JP2002031265A - Heating part mainly used for thermal valve - Google Patents
Heating part mainly used for thermal valveInfo
- Publication number
- JP2002031265A JP2002031265A JP2000214181A JP2000214181A JP2002031265A JP 2002031265 A JP2002031265 A JP 2002031265A JP 2000214181 A JP2000214181 A JP 2000214181A JP 2000214181 A JP2000214181 A JP 2000214181A JP 2002031265 A JP2002031265 A JP 2002031265A
- Authority
- JP
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- Prior art keywords
- electrodes
- heating element
- heat generating
- pair
- terminals
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Temperature-Responsive Valves (AREA)
Abstract
(57)【要約】
【課題】発熱体とそれに組み付けた電極とからなる発熱
部の、樹脂材によるモールド化を可能にして、発熱体・
電極・端子等の通電部分である発熱部を、完全に気密化
し得るようにし、かつ、温度ムラを問題のない程度に小
さくして、使用環境に制約のないしかも、精度のよい熱
動弁を提供するようにする。
【解決手段】発熱体の熱応動素子に対し接触状態とする
面と反対側の一面側に、電極を電気的に区分して一対に
設け、それら電極に各々の端子を接続して、その発熱体
の熱応動素子に対し接触状態とする他面側を、電極・端
子および電極板の無い状態にし、これを、前記一対の端
子の電気接続部とする端部を除いて樹脂等の絶縁材によ
り被覆モールドして、密封する。
(57) [Summary] [PROBLEMS] To enable molding of a heat generating portion composed of a heat generating element and an electrode assembled thereto with a resin material, thereby making the heat generating element
The heat-generating part, which is a current-carrying part such as an electrode or a terminal, can be completely hermetically sealed, and temperature unevenness is reduced to a level that does not cause a problem. To provide. A pair of electrodes are provided on one surface of a heating element opposite to a surface which is brought into contact with a heat-responsive element, and a pair of electrodes are provided. The other side of the body that is brought into contact with the thermoresponsive element has no electrodes / terminals and an electrode plate, and is made of an insulating material such as a resin except for the ends that are the electrical connection portions of the pair of terminals. And then sealed.
Description
【0001】[0001]
【発明が属する技術分野】本発明は、主として暖房機器
・冷房機器・給湯機器等において熱媒・冷媒を制御する
ように用いられる熱動弁に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat valve mainly used for controlling a heating medium / refrigerant in a heating device, a cooling device, a hot water supply device and the like.
【0002】[0002]
【従来の技術】従来の熱動弁には、図1および図2に示
しているように、熱動弁Vを、ボディ1に弁体(バル
ブ)2を組み込んだバルブ部Aと、その弁体2を駆動す
るワックスサーモエレメント等の熱応動素子3を保持部
材4に組み付け保持せしめる駆動部Bとに分け、そのバ
ルブ部Aには、それのボディ1の内部に、そのボディ1
の外周に設けた流体入口10および流体出口11に対し
て流路12・12を介して連通する弁室13を設けて、
そこに、流体入口10と流体出口11との連通を開閉す
る弁体2を装入し、その弁体2に連結する弁軸20の外
端側を、ボディ1の上面側に形成した組付座14に臨ま
せておき、駆動部Bには、保持部材4に保持せしめた熱
応動素子3の感温部30の外端面に、その感温部30を
加熱して熱応動素子3を起動させるための通電により発
熱する正特性サーミスタ(PTC)等の発熱体5を、そ
れの電極とする上下の両面のそれぞれに金属板よりなる
電極板6・6をそれぞれ当接して、サンドイッチ状に挟
んだ状態とし、これを押さえ蓋40により保持部材4に
閉じ合わせて組み付けておき、保持部材4には、保持せ
しめた熱応動素子3の出入りする作動ロッド31が臨む
底部に、前述のバルブ部Aのボディ1の上面側に形設し
てある組付座14に対応する組付座41を設け、また、
熱応動素子3の感温部30の回りに、それの放熱を良好
にするための通気口42を設けておいて、この駆動部B
をバルブ部Aに組み付けることで、図1にあるように熱
動弁Vに組み立て、電極板6・6に設けた端子60・6
0に結線したリード線61・61に通電して発熱体5を
発熱させることで、弁体2を開弁させるようにした形態
のものがある。2. Description of the Related Art As shown in FIGS. 1 and 2, a conventional thermal valve comprises a thermal valve V, a valve portion A having a body 1 in which a valve body (valve) 2 is incorporated, and a valve portion thereof. A heat responsive element 3 such as a wax thermoelement for driving the body 2 is divided into a drive section B for assembling and holding the holding member 4, and the valve section A is provided inside the body 1 and the body 1.
A valve chamber 13 communicating with a fluid inlet 10 and a fluid outlet 11 provided on the outer periphery of the
The valve body 2 for opening and closing the communication between the fluid inlet 10 and the fluid outlet 11 is inserted therein, and the outer end side of the valve shaft 20 connected to the valve body 2 is formed on the upper surface side of the body 1. The thermo-sensitive element 3 is activated by heating the thermo-sensitive part 30 on the outer end surface of the thermo-sensitive part 30 of the thermo-sensitive element 3 held by the holding member 4 in the driving part B. A heating element 5 such as a positive temperature coefficient thermistor (PTC) that generates heat by energization is sandwiched in a sandwich shape by contacting electrode plates 6 and 6 made of a metal plate on both upper and lower surfaces of the heating element 5. The holding member 4 is closed and assembled with the holding member 4 by the holding lid 40. The holding member 4 has the above-described valve portion A at the bottom portion where the operating rod 31 into and out of which the thermally responsive element 3 held by the holder faces. Mounting seat 14 formed on the upper surface side of the body 1 The corresponding assembly seat 41 is provided, also,
A ventilation port 42 is provided around the temperature sensing portion 30 of the thermoresponsive element 3 to improve the heat radiation of the temperature sensing portion 30.
Is assembled to the valve section A, as shown in FIG.
There is an embodiment in which the valve element 2 is opened by energizing the lead wires 61 connected to the zero and causing the heating element 5 to generate heat.
【0003】また、バルブ部Aと駆動部Bとを分けて構
成し、それらを連結して組み立てる熱動弁Vにおいて、
それの駆動部Bの保持部材4に保持せしめた熱応動素子
3の感温部30に発熱体5を当接して組み付ける際、保
持部材4の発熱体5を収容する部分を、感温部30と発
熱体5との間に設けるシール膜aにより密封し、発熱体
5には、それの上下の両面に、その発熱体5をサンドイ
ッチ状に挟むよう一対の電極板6・6をそれぞれ当接し
て、それら電極板6・6に端子60・60を設けて、そ
れにリード線61・61を接続し、それらの引出口を、
ゴムブッシュbまたは接着剤により封止する手段が、特
開平11−37340号として知られている。[0003] Further, in a thermal valve V in which a valve section A and a drive section B are separately configured and connected to assemble them,
When the heating element 5 is brought into contact with the temperature sensing section 30 of the thermoresponsive element 3 held by the holding member 4 of the drive section B and assembled, the portion of the holding member 4 that houses the heating element 5 is replaced with the temperature sensing section 30. The heating element 5 is sealed with a sealing film a provided between the heating element 5 and a pair of electrode plates 6 and 6 respectively contacting the heating element 5 on both upper and lower surfaces so as to sandwich the heating element 5 in a sandwich shape. Then, terminals 60, 60 are provided on the electrode plates 6, 6, lead wires 61, 61 are connected thereto, and their outlets are
A means for sealing with a rubber bush b or an adhesive is known as Japanese Patent Application Laid-Open No. H11-37340.
