that the components other than water were 20%, and polymerization was carried out in the same manner as in Example 3 to obtain a colored resin aqueous dispersion.
【0073】<実施例5>重合性不飽和単量体としてス
チレン200部及びn−ブチルアクリレート(以下n−
BAと略す)300部、着色剤として着色剤としてフタ
ロシアニンブルー(C.I.PB15:3)と塩化ビニ
ル−酢酸ビニルの共重合体からなる加工顔料「マイクロ
リス・ブルー4GKP」(商品名 顔料濃度50%:チ
バスペシャリティーケミカルズ(株)製)350部、乳
化剤として反応性乳化剤「アクアロンHS−20」(商
品名 第一工業製薬株式会社製)100部及び重合開始
剤として2,2−アゾビスイソブチロニトリル72部を
スリーワンモーター(商品名佐竹化学機械工業株式会社
製)にて均一になるまで混合攪拌した。<Example 5> 200 parts of styrene as a polymerizable unsaturated monomer and n-butyl acrylate (hereinafter referred to as n-
(Abbreviated as BA) 300 parts, phthalocyanine blue (CI.PB15: 3) as a colorant as a colorant, and a processed pigment "Microlith Blue 4GKP" (trade name: pigment concentration) composed of a vinyl chloride-vinyl acetate copolymer. 50%: Ciba Specialty Chemicals Co., Ltd., 350 parts, reactive emulsifier "Aqualon HS-20" (trade name, manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.) as an emulsifier, and 2,2-azobis as a polymerization initiator. 72 parts of isobutyronitrile were mixed and stirred by a three-one motor (trade name, manufactured by Satake Chemical Machinery Co., Ltd.) until uniform.
【0074】その後均一混合液をプラネタリーミキサー
(浅田鉄工社製 商品名 PVM−5)に投入し、回転
数162rpmで攪拌しながら徐々に水を添加した。水
の添加につれ増粘し始め、約300部を加えた辺りから
チキソ性がでてきたが均一に混合攪拌され、約450部
の水を加えた時点で急激に粘度が低下し、転相が起きた
ことが確認された。その後水以外の成分が20%になる
ように水を添加した。この乳化分散液を重合装置(攪拌
機、還流冷却器及び窒素ガス流入管を備えた重合装置)
に入れ、窒素気流下75℃に昇温して24時間重合を行
ない、着色樹脂微粒子水分散液を得た。After that, the homogeneous mixed solution was put into a planetary mixer (PVM-5, trade name, manufactured by Asada Iron Works Co., Ltd.), and water was gradually added while stirring at a rotation speed of 162 rpm. The viscosity started to increase with the addition of water, and thixotropic properties began to appear from around the addition of about 300 parts, but the mixture was uniformly mixed and stirred, and when about 450 parts of water was added, the viscosity suddenly decreased and the phase inversion occurred. It was confirmed that it happened. After that, water was added so that the components other than water became 20%. This emulsified dispersion is a polymerization device (a polymerization device equipped with a stirrer, a reflux condenser and a nitrogen gas inflow pipe)
The mixture was heated to 75 ° C. in a nitrogen stream and polymerized for 24 hours to obtain an aqueous dispersion of colored resin fine particles.
【0075】<実施例6>実施例5と同様に調製した均
一混合液をプラネタリーミキサー(浅田鉄工社製商品名
PVM−5)に投入し、回転数162rpmで攪拌し
ながら徐々に水を添加した。回転数162rpmで混合
攪拌しながら適宜10,000rpmのクレアミックス
(エム・テクニック社製 商品名 CLM−0.8S)
でより混合攪拌を進めながら水を添加していった。水の
添加につれ増粘しチキソ性が発現したが、常に均一な状
態に攪拌混合ができた。水を約400部添加した時点で
粘度が低下し始めたので、クレアミックスの回転数を2
0,000rpmまで上げ、更に徐々に水を加えながら
転相乳化を進めた。粘度の急激な低下を得た後、水以外
の成分が20%になるように水を添加し、実施例5と同
様に重合を行ない、着色樹脂水分散液を得た。<Example 6> The homogeneous mixed solution prepared in the same manner as in Example 5 was put into a planetary mixer (PVM-5, trade name, manufactured by Asada Iron Works Co., Ltd.), and water was gradually added while stirring at a rotation speed of 162 rpm. did. Clear mix (CLM-0.8S manufactured by M Technic Co., Ltd.) at 10,000 rpm as appropriate while mixing and stirring at a rotation speed of 162 rpm.
