HRP20040247A2 - Method for the continuous laying of a rail on a rigid track, in addition to an alignment device and a rigid track - Google Patents
Method for the continuous laying of a rail on a rigid track, in addition to an alignment device and a rigid track Download PDFInfo
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- HRP20040247A2 HRP20040247A2 HR20040247A HRP20040247A HRP20040247A2 HR P20040247 A2 HRP20040247 A2 HR P20040247A2 HR 20040247 A HR20040247 A HR 20040247A HR P20040247 A HRP20040247 A HR P20040247A HR P20040247 A2 HRP20040247 A2 HR P20040247A2
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B21/00—Track superstructure adapted for tramways in paved streets
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
- E01B1/002—Ballastless track, e.g. concrete slab trackway, or with asphalt layers
- E01B1/004—Ballastless track, e.g. concrete slab trackway, or with asphalt layers with prefabricated elements embedded in fresh concrete or asphalt
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2203/00—Devices for working the railway-superstructure
- E01B2203/16—Guiding or measuring means, e.g. for alignment, canting, stepwise propagation
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2204/00—Characteristics of the track and its foundations
- E01B2204/09—Ballastless systems
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Road Paving Structures (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Railway Tracks (AREA)
- Platform Screen Doors And Railroad Systems (AREA)
- Discharge Heating (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
Description
Predloženi izum odnosi se na postupak za kontinuirano polaganje tračnice na čvrstu voznu stazu iz betonskih ploča, posebno iz betonskih predfabriciranih dijelova, pri čemu se tračnica nalazi u kanalu betonske ploče i zatim je učvršćena je zalijevanjem kanala, kao i na odgovarajuću čvrstu voznu stazu iz betonske ploče. The proposed invention relates to a process for continuous laying of a rail on a solid train track made of concrete slabs, especially from concrete prefabricated parts, whereby the rail is located in the channel of the concrete slab and is then fixed by pouring the channel, as well as on a corresponding solid train track made of concrete plates.
Poznate su čvrste vozne staze, koje su proizvedene iz betonskih predfabriciranih dijelova ili iz betonskih greda. Poseban oblik izvedbe takovih čvrstih voznih staza sastoji se u tome, da se na gornjoj strani betonske ploče nalazi kanal. Tračnica ide kroz taj kanal. Za maksimalno učvršćenje tračnice u kanalu, tračnicu se zalije u kanalu s elastičnim sredstvom za zalijevanje. Takav sistem je poznat pod nazivom infundo. Solid carriageways are known, which are produced from concrete prefabricated parts or from concrete beams. A special form of execution of such solid carriageways consists in the fact that there is a channel on the upper side of the concrete slab. The rail goes through that channel. For maximum fixing of the rail in the channel, the rail is poured in the channel with an elastic means for watering. Such a system is known as infundo.
Nedostatak u stanju tehnike je u nekoliko primjenskih slučajeva da se tračnica učvršćuj e u kanalu s učvršćenjima prije nego se tračnicu zalije. Zajedno s tračnicom zaliju se također i učvršćenja, također i onda kad ona zbog održavanja položaja tračnice zbog mase za zalijevanje više nisu potrebna. Kod vožnje šinskog vozila po tračnicama, posebno kod velikih brzina, ta zalivena sredstva za učvršćenje imaju negativne posljedice. Na tim mjestima se loše djeluje na osciliranje tračnica, čime se pogoršava udobnost voženje u šinskom vozilu kao i trošnje tračnica. A disadvantage in the state of the art is that in several application cases, the rail is fixed in a channel with fasteners before the rail is poured. Together with the rail, the fasteners are also poured, also when they are no longer needed due to the maintenance of the position of the rail due to the pouring mass. When driving a rail vehicle on rails, especially at high speeds, these watered fastening means have negative consequences. In these places, the oscillation of the rails is adversely affected, which worsens the comfort of riding in a rail vehicle, as well as the wear and tear of the rails.
Pri upotrebi u javnom gradskom prometu posebno je važno da se posebno u područjima križanja tramvaja i ulice neometani promet nakon građevinskih zahvata može brzo ponovno osloboditi, Pri tome, dosad poznata rješenja idu uvijek od voznih staza s betonskim gredama u koje se polažu tračnice. Također proizvodnja ploča s betonskim gredama kao također i dosada primjenjivan način učvršćenja tračnica unutar ploča s betonskim gredama produljuju vrijeme do mogućnosti ponovne uspostave prometa. Zadatak predloženog izuma je stoga s prikladnim mjerama poboljšati udobnost vožnje i trošenje čvrstih vozna staza kao i dati mogućnost posebno brze izrade čvrstih voznih staza, posebno u području gradskog prometa. When used in public city traffic, it is especially important that, especially in areas where trams and streets cross, undisturbed traffic can be quickly freed up again after construction interventions. At the same time, the solutions known so far always consist of carriageways with concrete beams in which the rails are laid. Also, the production of slabs with concrete beams, as well as the previously applied method of fixing the rails inside the slabs with concrete beams, prolong the time until traffic can be re-established. The task of the proposed invention is therefore to improve the comfort of driving and the wear and tear of solid train tracks with suitable measures, as well as to provide the possibility of particularly fast production of solid train tracks, especially in the field of urban traffic.
Taj zadatak je riješen sa značajkama neovisnih patentnih zahtjeva. This task is solved with features of independent patent claims.
Postupkom za kontinuirano polaganje tračnice na čvrstu voznu stazu, posebno iz betonskih predfabriciranih dijelova tračnica se postavi u kanal čvrste vozne staze i učvrsti se zalijevanjem kanala. Bočno od tračnice nalaze se blokovi za punjenje komore i prostor između blokova za punjenje komore i stijenki kanala se popuni s mortom za zalijevanje. Blokovi za punjenje komore upotrebljavaju se ponajprije zajedno s tračnicom u kanalu za tračnicu predfabricirane ploče. Pritezanje blokova za punjenje komore i time tračnice vrši se s mortom za zalijevanje. Suprotno upotrebi betonskih greda, ovaj postupak omogućuje brže napredovanje gradnje, a to znači da se pri upotrebi ovog sistema može npr. područje križanja napraviti za jedan dan, tako da se već slijedećeg dana može odvijati promet po toj voznoj stazi. U slučajevima popravaka to ima veliku prednost. Time se ovdje kombiniraju prednosti rješenja s predfabriciranim dijelovima i kontinuiranog polaganja tračnica. Kanali se mogu postaviti na ploču ili oni mogu biti integrirani u ploča. With the procedure for continuous laying of rails on a solid track, especially from concrete prefabricated parts, the rails are placed in the channel of the solid track and secured by filling the channel. To the side of the rail there are chamber filling blocks and the space between the chamber filling blocks and the channel walls is filled with grout. The chamber filler blocks are preferably used together with the rail in the rail channel of the prefabricated panel. The blocks for filling the chamber and thus the rail are tightened with a grouting mortar. Contrary to the use of concrete beams, this procedure enables faster construction progress, and this means that when using this system, for example, the crossing area can be built in one day, so that traffic can take place on that carriageway the very next day. In cases of repairs, this has a great advantage. This combines the advantages of a solution with prefabricated parts and the continuous laying of rails. The channels can be placed on the board or they can be integrated into the board.
Ako se tračnicu i/ili blokove za punjenje komore namještava s napravom za namještanje, posebno s klinom, unutar kanala za dobivanje točnog položaja kolosijeka, tada se kolosijek može vrlo brzo i jednostavno zagraditi. Tračnice se mogu učvrstiti u željenom položaju pomoću naprave za namještanje, posebno klinova, sve do završnog trajnog učvršćenja s mortom za zalijevanje koji daje dovoljnu čvrstoću. Naprava za namještanje može ostati u kanalu i čvrsto se zaliti ili/ ako se područje naprave za namještanje mora izostaviti od zalijevanja, onda ju se izvadi iz kanala. Slobodan prostor u kojem se je prije toga nalazila naprava za namještanje može se zatim popuniti s mortom za zalijevanje. If the rail and/or chamber filling blocks are adjusted with an adjustment device, especially a wedge, within the channel to obtain the correct position of the track, then the track can be locked very quickly and easily. The rails can be fixed in the desired position by means of an adjustment device, especially the pins, until the final permanent fixing with a grout that gives sufficient strength. The fixture can remain in the canal and be watered firmly or/ if the area of the fixture must be left out of the watering, then it is removed from the canal. The free space in which the setting device was previously located can then be filled with grout.
