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EP3328167B1 - Fahrgastabteilkomponente eines kraftfahrzeugs und verfahren zur herstellung dieser komponente - Google Patents

Fahrgastabteilkomponente eines kraftfahrzeugs und verfahren zur herstellung dieser komponente Download PDF

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Publication number
EP3328167B1
EP3328167B1 EP16200846.0A EP16200846A EP3328167B1 EP 3328167 B1 EP3328167 B1 EP 3328167B1 EP 16200846 A EP16200846 A EP 16200846A EP 3328167 B1 EP3328167 B1 EP 3328167B1
Authority
EP
European Patent Office
Prior art keywords
skin
outer upholstery
rigid body
component
inner surfaces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16200846.0A
Other languages
English (en)
French (fr)
Other versions
EP3328167A1 (de
Inventor
Antonino Domenico Veca
Matteo Strumia
Vito Guido Lambertini
Maurizio Servetti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Centro Ricerche Fiat SCpA
Original Assignee
Centro Ricerche Fiat SCpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Centro Ricerche Fiat SCpA filed Critical Centro Ricerche Fiat SCpA
Priority to EP16200846.0A priority Critical patent/EP3328167B1/de
Priority to US15/674,244 priority patent/US10005390B2/en
Priority to JP2017156919A priority patent/JP6863559B2/ja
Priority to CN201710903458.1A priority patent/CN108116229B/zh
Priority to US15/965,308 priority patent/US10308177B2/en
Publication of EP3328167A1 publication Critical patent/EP3328167A1/de
Application granted granted Critical
Publication of EP3328167B1 publication Critical patent/EP3328167B1/de
Active legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q9/00—Arrangement or adaptation of signal devices not provided for in one of main groups B60Q1/00 - B60Q7/00, e.g. haptic signalling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K35/00—Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
    • B60K35/50—Instruments characterised by their means of attachment to or integration in the vehicle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065—Positioning or centering articles in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/005—Electro-mechanical devices, e.g. switched
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/041—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a solid body
    • G—PHYSICS
    • G08—SIGNALLING
    • G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18—Status alarms
    • G08B21/182—Level alarms, e.g. alarms responsive to variables exceeding a threshold
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/105—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by conversion of non-conductive material on or in the support into conductive material, e.g. by using an energy beam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0838—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using laser
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/16—Fillers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2507/00—Use of elements other than metals as filler
    • B29K2507/04—Carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0003—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular electrical or magnetic properties, e.g. piezoelectric
    • B29K2995/0005—Conductive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B29L2031/3014—Door linings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B29L2031/3026—Arm-rests
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K2360/00—Indexing scheme associated with groups B60K35/00 or B60K37/00 relating to details of instruments or dashboards
    • B60K2360/40—Hardware adaptations for dashboards or instruments
    • B60K2360/46—Electrical connections
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/02—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable
    • B60N2/0224—Non-manual adjustments, e.g. with electrical operation
    • B60N2/0226—User interfaces specially adapted for seat adjustment
    • B60N2/0228—Hand-activated mechanical switches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/75—Arm-rests
    • B60N2/79—Adaptations for additional use of the arm-rests
    • B60N2/797—Adaptations for additional use of the arm-rests for use as electrical control means, e.g. switches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2230/00—Communication or electronic aspects
    • B60N2230/20—Wireless data transmission
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R13/0237—Side or rear panels
    • B60R13/0243—Doors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R13/0256—Dashboard liners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R2013/0287—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners integrating other functions or accessories
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/70—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard
    • H01H13/702—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
    • H01H13/704—Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a plurality of operating members associated with different sets of contacts, e.g. keyboard with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches characterised by the layers, e.g. by their material or structure
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H2229/00—Manufacturing
    • H01H2229/02—Laser
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H2229/00—Manufacturing
    • H01H2229/056—Laminating
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H2300/00—Orthogonal indexing scheme relating to electric switches, relays, selectors or emergency protective devices covered by H01H
    • H01H2300/036—Application nanoparticles, e.g. nanotubes, integrated in switch components, e.g. contacts, the switch itself being clearly of a different scale, e.g. greater than nanoscale
    • H—ELECTRICITY
    • H03—ELECTRONIC CIRCUITRY
    • H03K—PULSE TECHNIQUE
    • H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
    • H03K17/94—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the way in which the control signals are generated
    • H03K17/96—Touch switches
    • H03K17/964—Piezoelectric touch switches
