EP4093949B1 - Assembly comprising a steam saturator and method for operating an assembly of this type - Google Patents
Assembly comprising a steam saturator and method for operating an assembly of this type Download PDFInfo
- Publication number
- EP4093949B1 EP4093949B1 EP21700706.1A EP21700706A EP4093949B1 EP 4093949 B1 EP4093949 B1 EP 4093949B1 EP 21700706 A EP21700706 A EP 21700706A EP 4093949 B1 EP4093949 B1 EP 4093949B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steam
- saturator
- condensate
- condenser
- steam saturator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 17
- 239000007788 liquid Substances 0.000 claims description 68
- 229920006395 saturated elastomer Polymers 0.000 claims description 38
- 238000001816 cooling Methods 0.000 claims description 22
- 239000002826 coolant Substances 0.000 claims description 16
- 238000012546 transfer Methods 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- 239000000498 cooling water Substances 0.000 description 12
- 238000011161 development Methods 0.000 description 8
- 239000003990 capacitor Substances 0.000 description 4
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000009988 textile finishing Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/02—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers
- F22B1/08—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being steam
- F22B1/14—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being steam coming in direct contact with water in bulk or in sprays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K9/00—Plants characterised by condensers arranged or modified to co-operate with the engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K11/00—Plants characterised by the engines being structurally combined with boilers or condensers
Definitions
- the present invention relates to an arrangement comprising a steam saturator for generating saturated steam and a device for replenishing the liquid evaporated in the steam saturator, the steam saturator comprising a steam inlet via which steam is supplied to the steam saturator, the steam saturator comprising a steam outlet for the saturated steam generated, the steam saturator comprises a condensate return and wherein a liquid level of condensate is maintained in the lower region of the steam saturator, which is in fluid communication with the condensate return, the condensate return being connected to the device for making up the evaporated liquid.
- Saturated steam is used in many processes because it has two advantages over superheated steam: Firstly, the temperature is directly linked to the pressure, so that the temperature can also be regulated very well using pressure control. Second, saturated steam is more suitable for heating other fluids in heat exchangers because upon contact with cooler surfaces it can condense immediately with high heat transfer coefficients. With superheated steam, on the other hand, it must first be cooled down to the saturation temperature with lower coefficients before condensation begins.
- Saturated steam is either prepared directly in steam generators or produced from superheated steam in steam saturators.
- a steam generator for sterilizing medical devices is known, in which water is converted directly into superheated steam in a circuit, which is condensed in a heating coil and returned as water. With the help of the heating coil, water is converted into saturated steam in a sterilization chamber, which is used to sterilize medical devices.
- a steam saturator is usually only used where saturated steam is actually needed.
- a steam saturator usually consists of a pressure vessel that is partially filled with liquid (steam condensate or boiler feed water).
- the container can be designed standing or lying down.
- a steam distributor through which the superheated steam is introduced into the liquid.
- Pressure maintenance ensures that sufficient amounts of superheated steam are fed in to maintain the desired process pressure on the saturated steam side. Since the injected steam has to flow through the liquid under a defined pressure, it emerges from the liquid surface as saturated steam under exactly this pressure and can be withdrawn from the pressure vessel and directed to the consumers.
- the steam saturator can be relatively easily equipped with safety devices for excess temperature and pressure as well as high/low filling levels.
- make-up has been implemented in two different ways: In the case of steam saturators that only supply one consumer, for example the concentrator of an ammonium nitrate plant, the condensate from the consumer can be returned directly to the steam saturator. The steam saturator then has a drain and/or overflow through which the excess condensate can leave the steam saturator/consumer system again.
- the previous alternative consists of a condensate line that refills the steam saturator either via an external pressure line with steam condensate or boiler feed water or an internal system return of steam condensate via the steam condensate pumps.
- a steam saturator for textile finishing devices is known, the steam saturator here being designed as a standing container and having a conical bottom part in which the water not absorbed by the steam collects.
- a line with a float drain opens into the lower part of the container.
- the respective bath level can be read on a water level indicator. Excess water can be drained off via a drain valve at the lowest point of the container. The excess water can be fed to a pump via a pipe and then circulated via valves and thus returned to the container.
- a process and a system for the desulfurization of hot pressurized gases are known.
- a gas containing H 2 S and water vapor is cooled and passed through an absorption tower in which H 2 S is washed out and then flows to a steam saturator in which it is warmed up by a liquid heated in a cooler and saturated with steam.
- Circulating water is used for saturation, which is self-condensate from two coolers.
- the inherent condensate is partially removed and the amount of water required to supplement the circuit is partially removed via a line, fed to a scraper and then fed into the steam saturator via a circuit line in the upper area.
- the water from the circuit is evaporated into the clean gas in the steam saturator.
- the object of the present invention is to provide an arrangement with a steam saturator with the features mentioned at the outset, in which the condensate evaporated in the steam saturator is replenished virtually automatically.
- the device for replenishing the condensate is designed as a condenser and comprises a cooling device for condensing steam supplied by this device.
- the solution according to the invention provides for the steam saturator to be expanded to include a condenser operated with a coolant, for example with cooling water.
- a condenser operated with a coolant for example with cooling water.
- This coolant-operated condenser can preferably be of relatively small dimensions in relation to the volume and size of the steam saturator to which the condenser is assigned.
- This condenser is preferably sized and arranged so that it only generates the amounts of steam condensate from saturated steam required for make-up.
- a secondary medium, in particular cooling water is also required for this.
- this is available in systems of this type anyway and is already monitored with regard to the flow. So there is no effort for additional measurement and control technology.
- the steam saturator has at least one condensate return, which is in fluid communication with the lower region of the condenser via at least one connecting line. If condensate is generated in the condenser for the steam saturator as required, it can flow from the condenser to the steam saturator via the connecting line and the condensate return.
- This condensate return is preferably located in a lower region of the steam saturator.
- the steam saturator preferably has a regular condensate outlet in addition to the condensate return at a point that is above the condensate return when viewed in the height direction of the steam saturator, via which condensate can be removed from the steam saturator, for example if the level in the steam saturator is too high.
- the steam saturator is further coupled to the condenser via the connecting lines in the manner of communicating tubes, such that when the liquid level of condensate in the steam saturator changes, the liquid level of condensate in the condenser also changes accordingly.
- a drop in the level of condensate in the steam saturator inevitably leads to a drop in the level in the condenser, whereby the process of condensing steam in the condenser is triggered almost automatically when the need for additional condensate has arisen in the steam saturator.
- the solution according to the invention therefore takes a different approach than the aforementioned prior art.
- the evaporated condensate is not supplied to the steam saturator as a circulating liquid, i.e. circulating water, but rather the condensate is only generated in the condenser when necessary, namely when the condensate level in the steam saturator drops, namely by condensing saturated steam, which is produced by the steam saturator Condenser is supplied and then condensed in the condenser by means of the cooling device.
- the arrangement preferably comprises at least one connecting line for saturated steam leading from the steam saturator to the condenser, which is provided in order to convey saturated steam from the steam saturator into the condenser.
- the steam for the formation of condensate for refilling (topping up) the steam saturator is fed to the condenser via this connecting line, so that an additional steam source is not necessary.
- the steam saturator comprises, in addition to the (first) steam outlet for saturated steam, at least one further (second) steam outlet, which is in fluid communication with the condenser via a connecting line.
- the saturated steam generated in the steam saturator is removed via the mentioned (first) steam outlet and then fed to the corresponding consumption points that require saturated steam.
- the further (second) steam outlet is connected to the condenser via the connecting line and feeds it with saturated steam, which is required to produce condensate for make-up.
- the cooling device of the condenser preferably has heat transfer surfaces which are flooded with condensate at normal filling levels in the steam saturator. As long as this normal filling level prevails in the steam saturator, no additional condensate is generated in the condenser. However, if the level in the steam saturator drops, the level in the condenser inevitably also drops and the aforementioned heat transfer surfaces of the cooling device are then partially exposed and condense saturated steam in the condenser, which is supplied to it by the steam saturator. The liquid level of condensate in the steam saturator then increases again.
