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JP2000256061A - Transparent conductive material, transparent conductive glass and transparent conductive film - Google Patents

Transparent conductive material, transparent conductive glass and transparent conductive film

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Publication number
JP2000256061A
JP2000256061A JP11058386A JP5838699A JP2000256061A JP 2000256061 A JP2000256061 A JP 2000256061A JP 11058386 A JP11058386 A JP 11058386A JP 5838699 A JP5838699 A JP 5838699A JP 2000256061 A JP2000256061 A JP 2000256061A
Authority
JP
Japan
Prior art keywords
transparent conductive
oxide
conductive film
conductive material
zinc oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11058386A
Other languages
Japanese (ja)
Other versions
JP4560149B2 (en
Inventor
Kazuyoshi Inoue
一吉 井上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Idemitsu Kosan Co Ltd
Original Assignee
Idemitsu Kosan Co Ltd
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Priority to JP05838699A priority Critical patent/JP4560149B2/en
Publication of JP2000256061A publication Critical patent/JP2000256061A/en
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Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

(57)【要約】 【課題】 安価に製造することができ、かつ導電性お
よび透明性にすぐれるとともに、製膜したとき透明導電
膜のエッチング加工性に優れた透明導電材料と、その製
膜に用いるスパッタリング用ターゲット、その透明導電
膜を有する透明導電ガラスおよび透明導電フィルムを提
供すること。 【解決手段】酸化錫、酸化インジウムおよび酸化亜鉛が
それらの金属原子比で Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 の組成を有し、かつ酸化インジウムと酸化亜鉛がIn2
3 (ZnO)m 〔式中のmは2〜20の整数を示す〕
で表される六方晶層状化合物の形態で含有され、酸化錫
と酸化亜鉛がZn2 SnO4 で表されるスピネル構造化
合物の形態で含有される組成物からなる透明導電材料、
該材料からなるスパッタリング用ターゲット、および該
ターゲットを用いて製膜した透明導電膜を有する透明導
電ガラスおよび透明導電フィルム。
PROBLEM TO BE SOLVED: To provide a transparent conductive material which can be manufactured at low cost, has excellent conductivity and transparency, and has excellent etching processability of a transparent conductive film when formed, and a film formed therefrom. To provide a sputtering target, a transparent conductive glass and a transparent conductive film having the transparent conductive film. Kind Code: A1 Abstract: Tin / indium oxide / zinc oxide has a metal atomic ratio of Sn / (Sn + In + Zn) = 0.250 to 0.475 In / (Sn + In + Zn) = 0.025 to 0.550 Zn / (Sn + In + Zn) = 0.025 to 0.575, and indium oxide and zinc oxide are composed of In 2
O 3 (ZnO) m [wherein m represents an integer of 2 to 20]
A transparent conductive material comprising a composition containing tin oxide and zinc oxide in the form of a spinel structure compound represented by Zn 2 SnO 4 , which is contained in the form of a hexagonal layered compound represented by
A transparent conductive glass and a transparent conductive film having a sputtering target made of the material, and a transparent conductive film formed using the target.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、表示装置用透明導
電膜の素材として有用性の高い透明導電材料と、透明導
電膜のスパッタリング用ターゲット、透明導電膜を有す
る透明導電ガラスおよび透明導電フィルムに関する。
The present invention relates to a transparent conductive material having high utility as a material of a transparent conductive film for a display device, a sputtering target for the transparent conductive film, a transparent conductive glass having the transparent conductive film, and a transparent conductive film. .

【0002】[0002]

【従来の技術】近年、表示装置の発展はめざましく、液
晶表示装置やエレクトロルミネッセンス表示装置、フィ
ールドエミッションディスプレイなどが、パーソナルコ
ンピュータやワードプロセッサなどの事務機器や、工場
における制御システム用に開発されている。そして、こ
れら表示装置は、いずれも表示素子を透明導電膜により
挟み込んだサンドイッチ構造を有している。
2. Description of the Related Art In recent years, display devices have been remarkably developed, and liquid crystal display devices, electroluminescence display devices, field emission displays, and the like have been developed for office equipment such as personal computers and word processors, and control systems in factories. Each of these display devices has a sandwich structure in which a display element is sandwiched between transparent conductive films.

【0003】これら表示装置に使用される透明導電膜と
しては、インジウム錫酸化物膜が主流を占めている。こ
れは、インジウム錫酸化物膜が、透明性や導電性に優れ
るほか、強酸によるエッチング加工が可能であり、さら
に基板との密着性にも優れているからである。そして、
このインジウム錫酸化物膜は、一般にはスパッタリング
法やイオンプレーティング法、蒸着法によって製膜され
ている。このように、インジウム錫酸化物は、透明導電
膜の材料として優れた性能を有するのであるが、主原料
がインジウムであることから高価であるという難点があ
る。
As a transparent conductive film used in these display devices, an indium tin oxide film is mainly used. This is because the indium tin oxide film has excellent transparency and conductivity, can be etched by a strong acid, and has excellent adhesion to the substrate. And
This indium tin oxide film is generally formed by a sputtering method, an ion plating method, or an evaporation method. As described above, indium tin oxide has excellent performance as a material for a transparent conductive film, but has a disadvantage that it is expensive because the main material is indium.

【0004】そこで、例えば、特開平3−50148号
公報や特開平8−171824号公報においては、酸化
亜鉛や酸化錫を主原料とする透明導電膜を提案してい
る。しかしながら、この酸化亜鉛を主原料とする透明導
電膜においては、導電性が充分でない他、耐湿熱性につ
いても充分な性能が得られないという問題がある。ま
た、酸化錫を主原料とする透明導電膜においては、耐熱
性は良好であるが、エッチング加工性において充分な性
能が得られないことから、高精細なディスプレイ用の透
明電極としては不向きであるという難点がある。
Therefore, for example, Japanese Patent Application Laid-Open Nos. 3-50148 and 8-171824 propose a transparent conductive film mainly composed of zinc oxide or tin oxide. However, in the transparent conductive film using zinc oxide as a main material, there is a problem that not only the conductivity is not sufficient, but also sufficient performance is not obtained with respect to wet heat resistance. Further, a transparent conductive film containing tin oxide as a main material has good heat resistance, but is not suitable as a transparent electrode for a high-definition display because sufficient performance in etching processability cannot be obtained. There is a disadvantage.

【0005】また、インジウム錫酸化物は、上記の性質
に関しては優れた性能を有するのであるが、このもの自
体は結晶性の金属酸化物であることから、インジウム錫
酸化物のターゲットを用いてスパッタリング法などによ
り製膜する際、インジウム錫酸化物の結晶化が進行し、
その結晶が成長すると、透明導電膜の表面に結晶粒が生
成し、膜の表面精度が低下するという問題がある。
[0005] Indium tin oxide has excellent performance with respect to the above properties. However, since indium tin oxide itself is a crystalline metal oxide, sputtering is performed using an indium tin oxide target. When forming a film by a method or the like, crystallization of indium tin oxide proceeds,
When the crystal grows, crystal grains are generated on the surface of the transparent conductive film, and there is a problem that the surface accuracy of the film is reduced.

【0006】さらに、このインジウム錫酸化物が結晶性
を有することから、エッチング加工に際し、透明導電膜
の結晶粒の界面の部位からエッチングされる。そうする
と、透明導電膜のエッチング部位に、この結晶粒子が取
り残され、表示素子とした場合に導通による表示不良の
原因になるという問題もある。
Further, since the indium tin oxide has crystallinity, it is etched from a portion at an interface between crystal grains of the transparent conductive film during etching. Then, there is a problem that the crystal particles are left behind in the etched portion of the transparent conductive film, which causes display failure due to conduction when the display device is used.