Then, water was added while further mixing and stirring. As the water was added, the viscosity increased and thixotropic properties were developed, but stirring and mixing were always possible in a uniform state. Since the viscosity began to drop when about 400 parts of water was added, the number of revolutions of CLEARMIX was set to 2
The phase inversion emulsification was promoted while increasing the speed to 0000 rpm and gradually adding water. After obtaining a sharp decrease in viscosity, water was added so that the components other than water were 20%, and polymerization was carried out in the same manner as in Example 5 to obtain a colored resin aqueous dispersion.
【0076】<実施例7>重合性不飽和単量体としてメ
チルメタクリレート160部、スチレン160部、2−
EHA160部及びn−ブチルアクリレート320部、
着色剤として着色剤としてフタロシアニンブルー(C.
I.PB15:3)と塩化ビニル−酢酸ビニルの共重合
体からなる加工顔料「マイクロリス・ブルー4GKP」
(商品名顔料濃度50%:チバスペシャリティーケミカ
ルズ(株)製)480部、乳化剤として反応性乳化剤
「アデカリアソープSE−20N」(商品名 旭電化工
業社製)160部及び重合開始剤として2,2−アゾビ
スイソブチロニトリル28部をスリーワンモーター(商
品名 佐竹化学機械工業株式会社製)にて均一になるま
で混合攪拌した。Example 7 As a polymerizable unsaturated monomer, 160 parts of methyl methacrylate, 160 parts of styrene, 2-
EHA 160 parts and n-butyl acrylate 320 parts,
Phthalocyanine blue (C.I.
I. PB15: 3) and processed pigment "Microlith Blue 4GKP" consisting of a vinyl chloride-vinyl acetate copolymer
(Brand name: 50% pigment concentration: manufactured by Ciba Specialty Chemicals Co., Ltd.) 480 parts, 160 parts of reactive emulsifier "Adekaria Soap SE-20N" (trade name, manufactured by Asahi Denka Kogyo Co., Ltd.) as an emulsifier and 2 as a polymerization initiator. , 2-azobisisobutyronitrile (28 parts) was mixed and stirred by a three-one motor (trade name, manufactured by Satake Chemical Machinery Co., Ltd.) until uniform.
【0077】その後均一混合液をハーモテック(エム・
テクニクス社製 商品名 HMT−CA−2.0)に投
入し、アンカー部の回転数を65rpm、クレアミック
スローター部の回転数を7,000rpmで攪拌しなが
ら徐々に水を添加した。水の添加につれ増粘し始め、約
200部を加えた辺りからチキソ性がでてきた。更に水
の添加つれローター部に回転数を20,000rpmま
であげて混合攪拌を行なった。約750部の水を加えた
時点で急激に粘度が低下し、転相が起きたことが確認さ
れた。その後水以外の成分が20%になるように水を添
加した。この乳化分散液を重合装置(攪拌機、還流冷却
器及び窒素ガス流入管を備えた重合装置)に入れ、窒素
気流下75℃に昇温して24時間重合を行ない、着色樹
脂微粒子水分散液を得た。After that, the homogeneous mixed solution was mixed with Harmotech (M.
Technics Co., Ltd. trade name HMT-CA-2.0) was added, and water was gradually added while stirring at a rotation speed of the anchor portion of 65 rpm and a rotation speed of the Clearmix rotor portion of 7,000 rpm. The viscosity started to increase with the addition of water, and thixotropic properties began to appear from around the addition of about 200 parts. When water was added, the rotor was rotated up to 20,000 rpm and mixed and stirred. It was confirmed that when about 750 parts of water was added, the viscosity sharply decreased and phase inversion occurred. After that, water was added so that the components other than water became 20%. This emulsified dispersion liquid was placed in a polymerization device (a polymerization device equipped with a stirrer, a reflux condenser and a nitrogen gas inflow pipe), heated to 75 ° C. under a nitrogen stream and polymerized for 24 hours to obtain a colored resin fine particle water dispersion liquid. Obtained.
