EP3276057A1 - Filament guide unit of an open-end spinning machine and method for operating a spinning station - Google Patents
Filament guide unit of an open-end spinning machine and method for operating a spinning station Download PDFInfo
- Publication number
- EP3276057A1 EP3276057A1 EP17183275.1A EP17183275A EP3276057A1 EP 3276057 A1 EP3276057 A1 EP 3276057A1 EP 17183275 A EP17183275 A EP 17183275A EP 3276057 A1 EP3276057 A1 EP 3276057A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- thread
- spinning
- unit
- guide unit
- compressed air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009987 spinning Methods 0.000 title claims abstract description 99
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000007383 open-end spinning Methods 0.000 title claims abstract description 21
- 238000004804 winding Methods 0.000 claims abstract description 8
- 230000008859 change Effects 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 4
- 230000002441 reversible effect Effects 0.000 claims description 4
- 238000004090 dissolution Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000004026 adhesive bonding Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 239000000835 fiber Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 230000008901 benefit Effects 0.000 description 7
- 235000013351 cheese Nutrition 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000002238 attenuated effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
- D01H13/045—Guide tube
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/40—Removing running yarn from the yarn forming region, e.g. using tubes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/02—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by a fluid, e.g. air vortex
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/04—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by contact of fibres with a running surface
- D01H4/22—Cleaning of running surfaces
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/48—Piecing arrangements; Control therefor
- D01H4/50—Piecing arrangements; Control therefor for rotor spinning
Definitions
- the present invention relates to a yarn guide unit for removing a yarn from a rotor of a spinning station of an open-end spinning machine with a discharge pipe and a compressed air nozzle.
- the invention relates to an open-end spinning machine with a plurality of spinning stations, each spinning station comprises a spinning unit, a thread guide unit, take-off rolls, a winding unit and a Fadenansetzech and a method for operating a spinning station of an open-end spinning machine, wherein a spinning unit produces a thread, the yarn is withdrawn from take-off rolls by a yarn guide unit and wound on a spool by a winding unit and then, when the yarn has to be applied, a yarn take-up unit moves a yarn end to the yarn guide unit where the yarn end first enters the yarn guide unit through a vacuum prevailing in the spinning aggregate then sucked into the spinning unit.
- German patent DE 25 34 816 is an open-end spinning machine with a thread withdrawal tube and arranged at a distance from the thread withdrawal tube thread guide tube with an ejector known.
- this device has a relatively large footprint.
- the take-off roller pairs are now rotated back by such an amount that the thread ends are fed back through the thread withdrawal tube exactly into the fiber collection groove of the spinning rotor. There they connect with the deposited fibers, which eliminates the thread breakage. Now the take-off roller pairs are switched back to forward running and set the ejector out of operation. In the course of this process, however, a large amount of compressed air is required for the operation of the ejector nozzle.
- the object of the present invention is thus to reduce the disadvantages mentioned and to further improve the device and the method.
- the object is achieved by a yarn guide unit, an open-end spinning machine and a method for operating a spinning station of an open-end spinning machine having the features of the independent patent claims.
- a thread guide unit for removing a thread from a rotor of a spinning station of an open-end spinning machine with a vent pipe and a compressed-air nozzle.
- the yarn coming out of the rotor is drawn off through the withdrawal pipe of the yarn guide unit.
- a thread end must be set again, for example, after a thread break or a cleaner cut.
- a cleaner cut is the intentional separation of the thread because it does not have the desired properties, such as thickness or purity.
- To attach the yarn end it must be brought back into the rotor through the exhaust pipe of the yarn guide unit. This movement of the thread end is supported by a directed compressed air flow emerging from the compressed air nozzle.
- a thread outlet element is provided and an opening of the compressed-air nozzle is formed as a gap between the exhaust pipe and the thread outlet element.
- the thread exit element allows a gentle exit of the thread from the thread guide unit. This is achieved in particular by a rounded shape and / or a low-friction surface of the thread outlet element. Characterized in that the mouth of the compressed air nozzle is formed as a gap between the exhaust pipe and the thread outlet element, a particularly compact design can be achieved.
- the mouth of the compressed-air nozzle is annular.
- the thread is flowed around evenly, which uses both the most effective compressed air and treated the thread most gently.
- the mouth of the compressed-air nozzle can also be semicircular, which directs the thread in the direction of one side of the exhaust pipe and in particular in conjunction with a subsequent kink in the exhaust pipe of advantage.
- the mouth has a plurality of openings which are arranged along a ring, resulting in increased structural stability.
- air guide elements are provided in the region of the mouth. These spoiler elements serve to generate an air vortex, which flows around the thread and thus generates, amplifies and / or maintains a twist of the thread-usually a Z-twist.
- the air guide elements can be assigned to the exhaust pipe, the thread outlet element or both.
- the swirling air can also be generated by arranging the compressed-air nozzle with a component tangential to the mouth. As a result, the compressed air is injected obliquely to the mouth and also generates an air vortex.
- a compressed air connection in particular a compressed air coupling, is provided for connecting a compressed air hose.
- the compressed air hose can be made removable, which is particularly favorable for maintenance work, in which, for example, the compressed air hose or the thread guide unit must be replaced, is low.
- a particular annular air chamber is formed between the exhaust pipe and the thread outlet element.
- the air chamber distributes the compressed air before it reaches the mouth of the compressed air nozzle.
- a uniform distribution of the compressed air as can be achieved by an annular air chamber, the most vorteil.Vorteilhaft worth the thread exit element is connected to the exhaust pipe by gluing, welding, screwing and / or pressing.
- the yarn outlet element can therefore be manufactured separately from the exhaust pipe and is then connected to the exhaust pipe by one of the methods mentioned. If the connection is separable, such as when screwing or pressing, then thread exit elements can also be replaced separately, for example, if they are worn or if the thread guide unit is to be optimized for a different type of thread.
- the exhaust pipe has a change of direction, in particular in the form of a bend, so that the direction of the part of the exhaust pipe on which the yarn outlet element is arranged corresponds to a withdrawal angle of the yarn.
- a change of direction of the thread follows the direction change of the exhaust pipe.
- the direction change of the thread can thus be controlled.
- a gentle change in direction of the exhaust pipe thus has a gentle change in direction of the thread result, which has a gentle effect on the thread.
- the exhaust pipe has a swirl stop means.
- the swirl generated by the rotor is stopped in the thread, so that the thread receives only a predetermined amount of twist and thus predetermined properties having.
- the exhaust pipe advantageously has at least one thread sensor. With the help of such a thread sensor can first determine whether there is even a thread in the exhaust pipe. Also, yarn breaks can be detected early. In particular, during the piecing process, it can be determined by means of the thread sensor when the thread end passes the thread sensor. So it is known at least at this time the position of the thread end.
- a fastening means for fixing the thread guide unit is provided at the spinning position.
- the yarn guide unit can thus easily replace or remove for a thorough cleaning.
- a vacuum connection is provided on the thread guide unit.
- the exhaust pipe has an inner diameter which is between 2 mm and 4 mm, preferably between 2.5 mm and 3.5 mm and particularly preferably about 3 mm. It is called the inner diameter of the Indicated inner diameter, which has the exhaust pipe predominantly. Inner diameters of the mentioned sizes have proven to be optimal values for the withdrawal of a thread from a spinning aggregate. It is also advantageous if the gap of the mouth has a thickness which is between 0.5% and 15%, preferably between 1.5% and 8% and particularly preferably about 3.5% of the inner diameter of the flue. The thickness is the distance between the thread outlet element and the exhaust pipe at the mouth. Said values make it possible with conventional pressures of the compressed air, a sufficiently strong compressed air flow and / or sufficiently strong air vortices.
- the yarn guide unit is designed according to the preceding description, wherein said features may be present individually or in any combination.
- an open-end spinning machine is proposed with a plurality of spinning stations, each spinning station has a spinning unit, a yarn guide unit, take-off rolls, a winding unit and a Fadenansetzech.
- the thread comes from the spinning unit and is withdrawn through the thread guide unit through the take-off rolls. From the take-off rolls, the thread then comes to the winding unit, which winds the thread on a spool, in particular a cross-wound bobbin.
- the thread guide unit is designed according to one of the preceding claims.
- the compact design of the thread guide unit also helps the open-end spinning machine to a more compact or more efficient design.
- the above-mentioned advantages with respect to gentle thread treatment, better maintainability and increased productivity are also advantageous for the open-end spinning machine.
- a spinning unit is a thread ago.
- the thread is withdrawn from draw-off rollers by a thread guide unit and wound by a winding unit on a spool, in particular a cross-wound bobbin.
- a Fadenansetzech moves a thread end to the thread guide unit.
- the thread end is sucked by a pressure prevailing in the spinning unit vacuum first in the thread guide unit and then in the spinning unit.
- the invention supports a compressed air flow, which escapes in particular from a compressed air nozzle of the yarn guide unit, the prevailing in the spinning unit vacuum and thus the suction of the thread end in the spinning unit, timed with the attachment of the thread. Due to the supporting compressed air flow, the application of the thread takes place faster and more precisely than with the negative pressure prevailing in the spinning unit.
- the yarn guide unit is formed as described above. This allows the thread to be treated more gently, the spinning station easier and better maintained and productivity increased.
- the compressed air flow generates an air vortex.
- This can be achieved for example by air guide elements in the region of an opening of the compressed air nozzle.
- this air vortex generates and / or reinforces a twist, in particular a Z-twist, in the thread. This avoids that the thread loses its twist and possibly dissolves. If the thread is even subjected to additional rotations by the air vortex, this solidifies the thread in the piecing area and improves the effectiveness of the piecing process.
- the compressed air flow can also be blown through the exhaust pipe through the compressed air nozzle during the withdrawal of the spun yarn and produce an air vortex.
- the thread end after it has been sucked into the thread guide unit and into the spinning unit, is prepared on the edge of a rotor of the spinning unit.
