EP3246568A1 - Pump assembly - Google Patents
Pump assembly Download PDFInfo
- Publication number
- EP3246568A1 EP3246568A1 EP17156863.7A EP17156863A EP3246568A1 EP 3246568 A1 EP3246568 A1 EP 3246568A1 EP 17156863 A EP17156863 A EP 17156863A EP 3246568 A1 EP3246568 A1 EP 3246568A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pressure
- drive
- pump arrangement
- piston
- drive fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000011156 evaluation Methods 0.000 claims abstract description 25
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- 238000012806 monitoring device Methods 0.000 claims abstract description 14
- 238000005086 pumping Methods 0.000 claims abstract description 14
- 238000012544 monitoring process Methods 0.000 claims abstract description 13
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 8
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- 238000009530 blood pressure measurement Methods 0.000 description 6
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- 238000011010 flushing procedure Methods 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00Â -Â F04B47/00
- F04B49/10—Other safety measures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00Â -Â F04B23/00 or F04B39/00Â -Â F04B47/00
- F04B53/10—Valves; Arrangement of valves
- F04B53/12—Valves; Arrangement of valves arranged in or on pistons
- F04B53/121—Valves; Arrangement of valves arranged in or on pistons the valve being an annular ring surrounding the piston, e.g. an O-ring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00Â -Â F04B23/00 or F04B39/00Â -Â F04B47/00
- F04B53/14—Pistons, piston-rods or piston-rod connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00Â -Â F04B23/00 or F04B39/00Â -Â F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
- F04B9/109—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
- F04B9/109—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers
- F04B9/111—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers with two mechanically connected pumping members
- F04B9/113—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers with two mechanically connected pumping members reciprocating movement of the pumping members being obtained by a double-acting liquid motor
Definitions
- the present invention relates to a pump arrangement for pumping a, in particular contaminated with dirt particles, liquid, the pump assembly having at least one working space and at least one delivery piston, and at least one inlet valve and at least one outlet valve, and the delivery piston, for sucking liquid through the inlet valve in the working space and for discharging liquid through the outlet valve from the working space, movable, and the pump assembly comprises a wear monitoring device for monitoring the wear of the inlet valve and / or outlet valve with at least one pressure transducer and a pressure evaluation unit for processing issued by the pressure transducer pressure readings. Furthermore, the invention also relates to a method for monitoring the wear of at least one inlet valve and / or at least one outlet valve of a pump arrangement.
- Pump arrangements for pumping, in particular contaminated with dirt particles, liquids are, for example, for pumping waste water from channels, storage tanks, etc. or for flushing sewers, boreholes, etc. used.
- dirt particles in the form of solid particles (eg sand or stones) or in the form of fibers are present.
- dirt particles from solids can have an abrasive effect and lead to wear of the components of the pump arrangement, for example the inlet valves and / or outlet valves. If dirt particles are trapped in the inlet and / or outlet valve when closing the inlet and / or outlet valve, locally high flow velocities can occur.
- WO 2007/072385 A2 is a pump assembly of the type mentioned for flushing boreholes with a driven by a rotating crankshaft delivery piston shown.
- the proposed according to this document wear monitoring device allows monitoring of the wear of the intake and / or the exhaust valve by means disposed in the working space pressure and acceleration sensors. In a downstream of the working space high pressure section another pressure transducer is arranged. The pressure and acceleration sensors are in direct contact with the fluid to be delivered. When pumping, in particular contaminated with dirt particles, liquid pressure and acceleration sensors are thus exposed directly to the abrasive effect of the medium.
- the object of the invention is to provide an advantageous pump arrangement of the type mentioned, which is also suitable for pumping heavily contaminated with dirt particles liquids.
- the pumping arrangement for moving the delivery piston comprises a drive fluid system operable with a drive fluid, and the pressure sensor of the wear monitoring device is arranged for detecting the pressure of the drive fluid in the drive fluid system.
- a wear of the at least one inlet valve and / or the at least one outlet valve can thus be detected without the pressure sensor being in direct contact with the liquid contaminated, in particular with dirt particles.
- the drive fluid is a liquid medium, in particular hydraulic oil.
- a gaseous propellant fluid e.g. Ambient air.
- the drive fluid system could be designed as an open drive fluid system.
- An open drive fluid system could be e.g. prove beneficial in the use of ambient air as the drive fluid, in which case preferably ambient air is removed from the atmosphere and compressed and in turn fed to the atmosphere after use in the drive fluid system.
- the drive fluid system is a closed drive fluid system wherein the drive fluid is conveyed in a closed loop. In such cases, one could also speak of a drive fluid circuit.
- a drive piston is movably mounted in a drive cylinder of the drive fluid system, which is mechanically coupled to the at least one delivery piston.
- the drive piston and the at least one delivery piston For example, could be mechanically coupled to each other by means of a common piston rod.
- An articulated mechanical coupling of the drive piston and the at least one delivery piston is conceivable and possible.
- a direct interconnection of drive and delivery pistons is possible.
- the delivery piston could generally also be referred to as a displacement body.
- the volume of the working space is increased by the movement of the delivery piston for sucking liquid into the working space and reduced to eject liquid from the working space.
- the delivery piston is mounted in a delivery cylinder, preferably linear, movable. The working space is then in the delivery cylinder.
- the pump arrangement comprises two delivery pistons, which are connected to the or a drive piston movably mounted in a drive cylinder of the drive fluid system, preferably rigidly.
- the drive piston is arranged between the two delivery pistons. A rigid connection of the drive piston with the two delivery pistons allows a synchronous lifting movement of the delivery piston and the drive piston.
- the delivery piston is designed as a plunger.
- Plungers also called plungers, are characterized by a simple construction. The plunger displaces by its volume while reducing the volume of the working space, the liquid to be conveyed from the delivery cylinder.
- a seal arranged stationarily on the delivery cylinder may be provided, wherein a relative movement of the delivery piston relative to the seal takes place during the pumping process.
- the delivery piston has at least one circumferential seal.
- the seal preferably stationary, arranged on the delivery piston, whereby a relative movement of the seal relative to the delivery cylinder takes place.
- the pump assembly has two working spaces, the delivery piston separating a first of the working spaces and a second of the working spaces, and each of the working spaces having at least one inlet valve and at least one outlet valve assigned.
- the delivery piston thus conveniently acts double-acting, i. that one of the two working spaces for the suction of liquid through the inlet valve is increased, while the second working space is reduced at the same time for discharging liquid through the outlet valve.
- the pressure evaluation unit of the wear monitoring device advantageously has a memory for storing pressure measurement values and a microprocessor for processing the pressure measurement values.
- the pressure evaluation unit could also be integrated in a control device of the pump arrangement.
- the wear monitoring device comprises a reporting unit for informing a user in the presence of a detected by the pressure evaluation unit wear of the at least one inlet valve and / or the at least one exhaust valve.
- the annunciator could output visual and / or audible information to the user.
- continuous, in particular visual, operating data about the state of the intake valve and / or exhaust valve are output to the user.
- the pump arrangement according to the invention comprises at least one proximity switch for detecting an end position, preferably the end positions, of the delivery piston and / or the or one in one Drive cylinder of the drive fluid system movably mounted drive piston on.
- a proximity switch By providing a proximity switch, the position of the delivery piston and / or the drive piston in the monitoring of the wear of the inlet valve and / or the exhaust valve of the pressure evaluation unit in the processing of pressure readings can be taken into account.
- the pump arrangement has exactly one pressure sensor for measuring the pressure of the drive fluid, wherein the pressure sensor is arranged between a, preferably volumengeregelten, drive fluid pump and a switching valve for controlling the direction of movement of the at least one delivery piston.
- the drive fluid pump and the changeover valve are preferably components of the drive fluid system.
- a pressure transducer for measuring the pressure of the drive fluid in a first and a second direction of movement of the drive piston and / or delivery piston can be used.
- the present invention also relates to a method for monitoring the wear of at least one inlet valve and / or at least one outlet valve of a pump arrangement according to the invention.