【0004】[0004]
【発明が解決しようとする課題】上述の従前手段は、前
者にあっては、熱応動素子3を保持せしめる保持部材4
に、通気口42を設けて、熱応動素子3の感温部30の
回りの空気の対流を良くすることで、熱応動素子3の放
熱が効果的に行なわれるようにしていることから、発熱
体5および電極板6・6等の通電部分の耐湿性が考慮さ
れていないことになって、浴室等の湿度の高い所、また
は水が直接掛かるようになる所での使用ができず、ま
た、ボディ1内の流路12に冷水が流れたときの温度降
下により生ずる結露によって電気的ショートのトラブル
が起こる問題がある。The above-mentioned conventional means is, in the former case, a holding member 4 for holding the thermally responsive element 3.
In addition, a ventilation hole 42 is provided to improve the convection of air around the temperature sensing portion 30 of the thermoresponsive element 3 so that the heat of the thermoresponsive element 3 is effectively radiated. Since the moisture resistance of the current-carrying parts such as the body 5 and the electrode plates 6, 6 is not taken into consideration, it cannot be used in a humid place such as a bathroom or a place where water is directly applied. In addition, there is a problem that an electric short circuit occurs due to dew condensation caused by a temperature drop when cold water flows in the flow path 12 in the body 1.
【0005】後者にあっては、発熱体5および電極板6
・6等の通電部分を防水するためのシールを、シール膜
aとゴムブッシュb等を用いて行なうことから、組み立
てに手間が掛かる問題がある。In the latter, the heating element 5 and the electrode plate 6
Since the seal for waterproofing the energized portions such as 6 is performed using the seal film a and the rubber bush b, there is a problem that it takes time to assemble.
【0006】また、発熱体5に、円板状の正特性サーミ
スタを用い、それの上下の両面をそれぞれ電極とする形
態としていることから、電極を設けるそれぞれの面に接
続端子またはリード線を結線する際、熱応動素子3と接
触させる側の面においては、熱応動素子3に対する密着
を良くするために、発熱体5に直接端子またはリード線
を半田付けすることができないことで、電極板6を用い
これを発熱体5に当接して端子60を取り出すようにす
ることから、発熱体5の上下の両面に電極板6・6をそ
れぞれ当接して、サンドイッチ状に挟み、この電極板6
・6に発熱体5の外に突出する端子60・60を設け
て、それにリード線61・61を結線するようにしてい
る。Also, since a disc-shaped positive temperature coefficient thermistor is used for the heating element 5 and the upper and lower surfaces thereof are respectively electrodes, connection terminals or lead wires are connected to the respective surfaces on which the electrodes are provided. In order to improve the close contact with the thermally responsive element 3, the terminal or the lead wire cannot be directly soldered to the heating element 5 on the surface to be brought into contact with the thermally responsive element 3. In order to take out the terminal 60 by contacting the heating element 5, the electrode plates 6, 6 are respectively in contact with the upper and lower surfaces of the heating element 5, and sandwiched between the electrode plates 6.
6 are provided with terminals 60 projecting out of the heating element 5 and lead wires 61 are connected thereto.
【0007】このため、発熱体5および電極板6・6な
らびに端子60・60らの通電部分を、防水のために密
封する際に、発熱体5と電極板6・6との3つの部品
を、一つとして気密状態としなければならない制約があ
る。そして、これらを樹脂材でインサート成形して完全
な防水型にシールしようとすると、インサート成形の際
に樹脂材が発熱体5と電極板6・6との間に流れ込むよ
うになることで、接続不良な不良品を多くするようにな
ることからインサート成形が行なえないことにより、機
械的手段により気密処理しなければならず、この工作が
厄介な問題がある。Therefore, when the energized portions of the heating element 5, the electrode plates 6, 6 and the terminals 60, 60 are sealed for waterproofing, the three components of the heating element 5 and the electrode plates 6, 6 are separated. One of the limitations is that the airtight state must be maintained. When insert molding is performed with a resin material to seal a completely waterproof type, the resin material flows between the heating element 5 and the electrode plates 6, 6 during the insert molding, so that connection is made. Since insert molding cannot be performed because the number of defective products increases, airtight processing must be performed by mechanical means, and this work has a troublesome problem.
【0008】また、発熱体5に、正特性サーミスタ(P
TC)を用いた場合に、それの二つの電極間に距離の差
などがあると、そのPTCの内部を流れる電流の密度に
ムラができ、電流の流れ易い部分が早く温度上昇して、
PTCの表面に温度ムラを生ぜしめ、熱応動素子3の作
動の制御を不精確なものとする問題がある。Further, a positive temperature coefficient thermistor (P
When TC) is used, if there is a difference in the distance between the two electrodes, the density of the current flowing inside the PTC becomes uneven, and the temperature of the portion where the current easily flows increases quickly,
There is a problem that temperature unevenness is generated on the surface of the PTC, and the control of the operation of the thermally responsive element 3 becomes inaccurate.
【0009】本発明は、従来手段に生じている上述の問
題を解消するためになされたものであって、発熱体とそ
れに組み付けた電極とからなる発熱部の、樹脂材による
モールド化を可能にして、発熱体・電極・端子等の通電
部分である発熱部を、完全に気密化し得るようにし、か
つ、温度ムラを問題のない程度に小さくして、使用環境
に制約のないしかも、精度のよい熱動弁を提供すること
を目的とする。SUMMARY OF THE INVENTION The present invention has been made in order to solve the above-mentioned problem which has occurred in the conventional means, and has made it possible to mold a heat-generating portion composed of a heat-generating element and electrodes attached thereto with a resin material. In addition, the heat-generating parts such as the heat-generating elements, electrodes, terminals, etc., which are energized parts, can be completely hermetically sealed, and the temperature unevenness is reduced to such an extent that there is no problem. The purpose is to provide a good thermal valve.
【0010】[0010]
【課題を解決するための手段】そして、本発明において
は、上述の目的を達成するための手段として、板状の発
熱体5とそれの外面に設ける一対の電極50・50とそ
れら電極50・50に接続する端子60・60らからな
る発熱部Hにおいて、それの発熱体5の熱応動素子3に
対し接触状態とする面と反対側の一面側に、電極50・
50を電気的に区分して一対に設け、それら電極50・
50に各々の端子60・60を接続して、その発熱体5
の熱応動素子3に対し接触状態とする他面側を、電極5
0・端子60および電極板6の無い状態にし、これを、
前記一対の端子60・60の電気接続部とする端部60
a・60aを除いて樹脂等の絶縁材zにより被覆モール
ドして、密封することを特徴とする主として熱動弁に用
いる発熱部を提起し、またさらに、板状の発熱体5とそ
れの外面に設ける一対の電極50・50とそれら電極5
0・50に接続する端子60・60らからなる発熱部H
において、それの発熱体5の熱応動素子3に対し接触状
態とする面と反対側の一面側に、電極50・50を電気
的に区分して一対に設け、それら電極50・50に各々
の端子60・60を接続して、その発熱体5の熱応動素
子3に対し接触状態とする他面側を、電極50・端子6
0および電極板6の無い状態にして、樹脂等の絶縁材に
より薄肉の有底の円筒状に成形したケース7内に、電極
50・50を設けた一面側が上になり他面側がケース7
の底面に密着するように挿入し、これを、前記ケース7
の下面の熱応動素子に対する接触面となる中心部位およ
び前記一対の端子60・60の電気接続部とする端部6
0a・60aを除いて樹脂等の絶縁材zで被覆モールド
して、密封することを特徴とする主として熱動弁に用い
る発熱部を提起するものである。According to the present invention, as a means for achieving the above object, a plate-like heating element 5, a pair of electrodes 50 provided on the outer surface thereof, and a pair of electrodes 50 In the heat generating portion H including the terminals 60 connected to the heat-generating element 5, the electrode 50.
50 are electrically separated from each other and provided in pairs.
50 are connected to the respective terminals 60,
The other side, which is in contact with the thermoresponsive element 3, is
0, without the terminal 60 and the electrode plate 6,
An end 60 serving as an electrical connection between the pair of terminals 60
a. Except for a.60a, a heat generating portion mainly used for a thermal valve characterized by being covered and molded with an insulating material z such as a resin, and sealed, and further, a plate-like heat generating element 5 and an outer surface thereof And a pair of electrodes 50 and 50
Heating section H consisting of terminals 60 and 60 connected to 0.50
, Electrodes 50, 50 are electrically separated and provided in a pair on one surface of the heating element 5 opposite to the surface brought into contact with the thermally responsive element 3; Terminals 60 are connected to each other, and the other side of the heating element 5 that is brought into contact with the thermally responsive element 3 is connected to the electrode 50 and the terminal 6.
