EP3267042A1 - Pump unit - Google Patents
Pump unit Download PDFInfo
- Publication number
- EP3267042A1 EP3267042A1 EP16178585.2A EP16178585A EP3267042A1 EP 3267042 A1 EP3267042 A1 EP 3267042A1 EP 16178585 A EP16178585 A EP 16178585A EP 3267042 A1 EP3267042 A1 EP 3267042A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- valve element
- impeller
- pump unit
- unit according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007789 sealing Methods 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000002093 peripheral effect Effects 0.000 description 7
- 238000005266 casting Methods 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000008236 heating water Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0005—Control, e.g. regulation, of pumps, pumping installations or systems by using valves
- F04D15/0016—Control, e.g. regulation, of pumps, pumping installations or systems by using valves mixing-reversing- or deviation valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/0606—Canned motor pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/086—Sealings especially adapted for liquid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2261—Rotors specially for centrifugal pumps with special measures
- F04D29/2283—Rotors specially for centrifugal pumps with special measures for reverse pumping action
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
- F04D29/4293—Details of fluid inlet or outlet
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/46—Fluid-guiding means, e.g. diffusers adjustable
- F04D29/48—Fluid-guiding means, e.g. diffusers adjustable for unidirectional fluid flow in reversible pumps
- F04D29/486—Fluid-guiding means, e.g. diffusers adjustable for unidirectional fluid flow in reversible pumps especially adapted for liquid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/10—Feed-line arrangements, e.g. providing for heat-accumulator tanks, expansion tanks ; Hydraulic components of a central heating system
- F24D3/105—Feed-line arrangements, e.g. providing for heat-accumulator tanks, expansion tanks ; Hydraulic components of a central heating system pumps combined with multiple way valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/50—Inlet or outlet
- F05D2250/52—Outlet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S415/00—Rotary kinetic fluid motors or pumps
- Y10S415/911—Pump having reversible runner rotation and separate outlets for opposing directions of rotation
Definitions
- the invention relates to a pump unit with the features specified in the preamble of claim 1.
- the pump unit has a pump housing, in which an impeller is rotatably arranged.
- the impeller rotates in the interior of the pump housing.
- the impeller is connected in a known manner with a suction port or suction.
- the pump unit also has an electric drive motor whose rotor is connected in such a rotationally fixed manner with the impeller that the electric drive motor can drive the impeller rotationally.
- the drive motor or its stator housing is connected to the pump housing in a known manner.
- the drive motor is designed so that it can be selectively driven selectively in two directions of rotation.
- a suitable control device can be provided, which controls the drive motor so that it rotates in a desired direction of rotation.
- the control device preferably controls the energization of the stator coils of the drive motor.
- the control device may in particular include a frequency converter, via which, in addition to the direction of rotation, preferably also the rotational speed of the drive motor can be regulated.
- the impeller also rotates selectively in two desired opposite directions of rotation.
- a valve arrangement is further arranged, which can switch an outlet-side flow path, that is, the flow path downstream of the impeller between two outputs formed in the pump housing.
- the valve assembly is preferably designed such that it can be moved by the flow caused by the impeller between two switching positions, wherein, depending on the direction of rotation of the impeller, the flow in the peripheral region of the impeller is also directed in different directions. Due to the different flow directions, a valve element of the valve arrangement can be selectively moved between several switching positions.
- the valve arrangement has two valve elements, wherein a first movable valve element is arranged on a first of the two outlets and a second movable valve element is arranged on a second of the two outlets.
- first valve element serves to close the first outlet
- second valve element serves to close the second outlet.
- the valve elements are arranged so that they are in a rest position, that is, when the impeller is stationary, in its closed position. That is, in the rest position, the first valve element at least partially closes off the first outlet, and the second valve element at least partially closes off the second outlet.
- a partial closure of the outlets means that the outlet in the closed position is reduced in cross-section with respect to the open position, preferably reduced by more than half, more preferably by more than two-thirds. As explained below, preferably in the closed position, a certain flow passage remains.
- valve elements are arranged and configured such that the first valve element is movable to an open position by a flow caused by the impeller in its first rotational direction, while the second valve element is moved by one of the Impeller in the second direction of rotation caused flow is movable to an open position.
- the first valve element is moved to its open position by the flow
- the second valve element remains in its closed position at the same time.
- the first valve element remains in its closed position when the second valve member is moved to its open position by the flow which occurs upon rotation of the impeller in the second rotational direction.
- the embodiment of the invention has the advantage over the known direction of rotation dependent switching devices that the outputs are substantially closed in the rest position. This causes that upon start-up of the pump assembly, a flow is initially generated substantially only in the interior of the pump housing to move depending on the direction of rotation of the valve elements in its open position. Due to the fact that substantially no flow takes place through the outputs, water hammer during switching when commissioning the pump unit are minimized or avoided. This means that during startup of the pump unit, a flow is initially generated in the interior of the pump unit, the hydraulic energy of which is used to move one of the valve elements.
- valve element that is, one of the valve elements is moved depending on the direction of rotation in its open position.
- the pump unit is turned off, that is, the impeller comes to a standstill, the valve element moves back to its closed position.
- the drive motor is then driven in the reverse direction of rotation, so that the impeller generates a flow in the opposite direction in the interior of the pump housing, which opens the other valve element and so the flow through the other outlet from the pump housing leads to the outside.
- the inventive design allows by the targeted control of the drive motor, that is, in particular, not only by the choice of the direction of rotation, but also the acceleration curve, a very gentle and quiet switching between the two flow paths, which are defined by the two outputs.
- the first and the second valve element are independently movable. It allows the first valve member to remain in its closed position while the second valve member is moving to its open position and vice versa.
- first and the second valve element are each preferably designed as a flap pivotable about a pivot axis between the open position and the closed position.
- the flap preferably comes with a surface sealingly against a valve seat surrounding an associated outlet to the plant.
- the valve elements are arranged so that their pivot axis is located at a longitudinal end, said longitudinal end is preferably the one longitudinal end which is furthest from the impeller.
- the pivot axis or pivot axes of the flaps further preferably extend parallel to the axis of rotation of the impeller, wherein the flaps extend substantially radially to the impeller.
- valve elements have a sealing area or a sealing surface, which can come into sealing contact with a corresponding valve seat, which surrounds the associated outlet.
- valve elements preferably have one An attack surface or an attack area on which the flow generated by the impeller acts to move the valve element.
- the engagement portion is preferably formed by an axial end portion of the flap spaced from the pivot axis.
- the engagement region preferably extends into an annular space of the pump housing surrounding the impeller, so that the flow generated by the impeller in this annular space can act directly on the engagement area.
- the first and the second valve element are pivotable about the same pivot axis.
- This may, as described above, be a pivot axis, which preferably extends parallel to the axis of rotation of the impeller.
- the valve elements in the manner described above are flap-shaped, wherein the flaps are articulated at one end to the pivot axis and the opposite free end of the flaps each forms an attack surface or an attack area for the flow.
- the sealing region or the sealing surface is preferably located between the engagement region and the pivot axis.
- the pivot axis is preferably arranged at the end of the flap, which is the furthest from the impeller.
- valve elements are configured and arranged so that, when one of the valve elements is in its open position, they are in contact with each other. That is, preferably, the valve element which moves into the open position pivots until it comes into abutment against the other valve element which lingers in its closed position.
- This embodiment has the advantage that the released flow path is maximized to the open outlet and that open valve element additionally presses the valve element located in its closed position into its closed position and / or can take on an additional sealing function, as will be described below.
- the valve elements each have an opening which allows a flow passage into the associated outlet even in a closed position of this valve element. That is, the opening extends from that side of the valve element, which faces the interior of the pump housing, that is, the impeller, into the outlet.
- These openings in the valve elements are preferably dimensioned so that the outputs in the closed positions of the valve elements substantially, that is, as described above, are largely closed, but a small flow passage remains.
- the opening essentially ensures that a pressure equalization between both sides of the valve element is given. This pressure compensation ensures that when starting the impeller, the valve element is not pressed by the pressure generated in the pump housing against the valve seat. As a result, the holding force to be overcome by the flow is reduced, so that the valve element can be moved more easily from the closed to the open position. This assists a silent soft switching of the valve means by movement of one of the valve elements.
- the opening in the first valve element and the opening in the second valve element are arranged offset from one another such that the opening in the first valve element by the second valve element and the opening in the second valve element are closed by the first valve element, when the two valve elements together are in plant. That is, the valve element located in its open position closes thereby, that it comes to rest on the other valve element, which is in its closed position, at the same time the opening in that valve element, which is in its closed position. Only by opening one of the valve elements, the other valve element and thus the associated output is completely closed. In this state, then the pressure generated by the pump unit acts on the two valve elements, so that these valve elements against each other and the valve element, which is in its closed position, is pressed against the associated valve seat.
- the first and the second valve element are subjected to force by at least one return element so that they are each held in its closed position at standstill of the impeller, wherein preferably the first and the second valve element by a common return element, in particular by an arranged between the valve elements Spring, are subjected to force.
- the or the return elements thus ensure that after switching off the pump unit, when the impeller comes to a standstill, the valve elements are moved back to their rest position, that is, their closed position.
- the spring element can be particularly Preferably be designed as a torsion spring, which rotates about a common rotational or pivot axis of the two valve elements and with their free legs in each case with one of the valve elements into engagement or conditioning. This allows a particularly simple structure and easy installation, since the torsion spring can be pushed together with the two valve elements on a common pivot or rotation axis.
- the valve elements may be elastic or rigid. If the valve elements are elastic, they can be formed in the simplest case as tabs or flaps made of a rubber or elastomeric material. If the valve elements are designed to be elastic, the elastic restoring forces that are generated when the valve element is deformed can form the described restoring element. Such valve elements can be moved by deformation from the closed to the open position. If the valve elements are rigid, they preferably rotate about fixed pivot or rotation axes, in particular about a common pivot or rotation axis.
- the rigid valve elements are substantially rigid, but may additionally have elastic regions or sections, which may particularly preferably be connected in a materially bonded manner to the rigid sections. The rigid valve elements may e.g. be additionally provided with elastic sealing surfaces or elastic sections.
- an elastic seal is arranged in each case on the valve elements and / or these opposite valve seats. This provides a reliable seal of the outlet when the valve member is in its closed position.
- an elastic seal between the two valve elements may be provided when they have openings in the manner described above.
- Such an additional sealing element provides a seal in the Area of the opening of that valve element, which is in its closed position, when the second valve element comes to rest on this.
- the opening in the valve element on the side of the valve element, which faces the second valve element be surrounded by an elastic seal.
- a sealing surface may be formed there on the valve elements in a region which covers the opening of the other valve element when the two valve elements come into contact with each other.
- the pump housing has a receiving opening located between the two outputs, which is open to the interior of the pump housing and in which the two valve elements are inserted from the outside of the pump housing, wherein the two valve elements preferably in one in the Receiving opening inserted valve insert are stored.
- the receiving opening is sealed to the outside by a lid, this cover is preferably part of the valve core.
- the pump housing with the receiving opening can be easily manufactured as a casting, in particular as an injection molded part made of plastic, wherein a core, which defines the receiving opening, can be pulled out of the pump housing.