- the preparation on the edge of the rotor causes on the one hand, that the thread is shortened to a predetermined length.
- the fibers are partially freed from their rotation at the yarn end, so that the new fibers connect more easily to the yarn end.
- the preparation of the thread end at the edge of the rotor has the advantage that both the shortening of the thread as well as ridding of the rotation of the fibers by means of already existing at the spinning station facilities. The rotor does so two or three different tasks.
- a compressed air stream is blown through the compressed air nozzle during the suction and / or dissecting of the thread.
- the compressed air By the compressed air flow while a higher tensile force of the thread is achieved and thus the thread also more streamlined. Without additional compressed air flow, the yarn would have to be sucked far into a main vacuum channel in order to obtain the necessary for the preparation of the thread end tensile force, which brings various disadvantages: If several adjacent spinning units are spun simultaneously, there is a risk that thread tufts in the main vacuum channel form. Due to the usually not constant negative pressure in the main vacuum channel over the length of the Open-end spinning machine also result in different yarn tension depending on the position of the spinning station. Furthermore, the entire piece of thread located in the main vacuum channel drops as waste.
- the thread end after it has been prepared at the edge of the rotor, withdrawn.
- the positioning of the thread end in the rotor is improved and the rotor can be accelerated without the thread end is rotated.
- the thread end is prepared by hand outside the thread guide unit. Skilled operators can produce a very well-prepared thread end, in which the rotation of the fibers is offset to the correct extent. In addition, the thread is cut only slightly in the preparation of the thread end by hand and it hardly drops waste. Furthermore, it is advantageous if the thread end is prepared in a Fadenende rempliparationsaggregat. Such Fadenende rempliparationsaggregat also allows optimal preparation of the thread end with a relatively small amount of waste.
- the Fadenende rempliparationsaggregat can be assigned to a mobile maintenance unit, which is driven to attach the thread to the spinning position.
- the Fadenende rempliparationsaggregat may also be assigned to the spinning station, which is either a separate component or is preferably located in a side arm of the exhaust pipe. If the Fadenende rempliparationsaggregat arranged in the side arm of the flue, then the Fadenansetzvorgang can be performed very quickly, because the thread is then already in the exhaust pipe and no longer needs to be introduced into the exhaust pipe.
- the suction of the thread end into the spinning unit is made possible by the rotation of a reversible stepping motor and / or by the dissolution of a loop.
- the thread end can be conveyed a predetermined distance in the spinning unit.
- the thread end is conveyed by the dissolution of a loop a predetermined distance in the spinning unit, provided that the loop had a predetermined length.
- the yarn end is so controlled moves during piecing, resulting in reproducible results. This is advantageous both for the quality of the connection of the thread end with the newly spun yarn and for the reliability of the piecing process.
- a piecing process can thus take place as follows: The thread end is moved by a thread feed unit to the thread guide unit. A spin box assigned to the spinning station or the spinning unit is closed and the thread end is sucked into the thread guide unit. The spinning box is now opened and the thread is unwound, so that the thread end is conveyed into a suction device of the spinning box or the spinning unit. Then the spin box is almost, but not completely, closed, whereby the thread is pressed to the edge of the rotor. The rotor is now accelerated and the thread is pulled back and forth several times, whereby the thread at the rotor edge is separated and prepared. Thereafter, the thread is withdrawn from the rotor, but only so far that it is still in the thread guide unit. After closing the spinning unit, the thread is fed back into the rotor for piecing.
- the position of the thread end is detected by means of at least one sensor in a discharge pipe associated with the yarn guide unit.
- the known position of the thread end of the piecing process can be controlled even more precisely, for example by the length of the thread return, or by the choice of the times of startup of the rotor or the beginning of the withdrawal of the thread.
- the compressed air flow is controlled taking into account the position of the thread end.
- the attachment of the thread end can also be influenced. In this case, both the timing and the duration and possibly even the strength of the compressed air flow can be influenced.
- a compressed air stream is blown through the compressed air nozzle.
- Cleaning by compressed air is efficient and feasible with existing means. More complex, for example, mechanical, cleaning can thus be carried out with longer time intervals from each other.
- cleaning with the compressed air stream blown through the compressed air nozzle can be carried out before each piecing operation and even while the spinning operation is in progress.
- FIG. 1a shows a schematic side view of a spinning station 1 of an open-end spinning machine in spinning operation.
- Fiber material is introduced into a rotor 2 of a spinning unit 3 of the spinning station and spun into a thread 4.
- the thread 4 is withdrawn from a pair of take-off rollers 5 via a yarn guide unit 6 from the rotor 2.
- the thread guide unit 6 in this case has a groove 7, in which a retaining spring 8 of the spinning unit 3 engages and thus connects the thread guide unit 6 with the spinning unit 3.
- the yarn 4 is wound by a traversing unit 9 on a cross-wound bobbin 10.
- the cross-wound bobbin 10 is held by a bobbin holder 11 and driven by a drive roller 12.
- a compressed air stream is blown through a compressed air nozzle 13 of the yarn guide unit 6 for cleaning the yarn guide unit 6 and the spinning unit 3. Dirt and fiber fly are thereby solved and sucked off by a vacuum device, not shown here, of the spinning unit 3.
- a suction nozzle 15 displaceable by a motor 14 and a yarn catcher 16 are not required.
- the thread 4 runs on the cross-wound bobbin 10.
- the thread end 17 In order to obtain a continuous thread 4 on the cross-wound bobbin 10, the thread end 17 must first be found and then attached to the spinning unit 3.
- the suction nozzle 15 is displaced by the motor 14 so that the opening of the suction nozzle 15 is just above the surface of the cheese 10.
- the cross-wound bobbin 10 is then slowly rotated by the drive roller 12 counter to the direction of rotation during spinning operation until the yarn end 17 is sucked into the suction nozzle 15.
- the suction nozzle 15 is removed by the motor 14 again from the cheese 10, so that the thread 4 spans between the cheese 10 and the suction nozzle 15.
- the thread catcher 16 can then grip the opened thread 4. This time is in FIG. 1 b shown.
- the thread 4 is then inserted from the thread catcher 16 in the traversing unit 9 and the take-off roller pair 5 and moved to the opening of the thread guide unit 6. There, the thread 4 is sucked into the thread guide unit 6 by the vacuum prevailing in the spinning unit 3. This process is supported by a compressed air flow blown by the compressed air nozzle 13. The thread end 17 is now in the thread guide unit 6, as in Figure 1c shown.
- the withdrawal roller pair 5 is rotated backwards, so that the thread end 17 of the spinning unit 3 prevailing negative pressure, supported by the compressed air flow from the compressed air nozzle 13, is moved further into the yarn guide unit 6 to the rotor 2.
- the thread end 17 is then separated and prepared.
- the thread end 17 is withdrawn from the pair of withdrawal rollers 5 again something.
- the actual application takes place, in which the rotor 2 is raised to its Ansetz educa and the take-off roller pair 5 is rotated backwards.
- the thread end 17 is transported by the pressure prevailing in the spinning unit 3 negative pressure, combined with a timed compressed air flow from the compressed air nozzle 13, in the rotor 2, where it connects with fibers located there. Then the normal spinning operation is resumed.
- FIG. 2 shows a longitudinal section of a simple yarn guide unit 6.
- the yarn guide unit 6 has a discharge pipe 18 with an inner diameter D and a yarn outlet element 19.
- a compressed air connection 20 leads to a compressed air nozzle 21, which is provided as a recess in the exhaust pipe 18.
- the compressed air nozzle 21 also comprises an annular air chamber 22, which is formed between the exhaust pipe 18 and the thread outlet element 19. Through this annular air chamber 22, the compressed air is evenly distributed.
- an orifice 23 of the compressed air nozzle 21 is formed as a gap between the exhaust pipe 18 and the yarn outlet element 19. This allows a particularly compact design.
- the thickness T of this gap influences the strength of the achievable compressed air flow.
- the mouth 23 is also annular, so that the compressed air flow emerge evenly distributed and can flow around the thread from all sides. Thus, the compressed air flow is utilized most efficiently and treated the thread most gently.
- a thread is withdrawn from the rotor of a pair of delivery rollers through the exhaust pipe 18.
- the thread leaves the thread guide unit 6 at the thread exit element 19.
- the compressed air nozzle 21 is, as described above, needed to blow the thread in the direction of the rotor.
- a compressed air flow blown through the compressed air nozzle 21 may be used to clean the exhaust pipe and / or the spinning unit.
- illustrated alternative thread guide unit 6 are for features that compared to in FIG. 2 illustrated first embodiment in its configuration and / or Mode of action identical and / or at least comparable, the same reference numerals used. Unless these are explained in detail again, their design and / or mode of action corresponds to the design and mode of action of the features already described above. For the sake of clarity, the inner diameter D and the thickness T are no longer marked in this and in the following figures.
- the yarn guide unit 6 has a compressed air coupling 24. This brings a time advantage over a conventional compressed air connection, especially during maintenance and / or cleaning.
- the thread guide unit 6 has a vacuum connection 25, which is likewise designed as an air coupling.
- negative pressure is switched on via the vacuum connection 25 when a thread end is first sucked into the thread guide unit 6. Then this negative pressure supports the pressure prevailing in the spinning unit vacuum and sucks at least a portion of the injected from the compressed air nozzle 21 compressed air again.
- the negative pressure is also turned on when the exhaust pipe 18 is cleaned by means of compressed air. Then dirt and fiber fly are sucked through the vacuum line.
- the yarn guide unit 6 further comprises a groove 7. In cooperation with retaining springs of the spinning unit this groove 7 serves to secure the yarn guide unit 6 on the spinning unit.
- the exhaust pipe 18 has a kink 26, so that the yarn is at least substantially in the direction of the part of the exhaust pipe 18, on which the yarn outlet element 19 is arranged, is withdrawn.
- the change in direction of the thread at the thread outlet element 19 is very low, which has a correspondingly low friction of the thread at the thread outlet element 19 result.