In a case 7 in which no electrodes 0 and the electrode plate 6 are provided, and a case 7 formed into a thin bottomed cylindrical shape with an insulating material such as a resin, one surface on which the electrodes 50 and 50 are provided is on the top and the other surface is the case 7.
Is inserted into the bottom of the case so as to be in close contact therewith.
A central portion of the lower surface of the terminal 6 serving as a contact surface with the thermally responsive element and an end 6 serving as an electrical connection between the pair of terminals 60
A heat-generating portion mainly used for a heat-operated valve, characterized in that it is covered and molded with an insulating material z such as a resin except for Oa and 60a and sealed.
【0011】[0011]
【発明の実施の形態】本発明による熱動弁Vは、ボディ
1内の流路12を弁体2により開閉するバルブ部Aの構
成および、その弁体2の開閉作動の駆動を、通電により
発熱する発熱体5によって起動する熱応動素子3により
行なわせるようにすること自体については、従前手段の
熱動弁Vと同様に構成してよい。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A thermal valve V according to the present invention has a structure of a valve section A for opening and closing a flow path 12 in a body 1 by a valve element 2 and a drive for opening and closing the valve element 2 by energization. The operation by the heat responsive element 3 activated by the heating element 5 that generates heat may be configured in the same manner as the thermal valve V of the conventional means.
【0012】例えば、図1および図2に示している従前
の例にあるように、流路12を開閉する弁体2をボディ
1内に組み込んだバルブ部Aと、保持部材4に熱応動素
子3を保持せしめ、その熱応動素子3の感温部30に、
発熱体5とそれに設ける電極および端子らよりなる発熱
部を組み付け接触させて駆動部Bを組み立て、これらを
組み合わせて熱動弁Vを組み立てるようにしてよい。For example, as in the previous example shown in FIGS. 1 and 2, a valve portion A in which a valve element 2 for opening and closing a flow path 12 is incorporated in a body 1 and a heat-responsive element are mounted on a holding member 4. 3 and the thermosensitive element 30 of the thermoresponsive element 3
The driving section B may be assembled by assembling and contacting the heating element 5 and a heating section including electrodes and terminals provided thereon, and the thermal valve V may be assembled by combining these.
【0013】また、図4・図5に示しているように、流
体入口10と流体出口11とを外周に設けたボディ1の
内部に、流路12を介して流体入口10および流体出口
11に連通する弁室13を設けて、そこに流路12を開
閉する弁体2を装入し、その弁体2に連結する弁軸20
の外端側をボディ1の上面側に設けた組付座14から突
出させてバルブ部Aを組み立て、これに、ワックスサー
モエレメント等の熱応動素子3を保持せしめた保持部材
4を、それの下面側に設けた組付座41と前記バルブ部
Aに設けた組付座14との結合により組み付け、この保
持部材4に保持せしめた熱応動素子3の感温部30に、
発熱体5とそれに設ける電極50・50および端子60
・60らからなる発熱部を、接触状態に組み付け、これ
により熱動弁Vを組み立てるようにしてもよい。As shown in FIGS. 4 and 5, the fluid inlet 10 and the fluid outlet 11 are connected to the fluid inlet 10 and the fluid outlet 11 through a flow passage 12 inside the body 1 having a fluid inlet 10 and a fluid outlet 11 provided on the outer periphery. A valve chamber 13 is provided for communication, a valve body 2 for opening and closing the flow path 12 is inserted therein, and a valve shaft 20 connected to the valve body 2 is provided.
Is protruded from an assembling seat 14 provided on the upper surface side of the body 1 to assemble a valve portion A, and a holding member 4 holding a thermally responsive element 3 such as a wax thermoelement is attached thereto. The assembling seat 41 provided on the lower surface side and the assembling seat 14 provided in the valve part A are assembled by coupling, and the temperature-sensitive part 30 of the thermoresponsive element 3 held by the holding member 4
Heating element 5 and electrodes 50, 50 and terminals 60 provided thereon
The heat generating portion composed of 60 elements may be assembled in a contact state to thereby assemble the thermal valve V.
【0014】しかし、熱応動素子3の感温部30に接触
状態に組み付ける発熱部は、通電により発熱する正特性
サーミスタ等を板状に成形して形成する発熱体5と、そ
れに通電するために設ける一対の電極50・50と、そ
の電極50・50に接続させて設ける端子60・60と
により発熱主体部hを構成するようにするが、この発熱
主体部hは、保持部材4に保持せしめた熱応動素子3お
よびバルブ部Aに対して別に分け、これらと、別体のも
のとして組み立てておいて、この発熱主体部hだけを樹
脂材等の絶縁材zにより、インサートモールドして密封
し完全な防水型の発熱部Hを構成し得るようにする。However, the heat-generating part to be assembled in contact with the temperature-sensitive part 30 of the thermo-sensitive element 3 is composed of a heating element 5 formed by molding a positive temperature coefficient thermistor or the like that generates heat by energization into a plate shape, and a heat-generating element 5 for energizing the heating element 5. The pair of electrodes 50, 50 provided and the terminals 60, 60 provided to be connected to the electrodes 50, 50 constitute a heating main body h. The heating main body h is held by the holding member 4. The heat responsive element 3 and the valve portion A are separately separated and assembled separately from them, and only the heat generating main portion h is insert-molded and sealed with an insulating material z such as a resin material. A complete waterproof heat generating portion H can be configured.
【0015】そして、この発熱主体部hは、それの板状
の発熱体5に通電のために設ける一対の電極50・50
を、図6および図7にあるように、板状の発熱体5の上
下の両面のうちの一方の面となる一面側にだけ設け、他
面側には電極50・50が無い状態にする。The heating main body h is provided with a pair of electrodes 50 provided for energizing the plate-shaped heating element 5.
As shown in FIGS. 6 and 7, only one of the upper and lower surfaces of the plate-like heating element 5 is provided, and the other surface has no electrodes 50. .
【0016】このとき、発熱体5の一面側に設ける一対
の電極50・50は、別に形成しておく電極板(図示し
ていない)を焼き付ける等で発熱体5に取り付けるよう
にしてもよいが、図6にあるように、板状の発熱体5の
一面に、銀ペースト等の導電ペイントを印刷して焼成す
ることで一体に焼き付けて、その一面の一半側と他半側
とに区分する略半月状にそれぞれ装設するようにしてよ
い。発熱体5に一体に焼き付け装設したそれら電極50
・50には、それぞれ端子60・60を半田付け、また
はスポット熔接により固定接続する。At this time, the pair of electrodes 50 provided on one side of the heating element 5 may be attached to the heating element 5 by baking an electrode plate (not shown) formed separately. As shown in FIG. 6, a conductive paint such as a silver paste is printed and baked on one surface of a plate-shaped heating element 5 to be integrally baked, and divided into one half and the other half of the one surface. Each may be provided in a substantially half-moon shape. Those electrodes 50 which are integrally mounted on the heating element 5
The terminals 50 are fixedly connected to 50 by soldering or spot welding, respectively.
【0017】これにより、板状に形成されている発熱体
5には、それの上下の両面のうちの一方の面にだけ電極
50・50とそれに接続する端子60・60とが存在
し、他方の面には、電極50・50・端子60・60等
の突起物が一切無く、かつ、電極板6も無いようにな
る。As a result, the heating element 5 formed in a plate shape has the electrodes 50, 50 and the terminals 60, 60 connected thereto only on one of the upper and lower surfaces thereof, and the other. There are no protrusions such as the electrodes 50 and 50, the terminals 60 and 60, and the electrode plate 6 does not exist on the surface.