- a lost core can be dispensed with at this point.
- the described two outputs of the pump housing are preferably located in the receiving opening or branches of the Receiving opening. That is, the flow, starting from the interior of the pump housing, in which the impeller rotates, first enters the receiving opening and then from there into one of the two outlets, depending on which valve element is in its open position.
- the two outputs each have a the interior of the pump housing facing or in the flow path of the interior valve seat on which the associated valve element comes with a sealing surface in its closed position to the plant to the respective output at least partially closed.
- the valve seats of the two exits are preferably opposite one another, wherein the valve seats particularly preferably extend substantially parallel to one another.
- the valve seats When the valve seats are located in the receiving opening, the valve seats preferably extend substantially parallel to the longitudinal direction of the receiving opening on two opposite side walls of the receiving opening.
- a substantially parallel arrangement of the valve seats means that slight draft angles, which are required to remove a core from the receiving opening after casting, are still considered in this sense as a parallel arrangement.
- valve seats allow that valve element which moves into its open position to move towards the second valve element, which is in a closed position, and can come into abutment with this valve element as described above , This is especially true when the valve elements perform a pivoting movement from the closed to the open position.
- the pivot axes preferably extend parallel to the surfaces spanned by the valve seats. In a common pivot axis, this is preferably Located in a plane which is located between the surfaces formed by the valve seats.
- valve elements further preferably each have a sealing surface provided for engagement with a valve seat, which extends at an angle to a radius with respect to the pivot axis of the respective valve element.
- Such valve elements preferably have a substantially triangular shape in a plane normal to the pivot axis, wherein one side of the sealing element, which forms the sealing surface and a second side of the valve element, which is provided for bearing against the second valve element, preferably in an acute Extend angle to each other.
- the pivot or rotation axis is preferably on or in the surface which is provided for engagement with the second valve element.
- the angled arrangement of the sealing surface makes it possible, despite the intended pivoting movement in a common pivot axis, the valve seats may be located in mutually parallel planes.
- the pump unit is designed as Umisselzpumpenaggregat and more preferably as Bankungsum stiilzpumpenaggregat.
- it may be a Schuungsumicalzpumpenaggregat, which is used in a gas boiler.
- the pump unit may be part of a hydraulic block, which forms an integrated unit for a compact heating system and in particular for a gas boiler.
- the drive motor is preferably a wet-running drive motor, that is, a drive motor in which rotor and stator a split tube or a split pot are separated from each other.
- the drive motor has a permanent magnet rotor.
- the drive motor may have a frequency converter for speed control.
- the impeller and the interior of the pump housing can be dimensioned such that in the peripheral region of the impeller in the interior of the pump housing remains an annular space.
- This annular clearance preferably has a size at which the radius of the inner circumference of the pump housing is at least 1.4 times and preferably at least 2 times as large as the radius of the impeller, at least in a circumferential section in the peripheral region of the impeller.
- the radius of the inner circumference of the pump housing over the entire circumference is dimensioned accordingly. More preferably, the radius of the inner circumference of the pump housing in at least one peripheral portion at least 2 or 3 times as large as the radius of the impeller.
- valve elements are preferably arranged or dimensioned so that in each position, a clearance between the valve element and the outer periphery of the impeller remains, so that the circulating flow is not prevented by the valve element.
- the pump unit 1 shown in the figures is designed as a circulating pump unit with a wet-running electric drive motor.
- the pump unit 1 has a pump housing 2, which may be formed as a cast component of metal or plastic.
- the pump housing 2 has a suction port 4 and two discharge ports 6 and 8.
- Attached to the pump housing 2 is a motor or stator housing 10, in which the electric drive motor is arranged.
- an electronics housing 12 is arranged, in which a control or regulating device for controlling the electric drive motor is arranged.
- an impeller 14 is disposed inside the pump housing 2, which is rotatably connected to the rotor 16 of the electric drive motor.
- the rotor 16 is rotatably supported in a bearing 18 which is fixed to a bearing plate 20 in the pump housing 2.
- the stator of the electric drive motor is arranged, on the inner circumference of a split pot 21 is located, which separates the rotor space, in which the rotor 16 is disposed from the stator, so that the rotor space can be filled with liquid. It is thus a wet-running drive motor.
- a receiving opening 22 extends radially outwards.
- the receiving opening 22 forms part of an outlet-side flow path through which the flow accelerated by the impeller 14 emerges from the pump housing 2.
- valve insert 28 Inserted from the outside into the receiving opening 22 is a valve insert 28, which has a closure plate 30 which closes the receiving opening 22 to the outside.
- the closure plate 30 serves as a carrier and holds a pivot axis 32, to which a first valve element 34 and a second valve element 36 are pivotally mounted.
- a torsion spring 38 is also arranged, which forms a return element and in the mounted state, the first valve element 34 and the second valve member 36 presses apart.
- the two valve elements 34 and 36 are identical and arranged only rotated by 180 ° to each other.
- Fig. 3 shows the valve core 28 in the assembled state prior to insertion into the receiving opening 22 of the pump housing 2.
- the first and second valve elements 34, 36 are rotated 180 ° to each other, facing away from each other on the pivot axis 32, so that their outer surfaces facing away from each other 40 sealing surfaces form, which come to close the outputs 24 and 26 on the outer circumference, which each forms a valve seat, sealingly to the plant.
- elastic sealing elements can be arranged on the outer circumference of the exits 24, 26 or on the sealing surfaces 40.
- the flap-shaped valve elements 34 and 36 are formed so that in each case an opening 42 is formed in the sealing surface 40, which is located extends transversely to the sealing surface 40 through the valve member 34, 36 therethrough.
- the opening 42 is seen in the direction of the pivot axis 32 eccentrically in the valve element 34, 36 is arranged.
- the opening 42 is arranged in one half in the sealing surface 40 in the direction of the pivot axis 32 seen. Since the two identically formed valve elements 34 and 36 are arranged rotated through 180 ° to each other, thus the opening 42 in the first valve element 34 is offset from the opening 42 in the second valve element 36th In Fig. 4 the opening 42 in the first valve element 34 is in the upper half, while the opening 42 in the second valve element 36 is located in the lower half. This causes that when the two valve elements 34 and 36 come into contact with each other, the openings 42 in the two valve elements 34 and 36 are not aligned.
- the valve elements 34 and 36 have, on their side facing away from the sealing surface 40, rather than the opening 42, an engagement element 44, which corresponds to its shape to the opening 42 on the same side.
- the engagement element 44 of the first valve element 34 engages in the opening 42 of the second valve element 36 when the two valve elements come to rest against each other by overcoming the spring force of the torsion spring 38.
- the opening 42 of the second valve element 36 is closed by the first valve element 34 and its engagement element 44.
- the engagement member 44 may be formed elastically in the form of a seal.
- the engagement element 44 of the second valve element 36 engages in the opening 42 of the first valve element 34 to the closure thereof.
- Fig. 7 are the first and the second output 24 and 26 in the receiving opening 22 opposite to each other, wherein the valve seats formed by the edge of the outputs 24 and 26 are located in mutually parallel planes.
- the first valve element 34 and the second valve element 36 by the torsion spring 38, which serves as a return element Pressed in its rest position, which represents a closed position in which the first valve element 34, the first output 24 and the second valve element 36, the second output 26 overlaps.
- the first output and the second output are substantially closed by the first valve element 34 and the second valve element 36, ie, closed except for the flow passage through the openings 42.
- Fig. 5 . 6 are the first and the second output 24 and 26 in the receiving opening 22 opposite to each other, wherein the valve seats formed by the edge of the outputs 24 and 26 are located in mutually parallel planes.
- valve elements 34 and 36 are formed in a direction transverse to the pivot axis 32 so long that their pivot axis 32 spaced ends 46 extend into the interior 15 and thus into an annular space surrounding the impeller 14.
- the adjoining the ends 46 surfaces in extension of the sealing surfaces 40 of the valve elements 34, 36 form engagement surfaces on which the rotating in the interior 15 flow upon rotation of the impeller 14 acts.
- the arranged in the electronics housing 12 control device is designed so that it can drive the electric drive motor targeted in two different directions of rotation A and B. This can be done for example via a frequency converter, which energizes the coils in the stator targeted.
- the valve device in the valve core 28 is designed such that, depending on the direction of rotation A, B, it directs the flow into the first outlet 24 and thus to the first pressure port 6 or into the second outlet 26 and thus to the second pressure port 8.
- the heating circuit of a heater for a building can be connected to the first pressure port 6, while a heat exchanger for heating service water connects to the second pressure port 8.
- the direction of rotation is thus initially predetermined by the control device 12 in order to specify in which of the two outputs 24 or 26 is to be conveyed. If now the first output 24 with the subsequent Pressure port 6 is to be used, the pump unit is set in motion so that the impeller rotates in the first direction of rotation A. In the in Fig. 5 and 7 shown rest position, the outputs 24 and 26 are substantially closed except for the flow passages through the openings 42. The openings 42 effect a pressure equalization between both sides of the valve elements 34 and 36, so that the valve elements 34 and 36 are not pressed upon startup of the pump unit by the pressure forming in the interior 15 against the outputs 24 and 26.
- valve members 34 and 36 are held in position substantially only by the torsion spring 38.
- a rotating flow in the peripheral region of the impeller is generated in the interior 15 of the pump housing 2.
- the flow also rotates in the direction of rotation A and thus acts on the engagement surface of the first valve element 34.
- the flow thus generates on the first valve element 34 a force which counteracts the spring force of the torsion spring 38 and thus the first valve element 34 from the closed position in FIG moves its open position, in which the valve member 34 abuts against the second valve element 36.
- the first valve element 34 closes the opening 42 in the second valve element 36.
- the second output 26, on which the second valve element 36 remains in abutment is now completely closed.
- the first outlet 24 is fully open, so that the flow through this outlet 24 flows into the discharge nozzle 6.
- the pressure prevailing in the interior 15 now acts on the sealing surface 40 of the first valve element 34, which via the abutment against the second valve element 36 presses this in additional sealing contact with the valve seat which surrounds the second outlet 26.
- This state, in which the first valve element 34 is opened and thus a flow path through the first output 24 is opened to the discharge port 6, is in the Fig. 6A and 8A shown.
- the control device in the electronics housing 12 can also adjust the acceleration of the drive motor so that when commissioning initially just as much pressure and flow are built to one of the valve elements 34, 36 in the desired open position move and then the engine is then accelerated so that the desired final pressure or flow is established.
- valve elements 34 and 36 are dimensioned such that their free ends 46 are spaced apart at any angular position during pivotal movement about pivot axis 32 from the outer periphery of impeller 34 such that valve elements 34 and 36 do not collide with impeller 14.
- the distance between the ends 46 and the outer periphery of the impeller 14 is selected so that there is always a free space through which the annular or rotating flow can extend in the peripheral region of the impeller 14.
- the annular space 47 leads to an overall improved efficiency, especially when the impeller 14 has curved blades.
- the receiving opening 22 is formed so that no undercuts are formed in a direction radial to the axis of rotation X of the drive motor.