    • H—ELECTRICITY
    • H03—ELECTRONIC CIRCUITRY
    • H03K—PULSE TECHNIQUE
    • H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
    • H03K17/94—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the way in which the control signals are generated
    • H03K17/96—Touch switches
    • H03K17/9645—Resistive touch switches
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/03—Use of materials for the substrate
    • H05K1/0313—Organic insulating material
    • H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0373—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement containing additives, e.g. fillers
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
    • H05K1/165—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed inductors
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/16—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
    • H05K1/167—Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed resistors
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/02—Fillers; Particles; Fibers; Reinforcement materials
    • H05K2201/0203—Fillers and particles
    • H05K2201/0242—Shape of an individual particle
    • H05K2201/026—Nanotubes or nanowires
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/03—Conductive materials
    • H05K2201/032—Materials
    • H05K2201/0323—Carbon
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007—Types of components
    • H05K2201/10053—Switch
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007—Types of components
    • H05K2201/10098—Components for radio transmission, e.g. radio frequency identification [RFID] tag, printed or non-printed antennas
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/10—Using electric, magnetic and electromagnetic fields; Using laser light
    • H05K2203/107—Using laser light
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/11—Treatments characterised by their effect, e.g. heating, cooling, roughening
    • H05K2203/1136—Conversion of insulating material into conductive material, e.g. by pyrolysis

Definitions

  • the present invention relates to components for the passenger compartment of a motor vehicle, in particular to motor-vehicle dashboards or other components of the passenger compartment, such as internal door panels, armrests, or the like.
  • the invention regards in particular a component for the passenger compartment of a motor vehicle of the type comprising:
  • Components of the type specified above present the advantage of reproducing the same visual appearance and sensation to the touch as those of high-quality components, with upholstery in natural or synthetic leather, at the same time guaranteeing relatively low production costs.
  • the above components are provided with openings and seats designed to receive pushbuttons for operating various components of the motor vehicle and the corresponding wiring.
  • motor-vehicle dashboards or similar components in which elements of the electrical circuit associated to the dashboard, such as electrical switches, sensors, and the corresponding electrical connections, are integrated in the component.
  • An example of solution of this type is illustrated in the document US 7,954,874 B2 .
  • Another solution of this type is described in the European patent application EP 15179375 filed in the name of the present applicant, which forms part of the prior art as per Art. 54(3) EPC.
  • a component of the type indicated in the preamble of claim 1 is known from US 5 952 630 A .
  • WO 2012/055934 A1 a method for producing conductive and/or piezoresistive tracks in a non-conductive polymeric substrate via laser irradiation, where the substrate is a composite polymeric material, comprising a matrix including a non-char-forming polymer, i.e., a polymer that is not liable to charring following upon thermal degradation, and a dispersed phase comprising carbon or carbon-nitride nanotubes or carbon nanofibres.
  • the present invention stems from the desire to find an advantageous application of the above method for the production of components for the passenger compartment of a motor vehicle such as dashboards, internal door panels, armrests, or the like.
  • An object of the present invention is consequently to provide a component for the passenger compartment of a motor vehicle of the type indicated at the start of the present description that will exploit in an advantageous way the possibilities offered by the method proposed by the present applicant in the document WO 2012/055934 A1 .
  • a further object of the invention is to achieve the aforesaid aim through a component that, on the one hand, will be simple and inexpensive to produce and, on the other hand, will present altogether innovative aesthetic and tactile characteristics and will be such as to be extremely functional, convenient to use, and with an attractive appearance for the user.
  • Yet a further object of the invention is to provide a component of the type specified above, in which there can be easily integrated further innovative functions, including that of monitoring ageing of the plastic material constituting the outer skin, to verify the suitability of the component to function properly in the case of explosion of an airbag associated thereto.
  • the subject of the present invention is a component for the passenger compartment of a motor vehicle that presents the characteristics of claim 1.
  • the electrical circuits defined on the inner surfaces of the rigid body and of the outer skin are connected together by means of auxiliary electrical conductors, for example associated to portions of the rigid body of the component that directly face the outer upholstery skin, without interposition of the padding body made of foamed plastic material.
  • the electrical circuits defined on the inner surfaces of the rigid body and of the outer skin are connected together in wireless mode, these electrical circuits including at least one coiled path functioning as receiving and transmitting antenna on each of the inner surfaces of the rigid body and of the outer skin.