【0007】[0007]

【発明が解決しようとする課題】本発明は、このような
状況から、安価で、導電性と透明性に優れるとともに、
製膜したときの透明導電膜が、表面精度とエッチング加
工性に優れた透明導電材料と、製膜に用いるスパッタリ
ング用ターゲット、その透明導電膜を有する透明導電ガ
ラスおよび透明導電フィルムの提供を目的とするもので
ある。
Under such circumstances, the present invention is inexpensive, has excellent conductivity and transparency,
The purpose of the present invention is to provide a transparent conductive film formed at the time of film formation, a transparent conductive material having excellent surface accuracy and etching processability, a sputtering target used for film formation, a transparent conductive glass having the transparent conductive film, and a transparent conductive film. Is what you do.

【0008】[0008]

【課題を解決するための手段】本発明者は、上記課題の
解決のため鋭意研究を重ねた結果、酸化錫と酸化インジ
ウムおよび酸化亜鉛を特定の割合で含有し、かつ、酸化
インジウムと酸化亜鉛からなる六方晶層状化合物と、酸
化錫と酸化亜鉛からなるZn2 SnO4 で表されるスピ
ネル構造の化合物の形態で含有される組成物からなる透
明導電材料を用いることにより、上記課題が解決できる
ことを見出し、これら知見に基づいて本発明を完成する
に至った。
Means for Solving the Problems As a result of intensive studies for solving the above problems, the present inventor has found that tin oxide, indium oxide and zinc oxide are contained in specific ratios, and that indium oxide and zinc oxide are contained. The above problem can be solved by using a hexagonal layered compound composed of: and a transparent conductive material composed of a composition contained in the form of a compound having a spinel structure represented by Zn 2 SnO 4 composed of tin oxide and zinc oxide. The present invention was completed based on these findings.

【0009】すなわち、本発明の要旨は、下記のとおり
である。 (1)酸化錫、酸化インジウムおよび酸化亜鉛がそれら
の金属原子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 の組成を有し、かつIn2 3 (ZnO)m 〔ただし、
mは2〜20の整数である〕で表される六方晶層状化合
物およびZn2 SnO4 で表されるスピネル構造の化合
物を含有する組成物からなる透明導電材料。 (2)酸化錫と酸化インジウムおよび酸化亜鉛の金属原
子比が、 Sn/(Sn+In+Zn)=0.250〜0.500 In/(Sn+In+Zn)=0.025〜0.500 Zn/(Sn+In+Zn)=0.025〜0.500 である前記(1)に記載の透明導電材料。 (3)酸化錫と酸化インジウムおよび酸化亜鉛の金属原
子比が、 Sn/(Sn+In+Zn)=0.275〜0.450 In/(Sn+In+Zn)=0.050〜0.450 Zn/(Sn+In+Zn)=0.050〜0.450 である前記(1)に記載の透明導電材料。 (4)酸化錫と酸化インジウムおよび酸化亜鉛の金属原
子比が、 Sn/(Sn+In+Zn)=0.300〜0.450 In/(Sn+In+Zn)=0.050〜0.400 Zn/(Sn+In+Zn)=0.050〜0.400 である前記(1)に記載の透明導電材料。 (5)酸化錫、酸化インジウムおよび酸化亜鉛をそれら
の金属原子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 の割合で含有する原料粉末を、1400℃以上の温度で
焼結する前記(1)に記載の透明導電材料の製造法。 (6)前記(1)〜(4)のいずれかに記載の透明導電
材料からなるスパッタリング用ターゲット。 (7)透明導電材料の相対密度が6.0以上で、かつ比
抵抗が5mΩ・cm未満である前記(6)に記載のスパ
ッタリング用ターゲット。 (8)ガラス基板表面に、酸化錫、酸化インジウムおよ
び酸化亜鉛が、それらの金属原子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 である組成物からなる非晶質透明導電膜を有する透明導
電ガラス。 (9)ガラス基板表面に、前記(6)または(7)に記
載のスパッタリング用ターゲットを用いて製膜した非晶
質透明導電膜を有する透明導電ガラス。 (10)光線透過率が80%以上であり、かつ比抵抗が
1mΩ・cm未満である前記(8)または(9)に記載
の透明導電ガラス。 (11)透明樹脂フィルム表面に、酸化錫、酸化インジ
ウムおよび酸化亜鉛が、それらの金属原子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 である組成物からなる非晶質透明導電膜を有する透明導
電フィルム。 (12)透明樹脂フィルム表面に、前記(6)または
(7)記載のスパッタリング用ターゲットを用いて製膜
した非晶質透明導電膜を有する透明導電フィルム。 (13)光線透過率が80%以上であり、かつ比抵抗が
1mΩ・cm未満である前記(11)または(12)に
記載の透明導電フィルム。
That is, the gist of the present invention is as follows. (1) Tin oxide, indium oxide and zinc oxide have a metal atomic ratio of Sn / (Sn + In + Zn) = 0.250 to 0.475 In / (Sn + In + Zn) = 0.025 to 0.550 Zn / (Sn + In + Zn) = 0.025 to 0.575, and In 2 O 3 (ZnO) m [where
m is an integer of 2 to 20], and a transparent conductive material comprising a composition containing a hexagonal layered compound represented by the following formula: and a compound having a spinel structure represented by Zn 2 SnO 4 . (2) The metal atom ratio of tin oxide to indium oxide and zinc oxide is: Sn / (Sn + In + Zn) = 0.250 to 0.500 In / (Sn + In + Zn) = 0.0025 to 0.500 Zn / (Sn + In + Zn) = 0 0.25 to 0.500, wherein the transparent conductive material according to the above (1). (3) The metal atomic ratio of tin oxide to indium oxide and zinc oxide is as follows: Sn / (Sn + In + Zn) = 0.275-0.450 In / (Sn + In + Zn) = 0.50-0.450 Zn / (Sn + In + Zn) = 0 The transparent conductive material according to (1), wherein the transparent conductive material has a thickness of 0.050 to 0.450. (4) The metal atom ratio of tin oxide to indium oxide and zinc oxide is: Sn / (Sn + In + Zn) = 0.300 to 0.450 In / (Sn + In + Zn) = 0.500 to 0.400 Zn / (Sn + In + Zn) = 0 The transparent conductive material according to the above (1), wherein the transparent conductive material has a thickness of 0.050 to 0.400. (5) Sn / (Sn + In + Zn) = 0.250-0.475 In / (Sn + In + Zn) = 0.025-0.550 Zn / (Sn + In + Zn) = 0.025 to 0.575. The method for producing a transparent conductive material according to (1), wherein the raw material powder is contained at a temperature of 1400 ° C or higher at a temperature of 1400 ° C or higher. (6) A sputtering target comprising the transparent conductive material according to any one of (1) to (4). (7) The sputtering target according to (6), wherein the relative density of the transparent conductive material is 6.0 or more and the specific resistance is less than 5 mΩ · cm. (8) Tin oxide, indium oxide, and zinc oxide are provided on the surface of the glass substrate at a metal atomic ratio of Sn / (Sn + In + Zn) = 0.250-0.475 In / (Sn + In + Zn) = 0.025-0. 550 Zn / (Sn + In + Zn) = 0.025 to 0.575. A transparent conductive glass having an amorphous transparent conductive film made of a composition. (9) A transparent conductive glass having an amorphous transparent conductive film formed on the surface of a glass substrate using the sputtering target according to (6) or (7). (10) The transparent conductive glass according to (8) or (9), wherein the light transmittance is 80% or more and the specific resistance is less than 1 mΩ · cm. (11) Tin / indium oxide / zinc oxide on the surface of the transparent resin film, Sn / (Sn + In + Zn) = 0.250-0.475 In / (Sn + In + Zn) = 0.025-0 .550 Zn / (Sn + In + Zn) = 0.025 to 0.575 A transparent conductive film having an amorphous transparent conductive film made of a composition. (12) A transparent conductive film having an amorphous transparent conductive film formed on the surface of the transparent resin film using the sputtering target according to (6) or (7). (13) The transparent conductive film according to (11) or (12), wherein the light transmittance is 80% or more and the specific resistance is less than 1 mΩ · cm.