- the receiving opening 22 can be formed by a core, which can be pulled out after the casting of the pump housing 2 in the radial direction to the outside. This allows a simple production of the receiving space 22nd
- valve elements 34 and 36 are hinged to the pivot axis, that the Pivot axis 32 relative to the axis of rotation x of the impeller at the radially outer end of the valve elements 34, 36 is arranged, that is, the pivot axis 32 is maximally spaced from the impeller or the axis of rotation x in the radial direction.
- the pivot axis 32 'but could also be located at the radially inner end of the valve elements 34' and 36 '.
- valve element 34 'and 36' may correspond to the embodiment described above.
- openings 42 may also be provided.
- the circulating pump unit according to the invention is preferably used in a heating system, in particular in a gas boiler, which are also the subject of the invention.
- a heating system with a gas boiler 48 is shown schematically in FIG Fig. 11 shown.
- the gas boiler 48 includes a burner 50 with a primary heat exchanger 52, via which the water is heated in the heating circuit.
- the water is conveyed through the heating circuit.
- the control device 12 of the pump unit 1 the direction of rotation is predetermined in the manner described above, whereby the valve arrangement formed by the valve elements 34, 36 valve arrangement is switched.
- the valve arrangement serves to switch over the flow path between a heating circuit 54, which runs through a building, and a secondary heat exchanger 55, which serves for the heating of service water.
- the heating circuit 54 passes through one or more radiators 56, wherein Within the meaning of this description, radiators are also considered to be circles of underfloor heating. Depending on the direction of rotation A, B, the flow either through the secondary heat exchanger 55 or the heating circuit 54.
- the system is preferably designed so that the rotational direction in which the Heating water is directed through the heating circuit 54, which is the direction of rotation for which the curvature of the impeller blades is optimized. This ensures that the pump unit 1 works most of the operating time with the maximum efficiency, since the direction of rotation, at which the water is passed through the secondary heat exchanger 55, is usually used less frequently, since the operating times for hot water heating are usually lower as the operating hours for heating a building.
- the primary heat exchanger 52 with the burner 50, the pump unit 1 and the secondary heat exchanger 55 preferably form components of the gas boiler 48 and preferably the pump unit 1 and the secondary heat exchanger 55 in a hydraulic _Bauillon, that is integrated a hydraulic block.
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Abstract
Die Erfindung betrifft ein Pumpenaggregat mit einem Pumpengehäuse (2), einem in dem Pumpengehäuse (2) drehbar angeordneten Laufrad, einem mit dem Laufrad (14) zu dessen Antrieb verbundenen elektrischen Antriebsmotor, welcher wahlweise in zwei Drehrichtungen (A, B) antreibbar ist, sowie einer in dem Pumpengehäuse (2) angeordneten Ventilanordnung (28), welche derart ausgebildet ist, dass sie abhängig von der Drehrichtung (A, B) des Laufrades (14) einen Strömungsweg stromabwärts des Laufrades zwischen zwei in dem Pumpengehäuse ausgebildeten Ausgängen (24, 26) umschaltet, wobei die Ventilanordnung ein erstes bewegliches Ventilelement (34) an einem ersten der zwei Ausgänge (24) und ein zweites bewegliches Ventilelement (36) an einem zweiten der zwei Ausgänge (26) aufweist, die Ventilelemente (34, 36) sich in einer Ruhelage jeweils in einer geschlossenen Stellung befinden, in welcher das erste Ventilelement (34) den ersten Ausgang (24) zumindest teilweise verschließt und das zweite Ventilelement (36) den zweiten Ausgang (26) zumindest teilweise verschließt, und das erste Ventilelement (34) durch eine von dem Laufrad (14) in dessen erster Drehrichtung (A) verursachte Strömung in eine geöffnete Stellung bewegbar ist und das zweite Ventilelement (36) durch eine von dem Laufrad (14) in dessen zweiter Drehrichtung (B) verursachte Strömung in eine geöffnete Stellung bewegbar ist.The invention relates to a pump unit having a pump housing (2), an impeller rotatably mounted in the pump housing (2), an electric drive motor connected to the impeller (14) which is selectively drivable in two rotational directions (A, B), and a valve arrangement (28) arranged in the pump housing (2), which is designed such that, depending on the direction of rotation (A, B) of the impeller (14), it has a flow path downstream of the impeller between two outlets (24, 24) formed in the pump housing. 26), the valve assembly having a first movable valve member (34) on a first of the two outlets (24) and a second movable valve member (36) on a second of the two outlets (26), the valve members (34, 36) each in a closed position in a rest position, in which the first valve element (34) at least partially closes the first outlet (24) and the second e valve element (36) at least partially closes the second outlet (26), and the first valve element (34) is movable into an open position by a flow caused by the impeller (14) in its first direction of rotation (A) and the second valve element ( 36) is movable into an open position by a flow caused by the impeller (14) in its second rotational direction (B).
Description
Die Erfindung betrifft ein Pumpenaggregat mit den im Oberbegriff des Anspruchs 1 angegebenen Merkmalen.The invention relates to a pump unit with the features specified in the preamble of
In Heizungsanlagen, insbesondere Kompaktheizungsanlagen, stellt sich das Problem, den Heizwasser-Kreislauf zwischen zwei Strömungswegen umzuschalten, nämlich einmal durch einen Heizkreislauf im Gebäude und einmal durch einen Wärmetauscher zum Erwärmen von Brauchwasser. Dazu ist das bekannt, Pumpenaggregate mit integrierten Ventilelementen einzusetzen, welche in Abhängigkeit von der Drehrichtung des Laufrades des Pumpenaggregates zwischen zwei möglichen Strömungswegen umschalten. In der Regel ist hierzu ein bewegliches Ventilelement vorgesehen, welches von der Strömung um das Laufrad mitgenommen wird und je nach Strömungsrichtung gegen einen von zwei möglichen Ausgängen gedrückt wird, um diesen zu verschließen, so dass die Strömung durch den jeweils anderen Ausgang das Pumpenaggregat verlässt. Das heißt, das Ventilelement schließt die Ausgänge derart abwechselnd, dass immer ein Ausgang geschlossen und gleichzeitig der andere Ausgang geöffnet ist. Bei derartigen Ausgestaltungen problematisch sind Wasserschläge im System, welche zu unerwünschten Geräuschen führen.In heating systems, especially compact heating systems, there is the problem of switching the heating water circuit between two flow paths, namely once through a heating circuit in the building and once through a heat exchanger for heating domestic water. For this purpose, it is known to use pump units with integrated valve elements, which switch depending on the direction of rotation of the impeller of the pump unit between two possible flow paths. As a rule, a movable valve element is provided for this purpose, which is entrained by the flow around the impeller and, depending on the flow direction, is pressed against one of two possible outlets in order to close it, so that the flow leaves the pump unit through the respective other outlet. That is, the valve member alternately closes the outputs such that one output is always closed and at the same time the other output is opened. In such embodiments are problematic water hammer in the system, which lead to unwanted noise.
Im Hinblick auf diese Problematik ist es Aufgabe der Erfindung, ein Pumpenaggregat mit einem durch die Drehrichtung des Antriebsmotors umschaltbaren Ventilelement dahingehend zu verbessern, dass ein möglichst geräuschloses Schalten des Ventilelementes möglich ist.In view of this problem, it is an object of the invention to improve a pump unit with a switchable by the direction of rotation of the drive motor valve element to the effect that as quiet as possible switching of the valve element is possible.
Diese Aufgabe wird durch ein Pumpenaggregat mit den in Anspruch 1 angegebenen Merkmalen gelöst. Bevorzugte Ausführungsformen ergeben sich aus den Unteransprüchen, der nachfolgenden Beschreibung sowie den beigefügten Figuren.This object is achieved by a pump unit having the features specified in
Das erfindungsgemäße Pumpenaggregat weist ein Pumpengehäuse auf, in welchem ein Laufrad drehbar angeordnet ist. Das Laufrad rotiert dabei im Innenraum des Pumpengehäuses. Das Laufrad ist in bekannter Weise mit einem Sauganschluss bzw. Saugstutzen verbunden. Das Pumpenaggregat weist ferner einen elektrischen Antriebsmotor auf, dessen Rotor mit dem Laufrad derart drehfest verbunden ist, dass der elektrische Antriebsmotor das Laufrad drehend antreiben kann. Bevorzugt ist der Antriebsmotor bzw. dessen Statorgehäuse mit dem Pumpengehäuse in bekannter Weise verbunden.The pump unit according to the invention has a pump housing, in which an impeller is rotatably arranged. The impeller rotates in the interior of the pump housing. The impeller is connected in a known manner with a suction port or suction. The pump unit also has an electric drive motor whose rotor is connected in such a rotationally fixed manner with the impeller that the electric drive motor can drive the impeller rotationally. Preferably, the drive motor or its stator housing is connected to the pump housing in a known manner.
Der Antriebsmotor ist so ausgebildet, dass er gezielt wahlweise in zwei Drehrichtungen antreibbar ist. Dazu kann eine geeignete Steuereinrichtung vorgesehen sein, welche den Antriebsmotor so ansteuert, dass er in einer gewünschten Drehrichtung rotiert. Dazu steuert die Steuereinrichtung vorzugsweise die Bestromung der Statorspulen des Antriebsmotors. Die Steuereinrichtung kann insbesondere einen Frequenzumrichter beinhalten, über welchen neben der Drehrichtung vorzugsweise auch die Drehzahl des Antriebsmotors regelbar ist. Abhängig von der Drehrichtung des Antriebsmotors rotiert auch das Laufrad somit wahlweise in zwei gewünschten entgegengesetzten Drehrichtungen.The drive motor is designed so that it can be selectively driven selectively in two directions of rotation. For this purpose, a suitable control device can be provided, which controls the drive motor so that it rotates in a desired direction of rotation. For this purpose, the control device preferably controls the energization of the stator coils of the drive motor. The control device may in particular include a frequency converter, via which, in addition to the direction of rotation, preferably also the rotational speed of the drive motor can be regulated. Depending on the direction of rotation of the drive motor, the impeller also rotates selectively in two desired opposite directions of rotation.
In dem Pumpengehäuse ist ferner eine Ventilanordnung angeordnet, welche einen austrittseitigen Strömungsweg, das heißt den Strömungsweg stromabwärts des Laufrades zwischen zwei in dem Pumpengehäuse ausgebildeten Ausgängen umschalten kann. Bei Verwendung des Pumpenaggregates in einer Heizungsanlage kann beispielsweise einer der Ausgänge mit einem Heizkreislauf durch das Gebäude und der andere Ausgang mit einem Sekundärwärmetauscher zum Erwärmen des Brauchwassers versehen sein. Die Ventilanordnung ist vorzugsweise so ausgebildet, dass sie durch die von dem Laufrad verursachte Strömung zwischen zwei Schaltstellungen bewegbar ist, wobei je nach Drehrichtung des Laufrades die Strömung im Umfangsbereich des Laufrades ebenfalls in unterschiedlichen Richtungen gerichtet ist. durch die unterschiedlichen Strömungsrichtungen kann ein Ventilelement der Ventilanordnung gezielt zwischen mehreren Schaltstellungen bewegt werden.In the pump housing, a valve arrangement is further arranged, which can switch an outlet-side flow path, that is, the flow path downstream of the impeller between two outputs formed in the pump housing. When using the pump unit in a heating system, for example, one of the outputs with a heating circuit through the building and the other outlet may be provided with a secondary heat exchanger for heating the service water. The valve assembly is preferably designed such that it can be moved by the flow caused by the impeller between two switching positions, wherein, depending on the direction of rotation of the impeller, the flow in the peripheral region of the impeller is also directed in different directions. Due to the different flow directions, a valve element of the valve arrangement can be selectively moved between several switching positions.