Da bi se dobilo posebno visoku čvrstoću ležaja tračnica, može se predvidjeti da se tračnicu dodatno učvrsti s blokovima za punjenje komore pomoću uobičajenih učvršćenja za tračnice i zatim se učvrsti s mortom za zalijevanje. U tom slučaju mogu se izraditi mekši blokovi za punjenje komore, jer oni nisu isključivo odgovorni za točan ležaj tračnice. U tom slučaju blokovi za punjenje komore mogu se optimalno konstruirati, na primjer prema kriterijima za prigušenje zvuka. In order to obtain a particularly high strength of the rail bearing, it can be envisaged that the rail is additionally fixed with the chamber filling blocks using the usual rail fasteners and then fixed with a grouting mortar. In this case, softer blocks can be made to fill the chamber, because they are not solely responsible for the correct bearing of the rail. In this case, the chamber filling blocks can be optimally designed, for example according to sound attenuation criteria.
Da bi se ostvarilo posebno dobro pritezanje tračnica, korisno je da se prostor između blokova za punjenje komore i stijenki kanala popuni s mortom za zalijevanje izrađenim iz betona koji bubri. S takovim betonom koji bubri stisnu se blokovi za punjenje komore između tračnica i stijenki kanala. Elastičnost blokova za punjenje komore uzrokuje posebno jako stezanje tračnica, jer se s bubrenjem betona blokovi za punjenje komore pritisnu prema tračnici. In order to achieve a particularly good tightening of the rails, it is useful to fill the space between the filling blocks of the chamber and the walls of the channel with a pouring mortar made of swelling concrete. With such swelling concrete, the blocks for filling the chamber are pressed between the rails and the channel walls. The elasticity of the chamber filling blocks causes a particularly strong clamping of the rails, because as the concrete swells, the chamber filling blocks are pressed against the rail.
Kao što je poznato u području velikih vrzina kod čvrstih voznih staza, ovdje se prema izumu povoljno predlaže da se i ovdje također betonske predfabricirane ploče koje se upotrebljavaju za promet po tračnicama poravnaju u okomitom i vodoravnom smjeru i da se na kraju podliju s masom za zalijevanje, posebno s mortom od bitumenskog cementa. Time se omogućuje trajno učvršćenje u točnom položaju tračnica. Time se posebno omogućuje mirniju i time također tišu vožnju primjerice tramvaja. As is known in the field of high heights with solid railway tracks, here according to the invention it is advantageously proposed that here also the concrete precast slabs used for traffic on rails are aligned in the vertical and horizontal directions and that they are finally poured with a pouring compound , especially with bituminous cement mortar. This enables permanent fastening in the exact position of the rails. This makes it especially possible to drive a tram, for example, more calmly and thus also quieter.
Da bi se dobilo posebno visoku točnost pojedinačnih ploča međusobno kao i pojedinačnih tračnica jedne iza druge, korisno je povremeno međusobno povezati više betonskih predfabriciranih ploča u uzdužnom smjeru. To povezivanje se vrši, na primjer tako, da iz krajeva ploča strše čelični navoji, koje se povezu s priteznim ključevima. Zatim se, ili prije povezivanja, raspor između predfabriciranih ploča zalije s betonom. S povezanim predfabriciranim pločama postiže se posebno mirnu vožnju šinskog vozila. Dosjedi podloge ispod pojedinačnih predfabriciranih ploča djeluju na šinski promet značajno manje nego kod pojedinačnog polaganja ploča. In order to obtain a particularly high accuracy of the individual panels to each other as well as the individual rails one behind the other, it is useful to periodically connect several concrete precast panels to each other in the longitudinal direction. This connection is made, for example, so that steel threads protrude from the ends of the plates, which are connected to tension keys. Then, or before connecting, the gap between the prefabricated panels is poured with concrete. With the connected prefabricated panels, a particularly smooth ride of the rail vehicle is achieved. Substrate joints under individual prefabricated slabs affect rail traffic significantly less than when slabs are laid individually.
Posebno kad se čvrsta vozna staza nalazi u području tračnica na križanju ulica, korisno je da se betonsku predfabriciranu ploču pokrije s lijevanim asfaltom. Time se postiže smanjenje buke od prometa na križanju. Especially when the solid carriageway is located in the area of the tracks at the street crossing, it is useful to cover the precast concrete slab with poured asphalt. This reduces traffic noise at the intersection.
Kod čvrste vozne staze prema izumu iz betonske ploča koja je na posebno povoljan načina izrađena kao betonski predfabricirani dio, ploča za kontinuirano polaganje tračnice ima kanal u kojem se nalazi tračnica. Bočno od tračnice nalaze se blokovi za punjenje komore i prostor između blokova za punjenje i stijenki kanala se popuni s mortom za zalijevanje, Time se postiže točno i trajno namještanje tračnice na betonsku predfabriciranu ploču. In the case of a solid train track according to the invention made of concrete slabs, which are made in a particularly favorable way as a concrete prefabricated part, the slab for continuous laying of the rail has a channel in which the rail is located. To the side of the rail, there are blocks for filling the chamber and the space between the filling blocks and the walls of the channel is filled with mortar for watering. This achieves an accurate and permanent setting of the rail on the concrete precast slab.
Za dobivanje točnog položaja kolosijeka, tračnice i/ili blokovi za punjenje komore se namještaju ponajprije s napravom za namještanje, posebno s klinovima unutar kanala. Klinovi služe za prethodno učvršćenje tračnice u prethodno određenom položaju. U tom položaju tračnica se zatim učvrsti trajno s mortom za zalijevanje. Tračnicu se može dodatno učvrstiti s uobičajenim učvršćenjima za tračnice. Ta uobičajena učvršćenja za tračnice, koja na uobičajen način pritežu nožicu tračnice na dno kanala, prema potrebi s elastičnim međuslojem, učvrste se ponajprije tek kad naprava za naprava za namještanje drži tračnice u prethodno određenom položaju. To obtain the exact position of the track, the rails and/or the filling blocks of the chamber are preferably adjusted with an adjustment device, especially with the wedges inside the channel. The wedges are used for pre-fixing the rail in a predetermined position. In this position, the rail is then fixed permanently with grout. The rail can be additionally secured with common rail fasteners. These conventional rail fixtures, which conventionally tighten the rail leg to the bottom of the channel, if necessary with an elastic interlayer, are primarily secured only when the adjuster device holds the rails in a predetermined position.
Ako je prostor između blokova za punjenje komore i stijenki kanala popunjen s mortom za zalijevanje izrađenim iz betona koji bubri, tada se dobije posebno povoljno učvršćenje blokova za punjenje komore unutar kanala. Pri tome, blokovi za punjenje komore se pritisnu prema tračnicama i time se dobije odlično prigušenje zvuka pri prelaženju vozila. If the space between the chamber filling blocks and the channel walls is filled with a grout made of swelling concrete, then a particularly advantageous fastening of the chamber filling blocks inside the channel is obtained. At the same time, the blocks for filling the chamber are pressed against the rails, and this results in excellent sound attenuation when the vehicle passes.
Povoljno je predfabriciranu betonsku ploču poravnati u okomitom i vodoravnom smjeru i za trajno učvršćenje predfabricirane betonske ploče podliti ju s masom za zalijevanje, posebno s bitumenskim cementnim mortom. Ako se više betonskih predfabriciranih ploča privremeno poveze u uzdužnom smjeru, tada se dobije vrlo trajnu i stabilnu čvrstu voznu stazu također i za promet po spojevima tračnica. It is advantageous to align the precast concrete slab vertically and horizontally, and for permanent fixing of the precast concrete slab, underlay it with a grout, especially with bituminous cement mortar. If several precast concrete slabs are temporarily connected in the longitudinal direction, then a very permanent and stable solid track is obtained, also for traffic on rail joints.