- the pressure evaluation unit forms at least one characteristic value from pressure measurements processed during a lifting operation of the delivery piston, and the characteristic values of a sequence of lifting operations are evaluated.
- the pressure evaluation unit from processed pressure measured values during a stroke of the drive piston in a first direction of movement a first characteristic and from processed pressure readings of a subsequent stroke of the drive piston in a second direction of movement, which is opposite to the first direction of movement, a second characteristic value, wherein the difference Characteristic values with one in advance defined threshold value are compared.
- the first characteristic value is an increase value of the pressure rise during the stroke of the drive piston in the first direction of movement and the second characteristic value is an increase value of the pressure increase during the stroke of the drive piston in the second direction of movement.
- the pressure evaluation unit from processed pressure measurement values during a stroke of the drive piston forms a characteristic value which is compared with a reference value.
- the reference value is determined for intact intake valves and / or exhaust valves.
- the reference value could be determined, for example, during the first startup of the pump arrangement and stored in the pressure evaluation unit.
- the reference value could also be assigned a tolerance range. Then it could be provided that it is only then recognized that wear is present if the determined characteristic value lies outside the tolerance range surrounding the reference value.
- Fig. 1 and 2 are two embodiments of pump assemblies for pumping, in particular contaminated with dirt particles, liquid shown.
- a pump arrangement could, for. B. at one Canal cleaning vehicle be arranged.
- the contaminated especially with dirt particles, liquid referred to as dirty water
- the pump assemblies according to the invention can be used for other liquids.
- Dirty water often has abrasive dirt particles in the form of granular and / or fibrous substances.
- the pump assembly according to the invention could also be used for pumping other mixtures of liquid and solid materials, eg liquid concrete.
- the pump arrangement for pumping dirty water has two delivery cylinders 5, 6, each with a working space 1, 2.
- a delivery piston 3 and in the delivery cylinder 6, a delivery piston 4 is arranged to be linearly movable.
- the delivery piston 3, 4 are formed in this embodiment as a plunger.
- the sealing of the working space 1, 2 with respect to the conveyor cylinder 5, 6 and the respective delivery piston 3, 4 is effected by the respective delivery cylinder 5, 6 fixedly arranged seals 16.
- the sixth is the volume of the workrooms 1, 2 changeable.
- Each working chamber 1, 2 is associated with an inlet valve 7 and an outlet valve 8, respectively.
- the intake valves 7 and exhaust valves 8 are designed as spring-biased check valves and known per se. If the at least one inlet valve 7 and / or the at least one outlet valve 8 are intact, one of the passage directions for liquid is blocked in a closed position. In the opposite passage direction, liquid can flow through the opened inlet valve 7 and / or outlet valve 8.
- the valve disks of the intake valves 7 and exhaust valves 8, which are shown schematically, are thus spring-biased in the closed position against a corresponding valve seat, cf. Fig. 1 ,
- the intake valves 7 are connected to a suction port 9 of the pump arrangement fluidly connected.
- a suction line not shown, for receiving dirty water or in general of, in particular contaminated with dirt particles, liquid can be connected.
- the exhaust valves 8 are fluidly connected to an outlet port 10 of the pump assembly. From the outlet port 10 away, a line also not shown in a, for example, arranged on a sewer cleaning vehicle, storage tank for wastewater could lead.
- the pump assembly includes a drive fluid system 20 operable with a drive fluid.
- drive fluid for example, hydraulic oil can be used.
- the drive fluid system 20 is in the embodiments shown herein as a closed system, i. the drive fluid is conveyed in a circuit in the drive fluid system 22.
- the drive fluid system 20 has a volume-controlled drive fluid pump 27 which can be driven, for example, by means of an electric motor 28. Instead of an electric motor, e.g. Also, an internal combustion engine, a hydraulic motor or the like can be used.
- the volume-controlled drive fluid pump 27 shown here in the exemplary embodiment shown provides a constant volume flow for moving a drive piston 21, for example, preselected by the user by means of a control device 30 of the pump arrangement.
- the drive piston 21 is mounted linearly movable in a drive cylinder 22 of the drive fluid system 20.
- the drive piston 21 having a circumferential seal separates a first drive space 23 and a second drive space 24 from each other.
- a switching valve 26 alternately supplies the pressurized drive fluid to the first drive space 23 or the second drive space 24, while drive fluid is discharged from the other of the two drive spaces 23, 24 and collected in an oil pan 29 of the drive fluid system 20.
- the drive fluid collected in the oil sump 29 can subsequently be sucked in again by the drive fluid pump 27, thus closing the circuit of the drive fluid system 20 is.
- the switching valve 26 of the drive fluid system 20 can be controlled by means of the control device 30 of the pump arrangement.
- the pump assembly according to Fig. 1 further comprises two proximity switches 43 for detecting the end positions of the drive piston 21.
- the signal of the proximity switch 43 is evaluated by the control unit 30, wherein the switching valve 26 is switched on reaching an end position to reverse the direction of movement of the drive piston 21.
- the proximity switches 43 are arranged on the delivery cylinders 5, 6. The end positions of the drive piston 21 are thus indirectly output to the control device 30 via a signal of the corresponding proximity switch 43 caused by the presence of one of the delivery pistons 3, 4 at the respective end position.
- the delivery pistons 3, 4 are rigidly connected to the drive piston 21.
- the drive piston 21 is arranged in this embodiment between the delivery piston 3, 4. With this arrangement, it is possible to allow continuous discharge of dirty water from the side of the suction port 9 to the side of the outlet port 10.
- dirty water is sucked into the working space 1 via the suction connection 9 through the inlet valve 7 assigned to the working space 1 ,
- the valve plate of the inlet valve 7 is lifted by the negative pressure arising in the working space 1 from the valve seat, wherein liquid flows from the suction port 9 into the working space 1.
- the outlet valve 8 associated with the first working space 1 is in the closed position when the delivery piston 3 moves in the first direction of movement 31 and, with an intact outlet valve 8, prevents backflow of dirty water via the outlet connection 10 into the working space 1.
- end position which is determined by the arranged on the delivery cylinder 6 proximity switch 43, the direction of movement of the drive piston 21 and the delivery piston 3, 4 reversed by switching the switching valve 26.
- a movement of the delivery pistons 3, 4 in the second movement direction 32 directed counter to the first movement direction 31 a collection of dirty water takes place through the suction connection 9 into the working space 2 and an expulsion of dirty water from the working space 1 toward the outlet connection 10.
- the first drive chamber 23 and the second drive chamber 24 are each sealed by means of a seal 16 against the, in normal operation filled with dirty water, working spaces 1, 2.
- the pump arrangement has a wear monitoring device 40 for monitoring the wear of the inlet valve 7 and / or the outlet valve 8.
- a pressure sensor 41 of the wear monitoring device 40 for detecting the pressure of the drive fluid in the drive fluid system 20 is arranged.
- the pressure readings issued by the pressure transducer 41 are processed by a pressure evaluation unit 42.
- the pressure transducer 41 is disposed between the drive fluid pump 27 and the switching valve 26. Thereby, a single pressure transducer 41 for detecting the pressure of the drive fluid during the movement of the drive piston 21 in the first direction of movement 31 and the Detecting the pressure of the drive fluid in the second direction of movement 32 done.
- the arrangement of the pressure transducer 41 between the drive fluid pump 27 and the switching valve 26 can be dispensed with an additional pressure transducer 41. It would also be conceivable and possible in other embodiments to measure the pressure at another location in the drive fluid system 20, for. B. at the respective connecting line between the first drive chamber 23 and the switching valve 26 and the second drive chamber 24 and the switching valve 26th
- the wear monitoring device 40 has a reporting unit 44 for audible and / or visual information of a user in the presence of a detected by the pressure evaluation unit 42 wear of the at least one inlet valve 7 and / or the at least one exhaust valve 8.
- the wear of the at least one inlet valve 7 and / or of the at least one outlet valve 8 occurs, the reliable sealing of the valve plate relative to the valve seat in the closed position is no longer possible. This can lead to a backflow of liquid through the inlet valve 7 or the outlet valve 8, whereby the performance of the pump assembly or the flow rate per unit time is reduced.