Erfindungsgemäß weist die Ventilanordnung zwei Ventilelemente auf, wobei ein erstes bewegliches Ventilelement an einem ersten der beiden Ausgänge und ein zweites bewegliches Ventilelement an einem zweiten der zwei Ausgänge angeordnet ist. So dient das erste Ventilelement dazu, den ersten Ausgang zu verschließen, während das zweite Ventilelement dazu dient, den zweiten Ausgang zu verschließen. Die Ventilelemente sind so angeordnet bzw. ausgestaltet, dass sie sich in einer Ruhelage, das heißt wenn das Laufrad stillsteht, in ihrer geschlossenen Stellung befinden. Das heißt in der Ruhelage verschließt das erste Ventilelement den ersten Ausgang zumindest teilweise und das zweite Ventilelement den zweiten Ausgang zumindest teilweise. Unter einem teilweise Verschließen der Ausgänge ist im Sinne dieser Erfindung zu verstehen, dass der Ausgang in der geschlossenen Stellung in seinem Querschnitt gegenüber der geöffneten Stellung verkleinert ist, vorzugsweise um mehr als die Hälfte, weiter bevorzugt um mehr als zwei Drittel verkleinert ist. Wie unten dargelegt, verbleibt vorzugsweise auch in der geschlossenen Stellung ein gewisser Strömungsdurchgang.According to the invention, the valve arrangement has two valve elements, wherein a first movable valve element is arranged on a first of the two outlets and a second movable valve element is arranged on a second of the two outlets. Thus, the first valve element serves to close the first outlet, while the second valve element serves to close the second outlet. The valve elements are arranged so that they are in a rest position, that is, when the impeller is stationary, in its closed position. That is, in the rest position, the first valve element at least partially closes off the first outlet, and the second valve element at least partially closes off the second outlet. For the purposes of this invention, a partial closure of the outlets means that the outlet in the closed position is reduced in cross-section with respect to the open position, preferably reduced by more than half, more preferably by more than two-thirds. As explained below, preferably in the closed position, a certain flow passage remains.
Ferner sind die Ventilelemente so angeordnet und ausgestaltet, dass das erste Ventilelement durch eine von dem Laufrad in dessen erster Drehrichtung verursachten Strömung in eine geöffnete Stellung bewegbar ist, während das zweite Ventilelement durch eine von dem Laufrad in dessen zweiter Drehrichtung verursachten Strömung in eine geöffnete Stellung bewegbar ist. Wenn durch die Strömung das erste Ventilelement in seine geöffnete Stellung bewegt wird, verbleibt gleichzeitig das zweite Ventilelement in seiner geschlossenen Stellung. Umgekehrt verbleibt das erste Ventilelement in seiner geschlossenen Stellung, wenn das zweite Ventilelement durch die Strömung, welche bei Drehung des Laufrades in der zweiten Drehrichtung auftritt, in seine geöffnete Stellung bewegt wird.Further, the valve elements are arranged and configured such that the first valve element is movable to an open position by a flow caused by the impeller in its first rotational direction, while the second valve element is moved by one of the Impeller in the second direction of rotation caused flow is movable to an open position. When the first valve element is moved to its open position by the flow, the second valve element remains in its closed position at the same time. Conversely, the first valve element remains in its closed position when the second valve member is moved to its open position by the flow which occurs upon rotation of the impeller in the second rotational direction.
Die erfindungsgemäße Ausgestaltung hat gegenüber den bekannten drehrichtungsabhängigen Schalteinrichtungen den Vorteil, dass die Ausgänge in der Ruhelage im Wesentlichen geschlossen sind. Dies bewirkt, dass bei Inbetriebnahme des Pumpenaggregates eine Strömung zunächst im Wesentlichen nur im Inneren des Pumpengehäuses erzeugt wird, um abhängig von der Drehrichtung eines der Ventilelemente in seine geöffnete Stellung zu bewegen. Dadurch, dass im Wesentlichen keine Strömung durch die Ausgänge erfolgt, werden Wasserschläge beim Umschalten bei Inbetriebnahme des Pumpenaggregates minimiert bzw. vermieden. Das bedeutet bei der Inbetriebnahme des Pumpenaggregates wird zunächst im Inneren des Pumpenaggregates eine Strömung erzeugt, deren hydraulische Energie zum Bewegen eines der Ventilelemente verwendet wird.The embodiment of the invention has the advantage over the known direction of rotation dependent switching devices that the outputs are substantially closed in the rest position. This causes that upon start-up of the pump assembly, a flow is initially generated substantially only in the interior of the pump housing to move depending on the direction of rotation of the valve elements in its open position. Due to the fact that substantially no flow takes place through the outputs, water hammer during switching when commissioning the pump unit are minimized or avoided. This means that during startup of the pump unit, a flow is initially generated in the interior of the pump unit, the hydraulic energy of which is used to move one of the valve elements.
Bei der Inbetriebnahme des Pumpenaggregates öffnet stets ein Ventilelement, das heißt eines der Ventilelemente wird abhängig von der Drehrichtung in seine geöffnete Stellung bewegt. Wenn das Pumpenaggregat ausgeschaltet wird, das heißt das Laufrad zum Stillstand kommt, bewegt sich das Ventilelement wieder zurück in seine geschlossene Stellung. Zum Umschalten der Ventileinrichtung wird dann der Antriebsmotor in umgekehrter Drehrichtung angetrieben, so dass das Laufrad im Inneren des Pumpengehäuses eine Strömung in entgegengesetzter Richtung erzeugt, welche das andere Ventilelement öffnet und so die Strömung durch den anderen Ausgang aus dem Pumpengehäuse nach außen leitet.When commissioning the pump unit always opens a valve element, that is, one of the valve elements is moved depending on the direction of rotation in its open position. When the pump unit is turned off, that is, the impeller comes to a standstill, the valve element moves back to its closed position. To switch the valve device, the drive motor is then driven in the reverse direction of rotation, so that the impeller generates a flow in the opposite direction in the interior of the pump housing, which opens the other valve element and so the flow through the other outlet from the pump housing leads to the outside.
Die erfindungsgemäße Ausgestaltung ermöglicht durch die gezielte Ansteuerung des Antriebsmotors, das heißt insbesondere nicht nur durch die Wahl der Drehrichtung, sondern auch des Beschleunigungsverlaufes, ein sehr sanftes und geräuscharmes Umschalten zwischen den beiden Strömungswegen, welche durch die zwei Ausgänge definiert werden.The inventive design allows by the targeted control of the drive motor, that is, in particular, not only by the choice of the direction of rotation, but also the acceleration curve, a very gentle and quiet switching between the two flow paths, which are defined by the two outputs.
Bevorzugt sind das erste und das zweite Ventilelement unabhängig voneinander bewegbar. Es ermöglicht, dass das erste Ventilelement in seiner geschlossenen Stellung verbleibt, während sich das zweite Ventilelement in seine geöffnete Stellung bewegt und umgekehrt.Preferably, the first and the second valve element are independently movable. It allows the first valve member to remain in its closed position while the second valve member is moving to its open position and vice versa.
Bevorzugt sind ferner das erste und das zweite Ventilelement jeweils als eine um eine Schwenkachse zwischen der geöffneten Stellung und der geschlossenen Stellung schwenkbare Klappe ausgebildet. Dabei kommt die Klappe vorzugsweise mit einer Oberfläche dichtend an einem einen zugehörigen Ausgang umgebenden Ventilsitz zur Anlage. Bevorzugt sind die Ventilelemente so angeordnet, dass ihre Schwenkachse an einem Längsende gelegen ist, wobei dieses Längsende vorzugsweise dasjenige Längsende ist, welches am weitesten vom Laufrad beabstandet ist. Die Schwenkachse bzw. Schwenkachsen der Klappen erstrecken sich weiter bevorzugt parallel zur Drehachse des Laufrades, wobei sich die Klappen im Wesentlichen radial zum Laufrad erstrecken.Furthermore, the first and the second valve element are each preferably designed as a flap pivotable about a pivot axis between the open position and the closed position. In this case, the flap preferably comes with a surface sealingly against a valve seat surrounding an associated outlet to the plant. Preferably, the valve elements are arranged so that their pivot axis is located at a longitudinal end, said longitudinal end is preferably the one longitudinal end which is furthest from the impeller. The pivot axis or pivot axes of the flaps further preferably extend parallel to the axis of rotation of the impeller, wherein the flaps extend substantially radially to the impeller.
Weiter bevorzugt weisen die Ventilelemente einen Dichtbereich bzw. eine Dichtfläche auf, welche mit einem korrespondierenden Ventilsitz, welcher den zugehörigen Ausgang umgibt, in dichtende Anlage treten kann. Zusätzlich weisen die Ventilelemente vorzugsweise eine Angriffsfläche bzw. einen Angriffsbereich auf, auf welche die von dem Laufrad erzeugte Strömung zur Bewegung des Ventilelementes wirkt. Wenn das Ventilelement, wie oben beschrieben, als Klappe ausgebildet ist, wird der Angriffsbereich vorzugsweise von einem von der Schwenkachse beabstandeten axialen Endbereich der Klappe gebildet. Der Angriffsbereich erstreckt sich vorzugsweise in einen das Laufrad umgebenden Ringraum des Pumpengehäuses hinein, so dass die in diesem Ringraum von dem Laufrad erzeugte Strömung direkt auf den Angriffsbereich wirken kann.More preferably, the valve elements have a sealing area or a sealing surface, which can come into sealing contact with a corresponding valve seat, which surrounds the associated outlet. In addition, the valve elements preferably have one An attack surface or an attack area on which the flow generated by the impeller acts to move the valve element. When the valve member is formed as a flap as described above, the engagement portion is preferably formed by an axial end portion of the flap spaced from the pivot axis. The engagement region preferably extends into an annular space of the pump housing surrounding the impeller, so that the flow generated by the impeller in this annular space can act directly on the engagement area.