【0018】しかも、発熱体5の一面側に設ける一対の
電極50・50を、導電ペイント等を印刷し焼成して焼
き付けることで装設した場合にあっては、この発熱体5
の電極50・50を一対に設ける一面側にも、発熱体5
と別体の金属板よりなる電極板が無いことになるので、
発熱体5に電極50・50・端子60・60を設けて組
み立てる発熱主体部hを樹脂等の絶縁材zによりインサ
ート成形により被覆して密封し、完全な防水型の発熱部
Hにするときに、発熱体5と金属板よりなる電極板との
間に樹脂材が流れ込んで、接触不良の不良品が形成され
ることがなくなり、樹脂等の絶縁材zによりモールド成
形して密封し、通電部分を防水するのが支障なく行なえ
るようになる。Further, in the case where the pair of electrodes 50 provided on one surface side of the heating element 5 are mounted by printing a conductive paint or the like and firing and baking it,
The heating element 5 is also provided on one side where the electrodes 50 are provided in a pair.
Since there will be no electrode plate made of a separate metal plate,
When the heating main body h to be assembled by providing the electrodes 50, 50, the terminals 60, 60 on the heating element 5 is covered with an insulating material z such as a resin by insert molding and sealed to form a complete waterproof heating section H. The resin material does not flow between the heating element 5 and the electrode plate made of a metal plate, so that a defective product with poor contact is prevented from being formed. Waterproofing can be done without any trouble.
【0019】板状に成形してある特性サーミスタ等から
なる発熱体5の一面側にだけ、導電ペイントの印刷・焼
き付けになどより電極50・50を一体に設けて、それ
らに接続させた端子60・60から通電し、電極50・
50に電気を印加した際、一方の電極50から発熱体5
を介して他方の電極50に流れる電流は、図8にて矢印
に示している如く、距離の短い電極50・50が設けて
ある発熱体5の表面側に流れ、発熱体5はこの電気が流
れる表面側だけがまず昇温し、それにより抵抗が増大し
て電気が流れなくなるに従い発熱体5の下層側を流れる
ようになって、熱応動素子3と接触状態とする底面側ま
で昇温させるようになる。Electrodes 50 and 50 are integrally provided only on one side of the heating element 5 made of a characteristic thermistor or the like formed in a plate shape by printing or baking conductive paint, and a terminal 60 connected to them is provided.・ Electricity is supplied from 60
When electricity is applied to the heating element 50, the heating element 5
As shown by the arrow in FIG. 8, the current flowing through the other electrode 50 flows to the surface side of the heating element 5 where the electrodes 50, 50 having a short distance are provided. Only the flowing surface side first rises in temperature, whereby the resistance increases and electricity stops flowing, so that it flows on the lower layer side of the heating element 5, and the temperature rises to the bottom side in contact with the thermoresponsive element 3. Become like
【0020】図9および図10は、上述の発熱体5の一
面側に電極を一対に設けた際の、発熱体5の不均一な発
熱化を是正する手段を示している。FIGS. 9 and 10 show means for correcting uneven heating of the heating element 5 when a pair of electrodes are provided on one surface side of the heating element 5 described above.
【0021】この手段は、発熱体5の一面側に、図10
にあるように、電気的に分離された2つの電極50・5
0を一対に対向するよう設ける際、その一対の電極50
・50を設ける発熱体5の一面側には、2つの電極50
・50に区分される境界部位に、図9にあるよう発熱体
5の内部に向けて刳り込む凹溝wを形設し、かつ、この
凹溝wは図10にあるように境界部位に沿い、発熱体5
の一面側の一端から他端に向け横切るように形成して、
電極50・50間の縁面距離を大きくし、これにより、
電極50・50を流れる電流が、図9にて矢印にあるよ
うに凹溝wを迂回して流れるようにすることで、発熱体
5の不均一な発熱化を是正する手段である。This means is provided on one side of the heating element 5 as shown in FIG.
, Two electrically separated electrodes 50.
0 is provided so as to face the pair, the pair of electrodes 50
The two electrodes 50 are provided on one side of the heating element 5 where the
A concave groove w which is hollowed out toward the inside of the heating element 5 is formed at a boundary portion divided into 50, as shown in FIG. 9, and the concave groove w extends along the boundary portion as shown in FIG. , Heating element 5
Formed so as to cross from one end on the one side to the other end,
The edge surface distance between the electrodes 50, 50 is increased, whereby
This is a means for correcting the non-uniform heating of the heating element 5 by allowing the current flowing through the electrodes 50 to flow around the concave groove w as indicated by an arrow in FIG.
【0022】次に図11は、発熱体5の上下の両面の一
面側に電極50・50を一対に設けたときの、発熱体5
の発熱化の不均一を是正するための別の手段を示してい
る。Next, FIG. 11 shows the heating element 5 when a pair of electrodes 50, 50 are provided on one of the upper and lower surfaces of the heating element 5.
4 shows another means for correcting the non-uniformity of heat generation of the present invention.
【0023】この手段は、発熱体5の、電極50・50
を設けた一面側と反対側となる他面側の全面に、導電ペ
イント等の電気伝導の良い部材yを印刷し焼き付けてお
くことで、電極50・50に電気を印加したときに、一
方の電極50から発熱体5を経て他方の電極50に流れ
る電流が図11において矢印に示しているように、一方
の電極50からこの電気伝導の良い部材yを経て他方の
電極50に向けて流れるようになることで、発熱体5の
各部の発熱化が均一になるようにする手段である。This means comprises the electrodes 50 of the heating element 5.
By printing and baking a member y having good electrical conductivity such as a conductive paint on the entire surface on the other side opposite to the one side provided with As shown by the arrow in FIG. 11, the current flowing from the electrode 50 to the other electrode 50 via the heating element 5 flows from the one electrode 50 to the other electrode 50 via the member y having good electric conductivity. Is a means for making the heat generation of each part of the heating element 5 uniform.
【0024】この手段は、前述の一対の電極50・50
の境界部位に凹溝wを形設する手段と組み合わせて併用
することで発熱体5の発熱化を一層均一にし得るように
なる。This means comprises the above-mentioned pair of electrodes 50
The heat generation of the heat generating element 5 can be made more uniform by using it in combination with the means for forming the concave groove w at the boundary portion of.
【0025】また、この手段において、発熱体5の電極
を設ける一面側と反対側の他面側に設ける電気伝導の良
い部材yは、熱伝導の良い部材を用いた場合において
も、発熱化を均一にする効果が得られる。また、このこ
とから、電気伝導の良い部材yは熱伝導も良いものであ
ることが一層有効である。In this means, the member y having good electric conductivity provided on the other surface side opposite to the one surface side on which the electrodes of the heating element 5 are provided can generate heat even when a member having good heat conductivity is used. An effect of uniformity can be obtained. From this, it is more effective that the member y having good electric conductivity has good heat conduction.
【0026】発熱体5は、それの一面側に設けた電極5
0・50に端子60・60を接続して、発熱主体部hに
構成する。The heating element 5 includes an electrode 5 provided on one side of the heating element.
The terminals 60 and 60 are connected to the terminals 0.50 and 50, respectively, to form the heating main body h.
【0027】そして、この通電部となる発熱主体部h
は、樹脂等の絶縁材(モールド材)zによりインサート
成形し、図12に示しているよう端子60・60のリー
ド線61・61を接続する電気接続部となる外端側の端
部60a・60aを残して、そっくり被覆成形し、通電
部が密封された防水型の発熱部Hにする。Then, the heat-generating portion h serving as the current-carrying portion
Is insert-molded with an insulating material (mold material) z such as a resin, and as shown in FIG. 12, an outer end 60a serving as an electrical connecting portion for connecting the lead wires 61 of the terminals 60. Except for 60a, it is entirely covered and molded to form a waterproof heating section H in which the current-carrying section is sealed.