Ako se betonsku predfabriciranu ploču pokrije s asfaltom za zalijevanje, tada se područje križanja može izvesti vrlo brzo i ponajprije u ravnini s tlom. Osim toga, to omogućuje da se betonsku predfabriciranu ploča može također koristiti i za vozila različita od onih koja idu po tračnicama. Ovdje je stvorena povoljna vozna staza posebno za upotrebu vozila za spašavanje. Ako su stijenke kanala, okrenute prema međuprostoru i/ili blokovima za punjenje komore, skošene u odnosu na okomitu os tračnice, tada je spriječeno eventualno ispadanje blokova za punjenje komore. Time se dobije uglavnom trapezast oblik presjeka kanala i/ili blokova za punjenje komore. Eventualno ispadanje blokova za punjenje komore iz kanala se sprečava, jer se sa skošenjem stijenki dobiju stražnji rezovi u kojima su blokovi za punjenje komore nazubljeni. If the precast concrete slab is covered with asphalt for pouring, then the crossing area can be done very quickly and preferably flush with the ground. In addition, this allows the precast concrete slab to be used for non-rail vehicles as well. Here, a favorable roadway has been created especially for the use of rescue vehicles. If the walls of the channel, facing the intermediate space and/or the chamber filling blocks, are beveled in relation to the vertical axis of the rail, then possible falling out of the chamber filling blocks is prevented. This results in a mostly trapezoidal cross-section of the channels and/or blocks for filling the chamber. The eventual falling out of the chamber filling blocks from the channel is prevented, because with the beveling of the walls, back cuts are obtained in which the chamber filling blocks are serrated.
Da bi se dobilo dobro djelovanje klina naprave za namještanje, korisno je da su u području klina stijenke kanala, okrenute međuprostoru ili blokovima za punjenje komore, uglavnom paralelne s okomitom osi tračnice. Time se klin može pouzdano učvrstiti i tračnicu se može zaliti u kanalu bez promjene njezinog položaja. In order to obtain a good operation of the wedge of the adjustment device, it is useful that in the area of the wedge, the walls of the channel, facing the intermediate space or the filling blocks of the chamber, are mostly parallel to the vertical axis of the rail. In this way, the wedge can be reliably fixed and the rail can be poured into the channel without changing its position.
Da bi se betonsku predfabriciranu ploču moglo optimalno namjestiti u okomitom i/ili vodoravnom smjeru, predviđeno je da betonska predfabricirana ploča sadrži vretena. S tim vretenima se betonsku predfabriciranu ploču izravna i zatim se podlije za trajno učvršćenje. In order for the concrete precast slab to be optimally adjusted in the vertical and/or horizontal direction, it is intended that the concrete precast slab contains spindles. With these mandrels, the precast concrete slab is leveled and then poured for permanent fixing.
Posebno, kad se predloženi izum koristi u području gradskog prometa po tračnicama, korisno je da tračnice budu tračnice s utorom, koje se uobičajeno upotrebljavaju za tramvajske pruge. In particular, when the proposed invention is used in the field of urban rail traffic, it is useful for the rails to be rails with a groove, which are commonly used for tram lines.
Ako razmak od gornjeg ruba tračnica do gornjeg ruba ploče iznosi otprilike 5 cm, kad se ploču treba pokriti, tada gornji rub pokrovnog sloja može ići ravno s gornjim rubom tračnice. Posebno, ako je pokrov sloj lijevanog asfalta, obično je dovoljna debljina pokrovnog sloja od otprilike 5 cm. Ako se ploču se ne pokriva, tada je korisno da gornji rub tračnica ide u istoj ravnini. To omogućuje gotovo ravan i nečujan poprečan promet. If the distance from the top edge of the rails to the top edge of the panel is approximately 5 cm, when the panel is to be covered, then the top edge of the covering layer can go flush with the top edge of the rail. In particular, if the cover is a layer of cast asphalt, a cover layer thickness of approximately 5 cm is usually sufficient. If the panel is not covered, then it is useful that the upper edge of the rails goes in the same plane. This enables almost straight and silent cross traffic.
Posebno, ako se moraju kombinirati pokrivene i nepokrivene ploče, posebno je povoljno kad ploča u izvedbi s pokrovom, uključiv i pokrov, ima istu debljinu kao i ploča za izvedbu bez pokrova. Time se može pripraviti istu podlogu na koju se mogu postaviti obje vrste ploča. In particular, if covered and uncovered panels must be combined, it is especially advantageous if the panel in the version with the cover, including the cover, has the same thickness as the panel for the version without the cover. In this way, the same substrate can be prepared on which both types of panels can be placed.
Ako su blokovi za punjenje komore izrađeni iz elastičnog, posebno iz gumenog granulata, tada se dobije posebno povoljno pritezanje tračnice pomoću betona za zalijevanje, posebno ako se on napravi iz betona koji bubri. If the blocks for filling the chamber are made of elastic, especially of rubber granulate, then a particularly advantageous tightening of the rail is obtained by means of concrete for pouring, especially if it is made of concrete that swells.
Ako je ploča izrađena pravokutna ili trapezasta, tada se ploče mogu upotrijebiti za područje zavoja ili područje ravne ulice. S trapezastom konstrukcijom ploče moguće je vrlo jednostavno polaganje tračnica unutar odsječaka zavoja, posebno onda kad su ploče za takove slučaj e primjene napravljene kraće od onih za ravni dio ceste. U posebnoj izvedbi predloženog izuma, koji je naravno inventivan, predviđeno je da čvrsta vozna staza uključuje predfabricirane okvire koji se sastoje iz uzdužnih i poprečnih greda. If the panel is made rectangular or trapezoidal, then the panels can be used for the area of the bend or the area of the straight street. With the trapezoidal construction of the slab, it is possible to very easily lay the rails inside the bend sections, especially when the slabs for such applications are made shorter than those for the straight part of the road. In a special embodiment of the proposed invention, which is of course inventive, it is provided that the solid driving track includes prefabricated frames consisting of longitudinal and transverse beams.
Pri tome, uzdužne grede su povezane s poprečnim, pri čemu poprečne grede imaju uglavnom funkciju namještanja dviju uzdužnih greda. Sve u svemu dobije se stabilnu voznu stazu, koja se može proizvesti kao predfabricirana i na mjestu gradnje se mora samo namjestiti i montirati. Predfabricirani okvir je lakši od predfabricirane ploče i stoga se on još jednostavnije polaže. S velikim prostorom između pojedinačnih poprečnih greda može se, na primjer, vrlo jednostavno izraditi temelj za voznu stazu. To je također posebno korisno i za unutarnji gradski promet. At the same time, the longitudinal beams are connected to the transverse ones, whereby the transverse beams mainly have the function of adjusting two longitudinal beams. All in all, a stable track is obtained, which can be manufactured as prefabricated and only needs to be adjusted and assembled at the construction site. The prefabricated frame is lighter than the prefabricated panel and therefore it is even easier to lay. With a large space between the individual transverse beams, for example, a foundation for a carriageway can be made very easily. It is also particularly useful for internal city traffic.
U takovoj izvedbi betonskih predfabriciranih dijelova tračnice se polažu na ili u uzdužne grede. Pri tome, uzdužne grede se mogu izraditi tako da one imaju jedan kanal u kojem se učvrsti tračnicu. Alternativno se može predvidjeti da se tračnice učvršćuju na uzdužne grede na uobičajen način pomoću učvršćenja za tračnice u uporištima ili kontinuirano. In such a version of the concrete prefabricated parts, the rails are laid on or in the longitudinal beams. At the same time, the longitudinal beams can be made so that they have one channel in which the rail is fixed. Alternatively, provision can be made for the rails to be fixed to the longitudinal beams in the usual way by means of rail fixings in abutments or continuously.
Za poravnavanje predfabriciranih okvira posebno je povoljno ako se u stabilno izrađene uzdužne grede stave vretena. Pomoću vretena se uzdužne grede, a time i predfabricirani okviri pomaknu u prethodno određeni položaj. Na kraju se uzdužne grede podliju s masom za podlijevanje, posebno s bitumenskim cementnim mortom za trajno učvršćenje predfabriciranih okvira. For the alignment of prefabricated frames, it is particularly advantageous if spindles are placed in the stably made longitudinal beams. The spindles are used to move the longitudinal beams, and thus the prefabricated frames, to a predetermined position. At the end, the longitudinal beams are poured with a pouring compound, especially with bituminous cement mortar for permanent fixing of prefabricated frames.