- Attaching the condenser outside the steam saturator therefore has the advantage that steam condensate is not continuously cooled.
- the condenser can alternatively be arranged both inside and outside of the steam saturator. If it is located within the steam saturator, it does not necessarily require its own housing.
- the condenser has less than half, preferably less than a third, particularly preferably only a fraction, for example only a fifth or only a tenth, of the container size and container volume of the steam saturator.
- the condenser is arranged outside the steam saturator and has its own housing, it is a cost advantage if the capacitor is smaller than the steam saturator, preferably significantly smaller than it.
- the capacitor can, for example, have two flange connections be connected to the actual steam saturator.
- One of these flange connections is located in the area of a further (second) steam outlet of the steam saturator, from which steam flows from the steam saturator to the condenser via at least one connecting line.
- the second of these flange connections is in the area of the condensate return, through which condensate generated in the condenser flows to the steam saturator in order to replenish condensate.
- a cost-effective standard component can be used and, in addition, only a comparatively small heat transfer area is required.
- the condenser can therefore be made relatively small compared to the size of the steam saturator, since the condenser only has to generate condensate when the liquid level in the steam saturator drops, i.e. the condenser only has to replace the portion of liquid that has evaporated in the steam saturator.
- an ammonium nitrate plant with a capacity of, for example, 1500 t/day is mentioned here.
- the condenser would have an output of around 20 kW, which would have to be dissipated into the cooling water.
- the condenser can be ordered and specified by the user together with the steam saturator, reducing management costs.
- the cooling device of the condenser has a cooling medium inlet and a cooling medium outlet, wherein the cooling medium inlet is preferably fed by an externally supplied cooling medium, which is not the condensate occurring in the steam saturator.
- condensate is removed from the steam saturator as circulating water and used as cooling water in a cooler, where it then heats up and the heated water is mixed with condensate from the cooler and fed back to the steam saturator as circulating water. This is therefore process condensate in conjunction with condensate from the steam saturator, which is used to fill the steam saturator.
- the steam saturator comprises a lying or a standing pressure vessel, within which a steam distributor is arranged in the lower region below the liquid level.
- a steam distributor is preferably used, which is located below the liquid level in the steam saturator and thus introduces the superheated steam into the liquid (condensate), so that saturated steam is obtained after it emerges from the liquid.
- This steam distributor is preferably designed as a pipe which has numerous holes for the steam outlet and which is connected in one end region to the steam inlet of the steam saturator.
- a significant further advantage of the solution according to the invention is that an external water source (including the required pipeline on the pipe bridge and an automatic valve) can be saved.
- the condenser of the steam saturator can be operated with a medium that is already available for the system and is monitored.
- the present invention furthermore relates to a method for operating an arrangement comprising a steam saturator and a device for replenishing the liquid evaporated in the steam saturator, in particular for operating an arrangement with the features described above, wherein saturated steam is generated in the steam saturator by superheated steam to the steam saturator (or saturated steam at higher pressure and temperature levels) is supplied, which is introduced via a steam distributor into a liquid volume of condensate in the lower region of the steam saturator, a liquid level of condensate being maintained in the steam saturator by means of the make-up device, which is connected to the Steam saturator is connected, condensate is replenished when the liquid level falls, with steam from the steam saturator being fed to the make-up device according to the invention, this steam being condensed in the make-up device in a cooling device and the make-up device via a connecting line for condensate to the steam saturator is coupled in such a way that when the liquid level in the
- heat transfer surfaces of the cooling device in the make-up device are flooded with steam condensate when the filling level in the steam saturator is normal. In this state, no steam is condensed in the condenser. However, if the filling level in the steam saturator falls below the normal filling level, Heat transfer surfaces of the cooling device in the device for make-up are partially exposed, since the liquid level of the condensate drops there too due to the principle of communicating tubes, as a result of which the steam condenses on these now exposed cooler heat transfer surfaces and steam is condensed in the device. Due to the principle of communicating tubes, the resulting condensate flows into the lower area of the steam saturator, so that the liquid level there rises. This process can take place in an alternating, repeating manner, whereby the liquid in the steam saturator is always replenished by condensate generated in the condenser.
- condensate arising in the device for replenishing evaporated liquid flows from the device into the steam saturator without pressure and without a separate conveying device.
- This is advantageous compared to known system concepts in which pressure lines, an external pressure source, automatic valves to control the fill level in the steam saturator and system-internal pumps must be provided for make-up in order to apply the necessary delivery pressure in order to be able to deliver into the pressurized steam saturator.
- the arrangement includes a steam saturator, which is designated overall by the reference number 10.
- the steam saturator 10 is a pressure vessel, specifically in the exemplary embodiment a horizontal pressure vessel, that is to say the axis of the approximately cylindrical pressure vessel runs essentially horizontally.
- the one according to the invention Steam saturator 10 is used to generate saturated steam, for which purpose the steam saturator contains a liquid level of condensate up to a certain level, whereby this condensate can in turn be obtained by condensing steam.
- Superheated steam (or saturated steam at a higher pressure and temperature level) is passed through this condensate, which is then saturated with liquid (water), so that saturated steam is generated.
- the supplied steam is introduced into the pressure vessel 10 via a steam inlet 12 in the lower region and enters a tubular steam distributor 28, which has numerous holes through which the steam emerges, is introduced into the liquid, is passed through the liquid and out of it as Saturated steam comes out.
- the saturated steam can be drained away and fed for further use via the steam outlet 11 arranged in the upper area of the pressure vessel.
- the steam saturator 10 includes a condensate inlet 13, which is arranged, for example, in an upper region and via which condensate can be supplied to the steam saturator 10.
- the steam saturator 10 also includes a condensate outlet 14, which can be arranged, for example, in a lateral region of the pressure vessel at a medium height, preferably at a height which corresponds to the intended maximum liquid level of the condensate in the steam saturator 10, so that when this liquid level is exceeded, excess condensate can leave the pressure vessel via the condensate outlet 14.
- the pressure vessel of the steam saturator 10 has an outlet 16 through which the steam saturator can be emptied and drained.
- a filling line 17 is provided in an upper or alternatively in a lower region of the pressure vessel, via which the steam saturator can be filled with water/condensate.
- a connection 15 for a safety valve is provided in the upper area of the pressure vessel, so that if there is excess pressure when the safety valve is activated, steam can be released from the pressure vessel via this connection 15.
- a connection for a ventilation line 18 is preferably provided in an upper area on the pressure vessel.
- the pressure vessel has, for example, a manhole 19 in a side area, so that the container can be accessed via the manhole for maintenance and cleaning purposes.
- the pressure vessel can, for example, have further connections in the upper area, which are provided in reserve, for example in order to connect further units. Connections for measuring devices (e.g. pressure, temperature, level) were not shown for better clarity.
- a condensate return 27 is arranged on the pressure vessel in a lower front area, wherein the condensate return 27 can also be attached laterally, for example.
- This condensate return 27 is connected via a connecting line 25 to a condenser 22, which in this exemplary embodiment is arranged outside the steam saturator and has its own housing.
- the condenser 22 has a significantly smaller size than the steam saturator 10, with a fraction of the size of the steam saturator 10 generally being sufficient.
- This condenser 22 serves as a device for replenishing the liquid evaporated in the steam saturator through the process of steam saturation.
- the steam saturator 10 includes a further (second) steam outlet 20 in the upper area, to which a connecting line 21 is connected, which leads to the condenser 22, so that steam can reach the condenser 22 from the steam saturator 10 via this connecting line 21.
- a cooling device 26 with heat exchange surfaces which are in Figure 1 is only shown schematically in simplified form. Normally, these heat exchange surfaces are flooded with condensate, so that no further condensate is generated in the condenser 22.
- the steam saturator 10 and the condenser 22 are connected to one another in the lower region via the connecting line 25 and the condensate return 27.
- the connection via the connecting line 25 works according to the principle of communicating tubes. If the liquid level in the steam saturator 10 drops, it also drops accordingly in the condenser 22. This means that the previously flooded heat exchange surfaces of the cooling device 26 are now partially exposed.