- the pressure evaluation unit 42 the wear of the at least one inlet valve 7 and / or the at least one outlet valve 8 can be monitored, since with a backflow of liquid, e.g. during the reduction of the volume of one of the working spaces 1, 2 via a worn inlet valve 7 from the affected working space 1, 2 out, and the pressure curve is influenced in the drive fluid.
- the signals of the proximity switches 43 which detect the end position of the delivery pistons 3, 4 or of the drive piston 21, are transmitted from the control device 30 to the pressure evaluation unit 42.
- the current switching state of the switching valve 26 is transmitted from the control device 30 to the pressure evaluation unit 42, in order to allow an assignment of the pressure measured values to the current direction of movement of the drive piston 21.
- Fig. 3 is an example of a pressure curve of the drive fluid, which is detected with the pressure transducer 41, shown in a diagram.
- the pressure at a given time is plotted on the ordinate and the corresponding time on the abscissa of the graph.
- the pressure curve 50 is shown in simplified form in order to clarify the principle of the processing of the pressure measurement values by the pressure evaluation unit 42.
- the pressure profile 50 at the beginning of each stroke of the working piston 21 in the first and second directions of movement 31, 32 has a striking valley 57.
- the drawn time period 53 marks the pressure profile recorded during a stroke of the working piston 21 in the first movement direction 31, while the time interval 54 marks the pressure profile recorded during a stroke of the working piston 21 in the second movement direction 32.
- a characteristic value 51, 52 is formed and the difference between the characteristic values 51, 52 of successive lifting operations is compared with a predefined threshold value.
- the determination of average gradient lines 55, 56 of the pressure profile 50 takes place during a respective time interval 53, 54.
- the average gradient line 55, 56 is determined by the pressure evaluation unit 42, for example by means of a regression calculation. Extreme rashes at the beginning or end of each stroke can be disregarded. From the slope value of the slope line 55, a first characteristic 51 is formed. For the period 54, the slope value of the slope line 56 is determined as a second parameter 52.
- the Characteristic 51 ie the slope of the slope line 55, in the period 53 is smaller than the characteristic 52, ie the slope of the slope line 56 in the period 54.
- the pressure evaluation unit 42 determines the difference of the characteristic values 51, 52 and compares this difference with the pre-defined threshold. If the difference exceeds the previously defined threshold value, warning information is sent via the reporting unit 44 to the user.
- a characteristic value 51 formed from the processed pressure measured values during a stroke in the first movement direction 31 is compared with a characteristic value 52 formed from the processed pressure measured values during a stroke in the second movement direction 32. From a relative deviation of the characteristic values 51 , 52 from each other can be closed to the presence of wear of the at least one inlet valve 7 and / or outlet valve 8 and, for example, via the reporting unit 44 a corresponding information to users submitted.
- the characteristic values 51, 52 are determined in the exemplary embodiment from mean gradient lines 55, 56 of the pressure profile 50. It is conceivable and possible to use other characteristic values for monitoring the wear of the intake valve 7 and / or the exhaust valve 8. For example, a maximum pressure detected during a stroke could be compared to a maximum pressure of a subsequent stroke.
- the pressure evaluation unit 42 forms from processed pressure measured values during a stroke of the drive piston 21 a characteristic value which is compared with a reference value.
- the reference value could be determined, for example, during the first startup of the pump arrangement and stored in the pressure evaluation unit 42.
- the reference value could also be assigned a tolerance range. It could be provided in this context that only then is detected on the presence of wear or the above information about the presence of wear to the user eg via the reporting unit 44 is released when the determined characteristic value is outside the tolerance range surrounding the reference value.
- Fig. 2 a second embodiment of a pump assembly according to the invention is shown.
- the construction of the drive fluid system 20 of the pump arrangement corresponds to that of the first embodiment, so that in the explanations to the second embodiment mainly referred to the differences from the first embodiment. Otherwise, the explanations to the first embodiment also apply in the second embodiment. Also, with regard to the operation of the intake valves 7 and intake valves 8, reference is made to the explanations of the first embodiment.
- the pump arrangement according to the second exemplary embodiment comprises a delivery piston 13, which has a peripheral seal 15 arranged stationarily on the delivery piston 13.
- the delivery piston 13 is mounted linearly movable in a delivery cylinder 14.
- the delivery piston 18 is rigidly connected to the drive piston 21 by means of a piston rod 18.
- the pump assembly has two working spaces 11, 12, wherein the delivery piston 13 separates the first of the working spaces 11 and the second of the work spaces 12 from each other.
- Each of the working spaces 11, 12 is associated with an inlet valve 7 and an outlet valve 8.
- the seal 17 separates the second working space 12 and the second drive space 24 of the drive cylinder 22 from each other.
- the movement of the drive piston 21 is analogous to the first embodiment, wherein the end position of the drive piston 21 takes place directly over the arranged on the drive cylinder 22 proximity switch 43.
- the first drive space 23 has a circular cylindrical shape.
- the second drive space 24 has due to the drive space 24 inwardly bounding piston rod 18 a annular cylindrical shape.
- a correction value which maps the design of the different shape of the drive working chambers 23, 24, are included by the pressure evaluation unit 42 for taking into account the different time periods 53, 54 in the monitoring of wear. Otherwise, the monitoring of the wear of the at least one inlet valve 7 and / or outlet valve 8 by means of the wear monitoring device 40 can be carried out analogously to the first embodiment.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Details Of Reciprocating Pumps (AREA)
- Reciprocating Pumps (AREA)
Abstract
Pumpenanordnung zum Pumpen einer, insbesondere mit Schmutzpartikeln kontaminierten, Flüssigkeit, wobei die Pumpenanordnung zumindest einen Arbeitsraum (1, 2, 11, 12) und zumindest einen Förderkolben (3, 4, 13), und zumindest ein Einlassventil (7) und zumindest ein Auslassventil (8) aufweist, und der Förderkolben (3, 4, 13), zum Einsaugen von Flüssigkeit durch das Einlassventil (7) hindurch in den Arbeitsraum (1, 2, 11, 12) und zum Ausstoßen von Flüssigkeit durch das Auslassventil (8) hindurch aus dem Arbeitsraum (1, 2, 11, 12), bewegbar ist, und die Pumpenanordnung eine Verschleißüberwachungseinrichtung (40) zur Überwachung des Verschleißes des Einlassventils (7) und/oder Auslassventils (8) mit zumindest einem Druckaufnehmer (41) und einer Druckauswerteeinheit (42) zur Verarbeitung von vom Druckaufnehmer (41) ausgegebenen Druckmesswerten aufweist, wobei die Pumpenanordnung zum Bewegen des Förderkolbens (3, 4, 13) ein mit einem Antriebsfluid betreibbares Antriebsfluidsystem (20) aufweist, und der Druckaufnehmer (41) der Verschleißüberwachungseinrichtung (40) zur Erfassung des Drucks des Antriebsfluids im Antriebsfluidsystem (20) angeordnet ist. (Fig. 1)Pump arrangement for pumping a, in particular contaminated with dirt particles, liquid, the pump assembly at least one working space (1, 2, 11, 12) and at least one delivery piston (3, 4, 13), and at least one inlet valve (7) and at least one outlet valve (8), and the delivery piston (3, 4, 13), for sucking liquid through the inlet valve (7) into the working space (1, 2, 11, 12) and for discharging liquid through the outlet valve (8) through the working space (1, 2, 11, 12), and the pump assembly comprises a wear monitoring device (40) for monitoring the wear of the inlet valve (7) and / or outlet valve (8) with at least one pressure sensor (41) and a Pressure evaluation unit (42) for processing pressure readings issued by the pressure transducer (41), wherein the pump arrangement for moving the delivery piston (3, 4, 13) comprises a drive fluid system (FIG. 20), and the pressure transducer (41) of the wear monitor (40) is arranged to sense the pressure of the drive fluid in the drive fluid system (20). (Fig. 1)
Description
Die vorliegende Erfindung betrifft eine Pumpenanordnung zum Pumpen einer, insbesondere mit Schmutzpartikeln kontaminierten, Flüssigkeit, wobei die Pumpenanordnung zumindest einen Arbeitsraum und zumindest einen Förderkolben, und zumindest ein Einlassventil und zumindest ein Auslassventil aufweist, und der Förderkolben, zum Einsaugen von Flüssigkeit durch das Einlassventil hindurch in den Arbeitsraum und zum Ausstoßen von Flüssigkeit durch das Auslassventil hindurch aus dem Arbeitsraum, bewegbar ist, und die Pumpenanordnung eine Verschleißüberwachungseinrichtung zur Überwachung des Verschleißes des Einlassventils und/oder Auslassventils mit zumindest einem Druckaufnehmer und einer Druckauswerteeinheit zur Verarbeitung von vom Druckaufnehmer ausgegebenen Druckmesswerten aufweist. Weiters bezieht sich die Erfindung auch auf ein Verfahren zur Überwachung des Verschleißes von zumindest einem Einlassventil und/oder zumindest einem Auslassventil einer Pumpenanordnung.The present invention relates to a pump arrangement for pumping a, in particular contaminated with dirt particles, liquid, the pump assembly having at least one working space and at least one delivery piston, and at least one inlet valve and at least one outlet valve, and the delivery piston, for sucking liquid through the inlet valve in the working space and for discharging liquid through the outlet valve from the working space, movable, and the pump assembly comprises a wear monitoring device for monitoring the wear of the inlet valve and / or outlet valve with at least one pressure transducer and a pressure evaluation unit for processing issued by the pressure transducer pressure readings. Furthermore, the invention also relates to a method for monitoring the wear of at least one inlet valve and / or at least one outlet valve of a pump arrangement.