  • the above component moreover comprises an electronic control unit for control of the aforesaid electrical circuits, the electronic control unit being configured for monitoring the electrical resistance of one or more of the aforesaid electrically conductive paths formed on the inner surface of the outer upholstery skin and for generating an alarm signal when the electrical resistance measured departs from a predetermined value, corresponding to a maximum acceptable value of the hardness of the outer upholstery skin, there being a direct correlation between the value of hardness of the outer skin and the electrical resistance associated to the area itself.
  • the reference number 1 designates as a whole a motor-vehicle dashboard.
  • the dashboard 1 comprises a rigid supporting body 2 made of plastic material, for example polypropylene.
  • a rigid supporting body 2 made of plastic material, for example polypropylene.
  • an outer upholstery skin 3 Applied over the rigid body 2 is an outer upholstery skin 3, with interposition of a padding body 4 made of foamed plastic material, for example foamed polyurethane.
  • the outer upholstery skin 3 is made, for example, of polyvinylchloride (PVC), or thermoplastic olefin (TPO), or polyurethane (PU).
  • PVC polyvinylchloride
  • TPO thermoplastic olefin
  • PU polyurethane
  • the dashboard 1 is obtained by setting the rigid body 2 and the outer upholstery skin 3 within a mould, in positions at a distance apart, and injecting in the gap comprised between the elements 2, 3, for example, an expandable bicomponent resin, which cross-links in such a way as to form the body 4 of the padding.
  • both the rigid body 2 and the outer upholstery skin 3 have respective functionalized portions constituted by a polymeric material with carbon-based nanofillers, according to the teachings of the document WO 2012/055934 A1 filed in the name of the present applicant.
  • a basic polymeric material is added with carbon-based nanofillers, for example carbon or carbon-nitride nanotubes or carbon nanofibres in an amount insufficient to render the material electrically conductive.
  • Each of the two bodies 2, 3 is subjected to the process known from WO 2012/055934 A1 , which envisages directing a laser beam L emitted by a laser head H ( Figure 3 ) on the substrate of polymeric material in order to render the substrate electrically conductive along one or more paths P where the laser beam causes charring of the material.
  • Figure 3 shows schematically a laser head H, which can be moved in two orthogonal directions X, Y and is moreover equipped with means for causing oscillation of the laser beam L in a plane or in two mutually orthogonal planes.
  • the solution schematically illustrated in Figure 3 is provided purely by way of example, it being possible to envisage that it is, instead, the substrate that moves with respect to the laser head or envisage a combination of movements of the substrate and of the laser head.
  • laser irradiation that brings about charring of the material along predetermined paths P is carried out on the inner surfaces 2A, 3A of the rigid body 2 and of the outer upholstery skin 3, before these elements are set in the mould for injection of the resin that is to constitute the padding body 4 of foamed plastic material.
  • the electrically conductive paths P formed on the inner surfaces 2A, 3A facing the padding body 4 define one or more electrical circuits.
  • the electrical circuits formed on the two surfaces 2A, 3A are moreover connected together.
  • this connection is carried out by means of electrical conductors C associated, for example, to areas of the dashboard 1 in which the outer skin 3 is adjacent to the rigid body 2, without portions of the body 4 set in between.
  • the electrical circuits formed on the inner surfaces 2A, 3A are connected together in wireless mode.
  • formed on each of the surfaces 2A, 3A is an electrically conductive coiled path A, which defines a transmitting and receiving antenna for wireless connection to a corresponding antenna A pre-arranged on the other of the two surfaces 2A, 3A.
  • each of the inner surfaces 2A, 3A is carried out so as to form piezoresistive areas S ( Figures 3 and 4 ) connected to electrically conductive lines P.
  • the piezoresistive areas S define one or more electrical switches that can be activated by exerting a localized pressure on the outer skin 3 of the final component obtained.
  • the areas selected S formed on the inner surface of the upholstery skin 3 function as pushbuttons for operating various components of the motor vehicle.
  • the pressure exerted on the areas S generates an electrical signal that is transmitted, in wireless mode or via electrical conductors, to the circuit provided on the rigid support 2 and from this to an electronic control unit E (illustrated schematically in Figure 4 ), which activates accordingly the corresponding functions in the motor vehicle.
  • the electronic control unit E is configured for monitoring periodically the electrical resistance of selected portions of the electrical circuit defined by the electrically conductive paths P formed on the inner surface of the outer upholstery skin 3.
  • the electrical resistivity, and consequently the electrical resistance of the skin 3 varies with the hardness of the material.