- a thread sensor 28 is provided in the exhaust pipe 18.
- the thread sensor 28 consists of a light barrier unit 28.1 and a mirror 28.2.
- a light source of the light barrier unit 28.1 emits light onto the mirror 28.2.
- the light reflected by the mirror 28.2 is then in turn detected by a light sensor of the light barrier unit 28.1.
- a thread in the exhaust pipe 18 Located in the area of the yarn sensor 28, a thread in the exhaust pipe 18, the light is blocked or at least attenuated by the thread and the light sensor registers that a thread is in the exhaust pipe 18. Since the position of the yarn sensor 28 in the exhaust pipe 18 is known, even the position of the yarn end can be registered when the time is fixed at which the thread blocks or releases the light. With the help of the detected position of the thread end then, for example, the piecing process can be performed even more precise.
- the exhaust pipe 18 a side arm 29.
- This side arm 29 leads to a Fadenende Wegparationsaggregat 30, which is shown here only schematically. If, for example, the thread is to be rewound after a thread break, then, as described above, the thread end is sucked into the thread guide unit 6. Now, if a negative pressure is applied to the side arm 29, the thread end passes over the side arm 29 to the yarn end preparation unit 30, where the thread end is shortened and the rotation of the fibers is partially canceled. The thread end is now slightly withdrawn, so that it is no longer in the side arm 29. For further application of the yarn end, a negative pressure is now applied in the main arm 31 of the exhaust pipe 18 and continued as described above.
- FIG. 5 shows a side view of an alternative embodiment of a thread exit element 19.
- This thread exit element 19 is provided with air guide elements 32. If now compressed air between the thread outlet element 19 and the exhaust pipe 18 is blown, an air vortex is generated in the compressed air flow through the air guide elements 32. With the help of this air vortex, a twist, usually a Z-twist, is produced in the thread or the twist in the thread is retained and does not dissolve. But the air guide elements 32 may also be associated with the exhaust pipe 18, or partially the thread outlet member 19 and partially the exhaust pipe 18th
- FIGS. 6a, 6b and 6c show cross sections of various embodiments of yarn guide units 6, wherein the cross sections in the region of the mouth 23.
- the mouth 23 is annular. This ensures a uniform flow around the thread with compressed air and is particularly thread-friendly.
- FIG. 6b shows a semicircular orifice 23.
- Such an orifice 23 is used in particular when, for example, by a kink 26 in the exhaust pipe 18, a certain direction of the thread is specified and the compressed air flow to direct the thread in this direction.
- FIG. 6c an orifice 23 in which a plurality of openings 33 are arranged along a ring, of which only two are provided with a reference numeral for the sake of clarity.
- Such a design of the mouth 23 provides increased stability of the yarn guide unit 6 in the region of the mouth 23.
- FIG. 7 a cross section through another thread guide unit 6.
- this yarn guide unit 6 opens the compressed air nozzle 21 directly in the mouth 23.
- the compressed air nozzle 21 is offset from the axis of the exhaust pipe 18 and the thread outlet member 19 and thus arranged with a tangent to the mouth 23 component.
- the injected air receives a tangential component, so that here also an air vortex is generated, with the advantages described above. It is also a combination of tangent to the mouth arranged compressed air nozzle with air guide elements conceivable, so that an air vortex of the correct strength is generated.
- FIG. 8 a cross-section through a further yarn guide unit 6.
- This yarn guide unit 6 has in addition to the mouth 23 an annular air chamber 22.
- the compressed air nozzle 21 is similar to the embodiment of FIG. 7 , offset from the axis of the exhaust pipe 18, the yarn outlet member 19 and the annular air chamber 22 and thus has a tangent to the mouth 23 component. Again, the injected air receives a tangential component by the staggered arrangement of the compressed air nozzle 21. This also creates an air vortex, with the advantages described above.
- the compressed air is blown in such a way that part of the compressed air first flows into the annular air chamber 22 and from there it reaches the mouth 23.
- the other part of the compressed air is injected directly into the mouth 23. In the mouth so both parts of the compressed air flow come together again. So a particularly effective air vortex can be generated.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
Die vorliegende Erfindung betrifft eine Fadenführungseinheit (6) zum Abziehen eines Fadens (4) aus einem Rotor (2) einer Spinnstelle (1) einer Offenend-Spinnmaschine mit einem Abzugsrohr (18) und einer Druckluftdüse (21). Erfindungsgemäß wird vorgeschlagen, dass ein Fadenaustrittselement (19) vorgesehen ist und eine Mündung (23) der Druckluftdüse (21) als Spalt zwischen dem Abzugsrohr (18) und dem Fadenaustrittselement (19) ausgebildet ist. Des Weiteren betrifft die Erfindung eine Offenend-Spinnmaschine mit einer Vielzahl an Spinnstellen (1), wobei jede Spinnstelle (1) ein Spinnaggregat (3), eine Fadenführungseinheit (6) gemäß der vorangegangenen Beschreibung, Abzugswalzen (5), eine Spuleinheit (9, 11) und eine Fadenansetzeinheit (15, 14, 16) aufweist. Ferner betrifft die Erfindung ein Verfahren zum Betreiben einer Spinnstelle (1) einer Offenend-Spinnmaschine, wobei dann, wenn der Faden (4) angesetzt werden muss, eine Fadenansetzeinheit (15, 14, 16) ein Fadenende (17) zur Fadenführungseinheit (6) bewegt, wo das Fadenende (17) durch einen im Spinnaggregat (3) herrschenden Unterdruck zunächst in die Fadenführungseinheit (6) und dann in das Spinnaggregat (3) eingesaugt wird, wobei ein Druckluftstrom, der insbesondere aus einer Druckluftdüse (21) der Fadenführungseinheit (6) austritt, das Einsaugen des Fadenendes (17) in das Spinnaggregat (3), zeitlich abgestimmt mit dem Ansetzen des Fadens (4), unterstützt. The present invention relates to a thread guide unit (6) for removing a thread (4) from a rotor (2) of a spinning station (1) of an open-end spinning machine with a discharge pipe (18) and a compressed air nozzle (21). According to the invention, it is proposed that a thread outlet element (19) is provided and an opening (23) of the compressed-air nozzle (21) is formed as a gap between the outlet pipe (18) and the thread outlet element (19). Furthermore, the invention relates to an open-end spinning machine with a plurality of spinning stations (1), each spinning station (1) a spinning unit (3), a yarn guide unit (6) according to the preceding description, take-off rolls (5), a winding unit (9, 11) and a Fadenansetzeinheit (15, 14, 16). Furthermore, the invention relates to a method for operating a spinning station (1) of an open-end spinning machine, wherein when the thread (4) must be recognized, a Fadenansetzeinheit (15, 14, 16) a thread end (17) to the thread guide unit (6) moved, where the thread end (17) by a in the spinning unit (3) prevailing vacuum first in the thread guide unit (6) and then in the spinning unit (3) is sucked in, wherein a compressed air flow, in particular from a compressed air nozzle (21) of the thread guide unit ( 6), the suction of the thread end (17) in the spinning unit (3), timed with the attachment of the thread (4), supported.
Description
Die vorliegende Erfindung betrifft eine Fadenführungseinheit zum Abziehen eines Fadens aus einem Rotor einer Spinnstelle einer Offenend-Spinnmaschine mit einem Abzugsrohr und einer Druckluftdüse.The present invention relates to a yarn guide unit for removing a yarn from a rotor of a spinning station of an open-end spinning machine with a discharge pipe and a compressed air nozzle.
Ferner betrifft die Erfindung eine Offenend-Spinnmaschine mit einer Vielzahl an Spinnstellen, wobei jede Spinnstelle ein Spinnaggregat, eine Fadenführungseinheit, Abzugswalzen, eine Spuleinheit und eine Fadenansetzeinheit aufweist sowie ein Verfahren zum Betreiben einer Spinnstelle einer Offenend-Spinnmaschine, wobei ein Spinnaggregat einen Faden herstellt, der Faden von Abzugswalzen durch eine Fadenführungseinheit abgezogen wird und von einer Spuleinheit auf eine Spule aufgewickelt wird und dann, wenn der Faden angesetzt werden muss, eine Fadenansetzeinheit ein Fadenende zur Fadenführungseinheit bewegt, wo das Fadenende durch einen im Spinnaggregat herrschenden Unterdruck zunächst in die Fadenführungseinheit und dann in das Spinnaggregat eingesaugt wird.Furthermore, the invention relates to an open-end spinning machine with a plurality of spinning stations, each spinning station comprises a spinning unit, a thread guide unit, take-off rolls, a winding unit and a Fadenansetzeinheit and a method for operating a spinning station of an open-end spinning machine, wherein a spinning unit produces a thread, the yarn is withdrawn from take-off rolls by a yarn guide unit and wound on a spool by a winding unit and then, when the yarn has to be applied, a yarn take-up unit moves a yarn end to the yarn guide unit where the yarn end first enters the yarn guide unit through a vacuum prevailing in the spinning aggregate then sucked into the spinning unit.
Aus der deutschen Patentschrift
Zum Beheben eines Fadenbruches schlägt die
Aufgabe der vorliegenden Erfindung ist es somit, die genannten Nachteile zu reduzieren und die Vorrichtung sowie das Verfahren weiter zu verbessern.The object of the present invention is thus to reduce the disadvantages mentioned and to further improve the device and the method.
Die Aufgabe wird gelöst durch eine Fadenführungseinheit, eine Offenend-Spinnmaschine sowie ein Verfahren zum Betreiben einer Spinnstelle einer Offenend-Spinnmaschine mit den Merkmalen der unabhängigen Patentansprüche.The object is achieved by a yarn guide unit, an open-end spinning machine and a method for operating a spinning station of an open-end spinning machine having the features of the independent patent claims.