Čvrsta vozna staza ima ponajprije udubljenje u području kanala uglavnom poprečno na uzdužni smjer čvrste vozne staze. U udubljenje se prihvaća barem privremeno najmanje jednu napravu za namještanje, odnosno jedan njezin dio. Dodatno ili alternativno, udubljenje služi za tvorbu ili za umetanje kanala za odvođenje vode od padalina, koja se skuplja između dva paralelna ispupčenja, odnosno kanala čvrste vozne staze. The solid train track preferably has a recess in the channel area generally transverse to the longitudinal direction of the solid train track. At least one adjustment device, or one part of it, is accepted in the recess, at least temporarily. Additionally or alternatively, the indentation serves to create or insert a channel for draining rainwater, which collects between two parallel protrusions, i.e. channels of a solid carriageway.
Također, ako se čvrstu voznu stazu upotrebljava za uobičajeno učvršćenje tračnica, tada udubljenje služi za tvorbu kanala za odvođenje vode i to je stoga također posebno povoljno i inventivno. Čvrstu voznu stazu se time može upotrijebiti izvanredno prilagodljivo. Also, if the solid running track is used for conventional rail fastening, then the depression serves to form a channel for the drainage of water and this is therefore also particularly advantageous and inventive. The solid track can thus be used in an extremely flexible manner.
Povoljno je da se kanal nalazi uglavnom na površini betonske ploče. To olakšava proizvodnju i omogućuje tvorbu relativno tanke betonske ploče, koju se može proizvesti po povoljnoj cijeni i može ju se transportirati, jer je ona male težine. It is advantageous for the channel to be located mainly on the surface of the concrete slab. This facilitates production and enables the creation of a relatively thin concrete slab, which can be produced at a favorable price and can be transported, as it is light in weight.
Ako udubljenje u kanalu dopire barem do površine ploče, tada je moguće da voda od padalina, koja se skuplja na površini ploče između kanala, može istjecati u cijelosti. Ako udubljenje na površini ploče dopire preko cijele širine ploče i ako se povoljno također još nastavlja na površinu ploče, tada se voda od padalina skuplja u udubljenju i otječe kroz udubljenje od čvrste vozne staze. If the depression in the channel reaches at least the surface of the slab, then it is possible that the rainwater, which collects on the surface of the slab between the channels, can flow out in its entirety. If the indentation on the slab surface extends across the entire width of the slab and if advantageously also continues to the slab surface, then rainwater collects in the indentation and drains through the indentation away from the solid carriageway.
Nagib udubljenja, okrenut prema ploči, dodatno potpomaže otjecanje padalinske vode. The slope of the recess, facing the slab, additionally supports the drainage of rainwater.
Posebno povoljna je čvrsta vozna staza, kod koje je tračnica maksimalno zalivena u kanalu. Time tračnica ima posebno visoku čvrstoću na čvrstoj voznoj stazi i ona je, nadalje, još zvučno izolirana s elastičnom masom za zalijevanje. Particularly favorable is a firm train track, where the rail is maximally watered in the channel. This means that the rail has a particularly high strength on a firm track and is additionally sound-insulated with an elastic potting compound.
Udubljenje, koje s jedne strane može poslužiti za prihvat naprave za namještanje, a s druge strane kao kanal za odvodnjavanje, može s odgovarajućom konstrukcijom dodatno poslužiti kao željeno mjesto loma ploče za definirano stvaranje napuklina. Pri tome, udubljenje, koje dopire poprečno na kanal sve do površine ploče, može napraviti napukline točno na tim mjestima. Te definirane napukline mogu se jednostavno i pouzdano nadgledati u pogledu stanja ploče. Ako je stvaranje napuklina prejako, tada se pod određenim okolnostima mora procijeniti i odgovarajuću ploču zamijeniti. The indentation, which on the one hand can be used to accept the device for adjustment, and on the other hand as a drainage channel, can, with the appropriate construction, additionally serve as the desired point of breaking the plate for the defined formation of cracks. At the same time, the indentation, which reaches across the channel all the way to the surface of the panel, can make cracks exactly in those places. These defined cracks can be easily and reliably monitored regarding the condition of the board. If the crack formation is too severe, then under certain circumstances the appropriate panel must be evaluated and replaced.
Daljnje prednosti izuma opisane su u slijedećim primjerima izvedbi. Pri tome Further advantages of the invention are described in the following exemplary embodiments. Thereby
slika 1 prikazuje čvrstu voznu stazu s kanalom koji se nalazi na površini ploče, figure 1 shows a solid track with a channel located on the surface of the plate,
slika 2 prikazuje čvrstu voznu stazu s kanalom integriranim u betonsku ploču, Figure 2 shows a solid carriageway with a channel integrated into the concrete slab,
slika 3 prikazuje čvrstu voznu stazu s napravom za namještanje koja zahvaća odozgo, Figure 3 shows a rigid running track with an adjustment device that engages from above,
slika 4 prikazuje detalj sa slike 3, Figure 4 shows a detail from Figure 3,
slika 5 prikazuje čvrstu voznu stazu s napravom za namještanje koja zahvaća ispod tračnice, figure 5 shows a rigid running track with a positioning device that engages under the rail,
slika 6 prikazuje detalj sa slike 5, Figure 6 shows a detail from Figure 5,
slika 7 prikazuje betonsku predfabriciranu ploču gledanu u perspektivi, figure 7 shows a concrete precast slab seen in perspective,
slika 8 prikazuje detalj učvršćenja tračnice, Figure 8 shows a detail of the rail fastening,
slika 9 prikazuje betonsku predfabriciranu ploču s pokrovom gledanu u perspektivi, Figure 9 shows a perspective view of the concrete precast slab with cover,
slika 10 prikazuje betonsku predfabriciranu ploču bez pokrova gledanu u perspektivi, figure 10 shows a concrete precast slab without cover seen in perspective,
slika 11 prikazuje betonske predfabricirane okvire gledane u perspektivi, Figure 11 shows the concrete precast frames seen in perspective,
slika 12 prikazuje daljnje betonske predfabricirane okvire gledane u perspektivi. Figure 12 shows further concrete precast frames seen in perspective.
Na slici 1 prikazana je u perspektivi čvrsta vozna staza koja se sastoji iz betonskih predfabriciranih ploča 1 poredanih jedna do druge. Predfabricirana ploča 1 sastoji se uglavnom iz ploče s maksimalno pravokutnim presjekom na koji se nastavlja ispupčenje 2. Sva ispupčenja 2 tvore u svakom slučaju kanal 3, u koji je položena tračnica 4. Predfabricirane ploče 1 se polažu, na primjer, na hidraulički povezan noseći sloj i učvršćuju se u njihovom položaju, na primjer, pomoću vretena koja nisu prikazana. Zatim se predfabricirana ploča 1 podlije s masom za zalijevanje, koju se stavlja pomoću otvora 6 između predfabriciranih ploča 1 i hidraulički povezanog nosećeg sloja. Pojedinačne predfabricirane ploče 1 postavljene jedna do druge mogu biti nepovezane ili se one mogu također međusobno povezati na poznati način. U uzdužnom smjeru predfabriciranih ploča idu ispupčenja 2 koja tvore kanal 3. Dvije tračnice 4,4', koje tvore kolosijek za šinska vozila, idu međusobno paralelno na prethodno određenom i definiranom razmaku. Tračnice 4,4', koje se u svakom slučaju nalaze u kanalu 3, zaliju se u svakom slučaju s elastičnom masom 5 za zalijevanje u kanalu 3 i time se trajno učvrste. Razumljivo je da se na isti način mogu upotrijebiti i tračnice različite od ovih koje su ovdje prikazane. Figure 1 shows a perspective view of a solid train track consisting of concrete prefabricated panels 1 lined up next to each other. Prefabricated plate 1 consists mainly of a plate with a maximally rectangular cross-section, on which the protrusion 2 continues. All protrusions 2 form in each case a channel 3, in which the rail 4 is laid. Prefabricated plates 1 are laid, for example, on a hydraulically connected bearing layer and are fixed in their position, for example, by spindles not shown. Next, the prefabricated panel 1 is poured with the casting mass, which is placed by means of the opening 6 between the prefabricated panels 1 and the hydraulically connected supporting layer. The individual prefabricated panels 1 placed next to each other can be unconnected or they can also be interconnected in a known manner. In the longitudinal direction of the prefabricated panels, there are protrusions 2 that form a channel 3. Two rails 4.4', which form a track for rail vehicles, run parallel to each other at a predetermined and defined distance. The rails 4, 4', which are in each case located in the channel 3, are filled in each case with an elastic mass 5 for pouring in the channel 3 and thus become permanently fixed. It goes without saying that rails other than those shown here can be used in the same way.
