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FR3081351B1 - CATALYST INCLUDING AN AFX STRUCTURAL TYPE ZEOLITH PREPARED FROM A MIXTURE OF FAUNA AND AT LEAST ONE TRANSITION METAL FOR SELECTIVE NOX REDUCTION - Google Patents

CATALYST INCLUDING AN AFX STRUCTURAL TYPE ZEOLITH PREPARED FROM A MIXTURE OF FAUNA AND AT LEAST ONE TRANSITION METAL FOR SELECTIVE NOX REDUCTION Download PDF

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Publication number
FR3081351B1
FR3081351B1 FR1854377A FR1854377A FR3081351B1 FR 3081351 B1 FR3081351 B1 FR 3081351B1 FR 1854377 A FR1854377 A FR 1854377A FR 1854377 A FR1854377 A FR 1854377A FR 3081351 B1 FR3081351 B1 FR 3081351B1
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France
Prior art keywords
transition metal
structural type
zeolith
fauna
prepared
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FR1854377A
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French (fr)
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FR3081351A1 (en
Inventor
David Berthout
Bogdan Harbuzaru
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IFP Energies Nouvelles IFPEN
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IFP Energies Nouvelles IFPEN
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Priority to FR1854377A priority Critical patent/FR3081351B1/en
Priority to PCT/EP2019/062554 priority patent/WO2019224082A1/en
Publication of FR3081351A1 publication Critical patent/FR3081351A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • B01D53/9413Processes characterised by a specific catalyst
    • B01D53/9418Processes characterised by a specific catalyst for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/74Noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/72Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing iron group metals, noble metals or copper
    • B01J29/76Iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/70Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
    • B01J29/78Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • B01J37/0246Coatings comprising a zeolite
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/46Other types characterised by their X-ray diffraction pattern and their defined composition
    • C01B39/48Other types characterised by their X-ray diffraction pattern and their defined composition using at least one organic template directing agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2062Ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20761Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/50Zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • B01J2229/186After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself not in framework positions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/10Capture or disposal of greenhouse gases of nitrous oxide (N2O)

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

L'invention concerne un procédé de préparation d'un catalyseur à base de zéolithe de type structural AFX et d'au moins un métal de transition comprenant au moins les étapes suivantes : i) mélange en milieu aqueux, d'au moins deux zéolithes de type structural FAU, d'un composé organique azoté R, d'au moins une source d'au moins un métal alcalin et/ou alcalino-terreux M jusqu'à l'obtention d'un gel précurseur homogène; ii) traitement hydrothermal dudit gel précurseur pour obtenir une phase solide cristallisée, dite « solide » ;iii) au moins un échange ionique avec un métal de transition, iv) traitement thermique. L'invention concerne également le catalyseur susceptible d'être obtenu ou directement obtenu par le procédé et son utilisation pour la réduction sélective de NOx.The invention relates to a process for preparing a catalyst based on an AFX-structured zeolite and on at least one transition metal comprising at least the following stages: i) mixing in aqueous medium, at least two zeolites of structural type FAU, of a nitrogenous organic compound R, of at least one source of at least one alkali metal and / or alkaline earth metal M until a homogeneous precursor gel is obtained; ii) hydrothermal treatment of said precursor gel to obtain a crystallized solid phase, called “solid”, iii) at least one ion exchange with a transition metal, iv) heat treatment. The invention also relates to the catalyst obtainable or directly obtained by the process and its use for the selective reduction of NOx.

FR1854377A 2018-05-24 2018-05-24 CATALYST INCLUDING AN AFX STRUCTURAL TYPE ZEOLITH PREPARED FROM A MIXTURE OF FAUNA AND AT LEAST ONE TRANSITION METAL FOR SELECTIVE NOX REDUCTION Active FR3081351B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
FR1854377A FR3081351B1 (en) 2018-05-24 2018-05-24 CATALYST INCLUDING AN AFX STRUCTURAL TYPE ZEOLITH PREPARED FROM A MIXTURE OF FAUNA AND AT LEAST ONE TRANSITION METAL FOR SELECTIVE NOX REDUCTION
PCT/EP2019/062554 WO2019224082A1 (en) 2018-05-24 2019-05-16 Catalyst comprising an afx-structure zeolite prepared from a mixture of fau zeolites and at least one transition metal for selective reduction of nox

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1854377A FR3081351B1 (en) 2018-05-24 2018-05-24 CATALYST INCLUDING AN AFX STRUCTURAL TYPE ZEOLITH PREPARED FROM A MIXTURE OF FAUNA AND AT LEAST ONE TRANSITION METAL FOR SELECTIVE NOX REDUCTION
FR1854377 2018-05-24

Publications (2)

Publication Number Publication Date
FR3081351A1 FR3081351A1 (en) 2019-11-29
FR3081351B1 true FR3081351B1 (en) 2021-02-26

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FR1854377A Active FR3081351B1 (en) 2018-05-24 2018-05-24 CATALYST INCLUDING AN AFX STRUCTURAL TYPE ZEOLITH PREPARED FROM A MIXTURE OF FAUNA AND AT LEAST ONE TRANSITION METAL FOR SELECTIVE NOX REDUCTION

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FR (1) FR3081351B1 (en)
WO (1) WO2019224082A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3101259B1 (en) * 2019-09-30 2022-07-29 Ifp Energies Now LOW TEMPERATURE SYNTHESIS OF CATALYST BASED ON ZEOLITH AFX AND ITS APPLICATION IN NH3-SCR
CN112138681B (en) * 2020-09-25 2022-11-25 汕头大学 Pd-Fe/Fe 3 O 4 Method for producing materials and use thereof
US12077445B2 (en) 2021-10-04 2024-09-03 Saudi Arabian Oil Company Method for manufacture of a modified ZSM-5 zeolite in the presence of ODSO
FR3142917B1 (en) 2022-12-09 2024-11-01 Ifp Energies Now Catalyst comprising a very high purity AFX structural type IZM-9 zeolite and at least one transition metal for the selective reduction of NOx

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5194235A (en) 1992-08-27 1993-03-16 Chevron Research And Technology Company Synthesis of SSZ-16 zeolite catalyst
JP6070230B2 (en) 2013-02-01 2017-02-01 東ソー株式会社 AFX type silicoaluminophosphate, method for producing the same, and nitrogen oxide reduction method using the same
BR112017007017B1 (en) * 2014-10-07 2021-05-18 Johnson Matthey Public Limited Company exhaust gas treatment catalyst, coating composition catalyst, exhaust gas treatment system, and method for treating an exhaust gas
WO2016077667A1 (en) 2014-11-14 2016-05-19 Johnson Matthey Public Limited Company Afx zeolite
EP3362173B1 (en) 2015-10-12 2019-08-28 Umicore AG & Co. KG One-pot synthesis of copper containing small-pore zeolites
SG11201803968XA (en) * 2015-11-16 2018-06-28 Exxonmobil Upstream Res Co Adsorbent materials and methods of adsorbing carbon dioxide
CA3024570A1 (en) * 2016-05-24 2017-11-30 Exxonmobil Chemical Patents Inc. A synthetic zeolite comprising a catalytic metal
CN109996764B (en) 2016-09-30 2022-12-27 庄信万丰股份有限公司 Zeolite synthesis with alkaline earth metals

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Publication number Publication date
WO2019224082A1 (en) 2019-11-28
FR3081351A1 (en) 2019-11-29

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