【0010】[0010]

【発明の実施の形態】本発明の透明導電材料は、酸化
錫、酸化インジウムおよび酸化亜鉛が、それらの金属原
子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 の組成を有し、かつIn2 3 (ZnO)m 〔ただし、
mは2〜20の整数である〕で表される六方晶層状化合
物およびZn2 SnO4 で表されるスピネル構造の化合
物を含有する組成物からなる透明導電材料である。
BEST MODE FOR CARRYING OUT THE INVENTION In the transparent conductive material of the present invention, tin oxide, indium oxide and zinc oxide have a metal atomic ratio of Sn / (Sn + In + Zn) = 0.250 to 0.475 In / (Sn + In + Zn). = 0.025-0.550 Zn / (Sn + In + Zn) = 0.025-0.575, and In 2 O 3 (ZnO) m [where,
m is an integer of 2 to 20], which is a transparent conductive material comprising a composition containing a hexagonal layered compound represented by the following formula: and a compound having a spinel structure represented by Zn 2 SnO 4 .

【0011】そして、この透明導電材料の構成成分であ
る酸化錫、酸化インジウムおよび酸化亜鉛の組成につい
ては、酸化錫成分の金属原子比を0.250未満とする
と、透明導電材料の耐湿熱性が低下してスパッタリング
用ターゲットの耐久性の低下を招くことがあり、この酸
化錫成分の金属原子比が0.475を超えると、エッチ
ング加工性の低下を招くことから好ましくない。また、
酸化インジウム成分については、その金属原子比を0.
025未満とすると、得られる透明導電材料の導電性が
低下し、この値が0.550を超えるものでは、透明導
電材料の価格が高価になることから好ましくない。さら
に、酸化亜鉛成分については、その金属原子比を0.0
25未満とすると、得られる透明導電膜における金属酸
化物が結晶化してこの膜のエッチング加工性の低下を招
くことがあり、この値が0.575を超えるものでは、
透明導電材料の耐湿熱性の低下を招くことから好ましく
ない。したがって、本発明の透明導電材料における構成
成分の組成比は、上記の数値範囲内で、この透明導電膜
を有する透明導電ガラスや透明導電フィルムの使途に要
求される性能に応じた組成比に適宜選択すればよい。
[0011] With regard to the composition of tin oxide, indium oxide and zinc oxide, which are constituents of this transparent conductive material, when the metal atomic ratio of the tin oxide component is less than 0.250, the wet heat resistance of the transparent conductive material decreases. As a result, the durability of the sputtering target may be reduced, and if the metal atom ratio of the tin oxide component exceeds 0.475, the etching processability is deteriorated, which is not preferable. Also,
As for the indium oxide component, the metal atomic ratio is set to 0.1.
When the value is less than 025, the conductivity of the obtained transparent conductive material is reduced, and when the value exceeds 0.550, the price of the transparent conductive material becomes unpreferably high. Further, for the zinc oxide component, the metal atomic ratio is set to 0.0
When the value is less than 25, the metal oxide in the obtained transparent conductive film may be crystallized to lower the etching processability of the film, and when the value exceeds 0.575,
It is not preferable because the wet heat resistance of the transparent conductive material is reduced. Therefore, the composition ratio of the components in the transparent conductive material of the present invention is appropriately set within the above numerical range to a composition ratio according to the performance required for the use of the transparent conductive glass or the transparent conductive film having the transparent conductive film. Just choose.

【0012】また、これら構成成分の組成比は、酸化錫
と酸化インジウムおよび酸化亜鉛の金属原子比が、 Sn/(Sn+In+Zn)=0.250〜0.500 In/(Sn+In+Zn)=0.025〜0.500 Zn/(Sn+In+Zn)=0.025〜0.500 の範囲内のものが、得られる透明導電膜の透明性および
導電性において、より優れた性能を発現することから好
ましい。
The composition ratio of these components is such that the metal atom ratio of tin oxide to indium oxide and zinc oxide is: Sn / (Sn + In + Zn) = 0.250 to 0.500 In / (Sn + In + Zn) = 0.025 to Those having a range of 0.500 Zn / (Sn + In + Zn) = 0.025 to 0.500 are preferable because they exhibit more excellent performance in the transparency and conductivity of the obtained transparent conductive film.

【0013】さらに、酸化錫と酸化インジウムおよび酸
化亜鉛の金属原子比が、 Sn/(Sn+In+Zn)=0.275〜0.450 In/(Sn+In+Zn)=0.050〜0.450 Zn/(Sn+In+Zn)=0.050〜0.450 の範囲内のものが、上記と同様の理由から好ましく、酸
化錫と酸化インジウムおよび酸化亜鉛の金属原子比が、 Sn/(Sn+In+Zn)=0.300〜0.450 In/(Sn+In+Zn)=0.050〜0.400 Zn/(Sn+In+Zn)=0.050〜0.400 の範囲内のものが、得られる透明導電膜が低価格である
とともに、透明性および導電性に優れた性能を発現する
ことができることから特に好ましい。
Further, the metal atomic ratio of tin oxide to indium oxide and zinc oxide is as follows: Sn / (Sn + In + Zn) = 0.275-0.450 In / (Sn + In + Zn) = 0.50-0.450 Zn / (Sn + In + Zn) = 0.050 to 0.450 is preferable for the same reason as above, and the metal atom ratio of tin oxide to indium oxide and zinc oxide is: Sn / (Sn + In + Zn) = 0.300 to 0.450 In / (Sn + In + Zn) = 0.500-0.400 Zn / (Sn + In + Zn) = 0.50-0.400 The transparent conductive film obtained is inexpensive, and the transparency and conductivity are obtained. It is particularly preferable because excellent performance can be exhibited.

【0014】つぎに、これら透明導電材料の構成成分の
うち、酸化インジウムと酸化亜鉛がIn2 3 (Zn
O)m 〔ただし、mは2〜20の整数である〕で表され
る六方晶層状化合物の形態で含有させるとともに、酸化
錫と酸化亜鉛がZn2 SnO4で表されるスピネル構造
の化合物の形態で含有させる必要がある。本発明の透明
導電材料における酸化インジウムと酸化亜鉛との六方晶
層状化合物は、上記一般式におけるmの値が2〜20で
あるものであればよいが、このmの値が3〜8の六方晶
層状化合物であるものが好ましい。そして、上記透明導
電材料中に、これら酸化インジウムと酸化亜鉛のそれぞ
れの単なる金属酸化物の混合物として存在させる場合に
比し、この六方晶層状化合物の形態において含有させる
ことにより、この材料からなるスパッタリング用ターゲ
ットを形成した際にその密度が高く、かつ導電性が向上
して、このターゲットをRFマグネトロンスパッタリン
グ装置やDCマグネトロンスパッタリング装置に装着し
てスパッタリングを行う際の安定性を高めることができ
る。さらに、このスパッタリング法における製膜に際し
てノジュールの発生が抑制され、異物の発生も抑えられ
ることから、液晶表示素子やエレクトロルミネッセンス
表示素子などに用いるのに適した高品質の透明導電膜を
歩留りよく得ることができる。
Next, among these constituents of the transparent conductive material, indium oxide and zinc oxide are composed of In 2 O 3 (Zn
O) m [where m is an integer of 2 to 20] in the form of a hexagonal layered compound represented by the following formula, and tin oxide and zinc oxide are compounds having a spinel structure represented by Zn 2 SnO 4 It must be contained in the form. The hexagonal layered compound of indium oxide and zinc oxide in the transparent conductive material of the present invention may be any compound in which the value of m in the above general formula is 2 to 20, and the value of m in the hexagonal layer is 3 to 8. Those which are crystalline layered compounds are preferred. Then, compared to the case where each of these indium oxide and zinc oxide is present as a simple mixture of metal oxides in the transparent conductive material, the inclusion of this hexagonal layered compound in the form of a sputtering made of this material When the target is formed, the density thereof is high and the conductivity is improved, so that the stability when the target is mounted on an RF magnetron sputtering device or a DC magnetron sputtering device to perform sputtering can be increased. Furthermore, since generation of nodules is suppressed during film formation by this sputtering method and generation of foreign substances is also suppressed, a high-quality transparent conductive film suitable for use in a liquid crystal display element or an electroluminescence display element can be obtained with a high yield. be able to.