Na slici 2 prikazan je daljnji oblik izvedbe predfabricirane ploče 1. Predfabricirana ploča 1, koja je opet u presjeku uglavnom pravokutna, ima ureze koji idu paralelno, koji sa svoje strane također tvore kanal 3. Polaganje predfabriciranih ploča 1 vrši se na isti način kako je opisano za sliku 1. Prednost ovakove predfabricirane ploče 1 sastoji se, na primjer, u tome da se ona može primijeniti za pružne prijelaze, jer se preko kolosijeka i ležaja kolosijeka može voziti poprečno na smjer kolosijeka. Figure 2 shows a further version of the prefabricated panel 1. The prefabricated panel 1, which is again mostly rectangular in cross-section, has notches that run parallel, which in turn also form a channel 3. Laying of the prefabricated panels 1 is done in the same way as described for Figure 1. The advantage of this type of prefabricated panel 1 is, for example, that it can be used for railroad crossings, because it can be driven over the track and the track bed transversely to the direction of the track.
Na slici 3 prikazana je predfabricirana ploča 1 sa slike 1. Ispupčenje, a time i kanal 3 ide iznad pojedinačne predfabricirane ploče 1. Figure 3 shows the prefabricated panel 1 from Figure 1. The protrusion and thus the channel 3 goes above the individual prefabricated panel 1.
Kanali 3, odnosno ispupčenja 2 imaju na pravilnim razmacima udubi jenja 7 koja idu poprečno na uzdužni smjer ispupčenja 2 i kanala 3. Udubljenja 7 kanala 3 u skladu su s udubljenjima 7 paralelnog kanala 3'. U udubljenjima 7 postavljena je naprava za namještanje 8, koja međusobno povezuje i time učvršćuje dvije tračnice 4,4' koje idu paralelno. The channels 3, that is, the protrusions 2, have recesses 7 at regular intervals, which run transversely to the longitudinal direction of the protrusions 2 and channel 3. The recesses 7 of the channel 3 correspond to the recesses 7 of the parallel channel 3'. An adjustment device 8 is placed in the recesses 7, which connects and thereby secures the two parallel rails 4,4'.
Naprava za namještanje 8 sastoji se iz dvaju steznih naprava 10, kao i spojne naprave, 11 koja međusobno povezuje dvije pritezne naprave 10. U području jednog kraja naprave za namještanje 8, odnosno u području tračnice 4,4' predviđena je u svakom slučaju po jedna naprava 12 za podešavanje visine. S napravom 12 za podešavanje visine mogu se okomito poravnati tračnice 4,4'. U predloženom primjeru izvedbe, naprava 12 za podešavanje visine sastoji se iz vretena koje se oslanja na dno udubi jenja 7 i time utječe i učvršćuje visine tračnice 4,4'. The adjusting device 8 consists of two clamping devices 10, as well as a connecting device 11, which interconnects two tensioning devices 10. In the area of one end of the adjusting device 8, that is, in the area of the rail 4,4', one is provided in each case device 12 for height adjustment. With the height adjustment device 12, the rails 4.4' can be aligned vertically. In the proposed embodiment, the device 12 for adjusting the height consists of a spindle that rests on the bottom of the recess 7 and thus influences and fixes the height of the rail 4,4'.
Kad je naprava za namještanje 8 montirana i kad je izvršeno namještanje tračnica 4,4', kanal 3 se može zaliti s elastičnom masom 5 za zalijevanje. Područje naprave za namještanje 8 ostaje prije svega udubljeno, tako da se napravu za namještanje 8 može ponovno odstraniti kad masa 5 za zalijevanje dovoljno otvrdne. Namještanje i držanje tračnice 4 u tom trenutku preuzima već masa 5 za zalijevanje, tako da naprava za namještanje 8 više nije potrebna. Kad se odstrani napravu za namještanje 8, područje u kojem se je ranije nalazila naprava za namještanje 8 može se u kanalu 3 ispuniti s masom 5 za zalijevanje, tako da je tračnica 4, 4' potpuno uronjena u masu 5 za zalijevanje, a da zaostala naprava za namještanje 8 ili njezin dio ne smeta homogenom osciliranju tračnica 4,4' kad se s vozilom prelazi preko tračnica. Naprave za namještanje 8 su postavljene ponajprije u pravilnim razmacima, na primjer na razmacima od po 3 m u svakom slučaju. Time je omogućeno dovoljno dobro namještanje tračnica 4,4'. When the adjusting device 8 is mounted and the rails 4, 4' have been adjusted, the channel 3 can be filled with the elastic mass 5 for watering. The area of the adjusting device 8 remains primarily recessed, so that the adjusting device 8 can be removed again when the casting compound 5 hardens sufficiently. The setting and holding of the rail 4 at that moment is already taken over by the watering mass 5, so that the setting device 8 is no longer needed. When the adjusting device 8 is removed, the area in which the adjusting device 8 was previously located can be filled in the channel 3 with the potting mass 5, so that the rail 4, 4' is completely immersed in the potting mass 5, without remaining the adjustment device 8 or its part does not interfere with the homogeneous oscillation of the rails 4,4' when the vehicle is crossed over the rails. The adjustment devices 8 are preferably placed at regular intervals, for example at intervals of 3 m in each case. This enables sufficiently good adjustment of the 4.4' rails.
Na slici 4 prikazana je naprava za namještanje 8 u području pritezne naprave 10 u pojedinostima. Naprava za namještanje 8 sa svojom priteznom napravom 10 zahvaća tračnicu 4. Tračnica 4 sastoji se iz nožice tračnice 20, segmenta tračnice 21 kao i glave tračnice 22. U predloženom primjeru izvedbe, stezna naprava 10 zahvaća tračnicu 4 na strani glave tračnice 22 i priteže glavu tračnice 22 i/ili segment tračnice 21, pri čemu stezaljaka 13 pritišće tračnicu 4 prema graničniku 14. Priteznu silu se dobije pomoću vijka 15, koji pomiče stezaljku 13 u smjeru prema graničniku 14. S maksimalnim ili potpunim oslobađanjem vijka može se stezaljku 13 potpuno odstraniti od naprave za namještanje 8, tako da se, na primjer, u kosom položaju naprave za namještanje 8, napravu za namještanje 8 može odstraniti iz djelomično zalivene tračnice 4. Figure 4 shows the adjustment device 8 in the area of the traction device 10 in detail. The adjustment device 8 with its tensioning device 10 grips the rail 4. The rail 4 consists of the rail foot 20, the rail segment 21 as well as the rail head 22. In the proposed embodiment, the clamping device 10 grips the rail 4 on the side of the rail head 22 and tightens the head rails 22 and/or rail segment 21, whereby the clamp 13 presses the rail 4 towards the stop 14. The tension force is obtained by means of the screw 15, which moves the clamp 13 in the direction towards the stop 14. With the maximum or complete release of the screw, the clamp 13 can be completely removed from the adjusting device 8, so that, for example, in an inclined position of the adjusting device 8, the adjusting device 8 can be removed from the partially filled rail 4.
Namještanje visine s napravom 8 vrši se pomoću naprave 12 za namještanje visine koja je u predloženom primjeru izvedbe vreteno. Okretanjem vretena u odnosu na spojnu napravu 11 djeluje se na okomito namještanje naprave za namještanje 8 i time tračnice 4. Pri tome, vreteno 12 se oslanja na dno udubljenja 7. Height adjustment with device 8 is performed using height adjustment device 12, which in the proposed embodiment is a spindle. By turning the spindle in relation to the connecting device 11, the adjusting device 8 and thus the rail 4 are adjusted vertically. In doing so, the spindle 12 rests on the bottom of the recess 7.