- a coolant for example cooling water
- the cooling device 26 is passed through the cooling device 26, for example a coolant loop, which flows in via the cooling water inlet 23 and exits again via the cooling water outlet 24.
- a coolant that is available in the system can be used here. Since the cooling device 26 is relatively small, A lower volume flow of coolant is sufficient to feed the cooling device 26.
- Figure 2 shows the steam saturator 10 seen from the front and you can see here the further (second) steam outlet 20 in the upper area for the steam supply from the steam saturator 10 to the condenser and the condensate return 27 in the lower area of the steam saturator for the make-up of condensate from the condenser 22 to the steam saturator .
- the cooling water loop 26 of the condenser 22 can be seen, which is fed via the cooling water inlet 23.
- the representation is schematic and the heat exchange surfaces are only indicated.
- FIGs 3 and 4 show a detail from the interior of the steam saturator 10 in an enlarged view.
- a section of the steam distributor 28 is shown, which is a cylindrical tube with numerous holes 29, which is located in the lower region of the steam saturator, namely below the liquid level.
- the steam distributor 28 When superheated steam flows into the pipe of the steam distributor 28 via the steam inlet 12, this steam exits the pipe via the holes 29 and flows through the liquid, forming saturated steam, which exits the steam saturator via the steam outlet 11 (see also Figure 1 ) can be dissipated.
- Figure 4 shows a cross section through the pipe of the steam distributor 28, which is, for example, cylindrical and has numerous holes 29 for the steam outlet.
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Description
Die vorliegende Erfindung betrifft eine Anordnung umfassend einen Dampfsättiger zur Erzeugung von Sattdampf sowie eine Einrichtung zum Nachspeisen der in dem Dampfsättiger verdampften Flüssigkeit, wobei der Dampfsättiger einen Dampfeinlass umfasst, über den dem Dampfsättiger Dampf zugeführt wird, der Dampfsättiger einen Dampfauslass für den erzeugten Sattdampf umfasst, der Dampfsättiger einen Kondensatrücklauf umfasst und wobei im unteren Bereich des Dampfsättigers ein Flüssigkeitspegel an Kondensat aufrechterhalten wird, welcher mit dem Kondensatrücklauf in Fluidverbindung steht, wobei der Kondensatrücklauf mit der Einrichtung zum Nachspeisen der verdampften Flüssigkeit in Verbindung steht.The present invention relates to an arrangement comprising a steam saturator for generating saturated steam and a device for replenishing the liquid evaporated in the steam saturator, the steam saturator comprising a steam inlet via which steam is supplied to the steam saturator, the steam saturator comprising a steam outlet for the saturated steam generated, the steam saturator comprises a condensate return and wherein a liquid level of condensate is maintained in the lower region of the steam saturator, which is in fluid communication with the condensate return, the condensate return being connected to the device for making up the evaporated liquid.
In vielen Prozessen kommt gesättigter Dampf zum Einsatz, da er gegenüber überhitztem Dampf zwei Vorteile aufweist: Erstens ist die Temperatur direkt an den Druck gebunden, so dass sich über eine Druckregelung auch die Temperatur sehr gut regeln lässt. Zweitens eignet sich gesättigter Dampf besser zur Erwärmung anderer Fluide in Wärmetauschern, da bei Kontakt mit kühleren Oberflächen sofort mit hohen Wärmeübergangskoeffizienten kondensiert werden kann. Bei überhitztem Dampf hingegen muss erst mit geringeren Koeffizienten bis zur Sättigungstemperatur abgekühlt werden, bevor die Kondensation einsetzt.Saturated steam is used in many processes because it has two advantages over superheated steam: Firstly, the temperature is directly linked to the pressure, so that the temperature can also be regulated very well using pressure control. Second, saturated steam is more suitable for heating other fluids in heat exchangers because upon contact with cooler surfaces it can condense immediately with high heat transfer coefficients. With superheated steam, on the other hand, it must first be cooled down to the saturation temperature with lower coefficients before condensation begins.
Sattdampf wird entweder direkt in Dampferzeugern bereitet oder aus überhitztem Dampf in Dampfsättigern hergestellt. Beispielsweise ist aus
Ein Dampfsättiger besteht in der Regel aus einem Druckbehälter, der zum Teil mit Flüssigkeit (Dampfkondensat oder Kesselspeisewasser) gefüllt ist. Der Behälter kann stehend oder liegend ausgeführt sein. Unterhalb des Flüssigkeitsspiegels befindet sich ein Dampfverteiler, durch den der überhitzte Dampf in die Flüssigkeit eingebracht wird. Eine Druckhaltung sorgt dafür, dass ausreichende Mengen überhitzten Dampfes nachgespeist werden, um den gewünschten Prozessdruck auf der Sattdampfseite zu halten. Da der eingespeiste Dampf unter definiertem Druck durch die Flüssigkeit strömen muss, tritt er an der Flüssigkeitsoberfläche als Sattdampf unter eben diesem Druck wieder aus und kann aus dem Druckbehälter abgezogen und zu den Verbrauchern geleitet werden.A steam saturator usually consists of a pressure vessel that is partially filled with liquid (steam condensate or boiler feed water). The container can be designed standing or lying down. Below the liquid level there is a steam distributor, through which the superheated steam is introduced into the liquid. Pressure maintenance ensures that sufficient amounts of superheated steam are fed in to maintain the desired process pressure on the saturated steam side. Since the injected steam has to flow through the liquid under a defined pressure, it emerges from the liquid surface as saturated steam under exactly this pressure and can be withdrawn from the pressure vessel and directed to the consumers.
Solange der Dampfsättiger mit einem ausreichend hohen Flüssigkeitsstand betrieben wird, ist die Erzeugung von Sattdampf sichergestellt. Der Dampfsättiger kann verhältnismäßig einfach mit Sicherheitseinrichtungen für Übertemperatur und -druck sowie zu hohem /zu niedrigem Füllstand ausgestattet werden.As long as the steam saturator is operated with a sufficiently high liquid level, the generation of saturated steam is ensured. The steam saturator can be relatively easily equipped with safety devices for excess temperature and pressure as well as high/low filling levels.
Da durch die Einleitung von überhitztem Dampf jedoch ein Teil der im Dampfsättiger enthaltenen Flüssigkeit verdampft, kommt es zu einer Abnahme des Füllstands. Diese Flüssigkeit muss nachgespeist werden, um den bestimmungsgemäßen Betrieb des Dampfsättiger aufrechterhalten zu können und nachgeschaltete Systeme vor zu hoher Dampftemperatur zu schützen. Das ist insbesondere bei Anwendungen von Bedeutung, bei denen zu hohen Dampftemperaturen ein Produkt schädigen können oder Sicherheitsrisiken darstellen, wie beispielsweise bei Ammoniumnitrat.However, as part of the liquid contained in the steam saturator evaporates due to the introduction of superheated steam, the filling level decreases. This liquid must be replenished in order to maintain the steam saturator's intended operation and to protect downstream systems from excessively high steam temperatures. This is particularly important in applications where excessive steam temperatures can damage a product or pose safety risks, such as ammonium nitrate.
Die Nachspeisung wurde bisher auf zwei verschiedene Arten realisiert: Bei Dampfsättigern, die nur einen Verbraucher, zum Beispiel den Konzentrator einer Ammoniumnitratanlage, versorgen, kann das Kondensat des Verbrauchers direkt in den Dampfsättiger zurückgeführt werden. Der Dampfsättiger weist dann einen Ablauf und/oder Überlauf auf, durch den das überschüssige Kondensat das System Dampfsättiger/Verbraucher wieder verlassen kann. Die bisherige Alternative besteht aus einer Kondensatleitung, die den Dampfsättiger entweder über eine externe Druckleitung mit Dampfkondensat bzw. Kesselspeisewasser oder eine anlageninterne Rückführung von Dampfkondensat über die Dampfkondensatpumpen nachfüllt.Up to now, make-up has been implemented in two different ways: In the case of steam saturators that only supply one consumer, for example the concentrator of an ammonium nitrate plant, the condensate from the consumer can be returned directly to the steam saturator. The steam saturator then has a drain and/or overflow through which the excess condensate can leave the steam saturator/consumer system again. The previous alternative consists of a condensate line that refills the steam saturator either via an external pressure line with steam condensate or boiler feed water or an internal system return of steam condensate via the steam condensate pumps.
