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ES2204361T1 - Procedimiento de prehidrolisis de biomasa. - Google Patents

Procedimiento de prehidrolisis de biomasa.

Info

Publication number
ES2204361T1
ES2204361T1 ES03002158T ES03002158T ES2204361T1 ES 2204361 T1 ES2204361 T1 ES 2204361T1 ES 03002158 T ES03002158 T ES 03002158T ES 03002158 T ES03002158 T ES 03002158T ES 2204361 T1 ES2204361 T1 ES 2204361T1
Authority
ES
Spain
Prior art keywords
biomass
prehydrolysis
carried out
sugar
lignocellulose
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
ES03002158T
Other languages
English (en)
Other versions
ES2204361T3 (es
Inventor
Daltro Garcia Pinatti
Alvaro Guedes Soares
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RM Materiais Refratarios Ltda
Original Assignee
RM Materiais Refratarios Ltda
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=36284033&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=ES2204361(T1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by RM Materiais Refratarios Ltda filed Critical RM Materiais Refratarios Ltda
Publication of ES2204361T1 publication Critical patent/ES2204361T1/es
Application granted granted Critical
Publication of ES2204361T3 publication Critical patent/ES2204361T3/es
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/02Apparatus characterised by being constructed of material selected for its chemically-resistant properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/0073Sealings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/28Moving reactors, e.g. rotary drums
    • B01J19/285Shaking or vibrating reactors; reactions under the influence of low-frequency vibrations or pulsations
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13KSACCHARIDES OBTAINED FROM NATURAL SOURCES OR BY HYDROLYSIS OF NATURALLY OCCURRING DISACCHARIDES, OLIGOSACCHARIDES OR POLYSACCHARIDES
    • C13K1/00Glucose; Glucose-containing syrups
    • C13K1/02Glucose; Glucose-containing syrups obtained by saccharification of cellulosic materials
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13KSACCHARIDES OBTAINED FROM NATURAL SOURCES OR BY HYDROLYSIS OF NATURALLY OCCURRING DISACCHARIDES, OLIGOSACCHARIDES OR POLYSACCHARIDES
    • C13K13/00Sugars not otherwise provided for in this class
    • C13K13/002Xylose
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00245Avoiding undesirable reactions or side-effects
    • B01J2219/00256Leakage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/02Apparatus characterised by their chemically-resistant properties
    • B01J2219/0204Apparatus characterised by their chemically-resistant properties comprising coatings on the surfaces in direct contact with the reactive components
    • B01J2219/0236Metal based
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/02Apparatus characterised by their chemically-resistant properties
    • B01J2219/025Apparatus characterised by their chemically-resistant properties characterised by the construction materials of the reactor vessel proper
    • B01J2219/0277Metal based
    • B01J2219/0286Steel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Processing Of Solid Wastes (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Compounds Of Unknown Constitution (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Catalysts (AREA)

Abstract

Un procedimiento de prehidrólisis de biomasa que comprende los siguientes pasos: - descarga de la biomasa en el alimentador helicoidal; - inicio, en el dispositivo de prehidrólisis de biomasa, de la operación de presurización, que comprende los siguientes pasos: inundar el dispositivo de prehidrólisis de biomasa con una solución ácida precalentada; calentar; y presurizar; caracterizándose dicho procedimiento porque la prehidrólisis se lleva a cabo simultáneamente con la oscilación giratoria del aparato de prehidrólisis de biomasa, purga del vapor y control de temperatura, presión, contenido ácido, tiempo de prehidrólisis y relación líquido/sólido; acompañar el contenido de azúcar hasta un valor cercano a 10 ladrillos por medio de un medidor de azúcar; descargar el prehidrolizado en el tanque a través del intercambiador de calor; lavado de recuperación de azúcar; y descargar la lignocelulosa en lavadoras mecánicas o carretillas para lavarse por filtración.

Claims (11)