Pumpenanordnungen zum Pumpen von, insbesondere mit Schmutzpartikeln kontaminierten, Flüssigkeiten werden z.B. zum Abpumpen von Schmutzwasser aus Kanälen, Speicherbehältern etc. oder zum Spülen von Abwasserkanälen, Bohrlöchern o.ä. verwendet. Häufig liegen dabei Schmutzpartikel in Form von Feststoffkörnern (z.B. Sand oder Steine) oder in Form von Fasern vor. Insbesondere Schmutzpartikel aus Feststoffen können abrasiv wirken und zu einem Verschleiß der Komponenten der Pumpenanordnung, z.B. der Einlassventile und/oder Auslassventile, führen. Werden Schmutzpartikel beim Schließen des Einlass- und/oder Auslassventils im Einlass- und/oder Auslassventil eingeklemmt, können lokal hohe Strömungsgeschwindigkeiten entstehen. Weitere, durch das Einlass-und/oder Auslassventil strömende Schmutzpartikel können hierbei zu einem Verschleiß und damit zu einer Beeinträchtigung der Funktionsfähigkeit des Einlassventils und/oder Auslassventils führen. Durch den Verschleiß der Einlassventile und/oder Auslassventile wird letztlich das Fördervermögen der Pumpenanordnung verringert, weshalb die Einlassventile und/oder Auslassventile bei Auftreten von Verschleiß überholt oder gar vollständig ausgetauscht werden müssen.Pump arrangements for pumping, in particular contaminated with dirt particles, liquids are, for example, for pumping waste water from channels, storage tanks, etc. or for flushing sewers, boreholes, etc. used. Frequently, dirt particles in the form of solid particles (eg sand or stones) or in the form of fibers are present. In particular, dirt particles from solids can have an abrasive effect and lead to wear of the components of the pump arrangement, for example the inlet valves and / or outlet valves. If dirt particles are trapped in the inlet and / or outlet valve when closing the inlet and / or outlet valve, locally high flow velocities can occur. Further, flowing through the inlet and / or outlet dirt particles can cause wear and thus to a deterioration of the functioning of the Inlet valve and / or exhaust valve lead. Due to the wear of the intake valves and / or exhaust valves ultimately the capacity of the pump assembly is reduced, which is why the intake valves and / or exhaust valves must be overhauled or even completely replaced when wear occurs.
In der
Aufgabe der Erfindung ist es, eine vorteilhafte Pumpenanordnung der eingangs genannten Art bereitzustellen, welche auch zum Pumpen von stark mit Schmutzpartikeln kontaminierten Flüssigkeiten geeignet ist.The object of the invention is to provide an advantageous pump arrangement of the type mentioned, which is also suitable for pumping heavily contaminated with dirt particles liquids.
Erfindungsgemäß gelingt dies mit einer Pumpenanordnung mit den Merkmalen des Patentanspruchs 1.According to the invention, this is achieved with a pump arrangement having the features of patent claim 1.
Bei der Pumpenanordung gemäß der Erfindung ist vorgesehen, dass die Pumpenanordnung zum Bewegen des Förderkolbens ein mit einem Antriebsfluid betreibbares Antriebsfluidsystem aufweist, und der Druckaufnehmer der Verschleißüberwachungseinrichtung zur Erfassung des Drucks des Antriebsfluids im Antriebsfluidsystem angeordnet ist.In the pumping arrangement according to the invention, it is provided that the pumping arrangement for moving the delivery piston comprises a drive fluid system operable with a drive fluid, and the pressure sensor of the wear monitoring device is arranged for detecting the pressure of the drive fluid in the drive fluid system.
Es wurde festgestellt, dass sich die während des Pumpvorgangs vom Druckaufnehmer ausgegebene Druckmesswerte des Antriebsfluids bei einem schadhaften Einlassventil und/oder Auslassventil von vom Druckaufnehmer ausgegebenen Druckmesswerten bei einem unversehrten Einlassventile und/oder Auslassventil unterscheiden. Dadurch ist es mit der erfindungsgemäßen Pumpenanordnung möglich, einen Verschleiß des Einlassventils und/oder des Auslassventils durch eine indirekte Überwachung mit dem zumindest einen im Antriebsfluidkreis angeordneten Druckaufnehmers zu realisieren.It was found that during the pumping of the Pressure sensor distinguished pressure readings of the drive fluid at a defective inlet valve and / or outlet valve output from the pressure transducer pressure readings at an intact intake valves and / or exhaust valve. As a result, it is possible with the pump arrangement according to the invention to realize wear of the inlet valve and / or the outlet valve by indirect monitoring with the at least one pressure transducer arranged in the drive fluid circuit.
Durch die Erfassung des Drucks des Antriebsfluids im Antriebsfluidsystem kann somit ein Verschleiß des zumindest einen Einlassventils und/oder des zumindest einen Auslassventils erkannt werden, ohne dass der Druckaufnehmer in direktem Kontakt mit der, insbesondere mit Schmutzpartikeln kontaminierten, Flüssigkeit steht.By detecting the pressure of the drive fluid in the drive fluid system, a wear of the at least one inlet valve and / or the at least one outlet valve can thus be detected without the pressure sensor being in direct contact with the liquid contaminated, in particular with dirt particles.
Günstigerweise ist das Antriebsfluid ein flüssiges Medium, insbesondere Hydrauliköl. Grundsätzlich wäre es auch denkbar und möglich, ein gasförmiges Antriebsfluid zu verwenden, z.B. Umgebungsluft.Conveniently, the drive fluid is a liquid medium, in particular hydraulic oil. In principle, it would also be conceivable and possible to use a gaseous propellant fluid, e.g. Ambient air.
Das Antriebsfluidsystem könnte als offenes Antriebsfluidsystem ausgeführt sein. Ein offenes Antriebsfluidsystem könnte sich z.B. bei der Verwendung von Umgebungsluft als Antriebsfluid als günstig erweisen, wobei dann vorzugsweise Umgebungsluft aus der Atmosphäre entnommen und verdichtet und nach der Verwendung im Antriebsfluidsystem wiederum der Atmosphäre zugeführt wird.The drive fluid system could be designed as an open drive fluid system. An open drive fluid system could be e.g. prove beneficial in the use of ambient air as the drive fluid, in which case preferably ambient air is removed from the atmosphere and compressed and in turn fed to the atmosphere after use in the drive fluid system.