【0015】また、本発明の透明導電材料における酸化
錫と酸化亜鉛は、Zn2 SnO4 で表されるスピネル構
造の化合物の形態で存在させることにより、焼結体の密
度をより高めることができ、さらなる導電性の向上によ
り、スパッタリングを行う際の安定性をさらに高めるこ
とができる。つぎに、本発明の透明導電材料の製造方法
については、その原料として、酸化錫、酸化インジウム
および酸化亜鉛をそれらの金属原子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 の割合で含有する原料粉末を、1400℃以上の温度で
焼結する方法によることができる。
The tin oxide and zinc oxide in the transparent conductive material of the present invention can be used to increase the density of the sintered body by being present in the form of a compound having a spinel structure represented by Zn 2 SnO 4. By further improving the conductivity, the stability at the time of performing sputtering can be further increased. Next, in the method for producing the transparent conductive material of the present invention, tin / indium oxide / zinc oxide is used as a raw material in a metal atomic ratio of Sn / (Sn + In + Zn) = 0.250 to 0.475 In / (Sn + In + Zn) = 0.025 to 0.550 Zn / (Sn + In + Zn) = 0.025 to 0.575 A method of sintering the raw material powder at a temperature of 1400 ° C. or more can be used.

【0016】ここで用いる原料の金属酸化物は、上記の
金属原子比の範囲内で、さらに透明導電膜の使途に応じ
た配合組成を適宜選択して原料粉末を混合し、これを混
合粉砕機、例えば湿式ボールミルやビーズミル、超音波
などにより、均一に混合・粉砕する。ここでの原料粉末
の混合粉砕は、微細に粉砕するほどよいが、通常、平均
粒径1μm以下となるように混合粉砕処理をしたものが
望ましい。
The raw material metal oxide used here is mixed with a raw material powder by appropriately selecting a compounding composition according to the use of the transparent conductive film within the range of the above-mentioned metal atomic ratio, and mixing and milling the raw material powder. For example, the mixture is uniformly mixed and pulverized by a wet ball mill, bead mill, ultrasonic wave or the like. The mixing and pulverization of the raw material powder here is preferably as fine as possible, but it is generally desirable that the raw material powder be mixed and pulverized so as to have an average particle diameter of 1 μm or less.

【0017】そして、得られた微粉末を造粒した後、プ
レス成形により所望の形状に成形し、焼成により焼結す
ればよい。この場合の焼成条件は、通常、1,400〜
1,600℃、好ましくは1,430〜1,550℃に
おいて、4〜72時間、好ましくは10〜48時間焼成
すればよい。また、この場合の昇温速度は、1〜50℃
/分間とすればよい。ここでの焼結温度は、1400℃
以上の温度とする必要があり、この焼結温度が1400
℃未満であると、酸化インジウムと酸化亜鉛からの上記
六方晶層状化合物の形成や、酸化錫と酸化亜鉛からのZ
2 SnO4 で表されるスピネル構造の化合物の形成が
充分でなく、焼結体の密度や導電性の向上効果が得られ
ないことがある。
Then, after granulating the obtained fine powder, it may be formed into a desired shape by press molding and sintered by firing. The firing conditions in this case are usually from 1,400 to
The firing may be performed at 1,600 ° C., preferably 1,430 to 1,550 ° C., for 4 to 72 hours, preferably 10 to 48 hours. In this case, the heating rate is 1 to 50 ° C.
/ Min. The sintering temperature here is 1400 ° C
The sintering temperature must be 1400 or more.
When the temperature is lower than 0 ° C., the formation of the above-mentioned hexagonal layered compound from indium oxide and zinc oxide and the formation of Z from tin oxide and zinc oxide
The formation of a compound having a spinel structure represented by n 2 SnO 4 is not sufficient, and the effect of improving the density and conductivity of the sintered body may not be obtained.

【0018】そして、ここで得られた焼結体よりスパッ
タリング用ターゲットを形成するには、スパッタリング
装置への装着に適した形状に切削加工し、また装着用治
具の取付をすればよい。このようにして得られるスパッ
タリング用ターゲットは、原料の配合組成に応じた金属
原子比での各金属酸化物成分から構成され、これら構成
成分のうちの酸化インジウムと酸化亜鉛とが、上記一般
式で表される六方晶層状化合物の形態で含有され、か
つ、酸化錫と酸化亜鉛がZn2 SnO4 で表されるスピ
ネル構造の化合物の形態で含有される透明導電材料から
なるので相対密度が6.0以上と高く、かつ、その比抵
抗が5mΩ・cm未満の高い導電性を有している。した
がって、このスパッタリング用ターゲットを用いて透明
導電膜を製膜する際の安定性に優れたものである。
Then, in order to form a sputtering target from the sintered body obtained here, it is sufficient to cut into a shape suitable for mounting on a sputtering apparatus and mount a mounting jig. The sputtering target thus obtained is composed of each metal oxide component at a metal atomic ratio according to the composition of the raw materials, and indium oxide and zinc oxide of these components are represented by the above general formula. 5. Since the transparent conductive material is contained in the form of a hexagonal layered compound represented by the formula, and tin oxide and zinc oxide are contained in the form of a compound having a spinel structure represented by Zn 2 SnO 4 , the relative density is 6. It has high conductivity of 0 or more and high specific resistance of less than 5 mΩ · cm. Therefore, it is excellent in stability when forming a transparent conductive film using this sputtering target.

【0019】つぎに、このスパッタリング用ターゲット
を用いて透明導電膜を製膜する際に用いる透明基材とし
ては、従来から用いられているガラス基板や、高い透明
性を有する合成樹脂製のフィルム、シートが用いられ
る。この合成樹脂としては、ポリカーボネート樹脂、ポ
リメチルメタクリレート樹脂、ポリエステル樹脂、ポリ
エーテルスルホン樹脂、ポリアリレート樹脂などが好適
である。
Next, as a transparent substrate used for forming a transparent conductive film using the sputtering target, a glass substrate conventionally used, a synthetic resin film having high transparency, Sheets are used. As the synthetic resin, a polycarbonate resin, a polymethyl methacrylate resin, a polyester resin, a polyether sulfone resin, a polyarylate resin, and the like are preferable.

【0020】また、上記スパッタリング用ターゲットを
用いて、透明導電膜を透明基材上にスパッタリング法に
より製膜するにあたっては、マグネトロンスパッタリン
グ装置が好適に用いられる。そして、この装置を用いて
スパッタリングにより製膜する際の条件としては、ター
ゲットの表面積や透明導電膜の膜厚によりプラズマの出
力は変動するが、通常、このプラズマ出力を、ターゲッ
トの表面積1cm2 あたり0.3〜4Wの範囲とし、製
膜時間を5〜120分間とすることにより、所望の膜厚
を有する透明導電膜が得られる。この透明導電膜の膜厚
は、表示装置の種類によって異なるが、通常、200〜
6,000オングストローム、好ましくは300〜2,
000オングストロームである。
When a transparent conductive film is formed on a transparent substrate by a sputtering method using the sputtering target, a magnetron sputtering apparatus is preferably used. As a condition for forming a film by sputtering using this apparatus, the plasma output varies depending on the surface area of the target and the film thickness of the transparent conductive film. Usually, this plasma output is applied per 1 cm 2 of the target surface area. A transparent conductive film having a desired film thickness can be obtained by setting the range of 0.3 to 4 W and setting the film formation time to 5 to 120 minutes. Although the thickness of the transparent conductive film varies depending on the type of the display device, it is usually from 200 to
6,000 angstroms, preferably 300 to 2,
000 angstroms.