Alternativno je također moguće, da se naprava 12 za podešavanje visine oslanja na gornju stranu ispupčenja 1 ili također na predfabriciranu ploču 1. U tom slučaju se može izostaviti udubljenje 7. Međutim, pod određenim okolnostima je ipak potrebno da je graničnik 14 također pomičan, tako da je moguće oslobađanje naprave za namještanje 8 od djelomično zalivene tračnice 4. Alternatively, it is also possible that the device 12 for adjusting the height rests on the upper side of the projection 1 or also on the prefabricated plate 1. In this case, the recess 7 can be omitted. However, under certain circumstances it is still necessary that the stop 14 is also movable, so that it is possible to release the adjusting device 8 from the partially filled rail 4.
Na slici 5 je prikazana daljnja predfabricirana ploča 1. Kod ove predfabricirane ploče 1 na površini ploče se ponovno nalaze ispupčenja 2 koja u svakom slučaju tvore po jedan kanal 3. Kod predfabricirane ploče 1 ovog primjera izvedbe udubljenje 7 se proteže do područja površine predfabricirane ploče 1. Naprava za namještanje 8 ide u ovom primjeru izvedbe ispod tračnica 4,4' u područje predfabricirane ploče 1. Kod zalijevanja kanala 3, udubljenja 7 mogu barem djelomično ostati otvorena, tako voda od padalina, koja se skuplja između dvaju unutarnjih ispupčenja 2, može istjecati kroz te otvore. Na taj način je, istovremeno s drugim prednostima, omogućeno posebno jednostavno odstranjivanje vode sa čvrste vozne staze. Figure 5 shows a further prefabricated panel 1. With this prefabricated panel 1, there are again protrusions 2 on the surface of the panel, which in each case form one channel 3. In the prefabricated panel 1 of this embodiment, the recess 7 extends to the area of the surface of the prefabricated panel 1 The adjustment device 8 goes in this embodiment under the rails 4, 4' in the area of the prefabricated panel 1. When pouring the channel 3, the recesses 7 can remain at least partially open, so that the rainwater, which collects between the two inner protrusions 2, can flow out through these openings. In this way, at the same time as other advantages, a particularly simple removal of water from the solid carriageway is possible.
Na slici 6 je u pojedinostima prikazana naprava za namještanje 8 izvedbenog primjera sa slike 5. Naprava za namještanje ima priteznu napravu 10, koja sa strane nožice tračnice 20 priteže tračnicu. Također, kao u prethodnom primjeru izvedbe, pritezna naprava 10 ima graničnik 14 kao i stezaljku 13. Pomoću vijka 15 stezaljku 13 se dovodi u položaj pritezanja, odnosno u položaj rasterećenja. Vodoravan razmak tračnica 4,4' se dobije tako da se spojnu napravu 11 čvrsto poveže s graničnikom 14. Time se uvijek dobije jednaki međusobni razmak tračnica 4,4'. Podešavanje visine vrši se s napravom 12 za namještanje visine, koja je ponovno vreteno, odnosno vijak. Naprava 12 za podešavanje visine oslanja se na dno udubljenja 7 i njezinu visinu se može mijenjati okretanjem. Pod određenim okolnostima je potrebno da se spojnu napravu 11 ili graničnik 14, koji se nalazi na napravi za namještanje 8, može barem djelomično osloboditi ili pomaknuti da bi se omogućilo odstranjivanje naprave za namještanje 8 iz djelomično zalivene tračnice 4. U predloženom primjeru izvedbe, udubljenje 7 dopire sve do u predfabriciranu ploču 1. U posebno povoljnoj izvedbi izuma time je moguće da se udubljenje 7 istovremeno predvidi kao kanal za odvođenje vode, pri čemu se, kod zalijevanja područja naprave za namještanje 8 u kanalu 3, ostavi slobodan otvor udubljenja 7 ispod tračnice 4, odnosno kanala 3. To se može napraviti na primjer tako da se prije zalijevanja područja namještanja 8 umetne cijev, ili da se masu nakon zalijevanja ponovno odstrani iz udubljenja 7 u području ispod tračnice 4. Figure 6 shows in detail the adjustment device 8 of the embodiment from Figure 5. The adjustment device has a tensioning device 10, which tightens the rail on the side of the rail leg 20. Also, as in the previous embodiment, the tensioning device 10 has a limiter 14 as well as a clamp 13. Using the screw 15, the clamp 13 is brought to the tightening position, that is, to the unloading position. The horizontal distance of the rails 4.4' is obtained by firmly connecting the connecting device 11 to the stop 14. This always results in an equal distance between the rails 4.4'. Height adjustment is done with height adjustment device 12, which is again a spindle or screw. The height adjustment device 12 rests on the bottom of the recess 7 and its height can be changed by turning. Under certain circumstances, it is necessary that the connecting device 11 or the stop 14, located on the adjustment device 8, can be at least partially released or moved to allow the removal of the adjustment device 8 from the partially cast rail 4. In the proposed embodiment, the recess 7 reaches all the way into the prefabricated panel 1. In a particularly advantageous embodiment of the invention, it is thus possible for the recess 7 to be simultaneously provided as a water drainage channel, whereby, when watering the area of the installation device 8 in the channel 3, the opening of the recess 7 below is left free rail 4, that is, channel 3. This can be done, for example, by inserting a pipe before watering the setting area 8, or by removing the mass again from the recess 7 in the area under rail 4 after watering.
Udubljenje 7, koje strši sve do u područje predfabricirane ploče 1, djeluje nadalje kao željeno mjesto loma predfabricirane ploče 1. U području udubljenja 7 stvaranje napuklina se može precizno nadgledati, tako da se stanje gradnje predfabricirane ploče 1 može u svakom trenutku utvrditi brzo, jednostavno i stoga po povoljnoj cijeni. The recess 7, which protrudes all the way into the area of the prefabricated panel 1, further acts as a desired point of failure of the prefabricated panel 1. In the area of the recess 7, the formation of cracks can be precisely monitored, so that the state of construction of the prefabricated panel 1 can be determined quickly and easily at any time and therefore at a good price.
Slika 7 prikazuje betonsku predfabriciranu ploča 1 u perspektivi. U betonskoj predfabriciranoj ploči 1 nalaze se kanali 3 i 3', u kojima se učvršćuju tračnice 4 koje ovdje nisu prikazane. Betonska predfabricirana ploča 1 ima otvore 6 koji se mogu popuniti s masom za zalijevanje, posebno s bitumenskim cementnim mortom za podlijevanje predfabricirane ploče 1. Podlijevanje predfabricirane ploče 1 vrši se nakon postavljanja predfabricirane ploča 1 pomoću vretena 18, koja su raspoređena na više mjesta po ploči 1, u okomitom i/ili vodoravnom smjeru. Podlijevanjem ploče 1, ploču 1 se trajno učvrsti u njezinom prethodno određenom položaju. Više ploča 1 se može međusobno povezati/ pri čemu se međusobno povezuju čelični navoji 19 koji strše iz čeonih površine ploča 1 i oni se zategnu. Pri tome, ovdje se radi o postupku spajanja koji je uobičajen kod čvrstih voznih staza za promet koji se odvija po tračnicama velikom brzinom. S predloženim izumom ova se tehnika također može primijeniti za promet na tračnicama, posebno tramvaja u gradskom saobraćaju. Figure 7 shows the concrete precast slab 1 in perspective. In the concrete prefabricated panel 1, there are channels 3 and 3', in which the rails 4, which are not shown here, are fixed. The concrete prefabricated slab 1 has openings 6 that can be filled with a pouring mass, in particular with bituminous cement mortar for pouring the prefabricated slab 1. The pouring of the prefabricated slab 1 is done after the installation of the prefabricated slab 1 by means of spindles 18, which are distributed in several places on the slab 1, in the vertical and/or horizontal direction. By submerging plate 1, plate 1 is permanently fixed in its previously determined position. Several plates 1 can be connected to each other/ whereby the steel threads 19 protruding from the front surfaces of the plates 1 are connected to each other and they are tightened. In addition, this is a connection procedure that is common with solid rolling stock for high-speed rail traffic. With the proposed invention, this technique can also be applied to traffic on rails, especially trams in city traffic.