Gemäß einer weiter bevorzugten Ausführungsform sind das ersten und das zweite Ventilelement um dieselbe Schwenkachse schwenkbar. Dies kann, wie oben beschrieben, eine Schwenkachse sein, welche sich vorzugsweise parallel zur Drehachse des Laufrades erstreckt. Vorzugsweise sind dabei die Ventilelemente in der vorangehend beschriebenen Weise klappenförmig ausgebildet, wobei die Klappen mit einem Ende an der Schwenkachse angelenkt sind und das entgegengesetzte freie Ende der Klappen jeweils eine Angriffsfläche bzw. einen Angriffsbereich für die Strömung bildet. Der Dichtbereich bzw. die Dichtfläche liegt vorzugsweise zwischen dem Angriffsbereich und der Schwenkachse. Die Schwenkachse ist dabei bevorzugt an dem Ende der Klappe angeordnet, welches am weitesten von dem Laufrad beabstandet ist.According to a further preferred embodiment, the first and the second valve element are pivotable about the same pivot axis. This may, as described above, be a pivot axis, which preferably extends parallel to the axis of rotation of the impeller. Preferably, the valve elements in the manner described above are flap-shaped, wherein the flaps are articulated at one end to the pivot axis and the opposite free end of the flaps each forms an attack surface or an attack area for the flow. The sealing region or the sealing surface is preferably located between the engagement region and the pivot axis. The pivot axis is preferably arranged at the end of the flap, which is the furthest from the impeller.
Weiter bevorzugt sind die Ventilelemente so ausgestaltet und angeordnet, dass sie, wenn sich eines der Ventilelemente in seiner geöffneten Stellung befindet, miteinander in Anlage sind. Das heißt bevorzugt verschwenkt das sich in die geöffnete Stellung bewegende Ventilelement so weit, bis es an dem anderen, in seiner geschlossenen Stellung verweilenden Ventilelement, zur Anlage kommt. Diese Ausgestaltung hat den Vorteil, dass der freigegebene Strömungsweg zu dem geöffneten Ausgang maximiert wird und dass geöffnete Ventilelement zusätzlich das in seiner geschlossenen Stellung befindliche Ventilelement in seine geschlossene Stellung drückt und/oder eine zusätzliche Abdichtfunktion übernehmen kann, wie sie unten beschrieben werden wird.More preferably, the valve elements are configured and arranged so that, when one of the valve elements is in its open position, they are in contact with each other. That is, preferably, the valve element which moves into the open position pivots until it comes into abutment against the other valve element which lingers in its closed position. This embodiment has the advantage that the released flow path is maximized to the open outlet and that open valve element additionally presses the valve element located in its closed position into its closed position and / or can take on an additional sealing function, as will be described below.
Gemäß einer bevorzugten Ausführungsform der Erfindung weisen die Ventilelemente jeweils eine Öffnung auf, welche einen Strömungsdurchgang in den zugehörigen Ausgang auch in einer geschlossenen Stellung dieses Ventilelementes ermöglicht. Das heißt die Öffnung erstreckt sich von derjenigen Seite des Ventilelementes, welche dem Innenraum des Pumpengehäuses, das heißt dem Laufrad, zugewandt ist, in den Ausgang hinein. Diese Öffnungen in den Ventilelementen sind bevorzugt so dimensioniert, dass die Ausgänge in den geschlossenen Stellungen der Ventilelemente im Wesentlichen, das heißt wie oben beschrieben, Großteils geschlossen werden, aber ein geringer Strömungsdurchgang verbleibt. Die Öffnung sorgt im Wesentlichen dafür, dass ein Druckausgleich zwischen beiden Seiten des Ventilelementes gegeben ist. Dieser Druckausgleich sorgt dafür, dass beim Anlaufen des Laufrades das Ventilelement nicht durch den im Pumpengehäuse erzeugten Druck gegen den Ventilsitz gedrückt wird. Dadurch wird die durch die Strömung zu überwindende Haltekraft verringert, so dass sich das Ventilelement leichter von der geschlossenen in die geöffnete Stellung bewegen lässt. Dies unterstützt ein geräuschloses sanftes Umschalten der Ventileinrichtung durch Bewegung eines der Ventilelemente.According to a preferred embodiment of the invention, the valve elements each have an opening which allows a flow passage into the associated outlet even in a closed position of this valve element. That is, the opening extends from that side of the valve element, which faces the interior of the pump housing, that is, the impeller, into the outlet. These openings in the valve elements are preferably dimensioned so that the outputs in the closed positions of the valve elements substantially, that is, as described above, are largely closed, but a small flow passage remains. The opening essentially ensures that a pressure equalization between both sides of the valve element is given. This pressure compensation ensures that when starting the impeller, the valve element is not pressed by the pressure generated in the pump housing against the valve seat. As a result, the holding force to be overcome by the flow is reduced, so that the valve element can be moved more easily from the closed to the open position. This assists a silent soft switching of the valve means by movement of one of the valve elements.
Bevorzugt sind die Öffnung in dem ersten Ventilelement und die Öffnung in dem zweiten Ventilelement derart versetzt zueinander angeordnet, dass die Öffnung in dem ersten Ventilelement durch das zweite Ventilelement und die Öffnung in dem zweiten Ventilelement durch das erste Ventilelement verschlossen werden, wenn die beiden Ventilelemente miteinander in Anlage sind. Das heißt das sich in seiner geöffneten Stellung befindliche Ventilelement verschließt dadurch, dass es an dem anderen Ventilelement, welches in seiner geschlossenen Stellung ist, zur Anlage kommt, gleichzeitig die Öffnung in demjenigen Ventilelement, welches sich in seiner geschlossenen Stellung befindet. Erst durch das Öffnen eines der Ventilelemente wird das andere Ventilelement und dadurch der zugehörige Ausgang vollständig verschlossen. In diesem Zustand wirkt dann der von dem Pumpenaggregat erzeugte Druck auf die beiden Ventilelemente, so dass diese Ventilelemente gegeneinander und das Ventilelement, welches sich in seiner geschlossenen Stellung befindet, gegen den zugehörigen Ventilsitz gedrückt wird. In diesem Zustand ist dann der zugehörige Ausgang von dem Ventilelement, welches sich in seiner geschlossenen Stellung befindet, vollständig geschlossen. Das heißt aufgrund der so angeordneten Öffnungen wird erreicht, dass in der Ruhestellung und beim Anfahren des Pumpenaggregates, wenn sich beide Ventilelemente in ihrer geschlossenen Stellung befinden, die Ventilelemente im Wesentlichen nicht von Druck beaufschlagt sind. Wenn jedoch eines der Ventilelemente in seiner geöffneten Stellung ist, wird das andere Ventilelement, welches sich in seiner geschlossenen Stellung befindet, von dem vom Laufrad erzeugten Druck beaufschlagt und in der geschlossenen Stellung gehalten.Preferably, the opening in the first valve element and the opening in the second valve element are arranged offset from one another such that the opening in the first valve element by the second valve element and the opening in the second valve element are closed by the first valve element, when the two valve elements together are in plant. That is, the valve element located in its open position closes thereby, that it comes to rest on the other valve element, which is in its closed position, at the same time the opening in that valve element, which is in its closed position. Only by opening one of the valve elements, the other valve element and thus the associated output is completely closed. In this state, then the pressure generated by the pump unit acts on the two valve elements, so that these valve elements against each other and the valve element, which is in its closed position, is pressed against the associated valve seat. In this state, the associated output from the valve element, which is in its closed position, is then completely closed. That is, due to the so arranged openings is achieved that in the rest position and when starting the pump unit, when both valve elements are in its closed position, the valve elements are essentially not pressurized. However, when one of the valve elements is in its open position, the other valve element, which is in its closed position, is acted upon by the pressure generated by the impeller and held in the closed position.
Weiter bevorzugt sind das erste und das zweite Ventilelement durch zumindest ein Rückstellelement derart kraftbeaufschlagt, dass sie bei Stillstand des Laufrades jeweils in ihrer geschlossenen Stellung gehalten werden, wobei vorzugsweise das erste und das zweite Ventilelement durch ein gemeinsames Rückstellelement, insbesondere durch eine zwischen dem Ventilelementen angeordnete Feder, kraftbeaufschlagt sind. Das oder die Rückstellelemente sorgen somit dafür, dass nach dem Abschalten des Pumpenaggregates, wenn das Laufrad zum Stillstand kommt, die Ventilelemente wieder in ihre Ruhelage, das heißt ihre geschlossene Stellung, zurückbewegt werden. Wenn ein gemeinsames Federelement vorhanden ist, so kann das Federelement besonders bevorzugt als Drehfeder ausgebildet sein, welche sich um eine gemeinsame Dreh- bzw. Schwenkachse der beiden Ventilelemente dreht und mit ihren freien Schenkeln jeweils mit einem der Ventilelemente in Eingriff bzw. Anlage ist. Dies ermöglicht einen besonders einfachen Aufbau und eine einfache Montage, da die Drehfeder gemeinsam mit den beiden Ventilelementen auf eine gemeinsame Schwenk- bzw. Drehachse aufgeschoben werden kann.Further preferably, the first and the second valve element are subjected to force by at least one return element so that they are each held in its closed position at standstill of the impeller, wherein preferably the first and the second valve element by a common return element, in particular by an arranged between the valve elements Spring, are subjected to force. The or the return elements thus ensure that after switching off the pump unit, when the impeller comes to a standstill, the valve elements are moved back to their rest position, that is, their closed position. If a common spring element is present, the spring element can be particularly Preferably be designed as a torsion spring, which rotates about a common rotational or pivot axis of the two valve elements and with their free legs in each case with one of the valve elements into engagement or conditioning. This allows a particularly simple structure and easy installation, since the torsion spring can be pushed together with the two valve elements on a common pivot or rotation axis.
Die Ventilelemente können elastisch oder starr ausgebildet sein. Wenn die Ventilelemente elastisch ausgebildet sind, können sie im einfachsten Fall als Laschen bzw. Klappen aus einem Gummi- bzw. Elastomermaterial ausgebildet sein. Wenn die Ventilelemente elastisch ausgebildet sind, können die elastischen Rückstellkräfte, welche beim Verformen des Ventilelementes erzeugt werden, das beschriebene Rückstellelement bilden. Derartige Ventilelemente können durch Verformung von der geschlossenen in die geöffnete Stellung bewegt werden. Wenn die Ventilelemente starr ausgebildet sind, drehen sie sich vorzugsweise um feststehende Schwenk- bzw. Drehachsen, insbesondere um eine gemeinsame Schwenk- oder Drehachse. Die starren Ventilelemente sind im Wesentlichen starr ausgebildet, können aber zusätzlich elastische Bereiche bzw. Abschnitte haben, welche besonders bevorzugt stoffschlüssig mit den starren Abschnitten verbunden sein können. Die starren Ventilelemente können z.B. zusätzlich mit elastischen Dichtflächen bzw. elastischen Abschnitten versehen sein.The valve elements may be elastic or rigid. If the valve elements are elastic, they can be formed in the simplest case as tabs or flaps made of a rubber or elastomeric material. If the valve elements are designed to be elastic, the elastic restoring forces that are generated when the valve element is deformed can form the described restoring element. Such valve elements can be moved by deformation from the closed to the open position. If the valve elements are rigid, they preferably rotate about fixed pivot or rotation axes, in particular about a common pivot or rotation axis. The rigid valve elements are substantially rigid, but may additionally have elastic regions or sections, which may particularly preferably be connected in a materially bonded manner to the rigid sections. The rigid valve elements may e.g. be additionally provided with elastic sealing surfaces or elastic sections.