Besonders bevorzugt handelt es sich beim Antriebsfluidsystem um ein geschlossenes Antriebsfluidsystem, wobei das Antriebsfluid in einem geschlossenen Kreislauf befördert wird. In solchen Fällen könnte man also auch von einem Antriebsfluidkreis sprechen.Most preferably, the drive fluid system is a closed drive fluid system wherein the drive fluid is conveyed in a closed loop. In such cases, one could also speak of a drive fluid circuit.
Vorzugsweise ist in einem Antriebszylinder des Antriebsfluidsystems ein Antriebskolben bewegbar gelagert, welcher mit dem zumindest einen Förderkolben mechanisch gekoppelt ist. Der Antriebskolben und der zumindest eine Förderkolben könnten z.B. mittels einer gemeinsamen Kolbenstange miteinander mechanisch gekoppelt sein. Auch eine gelenkige mechanische Kopplung des Antriebskolbens und des zumindest einen Förderkolbens ist denkbar und möglich. Auch ein direktes miteinander Verbinden von Antriebs- und Förderkolben ist möglich.Preferably, a drive piston is movably mounted in a drive cylinder of the drive fluid system, which is mechanically coupled to the at least one delivery piston. The drive piston and the at least one delivery piston For example, could be mechanically coupled to each other by means of a common piston rod. An articulated mechanical coupling of the drive piston and the at least one delivery piston is conceivable and possible. A direct interconnection of drive and delivery pistons is possible.
Der Förderkolben könnte allgemein auch als Verdrängungskörper bezeichnet werden. Das Volumen des Arbeitsraums wird durch die Bewegung des Förderkolbens zum Einsaugen von Flüssigkeit in den Arbeitsraum vergrößert und zum Ausstoßen von Flüssigkeit aus dem Arbeitsraum verkleinert. Günstigerweise ist der Förderkolben in einem Förderzylinder, vorzugsweise linear, bewegbar gelagert. Der Arbeitsraum befindet sich dann im Förderzylinder.The delivery piston could generally also be referred to as a displacement body. The volume of the working space is increased by the movement of the delivery piston for sucking liquid into the working space and reduced to eject liquid from the working space. Conveniently, the delivery piston is mounted in a delivery cylinder, preferably linear, movable. The working space is then in the delivery cylinder.
In bevorzugten Ausführungsformen gemäß der Erfindung ist vorgesehen, dass die Pumpenanordnung zwei Förderkolben aufweist, welche mit dem oder einem in einem Antriebszylinder des Antriebsfluidsystems bewegbar gelagerten Antriebskolben, vorzugsweise starr, verbunden sind. Besonders bevorzugt ist vorgesehen, dass der Antriebskolben zwischen den beiden Förderkolben angeordnet ist. Eine starre Verbindung des Antriebskolbens mit den zwei Förderkolben ermöglicht eine synchrone Hubbewegung der Förderkolben und des Antriebskolben.In preferred embodiments according to the invention it is provided that the pump arrangement comprises two delivery pistons, which are connected to the or a drive piston movably mounted in a drive cylinder of the drive fluid system, preferably rigidly. Particularly preferably, it is provided that the drive piston is arranged between the two delivery pistons. A rigid connection of the drive piston with the two delivery pistons allows a synchronous lifting movement of the delivery piston and the drive piston.
In einer Gruppe von Ausführungsformen der Erfindung kann vorgesehen sein, dass der Förderkolben als Tauchkolben ausgebildet ist. Tauchkolben, auch Plunger genannt, zeichnen sich durch einen einfachen Aufbau aus. Der Tauchkolben verdrängt durch sein Volumen unter Verkleinerung des Volumens des Arbeitsraums die zu fördernde Flüssigkeit aus dem Förderzylinder. Bei einer Ausbildung des Förderkolbens als Tauchkolben kann eine ortsfest am Förderzylinder angeordnete Dichtung vorgesehen sein, wobei während des Pumpvorgangs eine Relativbewegung des Förderkolbens gegenüber der Dichtung erfolgt.In a group of embodiments of the invention can be provided that the delivery piston is designed as a plunger. Plungers, also called plungers, are characterized by a simple construction. The plunger displaces by its volume while reducing the volume of the working space, the liquid to be conveyed from the delivery cylinder. In an embodiment of the delivery piston as a plunger, a seal arranged stationarily on the delivery cylinder may be provided, wherein a relative movement of the delivery piston relative to the seal takes place during the pumping process.
In anderen Ausführungsformen gemäß der Erfindung ist vorgesehen, dass der Förderkolben zumindest eine umlaufende Dichtung aufweist. In diesen Ausführungsformen ist die Dichtung, vorzugsweise ortsfest, am Förderkolben angeordnet, wobei eine Relativbewegung der Dichtung gegenüber dem Förderzylinder erfolgt.In other embodiments according to the invention it is provided that the delivery piston has at least one circumferential seal. In these Embodiments is the seal, preferably stationary, arranged on the delivery piston, whereby a relative movement of the seal relative to the delivery cylinder takes place.
Bei den Ausführungsformen, bei welchen der Förderkolben eine umlaufende Dichtung umfasst, ist günstigerweise vorgesehen, dass die Pumpenanordnung zwei Arbeitsräume aufweist, wobei der Förderkolben einen ersten der Arbeitsräume und einen zweiten der Arbeitsräume voneinander trennt, und jedem der Arbeitsräume zumindest ein Einlassventil und zumindest ein Auslassventil zugeordnet ist. Der Förderkolben wirkt somit günstigerweise doppeltwirkend, d.h. dass einer der beiden Arbeitsräume zum Einsaugen von Flüssigkeit durch das Einlassventil hindurch vergrößert wird, während der zweite Arbeitsraum gleichzeitig zum Ausstoßen von Flüssigkeit durch das Auslassventil hindurch verkleinert wird.In the embodiments in which the delivery piston comprises a peripheral seal, it is conveniently provided that the pump assembly has two working spaces, the delivery piston separating a first of the working spaces and a second of the working spaces, and each of the working spaces having at least one inlet valve and at least one outlet valve assigned. The delivery piston thus conveniently acts double-acting, i. that one of the two working spaces for the suction of liquid through the inlet valve is increased, while the second working space is reduced at the same time for discharging liquid through the outlet valve.
Die Druckauswerteeinheit der Verschleißüberwachungseinrichtung weist günstigerweise einen Speicher zum Abspeichern von Druckmesswerten und einen Mikroprozessor zum Verarbeiten der Druckmesswerte auf. Die Druckauswerteeinheit könnte auch in eine Steuereinrichtung der Pumpenanordnung integriert sein.The pressure evaluation unit of the wear monitoring device advantageously has a memory for storing pressure measurement values and a microprocessor for processing the pressure measurement values. The pressure evaluation unit could also be integrated in a control device of the pump arrangement.
Vorzugsweise ist vorgesehen, dass die Verschleißüberwachungseinrichtung eine Meldeeinheit zur Information eines Benutzers bei Vorliegen eines von der Druckauswerteeinheit festgestellten Verschleißes des zumindest einen Einlassventils und/oder des zumindest einen Auslassventils umfasst. Die Meldeeinheit könnte beispielsweise eine visuelle und/oder akustische Information an den Benutzer ausgeben. Neben der Ausgabe einer Warnung bei Vorliegen eines Verschleißes des Einlassventils und/oder Auslassventils ist es auch denkbar, dass fortlaufend, insbesondere visuelle, Betriebsdaten über den Zustand des Einlassventils und/oder Auslassventils an den Benutzer ausgegeben werden.It is preferably provided that the wear monitoring device comprises a reporting unit for informing a user in the presence of a detected by the pressure evaluation unit wear of the at least one inlet valve and / or the at least one exhaust valve. For example, the annunciator could output visual and / or audible information to the user. In addition to the output of a warning in the presence of wear of the intake valve and / or exhaust valve, it is also conceivable that continuous, in particular visual, operating data about the state of the intake valve and / or exhaust valve are output to the user.