1. Un procedimiento de prehidrólisis de biomasa que comprende los siguientes pasos:
- descarga de la biomasa en el alimentador helicoidal;
- inicio, en el dispositivo de prehidrólisis de biomasa, de la operación de presurización, que comprende los siguientes pasos:
b.1)
inundar el dispositivo de prehidrólisis de biomasa con una solución ácida precalentada; b.2) calentar; y b.3) presurizar;
c)
caracterizándose dicho procedimiento porque la prehidrólisis se lleva a cabo simultáneamente con la oscilación giratoria del aparato de prehidrólisis de biomasa, purga del vapor y control de temperatura, presión, contenido ácido, tiempo de prehidrólisis y relación líquido/sólido;
d)
acompañar el contenido de azúcar hasta un valor cercano a 10 ladrillos por medio de un medidor de azúcar;
e)
descargar el prehidrolizado en el tanque a través del intercambiador de calor;
f)
lavado de recuperación de azúcar; y
g)
descargar la lignocelulosa en lavadoras mecánicas o carretillas para lavarse por filtración.
2. Un procedimiento según la reivindicación 1, caracterizado porque el llenado del dispositivo de prehidrólisis de biomasa se lleva a cabo compactando la biomasa en el dispositivo de prehidrólisis.
3. Un procedimiento según las reivindicaciones 1 ó 2, caracterizado porque la purga de vapor del dispositivo de prehidrólisis mantiene la temperatura alrededor de 150ºC - 170ºC.
4. Un procedimiento según una cualquiera de las reivindicaciones 1, 2 ó 3, caracterizado porque la purga de vapor del dispositivo de prehidrólisis mantiene la temperatura preferiblemente alrededor de 106ºC.
5. Un procedimiento según una cualquiera de las reivindicaciones 1 - 4, caracterizado porque la prehidrólisis se efectúa durante alrededor de 30 minutos, simultáneamente con la oscilación y purga de vapor.
6. Un procedimiento según la reivindicación 1, caracterizado porque la alimentación de biomasa se lleva a cabo en la plataforma de alimentación, constituida por un transportador helicoidal inclinado.
7. Un procedimiento según la reivindicación 1, caracterizado porque el llenado del dispositivo de prehidrólisis de biomasa se lleva a cabo mediante el alimentador helicoidal hasta el comienzo de la compactación, para conseguir una densidad alrededor de 300 kg/m^3.
8. Un procedimiento según la reivindicación 1, caracterizado porque la inundación del dispositivo de prehidrólisis de biomasa se realiza con una solución ácida que corresponde al 1,7% de la biomasa, se precalienta en el intercambiador de calor hasta aproximadamente 80ºC y en la relación líquido/sólido = 2, con calentamiento entre 150ºC y 170ºC, preferiblemente 160ºC, y presurización de aproximadamente 0,62 MPa.
9. Un procedimiento según la reivindicación 1, caracterizado porque el calor del vapor de escape en la extracción de gas se recupera en el intercambiador de calor mediante la solución ácida de la reacción siguiente.
10. Un procedimiento según la reivindicación 1, caracterizado por el uso de agua filtrada en el procedimiento para producir lignocelulosa normal y agua desionizada en el procedimiento para producir lignocelulosa limpia.
11. Un procedimiento según la reivindicación 1, caracterizado porque las aguas de lavado cumplen las especificaciones de aguas dulces y pueden desecharse en cualquier corriente de agua.
ES03002158T 1999-06-23 2000-06-23 Procedimiento para la prehidrólisis de biomasa. Expired - Lifetime ES2204361T3 (es)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
BR2607499 1999-06-23
BRPI9902607-4A BR9902607B1 (pt) 1999-06-23 1999-06-23 aparelho e processo de prÉ-hidràlise de biomassa.
BR9902607 1999-06-23

Publications (2)

Publication Number Publication Date
ES2204361T1 true ES2204361T1 (es) 2004-05-01
ES2204361T3 ES2204361T3 (es) 2011-06-09

Family

ID=36284033

Family Applications (2)

Application Number Title Priority Date Filing Date
ES00940076T Expired - Lifetime ES2204353T3 (es) 1999-06-23 2000-06-23 Aparato de prehidrolisis de biomasa y uso del mismo.
ES03002158T Expired - Lifetime ES2204361T3 (es) 1999-06-23 2000-06-23 Procedimiento para la prehidrólisis de biomasa.

Family Applications Before (1)

Application Number Title Priority Date Filing Date
ES00940076T Expired - Lifetime ES2204353T3 (es) 1999-06-23 2000-06-23 Aparato de prehidrolisis de biomasa y uso del mismo.

Country Status (21)

Country Link
US (2) US6878212B1 (es)
EP (2) EP1316620B1 (es)
JP (2) JP4870297B2 (es)
CN (2) CN100384526C (es)
AR (2) AR023267A1 (es)
AT (2) ATE274998T1 (es)
AU (1) AU5516000A (es)
BR (1) BR9902607B1 (es)
CA (2) CA2588501C (es)
CO (1) CO5280144A1 (es)
DE (4) DE00940076T1 (es)
DK (1) DK1194226T3 (es)
EA (3) EA004080B1 (es)
ES (2) ES2204353T3 (es)
HK (1) HK1043954B (es)
MX (1) MX255489B (es)
OA (1) OA11977A (es)
PE (1) PE20010495A1 (es)
PT (2) PT1316620E (es)
WO (1) WO2000078446A2 (es)
ZA (1) ZA200110394B (es)

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