Kanali 3,3' su izrađeni tako da se tračnice 4 mogu optimalno učvrstiti. U tu svrhu predviđena su uobičajena učvršćenja 23 za tračnice, koja na uobičajen način učvršćuju tračnice ponajprije na razmaku od otprilike 3 m na ploči l. Stijenke kanala imaju naizmjenična udubljenja 25 i klinaste površine 26. Udubljenja 25 služe, kao Što će kasnije biti još opisano, za učvršćenje blokova za punjenje komora postavljenih unutar kanala. Stražnji rezovi udubljenja 25 sprečavaju postupno ispadanje blokova za punjenje komore iz kanala 3,3'. Na klinaste površine 26 nastavlja se naprava na namještanje, posebno klinovi koji služe za prethodno učvršćenje tračnice. Kad je tračnica trajno učvršćena, ti se klinovi mogu ponovno odstraniti i prazan prostor se može prema potrebi zaliti s masom za zalijevanje. The channels 3,3' are made so that the rails 4 can be optimally fixed. For this purpose, the usual fixings 23 for the rails are provided, which fix the rails in the usual way preferably at a distance of approximately 3 m on the plate l. The channel walls have alternating recesses 25 and wedge-shaped surfaces 26. The recesses 25 serve, as will be described later, to fix the blocks for filling the chambers placed inside the channel. The back cuts of the recesses 25 prevent the gradual falling out of the blocks for filling the chamber from the channel 3,3'. On the wedge-shaped surfaces 26, the adjustment device continues, especially the wedges that are used for the preliminary fixing of the rail. When the rail is permanently fixed, these pins can be removed again and the empty space can be filled with potting compound as needed.
Slika 8 prikazuje učvršćenje tračnice u pojedinostima. Čeljušna tračnica 4 nalazi se unutar kanala 3 predfabricirane ploče 1. Ispod nožice tračnice 20 predviđena je elastična podloga 24 na kojoj je tračnica 4 trajno položena. Na nožicu tračnice 20 zahvaćaju uobičajena učvršćenja tračnice 23 i učvršćuju tračnicu 4 uglavnom u njezinom željenom položaju, kao također u okomitom i u vodoravnom smjeru. Učvršćenja tračnice 23 su ukotvljena unutar ploče 1. Figure 8 shows the rail fixture in detail. The jaw rail 4 is located inside the channel 3 of the prefabricated panel 1. Under the leg of the rail 20, an elastic base 24 is provided on which the rail 4 is permanently laid. The rail leg 20 is engaged by conventional rail fasteners 23 and secures the rail 4 generally in its desired position, as well as in the vertical and horizontal directions. Rail fasteners 23 are anchored inside panel 1.
Bočno na segmentu tračnice 21 nalaze se blokovi 30 za punjenje komore. Blokovi 30 za punjenje komore upotrebljavaju se obično zajedno s tračnicom 4 u kanalu 3. Da bi se postiglo učvršćenje tračnice 4 između učvršćenja tračnice 23, predviđeni su klinovi 31, koji se oslanjaju s jedne strane na klinaste površine 26 kanala, a s druge strane na stijenku 33 blokova 30 za punjenje komore. Stijenka 33 je u odnosu na okomitu os tračnica 4, odnosno klinaste površine 26 postavljena pod kutom, tako da klin 21 može čvrsto stisnuti blokove 30 za punjenje komore unutar kanala 3. Između blokova 30 za punjenje komore i stijenki 34 kanala 3, posebno udubljenja 25 unutar stijenki 34 nalazi se međuprostor 32, koji je ispunjen s masom koja nije prikazana. Ta masa, koja je proizvedena iz posebnog betona koji bubri, potpuno ispunjava međuprostor 32. Bubrenjem se elastični blokovi 30 za punjenje komore povoljno zajedno pristisnu i tako uzrokuju pouzdano učvršćenje tračnice 4 unutar kanala 3. Osim toga nastaje i optimalna izolacija buke od tračnica. Kad nabubreni beton otvrdne, klinovi 31 se mogu izvaditi, jer oni više nemaju nikakve funkcije. Nastali prazan prostor se također može popuniti. Sa stražnjim rezom udubljenja 25 i također s nagnutom stijenkom 33 blokova 30 za punjenje komore postiže se djelovanje klina na blokove 30 za punjenje komore, čime je pouzdano spriječeno ispadanje blokova 30 za punjenje komore iz kanala 3. On the side of the rail segment 21, there are blocks 30 for filling the chamber. The blocks 30 for filling the chamber are usually used together with the rail 4 in the channel 3. In order to achieve the fixing of the rail 4 between the fixing of the rail 23, wedges 31 are provided, which rest on one side on the wedge-shaped surfaces 26 of the channel, and on the other side on the wall 33 blocks 30 for filling the chamber. The wall 33 is placed at an angle in relation to the vertical axis of the rails 4, i.e. the wedge-shaped surface 26, so that the wedge 21 can firmly squeeze the blocks 30 for filling the chamber inside the channel 3. Between the blocks 30 for filling the chamber and the walls 34 of the channel 3, especially the recesses 25 within the walls 34 there is an intermediate space 32, which is filled with a mass not shown. This mass, which is produced from a special concrete that swells, completely fills the intermediate space 32. By swelling, the elastic blocks 30 for filling the chamber are conveniently pressed together and thus cause a reliable fastening of the rail 4 inside the channel 3. In addition, optimal noise isolation from the rails is created. When the swollen concrete hardens, the pins 31 can be removed, because they no longer have any function. The resulting empty space can also be filled. With the back cut of the recess 25 and also with the inclined wall 33 of the chamber filling blocks 30, a wedge action is achieved on the chamber filling blocks 30, which reliably prevents the chamber filling blocks 30 from falling out of the channel 3.
Slika 9 prikazuje u perspektivi betonsku predfabriciranu ploču s pokrovom. Betonska predfabricirana ploča 1 je izrađena tako da ona može prihvatiti pokrov 36. Gornji rub pokrova 36 je uglavnom povezan s gornjim rubom tračnice 4. Time je stvoren ravan prijelaz koji je posebno potreban kod presijecanja na križanjima. Pokrov 36 sastoji se u mnogim slučajevima iz asfalta za zalijevanje, čime se može također staviti na predfabricirana ploča 1 tijekom odvijanja cestovnog prometa. Figure 9 shows a perspective view of a concrete precast slab with a cover. The concrete precast plate 1 is made so that it can accept the cover 36. The upper edge of the cover 36 is generally connected to the upper edge of the rail 4. This creates a flat transition which is especially necessary when cutting at intersections. The cover 36 consists in many cases of asphalt for watering, so that it can also be placed on the prefabricated panel 1 during road traffic.
Na slici 10 prikazana je predfabricirana ploča 1 bez pokrova u perspektivi. U usporedbi s predfabriciranom pločom sa slike 9 vidi se da je ta predfabricirana ploča bez pokrova izrađena deblja od predfabricirane ploče 1 s pokrovom. Zbog toga podloga na obadva tipa ploča može biti izrađena u istoj razini i ta dva tipa ploča se mogu kombinirati bez daljnjeg poravnavanja podloge. Figure 10 shows the prefabricated panel 1 without cover in perspective. In comparison with the prefabricated panel from Figure 9, it can be seen that this prefabricated panel without a cover is made thicker than the prefabricated panel 1 with a cover. Because of this, the base on both types of boards can be made at the same level and the two types of boards can be combined without further alignment of the base.