  • the experiments show that ageing of the plastic material constituting the outer upholstery skin gives rise to hardening.
  • the electronic control unit E may, for example, be programmed for supplying periodically an electric current through electrically conductive paths P distributed over the inner surface of the outer skin 3, and for consequently measuring the electrical resistance.
  • the electronic control unit can be programmed for generating an alarm signal in the case where the electrical resistance measured departs from a predetermined value, indicating unacceptable hardness of the material.
  • An excessive hardness of the outer upholstery skin may cause in fact harm to the occupants of the passenger compartment of the motor vehicle in the case of explosion of an airbag associated to the motor-vehicle dashboard, on account of the fragments of plastic material deriving from shattering of the outer skin.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
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  • Manufacturing & Machinery (AREA)
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  • Combustion & Propulsion (AREA)
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  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
  • Passenger Equipment (AREA)

Claims (6)

  1. Komponente für das Fahrgastabteil eines Kraftfahrzeugs, insbesondere ein Kraftfahrzeugarmaturenbrett (1) oder ein inneres Türblech oder eine Armlehne oder dergleichen, die umfasst:
    - einen festen Stützkörper (2), der aus Kunststoff besteht;
    - einen äußeren Polsterbezug (3), der aus Kunststoff besteht; und
    - einen Polsterungskörper (4), der aus Schaumkunststoff besteht, der zwischen den festen Körper (2) und den äußeren Polsterbezug (3) gesetzt wird und ausreichend elastisch ist, damit ein Benutzer eine örtliche Verformung desselben bewirken kann, indem ein punktweiser Druck auf den äußeren Polsterbezug (3) aufgebracht wird,
    - wobei die Fahrgastabteilkomponente mit einem oder mehreren elektrischen Schaltern versehen ist, die betätigt werden können, indem ein punktweiser Druck auf den äußeren Polsterbezug (3) aufgebracht wird,
    - wobei die Fahrgastabteilkomponente dadurch gekennzeichnet, dass:
    - der feste Körper (2) und der äußere Bezug (3) jeweilige funktionalisierte Abschnitte aufweisen, die durch einen polymeren Werkstoff mit Nanofüllstoffen auf Kohlenstoffbasis gebildet sind;
    - wobei die Abschnitte des festen Körpers (2) und des äußeren Polsterbezugs (3) jeweilige Innenflächen (2A, 3A) aufweisen, die dem Polsterungskörper (4) zugewandt sind,
    - jede der Innenflächen (2A, 3A) einen oder mehrere piezoresistive Bereiche (S) enthält, in denen der polymere Werkstoff mit Nanofüllstoffen auf Kohlenstoffbasis durch Laserbestrahlung örtlich piezoresistiv gemacht wurde, um den einen oder mehrere elektrische Schalter zu definieren,
    - jede der Innenflächen (2A, 3A) eine oder mehrere Leiterbahnen (P) enthält, in denen der polymere Werkstoff mit Nanofüllstoffen auf Kohlenstoffbasis durch Laserbestrahlung örtlich elektrisch leitfähig gemacht wurde, um einen oder mehrere elektrische Schaltkreise zu definieren, die sich von nicht leitfähigen Bereichen unterscheiden, mit denen die piezoresistiven Bereiche (S) elektrisch verbunden sind,
    - die so auf den Innenflächen (2A, 3A) des festen Körpers (2) und des äußeren Bezugs (3) definierten elektrischen Schaltkreise elektrisch miteinander verbunden sind.
  2. Komponente nach Anspruch 1, dadurch gekennzeichnet, dass die auf den Innenflächen (2A, 3A) des festen Körpers (2) und des äußeren Polsterbezugs (3) definierten elektrischen Schaltkreise durch zusätzliche elektrische Leiter (C) miteinander verbunden sind.
  3. Komponente nach Anspruch 1, dadurch gekennzeichnet, dass die auf den Innenflächen (2A, 3A) des festen Körpers (2) und des äußeren Polsterbezugs (3) definierten elektrischen Schaltkreise in drahtloser Betriebsart miteinander verbunden sind, wobei die auf jeder der Innenflächen definierten elektrischen Schaltkreise mindestens eine gewickelte Leiterbahn (A) umfassen, die als Empfangs- und Sendeantenne funktioniert.