Vorgeschlagen wird eine Fadenführungseinheit zum Abziehen eines Fadens aus einem Rotor einer Spinnstelle einer Offenend-Spinnmaschine mit einem Abzugsrohr und einer Druckluftdüse. Beim Spinnbetrieb wird also der aus dem Rotor kommende Faden durch das Abzugsrohr der Fadenführungseinheit abgezogen. In zeitlichen Abständen muss ein Fadenende wieder angesetzt werden, beispielsweise nach einem Fadenbruch oder einem Reinigerschnitt. Ein Reinigerschnitt ist dabei das absichtliche Trennen des Fadens, weil er nicht die gewünschten Eigenschaften, wie beispielsweise Dicke oder Reinheit, aufweist. Zum Ansetzen des Fadenendes muss es durch das Abzugsrohr der Fadenführungseinheit wieder in den Rotor gebracht werden. Diese Bewegung des Fadenendes wird dabei durch einen gerichteten Druckluftstrom, der aus der Druckluftdüse austritt, unterstützt.Proposed is a thread guide unit for removing a thread from a rotor of a spinning station of an open-end spinning machine with a vent pipe and a compressed-air nozzle. During spinning operation, therefore, the yarn coming out of the rotor is drawn off through the withdrawal pipe of the yarn guide unit. At intervals, a thread end must be set again, for example, after a thread break or a cleaner cut. A cleaner cut is the intentional separation of the thread because it does not have the desired properties, such as thickness or purity. To attach the yarn end, it must be brought back into the rotor through the exhaust pipe of the yarn guide unit. This movement of the thread end is supported by a directed compressed air flow emerging from the compressed air nozzle.
Erfindungsgemäß ist ein Fadenaustrittselement vorgesehen und eine Mündung der Druckluftdüse als Spalt zwischen dem Abzugsrohr und dem Fadenaustrittselement ausgebildet. Das Fadenaustrittselement ermöglicht dabei einen schonenden Austritt des Fadens aus der Fadenführungseinheit. Dies wird insbesondere durch eine abgerundete Form und/oder eine reibungsarme Oberfläche des Fadenaustrittselements erreicht. Dadurch, dass die Mündung der Druckluftdüse als Spalt zwischen dem Abzugsrohr und dem Fadenaustrittselement ausgebildet ist kann eine besonders kompakte Bauform erzielt werden.According to the invention, a thread outlet element is provided and an opening of the compressed-air nozzle is formed as a gap between the exhaust pipe and the thread outlet element. The thread exit element allows a gentle exit of the thread from the thread guide unit. This is achieved in particular by a rounded shape and / or a low-friction surface of the thread outlet element. Characterized in that the mouth of the compressed air nozzle is formed as a gap between the exhaust pipe and the thread outlet element, a particularly compact design can be achieved.
Vorteilhafterweise ist die Mündung der Druckluftdüse ringförmig. So wird der Faden gleichmäßig umströmt, was sowohl die Druckluft am effektivsten ausnutzt als auch den Faden am schonendsten behandelt. Die Mündung der Druckluftdüse kann aber auch halbkreisförmig sein, was den Faden in Richtung einer Seite des Abzugsrohrs lenkt und insbesondere im Zusammenspiel mit einem nachfolgenden Knick im Abzugsrohr von Vorteil ist. Ferner kann es auch vorteilhaft sein, wenn die Mündung mehrere Öffnungen aufweist, die entlang eines Ringes angeordnet sind, wodurch sich eine erhöhte konstruktive Stabilität ergibt.Advantageously, the mouth of the compressed-air nozzle is annular. Thus, the thread is flowed around evenly, which uses both the most effective compressed air and treated the thread most gently. But the mouth of the compressed-air nozzle can also be semicircular, which directs the thread in the direction of one side of the exhaust pipe and in particular in conjunction with a subsequent kink in the exhaust pipe of advantage. Furthermore, it may also be advantageous if the mouth has a plurality of openings which are arranged along a ring, resulting in increased structural stability.
Des Weiteren ist es vorteilhaft, wenn im Bereich der Mündung Luftleitelemente vorgesehen sind. Diese Luftleitelemente dienen der Erzeugung eines Luftwirbels, der den Faden umströmt und damit einen Drall des Fadens - üblicherweise einen Z-Drall - erzeugt, verstärkt und/oder erhält. Die Luftleitelemente können dabei dem Abzugsrohr, dem Fadenaustrittselement oder beiden zugeordnet sein. Der Luftwirbel kann auch dadurch erzeugt werden, dass die Druckluftdüse mit einer zur Mündung tangentialen Komponente angeordnet ist. Dadurch wird die Druckluft schräg zur Mündung eingeblasen und erzeugt ebenfalls einen Luftwirbel.Furthermore, it is advantageous if air guide elements are provided in the region of the mouth. These spoiler elements serve to generate an air vortex, which flows around the thread and thus generates, amplifies and / or maintains a twist of the thread-usually a Z-twist. The air guide elements can be assigned to the exhaust pipe, the thread outlet element or both. The swirling air can also be generated by arranging the compressed-air nozzle with a component tangential to the mouth. As a result, the compressed air is injected obliquely to the mouth and also generates an air vortex.
Es ist von Vorteil, wenn ein Druckluftanschluss, insbesondere eine Druckluftkupplung, zum Anschließen eines Druckluftschlauchs vorgesehen ist. Damit kann der Druckluftschlauch abnehmbar ausgebildet werden, was insbesondere für Wartungsarbeiten, bei denen beispielsweise der Druckluftschlauch oder die Fadenführungseinheit ausgetauscht werden müssen, günstig ist.It is advantageous if a compressed air connection, in particular a compressed air coupling, is provided for connecting a compressed air hose. Thus, the compressed air hose can be made removable, which is particularly favorable for maintenance work, in which, for example, the compressed air hose or the thread guide unit must be replaced, is low.
Vorteilhaft ist es, wenn zwischen dem Abzugsrohr und dem Fadenaustrittselement eine insbesondere ringförmige Luftkammer ausgebildet ist. Die Luftkammer dient der Verteilung der Druckluft bevor sie die Mündung der Druckluftdüse erreicht. Dabei ist eine gleichmäßige Verteilung der Druckluft, wie sie durch eine ringförmige Luftkammer erzielt werden kann, am vorteilhaftesten.Vorteilhafterweise ist das Fadenaustrittselement mit dem Abzugsrohr durch Kleben, Schweißen, Schrauben und/oder Pressen verbunden. Das Fadenaustrittselement kann also separat vom Abzugsrohr hergestellt werden und wird dann mit einem der genannten Verfahren mit dem Abzugsrohr verbunden. Wenn die Verbindung trennbar ist, wie beispielsweise beim Schrauben oder beim Pressen, dann können Fadenaustrittselemente auch separat ausgetauscht werden, beispielsweise wenn sie verschlissen sind oder wenn die Fadenführungseinheit für eine andere Fadenart optimiert werden soll.It is advantageous if a particular annular air chamber is formed between the exhaust pipe and the thread outlet element. The air chamber distributes the compressed air before it reaches the mouth of the compressed air nozzle. In this case, a uniform distribution of the compressed air, as can be achieved by an annular air chamber, the most vorteil.Vorteilhafterweise the thread exit element is connected to the exhaust pipe by gluing, welding, screwing and / or pressing. The yarn outlet element can therefore be manufactured separately from the exhaust pipe and is then connected to the exhaust pipe by one of the methods mentioned. If the connection is separable, such as when screwing or pressing, then thread exit elements can also be replaced separately, for example, if they are worn or if the thread guide unit is to be optimized for a different type of thread.
Von Vorteil ist es auch, wenn das Abzugsrohr eine Richtungsänderung, insbesondere in Form eines Knicks, aufweist, so dass die Richtung des Teils des Abzugsrohrs, an dem das Fadenaustrittselement angeordnet ist, einem Abzugswinkel des Fadens entspricht. In diesem Fall folgt eine Richtungsänderung des Fadens der Richtungsänderung des Abzugsrohrs. Die Richtungsänderung des Fadens kann somit kontrolliert werden. Eine sanfte Richtungsänderung des Abzugsrohrs hat also eine sanfte Richtungsänderung des Fadens zur Folge, was sich schonend auf den Faden auswirkt.It is also advantageous if the exhaust pipe has a change of direction, in particular in the form of a bend, so that the direction of the part of the exhaust pipe on which the yarn outlet element is arranged corresponds to a withdrawal angle of the yarn. In this case, a change of direction of the thread follows the direction change of the exhaust pipe. The direction change of the thread can thus be controlled. A gentle change in direction of the exhaust pipe thus has a gentle change in direction of the thread result, which has a gentle effect on the thread.
Vorteilhaft ist es, wenn das Abzugsrohr ein Drallstoppmittel aufweist. Damit wird der vom Rotor erzeugte Drall im Faden gestoppt, so dass der Faden nur eine vorbestimmte Menge an Drall erhält und folglich vorbestimmte Eigenschaften aufweist. Ferner weist das Abzugsrohr vorteilhafterweise zumindest einen Fadensensor auf. Mit Hilfe eines solchen Fadensensors lässt sich zunächst feststellen, ob sich überhaupt ein Faden im Abzugsrohr befindet. Auch lassen sich Fadenbrüche frühzeitig detektieren. Insbesondere beim Ansetzvorgang lässt sich mittels des Fadensensors bestimmen, wann das Fadenende den Fadensensor passiert. Es ist also zumindest zu diesem Zeitpunkt die Position des Fadenendes bekannt. Für einen gespannten Faden, der beispielsweise auf der einen Seite von Abzugswalzen festgehalten und auf der anderen Seite durch die Druckluft gespannt wird, lässt sich dann die Position des Fadens aus der bekannten Anfangsposition und der Drehung der Abzugswalzen berechnen. Die Kenntnis der Position des Fadenendes ist beispielsweise für ein exaktes Ansetzen des Fadens notwendig. Je exakter der Faden angesetzt wird, desto größer ist auch die Wahrscheinlichkeit, dass er erfolgreich angesetzt wird, was wiederum die Produktivität der Spinnstelle erhöht.It is advantageous if the exhaust pipe has a swirl stop means. Thus, the swirl generated by the rotor is stopped in the thread, so that the thread receives only a predetermined amount of twist and thus predetermined properties having. Furthermore, the exhaust pipe advantageously has at least one thread sensor. With the help of such a thread sensor can first determine whether there is even a thread in the exhaust pipe. Also, yarn breaks can be detected early. In particular, during the piecing process, it can be determined by means of the thread sensor when the thread end passes the thread sensor. So it is known at least at this time the position of the thread end. For a tensioned thread, which is for example held on one side of draw-off rollers and stretched on the other side by the compressed air, then the position of the thread from the known initial position and the rotation of the take-off rolls can be calculated. The knowledge of the position of the thread end is necessary, for example, for a precise attachment of the thread. The more precisely the thread is applied, the greater the likelihood that it will be applied successfully, which in turn increases the productivity of the spinning station.