【0021】なお、前記焼結体からなるターゲットは、
エレクトロンビーム装置やイオンプレーティング装置に
より製膜する場合にも使用することができる。これら装
置を用いて製膜する際にも、上記のスパッタリング装置
による場合と同様な製膜条件下において、透明導電膜の
製膜を行うことができる。このようにして得られる本発
明の透明導電ガラスは、ガラス基板表面に、酸化錫、酸
化インジウムおよび酸化亜鉛がそれらの金属原子比にお
いて、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 の組成を有する組成物からなる非晶質透明導電膜が形成
されている。そして、この透明導電ガラスは、波長50
0nmの光についての光線透過率が80%以上であり、
かつ比抵抗が1mΩ・cm未満である。
The target made of the sintered body is as follows:
It can also be used when forming a film using an electron beam apparatus or an ion plating apparatus. When a film is formed using these apparatuses, a transparent conductive film can be formed under the same film forming conditions as in the case of the above sputtering apparatus. The transparent conductive glass of the present invention obtained in this manner has tin / indium oxide / zinc oxide on the surface of the glass substrate, wherein Sn / (Sn + In + Zn) = 0.250 to 0.475 In / An amorphous transparent conductive film made of a composition having a composition of (Sn + In + Zn) = 0.025 to 0.550 Zn / (Sn + In + Zn) = 0.025 to 0.575 is formed. The transparent conductive glass has a wavelength of 50
The light transmittance for light of 0 nm is 80% or more;
And the specific resistance is less than 1 mΩ · cm.

【0022】また、上記で得られる透明導電フィルム
は、透明樹脂フィルム表面に、酸化錫、酸化インジウム
および酸化亜鉛がそれらの金属原子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 の組成を有する組成物からなる非晶質透明導電膜が形成
されてなり、波長500nmの光についての光線透過率
が80%以上であり、かつ比抵抗が1mΩ・cm未満で
ある。
In the transparent conductive film obtained as described above, tin oxide, indium oxide and zinc oxide have a metal atomic ratio of Sn / (Sn + In + Zn) = 0.250 to 0.475 In on the transparent resin film surface. /(Sn+In+Zn)=0.025 to 0.550 Zn / (Sn + In + Zn) = 0.025 to 0.575 An amorphous transparent conductive film made of a composition having the following composition is formed. Has a light transmittance of 80% or more and a specific resistance of less than 1 mΩ · cm.

【0023】したがって、本発明の透明導電ガラスや透
明導電フィルムは、高い透明性と導電性の要求される液
晶表示素子や有機エレクトロルミネッセンス表示素子を
などの各種表示装置の透明電極として好適に用いること
ができる。
Therefore, the transparent conductive glass and the transparent conductive film of the present invention can be suitably used as transparent electrodes of various display devices such as liquid crystal display devices and organic electroluminescence display devices which require high transparency and conductivity. Can be.

【0024】[0024]

〔実施例1〕[Example 1]

(1)透明導電材料の製造 原料として、酸化錫、酸化インジウムおよび酸化亜鉛の
粉末を、これら金属の原子比が、 Sn/(In+Zn+Sn)=0.45 In/(In+Zn+Sn)=0.10 Zn/(In+Zn+Sn)=0.45 となるように混合して、湿式ボールミルに供給し、72
時間にわたり混合粉砕して、原料微粉末を得た。
(1) Production of transparent conductive material Powders of tin oxide, indium oxide and zinc oxide were used as raw materials, and the atomic ratio of these metals was Sn / (In + Zn + Sn) = 0.45 In / (In + Zn + Sn) = 0.10 Zn / (In + Zn + Sn) = 0.45 and the mixture was supplied to a wet ball mill.
The mixture was pulverized over time to obtain a raw material fine powder.

【0025】ここで得られた原料微粉末を造粒した後、
直径4インチ、厚さ5mmの寸法にプレス整形して、こ
れを焼成炉に装入し、1400℃において、36時間加
圧焼成して、透明導電材料からなる焼結体を得た。この
焼結体は、その密度が6.3g/cm3 であり、4探針
法により測定したバルク電気抵抗値は、4.9mΩ・c
mであった。また、この焼結体から採取した試料につい
て、X線回折法により透明導電材料中の金属酸化物の状
態を観察した結果、この焼結体には、酸化錫の結晶およ
びIn2 3 (ZnO)3 で表される酸化インジウムと
酸化亜鉛からなる六方晶層状化合物が存在していること
が確認された。さらに、この観察において、酸化錫と酸
化亜鉛とがZn2 SnO4 で表されるスピネル構造の化
合物で存在していることが確認された。この透明導電材
料の組成と物性の測定結果を第1表に示す。
After granulating the raw material powder obtained here,
It was press-formed into dimensions of 4 inches in diameter and 5 mm in thickness, charged into a firing furnace, and fired at 1400 ° C. for 36 hours to obtain a sintered body made of a transparent conductive material. This sintered body has a density of 6.3 g / cm 3 and a bulk electric resistance measured by a four probe method of 4.9 mΩ · c.
m. Further, as a result of observing the state of the metal oxide in the transparent conductive material by X-ray diffraction for a sample collected from the sintered body, it was found that tin oxide crystals and In 2 O 3 (ZnO It was confirmed that a hexagonal layered compound composed of indium oxide and zinc oxide represented by 3 existed. Further, this observation confirmed that tin oxide and zinc oxide were present as a compound having a spinel structure represented by Zn 2 SnO 4 . Table 1 shows the measurement results of the composition and physical properties of the transparent conductive material.

【0026】(2)透明導電ガラスの製造 上記(1)で得られた焼結体を切削加工して、直径約4
インチ、厚さ約5mmのスパッタリング用ターゲット
〔A〕を作製した。ついで、このターゲット〔A〕をD
Cマグネトロンスパッタリング装置に装着し、室温にお
いて、ガラス基板上に透明導電膜を製膜した。ここでの
スパッタ条件としては、雰囲気はアルゴンガスに適量の
酸素ガスを混入して用い、スパッタ圧力3×10-1
a、到達圧力5×10-4Pa、基板温度25℃、投入電
力100W、成膜時間20分間とした。この結果、膜厚
1,200オングストロームの透明導電膜を有する透明
導電ガラスが得られた。
(2) Production of Transparent Conductive Glass The sintered body obtained in the above (1) is cut to a diameter of about 4 mm.
A sputtering target [A] having an inch and a thickness of about 5 mm was produced. Then, this target [A] is changed to D
A transparent conductive film was formed on a glass substrate at room temperature by mounting in a C magnetron sputtering apparatus. The sputtering conditions used here are such that an appropriate amount of oxygen gas is mixed with argon gas and the sputtering pressure is 3 × 10 -1 P
a, the ultimate pressure was 5 × 10 −4 Pa, the substrate temperature was 25 ° C., the input power was 100 W, and the film formation time was 20 minutes. As a result, a transparent conductive glass having a transparent conductive film with a thickness of 1,200 angstroms was obtained.

【0027】(3)透明導電ガラスの評価 上記(2)で得られた透明導電ガラス上の透明導電膜の
導電性については、4探針法により透明導電膜の比抵抗
を測定したところ、0.98mΩ・cmであり、導電性
に優れたものであった。また、この透明導電膜中の金属
酸化物は非晶質であり、膜表面の平滑性に優れたもので
あった。さらに、この透明導電膜の透明性については、
分光光度計により波長500nmの光線についての光線
透過率が81%であり、透明性においても優れたもので
あった。
(3) Evaluation of Transparent Conductive Glass Regarding the conductivity of the transparent conductive film on the transparent conductive glass obtained in the above (2), the specific resistance of the transparent conductive film was measured by a four-point probe method. .98 mΩ · cm, which was excellent in conductivity. Further, the metal oxide in the transparent conductive film was amorphous, and had excellent smoothness on the film surface. Further, regarding the transparency of this transparent conductive film,
The light transmittance of the light having a wavelength of 500 nm was 81% as measured by a spectrophotometer, and the transparency was excellent.