【0078】<比較例1>メタクリル酸メチル4部及び
アクリル酸n−ブチル6部の混合液に高分子分散剤Di
sperbyk161(商品名 ビックケミ・ジャパン
(株)製)を固形分換算量で1部を溶解した液、フタロ
シアニンブルー(C.I.PB15:3)1部及び直径
0.5mmのガラスビーズ10部を加え、サンドミルで
16時間分散した。Comparative Example 1 A polymer dispersant Di was added to a mixed solution of 4 parts of methyl methacrylate and 6 parts of n-butyl acrylate.
A solution prepared by dissolving 1 part of sperbyk 161 (trade name, manufactured by Big Chem Japan Co., Ltd.) in terms of solid content, 1 part of phthalocyanine blue (CI PB15: 3) and 10 parts of glass beads having a diameter of 0.5 mm are added. , And dispersed in a sand mill for 16 hours.
【0079】ガラスビーズを除去した後、重合開始剤と
して2,2−アゾビスイソブチロニトリル0.36部を
混合する。乳化剤として反応性乳化剤「エレミノールJ
S−2」(商品名 三洋化成工業(株)製)2部を水5
3.44部に溶解させたものに、上記の着色剤溶液を添
加しホモミキサーにて撹拌し、乳化物を得た。得られた
乳化物を重合装置(攪拌機、還流冷却器及び窒素ガス流
入管を備えた重合装置)に入れ、窒素気流下75℃に昇
温して24時間重合を行い、着色樹脂微粒子水分散体を
得た。After removing the glass beads, 0.36 part of 2,2-azobisisobutyronitrile as a polymerization initiator is mixed. Reactive emulsifier "Eleminol J"
S-2 "(trade name, manufactured by Sanyo Chemical Industry Co., Ltd.) 2 parts water 5
The above colorant solution was added to what was dissolved in 3.44 parts, and the mixture was stirred with a homomixer to obtain an emulsion. The obtained emulsion is placed in a polymerization device (a polymerization device equipped with a stirrer, a reflux condenser and a nitrogen gas inflow pipe), heated to 75 ° C. under a nitrogen stream to carry out polymerization for 24 hours, and an aqueous dispersion of colored resin fine particles is obtained. Got
【0080】(着色樹脂微粒子分散体の評価結果)
・粒子径
着色樹脂微粒子の分散体の平均粒子径を動的光散乱法
(商品名 ELS−8000;大塚電子(株)製)を用
いて測定した。(Evaluation Results of Colored Resin Fine Particle Dispersion) Particle Size The average particle diameter of the colored resin fine particle dispersion is measured by the dynamic light scattering method (trade name ELS-8000; manufactured by Otsuka Electronics Co., Ltd.). did.
【0081】・保存安定性
着色樹脂微粒子の分散体をテフロン(登録商標)容器に
密閉し、60℃で2ヶ月保存し、ゲル化や沈降物の有無
を目視にて評価した。評価結果は以下のように分類し
た。
A:ゲル化や沈降はほとんどない。
B:かすかにゲル化や沈降物が見られるが実施上問題な
い。
C:ゲル化や沈降物がひどい。
評価結果を下記表1に示す。Storage stability The dispersion of colored resin fine particles was sealed in a Teflon (registered trademark) container and stored at 60 ° C. for 2 months, and the presence or absence of gelation or sediment was visually evaluated. The evaluation results are classified as follows. A: Almost no gelation or sedimentation. B: A slight gelation or precipitate was observed, but there was no problem in practice. C: Gelation and sediment are severe. The evaluation results are shown in Table 1 below.