Vorzugsweise ist jeweils an den Ventilelementen und/oder diesen gegenüberliegenden Ventilsitzen eine elastische Dichtung angeordnet. Diese sorgt für eine zuverlässige Abdichtung des Ausganges, wenn das Ventilelement in seiner geschlossenen Stellung ist. Zusätzlich kann eine elastische Dichtung zwischen den beiden Ventilelementen vorgesehen sein, wenn diese in der oben beschriebenen Weise Öffnungen aufweisen. Ein solches zusätzliches Dichtelement sorgt für eine Abdichtung im Bereich der Öffnung desjenigen Ventilelementes, welches sich in seiner geschlossen Stellung befindet, wenn das zweite Ventilelement an diesem zur Anlage kommt. So kann die Öffnung in dem Ventilelement an der Seite des Ventilelementes, welche dem zweiten Ventilelement zugewandt ist, von einer elastischen Dichtung umgeben sein. Alternativ oder zusätzlich kann an den Ventilelementen eine Dichtfläche dort in einem Bereich ausgebildet sein, welcher die Öffnung des anderen Ventilelementes überdeckt, wenn die beiden Ventilelemente miteinander in Anlage treten.Preferably, an elastic seal is arranged in each case on the valve elements and / or these opposite valve seats. This provides a reliable seal of the outlet when the valve member is in its closed position. In addition, an elastic seal between the two valve elements may be provided when they have openings in the manner described above. Such an additional sealing element provides a seal in the Area of the opening of that valve element, which is in its closed position, when the second valve element comes to rest on this. Thus, the opening in the valve element on the side of the valve element, which faces the second valve element, be surrounded by an elastic seal. Alternatively or additionally, a sealing surface may be formed there on the valve elements in a region which covers the opening of the other valve element when the two valve elements come into contact with each other.
Gemäß einer besonderen Ausführungsform der Erfindung weist das Pumpengehäuse eine zwischen den beiden Ausgängen gelegene Aufnahmeöffnung auf, welche zum Innenraum des Pumpengehäuses hin geöffnet ist und in welche von der Außenseite des Pumpengehäuses her die beiden Ventilelemente eingesetzt sind, wobei die beiden Ventilelemente vorzugsweise in einem in die Aufnahmeöffnung eingesetzten Ventileinsatz gelagert sind. Die Aufnahmeöffnung ist nach außen hin durch eine Deckel dicht verschlossen, wobei dieser Deckel vorzugsweise Teil des Ventileinsatzes ist. Dadurch wird die Montage vereinfacht, da die Ventilelemente von außen in das Pumpengehäuse eingesetzt werden können. Ferner sind die Ventilelemente zu Wartungszwecken leicht zugänglich, ohne die übrigen Teile des Pumpenaggregates zerlegen zu müssen. Die Aufnahmeöffnung ist vorzugsweise so geformt, dass sie von außen her gesehen keine Hinterschneidungen aufweist. So lässt sich das Pumpengehäuse mit der Aufnahmeöffnung leicht als Gussteil, insbesondere als Spritzgussteil aus Kunststoff fertigen, wobei ein Kern, welcher die Aufnahmeöffnung definiert, nach außen aus dem Pumpengehäuse herausgezogen werden kann. So kann an dieser Stelle auf einen verlorenen Kern verzichtet werden.According to a particular embodiment of the invention, the pump housing has a receiving opening located between the two outputs, which is open to the interior of the pump housing and in which the two valve elements are inserted from the outside of the pump housing, wherein the two valve elements preferably in one in the Receiving opening inserted valve insert are stored. The receiving opening is sealed to the outside by a lid, this cover is preferably part of the valve core. As a result, the assembly is simplified because the valve elements can be inserted from the outside into the pump housing. Furthermore, the valve elements for maintenance purposes are easily accessible without having to disassemble the other parts of the pump unit. The receiving opening is preferably shaped so that it has no undercuts when viewed from the outside. Thus, the pump housing with the receiving opening can be easily manufactured as a casting, in particular as an injection molded part made of plastic, wherein a core, which defines the receiving opening, can be pulled out of the pump housing. Thus, a lost core can be dispensed with at this point.
Die beschriebenen beiden Ausgänge des Pumpengehäuses sind vorzugsweise in der Aufnahmeöffnung gelegen bzw. zweigen von der Aufnahmeöffnung ab. Das heißt die Strömung tritt ausgehend von dem Innenraum des Pumpengehäuses, in welchem das Laufrad rotiert, zunächst in die Aufnahmeöffnung ein und dann von dort in einen der beiden Ausgänge, je nachdem welches Ventilelement sich in seiner geöffneten Stellung befindet.The described two outputs of the pump housing are preferably located in the receiving opening or branches of the Receiving opening. That is, the flow, starting from the interior of the pump housing, in which the impeller rotates, first enters the receiving opening and then from there into one of the two outlets, depending on which valve element is in its open position.
Gemäß einer weiteren bevorzugten Ausführungsform der Erfindung weisen die beiden Ausgänge jeweils einen dem Innenraum des Pumpengehäuses zugewandten bzw. im Strömungsweg von dem Innenraum gelegenen Ventilsitz auf, an welchem das zugehörige Ventilelement mit einer Dichtfläche in seiner geschlossenen Stellung zur Anlage kommt, um den jeweiligen Ausgang zumindest teilweise zu verschließen. Die Ventilsitze der beiden Ausgänge liegen vorzugsweise einander gegenüber, wobei die Ventilsitze sich besonders bevorzugt im Wesentlichen parallel zueinander erstrecken. Wenn die Ventilsitze in der Aufnahmeöffnung gelegen sind, erstrecken sich die Ventilsitze bevorzugt im Wesentlichen parallel zur Längsrichtung der Aufnahmeöffnung an zwei einander gegenüberliegenden Seitenwänden der Aufnahmeöffnung. Eine im Wesentlichen parallele Anordnung der Ventilsitze bedeutet, dass leichte Entformungsschrägen, welche erforderlich sind, um einen Kern nach dem Gießen aus der Aufnahmeöffnung zu entnehmen, in diesem Sinne noch als parallele Anordnung angesehen werden. Die gegenüberliegende Anordnung der Ventilsitze ermöglicht es, dass sich dasjenige Ventilelement, welches sich in seine geöffnete Stellung bewegt, zu dem zweiten Ventilelement, welches sich in einer geschlossenen Stellung befindet, hin bewegen kann und mit diesem Ventilelement, wie oben beschrieben, in Anlage treten kann. Dies gilt insbesondere, wenn die Ventilelemente eine schwenkende Bewegung von der geschlossenen in die geöffnete Stellung vollziehen. Wenn die Ventilelemente derart schwenkbar angeordnet sind, erstrecken sich die Schwenkachsen bevorzugt parallel zu den von den Ventilsitzen aufgespannten Flächen. Bei einer gemeinsamen Schwenkachse ist diese vorzugsweise mit in einer Ebene gelegen, welche zwischen den von den Ventilsitzen aufgespannten Flächen gelegen ist.According to a further preferred embodiment of the invention, the two outputs each have a the interior of the pump housing facing or in the flow path of the interior valve seat on which the associated valve element comes with a sealing surface in its closed position to the plant to the respective output at least partially closed. The valve seats of the two exits are preferably opposite one another, wherein the valve seats particularly preferably extend substantially parallel to one another. When the valve seats are located in the receiving opening, the valve seats preferably extend substantially parallel to the longitudinal direction of the receiving opening on two opposite side walls of the receiving opening. A substantially parallel arrangement of the valve seats means that slight draft angles, which are required to remove a core from the receiving opening after casting, are still considered in this sense as a parallel arrangement. The opposite arrangement of the valve seats allows that valve element which moves into its open position to move towards the second valve element, which is in a closed position, and can come into abutment with this valve element as described above , This is especially true when the valve elements perform a pivoting movement from the closed to the open position. If the valve elements are arranged pivotably in such a way, the pivot axes preferably extend parallel to the surfaces spanned by the valve seats. In a common pivot axis, this is preferably Located in a plane which is located between the surfaces formed by the valve seats.
Die Ventilelemente weisen weiter bevorzugt jeweils eine zur Anlage an einem Ventilsitz vorgesehene Dichtfläche auf, welche sich gewinkelt zu einem Radius bezüglich der Schwenkachse des jeweiligen Ventilelementes erstreckt. Derartige Ventilelemente weisen in einer Eben normal zu der Schwenkachse vorzugsweise eine im Wesentlichen dreieckige Gestalt auf, wobei sich eine Seite des Dichtelementes, welche die Dichtfläche bildet und eine zweite Seite des Ventilelementes, welche zur Anlage an dem zweiten Ventilelement vorgesehen ist, vorzugsweise in einem spitzen Winkel zueinander erstrecken. Die Schwenk- oder Drehachse liegt dabei bevorzugt an oder in der Fläche, welche zur Anlage mit dem zweiten Ventilelement vorgesehen ist. Die gewinkelte Anordnung der Dichtfläche ermöglicht es, dass trotz der vorgesehenen schwenkenden Bewegung bei einer gemeinsamen Schwenkachse, die Ventilsitze in sich parallel zueinander erstreckenden Ebenen gelegen sein können.The valve elements further preferably each have a sealing surface provided for engagement with a valve seat, which extends at an angle to a radius with respect to the pivot axis of the respective valve element. Such valve elements preferably have a substantially triangular shape in a plane normal to the pivot axis, wherein one side of the sealing element, which forms the sealing surface and a second side of the valve element, which is provided for bearing against the second valve element, preferably in an acute Extend angle to each other. The pivot or rotation axis is preferably on or in the surface which is provided for engagement with the second valve element. The angled arrangement of the sealing surface makes it possible, despite the intended pivoting movement in a common pivot axis, the valve seats may be located in mutually parallel planes.
Besonders bevorzugt ist das Pumpenaggregat als Umwälzpumpenaggregat und weiter bevorzugt als Heizungsumwälzpumpenaggregat ausgebildet. Insbesondere kann es sich um ein Heizungsumwälzpumpenaggregat handeln, welches in einer Gastherme eingesetzt ist. Insofern ist auch eine Gastherme mit einem Pumpenaggregat, wie es vorangehend und nachfolgend beschrieben wird, Gegenstand der Erfindung und dieser Patentanmeldung. Dabei kann das Pumpenaggregat Teil eines hydraulischen Blockes sein, welcher eine integrierte Baueinheit für eine Kompaktheizungsanlage und insbesondere für eine Gastherme bildet.Particularly preferably, the pump unit is designed as Umwälzpumpenaggregat and more preferably as Heizungsumwälzpumpenaggregat. In particular, it may be a Heizungsumwälzpumpenaggregat, which is used in a gas boiler. In this respect, a gas boiler with a pump unit, as described above and below, the subject of the invention and this patent application. In this case, the pump unit may be part of a hydraulic block, which forms an integrated unit for a compact heating system and in particular for a gas boiler.
Der Antriebsmotor ist vorzugsweise ein nasslaufender Antriebsmotor, das heißt ein Antriebsmotor, bei welchem Rotor und Stator durch ein Spaltrohr bzw. einen Spalttopf voneinander getrennt sind. Besonders bevorzugt weist der Antriebsmotor einen Permanentmagnetrotor auf. Weiter bevorzugt kann der Antriebsmotor einen Frequenzumrichter zur Drehzahlregulierung aufweisen.The drive motor is preferably a wet-running drive motor, that is, a drive motor in which rotor and stator a split tube or a split pot are separated from each other. Particularly preferably, the drive motor has a permanent magnet rotor. More preferably, the drive motor may have a frequency converter for speed control.