In bevorzugten Ausführungsformen weist die Pumpenanordnung gemäß der Erfindung zumindest einen Näherungsschalter zur Erfassung einer Endlage, vorzugsweise der Endlagen, des Förderkolbens und/oder des oder eines in einem Antriebszylinder des Antriebsfluidsystems bewegbar gelagerten Antriebskolbens auf. Durch das Vorsehen eines Näherungsschalters kann die Position des Förderkolbens und/oder des Antriebskolbens bei der Überwachung des Verschleißes des Einlassventils und/oder des Auslassventils von der Druckauswerteeinheit bei der Verarbeitung der Druckmesswerte mit berücksichtigt werden.In preferred embodiments, the pump arrangement according to the invention comprises at least one proximity switch for detecting an end position, preferably the end positions, of the delivery piston and / or the or one in one Drive cylinder of the drive fluid system movably mounted drive piston on. By providing a proximity switch, the position of the delivery piston and / or the drive piston in the monitoring of the wear of the inlet valve and / or the exhaust valve of the pressure evaluation unit in the processing of pressure readings can be taken into account.
Besonders bevorzugt ist vorgesehen, dass die Pumpenanordnung genau einen Druckaufnehmer zur Messung des Drucks des Antriebsfluids aufweist, wobei der Druckaufnehmer zwischen einer, vorzugsweise volumengeregelten, Antriebsfluidpumpe und einem Umschaltventil zur Steuerung der Bewegungsrichtung des zumindest einen Förderkolbens angeordnet ist. Die Antriebsfluidpumpe und das Umschaltventil sind bevorzugt Bestandteile des Antriebsfluidsystems. Dadurch kann ein Druckaufnehmer zum Messen des Drucks des Antriebsfluids in eine erste und eine zweite Bewegungsrichtung des Antriebskolbens und/oder Förderkolbens verwendet werden.It is particularly preferred that the pump arrangement has exactly one pressure sensor for measuring the pressure of the drive fluid, wherein the pressure sensor is arranged between a, preferably volumengeregelten, drive fluid pump and a switching valve for controlling the direction of movement of the at least one delivery piston. The drive fluid pump and the changeover valve are preferably components of the drive fluid system. Thereby, a pressure transducer for measuring the pressure of the drive fluid in a first and a second direction of movement of the drive piston and / or delivery piston can be used.
Die vorliegende Erfindung betrifft auch ein Verfahren zur Überwachung des Verschleißes von zumindest einem Einlassventil und/oder zumindest einem Auslassventil einer Pumpenanordnung gemäß der Erfindung.The present invention also relates to a method for monitoring the wear of at least one inlet valve and / or at least one outlet valve of a pump arrangement according to the invention.
Vorzugsweise ist hierbei vorgesehen, dass die Druckauswerteeinheit jeweils aus während eines Hubvorgangs des Förderkolbens verarbeiteten Druckmesswerten zumindest einen Kennwert bildet, und die Kennwerte einer Abfolge von Hubvorgängen ausgewertet werden.In this case, it is preferably provided that the pressure evaluation unit forms at least one characteristic value from pressure measurements processed during a lifting operation of the delivery piston, and the characteristic values of a sequence of lifting operations are evaluated.
Besonders bevorzugt bildet die Druckauswerteeinheit aus verarbeiteten Druckmesswerten während eines Hubs des Antriebskolbens in eine erste Bewegungsrichtung einen ersten Kennwert und aus verarbeiteten Druckmesswerten eines darauf folgenden Hubs des Antriebskolbens in eine zweite Bewegungsrichtung, welche der ersten Bewegungsrichtung entgegengerichtet ist, einen zweiten Kennwert, wobei die Differenz der Kennwerte mit einem vorab definierten Schwellwert verglichen werden.Particularly preferably, the pressure evaluation unit from processed pressure measured values during a stroke of the drive piston in a first direction of movement a first characteristic and from processed pressure readings of a subsequent stroke of the drive piston in a second direction of movement, which is opposite to the first direction of movement, a second characteristic value, wherein the difference Characteristic values with one in advance defined threshold value are compared.
In einem bevorzugten Verfahren ist vorgesehen, dass der erste Kennwert ein Steigungswert des Druckanstiegs während des Hubs des Antriebskolbens in die erste Bewegungsrichtung und der zweite Kennwert ein Steigungswert des Druckanstiegs während des Hubs des Antriebskolbens in die zweite Bewegungsrichtung ist.In a preferred method it is provided that the first characteristic value is an increase value of the pressure rise during the stroke of the drive piston in the first direction of movement and the second characteristic value is an increase value of the pressure increase during the stroke of the drive piston in the second direction of movement.
In weiteren bevorzugten Verfahren könnte vorgesehen sein, dass die Druckauswerteeinheit aus verarbeiteten Druckmesswerten während eines Hubs des Antriebskolbens einen Kennwert bildet, welcher mit einem Referenzwert verglichen wird. Günstigerweise wird der Referenzwert bei unversehrten Einlassventilen und/oder Auslassventilen ermittelt. Der Referenzwert könnte beispielsweise bei der ersten Inbetriebnahme der Pumpenanordnung ermittelt und in der Druckauswerteeinheit hinterlegt werden. Dem Referenzwert könnte auch ein Toleranzbereich zugeordnet werden. Dann könnte vorgesehen werden, dass erst dann auf ein Vorliegen von Verschleiß erkannt wird, wenn der ermittelte Kennwert außerhalb des den Referenzwert umgebenden Toleranzbereichs liegt.In further preferred methods it could be provided that the pressure evaluation unit from processed pressure measurement values during a stroke of the drive piston forms a characteristic value which is compared with a reference value. Conveniently, the reference value is determined for intact intake valves and / or exhaust valves. The reference value could be determined, for example, during the first startup of the pump arrangement and stored in the pressure evaluation unit. The reference value could also be assigned a tolerance range. Then it could be provided that it is only then recognized that wear is present if the determined characteristic value lies outside the tolerance range surrounding the reference value.
Weitere Merkmale und Einzelheiten bevorzugter Ausgestaltungsformen der Erfindung werden anhand der Zeichnungen erläutert. Es zeigen:
- Fig. 1
- eine schematische Darstellung eines ersten Ausführungsbeispiels einer erfindungsgemäßen Pumpenanordnung;
- Fig. 2
- eine schematische Darstellung eines zweiten Ausführungsbeispiels gemäß der Erfindung, und
- Fig. 3
- eine Darstellung eines beispielhaften Druckverlaufs im Antriebsfluidsystem gemäß
Fig. 1 beim Auftreten von Verschleiß bei einem der Einlassventile.
- Fig. 1
- a schematic representation of a first embodiment of a pump assembly according to the invention;
- Fig. 2
- a schematic representation of a second embodiment according to the invention, and
- Fig. 3
- a representation of an exemplary pressure profile in the drive fluid system according to
Fig. 1 when wear occurs on one of the intake valves.
In den
Im ersten Ausführungsbeispiel gemäß
Jedem Arbeitsraum 1, 2 ist jeweils ein Einlassventil 7 und ein Auslassventil 8 zugeordnet. Die Einlassventile 7 und Auslassventile 8 sind als federvorgespannte Rückschlagventile ausgeführt und an sich bekannt. Ist das zumindest eine Einlassventil 7 und/oder das zumindest eine Auslassventil 8 unversehrt, ist eine der Durchlassrichtungen für Flüssigkeit in einer Schließstellung gesperrt. In der gegenüberliegenden Durchlassrichtung kann Flüssigkeit durch das geöffnete Einlassventil 7 und/oder Auslassventil 8 strömen. Die schematisch dargestellten Ventilteller der Einlassventile 7 und Auslassventile 8 liegen somit in der Schließstellung federvorgespannt an einem korrespondierenden Ventilsitz an, vgl.