【0082】 [0082]
【0083】[実施例8〜14及び比較例2 インクの
調製・評価]
(インクの調製)実施例1〜7及び比較例1で得られた
着色樹脂微粒子水性分散体を用い、各々のインクを調製
した。グリセリン5部、エチレングリコール5部、トリ
メチロールプロパン5部及びアセチレノールEH1質量
部に、得られた着色樹脂微粒子水性分散体を50部添加
し撹拌する。これを、濾過して実施例8〜14及び比較
例2のインクを得た。[Examples 8 to 14 and Comparative Example 2 Preparation and Evaluation of Ink] (Preparation of Ink) Using the colored resin fine particle aqueous dispersions obtained in Examples 1 to 7 and Comparative Example 1, each ink was prepared. Prepared. To 5 parts of glycerin, 5 parts of ethylene glycol, 5 parts of trimethylolpropane and 1 part by mass of acetylenol EH, 50 parts of the obtained colored resin fine particle aqueous dispersion is added and stirred. This was filtered to obtain the inks of Examples 8 to 14 and Comparative Example 2.
【0084】(インクの評価結果)こうしてでき上がっ
た8種類のインクをカラーBJプリンター(商品名:B
JC−420J;キヤノン(株)社製)に搭載されてい
るBJカートリッジBC−21のインクタンクに充填
し、このカートリッジをBJC−420Jにセットし、
360×360dpi、HQモードにて記録紙(プロフ
ォト写真用紙 PR−101;キヤノン(株)社製)に
印字を行った。(Evaluation Results of Ink) The eight types of inks thus prepared are used in a color BJ printer (trade name: B
JC-420J; made by Canon Inc.) is filled in an ink tank of BJ cartridge BC-21, and this cartridge is set in BJC-420J,
Printing was performed on a recording paper (Pro Photo Photo Paper PR-101; manufactured by Canon Inc.) in HQ mode at 360 × 360 dpi.
【0085】・保存安定性
インクをテフロン容器に密閉し、60℃で2ヶ月保存
し、ゲル化や沈降物の有無を目視にて評価した。評価結
果は以下のように分類した。
A:ゲル化や沈降はほとんどない。
B:かすかにゲル化や沈降物が見られるが実施上問題な
い。
C:ゲル化や沈降物がひどい。Storage stability The ink was sealed in a Teflon container and stored at 60 ° C. for 2 months, and the presence or absence of gelation and sediment was visually evaluated. The evaluation results are classified as follows. A: Almost no gelation or sedimentation. B: A slight gelation or precipitate was observed, but there was no problem in practice. C: Gelation and sediment are severe.
【0086】・吐出安定性
BC−21カートリッジの使い始めに1ドットの縦線を
記録紙上に印字した。又、BC−21カートリッジを使
い切るまでテキストの印字を行い、使い終わる直前の該
カートリッジを用いて別の記録紙上に1ドットの縦線を
印字した。これらの記録紙を25cm離れた距離から目
視にて観察し、使い始めのカートリッジによる印字結果
と使い終わり直前のカートリッジによる印字結果を以下
の基準にて評価した。
A:両者に全く差異が見られない。
B:使い終わり直前のカートリッジで印字した縦線の一
部にドット着弾ずれが認められるものの、直線として認
識できる。
C:使い終わり直前のカートリッジで印字した縦線にド
ット着弾ずれがはっきりと認められ、又、縦線がずれて
認識できる。Ejection stability A 1-dot vertical line was printed on a recording paper at the beginning of use of the BC-21 cartridge. Further, the text was printed until the BC-21 cartridge was used up, and a vertical line of 1 dot was printed on another recording paper using the cartridge just before the use. These recording papers were visually observed from a distance of 25 cm, and the printing result by the cartridge at the beginning of use and the printing result by the cartridge at the end of use were evaluated according to the following criteria. A: There is no difference between the two. B: Although a dot landing deviation is recognized in a part of the vertical line printed by the cartridge just before the end of use, it can be recognized as a straight line. C: The dot landing deviation is clearly recognized on the vertical line printed by the cartridge just before the end of use, and the vertical line is misaligned.
【0087】・発色性の評価
ベタ画像を印字後12時間放置し、反射濃度計マクベス
RD−918(マクベス社製)を使用して画像濃度を測
定し、評価結果を以下のように分類した。
A:画像濃度 1.50以上
B:画像濃度 1.30以上1.50未満
C:画像濃度 1.30未満
評価結果を下記表2に示す。Evaluation of color developability After printing a solid image for 12 hours, the image density was measured using a reflection densitometer Macbeth RD-918 (manufactured by Macbeth Co.), and the evaluation results were classified as follows. A: Image density 1.50 or more B: Image density 1.30 or more and less than 1.50 C: Image density less than 1.30 Evaluation results are shown in Table 2 below.