Von Vorteil ist es, wenn ein Befestigungsmittel zum Befestigen der Fadenführungseinheit an der Spinnstelle vorgesehen ist. Insbesondere bei einem trennbaren Befestigungsmittel lässt sich die Fadenführungseinheit somit leicht austauschen beziehungsweise für eine gründliche Reinigung abnehmen. Des Weiteren ist es vorteilhaft, wenn an der Fadenführungseinheit ein Unterdruckanschluss vorgesehen ist. Mit Hilfe eines Unterdruckanschlusses lässt sich beispielsweise zumindest ein Teil der von der Druckluftdüse gelieferten Druckluft wieder absaugen, was es der dem Rotor zugeordneten Unterdruckversorgung leichter macht, einen Unterdruck aufrecht zu halten. Des Weiteren können über den Unterdruckanschluss Faserflug, Schmutz und Fadenstücke abgesaugt werden, was die Sauberkeit der Fadenführungseinheit unterstützt.It is advantageous if a fastening means for fixing the thread guide unit is provided at the spinning position. In particular, with a separable fastener, the yarn guide unit can thus easily replace or remove for a thorough cleaning. Furthermore, it is advantageous if a vacuum connection is provided on the thread guide unit. By means of a vacuum connection, for example, at least some of the compressed air supplied by the compressed air nozzle can be sucked off again, which makes it easier for the vacuum supply assigned to the rotor to maintain a negative pressure. Furthermore, fiber fly, dirt and thread pieces can be sucked off via the vacuum connection, which supports the cleanliness of the thread guide unit.
Vorteilhafterweise weist das Abzugsrohr einen Innendurchmesser auf, der zwischen 2 mm und 4 mm, bevorzugt zwischen 2,5 mm und 3,5 mm und besonders bevorzugt etwa 3 mm beträgt. Dabei wird als Innendurchmesser der Innendurchmesser bezeichnet, den das Abzugsrohr überwiegend aufweist. Innendurchmesser mit den genannten Größen haben sich dabei als optimale Werte für den Abzug eines Fadens aus einem Spinnaggregat erwiesen. Vorteilhaft ist es auch, wenn der Spalt der Mündung eine Dicke aufweist, die zwischen 0,5 % und 15 %, bevorzugt zwischen 1,5 % und 8 % und besonders bevorzugt etwa 3,5 % des Innendurchmessers des Abzugsrohrs beträgt. Die Dicke ist dabei der Abstand zwischen dem Fadenaustrittselement und dem Abzugsrohr an der Mündung. Die genannte Werte ermöglichen dabei mit üblichen Drücken der Druckluft einen hinreichend starken Druckluftstrom und/oder hinreichend starke Luftwirbel.Advantageously, the exhaust pipe has an inner diameter which is between 2 mm and 4 mm, preferably between 2.5 mm and 3.5 mm and particularly preferably about 3 mm. It is called the inner diameter of the Indicated inner diameter, which has the exhaust pipe predominantly. Inner diameters of the mentioned sizes have proven to be optimal values for the withdrawal of a thread from a spinning aggregate. It is also advantageous if the gap of the mouth has a thickness which is between 0.5% and 15%, preferably between 1.5% and 8% and particularly preferably about 3.5% of the inner diameter of the flue. The thickness is the distance between the thread outlet element and the exhaust pipe at the mouth. Said values make it possible with conventional pressures of the compressed air, a sufficiently strong compressed air flow and / or sufficiently strong air vortices.
Die Fadenführungseinheit ist gemäß der vorangegangenen Beschreibung ausgebildet, wobei die genannten Merkmale einzeln oder in beliebiger Kombination vorhanden sein können.The yarn guide unit is designed according to the preceding description, wherein said features may be present individually or in any combination.
Ferner wird eine Offenend-Spinnmaschine mit einer Vielzahl an Spinnstellen vorgeschlagen, wobei jede Spinnstelle ein Spinnaggregat, eine Fadenführungseinheit, Abzugswalzen, eine Spuleinheit und eine Fadenansetzeinheit aufweist. Im Spinnbetrieb kommt dabei der Faden aus dem Spinnaggregat und wird über die Fadenführungseinheit durch die Abzugswalzen abgezogen. Von den Abzugswalzen kommt der Faden dann zur Spuleinheit, die den Faden auf eine Spule, insbesondere eine Kreuzspule, aufspult.Further, an open-end spinning machine is proposed with a plurality of spinning stations, each spinning station has a spinning unit, a yarn guide unit, take-off rolls, a winding unit and a Fadenansetzeinheit. In the spinning operation, the thread comes from the spinning unit and is withdrawn through the thread guide unit through the take-off rolls. From the take-off rolls, the thread then comes to the winding unit, which winds the thread on a spool, in particular a cross-wound bobbin.
Erfindungsgemäß ist die Fadenführungseinheit nach einem der vorherigen Ansprüche ausgebildet. Dabei verhilft die kompakte Bauform der Fadenführungseinheit auch der Offenend-Spinnmaschine zu einer kompakteren beziehungsweise effizienteren Bauform. Die oben genannten Vorteile bezüglich schonender Fadenbehandlung, besserer Wartbarkeit und erhöhter Produktivität sind natürlich auch für die Offenend-Spinnmaschine von Vorteil.According to the invention, the thread guide unit is designed according to one of the preceding claims. The compact design of the thread guide unit also helps the open-end spinning machine to a more compact or more efficient design. Of course, the above-mentioned advantages with respect to gentle thread treatment, better maintainability and increased productivity are also advantageous for the open-end spinning machine.
Schließlich wird ein Verfahren zum Betreiben einer Spinnstelle einer Offenend-Spinnmaschine vorgeschlagen. Dabei stellt ein Spinnaggregat einen Faden her. Der Faden wird von Abzugswalzen durch eine Fadenführungseinheit abgezogen und von einer Spuleinheit auf eine Spule, insbesondere eine Kreuzspule, aufgewickelt. Dann, wenn der Faden angesetzt werden muss, also beispielsweise nach einem Fadenbruch oder nach einem Reinigerschnitt, bewegt eine Fadenansetzeinheit ein Fadenende zur Fadenführungseinheit. Dort wird das Fadenende durch einen im Spinnaggregat herrschenden Unterdruck zunächst in die Fadenführungseinheit und dann in das Spinnaggregat eingesaugt.Finally, a method for operating a spinning station of an open-end spinning machine is proposed. In this case, a spinning unit is a thread ago. The thread is withdrawn from draw-off rollers by a thread guide unit and wound by a winding unit on a spool, in particular a cross-wound bobbin. Then, when the thread has to be attached, so for example after a thread break or after a cleaner cut, a Fadenansetzeinheit moves a thread end to the thread guide unit. There, the thread end is sucked by a pressure prevailing in the spinning unit vacuum first in the thread guide unit and then in the spinning unit.
Erfindungsgemäß unterstützt ein Druckluftstrom, der insbesondere aus einer Druckluftdüse der Fadenführungseinheit austritt, den im Spinnaggregat herrschenden Unterdruck und damit das Einsaugen des Fadenendes in das Spinnaggregat, zeitlich abgestimmt mit dem Ansetzen des Fadens. Durch den unterstützenden Druckluftstrom findet das Ansetzen des Fadens schneller und präziser statt als nur mit dem im Spinnaggregat herrschenden Unterdruck.According to the invention supports a compressed air flow, which escapes in particular from a compressed air nozzle of the yarn guide unit, the prevailing in the spinning unit vacuum and thus the suction of the thread end in the spinning unit, timed with the attachment of the thread. Due to the supporting compressed air flow, the application of the thread takes place faster and more precisely than with the negative pressure prevailing in the spinning unit.
Vorteilhafterweise ist die Fadenführungseinheit wie oben beschrieben ausgebildet. Damit kann der Faden schonender behandelt, die Spinnstelle einfacher und besser gewartet und die Produktivität erhöht werden.Advantageously, the yarn guide unit is formed as described above. This allows the thread to be treated more gently, the spinning station easier and better maintained and productivity increased.
Es ist auch vorteilhaft, wenn der Druckluftstrom einen Luftwirbel erzeugt. Dies kann beispielsweise durch Luftleitelemente im Bereich einer Mündung der Druckluftdüse erreicht werden. Vorzugsweise erzeugt und/oder verstärkt dieser Luftwirbel einen Drall, insbesondere einen Z-Drall, im Faden. So wird vermieden, dass der Faden seinen Drall verliert und sich möglicherweise auflöst. Wird durch den Luftwirbel der Faden sogar mit zusätzlichen Drehungen beaufschlagt, dann verfestigt dies den Faden im Anspinnbereich und verbessert die Effektivität des Anspinnprozesses. Der Druckluftstrom kann aber auch während des Abziehens des gesponnen Fadens durch das Abzugsrohr durch die Druckluftdüse geblasen werden und einen Luftwirbel erzeugen.It is also advantageous if the compressed air flow generates an air vortex. This can be achieved for example by air guide elements in the region of an opening of the compressed air nozzle. Preferably, this air vortex generates and / or reinforces a twist, in particular a Z-twist, in the thread. This avoids that the thread loses its twist and possibly dissolves. If the thread is even subjected to additional rotations by the air vortex, this solidifies the thread in the piecing area and improves the effectiveness of the piecing process. However, the compressed air flow can also be blown through the exhaust pipe through the compressed air nozzle during the withdrawal of the spun yarn and produce an air vortex.