Für die Nachspeisung mit externer Quelle (etwa eine Kesselspeisewasserdruckleitung) ist das Vorhandensein eben dieser Leitung und eine externe Druckquelle erforderlich, zusätzlich auch ein automatisches Ventil zur Steuerung des Füllstands im Dampfsättiger. Bei der Versorgung mit Dampfkondensat aus anlageninternen Pumpen müssen diese Pumpen in Betrieb sein und den nötigen Förderdruck aufbringen, um in den unter Druck stehenden Dampfsättiger fördern zu können. Anschaffung und Betrieb dieser Pumpen werden so kostspieliger-für geringe Mengen an Dampfkondensat, das in den Dampfsättiger zurückgeführt werden muss. Auch hier muss ein automatisches Ventil eingesetzt werden.For make-up with an external source (e.g. a boiler feed water pressure line), the presence of this line and an external pressure source is required, as well as an automatic valve to control the fill level in the steam saturator. When supplying steam condensate from pumps internal to the system, these pumps must be in operation and must provide the necessary delivery pressure in order to be able to deliver into the pressurized steam saturator. These pumps become more expensive to purchase and operate - for small amounts of steam condensate that has to be returned to the steam saturator. An automatic valve must also be used here.
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Die Aufgabe der vorliegenden Erfindung besteht darin, eine Anordnung mit einem Dampfsättiger mit den eingangs genannten Merkmalen zur Verfügung zu stellen, bei dem die Nachspeisung des im Dampfsättiger verdampften Kondensats quasi selbsttätig erfolgt.The object of the present invention is to provide an arrangement with a steam saturator with the features mentioned at the outset, in which the condensate evaporated in the steam saturator is replenished virtually automatically.
Die Lösung der vorgenannten Aufgabe liefert eine Anordnung umfassend einen Dampfsättiger der eingangs genannten Art mit den Merkmalen des Anspruchs 1.The solution to the aforementioned problem is provided by an arrangement comprising a steam saturator of the type mentioned at the outset with the features of claim 1.
Erfindungsgemäß ist die Einrichtung zum Nachspeisen des Kondensats als Kondensator ausgebildet und umfasst eine Kühlvorrichtung zum Kondensieren von dieser Einrichtung zugeführtem Dampf.According to the invention, the device for replenishing the condensate is designed as a condenser and comprises a cooling device for condensing steam supplied by this device.
Die erfindungsgemäße Lösung sieht vor, den Dampfsättiger um einen mit einem Kühlmittel, beispielsweise mit Kühlwasser betriebenen Kondensator zu erweitern. Dieser kühlmittelbetriebene Kondensator kann vorzugsweise verhältnismäßig klein dimensioniert sein, im Verhältnis zum Volumen und zur Größe des Dampfsättigers, welchem der Kondensator zugeordnet ist. Dieser Kondensator ist vorzugsweise so bemessen und angeordnet, dass er lediglich die zur Nachspeisung benötigten Mengen Dampfkondensat aus Sattdampf erzeugt. Dazu ist zwar auch ein sekundäres Medium, insbesondere Kühlwasser erforderlich. Dieses steht aber ohnehin in Anlagen dieser Art zur Verfügung und wird bereits hinsichtlich des Durchflusses überwacht. Es entsteht also kein Aufwand für zusätzliche Mess- und Regeltechnik.The solution according to the invention provides for the steam saturator to be expanded to include a condenser operated with a coolant, for example with cooling water. This coolant-operated condenser can preferably be of relatively small dimensions in relation to the volume and size of the steam saturator to which the condenser is assigned. This condenser is preferably sized and arranged so that it only generates the amounts of steam condensate from saturated steam required for make-up. A secondary medium, in particular cooling water, is also required for this. However, this is available in systems of this type anyway and is already monitored with regard to the flow. So there is no effort for additional measurement and control technology.
Dabei weist der Dampfsättiger erfindungsgemäß wenigstens einen Kondensatrücklauf auf, welcher über mindestens eine Verbindungsleitung in Fluidverbindung mit dem unteren Bereich des Kondensators steht. Wenn bei Bedarf Kondensat für den Dampfsättiger in dem Kondensator erzeugt wird, kann dieses über die Verbindungsleitung und den Kondensatrücklauf vom Kondensator zum Dampfsättiger strömen. Vorzugsweise befindet sich dieser Kondensatrücklauf in einem unteren Bereich des Dampfsättigers. Außerdem weist der Dampfsättiger vorzugsweise an einer Stelle, die in Höhenrichtung des Dampfsättigers gesehen oberhalb des Kondensatrücklaufs liegt, zusätzlich zu dem Kondensatrücklauf einen regulären Kondensatauslass auf, über den man beispielsweise bei zu hohem Pegelstand im Dampfsättiger Kondensat aus dem Dampfsättiger abführen kann.According to the invention, the steam saturator has at least one condensate return, which is in fluid communication with the lower region of the condenser via at least one connecting line. If condensate is generated in the condenser for the steam saturator as required, it can flow from the condenser to the steam saturator via the connecting line and the condensate return. This condensate return is preferably located in a lower region of the steam saturator. In addition, the steam saturator preferably has a regular condensate outlet in addition to the condensate return at a point that is above the condensate return when viewed in the height direction of the steam saturator, via which condensate can be removed from the steam saturator, for example if the level in the steam saturator is too high.
Erfindungsgemäß ist ferner der Dampfsättiger mit dem Kondensator über die Verbindungsleitungen nach Art kommunizierender Röhren gekoppelt, derart, dass sich bei Änderungen des Flüssigkeitspegels an Kondensat im Dampfsättiger auch der Flüssigkeitspegel an Kondensat im Kondensator entsprechend ändert. Durch diese Maßnahme führt ein Absinken des Pegelstands an Kondensat im Dampfsättiger zwangsläufig auch zu einem Absinken des Pegelstands im Kondensator, wodurch im Kondensator der Vorgang des Kondensierens von Dampf quasi selbsttätig ausgelöst wird, wenn im Dampfsättiger Bedarf für zusätzliches Kondensat entstanden ist.According to the invention, the steam saturator is further coupled to the condenser via the connecting lines in the manner of communicating tubes, such that when the liquid level of condensate in the steam saturator changes, the liquid level of condensate in the condenser also changes accordingly. As a result of this measure, a drop in the level of condensate in the steam saturator inevitably leads to a drop in the level in the condenser, whereby the process of condensing steam in the condenser is triggered almost automatically when the need for additional condensate has arisen in the steam saturator.
Die erfindungsgemäße Lösung beschreitet somit einen anderen Weg als der vorgenannte Stand der Technik. Dem Dampfsättiger wird das verdampfte Kondensat nicht als zirkulierende Flüssigkeit, also Kreislaufwasser, zugeführt, sondern das Kondensat wird quasi nur bei Bedarf, nämlich dann, wenn der Kondensatpegel im Dampfsättiger sinkt, in dem Kondensator erzeugt und zwar durch Kondensieren von Sattdampf, welcher vom Dampfsättiger dem Kondensator zugeführt und dann im Kondensator mittels der Kühlvorrichtung kondensiert wird.The solution according to the invention therefore takes a different approach than the aforementioned prior art. The evaporated condensate is not supplied to the steam saturator as a circulating liquid, i.e. circulating water, but rather the condensate is only generated in the condenser when necessary, namely when the condensate level in the steam saturator drops, namely by condensing saturated steam, which is produced by the steam saturator Condenser is supplied and then condensed in the condenser by means of the cooling device.