【0088】 [0088]
【0089】[0089]
【発明の効果】以上説明したように本発明によれば、耐
水性と耐候性、耐擦過性を備えた色濃度の高い画像を与
え、且つ分散安定性にも優れ、インクの色材として有用
な着色樹脂微粒子を提供することができる。Industrial Applicability As described above, according to the present invention, an image having high color density having water resistance, weather resistance and scratch resistance is provided, and dispersion stability is excellent, and it is useful as a coloring material for ink. It is possible to provide various colored resin fine particles.
【図1】 インクジェット記録装置のヘッド部の縦断面
図。FIG. 1 is a vertical cross-sectional view of a head portion of an inkjet recording apparatus.
【図2】 インクジェット記録装置のヘッド部の横断面
図。FIG. 2 is a cross-sectional view of a head portion of an inkjet recording device.
【図3】 インクジェット記録装置のヘッド部の外観斜
視図。FIG. 3 is an external perspective view of a head portion of the inkjet recording apparatus.
【図4】 インクジェット記録装置の一例を示す斜視
図。FIG. 4 is a perspective view showing an example of an inkjet recording apparatus.
【図5】 インクカートリッジの縦断面図。FIG. 5 is a vertical sectional view of an ink cartridge.
【図6】 記録ユニットの斜視図。FIG. 6 is a perspective view of a recording unit.
13:ヘッド 14:溝 15:発熱ヘッド 16:保護膜 17−1、17−2:アルミニウム電極 18:発熱抵抗体層 19:蓄熱層 20:基板 21:インク 22:吐出オリフィス(微細孔) 23:メニスカス 25:被記録材 28:発熱ヘッド 40:インク袋 42:栓 44:インク吸収体 45:インクカートリッジ 51:給紙部 52:紙送りローラ 53:排紙ローラ 61:ワイピング部材 62:キャップ 63:インク吸収体 64:ヘッド回復部 65:記録ヘッド 66:キャリッジ 67:ガイド軸 68:モータ 69:駆動ベルト 70:記録ユニット 71:ヘッド部 72:大気連通口 13: Head 14: groove 15: Heating head 16: Protective film 17-1, 17-2: Aluminum electrodes 18: Heating resistor layer 19: Heat storage layer 20: substrate 21: Ink 22: Discharge orifice (fine hole) 23: Meniscus 25: Recording material 28: Heating head 40: Ink bag 42: Stopper 44: Ink absorber 45: Ink cartridge 51: Paper feed section 52: Paper feed roller 53: Paper ejection roller 61: Wiping member 62: Cap 63: Ink absorber 64: Head recovery unit 65: recording head 66: Carriage 67: Guide shaft 68: Motor 69: Drive belt 70: Recording unit 71: Head part 72: Air communication port
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C08F 2/18 C08F 2/24 A 2/24 C09D 11/00 C09D 11/00 B41J 3/04 101Y (72)発明者 檀上 桂志 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 (72)発明者 酒井 淳一 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 (72)発明者 遠藤 真紀子 東京都大田区下丸子3丁目30番2号 キヤ ノン株式会社内 Fターム(参考) 2C056 EA13 FC01 FC02 KC21 2H086 BA02 BA53 BA54 BA55 BA59 4J011 DA01 DA03 DB03 JA06 JB26 KA04 KA06 KA14 KA15 KA21 KB29 PA03 PB19 PB25 PC02 PC06 PC07 4J039 AB02 AD03 AD04 AD05 AD08 AD09 AD14 BA04 BA12 BC07 BC16 BC19 BC20 BC36 BC39 BC44 BC50 BC51 BC54 BC56 BC60 BE01 BE12 BE22 BE26 CA06 DA02 EA03 EA34 EA36 EA38 EA44 GA24 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) C08F 2/18 C08F 2/24 A 2/24 C09D 11/00 C09D 11/00 B41J 3/04 101Y (72 ) Inventor Katsushi Dangami 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Junichi Sakai 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Makiko Endo 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. F-term (reference) 2C056 EA13 FC01 FC02 KC21 2H086 BA02 BA53 BA54 BA55 BA59 4J011 DA01 DA03 DB03 JA06 JB26 KA04 KA06 KA14 KA15 KA21 PB PB PCB 29B25 PC06 PC07 4J039 AB02 AD03 AD04 AD05 AD08 AD09 AD14 BA04 BA12 BC07 BC16 BC19 BC20 BC36 BC39 BC44 BC50 BC51 BC54 BC56 BC60 BE01 BE12 BE22 BE26 CA06 DA02 EA0 3 EA34 EA36 EA38 EA44 GA24