Durch den Luftwirbel wird ein Falschdrall im Faden verursacht, der in bekannter Weise zu einem gekräuselten Faden führt.By the air vortex a false twist is caused in the thread, which leads in a known manner to a crimped thread.
Von Vorteil ist es, wenn ein weiterer Druckluftstrom, der insbesondere aus der Druckluftdüse der Fadenführungseinheit austritt, das Einsaugen des Fadenendes in die Fadenführungseinheit unterstützt. Auch das Einsaugen des Fadenendes in die Fadenführungseinheit kann damit schneller und präziser erfolgen. Darüber hinaus kann die stärkere Luftströmung auch ein nicht exakt positioniertes Fadenende erfassen, was die Wahrscheinlichkeit, dass der Ansetzvorgang erfolgreich ist, und damit auch die Produktivität der Spinnstelle erhöht.It is advantageous if another stream of compressed air, which escapes in particular from the compressed air nozzle of the thread guide unit, supports the suction of the thread end into the thread guide unit. Also, the suction of the thread end in the thread guide unit can thus be faster and more accurate. In addition, the stronger air flow can also detect a not exactly positioned yarn end, which increases the likelihood that the piecing process will be successful, and thus also the productivity of the spinning station.
Es ist auch vorteilhaft, wenn das Fadenende, nachdem es in die Fadenführungseinheit und in das Spinnaggregat eingesaugt wurde, am Rand eines Rotors des Spinnaggregats präpariert wird. Die Präparierung am Rand des Rotors bewirkt zum einen, dass der Faden auf eine vorbestimmte Länge gekürzt wird. Zum anderen werden die Fasern am Fadenende teilweise von ihrer Drehung befreit, so dass sich die neuen Fasern leichter mit dem Fadenende verbinden. Insgesamt bringt die Präparation des Fadenendes am Rand des Rotors den Vorteil, dass sowohl das Kürzen des Fadens als auch Befreien von der Drehung der Fasern mit Hilfe von bereits an der Spinnstelle vorhandenen Einrichtungen erfolgt. Der Rotor erledigt so also zwei oder drei verschiedene Aufgaben. Vorzugsweise wird während des Einsaugens und/oder Präparierens des Fadens ein Druckluftstrom durch die Druckluftdüse geblasen. Durch den Druckluftstrom wird dabei eine höhere Zugkraft des Fadens erzielt und damit der Faden auch stärker gestrafft. Ohne zusätzlichen Druckluftstrom müsste der Faden, um die für die Präparation des Fadenendes erforderliche Zugkraft zu erhalten, weit in einen Hauptunterdruckkanal eingesaugt werden, was vielfältige Nachteile mit sich bringt: Wenn mehrere benachbarte Spinnstellen gleichzeitig angesponnen werden, besteht die Gefahr, dass sich Fadenzöpfe im Hauptunterdruckkanal bilden. Durch den meist nicht konstanten Unterdruck im Hauptunterdruckkanal über die Länge der Offenend-Spinnmaschine ergeben sich überdies unterschiedliche Fadenzugkräfte je nach Lage der Spinnstelle. Des Weiteren fällt das gesamte sich im Hauptunterdruckkanal befindliche Fadenstück als Abfall an. Mit Hilfe des Druckluftstroms wird die die erforderliche Fadenzugkraft idealerweise schon erreicht, wenn sich das Fadenende noch gar nicht im Hauptunterdruckkanal befindet. Dadurch werden die genannten Nachteile behoben oder zumindest verringert. Vorteilhafterweise wird das Fadenende, nachdem es am Rand des Rotors präpariert wurde, zurückgezogen. Durch diesen Schritt wird die Positionierung des Fadenendes im Rotor verbessert und der Rotor kann beschleunigt werden ohne dass das Fadenende mitgedreht wird.It is also advantageous if the thread end, after it has been sucked into the thread guide unit and into the spinning unit, is prepared on the edge of a rotor of the spinning unit. The preparation on the edge of the rotor causes on the one hand, that the thread is shortened to a predetermined length. On the other hand, the fibers are partially freed from their rotation at the yarn end, so that the new fibers connect more easily to the yarn end. Overall, the preparation of the thread end at the edge of the rotor has the advantage that both the shortening of the thread as well as ridding of the rotation of the fibers by means of already existing at the spinning station facilities. The rotor does so two or three different tasks. Preferably, a compressed air stream is blown through the compressed air nozzle during the suction and / or dissecting of the thread. By the compressed air flow while a higher tensile force of the thread is achieved and thus the thread also more streamlined. Without additional compressed air flow, the yarn would have to be sucked far into a main vacuum channel in order to obtain the necessary for the preparation of the thread end tensile force, which brings various disadvantages: If several adjacent spinning units are spun simultaneously, there is a risk that thread tufts in the main vacuum channel form. Due to the usually not constant negative pressure in the main vacuum channel over the length of the Open-end spinning machine also result in different yarn tension depending on the position of the spinning station. Furthermore, the entire piece of thread located in the main vacuum channel drops as waste. With the help of the compressed air flow, the required yarn tension is ideally reached when the yarn end is not even in the main vacuum channel. As a result, the disadvantages mentioned are eliminated or at least reduced. Advantageously, the thread end, after it has been prepared at the edge of the rotor, withdrawn. By this step, the positioning of the thread end in the rotor is improved and the rotor can be accelerated without the thread end is rotated.
Ebenso ist es vorteilhaft, wenn das Fadenende außerhalb der Fadenführungseinheit von Hand präpariert wird. Geschultes Bedienpersonal kann dabei ein sehr gut präpariertes Fadenende herstellen, bei dem die Drehung der Fasern im richtigen Maß aufgehoben ist. Darüber hinaus wird der Faden bei der Präparation des Fadenendes von Hand nur wenig gekürzt und es fällt kaum Abfall an. Des Weiteren ist es von Vorteil, wenn das Fadenende in einem Fadenendepräparationsaggregat präpariert wird. Ein solches Fadenendepräparationsaggregat ermöglicht ebenfalls eine optimale Präparation des Fadenendes bei vergleichsweise geringem Abfallaufkommen. Das Fadenendepräparationsaggregat kann dabei einer fahrbaren Wartungseinheit zugeordnet sein, die zum Ansetzen des Fadens zur Spinnstelle gefahren wird. Das Fadenendepräparationsaggregat kann auch der Spinnstelle zugeordnet sein, wobei es entweder ein separates Bauteil ist oder sich vorzugsweise in einem Seitenarm des Abzugsrohrs befindet. Ist das Fadenendepräparationsaggregat im Seitenarm des Abzugsrohrs angeordnet, dann lässt sich der Fadenansetzvorgang besonders schnell durchführen, weil der Faden sich dann schon im Abzugsrohr befindet und nicht mehr extra in das Abzugsrohr eingeführt werden muss.It is also advantageous if the thread end is prepared by hand outside the thread guide unit. Skilled operators can produce a very well-prepared thread end, in which the rotation of the fibers is offset to the correct extent. In addition, the thread is cut only slightly in the preparation of the thread end by hand and it hardly drops waste. Furthermore, it is advantageous if the thread end is prepared in a Fadenendepräparationsaggregat. Such Fadenendepräparationsaggregat also allows optimal preparation of the thread end with a relatively small amount of waste. The Fadenendepräparationsaggregat can be assigned to a mobile maintenance unit, which is driven to attach the thread to the spinning position. The Fadenendepräparationsaggregat may also be assigned to the spinning station, which is either a separate component or is preferably located in a side arm of the exhaust pipe. If the Fadenendepräparationsaggregat arranged in the side arm of the flue, then the Fadenansetzvorgang can be performed very quickly, because the thread is then already in the exhaust pipe and no longer needs to be introduced into the exhaust pipe.
Von Vorteil ist es auch, wenn das Einsaugen des Fadenendes in das Spinnaggregat, insbesondere nachdem das Fadenende zurückgezogen wurde, durch die Drehung eines reversiblen Schrittmotors und/oder durch das Auflösen einer Schlaufe ermöglicht wird. Durch die Drehung eines reversiblen Schrittmotors kann das Fadenende eine vorbestimmte Strecke in das Spinnaggregat befördert werden. Ebenso wird das Fadenende durch das Auflösen einer Schlaufe eine vorbestimmte Strecke in das Spinnaggregat befördert, vorausgesetzt die Schlaufe hatte eine vorbestimmte Länge. Das Fadenende wird beim Ansetzvorgang also kontrolliert bewegt, was zu reproduzierbaren Ergebnissen führt. Dies ist sowohl für die Qualität der Verbindung des Fadenendes mit dem neu gesponnenen Faden als auch für die Zuverlässigkeit des Ansetzvorgangs von Vorteil.It is also advantageous if the suction of the thread end into the spinning unit, in particular after the thread end has been withdrawn, is made possible by the rotation of a reversible stepping motor and / or by the dissolution of a loop. By the rotation of a reversible stepping motor, the thread end can be conveyed a predetermined distance in the spinning unit. Likewise, the thread end is conveyed by the dissolution of a loop a predetermined distance in the spinning unit, provided that the loop had a predetermined length. The yarn end is so controlled moves during piecing, resulting in reproducible results. This is advantageous both for the quality of the connection of the thread end with the newly spun yarn and for the reliability of the piecing process.