Slika 11 prikazuje u perspektivi betonske predfabricirane okvire 38. Betonski predfabricirani okviri 38 se sastoje iz dvije uzdužne grede 38 i četiri poprečne grede 39. Na uzdužnim gredama 38 se nalaze tračnice 4,4'. Učvršćenje tračnica 4,4' vrši se s uobičajenim učvršćenjima za tračnice 23, koja se nalaze na uporištima. Betonski predfabricirani okvir 37, kakav je prikazan na slici 11, ima posebnu prednost što se tiče težine, a time i prerade. Između uzdužnih greda 38 može se nadalje predvidjeti, na primjer, zelenu površinu, zbog čega je upotreba ovakovih betonskih predfabriciranih okvira 37 posebno povoljna u gradskom prometu po tračnicama. Da bi se dobilo privremenu zelenu površinu ili drugačiji pokrov između uzdužnih greda 38, visinu poprečne grede 39 se napravi manjom od visine uzdužne grede 38. Namještanje predfabriciranog okvira 37 vrši se pomoću vretena 18, koja su integrirana u uzdužne grede 38 predfabriciranog okvira 37. Time je moguće namještanje u vodoravnom i u okomitom smjeru predfabriciranog okvira 37 na sličan način kao kod predfabriciranih ploča. Figure 11 shows in perspective the concrete prefabricated frames 38. The concrete prefabricated frames 38 consist of two longitudinal beams 38 and four transverse beams 39. There are rails 4,4' on the longitudinal beams 38. Fixing of rails 4,4' is done with usual fixings for rails 23, which are located on supports. The precast concrete frame 37, as shown in Figure 11, has a particular advantage in terms of weight, and thus processing. Between the longitudinal beams 38, for example, a green area can also be provided, which is why the use of such concrete prefabricated frames 37 is particularly advantageous in urban rail traffic. In order to obtain a temporary green surface or a different cover between the longitudinal beams 38, the height of the transverse beam 39 is made smaller than the height of the longitudinal beam 38. The adjustment of the prefabricated frame 37 is done by means of spindles 18, which are integrated into the longitudinal beams 38 of the prefabricated frame 37. Thus it is possible to adjust the prefabricated frame 37 in a horizontal and vertical direction in a similar way as with prefabricated panels.
Slika 12 prikazuje daljnje betonske predfabricirane okvire u perspektivi. Ovdje se tračnice 4,4' ne nalaze na uzdužnim gredama 38, već u kanalima 3,3' uzdužnih greda 38. Učvršćenje tračnica 4,4' u kanalima 3,3' može se izvršiti na prethodno opisan način ili također na uobičajen način. Pri tome, učvršćenje tračnica 4,4' može se napraviti kontinuirano ili diskontinuirano i stojeći ili viseći. Gornji rub tračnica 4,4' je povoljno povezan s gornjim rubom uzdužne grede 38. Gornji rub uzdužne grede 38 može u svakom slučaju biti također i spušten prema gornjem rubu tračnice 4,4', tako da se na njega može dodatno staviti oblog. Figure 12 shows further concrete precast frames in perspective. Here, the rails 4,4' are not located on the longitudinal beams 38, but in the channels 3,3' of the longitudinal beams 38. The fixing of the rails 4,4' in the channels 3,3' can be done in the previously described way or also in the usual way. At the same time, the fastening of the rails 4,4' can be made continuous or discontinuous and standing or hanging. The upper edge of the rails 4.4' is advantageously connected to the upper edge of the longitudinal beam 38. The upper edge of the longitudinal beam 38 can in any case also be lowered towards the upper edge of the rail 4.4', so that a lining can be additionally placed on it.
Predloženi izum nije ograničen na prokazane izvedbene primjere. Uvijek su posebno moguće i drugačije izvedbe naprave za namještanje kao i priteznih naprava. Kombinacije pojedinačnih izvedbenih primjera također spadaju u opseg izuma. The proposed invention is not limited to the demonstrated embodiments. Different versions of the adjustment device as well as the tensioning devices are always especially possible. Combinations of individual embodiments also fall within the scope of the invention.
Claims (23)
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DE10138803A DE10138803A1 (en) | 2001-08-14 | 2001-08-14 | Process for the continuous storage of a rail on a fixed carriageway, and adjusting device and fixed carriageway |
PCT/EP2002/007544 WO2003016629A1 (en) | 2001-08-14 | 2002-07-06 | Method for the continuous laying of a rail on a rigid track, in addition to an alignment device and a rigid track |
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DE19733909B4 (en) * | 1997-08-05 | 2006-07-06 | Max Bögl Bauunternehmung GmbH & Co. KG | Prefabricated reinforced concrete precast slab and process for its production |
US6296195B1 (en) * | 1997-10-21 | 2001-10-02 | Phoenix Aktiengesellschaft | Rail system |
FR2775303B1 (en) * | 1998-02-26 | 2000-06-23 | Alsthom Cge Alcatel | METHOD FOR CONSTRUCTING A RAILWAY TRACK |
CA2251490C (en) * | 1998-10-22 | 2004-02-03 | Polycorp Inc. | Two-piece rail seal clip and tool for installing same |
DE19911467A1 (en) * | 1999-03-15 | 2000-09-21 | Knape Vermoegensverwaltungs Gm | Track construction with insulated / elastic mounting of rails on a support layer formed around insulating material / elastic material |
US6068195A (en) * | 1999-07-30 | 2000-05-30 | Century Group Inc. | Apparatus and method for railway crossing structure |
DE19946317C1 (en) * | 1999-09-28 | 2001-03-01 | Sedra Asphalt Technik Biebrich | Process for producing a soundproof track |
DE20005607U1 (en) * | 2000-03-22 | 2000-10-05 | Gawlista, Peter, 04703 Bockelwitz | Concrete-monolithic formation of tracks |
-
2001
- 2001-08-14 DE DE10138803A patent/DE10138803A1/en not_active Ceased
-
2002
- 2002-07-06 EA EA200400307A patent/EA005054B1/en not_active IP Right Cessation
- 2002-07-06 CN CNB028159330A patent/CN1268813C/en not_active Expired - Fee Related
- 2002-07-06 AT AT02751115T patent/ATE299200T1/en active
- 2002-07-06 CA CA002457074A patent/CA2457074A1/en not_active Abandoned
- 2002-07-06 PL PL367785A patent/PL204349B1/en unknown
- 2002-07-06 KR KR10-2004-7002256A patent/KR20040030113A/en not_active Ceased
- 2002-07-06 BR BR0211832-7A patent/BR0211832A/en not_active IP Right Cessation
- 2002-07-06 JP JP2003520907A patent/JP2004538401A/en active Pending
- 2002-07-06 HR HR20040247A patent/HRP20040247A2/en not_active Application Discontinuation
- 2002-07-06 WO PCT/EP2002/007544 patent/WO2003016629A1/en active IP Right Grant
- 2002-07-06 DE DE50203585T patent/DE50203585D1/en not_active Expired - Lifetime
- 2002-07-06 AU AU2002355978A patent/AU2002355978A1/en not_active Abandoned
- 2002-07-06 YU YU10704A patent/YU10704A/en unknown
- 2002-07-06 US US10/486,120 patent/US20040182946A1/en not_active Abandoned
- 2002-07-06 EP EP02751115A patent/EP1417379B1/en not_active Expired - Lifetime
- 2002-07-06 HU HU0401337A patent/HUP0401337A2/en unknown
-
2003
- 2003-07-06 IL IL16030003A patent/IL160300A0/en unknown
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CA2457074A1 (en) | 2003-02-27 |
YU10704A (en) | 2006-08-17 |
DE10138803A1 (en) | 2003-02-27 |
JP2004538401A (en) | 2004-12-24 |
DE50203585D1 (en) | 2005-08-11 |
AU2002355978A1 (en) | 2003-03-03 |
BR0211832A (en) | 2004-09-08 |
EA005054B1 (en) | 2004-10-28 |
IL160300A0 (en) | 2004-07-25 |
KR20040030113A (en) | 2004-04-08 |
PL204349B1 (en) | 2010-01-29 |
CN1268813C (en) | 2006-08-09 |
WO2003016629A1 (en) | 2003-02-27 |
EA200400307A1 (en) | 2004-08-26 |
PL367785A1 (en) | 2005-03-07 |
CN1541294A (en) | 2004-10-27 |
US20040182946A1 (en) | 2004-09-23 |
EP1417379A1 (en) | 2004-05-12 |
ATE299200T1 (en) | 2005-07-15 |
HUP0401337A2 (en) | 2004-10-28 |
EP1417379B1 (en) | 2005-07-06 |
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