Claims (22)
化剤及び重合開始剤を水性媒体中に、高粘度塗料用混合
機を用いて転相乳化する工程;及び(ii)該重合性不飽
和単量体を重合する工程、を有することを特徴とする着
色樹脂微粒子水分散体の製造方法。1. A process of (i) phase inversion emulsification of a polymerizable unsaturated monomer, a colorant, an emulsifier and a polymerization initiator in an aqueous medium using a mixer for high viscosity paints; and (ii) A method for producing an aqueous dispersion of colored resin fine particles, which comprises a step of polymerizing a polymerizable unsaturated monomer.
機を更に用いる請求項1に記載の着色樹脂微粒子水分散
体の製造方法。2. The method for producing an aqueous dispersion of colored resin fine particles according to claim 1, further comprising using a high-speed shearing type emulsifier in the step (i).
1又は2に記載の着色樹脂微粒子水分散体の製造方法。3. The method for producing an aqueous dispersion of colored resin fine particles according to claim 1, wherein the emulsifier is a reactive emulsifier.
に記載の着色樹脂微粒子水分散体の製造方法。4. The colorant according to claim 1, which is a pigment.
5. The method for producing an aqueous dispersion of colored resin fine particles according to.
被覆されている顔料である請求項4に記載の着色樹脂微
粒子水分散体の製造方法。5. The method for producing an aqueous dispersion of colored resin fine particles according to claim 4, wherein the colorant is a pigment previously coated with a water-insoluble resin.
ース樹脂及びアクリル樹脂からなる群から選択される少
なくとも1つの樹脂である請求項5に記載の着色樹脂微
粒子水分散体の製造方法。6. The method for producing an aqueous dispersion of colored resin fine particles according to claim 5, wherein the water-insoluble resin is at least one resin selected from the group consisting of vinyl resins, cellulose resins and acrylic resins.
ニル共重合体である請求項5に記載の着色樹脂微粒子水
分散体の製造方法。7. The method for producing an aqueous dispersion of colored resin fine particles according to claim 5, wherein the water-insoluble resin is a vinyl chloride-vinyl acetate copolymer.
可溶な油溶性重合開始剤であり、該工程(ii)における
重合の方法が懸濁重合法である請求項1〜7のいずれか
1項に記載の着色樹脂微粒子水分散体の製造方法。8. The method according to claim 1, wherein the polymerization initiator is an oil-soluble polymerization initiator soluble in a polymerizable unsaturated monomer, and the polymerization method in the step (ii) is a suspension polymerization method. 8. The method for producing an aqueous dispersion of colored resin fine particles according to any one of 7.
法で得られたことを特徴とする着色樹脂微粒子水分散
体。9. An aqueous dispersion of fine colored resin particles, which is obtained by the method according to any one of claims 1 to 8.
乳化剤及び重合開始剤を水性媒体中に、高粘度塗料用混
合機を用いて転相乳化する工程;及び(ii)該重合性不
飽和単量体を重合する工程、を有することを特徴とする
着色樹脂微粒子の製造方法。10. (i) A polymerizable unsaturated monomer, a colorant,
A step of phase-inversion emulsifying the emulsifier and the polymerization initiator in an aqueous medium using a mixer for high-viscosity paint; and (ii) polymerizing the polymerizable unsaturated monomer. Method for producing colored resin fine particles.