Zusammengefasst kann ein Ansetzvorgang also wie folgt ablaufen: Das Fadenende wird von einer Fadenansetzeinheit zur Fadenführungseinheit bewegt. Eine der Spinnstelle zugeordnete Spinnbox bzw. das Spinnaggregat wird geschlossen und das Fadenende wird in die Fadenführungseinheit eingesaugt. Die Spinnbox wird nun geöffnet und der Faden wird abgespult, so dass das Fadenende in eine Absaugeinrichtung der Spinnbox bzw. des Spinnaggregats gefördert wird. Sodann wird die Spinnbox fast, aber nicht vollständig, geschlossen, wodurch der Faden an den Rand des Rotors gedrückt wird. Der Rotor wird nun beschleunigt und der Faden wird mehrmals vor- und zurückgezogen, wodurch der Faden am Rotorrand getrennt und präpariert wird. Danach wird der Faden aus dem Rotor zurückgezogen, aber nur so weit, dass er sich noch in der Fadenführungseinheit befindet. Nach dem Schließen des Spinnaggregats wird der Faden zum Ansetzen wieder in den Rotor gefördert.In summary, a piecing process can thus take place as follows: The thread end is moved by a thread feed unit to the thread guide unit. A spin box assigned to the spinning station or the spinning unit is closed and the thread end is sucked into the thread guide unit. The spinning box is now opened and the thread is unwound, so that the thread end is conveyed into a suction device of the spinning box or the spinning unit. Then the spin box is almost, but not completely, closed, whereby the thread is pressed to the edge of the rotor. The rotor is now accelerated and the thread is pulled back and forth several times, whereby the thread at the rotor edge is separated and prepared. Thereafter, the thread is withdrawn from the rotor, but only so far that it is still in the thread guide unit. After closing the spinning unit, the thread is fed back into the rotor for piecing.
Des Weiteren ist es vorteilhaft, wenn mittels zumindest eines Sensors in einem der Fadenführungseinheit zugeordneten Abzugsrohr die Position des Fadenendes erfasst wird. Durch die bekannte Position des Fadenendes kann der Ansetzvorgang noch präziser gesteuert werden, beispielsweise durch die Länge der Fadenrückführung, oder durch die Wahl der Zeitpunkte des Hochfahrens des Rotors oder des Beginns des Abziehens des Fadens. Vorzugsweise wird der Druckluftstrom unter Berücksichtigung der Position des Fadenendes gesteuert. Durch den Druckluftstrom kann das Ansetzen des Fadenendes ebenfalls beeinflusst werden. Dabei kann sowohl der Zeitpunkt als auch die Dauer und gegebenenfalls sogar die Stärke des Druckluftstroms beeinflusst werden.Furthermore, it is advantageous if the position of the thread end is detected by means of at least one sensor in a discharge pipe associated with the yarn guide unit. By the known position of the thread end of the piecing process can be controlled even more precisely, for example by the length of the thread return, or by the choice of the times of startup of the rotor or the beginning of the withdrawal of the thread. Preferably the compressed air flow is controlled taking into account the position of the thread end. By the compressed air flow, the attachment of the thread end can also be influenced. In this case, both the timing and the duration and possibly even the strength of the compressed air flow can be influenced.
Schließlich ist es von Vorteil, wenn zum Reinigen der Fadenführungseinheit und/oder des Spinnaggregats in zeitlichen Abständen ein Druckluftstrom durch die Druckluftdüse geblasen wird. Eine Reinigung mittels Druckluft ist dabei effizient und mit den vorhandenen Mitteln durchführbar. Aufwändigere, beispielsweise mechanische, Reinigungen können somit mit längeren zeitlichen Abständen voneinander durchgeführt werden. Die Reinigung mit dem durch die Druckluftdüse geblasenen Druckluftstrom lässt sich hingegen vor jedem Ansetzvorgang und sogar während des laufenden Spinnbetriebs durchführen.Finally, it is advantageous if, for cleaning the yarn guide unit and / or the spinning unit at intervals a compressed air stream is blown through the compressed air nozzle. Cleaning by compressed air is efficient and feasible with existing means. More complex, for example, mechanical, cleaning can thus be carried out with longer time intervals from each other. On the other hand, cleaning with the compressed air stream blown through the compressed air nozzle can be carried out before each piecing operation and even while the spinning operation is in progress.
Das Verfahren zum Betreiben einer Spinnstelle wird gemäß der vorangegangenen Beschreibung durchgeführt, wobei die genannten Merkmale einzeln oder in beliebiger Kombination vorhanden sein können.The method for operating a spinning station is carried out according to the preceding description, wherein said features may be present individually or in any combination.
Weitere Vorteile der Erfindung sind in den nachfolgenden Ausführungsbeispielen beschrieben. Es zeigen:
- Figuren 1a, 1b und 1c
- schematische Seitenansichten einer Spinnstelle einer Offenend-Spinnmaschine,
-
Figur 2 - einen Längsschnitt einer Fadenführungseinheit,
-
Figur 3 - einen Längsschnittschnitt einer weiteren Fadenführungseinheit,
-
Figur 4 - einen Längsschnitt einer weiteren Fadenführungseinheit,
-
Figur 5 - eine Seitenansicht eines Fadenaustrittselements,
- Figuren 6a, 6b und 6c
- Querschnitte durch verschiedene Fadenführungseinheiten und
-
Figur 7 - einen Querschnitt durch eine weitere Fadenführungseinheit und
-
Figur 8 - einen Querschnitt durch eine weitere Fadenführungseinheit.
- Figures 1a, 1b and 1c
- schematic side views of a spinning station of an open-end spinning machine,
- FIG. 2
- a longitudinal section of a yarn guide unit,
- FIG. 3
- a longitudinal section section of another yarn guide unit,
- FIG. 4
- a longitudinal section of another yarn guide unit,
- FIG. 5
- a side view of a thread exit element,
- Figures 6a, 6b and 6c
- Cross sections through different thread guide units and
- FIG. 7
- a cross section through a further yarn guide unit and
- FIG. 8
- a cross section through another thread guide unit.
In zeitlichen Abständen wird zum Reinigen der Fadenführungseinheit 6 und des Spinnaggregats 3 ein Druckluftstrom durch eine Druckluftdüse 13 der Fadenführungseinheit 6 geblasen. Schmutz und Faserflug werden dadurch gelöst und von einer hier nicht gezeigten Unterdruckeinrichtung des Spinnaggregats 3 abgesaugt. Im Spinnbetrieb nicht benötigt werden eine von einem Motor 14 verschiebbare Saugdüse 15 sowie ein Fadenfänger 16. Nach einem Fadenbruch oder einem Reinigerschnitt läuft der Faden 4 auf die Kreuzspule 10 auf. Um auf der Kreuzspule 10 einen durchgängigen Faden 4 zu erhalten, muss zunächst das Fadenende 17 gefunden und sodann an das Spinnaggregat 3 angesetzt werden. Zum Suchen des Fadenendes 17 wird die Saugdüse 15 so von dem Motor 14 verschoben, dass sich die Öffnung der Saugdüse 15 knapp über der Oberfläche der Kreuzspule 10 befindet. Die Kreuzspule 10 wird dann von der Antriebswalze 12 langsam entgegen der Drehrichtung beim Spinnbetrieb gedreht bis das Fadenende 17 in die Saugdüse 15 eingesaugt wird. Dann wird die Saugdüse 15 vom Motor 14 wieder von der Kreuzspule 10 entfernt, so dass sich der Faden 4 zwischen der Kreuzspule 10 und der Saugdüse 15 aufspannt. Der Fadenfänger 16 kann dann den aufgespannten Faden 4 greifen. Dieser Zeitpunkt ist in
Der Faden 4 wird dann vom Fadenfänger 16 in die Changiereinheit 9 und das Abzugswalzenpaar 5 eingelegt und bis zur Öffnung der Fadenführungseinheit 6 bewegt. Dort wird der Faden 4 vom im Spinnaggregat 3 herrschenden Unterdruck in die Fadenführungseinheit 6 eingesaugt. Dieser Vorgang wird von einem durch die Druckluftdüse 13 geblasenen Druckluftstrom unterstützt. Das Fadenende 17 befindet sich nun in der Fadenführungseinheit 6, wie in
Im weiteren Verlauf des Ansetzvorgangs wird dann das Abzugswalzenpaar 5 rückwärts gedreht, so dass das Fadenende 17 vom im Spinnaggregat 3 herrschenden Unterdruck, unterstützt durch den Druckluftstrom aus der Druckluftdüse 13, weiter in die Fadenführungseinheit 6 bis zum Rotor 2 bewegt wird. Am drehenden Rotorrand wird das Fadenende 17 dann abgetrennt und präpariert. Daraufhin wird das Fadenende 17 vom Abzugswalzenpaar 5 wieder etwas zurückgezogen. Sodann findet das eigentliche Ansetzen statt, bei dem der Rotor 2 auf seine Ansetzgeschwindigkeit hochgefahren wird und das Abzugswalzenpaar 5 wieder rückwärts gedreht wird. Das Fadenende 17 wird dabei durch den im Spinnaggregat 3 herrschenden Unterdruck, kombiniert mit einem zeitlich abgestimmten Druckluftstrom aus der Druckluftdüse 13, in den Rotor 2 befördert, wo es sich mit dort befindlichen Fasern verbindet. Sodann wird der normale Spinnbetrieb wieder aufgenommen.In the further course of the piecing process then the
Im Spinnbetrieb wird ein Faden aus dem Rotor von einem Abzugswalzenpaar durch das Abzugsrohr 18 abgezogen. Der Faden verlässt die Fadenführungseinheit 6 am Fadenaustrittselement 19. Die Druckluftdüse 21 wird, wie oben beschrieben, benötigt, um den Faden in Richtung des Rotors zu blasen. Außerdem kann ein durch die Druckluftdüse 21 geblasener Druckluftstrom zum Reinigen des Abzugsrohrs und/oder des Spinnaggregats verwendet werden.In the spinning operation, a thread is withdrawn from the rotor of a pair of delivery rollers through the