【0028】このモールド材zによりインサートモール
ドする際、発熱主体部hは、図12・図13にあるよ
う、板状の発熱体5の電極50・50を一対に設けた一
面側が上面側となるよう金型内にセットし、かつ、下面
側となる発熱体5の電極50・50を設けない他面側の
下方を包むモールド材zの肉厚を薄くするとともに、こ
の肉薄部の下方に熱動弁Vの熱応動素子3の感温部30
の外端に嵌合していく嵌合凹部uを形成するようにモー
ルドする。When insert molding is performed by using the molding material z, as shown in FIGS. 12 and 13, one surface of the plate-shaped heating element 5 provided with a pair of electrodes 50 is the upper surface side. The thickness of the molding material z surrounding the lower surface of the heating element 5 on the lower surface side where the electrodes 50 and 50 are not provided is reduced, and heat is applied below the thin portion. Temperature sensing part 30 of thermoresponsive element 3 of valve train V
Is molded so as to form a fitting concave portion u which fits into the outer end of.
【0029】これにより、通電部である発熱主体部h
は、端子60のリード線61を結線するための電気接続
部となる端部60aだけを突出させた状態としてモール
ド材zにより被覆成形されるが、この端子60の周面を
介して内部の電極50および発熱体5に水が浸入してい
くおそれがあるので、この端子60は、図14に示して
いるように、ジグザグ状または波状または櫛歯状に形成
していて、モールドしたときの縁面距離を長くしておく
ことが有効であり、これによって、発熱体5が冷えてケ
ース7の内部が負圧になって水分を吸い込むようになっ
ても、発熱体5まで水分が至らないようにすると共に、
発熱体5が発熱しケース7内部が正圧になった際に水分
を外部に逃がして、冷熱の繰り返しでも発熱体に水分が
影響しないようになる。As a result, the heat-generating main portion h, which is an energizing portion,
Is formed by coating with a molding material z in a state in which only an end portion 60a serving as an electrical connection portion for connecting the lead wire 61 of the terminal 60 is protruded, and an internal electrode is formed through a peripheral surface of the terminal 60. As shown in FIG. 14, the terminal 60 is formed in a zigzag shape, a wavy shape, or a comb-like shape because water may enter the heating element 50 and the heating element 5. It is effective to increase the surface distance, so that even if the heating element 5 cools and the inside of the case 7 becomes a negative pressure and absorbs moisture, moisture does not reach the heating element 5. Along with
When the heating element 5 generates heat and the inside of the case 7 becomes a positive pressure, moisture is released to the outside, so that the moisture does not affect the heating element even when the cooling and heating are repeated.
【0030】また、端子60の縁面を伝って浸入する水
を防ぐため、図15にあるように、その端子60の長手
方向の中間部位で、モールドの際にモールド材z内に埋
没する部位の外周に、Oリング状の弾性材8を嵌合して
密着しておいて、図16にあるようにモールドするよう
にしてもよい。Further, as shown in FIG. 15, a portion which is buried in the molding material z at the time of molding at an intermediate portion in the longitudinal direction of the terminal 60 in order to prevent water entering along the edge surface of the terminal 60. An O-ring-shaped elastic material 8 may be fitted around and adhered to the outer periphery of the O-ring, and then molded as shown in FIG.
【0031】また、発熱体5は、図17にあるように、
樹脂材等の絶縁材で有底の筒状に形成したケース7内
に、電極50・50を設けた一面側と反対の他面側が下
になる姿勢として挿入し、かつ、このケース7は、それ
を成形する樹脂材の絶縁材の肉厚を、底壁70において
肉薄に形成しておき、これを、肉薄の底壁70側が下面
側となる姿勢として金型内にセットして図18にあるよ
うにモールド材zによりインサートモールドして密封
し、二重の防水型に形成するようにすることも有効であ
る。The heating element 5 is, as shown in FIG.
The case 7 is inserted into a case 7 made of an insulating material such as a resin material into a bottomed cylindrical shape so that the other surface side opposite to the one surface side on which the electrodes 50 and 50 are provided faces downward. The thickness of the insulating material of the resin material for molding it is formed thin in the bottom wall 70, and this is set in a mold so that the thin bottom wall 70 side is the lower surface side, and FIG. It is also effective to insert-mold and seal with a molding material z to form a double waterproof type.
【0032】このとき、モールド材zによるモールド
は、端子60の電気接続部とする端部60aを突出さ
せ、また、ケース7の底壁70の下面側の熱応動素子3
の感温部30の外端面が接当する中央部位にはモールド
するモールド材zが無い状態として、発熱体5を挿入し
たケース7の底壁70の下面が熱応動素子3に直接当接
していくようにしてよい。熱応動素子3の感温部30と
の接触面は熱伝導の点からできるだけ薄肉とすることが
望ましく、また、発熱体5が直接接触するので耐熱性が
要求される。ケース7はモールド性等を考慮する必要が
無く材料、成形条件等選択できるので耐熱性がある材料
を使用し接触面の肉厚を薄くすることができる。そして
モールド材zは薄肉部がないのでモールドしやすく、安
価な材料の採用もできる。At this time, the molding by the molding material z causes the end portion 60 a serving as the electrical connection portion of the terminal 60 to protrude, and the heat responsive element 3 on the lower surface side of the bottom wall 70 of the case 7.
In a state where there is no molding material z at the central portion where the outer end surface of the temperature sensing portion 30 contacts, the lower surface of the bottom wall 70 of the case 7 into which the heating element 5 is inserted directly contacts the thermal element 3. You can go. The contact surface of the thermally responsive element 3 with the temperature sensing portion 30 is desirably as thin as possible from the viewpoint of heat conduction, and heat resistance is required because the heating element 5 is in direct contact. The case 7 does not need to consider moldability and the like, and can select a material, molding conditions, and the like. Therefore, a material having heat resistance can be used, and the thickness of the contact surface can be reduced. Since the molding material z does not have a thin portion, it is easy to mold, and an inexpensive material can be employed.
【0033】また、この発熱体5を挿入するケース7
は、それを成形する樹脂等の絶縁材と、インサートモー
ルドするモールド材zとに材質の差異が有る場合に、ケ
ース7の周面とモールドしたモールド材zとの間に、冷
熱の繰り返しにより剥離が生じ、それによる間隙を介し
水が浸入して、発熱体5が水分の影響を受けるようにな
る場合がある。A case 7 into which the heating element 5 is inserted
When there is a difference in the material between the insulating material such as resin for molding the same and the molding material z to be insert-molded, the material is separated between the peripheral surface of the case 7 and the molded molding material z by repeated cooling and heating. This may cause water to infiltrate through the gap, thereby causing the heating element 5 to be affected by moisture.
【0034】このことから、ケース7は図19にあるよ
うに、周壁の外面側に波状部7aを形設して縁面距離を
長くしておいて図20にあるようにモールドするか、図
21にあるよう、波状7aを形成した周壁から底壁70
の外周部を垂下するリング状部7bをさらに設けて図2
2にあるようモールドすることで縁面距離を長くしてお
き、これにより、発熱体5が冷えてケース7の内部が負
圧になって水分を吸い込むようになっても発熱体5まで
は水分が至らないようにするとともに、発熱体5が発熱
してケース7内部が正圧になった際に水分を外部に逃し
て、冷熱の繰り返しでも発熱体5に水分が影響しないよ
うにする。For this reason, as shown in FIG. 19, the case 7 is formed by forming a corrugated portion 7a on the outer surface side of the peripheral wall so as to increase the edge surface distance, or by molding as shown in FIG. As shown in FIG.
2 is further provided with a ring-shaped portion 7b hanging down the outer peripheral portion of FIG.
2, the edge surface distance is increased by molding so that even if the heating element 5 cools down and the inside of the case 7 becomes a negative pressure and sucks in moisture, the heating element 5 does not absorb moisture. And when the heating element 5 generates heat and the inside of the case 7 becomes a positive pressure, moisture is released to the outside so that the moisture does not affect the heating element 5 even when cooling and heating are repeated.