Die Einlassventile 7 sind mit einem Sauganschluss 9 der Pumpenanordnung fluidleitend verbunden. An den Sauganschluss 9 kann eine nicht näher dargestellte Saugleitung zur Aufnahme von Schmutzwasser oder allgemein von, insbesondere mit Schmutzpartikeln kontaminierter, Flüssigkeit angeschlossen werden kann. Die Auslassventile 8 sind mit einem Auslassanschluss 10 der Pumpenanordnung fluidleitendverbunden. Vom Auslassanschluss 10 weg könnte eine ebenfalls nicht näher dargestellte Leitung in einen, beispielsweise auf einem Kanalreinigungsfahrzeug angeordneten, Speicherbehälter für Schmutzwasser führen.The
Die Pumpenanordnung weist ein mit einem Antriebsfluid betreibbares Antriebsfluidsystem 20 auf. Als Antriebsfluid kann beispielsweise Hydrauliköl verwendet werden. Das Antriebsfluidsystem 20 ist in den hier gezeigten Ausführungsbeispielen als geschlossenes System ausgebildet, d.h. das Antriebsfluid wird in einem Kreislauf im Antriebsfluidsystem 22 befördert.The pump assembly includes a
Das Antriebsfluidsystem 20 weist eine volumengeregelte Antriebsfluidpumpe 27 auf, welche beispielsweise mittels eines Elektromotors 28 antreibbar ist. Anstatt eines Elektromotors könnte z.B. auch eine Verbrennungskraftmaschine, ein Hydraulikmotor oder dergleichen eingesetzt werden. Die hier im gezeigten Ausführungsbeispiel volumengeregelte Antriebsfluidpumpe 27 stellt einen, beispielsweise vom Benutzer mittels einer Steuereinrichtung 30 der Pumpenanordnung vorausgewählten, konstanten Volumenstrom zum Bewegen eines Antriebskolbens 21 bereit. Der Antriebskolben 21 ist in einem Antriebszylinder 22 des Antriebsfluidsystems 20 linear bewegbar gelagert. Der eine umlaufende Dichtung aufweisende Antriebskolben 21 trennt einen ersten Antriebsraum 23 und einen zweiten Antriebsraum 24 voneinander.The
Ein Umschaltventil 26 leitet das unter Druck stehende Antriebsfluid wechselweise dem ersten Antriebsraum 23 oder dem zweitem Antriebsraum 24 zu, während Antriebsfluid aus dem anderen der beiden Antriebsräume 23, 24 ausgestoßen und in einer Ölwanne 29 des Antriebsfluidsystems 20 gesammelt wird. Das in der Ölwanne 29 gesammelte Antriebsfluid kann im Weiteren wieder von der Antriebsfluidpumpe 27 angesaugt werden, womit der Kreislauf des Antriebsfluidsystems 20 geschlossen ist. Das Umschaltventil 26 des Antriebsfluidsystems 20 kann mittels der Steuereinrichtung 30 der Pumpenanordnung angesteuert werden.A switching
Die Pumpenanordnung gemäß
Die Förderkolben 3, 4 sind mit dem Antriebskolben 21 starr verbunden. Der Antriebskolben 21 ist in diesem Ausführungsbeispiel zwischen den Förderkolben 3, 4 angeordnet. Mit dieser Anordnung ist es möglich, eine kontinuierliche Förderung von Schmutzwasser von der Seite des Sauganschlusses 9 zur Seite des Auslassanschlusses 10 zu ermöglichen.The
Eine Bewegung des Förderkolbens 3, hervorgerufen durch die Bewegung des Antriebskolbens 21, in eine erste Bewegungsrichtung 31 führt zu einer Vergrößerung des Volumens des Arbeitsraums 1. Dabei wird Schmutzwasser über den Sauganschluss 9 durch das dem Arbeitsraum 1 zugeordnete Einlassventil 7 hindurch in den Arbeitsraum 1 eingesaugt. Der Ventilteller des Einlassventils 7 wird durch den im Arbeitsraum 1 entstehenden Unterdruck vom Ventilsitz abgehoben, wobei Flüssigkeit aus vom Sauganschluss 9 in den Arbeitsraum 1 strömt. Das dem ersten Arbeitsraum 1 zugeordnete Auslassventil 8 befindet sich bei einer Bewegung des Förderkolbens 3 in die erste Bewegungsrichtung 31 in der Schließstellung und verhindert, bei einem unversehrten Auslassventil 8, ein Rückströmen von Schmutzwasser über den Auslassanschluss 10 in den Arbeitsraum 1.A movement of the
Zeitgleich mit der Bewegung des Förderkolbens 3 erfolgt, aufgrund der starren Verbindung mit dem Antriebskolben 21, auch eine synchrone Bewegung des Förderkolbens 4 in die erste Bewegungsrichtung 31, wobei das Volumen des Arbeitsraums 2 verkleinert wird. Hierbei wird Schmutzwasser aus dem Arbeitsraum 2 durch das dem Arbeitsraum 2 zugeordnete Auslassventil 8 hindurch in Richtung hin zum Auslassanschluss 10 ausgestoßen. Das dem Arbeitsraum 2 zugeordnete Einlassventil 7 befindet sich bei einer Bewegung des Förderkolbens 3 in Bewegungsrichtung 31 in der Schließstellung und verhindert, bei einem unversehrten Einlassventil 7, ein Rückströmen von Schmutzwasser in Richtung hin zum Sauganschluss 9. Bei Erreichen einer, bezogen auf das in
Der erste Antriebsraum 23 und der zweite Antriebsraum 24 sind jeweils mittels einer Dichtung 16 gegenüber den, im Normalbetrieb mit Schmutzwasser gefüllten, Arbeitsräumen 1, 2 abgedichtet.The
Die Pumpenanordnung weist eine Verschleißüberwachungseinrichtung 40 zur Überwachung des Verschleißes des Einlassventils 7 und/oder des Auslassventils 8 auf. Hierzu ist ein Druckaufnehmer 41 der Verschleißüberwachungseinrichtung 40 zur Erfassung des Drucks des Antriebsfluids im Antriebsfluidsystem 20 angeordnet. Die vom Druckaufnehmer 41 ausgegebenen Druckmesswerte werden von einer Druckauswerteeinheit 42 verarbeitet. Der Druckaufnehmer 41 ist zwischen der Antriebsfluidpumpe 27 und dem Umschaltventil 26 angeordnet. Dadurch kann ein einziger Druckaufnehmer 41 zur Erfassung des Drucks des Antriebsfluides während der Bewegung des Antriebskolbens 21 in die erste Bewegungsrichtung 31 und zur Erfassung des Drucks des Antriebsfluides in die zweite Bewegungsrichtung 32 erfolgen. Durch die Anordnung des Druckaufnehmers 41 zwischen der Antriebsfluidpumpe 27 und dem Umschaltventil 26 kann auf einen zusätzlichen Druckaufnehmer 41 verzichtet werden. Es wäre in anderen Ausführungsformen auch denkbar und möglich, den Druck auch an einer anderen Stelle im Antriebsfluidsystem 20 zu messen, z. B. an der jeweiligen Verbindungsleitung zwischen dem ersten Antriebsraum 23 und dem Umschaltventil 26 und dem zweiten Antriebsraum 24 und dem Umschaltventil 26.The pump arrangement has a
Die Verschleißüberwachungseinrichtung 40 weist eine Meldeeinheit 44 zur akustischen und/oder visuellen Information eines Benutzers bei Vorliegen eines von der Druckauswerteeinheit 42 festgestellten Verschleißes des zumindest einen Einlassventils 7 und/oder des zumindest einen Auslassventils 8 auf.The
Tritt ein Verschleiß des zumindest einen Einlassventils 7 und/oder des zumindest einen Auslassventils 8 auf, so ist die zuverlässige Abdichtung des Ventiltellers gegenüber dem Ventilsitz in der Schließstellung nicht mehr gegeben. Hierbei kann es zu einem Rückströmen von Flüssigkeit durch das Einlassventil 7 oder das Auslassventil 8 kommen, wodurch die Leistung der Pumpenanordnung bzw. die Fördermenge je Zeiteinheit vermindert wird. Mit der Druckauswerteeinheit 42 kann der Verschleiß des zumindest einen Einlassventils 7 und/oder des zumindest einen Auslassventils 8 überwacht werden, da bei einem Rückströmen von Flüssigkeit, z.B. während des Verkleinerns des Volumens eines der Arbeitsräume 1, 2 über ein verschlissenes Einlassventil 7 aus dem betroffenen Arbeitsraum 1, 2 heraus, auch der Druckverlauf im Antriebsfluid beeinflusst wird.If wear of the at least one