【0028】つぎに、この透明導電膜のエッチング加工
性については、透明導電ガラス上の透明導電膜の一部
を、5重量%濃度のシュウ酸水溶液により40℃におい
てエッチングし、エッチング部と非エッチング部との境
界部分の断面を電子顕微鏡により観察した結果、エッチ
ング部に透明導電膜が残存するようなことはなく、非エ
ッチング部に残存する透明導電膜のエッジ部が、エッチ
ング部に向けて滑らかに傾斜した断面形状をなしている
ことが確認され、優れたエッチング加工性を有すること
が判明した。この透明導電ガラスの評価結果を第2表に
示す。
Next, regarding the etching processability of this transparent conductive film, a part of the transparent conductive film on the transparent conductive glass was etched at 40 ° C. with a 5% by weight oxalic acid aqueous solution, and the etched portion was not etched. As a result of observing the cross section of the boundary part with the electron microscope with the electron microscope, no transparent conductive film remained in the etched part, and the edge of the transparent conductive film remaining in the non-etched part was smooth toward the etched part. It was confirmed that the cross-sectional shape was inclined, and it was found that it had excellent etching workability. Table 2 shows the evaluation results of the transparent conductive glass.

【0029】〔実施例2〕 (1)透明導電材料の製造 原料として、酸化錫、酸化インジウムおよび酸化亜鉛の
粉末を、これら金属の原子比が、 Sn/(In+Zn+Sn)=0.40 In/(In+Zn+Sn)=0.20 Zn/(In+Zn+Sn)=0.40 となるように混合したものを用いた他は、実施例1の
(1)と同様にした。得られた透明導電材料の組成と物
性の測定結果を第1表に示す。
Example 2 (1) Production of Transparent Conductive Material Tin oxide, indium oxide and zinc oxide powders were used as raw materials, and the atomic ratio of these metals was Sn / (In + Zn + Sn) = 0.40 In / ( (In + Zn + Sn) = 0.20 Zn / (In + Zn + Sn) = 0.40, except that the mixture was used as in Example 1, (1). Table 1 shows the measurement results of the composition and physical properties of the obtained transparent conductive material.

【0030】(2)透明導電ガラスの製造 上記(1)で得られた焼結体を用いた他は、実施例1の
(2)と同様にして、スパッタリング用ターゲット
〔B〕を作製し、このターゲット〔B〕を用いて透明導
電ガラスを製造した。得られた透明導電ガラスの評価結
果を第2表に示す。
(2) Production of transparent conductive glass A sputtering target [B] was prepared in the same manner as in (2) of Example 1, except that the sintered body obtained in (1) was used. A transparent conductive glass was manufactured using this target [B]. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0031】〔実施例3〕 (1)透明導電材料の製造 原料として、酸化錫、酸化インジウムおよび酸化亜鉛の
粉末を、これら金属の原子比が、 Sn/(In+Zn+Sn)=0.40 In/(In+Zn+Sn)=0.30 Zn/(In+Zn+Sn)=0.30 となるように混合したものを用いた他は、実施例1の
(1)と同様にした。得られた透明導電材料の組成と物
性の測定結果を第1表に示す。
Example 3 (1) Production of Transparent Conductive Material Tin oxide, indium oxide and zinc oxide powders were used as raw materials, and the atomic ratio of these metals was Sn / (In + Zn + Sn) = 0.40 In / ( Inventive Example 1 was the same as (1) except that a mixture of In + Zn + Sn) = 0.30 Zn / (In + Zn + Sn) = 0.30 was used. Table 1 shows the measurement results of the composition and physical properties of the obtained transparent conductive material.

【0032】(2)透明導電ガラスの製造 上記(1)で得られた焼結体を用いた他は、実施例1の
(2)と同様にして、スパッタリング用ターゲット
〔C〕を作製し、このターゲット〔C〕を用いて透明導
電ガラスを製造した。得られた透明導電ガラスの評価結
果を第2表に示す。
(2) Production of transparent conductive glass A sputtering target [C] was prepared in the same manner as in (2) of Example 1, except that the sintered body obtained in (1) was used. A transparent conductive glass was manufactured using this target [C]. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0033】〔実施例4〕 (1)透明導電フィルムの製造 実施例3の(2)で得られたスパッタリング用ターゲッ
ト〔C〕を用い、ガラス基板に代えて、ポリカーボネー
ト樹脂フィルムをスパッタリング装置に装着してスパッ
タリングすることにより、透明導電フィルムを製造し
た。得られた透明導電フィルムの評価結果を第2表に示
す。
Example 4 (1) Production of Transparent Conductive Film Using the sputtering target [C] obtained in (2) of Example 3, a polycarbonate resin film was mounted on a sputtering apparatus instead of a glass substrate. Then, a transparent conductive film was produced by sputtering. Table 2 shows the evaluation results of the obtained transparent conductive films.

【0034】〔実施例5〕 (1)透明導電材料の製造 原料として、酸化錫、酸化インジウムおよび酸化亜鉛の
粉末を、これら金属の原子比が、 Sn/(In+Zn+Sn)=0.40 In/(In+Zn+Sn)=0.40 Zn/(In+Zn+Sn)=0.20 となるように混合したものを用いた他は、実施例1の
(1)と同様にした。得られた透明導電材料の組成と物
性の測定結果を第1表に示す。
Example 5 (1) Production of Transparent Conductive Material Tin oxide, indium oxide and zinc oxide powders were used as raw materials, and the atomic ratio of these metals was Sn / (In + Zn + Sn) = 0.40 In / ( Inventive Example 1 was the same as (1) except that a mixture of In + Zn + Sn) = 0.40 Zn / (In + Zn + Sn) = 0.20 was used. Table 1 shows the measurement results of the composition and physical properties of the obtained transparent conductive material.

【0035】(2)透明導電ガラスの製造 上記(1)で得られた焼結体を用いた他は、実施例1の
(2)と同様にして、スパッタリング用ターゲット
〔D〕を作製し、このターゲット〔D〕を用いて透明導
電ガラスを製造した。得られた透明導電ガラスの評価結
果を第2表に示す。
(2) Production of transparent conductive glass A sputtering target [D] was prepared in the same manner as (2) of Example 1, except that the sintered body obtained in (1) was used. A transparent conductive glass was manufactured using this target [D]. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0036】〔実施例6〕 (1)透明導電ガラスの製造 実施例5の(2)で得られたスパッタリング用ターゲッ
ト〔D〕を用い、スパッタリング装置に装着したガラス
基板の温度を215℃に加熱した状態においてスパッタ
リングすることにより、透明導電ガラスを製造した。得
られた透明導電ガラスの評価結果を第2表に示す。
Example 6 (1) Production of Transparent Conductive Glass Using the sputtering target [D] obtained in (2) of Example 5, the temperature of the glass substrate mounted on the sputtering apparatus was heated to 215 ° C. A transparent conductive glass was manufactured by sputtering in the state as described above. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0037】〔実施例7〕実施例5の(2)で得られた
スパッタリング用ターゲット〔D〕を用い、35時間に
わたって、連続的にスパッタリングと、逆スパッタリン
グの操作を繰返した。これらスパッタリング操作の終了
後、最後に得られた透明導電ガラスの表面を観察した結
果、膜表面の黒化やノジュールの発生は見られなかっ
た。
Example 7 Using the sputtering target [D] obtained in (2) of Example 5, the operations of sputtering and reverse sputtering were continuously repeated for 35 hours. After the end of these sputtering operations, the surface of the finally obtained transparent conductive glass was observed. As a result, no blackening of the film surface or generation of nodules was found.