Vorzugsweise umfasst die Anordnung gemäß einer Weiterbildung der Erfindung mindestens eine vom Dampfsättiger zum Kondensator führende Verbindungsleitung für Sattdampf, welche vorgesehen ist, um Sattdampf von dem Dampfsättiger in den Kondensator zu fördern. Über diese Verbindungsleitung wird dem Kondensator der Dampf für die Bildung von Kondensat für das Wiederauffüllen (Nachspeisen) des Dampfsättigers zugeführt, so dass eine zusätzliche Dampfquelle nicht notwendig ist.According to a further development of the invention, the arrangement preferably comprises at least one connecting line for saturated steam leading from the steam saturator to the condenser, which is provided in order to convey saturated steam from the steam saturator into the condenser. The steam for the formation of condensate for refilling (topping up) the steam saturator is fed to the condenser via this connecting line, so that an additional steam source is not necessary.
Gemäß einer bevorzugten Weiterbildung der Erfindung umfasst der Dampfsättiger neben dem (ersten) Dampfauslass für Sattdampf mindestens einen weiteren (zweiten) Dampfauslass, welcher über eine Verbindungsleitung mit dem Kondensator in Fluidverbindung steht. Über den genannten (ersten) Dampfauslass wird der im Dampfsättiger erzeugte Sattdampf abgeführt und dann den entsprechenden Verbrauchsstellen zugeführt, die Sattdampf benötigen. Der weitere (zweite) Dampfauslass ist über die Verbindungsleitung mit dem Kondensator verbunden und speist diesen mit Sattdampf, der für die Erzeugung von Kondensat für die Nachspeisung benötigt wird.According to a preferred development of the invention, the steam saturator comprises, in addition to the (first) steam outlet for saturated steam, at least one further (second) steam outlet, which is in fluid communication with the condenser via a connecting line. The saturated steam generated in the steam saturator is removed via the mentioned (first) steam outlet and then fed to the corresponding consumption points that require saturated steam. The further (second) steam outlet is connected to the condenser via the connecting line and feeds it with saturated steam, which is required to produce condensate for make-up.
Vorzugsweise weist gemäß einer Weiterbildung der vorliegenden Erfindung die Kühlvorrichtung des Kondensators Wärmeübertragungsflächen auf, welche bei Normalfüllstand im Dampfsättiger mit Kondensat geflutet sind. Solange somit dieser Normalfüllstand im Dampfsättiger herrscht, wird im Kondensator kein zusätzliches Kondensat erzeugt. Wenn jedoch der Füllstand im Dampfsättiger absinkt, sinkt zwangläufig auch der Pegelstand im Kondensator und die vorgenannten Wärmeübertragungsflächen der Kühlvorrichtung werden dann teilweise freigelegt und kondensieren Sattdampf im Kondensator, welcher diesem vom Dampfsättiger zugeführt wird. Der Flüssigkeitspegel an Kondensat im Dampfsättiger steigt dann wieder an.According to a further development of the present invention, the cooling device of the condenser preferably has heat transfer surfaces which are flooded with condensate at normal filling levels in the steam saturator. As long as this normal filling level prevails in the steam saturator, no additional condensate is generated in the condenser. However, if the level in the steam saturator drops, the level in the condenser inevitably also drops and the aforementioned heat transfer surfaces of the cooling device are then partially exposed and condense saturated steam in the condenser, which is supplied to it by the steam saturator. The liquid level of condensate in the steam saturator then increases again.
Die Anbringung des Kondensators außerhalb des Dampfsättigers hat somit den Vorteil, dass nicht kontinuierlich Dampfkondensat abgekühlt wird. Der Kondensator kann aber im Rahmen der vorliegenden Erfindung alternativ sowohl innerhalb als auch außerhalb des Dampfsättigers angeordnet sein. Wenn er innerhalb des Dampfsättigers angeordnet ist, benötigt er nicht unbedingt ein eigenes Gehäuse.Attaching the condenser outside the steam saturator therefore has the advantage that steam condensate is not continuously cooled. However, within the scope of the present invention, the condenser can alternatively be arranged both inside and outside of the steam saturator. If it is located within the steam saturator, it does not necessarily require its own housing.
Eine bevorzugte Weiterbildung der vorliegenden Erfindung sieht vor, dass der Kondensator weniger als die Hälfte, vorzugsweise weniger als ein Drittel, besonders bevorzugt nur einen Bruchteil, beispielsweise nur ein Fünftel oder nur ein Zehntel der Behältergröße und des Behältervolumens des Dampfsättigers aufweist. Insbesondere wenn der Kondensator außerhalb des Dampfsättigers angeordnet ist und ein eigenes Gehäuse aufweist, ist es ein Kostenvorteil, wenn der Kondensator kleiner ist als der Dampfsättiger, vorzugsweise erheblich kleiner als dieser. Der Kondensator kann zum Beispiel über zwei Flanschverbindungen mit dem eigentlichen Dampfsättiger verbunden werden. Die eine dieser Flanschverbindungen liegt im Bereich eines weiteren (zweiten) Dampfauslasses des Dampfsättigers, von dem aus über wenigstens eine Verbindungsleitung Dampf vom Dampfsättiger zum Kondensator strömt. Die zweite dieser Flanschverbindungen liegt im Bereich des Kondensatrücklaufs, über den im Kondensator erzeugtes Kondensat zum Dampfsättiger strömt, um Kondensat nachzuspeisen.A preferred development of the present invention provides that the condenser has less than half, preferably less than a third, particularly preferably only a fraction, for example only a fifth or only a tenth, of the container size and container volume of the steam saturator. In particular if the condenser is arranged outside the steam saturator and has its own housing, it is a cost advantage if the capacitor is smaller than the steam saturator, preferably significantly smaller than it. The capacitor can, for example, have two flange connections be connected to the actual steam saturator. One of these flange connections is located in the area of a further (second) steam outlet of the steam saturator, from which steam flows from the steam saturator to the condenser via at least one connecting line. The second of these flange connections is in the area of the condensate return, through which condensate generated in the condenser flows to the steam saturator in order to replenish condensate.
Für einen außerhalb des Gehäuses des Dampfsättigers liegenden Kondensator kann zum einen beispielsweise ein kostengünstiges Standardbauteil verwendet werden und außerdem ist auch nur eine vergleichsweise geringe Wärmeübertragungsfläche erforderlich. Der Kondensator kann somit relativ klein gebaut werden im Vergleich zur Größe des Dampfsättigers, da der Kondensator nur dann Kondensat erzeugen muss, wenn der Flüssigkeitspegel im Dampfsättiger absinkt, das heißt der Kondensator muss lediglich den im Dampfsättiger verdampften Anteil an Flüssigkeit ersetzen. Beispielsweise sei hier eine Ammoniumnitratanlage mit einer Kapazität von zum Beispiel 1500 t/Tag angeführt. Bei einer solchen Anlage hätte der Kondensator beispielsweise eine Leistung von etwa 20 kW, die ins Kühlwasser abgeführt werden müsste.For a capacitor located outside the housing of the steam saturator, for example, a cost-effective standard component can be used and, in addition, only a comparatively small heat transfer area is required. The condenser can therefore be made relatively small compared to the size of the steam saturator, since the condenser only has to generate condensate when the liquid level in the steam saturator drops, i.e. the condenser only has to replace the portion of liquid that has evaporated in the steam saturator. For example, an ammonium nitrate plant with a capacity of, for example, 1500 t/day is mentioned here. In such a system, for example, the condenser would have an output of around 20 kW, which would have to be dissipated into the cooling water.
Der Kondensator kann beispielsweise vom Anwender zusammen mit dem Dampfsättiger bestellt und spezifiziert werden, wodurch sich die Verwaltungskosten reduzieren.For example, the condenser can be ordered and specified by the user together with the steam saturator, reducing management costs.