Im Ausführungsbeispiel ist vorgesehen, dass neben vom Druckaufnehmer 41 ausgegebenen Druckmesswerten auch die Signal der Näherungsschalter 43, welche die Endlage der Förderkolben 3, 4 bzw. des Antriebskolbens 21 erfassen, von der Steuereinrichtung 30 an die Druckauswerteeinheit 42 übermittelt werden. Dadurch kann eine Zuordnung der gemessenen Druckmesswerte zu Hüben in die erste Bewegungsrichtung 31 und die zweite Bewegungsrichtung 32 erfolgen. Alternativ oder zusätzlich ist es auch möglich, dass der aktuelle Schaltzustand des Umschaltventils 26 von der Steuereinrichtung 30 an die Druckauswerteeinheit 42 übermittelt wird, um eine Zuordnung der Druckmesswerte zur aktuellen Bewegungsrichtung des Antriebskolbens 21 zu ermöglichen.In the exemplary embodiment, it is provided that, in addition to pressure readings issued by the
In
Der Druckverlauf 50 zu Beginn jeweils eines Hubs des Arbeitskolbens 21 in die erste und zweite Bewegungsrichtung 31, 32 weist ein markantes Tal 57 auf. Die eingezeichnete Zeitspanne 53 markiert den während eines Hubs des Arbeitskolbens 21 in die erste Bewegungsrichtung 31 aufgezeichneten Druckverlauf, während die Zeitspanne 54 den während eines Hubs des Arbeitskolbens 21 in die zweite Bewegungsrichtung 32 aufgezeichneten Druckverlauf markiert.The
Ausgehend von den während einer Abfolge von Hüben verarbeiteten Druckmesswerten wird ein Kennwert 51, 52 gebildet und der Unterschied der Kennwerte 51, 52 von aufeinanderfolgenden Hubvorgängen mit einem vorab definierten Schwellwert verglichen. Im Ausführungsbeispiel erfolgt die Ermittlung von mittleren Steigungslinien 55, 56 des Druckverlaufs 50 während einer jeweiligen Zeitspanne 53, 54. Die mittlere Steigungslinie 55, 56 wird durch die Druckauswerteeinheit 42 beispielsweise mittels einer Regressionsrechnung ermittelt. Extreme Ausschläge am Beginn oder am Ende eines jeweiligen Hubes können hierbei unberücksichtigt bleiben. Aus dem Steigungswert der Steigungslinie 55 wird ein erster Kennwert 51 gebildet. Für die Zeitspanne 54 wird als zweiter Kennwert 52 der Steigungswert der Steigungslinie 56 ermittelt.On the basis of the pressure measured values processed during a sequence of strokes, a
In Hinblick auf den in
Die Kennwerte 51, 52 werden im Ausführungsbeispiel aus mittleren Steigungslinien 55, 56 des Druckverlaufs 50 ermittelt. Es ist denkbar und möglich, auch andere Kennwerte zur Überwachung des Verschleißes des Einlassventils 7 und/oder des Auslassventils 8 heranzuziehen. Beispielsweise könnte ein während eines Hubs festgestellter maximaler Druck mit einem maximalen Druck eines darauf folgenden Hubs verglichen werden.The
Alternativ oder zusätzlich könnte auch vorgesehen sein, dass die Druckauswerteeinheit 42 aus verarbeiteten Druckmesswerten während eines Hubs des Antriebskolbens 21 einen Kennwert bildet, welcher mit einem Referenzwert verglichen wird. Der Referenzwert könnte beispielsweise bei der ersten Inbetriebnahme der Pumpenanordnung ermittelt und in der Druckauswerteeinheit 42 hinterlegt werden. Wie eingangs bereits erläutert, könnte dem Referenzwert auch ein Toleranzbereich zugeordnet werden. Es könnte in diesem Zusammenhang vorgesehen sein, dass erst dann auf ein Vorliegen von Verschleiß erkannt wird bzw. die oben genannte Information über das Vorliegen von Verschleiß an den Benutzer z.B. über die Meldeeinheit 44 abgegeben wird, wenn der ermittelte Kennwert außerhalb des den Referenzwert umgebenden Toleranzbereichs liegt.Alternatively or additionally, it could also be provided that the
In
Die Pumpenanordnung gemäß des zweiten Ausführungsbeispiels umfasst einen Förderkolben 13, welcher eine ortsfest am Förderkolben 13 angeordnete, umlaufende Dichtung 15 aufweist. Der Förderkolben 13 ist in einem Förderzylinder 14 linear bewegbar gelagert. Der Förderkolben 18 ist mittels einer Kolbenstange 18 mit dem Antriebskolben 21 starr verbunden. Die Pumpenanordnung weist zwei Arbeitsräume 11, 12 auf, wobei der Förderkolben 13 den ersten der Arbeitsräume 11 und den zweiten der Arbeitsräume 12 voneinander trennt. Jedem der Arbeitsräume 11, 12 ist ein Einlassventil 7 und ein Auslassventil 8 zugeordnet.The pump arrangement according to the second exemplary embodiment comprises a delivery piston 13, which has a
Bei einer Bewegung des Förderkolbens 13 in die Bewegungsrichtung 31 erfolgt eine Verkleinerung des Arbeitsraums 11, während gleichzeitig eine Vergrößerung des Volumens des Arbeitsraums 12 erfolgt. Die Dichtung 17 trennt den zweiten Arbeitsraum 12 und den zweiten Antriebsraum 24 des Antriebszylinders 22 voneinander. Die Bewegung des Antriebskolbens 21 erfolgt analog zum ersten Ausführungsbeispiel, wobei die Endlage des Antriebskolbens 21 direkt über die am Antriebszylinder 22 angeordneten Näherungsschalter 43 erfolgt.During a movement of the delivery piston 13 in the direction of
Im Ausführungsbeispiel gemäß
Claims (10)
Priority Applications (1)
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PL17156863T PL3246568T3 (en) | 2016-05-17 | 2017-02-20 | Pump assembly |
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ATA246/2016A AT518691B1 (en) | 2016-05-17 | 2016-05-17 | pump assembly |
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EP3246568A1 true EP3246568A1 (en) | 2017-11-22 |
EP3246568B1 EP3246568B1 (en) | 2019-08-14 |
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EP17156863.7A Active EP3246568B1 (en) | 2016-05-17 | 2017-02-20 | Pump assembly |
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US (1) | US20170335840A1 (en) |
EP (1) | EP3246568B1 (en) |
AT (1) | AT518691B1 (en) |
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US10443586B1 (en) | 2018-09-12 | 2019-10-15 | Douglas A Sahm | Fluid transfer and depressurization system |
DE102019104887A1 (en) * | 2019-02-26 | 2020-08-27 | Liebherr-Werk Nenzing Gmbh | Wear monitoring system for an overburden pump and method for wear monitoring of an overburden pump |
DE102019133576B3 (en) * | 2019-12-09 | 2020-12-17 | Maximator Gmbh | Compressor and method for conveying and compressing a conveying fluid in a target system |
WO2022137269A1 (en) * | 2020-12-21 | 2022-06-30 | Meclube S.R.L. | An industrial pneumatic pump for a viscous fluid |
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Also Published As
Publication number | Publication date |
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PL3246568T3 (en) | 2020-02-28 |
EP3246568B1 (en) | 2019-08-14 |
AT518691B1 (en) | 2018-04-15 |
US20170335840A1 (en) | 2017-11-23 |
AT518691A1 (en) | 2017-12-15 |
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