【0038】〔実施例8〕 (1)透明導電材料の製造 原料として、酸化錫、酸化インジウムおよび酸化亜鉛の
粉末を、これら金属の原子比が、 Sn/(In+Zn+Sn)=0.30 In/(In+Zn+Sn)=0.30 Zn/(In+Zn+Sn)=0.40 となるように混合したものを用いた他は、実施例1の
(1)と同様にした。得られた透明導電材料の組成と物
性の測定結果を第1表に示す。 (2)透明導電ガラスの製造 上記(1)で得られた焼結体を用いた他は、実施例1の
(2)と同様にして、スパッタリング用ターゲット
〔E〕を作製し、このターゲット〔E〕を用いて透明導
電ガラスを製造した。得られた透明導電ガラスの評価結
果を第2表に示す。
Example 8 (1) Production of Transparent Conductive Material Tin oxide, indium oxide and zinc oxide powders were used as raw materials, and the atomic ratio of these metals was Sn / (In + Zn + Sn) = 0.30 In / ( Inventive Example 1 was the same as (1) except that a mixture of In + Zn + Sn) = 0.30 Zn / (In + Zn + Sn) = 0.40 was used. Table 1 shows the measurement results of the composition and physical properties of the obtained transparent conductive material. (2) Production of transparent conductive glass Except for using the sintered body obtained in (1) above, a sputtering target [E] was prepared in the same manner as in (2) of Example 1, and this target [ E] was used to produce a transparent conductive glass. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0039】〔比較例1〕 (1)透明導電材料の製造 原料として、酸化錫の粉末のみを用いた他は、実施例1
の(1)と同様にして透明導電材料を得た。得られた透
明導電材料の組成と物性の測定結果を第1表に示す。
Comparative Example 1 (1) Production of Transparent Conductive Material Example 1 was repeated except that only tin oxide powder was used as a raw material.
A transparent conductive material was obtained in the same manner as (1). Table 1 shows the measurement results of the composition and physical properties of the obtained transparent conductive material.

【0040】(2)透明導電ガラスの製造 上記(1)で得られた焼結体を用いた他は、実施例1の
(2)と同様にして、スパッタリング用ターゲット
〔F〕を作製し、このターゲット〔F〕を用いて透明導
電ガラスを製造した。 (3)透明導電ガラスの評価 上記(2)で得られた透明導電ガラス上の透明導電膜の
導電性については、その比抵抗値が8.8mΩ・cmと
若干高く、導電性にやや劣るものであった。また、この
透明導電膜中の金属酸化物は結晶質であり、膜表面の平
滑性にやや劣るものであった。さらに、透明性について
は、光線透過率が78%であり、充分に高いものであっ
た。
(2) Production of Transparent Conductive Glass A sputtering target [F] was prepared in the same manner as in (2) of Example 1, except that the sintered body obtained in (1) was used. A transparent conductive glass was manufactured using this target [F]. (3) Evaluation of transparent conductive glass Regarding the conductivity of the transparent conductive film on the transparent conductive glass obtained in the above (2), the specific resistance value is slightly higher at 8.8 mΩ · cm, and the conductivity is slightly inferior. Met. Further, the metal oxide in the transparent conductive film was crystalline, and the surface smoothness of the film was slightly inferior. Further, regarding the transparency, the light transmittance was 78%, which was sufficiently high.

【0041】つぎに、この透明導電膜のエッチング加工
性につき、実施例1と同様にして評価した結果、非エッ
チング部に残存する透明導電膜のエッジ部が、エッチン
グ部との境界領域において、凹凸の大きい断面形状をな
していることが確認され、エッチング加工性が不充分で
あることが判明した。得られた透明導電ガラスの評価結
果を第2表に示す。
Next, the etching processability of the transparent conductive film was evaluated in the same manner as in Example 1. As a result, the edge of the transparent conductive film remaining in the non-etched portion was uneven at the boundary region with the etched portion. It was confirmed that the cross-sectional shape was large, and it was found that the etching workability was insufficient. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0042】〔比較例2〕 (1)透明導電材料の製造 原料として、酸化亜鉛の粉末のみを用いた他は、実施例
1の(1)と同様にして透明導電材料を得た。得られた
透明導電材料の組成と物性の測定結果を第1表に示す。 (2)透明導電ガラスの製造 上記(1)で得られた焼結体を用いた他は、実施例1の
(2)と同様にして、スパッタリング用ターゲット
〔G〕を作製し、このターゲット〔G〕を用いて透明導
電ガラスを製造した。得られた透明導電ガラスの評価結
果を第2表に示す。
Comparative Example 2 (1) Production of Transparent Conductive Material A transparent conductive material was obtained in the same manner as in (1) of Example 1, except that only zinc oxide powder was used as a raw material. Table 1 shows the measurement results of the composition and physical properties of the obtained transparent conductive material. (2) Production of transparent conductive glass Except for using the sintered body obtained in (1) above, a sputtering target [G] was prepared in the same manner as in (2) of Example 1, and this target [ G] was used to produce a transparent conductive glass. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0043】〔比較例3〕 (1)透明導電材料の製造 原料として、酸化錫と酸化亜鉛の粉末を、これら金属の
原子比が、 Sn/(Sn+Zn)=0.75 Zn/(Sn+Zn)=0.25 となるように混合したものを用いた他は、実施例1の
(1)と同様にして透明導電材料を得た。得られた透明
導電材料の組成と物性の測定結果を第1表に示す。
Comparative Example 3 (1) Production of Transparent Conductive Material Tin oxide and zinc oxide powders were used as raw materials, and the atomic ratio of these metals was Sn / (Sn + Zn) = 0.75 Zn / (Sn + Zn) = A transparent conductive material was obtained in the same manner as in (1) of Example 1, except that a mixture of 0.25 was used. Table 1 shows the measurement results of the composition and physical properties of the obtained transparent conductive material.

【0044】(2)透明導電ガラスの製造 上記(1)で得られた焼結体を用いた他は、実施例1の
(2)と同様にして、スパッタリング用ターゲット
〔H〕を作製し、このターゲット〔H〕を用いて透明導
電ガラスを製造した。得られた透明導電ガラスの評価結
果を第2表に示す。
(2) Production of transparent conductive glass A sputtering target [H] was prepared in the same manner as in (2) of Example 1, except that the sintered body obtained in (1) was used. A transparent conductive glass was manufactured using this target [H]. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0045】〔比較例4〕 (1)透明導電材料の製造 原料として、酸化錫と酸化インジウムの粉末を、これら
金属の原子比が、 Sn/(Sn+In)=0.10 In/(Sn+In)=0.90 となるように混合したものを用いた他は、実施例1の
(1)と同様にして透明導電材料を得た。得られた透明
導電材料の組成と物性の測定結果を第1表に示す。
Comparative Example 4 (1) Production of Transparent Conductive Material Tin oxide and indium oxide powders were used as raw materials, and the atomic ratio of these metals was Sn / (Sn + In) = 0.10 In / (Sn + In) = A transparent conductive material was obtained in the same manner as in (1) of Example 1, except that a mixture of 0.90 was used. Table 1 shows the measurement results of the composition and physical properties of the obtained transparent conductive material.

【0046】(2)透明導電ガラスの製造 上記(1)で得られた焼結体を用いた他は、実施例1の
(2)と同様にして、スパッタリング用ターゲット
〔I〕を作製し、このターゲット〔I〕を用いて透明導
電ガラスを製造した。得られた透明導電ガラスの評価結
果を第2表に示す。
(2) Production of transparent conductive glass A sputtering target [I] was prepared in the same manner as in (2) of Example 1, except that the sintered body obtained in the above (1) was used. A transparent conductive glass was manufactured using this target [I]. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0047】〔比較例5〕 (1)透明導電ガラスの製造 比較例4の(2)で得られたスパッタリング用ターゲッ
ト〔I〕を用い、スパッタリング装置に装着したガラス
基板の温度を215℃に加熱した状態においてスパッタ
リングすることにより、透明導電ガラスを製造した。得
られた透明導電ガラスの評価結果を第2表に示す。
Comparative Example 5 (1) Production of Transparent Conductive Glass Using the sputtering target [I] obtained in (2) of Comparative Example 4, the temperature of a glass substrate mounted on a sputtering device was heated to 215 ° C. A transparent conductive glass was manufactured by sputtering in the state as described above. Table 2 shows the evaluation results of the obtained transparent conductive glasses.