  4. Komponente nach Anspruch 1, dadurch gekennzeichnet, dass sie eine elektronische Steuereinheit (E) zur Steuerung der elektrischen Schaltkreise enthält, wobei die elektronische Steuereinheit (E) ausgelegt ist zur Überwachung des elektrischen Widerstands der einen oder mehrerer der vorgenannten elektrisch leitenden Leiterbahnen (P), die auf der Innenfläche des äußeren Polsterbezugs (3) ausgebildet sind, und zur Erzeugung eines Alarmsignals, wenn der gemessene elektrische Widerstand von einem vorgegebenen Wert, der einem maximalen annehmbaren Wert der Härte des äußeren Polsterbezugs (3) entspricht, abweicht.
  5. Verfahren zur Herstellung einer Komponente für das Fahrgastabteil eines Kraftfahrzeugs nach Anspruch 1, wobei der feste Körper (2) und der äußere Polsterbezug (3) jeweils ausgehend von einem polymeren Werkstoff mit Nanofüllstoffen auf Kohlenstoffbasis erhalten wird, wobei der feste Körper (2) und der äußere Polsterbezug (3) vorher in einer Form in Positionen in einem Abstand getrennt zur Einspritzung eines Kunstharzes zwischen ihnen angeordnet werden, das dazu bestimmt ist, den aus Schaumkunststoff bestehenden Polsterungskörper (4) zu bilden, wobei, bevor der feste Körper (2) und der äußere Polsterbezug (3) in der vorgenannten Form fest werden, die Innenflächen des festen Körpers (2) und des äußeren Polsterbezugs (3) so gestaltet sind, dass sie dem Polsterungskörper (4) aus Schaumkunststoff gegenüber liegen, einer Laserbestrahlung unterzogen werden, um den polymeren Werkstoff mit Nanofüllstoffen auf Kohlenstoffbasis zu machen, der die Elemente bildet, die elektrisch leitend sind in einer oder mehreren Leiterbahnen (P), die einen oder mehrere Schaltkreise definieren, um einen oder mehrere ausgewählte Bereiche (S) der Innenflächen (2A, 3A) piezoresistiv zu machen, so dass ein oder mehrere elektrische Schalter definiert werden, die betätigt werden können, indem ein punktweiser Druck auf den äußeren Polsterbezug (3) aufgebracht wird.
  6. Verfahren zur Überwachung der Härte des äußeren Polsterbezugs (3) einer Komponente für das Fahrgastabteil eines Kraftfahrzeugs nach Anspruch 4, wobei die ausgewählten elektrisch leitenden Leiterbahnen (P), die auf der Innenfläche (3A) des äußeren Polsterbezugs (3) ausgebildet sind, mit elektrischem Strom versorgt werden, wobei der elektrische Widerstand der elektrisch leitenden Leiterbahnen (P) anschließend bestimmt wird, und wobei ein Alarmsignal erzeugt wird, wenn der gemessene elektrische Widerstand von einem vorgegebenen Wert abweicht.
EP16200846.0A 2016-11-28 2016-11-28 Fahrgastabteilkomponente eines kraftfahrzeugs und verfahren zur herstellung dieser komponente Active EP3328167B1 (de)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP16200846.0A EP3328167B1 (de) 2016-11-28 2016-11-28 Fahrgastabteilkomponente eines kraftfahrzeugs und verfahren zur herstellung dieser komponente
US15/674,244 US10005390B2 (en) 2016-11-28 2017-08-10 Motor-vehicle passenger-compartment component, and a method for manufacturing this component
JP2017156919A JP6863559B2 (ja) 2016-11-28 2017-08-15 自動車の乗員室のための構成部品、当該構成部品を製造するための方法、および、当該構成部品の外側装飾表皮材の硬さをモニタリングするための方法
CN201710903458.1A CN108116229B (zh) 2016-11-28 2017-09-29 机动车辆乘客舱构件及用于制造此构件的方法
US15/965,308 US10308177B2 (en) 2016-11-28 2018-04-27 Motor-vehicle passenger-compartment component, and a method for manufacturing this component

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CN110696718B (zh) * 2019-10-17 2020-12-08 北京航空航天大学 一种基于皮电反应确定汽车防撞预警系统预警时刻的方法
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US20180244197A1 (en) 2018-08-30
CN108116229A (zh) 2018-06-05
JP6863559B2 (ja) 2021-04-21
US10005390B2 (en) 2018-06-26
JP2018087804A (ja) 2018-06-07
US20180147982A1 (en) 2018-05-31
US10308177B2 (en) 2019-06-04
CN108116229B (zh) 2022-08-12
EP3328167A1 (de) 2018-05-30

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