Gemäß einer bevorzugten Weiterbildung der vorliegenden Erfindung weist die Kühlvorrichtung des Kondensators einen Kühlmediumeinlass und einen Kühlmediumauslass auf, wobei der Kühlmediumeinlass vorzugsweise von einem von extern zugeführten Kühlmedium gespeist wird, welches nicht das im Dampfsättiger anfallende Kondensat ist. Bei der aus
Gemäß einer bevorzugten Weiterbildung der vorliegenden Erfindung umfasst der Dampfsättiger einen liegenden oder einen stehenden Druckbehälter, innerhalb dessen ein Dampfverteiler im unteren Bereich unterhalb des Flüssigkeitspegels angeordnet ist. Grundsätzlich kommt die vorliegende Erfindung jedoch sowohl für Dampfsättiger mit stehendem als auch mit liegendem Druckbehälter in Betracht. Bei beiden Varianten wird vorzugsweise ein Dampfverteiler verwendet, der sich unter dem Flüssigkeitspegel im Dampfsättiger befindet und so den überhitzen Dampf in die Flüssigkeit (Kondensat) einbringt, so dass nach dem Austreten aus der Flüssigkeit Sattdampf erhalten wird.According to a preferred development of the present invention, the steam saturator comprises a lying or a standing pressure vessel, within which a steam distributor is arranged in the lower region below the liquid level. In principle, however, the present invention is suitable for both steam saturators Both a standing and a horizontal pressure vessel can be considered. In both variants, a steam distributor is preferably used, which is located below the liquid level in the steam saturator and thus introduces the superheated steam into the liquid (condensate), so that saturated steam is obtained after it emerges from the liquid.
Vorzugsweise ist dieser Dampfverteiler als Rohr ausgebildet, welches zahlreiche Löcher für den Dampfaustritt aufweist und welches in seinem einen Endbereich mit dem Dampfeinlass des Dampfsättigers verbunden ist.This steam distributor is preferably designed as a pipe which has numerous holes for the steam outlet and which is connected in one end region to the steam inlet of the steam saturator.
Ein wesentlicher weiterer Vorteil der erfindungsgemäßen Lösung liegt darin, dass eine externe Wasserquelle (inklusive der dafür benötigten Rohrleitung auf der Rohrbrücke und einem automatischen Ventil) eingespart werden kann. Der Kondensator des Dampfsättigers kann mit einem Medium betrieben werden, welches ohnehin für die Anlage vorhanden ist und überwacht wird. Neben Einsparmöglichkeiten beim Einkauf der Komponenten ergeben sich auch Reduzierungen beim Engineering, der Montage und Inbetriebnahme der Systeme. Die Anlagenverfügbarkeit steigt, während der Aufwand für Betrieb (z.B. Energie für die Druckerzeugung und Förderung zum Dampfsättiger), Wartung und Prüfung sinkt.A significant further advantage of the solution according to the invention is that an external water source (including the required pipeline on the pipe bridge and an automatic valve) can be saved. The condenser of the steam saturator can be operated with a medium that is already available for the system and is monitored. In addition to savings opportunities when purchasing components, there are also reductions in engineering, assembly and commissioning of the systems. System availability increases, while the effort for operation (e.g. energy for pressure generation and delivery to the steam saturator), maintenance and testing decreases.
Gegenstand der vorliegenden Erfindung ist weiterhin ein Verfahren zum Betreiben einer Anordnung umfassend einen Dampfsättiger und eine Einrichtung zum Nachspeisen der im Dampfsättiger verdampften Flüssigkeit, insbesondere zum Betreiben einer Anordnung mit den zuvor beschriebenen Merkmalen, wobei in dem Dampfsättiger Sattdampf erzeugt wird, indem dem Dampfsättiger überhitzter Dampf (oder Sattdampf höheren Druck- und Temperaturniveaus) zugeführt wird, welcher über einen Dampfverteiler in ein im unteren Bereich des Dampfsättigers stehendes Flüssigkeitsvolumen an Kondensat eingebracht wird, wobei ein Flüssigkeitspegel an Kondensat im Dampfsättiger aufrechterhalten wird, indem über die Einrichtung zum Nachspeisen, die mit dem Dampfsättiger in Verbindung steht, bei sinkendem Flüssigkeitspegel Kondensat nachgespeist wird, wobei erfindungsgemäß Dampf aus dem Dampfsättiger der Einrichtung zum Nachspeisen zugeführt wird, dieser Dampf in der Einrichtung zum Nachspeisen in einer Kühlvorrichtung kondensiert wird und die Einrichtung zum Nachspeisen über eine Verbindungsleitung für Kondensat mit dem Dampfsättiger derart gekoppelt ist, dass bei sinkendem Flüssigkeitspegel im Dampfsättiger auch der Flüssigkeitspegel in der Einrichtung zum Nachspeisen sinkt, dadurch selbsttägig in der Einrichtung Dampf kondensiert wird und dieses Kondensat dem Dampfsättiger zugeführt wird.The present invention furthermore relates to a method for operating an arrangement comprising a steam saturator and a device for replenishing the liquid evaporated in the steam saturator, in particular for operating an arrangement with the features described above, wherein saturated steam is generated in the steam saturator by superheated steam to the steam saturator (or saturated steam at higher pressure and temperature levels) is supplied, which is introduced via a steam distributor into a liquid volume of condensate in the lower region of the steam saturator, a liquid level of condensate being maintained in the steam saturator by means of the make-up device, which is connected to the Steam saturator is connected, condensate is replenished when the liquid level falls, with steam from the steam saturator being fed to the make-up device according to the invention, this steam being condensed in the make-up device in a cooling device and the make-up device via a connecting line for condensate to the steam saturator is coupled in such a way that when the liquid level in the steam saturator falls, the liquid level in the make-up device also falls, so that steam is automatically condensed in the device and this condensate is fed to the steam saturator.
Gemäß einer bevorzugten Weiterbildung des Verfahrens sind Wärmeübertragungsflächen der Kühlvorrichtung in der Einrichtung zum Nachspeisen bei Normalfüllstand im Dampfsättiger von Dampfkondensat geflutet. In diesem Zustand wird in dem Kondensator kein Dampf kondensiert. Wenn aber der Füllstand im Dampfsättiger unter den Normalfüllstand absinkt, werden Wärmeübertragungsflächen der Kühlvorrichtung in der Einrichtung zum Nachspeisen teilweise freigelegt, da ja auch dort aufgrund des Prinzips der kommunizierenden Röhren der Flüssigkeitsspiegel des Kondensats absinkt, dadurch kondensiert der Dampf an diesen nun freiliegenden kühleren Wärmeübertragungsflächen und es wird in der Einrichtung Dampf kondensiert. Das hierdurch entstehende Kondensat fließt wiederum aufgrund des Prinzips der kommunizierenden Röhren in den unteren Bereich des Dampfsättigers, so dass dort der Flüssigkeitsspiegel steigt. Dieser Prozess kann alternierend sich ständig wiederholend ablaufen, wodurch die Flüssigkeit im Dampfsättiger durch im Kondensator erzeugtes Kondensat immer nachgefüllt wird.According to a preferred development of the method, heat transfer surfaces of the cooling device in the make-up device are flooded with steam condensate when the filling level in the steam saturator is normal. In this state, no steam is condensed in the condenser. However, if the filling level in the steam saturator falls below the normal filling level, Heat transfer surfaces of the cooling device in the device for make-up are partially exposed, since the liquid level of the condensate drops there too due to the principle of communicating tubes, as a result of which the steam condenses on these now exposed cooler heat transfer surfaces and steam is condensed in the device. Due to the principle of communicating tubes, the resulting condensate flows into the lower area of the steam saturator, so that the liquid level there rises. This process can take place in an alternating, repeating manner, whereby the liquid in the steam saturator is always replenished by condensate generated in the condenser.
Gemäß einer bevorzugten Weiterbildung des Verfahrens strömt in der Einrichtung zum Nachspeisen verdampfter Flüssigkeit anfallendes Kondensat drucklos und ohne separate Fördereinrichtung von der Einrichtung in den Dampfsättiger. Dies ist vorteilhaft gegenüber bekannten Anlagenkonzepten, bei denen man für die Nachspeisung Druckleitungen, eine externe Druckquelle, automatische Ventile zur Steuerung des Füllstands im Dampfsättiger sowie anlageninterne Pumpen vorsehen muss, um den nötigen Förderdruck aufzubringen, um in den unter Druck stehenden Dampfsättiger fördern zu können.According to a preferred development of the method, condensate arising in the device for replenishing evaporated liquid flows from the device into the steam saturator without pressure and without a separate conveying device. This is advantageous compared to known system concepts in which pressure lines, an external pressure source, automatic valves to control the fill level in the steam saturator and system-internal pumps must be provided for make-up in order to apply the necessary delivery pressure in order to be able to deliver into the pressurized steam saturator.