【0035】また、この防水のための手段は、上述の縁
面距離を長くする手段にかえて、図23に示しているよ
うに、ケース7の外周面にOリング状の弾性材8を嵌着
しておいて図24にあるようモールドすることで、剥離
が生じたときのシール性をこの弾性材8により保持せし
めるようにしてもよい。As a means for waterproofing, an O-ring-shaped elastic member 8 is fitted on the outer peripheral surface of the case 7 as shown in FIG. The elastic member 8 may maintain the sealing performance when peeling occurs by being molded as shown in FIG.
【0036】このようにして、発熱部Hをモールドする
ことで、完全に気密性が保たれ、冷熱の繰り返しにより
気密性が破れたとしても発熱体5および電極50らの通
電部分が水分の影響を受けないようになる。By molding the heat generating portion H in this manner, the airtightness is completely maintained, and even if the airtightness is broken due to repeated cooling and heating, the current-carrying portions of the heating element 5 and the electrodes 50 are affected by moisture. Will not be affected.
【0037】そして、このモールド材zによりモールド
した発熱部Hは、例えば、バルブ部Aが図5にあるよう
に形成され、それのボディ1の上面側に設けた組付座1
4に、保持部材4の底面側の組付座41を接合して保持
部材4を組み付け、それに熱応動素子3を挿し込んで保
持させるようにしてある場合においては、この保持部材
4に保持せしめた熱応動素子3の感温部30の外端面
に、モールド材zでモールドした発熱部Hを、それの発
熱体5の電極50・50を設けた一面側と反対の他面側
が接触状態となるように載架して、モールド材zにより
モールドした部位に成形しておく組付座90・90を、
保持部材4に形設しておく筒状の組付台43・43の上
面に対応させて、セットネジ91・91により締着する
ことで、保持部材4に図25に示しているように組み付
けて、熱動弁Vに組み立てるようにする。The heat generating portion H molded with the molding material z has, for example, a valve portion A formed as shown in FIG.
In the case where the mounting member 41 on the bottom side of the holding member 4 is joined to the holding member 4 and the holding member 4 is assembled, and the thermally responsive element 3 is inserted and held therein, the holding member 4 is held. On the outer end surface of the temperature sensing part 30 of the thermoresponsive element 3, the heating part H molded with the molding material z is brought into contact with the other side opposite to the one side of the heating element 5 on which the electrodes 50 are provided. Mounting seats 90, 90, which are mounted so as to be formed and are molded at a portion molded by the molding material z,
As shown in FIG. 25, the holding members 4 are attached to the holding members 4 by tightening them with the set screws 91 so as to correspond to the upper surfaces of the cylindrical mounting bases 43. To assemble the heat valve V.
【0038】また、発熱部Hがモールド材zによりモー
ルドされた際そのモールド部に嵌合凹部uが形成されて
いる場合には、この嵌合凹部uを熱応動素子3の感温部
30の外端側に嵌合させる。When the heat generating portion H is molded with the molding material z and the fitting concave portion u is formed in the molded portion, the fitting concave portion u is connected to the temperature sensing portion 30 of the thermoresponsive element 3. Fit to the outer end side.
【0039】次に図26および図27は、発熱部Hを配
管等の凍結防止用のヒーターとして用いる手段を示して
いる。Next, FIGS. 26 and 27 show means for using the heat generating portion H as a heater for preventing freezing of a pipe or the like.
【0040】図26は、導水用の配管pに設けた角柱部
92に、図20にあるように取付面側が平面になるよう
モールド材zで被覆モールドした発熱部Hを組み付け
て、配管p内の導水が凍結するのを防止するためのヒー
ターとしている例であり、また図27は、モールド材z
で成形する際に、取付面側が弧面になるように成形して
おいた発熱部Hを、配管pの外面に当接し、別に形成し
て配管pに嵌合させるU字形の取付金具93に組付座9
0・90を対向させてセットネジ91・91を螺合する
ことで配管pの外面に装着し、その配管p内の導水の凍
結防止用のヒーターとして用いている例である。FIG. 26 shows a heat generating portion H which is covered and molded with a molding material z so that the mounting surface side is flat as shown in FIG. FIG. 27 shows an example in which a heater for preventing freezing of water is frozen.
The heat generating portion H, which is formed so that the mounting surface side is an arc surface, is formed on the U-shaped mounting bracket 93 which is abutted against the outer surface of the pipe p and is separately formed and fitted to the pipe p. Assembling seat 9
In this example, the set screws 91 and 91 are screwed together so as to be attached to the outer surface of the pipe p and used as a heater for preventing freezing of water in the pipe p.
【0041】[0041]
【発明の効果】以上説明したように、本発明による熱動
弁の発熱部は、板状の発熱体5の上下の両面のうちの一
面側に、電気的に区分された電極50・50を一対に設
け、これらに端子60・60を接続して、この電極50
・50を設けた側と反対の他面側には、電極も端子も電
極板も無い状態にして、熱応動素子3に対する設置側と
なるように、前記一対の端子60・60の電気接続部と
する端部60a・60aを除いて、樹脂等の絶縁材zに
より被覆モールドして、密封するので、完全な防水がで
き、熱応動素子3の組み付けが適確に行なえる。As described above, the heat generating portion of the thermal valve according to the present invention has the electrodes 50, 50 electrically separated on one of the upper and lower surfaces of the plate-like heat generating element 5. A pair of electrodes 50 and 60 are connected to these
On the other surface side opposite to the side where 50 is provided, there is no electrode, terminal, or electrode plate, and the electrical connection portion of the pair of terminals 60 Except for the end portions 60a, 60a, which are covered with an insulating material z such as a resin, they are sealed and sealed, so that complete waterproofing can be achieved, and the heat responsive element 3 can be assembled accurately.
【0042】また、この発熱部Hは、モールド材zで被
覆モールドすることで防水性が優れていることから湿度
の高い場所、水のかかる場所などにおけるヒーター(凍
結防止ヒーター)としても有効に用いられる。The heat generating portion H is effectively used as a heater (anti-freezing heater) in a place with high humidity, a place where water is splashed, etc., because it is excellent in waterproofness by being covered and molded with the molding material z. Can be
【図1】従前の熱動弁の全体の縦断側面図である。FIG. 1 is an overall vertical side view of a conventional thermal valve.
【図2】同上熱動弁の駆動部の縦断側面図である。FIG. 2 is a vertical side view of a drive unit of the thermal valve.
【図3】同上熱動弁の別の形態のものの縦断側面図であ
る。FIG. 3 is a vertical sectional side view of another embodiment of the thermal valve;
【図4】本発明を実施せる熱動弁の側面図である。FIG. 4 is a side view of a thermal valve for implementing the present invention.
【図5】同上の熱動弁の縦断側面図である。FIG. 5 is a longitudinal sectional side view of the thermal valve.
【図6】同上の熱動弁の発熱主体部の平面図である。FIG. 6 is a plan view of a heat-generating main portion of the same thermal valve.
【図7】同上の発熱主体部の側面図である。FIG. 7 is a side view of the heat generating main unit according to the third embodiment.
【図8】同上の発熱主体部の作用の説明図である。FIG. 8 is an explanatory diagram of an operation of the heat generating main body portion.
【図9】同上の発熱主体部の発熱体の一面側に凹溝を設
けたときの作用の説明図である。FIG. 9 is an explanatory diagram of an operation when a concave groove is provided on one surface side of the heat generating body of the heat generating main body part.
【図10】同上の発熱主体部の発熱体に凹溝を設けた例
の平面図である。FIG. 10 is a plan view of an example in which a concave groove is provided in the heat generating element of the heat generating main portion according to the third embodiment.
【図11】同上の発熱主体部の発熱体の他面側に電気伝
導および熱伝導のよい材料を印刷し焼付けて設けた場合
の作用の説明図である。FIG. 11 is an explanatory diagram of an operation when a material having good electrical and thermal conductivity is printed and baked on the other surface side of the heating element of the heating main body part.
【図12】同上の発熱主体部を、樹脂等の絶縁材よりな
るモールド材でモールドして被覆密封した発熱部の縦断
側面図である。FIG. 12 is a vertical side view of a heat generating portion in which the heat generating main portion is molded with a molding material made of an insulating material such as a resin, and is covered and sealed.