【0048】〔比較例6〕比較例4の(2)で得られた
スパッタリング用ターゲット〔I〕を用い、35時間に
わたって、連続的にスパッタリングと、逆スパッタリン
グの操作を繰返した。これらスパッタリング操作の終了
後、最後に得られた透明導電ガラスの表面を観察した結
果、膜表面には黒化が進行し、ノジュールが発生してい
た。
Comparative Example 6 Using the sputtering target [I] obtained in Comparative Example 4 (2), the operations of sputtering and reverse sputtering were continuously repeated for 35 hours. After the end of these sputtering operations, the surface of the finally obtained transparent conductive glass was observed. As a result, blackening had progressed on the film surface, and nodules had been generated.

【0049】[0049]

【表1】 [Table 1]

【0050】[0050]

【表2】 [Table 2]

【0051】[0051]

【表3】 [Table 3]

【0052】[0052]

【発明の効果】本発明の透明導電材料は、従来のインジ
ウム錫酸化物に較べてインジウム酸化物の含有割合が格
段に低いことから安価に製造することができ、導電性お
よび透明性に優れている。そして、これをガラス基板や
透明樹脂フィルム上に製膜した透明導電膜は、その表面
の平滑性がよく、またそのエッチング加工性に優れたも
のが得られるという効果を有している。
The transparent conductive material of the present invention can be manufactured at a low cost because the content ratio of indium oxide is much lower than that of the conventional indium tin oxide, and has excellent conductivity and transparency. I have. Then, a transparent conductive film obtained by forming this on a glass substrate or a transparent resin film has an effect that a surface having good smoothness and excellent etching processability can be obtained.

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】 酸化錫、酸化インジウムおよび酸化亜鉛
が、それらの金属原子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 の組成を有し、かつIn2 3 (ZnO)m 〔ただし、
mは2〜20の整数である〕で表される六方晶層状化合
物およびZn2 SnO4 で表されるスピネル構造の化合
物を含有する組成物からなる透明導電材料。
1. Tin oxide, indium oxide and zinc oxide have a metal atomic ratio of Sn / (Sn + In + Zn) = 0.250 to 0.475 In / (Sn + In + Zn) = 0.025 to 0.550 Zn / (Sn + In + Zn) = 0.025 to 0.575, and In 2 O 3 (ZnO) m [where,
m is an integer of 2 to 20], and a transparent conductive material comprising a composition containing a hexagonal layered compound represented by the following formula: and a compound having a spinel structure represented by Zn 2 SnO 4 .
【請求項2】 酸化錫と酸化インジウムおよび酸化亜鉛
の金属原子比が、 Sn/(Sn+In+Zn)=0.250〜0.500 In/(Sn+In+Zn)=0.025〜0.500 Zn/(Sn+In+Zn)=0.025〜0.500 である請求項1に記載の透明導電材料。
2. The metal atomic ratio of tin oxide to indium oxide and zinc oxide is as follows: Sn / (Sn + In + Zn) = 0.250 to 0.500 In / (Sn + In + Zn) = 0.025 to 0.500 Zn / (Sn + In + Zn) = 0.025 to 0.500. The transparent conductive material according to claim 1.
【請求項3】 酸化錫と酸化インジウムおよび酸化亜鉛
の金属原子比が、 Sn/(Sn+In+Zn)=0.275〜0.450 In/(Sn+In+Zn)=0.050〜0.450 Zn/(Sn+In+Zn)=0.050〜0.450 である請求項1に記載の透明導電材料。
3. The metal atomic ratio of tin oxide to indium oxide and zinc oxide is as follows: Sn / (Sn + In + Zn) = 0.275-0.450 In / (Sn + In + Zn) = 0.50-0.450 Zn / (Sn + In + Zn) = 0.050 to 0.450. The transparent conductive material according to claim 1.
【請求項4】 酸化錫と酸化インジウムおよび酸化亜鉛
の金属原子比が、 Sn/(Sn+In+Zn)=0.300〜0.450 In/(Sn+In+Zn)=0.050〜0.400 Zn/(Sn+In+Zn)=0.050〜0.400 である請求項1に記載の透明導電材料。
4. The metal atom ratio of tin oxide to indium oxide and zinc oxide is as follows: Sn / (Sn + In + Zn) = 0.300 to 0.450 In / (Sn + In + Zn) = 0.500 to 0.400 Zn / (Sn + In + Zn) = 0.050 to 0.400. The transparent conductive material according to claim 1.
【請求項5】 酸化錫、酸化インジウムおよび酸化亜鉛
を、それらの金属原子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 の割合で含有する原料粉末を、1400℃以上の温度で
焼結する請求項1に記載の透明導電材料の製造法。
5. The method according to claim 5, wherein tin oxide, indium oxide, and zinc oxide are expressed by the following metal atomic ratio: Sn / (Sn + In + Zn) = 0.250 to 0.475 In / (Sn + In + Zn) = 0.025 to 0.550 Zn / The method for producing a transparent conductive material according to claim 1, wherein the raw material powder containing (Sn + In + Zn) = 0.025 to 0.575 is sintered at a temperature of 1400 ° C. or higher.
【請求項6】 請求項1〜4のいずれかに記載の透明導
電材料からなるスパッタリング用ターゲット。
6. A sputtering target comprising the transparent conductive material according to claim 1.
【請求項7】 透明導電材料の相対密度が6.0以上
で、かつ比抵抗が5mΩ・cm未満である請求項6に記
載のスパッタリング用ターゲット。
7. The sputtering target according to claim 6, wherein the relative density of the transparent conductive material is 6.0 or more and the specific resistance is less than 5 mΩ · cm.
【請求項8】 ガラス基板表面に、酸化錫、酸化インジ
ウムおよび酸化亜鉛が、それらの金属原子比において、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 である組成物からなる非晶質透明導電膜を有する透明導
電ガラス。
8. Tin / indium oxide / zinc oxide on the surface of the glass substrate, wherein Sn / (Sn + In + Zn) = 0.250-0.475 In / (Sn + In + Zn) = 0.025- A transparent conductive glass having an amorphous transparent conductive film made of a composition in which 0.550 Zn / (Sn + In + Zn) = 0.025 to 0.575.
【請求項9】 ガラス基板表面に、請求項6または7に
記載のスパッタリング用ターゲットを用いて製膜した非
晶質透明導電膜を有する透明導電ガラス。
9. A transparent conductive glass having an amorphous transparent conductive film formed on the surface of a glass substrate using the sputtering target according to claim 6 or 7.
【請求項10】光線透過率が80%以上であり、かつ比
抵抗が1mΩ・cm未満である請求項8または9に記載
の透明導電ガラス。
10. The transparent conductive glass according to claim 8, which has a light transmittance of 80% or more and a specific resistance of less than 1 mΩ · cm.
【請求項11】透明樹脂フィルム表面に、酸化錫、酸化
インジウムおよび酸化亜鉛が、それらの金属原子比にお
いて、 Sn/(Sn+In+Zn)=0.250〜0.475 In/(Sn+In+Zn)=0.025〜0.550 Zn/(Sn+In+Zn)=0.025〜0.575 である組成物からなる非晶質透明導電膜を有する透明導
電フィルム。
11. The transparent resin film has tin oxide, indium oxide, and zinc oxide on the surface thereof in a metal atomic ratio of Sn / (Sn + In + Zn) = 0.250 to 0.475 In / (Sn + In + Zn) = 0.025. The transparent conductive film which has an amorphous transparent conductive film which consists of a composition which is -0.550 Zn / (Sn + In + Zn) = 0.025-0.575.
【請求項12】透明樹脂フィルム表面に、請求項6また
は7に記載のスパッタリング用ターゲットを用いて製膜
した非晶質透明導電膜を有する透明導電フィルム。
12. A transparent conductive film having an amorphous transparent conductive film formed on the surface of the transparent resin film using the sputtering target according to claim 6 or 7.
【請求項13】光線透過率が80%以上であり、かつ比
抵抗が1mΩ・cm未満である請求項11または12に
記載の透明導電フィルム。
13. The transparent conductive film according to claim 11, which has a light transmittance of 80% or more and a specific resistance of less than 1 mΩ · cm.
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