Nachfolgend wird die vorliegende Erfindung anhand eines Ausführungsbeispiels unter Bezugnahme auf die beiliegenden Zeichnungen näher beschrieben. Dabei zeigen:
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Figur 1 eine schematisch vereinfachte Darstellung einer erfindungsgemäßen Anordnung mit Dampfsättiger und Kondensator; -
Figur 2 eine stirnseitige Ansicht der Anordnung mit Dampfsättiger und Kondensator gemäßFigur 1 ; -
Figur 3 eine vergrößerte schematische Darstellung eines Details ausFigur 1 betreffend den in dem Dampfsättiger angeordneten Dampfverteiler; -
Figur 4 eine Schnittansicht durch den Dampfverteiler vonFigur 3 .
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Figure 1 a schematically simplified representation of an arrangement according to the invention with steam saturator and condenser; -
Figure 2 a front view of the arrangement with steam saturator and condenserFigure 1 ; -
Figure 3 an enlarged schematic representation of a detailFigure 1 regarding the steam distributor arranged in the steam saturator; -
Figure 4 a sectional view through the steam distributor fromFigure 3 .
Nachfolgend wird auf die
Weiterhin umfasst der Dampfsättiger 10 einen Kondensateinlass 13, der beispielsweise in einem oberen Bereich angeordnet ist und über den dem Dampfsättiger 10 Kondensat zugeführt werden kann. Der Dampfsättiger 10 umfasst außerdem einen Kondensatauslass 14, der beispielsweise in einem seitlichen Bereich des Druckbehälters in einer mittleren Höhe angeordnet sein kann, vorzugsweise in einer Höhe, welche dem vorgesehenen maximalen Flüssigkeitsspiegel des Kondensats im Dampfsättiger 10 entspricht, so dass bei Übersteigen dieses Flüssigkeitsspiegels überschüssiges Kondensat über den Kondensatauslass 14 den Druckbehälter verlassen kann.Furthermore, the
Beispielsweise in einem unteren mittleren Bereich weist der Druckbehälter des Dampfsättigers 10 einen Ablass 16 auf, über den der Dampfsättiger entleert und abgeschlämmt werden kann. Außerdem ist eine Befüllungsleitung 17 in einem oberen oder alternativ in einem unteren Bereich des Druckbehälters vorgesehen, über die man den Dampfsättiger mit Wasser/Kondensat befüllen kann. Außerdem ist in dem oberen Bereich am Druckbehälter noch ein Anschluss 15 für ein Sicherheitsventil vorgesehen, so dass man gegebenenfalls bei einem Überdruck bei Ansprache des Sicherheitsventils über diesen Anschluss 15 Dampf aus dem Druckbehälter ablassen kann. Weiterhin ist noch ein Anschluss für eine Entlüftungsleitung 18 bevorzugt in einem oberen Bereich an dem Druckbehälter vorgesehen. Der Druckbehälter hat beispielsweise in einem seitlichen Bereich ein Mannloch 19, so dass man zu Wartungs- und Reinigungszwecken den Behälter über das Mannloch begehen kann. Schließlich kann der Druckbehälter beispielsweise im oberen Bereich weitere Anschlüsse aufweisen, die quasi in Reserve vorgesehen sind, beispielsweise um weitere Aggregate anzuschließen. Anschlüsse für Messeinrichtungen (z.B. Druck, Temperatur, Füllstand) wurden zur besseren Übersicht nicht dargestellt.For example, in a lower middle area, the pressure vessel of the
In einem unteren stirnseitigen Bereich ist an dem Druckbehälter ein Kondensatrücklauf 27 angeordnet, wobei der Kondensatrücklauf 27 beispielsweise auch seitlich angebracht sein kann. Dieser Kondensatrücklauf 27 ist über eine Verbindungsleitung 25 mit einem Kondensator 22 verbunden, welcher in diesem Ausführungsbeispiel außerhalb des Dampfsättigers angeordnet ist und ein eigenes Gehäuse aufweist. Wie aus der Zeichnung erkennbar ist, hat der Kondensator 22 eine erheblich kleinere Größe als der Dampfsättiger 10, wobei in der Regel ein Bruchteil der Größe des Dampfsättigers 10 genügt. Dieser Kondensator 22 dient als Einrichtung zum Nachspeisen der im Dampfsättiger durch den Vorgang der Dampfsättigung verdampften Flüssigkeit. Da über den Dampfverteiler 28 überhitzter Dampf in die Flüssigkeit eingeleitet wird, die im unteren Bereich des Dampfsättigers steht, verdampft ein Teil dieser Flüssigkeit und muss folglich nachgespeist werden. Verglichen mit dem Gesamtvolumen der Flüssigkeit im Dampfsättiger 10 verdampft aber immer nur ein verhältnismäßig kleiner Anteil, so dass für das Nachspeisen ein kleiner Kondensator 22 ausreichend ist. Das in dem Kondensator 22 erzeugte Kondensat gelangt über den Kondensatrücklauf 27 in den unteren Bereich des Dampfsättigers 10 und sorgt dafür, dass im Dampfsättiger immer ein ausreichender Flüssigkeitsspiegel erhalten bleibt. Dieser Vorgang des Nachspeisens erfolgt bei der erfindungsgemäßen Anordnung praktisch selbsttätig und wird nachfolgend näher erläutert.A
Der Dampfsättiger 10 umfasst einen weiteren (zweiten) Dampfauslass 20 im oberen Bereich, an den eine Verbindungsleitung 21 angeschlossen ist, welche zum Kondensator 22 führt, so dass über diese Verbindungsleitung 21 Dampf aus dem Dampfsättiger 10 in den Kondensator 22 gelangen kann. In dem Kondensator 22 befindet sich eine Kühlvorrichtung 26 mit Wärmeaustauschflächen, die in
Die
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- DampfsättigerSteam saturator
- 1111
- DampfauslassSteam outlet
- 1212
- DampfeinlassSteam inlet
- 1313
- KondensateinlassCondensate inlet
- 1414
- KondensatauslassCondensate outlet
- 1515
- Anschluss für SicherheitsventilConnection for safety valve
- 1616
- Ablass für die EntleerungDrain for emptying
- 1717
- BefüllungsleitungFilling line
- 1818
- Entlüftungsleitungvent line
- 1919
- Mannlochmanhole
- 2020
- weiterer Dampfauslassanother steam outlet
- 2121
- Verbindungsleitung zum KondensatorConnection line to the capacitor
- 2222
- Kondensator, Einrichtung zum Nachspeisen von KondensatCondenser, device for making up condensate
- 2323
- Kühlwassereinlass, KühlmediumeinlassCooling water inlet, cooling medium inlet
- 2424
- Kühlwasserauslass, KühlmediumauslassCooling water outlet, cooling medium outlet
- 2525
- Verbindungsleitung für Kondensat zum DampfsättigerConnecting line for condensate to the steam saturator
- 2626
- Kühlwasserschleife, KühlvorrichtungCooling water loop, cooling device
- 2727
- Kondensatrücklauf am DampfsättigerCondensate return at the steam saturator
- 2828
- DampfverteilerSteam distributor
- 2929
- Löcherholes
Claims (17)
- An arrangement comprising a steam saturator (10) for generating saturated steam and means for replenishing the liquid vaporized in the steam saturator, the steam saturator (10) comprising a steam inlet (12) through which steam is supplied to the steam saturator, the steam saturator (10) comprising a steam outlet (11) for the saturated steam generated, the steam saturator (10) comprises a condensate return (27), and wherein a liquid level of condensate is maintained in the lower portion of the steam saturator (10) which is in fluid communication with the condensate return (27), the condensate return (27) being in communication with the means for replenishing the vaporized liquid,wherein the means for replenishing is formed as a condenser (22) and comprises a cooling device (26) for condensing vapor supplied thereto, wherein the steam saturator (10) has at least one condensate return (27) which is in fluid communication with the lower region of the condenser (22) via at least one connecting line (25),characterized in thatthe steam saturator (10) is coupled to the condenser (22) via the connecting line (25) in the manner of communicating tubes, such that when the liquid level of condensate in the steam saturator (10) changes, the liquid level of condensate in the condenser (22) changes accordingly.