Gemäß einer weiteren bevorzugten Ausführungsform der Erfindung können das Laufrad und der Innenraum des Pumpengehäuses derart dimensioniert sein, dass im Umfangsbereich des Laufrades im Inneren des Pumpengehäuses ein ringförmiger Freiraum verbleibt. Dieser ringförmige Freiraum hat bevorzugt eine Größe, bei welcher der Radius des Innenumfanges des Pumpengehäuses zumindest in einem Umfangsabschnitt im Umfangsbereich des Laufrades zumindest 1,4 mal und vorzugsweise zumindest 2 mal so groß wie der Radius des Laufrades ist. Besonders bevorzugt ist der Radius des Innenumfanges des Pumpengehäuses über den gesamten Umfang entsprechend dimensioniert. Weiter bevorzugt ist der Radius des Innenumfanges des Pumpengehäuses in zumindest einem Umfangsabschnitt mindestens 2 oder 3 mal so groß wie der Radius des Laufrades. Durch diesen ringförmigen Freiraum, welcher das Laufrad umgibt, wird die Ausbildung einer umfänglich rotierenden Strömung begünstigt, welche abhängig von der Drehrichtung des Laufrades verläuft und so die Ventilelemente in die gewünschte Schaltstellung bewegen kann. Die Ventilelemente sind bevorzugt so angeordnet bzw. dimensioniert, dass in jeder Stellung ein Freiraum zwischen Ventilelement und Außenumfang des Laufrades verbleibt, so dass die zirkulierende Strömung nicht durch das Ventilelement unterbunden wird.According to a further preferred embodiment of the invention, the impeller and the interior of the pump housing can be dimensioned such that in the peripheral region of the impeller in the interior of the pump housing remains an annular space. This annular clearance preferably has a size at which the radius of the inner circumference of the pump housing is at least 1.4 times and preferably at least 2 times as large as the radius of the impeller, at least in a circumferential section in the peripheral region of the impeller. Particularly preferably, the radius of the inner circumference of the pump housing over the entire circumference is dimensioned accordingly. More preferably, the radius of the inner circumference of the pump housing in at least one peripheral portion at least 2 or 3 times as large as the radius of the impeller. Through this annular space, which surrounds the impeller, the formation of a circumferentially rotating flow is favored, which depends on the direction of rotation of the impeller and thus can move the valve elements in the desired switching position. The valve elements are preferably arranged or dimensioned so that in each position, a clearance between the valve element and the outer periphery of the impeller remains, so that the circulating flow is not prevented by the valve element.
Nachfolgend wird die Erfindung beispielhaft anhand der beigefügten Figuren beschrieben. In diesen zeigt:
- Fig. 1
- eine perspektivische Gesamtansicht eines erfindungsgemäßen Pumpenaggregates,
- Fig. 2
- eine Explosionsansicht des Pumpenaggregates gemäß
Fig. 1 , - Fig. 3
- eine perspektivische Draufsicht auf das Pumpengehäuse mit herausgenommenem Ventileinsatz,
- Fig. 4
- die Anordnung der Ventilelemente in perspektivischer Ansicht,
- Fig. 5
- eine perspektivische Ansicht des offenen Pumpengehäuses, wobei sich die Ventilelemente in ihrer Ruhestellung befinden,
- Fig. 6A
- eine Ansicht gemäß
Fig. 5 , in welcher sich das erste der Ventilelemente in seiner geöffneten Stellung befindet, - Fig. 6B
- eine Ansicht gemäß
Fig. 5 , in welcher sich das zweite Ventilelement in seiner geöffneten Stellung befindet, - Fig. 7
- eine Schnittansicht des Pumpengehäuses, in welcher sich die Ventilelemente in ihrer Ruhestellung befinden,
- Fig. 8A
- eine Schnittansicht gemäß
Fig. 7 , wobei sich das erste der Ventilelemente in einer geöffneten Stellung befindet, - Fig. 8B
- eine Schnittansicht gemäß
Fig. 7 , wobei sich das zweite der Ventilelemente in einer geöffneten Stellung befindet, - Fig. 9
- schematisch eine Anordnung der Ventilelemente im Pumpengehäuse gemäß einer zweiten Ausführungsform der Erfindung, wobei sich die Ventilelemente in ihrer geschlossenen Stellung befinden,
- Fig. 10
- eine Ansicht gemäß
Fig. 9 , in welcher sich eines der Ventilelemente in einer geöffneten Stellung befindet, und - Fig. 11
- das Schaltbild einer Heizungsanlage mit einem erfindungsgemäßen Pumpenaggregat.
- Fig. 1
- an overall perspective view of a pump unit according to the invention,
- Fig. 2
- an exploded view of the pump unit according to
Fig. 1 . - Fig. 3
- a perspective top view of the pump housing with the valve insert removed,
- Fig. 4
- the arrangement of the valve elements in perspective view,
- Fig. 5
- a perspective view of the open pump housing, wherein the valve elements are in their rest position,
- Fig. 6A
- a view according to
Fig. 5 in which the first of the valve elements is in its open position, - Fig. 6B
- a view according to
Fig. 5 in which the second valve element is in its open position, - Fig. 7
- a sectional view of the pump housing, in which the valve elements are in their rest position,
- Fig. 8A
- a sectional view according to
Fig. 7 with the first of the valve elements in an open position, - Fig. 8B
- a sectional view according to
Fig. 7 with the second of the valve elements in an open position, - Fig. 9
- FIG. 2 schematically shows an arrangement of the valve elements in the pump housing according to a second embodiment of the invention, FIG. with the valve elements in their closed position,
- Fig. 10
- a view according to
Fig. 9 in which one of the valve elements is in an open position, and - Fig. 11
- the diagram of a heating system with a pump unit according to the invention.
Das in den Figuren gezeigte Pumpenaggregat 1 ist als ein Umwälzpumpenaggregat mit einem nasslaufenden elektrischen Antriebsmotor ausgebildet. Das Pumpenaggregat 1 weist ein Pumpengehäuse 2 auf, welches als Gussbauteil aus Metall oder Kunststoff ausgebildet sein kann. Das Pumpengehäuse 2 weist einen Sauganschluss 4 und zwei Druckstutzen 6 und 8 auf. An das Pumpengehäuse 2 angesetzt ist ein Motor- bzw. Statorgehäuse 10, in welchem der elektrische Antriebsmotor angeordnet ist. An dem den Pumpengehäuse 2 abgewandten Axialende des Statorgehäuses 10 ist ein Elektronikgehäuse 12 angeordnet, in welchem eine Steuer- bzw. Regeleinrichtung zur Steuerung des elektrischen Antriebsmotors angeordnet ist.The
Wie in der Explosionsansicht gemäß
Ausgehend von dem Innenraum 15 des Pumpengehäuses 2, in welchem das Laufrad 14 rotiert, erstreckt sich radial nach außen eine Aufnahmeöffnung 22. Die Aufnahmeöffnung 22 bildet Teil eines austrittsseitigen Strömungsweges, durch welchen die von dem Laufrad 14 beschleunigte Strömung aus dem Pumpengehäuse 2 austritt. So zweigen die Druckstutzen 6 und 8 an einem ersten Ausgang 24 und einem zweiten Ausgang 26, welche im Inneren der Aufnahmeöffnung 22 gelegen sind, ab (siehe
Von außen in die Aufnahmeöffnung 22 eingesetzt ist ein Ventileinsatz 28, welcher eine Verschlussplatte 30 aufweist, welche die Aufnahmeöffnung 22 nach außen verschließt. Die Verschlussplatte 30 dient gleichzeitig als Träger und hält eine Dreh- bzw. Schwenkachse 32, an welcher ein erstes Ventilelement 34 und ein zweites Ventilelement 36 schwenkbar gelagert sind. Auf der Schwenkachse 32 ist darüber hinaus eine Drehfeder 38 angeordnet, welche ein Rückstellelement bildet und im montierten Zustand das erste Ventilelement 34 und das zweite Ventilelement 36 auseinander drückt. Die beiden Ventilelemente 34 und 36 sind identisch ausgebildet und lediglich um 180° gedreht zueinander angeordnet.Inserted from the outside into the receiving
Wie in
Die in dem Elektronikgehäuse 12 angeordnete Steuereinrichtung ist so ausgebildet, dass sie den elektrischen Antriebsmotor gezielt in zwei unterschiedlichen Drehrichtungen A und B ansteuern kann. Dies kann beispielsweise über einen Frequenzumrichter geschehen, welcher die Spulen im Stator gezielt bestromt. Die Ventileinrichtung in dem Ventileinsatz 28 ist so ausgebildet, dass sie abhängig von der Drehrichtung A, B die Strömung in den ersten Ausgang 24 und damit zu dem ersten Druckstutzen 6 oder in den zweiten Ausgang 26 und damit zu dem zweiten Druckstutzen 8 lenkt. An den ersten Druckstutzen 6 kann sich beispielsweise der Heizkreis einer Heizung für ein Gebäude anschließen, während sich an den zweiten Druckstutzen 8 ein Wärmetauscher zum Erwärmen von Brauchwasser anschließt.The arranged in the
Bei Inbetriebnahme des Pumpenaggregates wird somit von der Steuereinrichtung 12 zunächst die Drehrichtung vorgegeben, um vorzugeben, in welchen der beiden Ausgänge 24 oder 26 gefördert werden soll. Wenn nun der erste Ausgang 24 mit dem sich anschließenden Druckstutzen 6 genutzt werden soll, wird das Pumpenaggregat so in Bewegung versetzt, dass sich das Laufrad in der ersten Drehrichtung A dreht. In der in
Wenn der Antriebsmotor von der Steuereinrichtung ausgestaltet wird, kommt das Laufrad 14 zum Stillstand und die Strömung sowie der Druck im Innenraum 15 verschwinden. Daraufhin wird das erste Ventilelement 34 durch die Drehfeder 38 wieder in seine Ruhelage gebracht, in welcher es den ersten Ausgang 24 im Wesentlichen verschließt. Wenn das Pumpenaggregat in der entgegengesetzten Drehrichtung B betrieben wird, wird sich entsprechend das zweite Ventilelement 36 in eine geöffnete Position bewegen, in welcher es an dem ersten Ventilelement 34 zur Anlage kommt und so die Öffnung 42 in dem ersten Ventilelement 34 und damit den ersten Ausgang 24 vollständig verschließt. Gleichzeitig wird der zweite Ausgang 26 geöffnet und die Strömung kann durch diesen Ausgang in den zweiten Druckstutzen 8 strömen. Dieser Zustand, in welchem das zweite Ventilelement 36 in seiner geöffneten Stellung ist, ist in den