化機を更に用いる請求項10記載の着色樹脂微粒子の製
造方法。11. The method for producing colored resin fine particles according to claim 10, wherein a high-speed shearing type emulsifying machine is further used in the step (i).
(i)及び(ii)の後に行う請求項10又は11に記載
の着色樹脂微粒子の製造方法。12. The method for producing colored resin fine particles according to claim 10, wherein the step of removing the aqueous medium is performed after the steps (i) and (ii).
載の方法で得られたことを特徴とする着色樹脂微粒子。13. Colored resin fine particles obtained by the method according to any one of claims 10 to 12.
散体を含んでいることを特徴とするインク。14. An ink containing the aqueous dispersion of colored resin fine particles according to claim 9.
び液媒体を含んでいることを特徴とするインク。15. An ink containing the colored resin fine particles according to claim 13 and a liquid medium.
に記載のインク。16. The liquid medium is an aqueous medium.
Ink described in.
に記載のインク。17. The liquid medium is an oil medium.
Ink described in.
ある請求項14〜17のいずれか1項に記載のインク。18. The ink according to claim 14, which is for ink jet recording.
いるインク収容部及び該インクを吐出するためのヘッド
部を具備していることを特徴とする記録ユニット。19. A recording unit comprising an ink containing portion containing the ink according to claim 18 and a head portion for ejecting the ink.
載のインクを収容しているインク収容部を具備している
ことを特徴とするインクカートリッジ。20. An ink cartridge comprising an ink containing portion containing the ink according to any one of claims 14 to 18.
いるインク収容部と、該インクを吐出するための記録ヘ
ッドとを具備していることを特徴とするインクジェット
記録装置。21. An ink jet recording apparatus comprising: an ink containing portion containing the ink according to claim 18; and a recording head for ejecting the ink.
ェット法で吐出させる工程を有することを特徴とするイ
ンクジェット記録方法。22. An ink jet recording method comprising a step of ejecting the ink according to claim 16 by an ink jet method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001199969A JP2003012709A (en) | 2001-06-29 | 2001-06-29 | Aqueous colored fine resin particle dispersion, method for producing the same, colored fine resin particle, method for producing the same, ink, recording unit, ink cartridge, ink-jet recording device and ink-jet recording method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001199969A JP2003012709A (en) | 2001-06-29 | 2001-06-29 | Aqueous colored fine resin particle dispersion, method for producing the same, colored fine resin particle, method for producing the same, ink, recording unit, ink cartridge, ink-jet recording device and ink-jet recording method |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2003012709A true JP2003012709A (en) | 2003-01-15 |
Family
ID=19037175
Family Applications (1)
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JP2001199969A Pending JP2003012709A (en) | 2001-06-29 | 2001-06-29 | Aqueous colored fine resin particle dispersion, method for producing the same, colored fine resin particle, method for producing the same, ink, recording unit, ink cartridge, ink-jet recording device and ink-jet recording method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7632688B2 (en) * | 2003-04-16 | 2009-12-15 | Sekisui Chemical Co., Ltd. | Particle having magnetic material incorporated therein, process for producing the same, particle for immunoassay and method of immunoassay |
JP2015189809A (en) * | 2014-03-27 | 2015-11-02 | キヤノンファインテック株式会社 | Resin particulate dispersion, inkjet recording ink, inkjet recording method, ink cartridge, and inkjet recording device |
WO2021024999A1 (en) | 2019-08-05 | 2021-02-11 | 株式会社日本触媒 | Emulsion particle-containing aqueous dispersion |
-
2001
- 2001-06-29 JP JP2001199969A patent/JP2003012709A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7632688B2 (en) * | 2003-04-16 | 2009-12-15 | Sekisui Chemical Co., Ltd. | Particle having magnetic material incorporated therein, process for producing the same, particle for immunoassay and method of immunoassay |
JP2015189809A (en) * | 2014-03-27 | 2015-11-02 | キヤノンファインテック株式会社 | Resin particulate dispersion, inkjet recording ink, inkjet recording method, ink cartridge, and inkjet recording device |
WO2021024999A1 (en) | 2019-08-05 | 2021-02-11 | 株式会社日本触媒 | Emulsion particle-containing aqueous dispersion |
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