【図13】同上の発熱部の縦断正面図である。FIG. 13 is a vertical cross-sectional front view of the heat generating portion.
【図14】同上の発熱主体部の端子の斜視図である。FIG. 14 is a perspective view of a terminal of the heating main body of the above.
【図15】同上の発熱主体部の端子に、Oリング状の弾
性材を嵌着した状態の斜視図である。FIG. 15 is a perspective view showing a state in which an O-ring-shaped elastic material is fitted to the terminal of the heat generating main body part.
【図16】同上の発熱主体部の端子に弾性材を装着して
モールドした発熱部の縦断側面図である。FIG. 16 is a vertical sectional side view of a heat generating portion in which an elastic material is attached to terminals of the heat generating main portion and molded.
【図17】同上の発熱主体部と、それを挿入する樹脂等
の絶縁材よりなるケースとの縦断正面図である。FIG. 17 is a vertical cross-sectional front view of the heat generating main unit and a case made of an insulating material such as a resin into which the heat generating main unit is inserted.
【図18】同上の発熱主体部をケースに挿入してモール
ドした発熱部の縦断正面図である。FIG. 18 is a vertical cross-sectional front view of the heat generating portion in which the heat generating main portion is inserted into a case and molded.
【図19】同上の発熱主体部および別の形態のケースの
縦断正面図である。FIG. 19 is a vertical sectional front view of the heating main body and the case of another embodiment according to the embodiment;
【図20】同上の発熱主体部の同上のケースに挿入して
モールドした発熱部の縦断正面図である。FIG. 20 is a longitudinal sectional front view of the heat generating portion inserted into the same case of the heat generating main portion and molded.
【図21】同上の発熱主体部およびさらに別の形態のケ
ースの縦断正面図である。FIG. 21 is a vertical sectional front view of the heat generating main body and the case of still another embodiment.
【図22】同上の発熱主体部を同上のケースに挿入して
モールドした発熱部の縦断正面図である。FIG. 22 is a vertical cross-sectional front view of the heat generating portion in which the heat generating main portion is inserted into the case and molded.
【図23】同上の発熱主体部を挿入したケースの外周に
Oリング状の弾性材を嵌着した発熱部の縦断正面図であ
る。FIG. 23 is a longitudinal sectional front view of a heat generating portion in which an O-ring-shaped elastic material is fitted around the outer periphery of a case into which the heat generating main portion is inserted.
【図24】同上の発熱主体部を挿入したケースの外周に
弾性材を嵌着してモールドした発熱部の縦断正面図であ
る。FIG. 24 is a longitudinal sectional front view of a heat generating portion in which an elastic material is fitted around the outer periphery of a case in which the heat generating main portion is inserted and molded.
【図25】同上のモールドした発熱部を組付けた熱動弁
の正面図である。FIG. 25 is a front view of the thermal valve in which the above-described molded heat generating portion is assembled.
【図26】同上のモールドした発熱部を、導水用の配管
の外周に装着して凍結防止用のヒーターとして用いた場
合の縦断正面図である。FIG. 26 is a vertical sectional front view when the molded heat generating unit is mounted on the outer periphery of a water guide pipe and used as a heater for preventing freezing.
【図27】同上のモールドした発熱部をU字形の取付金
具により配管の外周に装着して凍結防止用のヒーターと
して用いた場合の縦断正面図である。FIG. 27 is a vertical sectional front view when the molded heat generating part is mounted on the outer periphery of a pipe with a U-shaped mounting bracket and used as a heater for preventing freezing.
A…バルブ部、B…駆動部、H…発熱部、h…発熱主体
部、V…熱動弁、a…シール膜、b…ゴムブッシュ、p
…配管、u…嵌合凹部、w…凹溝、y…熱伝導良い部
材、z…モールド材、1…ボディ、10…流体入口、1
1…流体出口、12…流路、13…弁室、14…組付
座、2…弁体(バルブ)、20…弁軸、3…熱応動素
子、30…感温部、31…作動ロッド、4…保持部材、
40…押さえ蓋、41…組付座、42…通気口、43…
組付台、5…発熱体、50…電極、6…電極板、60…
端子、60a…外端部、61…リード線、7…ケース、
7a…波状部、7b…リング状部、70…底壁、8…弾
性材、90…組付座、91…セットネジ、92…角柱
部、93…取付金具。A: Valve section, B: Drive section, H: Heat generation section, h: Heat generation main section, V: Thermal valve, a: Seal film, b: Rubber bush, p
... pipe, u ... fitting concave part, w ... concave groove, y ... good heat conductive member, z ... molding material, 1 ... body, 10 ... fluid inlet, 1
DESCRIPTION OF SYMBOLS 1 ... Fluid outlet, 12 ... Flow path, 13 ... Valve chamber, 14 ... Assembly seat, 2 ... Valve body (valve), 20 ... Valve shaft, 3 ... Thermal response element, 30 ... Temperature sensing part, 31 ... Operating rod 4, a holding member,
40 ... holding lid, 41 ... mounting seat, 42 ... vent, 43 ...
Assembling stand, 5: heating element, 50: electrode, 6: electrode plate, 60:
Terminal, 60a: outer end, 61: lead wire, 7: case,
7a: corrugated portion, 7b: ring-shaped portion, 70: bottom wall, 8: elastic material, 90: assembly seat, 91: set screw, 92: prismatic portion, 93: mounting bracket.
Claims (9)
対の電極50・50とそれら電極50・50に接続する
端子60・60らからなる発熱部Hにおいて、それの発
熱体5の熱応動素子3に対し接触状態とする面と反対側
の一面側に、電極50・50を電気的に区分して一対に
設け、それら電極50・50に各々の端子60・60を
接続して、その発熱体5の熱応動素子3に対し接触状態
とする他面側を、電極50・端子60および電極板6の
無い状態にし、これを、前記一対の端子60・60の電
気接続部とする端部60a・60aを除いて樹脂等の絶
縁材zにより被覆モールドして、密封することを特徴と
する主として熱動弁に用いる発熱部。1. A heating section H comprising a plate-shaped heating element 5, a pair of electrodes 50 provided on the outer surface thereof, and terminals 60 connected to the electrodes 50, 50. Electrodes 50, 50 are electrically separated and provided as a pair on one surface opposite to the surface brought into contact with the thermoresponsive element 3, and respective terminals 60, 60 are connected to the electrodes 50, 50. The other side of the heating element 5 that is brought into contact with the thermoresponsive element 3 is in a state where the electrode 50 / terminal 60 and the electrode plate 6 are not provided, and this is connected to the electrical connection part of the pair of terminals 60/60. A heat generating portion mainly used for a thermal valve, wherein the heat generating portion is characterized by being covered and molded with an insulating material z such as a resin except for the end portions 60a.
対の電極50・50とそれら電極50・50に接続する
端子60・60らからなる発熱部Hにおいて、それの発
熱体5の熱応動素子3に対し接触状態とする面と反対側
の一面側に、電極50・50を電気的に区分して一対に
設け、それら電極50・50に各々の端子60・60を
接続して、その発熱体5の熱応動素子3に対し接触状態
とする他面側を、電極50・端子60および電極板6の
無い状態にして、樹脂等の絶縁材により薄肉の有底の円
筒状に成形したケース7内に、電極50・50を設けた
一面側が上になり他面側がケース7の底面に密着するよ
うに挿入し、これを、前記ケース7の下面の熱応動素子
に対する接触面となる中心部位および前記一対の端子6
0・60の電気接続部とする端部60a・60aを除い
て樹脂等の絶縁材zで被覆モールドして、密封すること
を特徴とする主として熱動弁に用いる発熱部。2. A heating section H comprising a plate-shaped heating element 5, a pair of electrodes 50 provided on the outer surface thereof, and terminals 60 connected to the electrodes 50, 50. Electrodes 50, 50 are electrically separated and provided as a pair on one surface opposite to the surface brought into contact with the thermoresponsive element 3, and respective terminals 60, 60 are connected to the electrodes 50, 50. The other side of the heating element 5 that is brought into contact with the thermally responsive element 3 is in a state without the electrode 50, the terminal 60 and the electrode plate 6, and is formed into a thin bottomed cylindrical shape with an insulating material such as resin. In the molded case 7, the electrode 50 is inserted so that one surface side on which the electrodes 50 and 50 are provided faces up and the other surface is in close contact with the bottom surface of the case 7. Center portion and the pair of terminals 6
A heat generating portion mainly used for a thermal valve, characterized by being covered and molded with an insulating material z such as a resin except for ends 60a and 60a to be electrical connection portions of 0.60.