- Arrangement according to claim 1, wherein it comprises at least one connection line (21) for saturated steam leading from the steam saturator (10) to the condenser (22), which is provided to convey saturated steam from the steam saturator (10) into the condenser (22).
- Arrangement according to one of claims 1 or 2, wherein the steam saturator (10) comprises, in addition to the steam outlet (11) for saturated steam, at least one further steam outlet (20) which is in fluid communication with the condenser (22) via a connecting line (21).
- Arrangement according to any one of claims 1 to 3, wherein the cooling device (26) of the condenser (22) has heat transfer surfaces which are flooded with condensate at the normal filling level in the steam saturator (10).
- Arrangement according to claim 4, wherein the heat transfer surfaces of the condenser (22) are positioned in the condenser such that they are partially exposed when the level in the steam saturator (10) is too low.
- Arrangement according to any one of claims 1 to 5, wherein the condenser (22) is arranged within the housing of the steam saturator (10).
- Arrangement according to any one of claims 1 to 5, wherein the condenser (22) is arranged outside the housing of the steam saturator (10) and has its own housing, or the condenser (22) is located inside the housing of the steam saturator (10) and optionally does not have its own housing.
- Arrangement according to one of claims 6 or 7, wherein the condenser (22) has less than half, preferably less than one third, particularly preferably only a fraction of the container size and container volume of the steam saturator (10).
- Arrangement according to claim 2 or one of claims 3 to 8 referring back to claim 2, wherein the connecting line (21) for saturated steam leading from the steam saturator (10) to the condenser (22) leads into the condenser in an upper region of the condenser (22).
- Arrangement according to any one of claims 1 to 9, wherein the cooling device (26) of the condenser (22) comprises a cooling medium inlet (23) and a cooling medium outlet (24), wherein the cooling medium inlet (23) is fed by an externally supplied cooling medium which is not the condensate accumulating in the steam saturator.
- Arrangement according to any one of claims 1 to 10, wherein the steam saturator (10) comprises a horizontal or vertical pressure vessel within which a steam distributor (28) is arranged in the lower region below the liquid level.
- Arrangement according to claim 11, wherein the steam distributor (28) is formed as a pipe which has numerous holes (29) for the steam outlet and which is connected in its one end region to the steam inlet (12).
- Method for operating an arrangement comprising a steam saturator and a device for replenishing the liquid evaporated in the steam saturator, in particular for operating an arrangement having the features of one of claims 1 to 12, wherein saturated steam is generated in the steam saturator (10) by supplying superheated steam to the steam saturator, which is introduced via a steam distributor into a liquid volume of condensate standing in the lower region of the steam saturator (10), wherein a liquid level of condensate is maintained in the steam saturator by supplying condensate via the means for replenishing (22), which is in communication with the steam saturator (10), when the liquid level drops, condensate is replenished, characterized in that steam from the steam saturator (10) is fed to the replenishing device (22), this steam is condensed in the replenishing device (22) in a cooling device (26), and the replenishing device (22) is coupled to the steam saturator (10) via a connecting line (25) for condensate in such a manner that when the liquid level in the steam saturator (10) decreases, the liquid level in the device (22) for replenishment also decreases, as a result of which steam is automatically condensed in the device and this condensate is fed to the steam saturator (10).
- Method according to claim 13, wherein heat transfer surfaces of the cooling device (26) in the device (22) for replenishment are flooded by steam condensate at normal filling level in the steam saturator.
- Method according to any one of claims 13 or 14, wherein heat transfer surfaces of the cooling device (26) in the device (22) for replenishing are partially exposed at a fill level below the normal fill level in the steam saturator, thereby condensing steam in the device (22).
- The method of any one of claims 13 to 15, wherein the vapor saturator (10) and the condenser (22) serving as the vaporized liquid make-up device are coupled via the interconnecting conduit (25) in a communicating tube fashion such that as the liquid level of condensate in the vapor saturator (10) changes, the liquid level of condensate in the condenser (22) changes accordingly.
- A method according to any one of claims 13 to 16, wherein condensate produced in the device (22) for replenishing vaporized liquid flows from the device (22) into the vapor saturator (10) without pressure and without a separate conveying device.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102020200720.9A DE102020200720A1 (en) | 2020-01-22 | 2020-01-22 | Arrangement comprising a steam saturator and a method for operating such an arrangement |
PCT/EP2021/050596 WO2021148287A1 (en) | 2020-01-22 | 2021-01-13 | Assembly comprising a steam saturator and method for operating an assembly of this type |
Publications (2)
Publication Number | Publication Date |
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EP4093949A1 EP4093949A1 (en) | 2022-11-30 |
EP4093949B1 true EP4093949B1 (en) | 2023-11-22 |
Family
ID=74187272
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21700706.1A Active EP4093949B1 (en) | 2020-01-22 | 2021-01-13 | Assembly comprising a steam saturator and method for operating an assembly of this type |
Country Status (5)
Country | Link |
---|---|
US (1) | US20230043988A1 (en) |
EP (1) | EP4093949B1 (en) |
DE (1) | DE102020200720A1 (en) |
ES (1) | ES2973084T3 (en) |
WO (1) | WO2021148287A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102023105351A1 (en) * | 2023-03-03 | 2024-09-05 | Dürr Systems Ag | Energy generation device and working fluid cycle operating method |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2046753C3 (en) | 1970-09-23 | 1974-11-07 | Metallgesellschaft Ag, 6000 Frankfurt | Process for the desulphurization of hot, pressurized gases |
DE2718927A1 (en) | 1977-04-28 | 1978-11-02 | Kleinewefers Ind Co Gmbh | Textile finishing steam saturator - including boiler with jets to spray saturated steam (NL 31.10.78) |
DE3518174A1 (en) | 1985-05-21 | 1986-12-11 | Kernforschungsanlage Jülich GmbH, 5170 Jülich | Heat removal system for removing afterheat from the primary cell of a high-temperature reactor |
US5038611A (en) | 1989-12-20 | 1991-08-13 | Westinghouse Electric Corp. | Apparatus and method for providing a temperature compensated liquid level measurement |
AU2001269504A1 (en) * | 2000-07-11 | 2002-01-21 | Kabushiki Kaisha Tiyoda Seisakusho | Saturated steam generator, steam sterilizer, and steam sterilization method |
DE102008064252A1 (en) * | 2008-12-20 | 2010-06-24 | Richard Gerhold | Heat engine, has condensate container delivering steam to counter-flow cooler and vapor compressor that supports working of injector or counter-flow cooler during lapse or less cooling capacity of heat exchanger |
CN102564534B (en) | 2012-01-08 | 2014-01-01 | 秦皇岛华电测控设备有限公司 | Magnetic liquidometer for water level of steam drum |
WO2019204339A1 (en) * | 2018-04-16 | 2019-10-24 | Qcip Holdings, Llc | Phase separator and liquid re-saturator for two-phase cooling |
-
2020
- 2020-01-22 DE DE102020200720.9A patent/DE102020200720A1/en active Pending
-
2021
- 2021-01-13 ES ES21700706T patent/ES2973084T3/en active Active
- 2021-01-13 WO PCT/EP2021/050596 patent/WO2021148287A1/en unknown
- 2021-01-13 EP EP21700706.1A patent/EP4093949B1/en active Active
- 2021-01-13 US US17/793,105 patent/US20230043988A1/en active Pending
Also Published As
Publication number | Publication date |
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DE102020200720A1 (en) | 2021-07-22 |
US20230043988A1 (en) | 2023-02-09 |
WO2021148287A1 (en) | 2021-07-29 |
EP4093949A1 (en) | 2022-11-30 |
ES2973084T3 (en) | 2024-06-18 |
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