Dadurch, dass die Ausgänge 24 und 26 in der Ruhelage von den Ventilelementen 34 und 36 im Wesentlichen verschlossen sind, wird erreicht, dass bei Inbetriebnahme des Pumpenaggregates sich zunächst lediglich ein Druck und eine Strömung im Innenraum 15 des Pumpengehäuses 2 aufbauen, welche dazu genutzt werden, eines der Ventilelemente 34, 36 in seine geöffnete Stellung zu bewegen. In den sich an den Druckstutzen 6 und 8 anschließenden Systemen wird in diesem Zustand zunächst im Wesentlichen keine Strömung und kein Druck aufgebaut, wodurch Wasserschläge beim Schalten der Ventilelemente 34 und 36 reduziert werden. Es kann somit ein sehr sanftes Umschalten erreicht werden. Dies wird auch durch den Druckausgleich über die Öffnungen 42 begünstigt, da so nur eine sehr geringe Umschaltkraft zum Bewegen der Ventilelemente 34 und 36 erforderlich ist. Die Steuereinrichtung im Elektronikgehäuse 12 kann darüber hinaus die Beschleunigung des Antriebsmotors so anpassen, dass bei Inbetriebnahme zunächst gerade so viel Druck und Strömung aufgebaut werden, um eines der Ventilelemente 34, 36 in die gewünschte geöffnete Stellung zu bewegen und erst im Anschluss der Motor dann so beschleunigt wird, dass der gewünschte Enddruck bzw. -durchfluss aufgebaut wird.Characterized in that the
Wie in den
Die Aufnahmeöffnung 22 ist so ausgebildet, dass in einer Richtung radial zur Drehachse X des Antriebsmotors keine Hinterschneidungen ausgebildet sind. So kann die Aufnahmeöffnung 22 durch einen Kern ausgebildet werden, welcher nach dem Gießen des Pumpengehäuses 2 in radialer Richtung nach außen herausgezogen werden kann. Dies ermöglicht eine einfache Fertigung des Aufnahmeraumes 22.The receiving
Bei dem zuvor beschriebenen Ausführungsbeispiel sind die Ventilelemente 34 und 36 an der Schwenkachse so angelenkt, dass die Schwenkachse 32 bezogen auf die Drehachse x des Laufrades am radial äußeren Ende der Ventilelemente 34, 36 angeordnet ist, das heißt die Schwenkachse 32 ist vom Laufrad bzw. der Drehachse x in radialer Richtung maximal beabstandet. Wie in
Wie oben beschrieben, wird das erfindungsgemäße Umwälzpumpenaggregat bevorzugt in einer Heizungsanlage eingesetzt, insbesondere in einer Gastherme, welche ebenfalls Gegenstand der Erfindung sind. Eine solche Heizungsanlage mit einer Gastherme 48 ist schematisch in
- 11
- Pumpenaggregatpump unit
- 22
- Pumpengehäusepump housing
- 44
- Sauganschluss/SaugstutzenSuction / suction
- 6,86.8
- Druckstutzenpressure port
- 1010
- Statorgehäusestator
- 1212
- Elektronikgehäuse mit SteuereinrichtungElectronics housing with control device
- 1414
- LaufradWheel
- 1515
- Innenrauminner space
- 1616
- Rotorrotor
- 1818
- Lagercamp
- 2020
- Lagerplattebearing plate
- 2121
- Spalttopf bzw. SpaltrohrSlit pot or split tube
- 2222
- Aufnahmeöffnungreceiving opening
- 2424
- erster Ausgangfirst exit
- 2626
- zweiter Ausgangsecond exit
- 2828
- Ventileinsatzvalve core
- 3030
- Verschlussplatteclosing plate
- 32, 32'32, 32 '
- Schwenkachseswivel axis
- 34, 34'34, 34 '
- erstes Ventilelementfirst valve element
- 36, 36'36, 36 '
- zweites Ventilelementsecond valve element
- 3838
- Druckfedercompression spring
- 4040
- Dichtflächesealing surface
- 4242
- Öffnungopening
- 4444
- Eingriffselementengaging member
- 4646
- Enden der VentilelementeEnds of the valve elements
- 4747
- Ringraumannulus
- 4848
- Gasthermegas water heater
- 5050
- Brennerburner
- 5252
- PrimärwärmetauscherPrimary heat exchanger
- 5454
- Heizkreislaufheating circuit
- 5555
- SekundärwärmetauscherSecondary heat exchanger
- 5656
- Heizkörperradiator
- A, BA, B
- Drehrichtungendirections
- XX
- Drehachseaxis of rotation
Claims (15)
die Ventilanordnung ein erstes bewegliches Ventilelement (34) an einem ersten der zwei Ausgänge (24) und ein zweites bewegliches Ventilelement (36) an einem zweiten der zwei Ausgänge (26) aufweist,
die Ventilelemente (34, 36) sich in einer Ruhelage jeweils in einer geschlossenen Stellung befinden, in welcher das erste Ventilelement (34) den ersten Ausgang (24) zumindest teilweise verschließt und das zweite Ventilelement (36) den zweiten Ausgang (26) zumindest teilweise verschließt, und dass
das erste Ventilelement (34) durch eine von dem Laufrad (14) in dessen erster Drehrichtung (A) verursachte Strömung in eine geöffnete Stellung bewegbar ist und das zweite Ventilelement (36) durch eine von dem Laufrad (14) in dessen zweiter Drehrichtung (B) verursachte Strömung in eine geöffnete Stellung bewegbar ist.Pump unit with a pump housing (2), one in the pump housing (2) rotatably arranged impeller, one connected to the impeller (14) to its drive electric drive motor which is selectively driven in two directions of rotation (A, B), and one in the Pump housing (2) arranged valve assembly (28) which is designed such that, depending on the direction of rotation (A, B) of the impeller (14), a flow path downstream of the impeller between two in the pump housing formed outputs (24, 26), characterized in that
the valve assembly comprises a first movable valve member (34) at a first of the two outlets (24) and a second movable valve member (36) at a second of the two outlets (26),
the valve elements (34, 36) are each in a closed position in a rest position, in which the first valve element (34) at least partially closes the first outlet (24) and the second valve element (36) at least partially closes the second outlet (26) closes, and that
the first valve element (34) is movable into an open position by a flow caused by the impeller (14) in its first rotational direction (A), and the second valve element (36) is moved by one of the impeller (14) in its second rotational direction (B ) caused flow is movable to an open position.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16178585.2A EP3267042B1 (en) | 2016-07-08 | 2016-07-08 | Pump unit |
US15/645,036 US10514038B2 (en) | 2016-07-08 | 2017-07-10 | Pump assembly |
CN201710555549.0A CN107588202B (en) | 2016-07-08 | 2017-07-10 | Pump assembly |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16178585.2A EP3267042B1 (en) | 2016-07-08 | 2016-07-08 | Pump unit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3267042A1 true EP3267042A1 (en) | 2018-01-10 |
EP3267042B1 EP3267042B1 (en) | 2020-01-15 |
Family
ID=56403993
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16178585.2A Active EP3267042B1 (en) | 2016-07-08 | 2016-07-08 | Pump unit |
Country Status (3)
Country | Link |
---|---|
US (1) | US10514038B2 (en) |
EP (1) | EP3267042B1 (en) |
CN (1) | CN107588202B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20210047768A1 (en) * | 2018-05-04 | 2021-02-18 | Electrolux Appliances Aktiebolag | Laundry washing machine and method for operating the laundry washing machine |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US11369101B1 (en) | 2020-02-13 | 2022-06-28 | Michael Padgett | Water delivery to a live bait well |
USD949926S1 (en) * | 2020-02-13 | 2022-04-26 | Michael Padgett | Pump |
USD979481S1 (en) | 2020-02-13 | 2023-02-28 | Michael Padgett | Sea chest assembly |
DE102022131010A1 (en) * | 2022-11-23 | 2024-05-23 | Miele & Cie. Kg | Pumping device, household appliance with pumping device and method for operating a pumping device |
US12085081B1 (en) * | 2023-09-23 | 2024-09-10 | Cooper-Standard Automotive Inc. | Fluid pump and valve switch |
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DE19745737A1 (en) * | 1996-10-28 | 1998-05-07 | Daewoo Electronics Co Ltd | Hot water circulation pump for selectively supplying hot water through a pair of pipes |
DE102007052490A1 (en) * | 2007-11-02 | 2009-05-07 | Continental Automotive Gmbh | Valve for dual pump of window wiping system of motor vehicle, has valve bodies located on membranes, which are moved independent of each other, where one of membranes is manufactured from elastic plastic |
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US4000235A (en) * | 1975-05-13 | 1976-12-28 | National Forge Company | Method for molding particulate material into rods |
US4846260A (en) * | 1986-12-31 | 1989-07-11 | Reliance Electric Company | Cooling system |
DE3708327A1 (en) * | 1987-03-14 | 1988-09-22 | Bosch Gmbh Robert | DEVICE FOR CONVEYING LIQUID ON TWO SPRAY NOZZLES DISC AREAS OF A MOTOR VEHICLE |
IT1210354B (en) * | 1987-03-17 | 1989-09-14 | Nuova Sme S P A | SELECTABLE DOUBLE DELIVERY PUMP |
WO1992011150A1 (en) * | 1990-12-21 | 1992-07-09 | Transpar Iberica, S.A. | Double membrane anti-overflow device for electric pumps of windshield washers |
US5586862A (en) * | 1995-06-15 | 1996-12-24 | Danner; Michael | Centrifugal pump having a slidable gate |
JPH09188227A (en) * | 1996-01-12 | 1997-07-22 | Jidosha Denki Kogyo Co Ltd | Washer pump |
JP3338297B2 (en) * | 1996-08-01 | 2002-10-28 | 象印マホービン株式会社 | Dishwasher pump |
EP2397777B1 (en) * | 2010-06-19 | 2016-08-03 | Grundfos Management A/S | Housing unit for a heating system |
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2016
- 2016-07-08 EP EP16178585.2A patent/EP3267042B1/en active Active
-
2017
- 2017-07-10 CN CN201710555549.0A patent/CN107588202B/en active Active
- 2017-07-10 US US15/645,036 patent/US10514038B2/en active Active
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DE3442907A1 (en) * | 1984-11-24 | 1986-06-05 | Robert Bosch Gmbh, 7000 Stuttgart | Pump unit having an electric drive motor operable in either direction of rotation and designed as a synchronous motor |
DE19745737A1 (en) * | 1996-10-28 | 1998-05-07 | Daewoo Electronics Co Ltd | Hot water circulation pump for selectively supplying hot water through a pair of pipes |
DE102007052490A1 (en) * | 2007-11-02 | 2009-05-07 | Continental Automotive Gmbh | Valve for dual pump of window wiping system of motor vehicle, has valve bodies located on membranes, which are moved independent of each other, where one of membranes is manufactured from elastic plastic |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US20210047768A1 (en) * | 2018-05-04 | 2021-02-18 | Electrolux Appliances Aktiebolag | Laundry washing machine and method for operating the laundry washing machine |
Also Published As
Publication number | Publication date |
---|---|
US20180010609A1 (en) | 2018-01-11 |
CN107588202A (en) | 2018-01-16 |
CN107588202B (en) | 2020-04-21 |
US10514038B2 (en) | 2019-12-24 |
EP3267042B1 (en) | 2020-01-15 |
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