Bei der nachfolgenden Beschreibung der in
Zum schnelleren Anschließen und Trennen eines Druckluftschlauchs weist die Fadenführungseinheit 6 eine Druckluftkupplung 24 auf. Dies bringt insbesondere bei Wartungs- und/oder Reinigungsarbeiten einen Zeitvorteil gegenüber einem herkömmlichen Druckluftanschluss.For faster connection and disconnection of a compressed air hose, the
Des Weiteren weist die Fadenführungseinheit 6 einen, ebenfalls als Luftkupplung ausgebildeten, Unterdruckanschluss 25 auf. Unterdruck wird beispielsweise dann über den Unterdruckanschluss 25 eingeschaltet, wenn ein Fadenende erstmals in die Fadenführungseinheit 6 eingesaugt wird. Dann unterstützt dieser Unterdruck den im Spinnaggregat herrschenden Unterdruck und saugt zumindest einen Teil der von der Druckluftdüse 21 eingeblasenen Druckluft wieder ab. Der Unterdruck wird überdies eingeschaltet, wenn das Abzugsrohr 18 mit Hilfe von Druckluft gereinigt wird. Dann werden Schmutz und Faserflug über die Unterdruckleitung abgesaugt.Furthermore, the
Die Fadenführungseinheit 6 umfasst ferner eine Nut 7. Im Zusammenwirken mit Haltefedern des Spinnaggregats dient diese Nut 7 dazu, die Fadenführungseinheit 6 am Spinnaggregat zu befestigen.The
Das Abzugsrohr 18 weist einen Knick 26 auf, so dass der Faden zumindest im Wesentlichen in Richtung des Teils des Abzugsrohrs 18, an dem das Fadenaustrittselement 19 angeordnet ist, abgezogen wird. So ist die Richtungsänderung des Fadens am Fadenaustrittselement 19 sehr gering, was eine dementsprechend geringe Reibung des Fadens am Fadenaustrittselement 19 zur Folge hat.The
Ferner weist das Abzugsrohr 18 Drallstoppmittel 27 auf. Dadurch wird der von der Drehung des Rotors erzeugte Drall im Faden gestoppt, was einen definierten Drall im Faden und damit gleichbleibende Fadeneigenschaften zur Folge hat.Furthermore, the
Schließlich ist ein Fadensensor 28 im Abzugsrohr 18 vorgesehen. Der Fadensensor 28 besteht aus einer Lichtschrankeneinheit 28.1 und einem Spiegel 28.2. Eine Lichtquelle der Lichtschrankeneinheit 28.1 strahlt dabei Licht auf den Spiegel 28.2. Das vom Spiegel 28.2 reflektierte Licht wird dann wiederum von einem Lichtsensor der Lichtschrankeneinheit 28.1 detektiert. Befindet sich im Bereich des Fadensensors 28 ein Faden im Abzugsrohr 18, so wird das Licht vom Faden blockiert oder zumindest abgeschwächt und der Lichtsensor registriert, dass sich ein Faden im Abzugsrohr 18 befindet. Da die Position des Fadensensors 28 im Abzugsrohr 18 bekannt ist, kann sogar die Position des Fadenendes registriert werden, wenn der Zeitpunkt festgehalten wird, zu dem der Faden das Licht blockiert beziehungsweise wieder freigibt. Mit Hilfe der erfassten Position des Fadenendes kann dann beispielsweise der Ansetzvorgang noch präziser durchgeführt werden.Finally, a thread sensor 28 is provided in the
Bei dem in
Die
In
Ferner zeigt
Des Weiteren zeigt
Schließlich zeigt
Ferner ist auch eine Kombination der Ausführungsbeispiele der
Die vorliegende Erfindung ist nicht auf die dargestellten und beschriebenen Ausführungsbeispiele beschränkt. Abwandlungen im Rahmen der Patentansprüche sind ebenso möglich wie eine Kombination der Merkmale, auch wenn diese in unterschiedlichen Ausführungsbeispielen dargestellt und beschrieben sind.The present invention is not limited to the illustrated and described embodiments. Variations within the scope of the claims are also possible as a combination of features, even if they are shown and described in different embodiments.
- 11
- Spinnstellespinning unit
- 22
- Rotorrotor
- 33
- Spinnaggregatspinning unit
- 44
- Fadenthread
- 55
- AbzugswalzenpaarOff rollers
- 66
- FadenführungseinheitThread guiding unit
- 77
- Nutgroove
- 88th
- Haltefederretaining spring
- 99
- ChangiereinheitTraversing unit
- 1010
- Kreuzspulecheese
- 1111
- Spulenhalterspool holder
- 1212
- Antriebswalzedrive roller
- 1313
- Druckluftdüsecompressed air nozzle
- 1414
- Motorengine
- 1515
- Saugdüsesuction nozzle
- 1616
- Fadenfängerthread catcher
- 1717
- Fadenendethread end
- 1818
- Abzugsrohrexhaust pipe
- 1919
- FadenaustrittselementThread exit element
- 2020
- DruckluftanschlussCompressed air connection
- 2121
- Druckluftdüsecompressed air nozzle
- 2222
- Ringförmige LuftkammerAnnular air chamber
- 2323
- Mündungmuzzle
- 2424
- DruckluftkupplungCompressed air coupling
- 2525
- UnterdruckanschlussVacuum port
- 2626
- Knickkink
- 2727
- DrallstoppmittelTwist stop means
- 2828
- Fadensensorthread sensor
- 2929
- Seitenarmsidearm
- 3030
- FadenendepräparationsaggregatYarn end preparation unit
- 3131
- Hauptarmmain arm
- 3232
- Luftleitelementair guide
- 3333
- Öffnungopening
- DD
- InnendurchmesserInner diameter
- TT
- Dickethickness
Claims (19)
dadurch gekennzeichnet, dass
ein Fadenaustrittselement (19) vorgesehen ist und eine Mündung (23) der Druckluftdüse (21) als Spalt zwischen dem Abzugsrohr (18) und dem Fadenaustrittselement (19) ausgebildet ist.Thread guide unit for pulling a thread (4) from a rotor (2) of a spinning station (1) of an open-end spinning machine with a discharge pipe (18) and a compressed-air nozzle (21),
characterized, in that
a thread outlet element (19) is provided and an orifice (23) of the compressed-air nozzle (21) is formed as a gap between the exhaust pipe (18) and the thread outlet element (19).
dadurch gekennzeichnet, dass die Fadenführungseinheit (6) nach einem der vorherigen Ansprüche ausgebildet ist.Open-end spinning machine with a plurality of spinning stations (1), each spinning station (1) a spinning unit (3), a thread guide unit (6), take-off rolls (5), a winding unit (9, 11) and a Fadenansetzeinheit (15, 14, 16),
characterized in that the yarn guide unit (6) is designed according to one of the preceding claims.
dadurch gekennzeichnet, dass
ein Druckluftstrom, der insbesondere aus einer Druckluftdüse (21) der Fadenführungseinheit (6) austritt, das Einsaugen des Fadenendes (17) in das Spinnaggregat (3), zeitlich abgestimmt mit dem Ansetzen des Fadens (4), unterstützt.Method for operating a spinning station (1) of an open-end spinning machine, wherein a spinning unit (3) produces a thread (4), the thread (4) is withdrawn from take-off rolls (5) by a thread guiding unit (6) and fed by a winding unit (9 , 11) is wound onto a spool (10) and, when the thread (4) has to be applied, a thread applying unit (15, 14, 16) moves a thread end (17) to the thread guiding unit (6) where the thread end (17 ) is sucked into the yarn guide unit (6) and then into the spinning unit (3) by a negative pressure prevailing in the spinning unit (3),
characterized, in that
a stream of compressed air, in particular from a compressed air nozzle (21) of the thread guide unit (6), the suction of the thread end (17) in the spinning unit (3), timed with the attachment of the thread (4) supported.
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DE102016113963 | 2016-07-28 |
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US (1) | US10689779B2 (en) |
EP (1) | EP3276057B1 (en) |
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EP4015682A1 (en) * | 2020-12-18 | 2022-06-22 | Saurer Intelligent Technology AG | Work station of an air spinning machine and yarn guide element |
EP4101954A1 (en) | 2021-06-10 | 2022-12-14 | Saurer (Jiangsu) Textile Machinery Co. Ltd. | Spinning box for an open-end rotor spinning device |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109097875A (en) * | 2018-08-31 | 2018-12-28 | 安徽日发纺织机械有限公司 | A kind of rotor spinning machine automatic joint method |
DE102020101840A1 (en) | 2020-01-27 | 2021-07-29 | Maschinenfabrik Rieter Ag | Thread guide unit, open-end rotor spinning machine and method for operating a spinning station |
EP4012083A1 (en) * | 2020-12-09 | 2022-06-15 | Saurer Intelligent Technology AG | Spinning element of an air spinning nozzle for an air spinning machine |
DE102020133359A1 (en) | 2020-12-14 | 2022-06-15 | Saurer Spinning Solutions Gmbh & Co. Kg | Multifunction nozzle for a spinning machine |
DE102022114064A1 (en) * | 2022-06-03 | 2023-12-14 | Saurer Spinning Solutions Gmbh & Co. Kg | Thread take-off nozzle and open-end spinning device with a thread take-off nozzle |
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- 2017-07-27 CN CN201710626331.XA patent/CN107663683B/en active Active
- 2017-07-27 US US15/661,659 patent/US10689779B2/en active Active
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EP4015682A1 (en) * | 2020-12-18 | 2022-06-22 | Saurer Intelligent Technology AG | Work station of an air spinning machine and yarn guide element |
EP4101954A1 (en) | 2021-06-10 | 2022-12-14 | Saurer (Jiangsu) Textile Machinery Co. Ltd. | Spinning box for an open-end rotor spinning device |
Also Published As
Publication number | Publication date |
---|---|
EP3276057B1 (en) | 2020-01-01 |
CN107663683A (en) | 2018-02-06 |
DE102017116893A1 (en) | 2018-02-01 |
US20180030624A1 (en) | 2018-02-01 |
CN107663683B (en) | 2022-06-07 |
US10689779B2 (en) | 2020-06-23 |
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