対の電極50・50とそれら電極50・50に接続する
端子60・60らからなる発熱部Hにおいて、それの発
熱体5の熱応動素子3に対し接触状態とする面と反対側
の一面側に電極50・50を電気的に区分して一対に設
け、それら電極50・50に各々の端子60・60を接
続して、その発熱体5の熱応動素子3に対し接触状態と
する他面側を、電極50・端子60および電極板6の無
い状態として、その発熱体5の他面側の略全面に、電気
伝導と熱伝導の二つの性質または何れか一つの性質を持
つ材料yを、密着または接着または塗着することを特徴
とする請求項1または請求項2記載の主として熱動弁に
用いる発熱部。3. A heating section H comprising a plate-shaped heating element 5, a pair of electrodes 50 provided on the outer surface thereof, and terminals 60 connected to the electrodes 50, 50. Electrodes 50 and 50 are electrically separated and provided in a pair on one surface side opposite to the surface to be brought into contact with the thermal response element 3, and the terminals 60 and 60 are connected to the electrodes 50 and 50, respectively. The other side of the heating element 5 that is brought into contact with the thermally responsive element 3 is in a state where the electrode 50, the terminal 60, and the electrode plate 6 are not provided. 3. A heat generating part mainly used for a thermal valve according to claim 1, wherein a material y having two properties or any one property of heat conduction is adhered, adhered or coated.
とする面と反対側の一面側に、電極50・50を電気的
に区分して一対に設け、かつ、その一面側の電気的に区
分された一対の電極50・50の境界部分に、発熱体5
の内部に刳り込む凹状の溝部wを設けることを特徴とす
る請求項1または請求項2または請求項3記載の主とし
て熱動弁に用いる発熱部。4. A pair of electrodes 50, 50 are provided on one surface of the heating element 5 opposite to the surface brought into contact with the thermally responsive element 3, and are electrically separated from each other. A heating element 5 is provided at the boundary between a pair of
4. A heat generating portion mainly used for a thermal valve according to claim 1, wherein a concave groove w is formed in the inside of the heat valve.
zの、一対の電極50・50を設ける発熱体5の一面側
と反対の他面側を被覆する部位の肉厚を薄くし、この肉
薄部を熱応動素子3への接触面とすることを特徴とする
請求項1記載の主として熱動弁に用いる発熱部。5. The thickness of a portion of the insulating material z such as resin molded of the heat generating portion H, which covers the other surface opposite to the one surface of the heat generating member 5 on which the pair of electrodes 50 is provided, is reduced. 2. The heat generating portion according to claim 1, wherein the thin portion is used as a contact surface with the heat responsive element.
成して発熱体5を挿入するケース7の側壁の外面側およ
びそのケース7の底壁の熱応動素子に対する接触面を除
く外周に、波状部7a若しくは凸状リング7bを設けて
ケース7の外面の縁面距離を長くしたことを特徴とする
請求項2記載の主として熱動弁に用いる発熱部。6. The outer periphery of a side wall of a case 7 into which a heating element 5 is formed by inserting a heat generating element 5 into a cylindrical shape having a bottom made of an insulating material such as a resin, excluding a contact surface of the bottom wall of the case 7 with a thermoresponsive element. 3. A heat generating portion mainly used for a thermal valve according to claim 2, wherein a corrugated portion 7a or a convex ring 7b is provided to increase an edge distance of an outer surface of the case 7.
有底の円筒状に形成して発熱体5を挿入したケース7の
側壁の外面側またはそのケース7の底壁外面の外周部
に、Oリング状の弾性体8を密接装着して樹脂材等の絶
縁材zによりモールド成形し密封して発熱部Hとするこ
とを特徴とする請求項2記載の主として熱動弁に用いる
発熱部。7. An outer peripheral side of a side wall of a case 7 into which a heating element 5 is inserted or a peripheral wall of an outer surface of a bottom wall of the case 7. 3. The heat generating device according to claim 2, wherein an O-ring-shaped elastic body is closely mounted, molded with an insulating material such as a resin material, and sealed to form a heat generating portion. Department.
する端子60・60を、波形状、櫛歯状に形成して、該
端子60の電極50に接続する端部から他端の電気接続
部とする端部60aまでの縁面距離を長くしたことを特
徴とする請求項1または請求項2記載の主として熱動弁
に用いる発熱部。8. Terminals (60) connected to the electrodes (50) provided on the heating element (5) are formed in a corrugated or comb-like shape, and the terminals (60) of the terminal (60) are connected from the end connected to the electrode (50) to the other end. 3. A heat generating portion mainly used for a thermal valve according to claim 1, wherein an edge surface distance to an end portion 60a to be an electric connection portion is increased.
する端子60・60の長手方向の中間部位のまわりに、
Oリング状の弾性体8を密接装着して樹脂材等の絶縁材
zによりモールド成形し密封することを特徴とする請求
項1または請求項2記載の主として熱動弁に用いる発熱
部。9. Around the longitudinally intermediate portions of the terminals 60 connected to the electrodes 50 provided on the heating element 5,
3. A heat generating portion mainly used for a thermal valve according to claim 1, wherein the O-ring-shaped elastic body 8 is closely mounted, molded with an insulating material z such as a resin material, and sealed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000214181A JP4219081B2 (en) | 2000-07-14 | 2000-07-14 | Heat generating part mainly used for thermal valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000214181A JP4219081B2 (en) | 2000-07-14 | 2000-07-14 | Heat generating part mainly used for thermal valve |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2002031265A true JP2002031265A (en) | 2002-01-31 |
JP4219081B2 JP4219081B2 (en) | 2009-02-04 |
Family
ID=18709805
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000214181A Expired - Fee Related JP4219081B2 (en) | 2000-07-14 | 2000-07-14 | Heat generating part mainly used for thermal valve |
Country Status (1)
Country | Link |
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JP (1) | JP4219081B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210069139A (en) * | 2019-12-02 | 2021-06-11 | 삼보모터스주식회사 | Multi functional exhaust velve for fuel cell, and exhaust device having the same |
CN113915406A (en) * | 2021-11-30 | 2022-01-11 | 北京工大环能科技有限公司 | Low-pressure anti-condensation molten salt valve |
CN118053631A (en) * | 2024-04-10 | 2024-05-17 | 贝托巴(广东)电力科技有限公司 | Conductor insulation spraying device for bus duct production |
-
2000
- 2000-07-14 JP JP2000214181A patent/JP4219081B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210069139A (en) * | 2019-12-02 | 2021-06-11 | 삼보모터스주식회사 | Multi functional exhaust velve for fuel cell, and exhaust device having the same |
KR102299531B1 (en) * | 2019-12-02 | 2021-09-09 | 삼보모터스주식회사 | Multi functional exhaust velve for fuel cell, and exhaust device having the same |
CN113915406A (en) * | 2021-11-30 | 2022-01-11 | 北京工大环能科技有限公司 | Low-pressure anti-condensation molten salt valve |
CN118053631A (en) * | 2024-04-10 | 2024-05-17 | 贝托巴(广东)电力科技有限公司 | Conductor insulation spraying device for bus duct production |
CN118053631B (en) * | 2024-04-10 | 2024-06-21 | 贝托巴(广东)电力科技有限公司 | Conductor insulation spraying device for bus duct production |
Also Published As
Publication number | Publication date |
---|---|
JP4219081B2 (en) | 2009-02-04 |
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