EP3182011B1 - Wall of a component to be cooled using air cooling, in particular of a gas turbine combustion chamber wall - Google Patents
Wall of a component to be cooled using air cooling, in particular of a gas turbine combustion chamber wall Download PDFInfo
- Publication number
- EP3182011B1 EP3182011B1 EP16203765.9A EP16203765A EP3182011B1 EP 3182011 B1 EP3182011 B1 EP 3182011B1 EP 16203765 A EP16203765 A EP 16203765A EP 3182011 B1 EP3182011 B1 EP 3182011B1
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- EP
- European Patent Office
- Prior art keywords
- wall
- cooling
- cooling air
- combustion chamber
- air duct
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000001816 cooling Methods 0.000 title claims description 153
- 238000002485 combustion reaction Methods 0.000 title claims description 48
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 239000000654 additive Substances 0.000 claims description 12
- 230000000996 additive effect Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 230000001154 acute effect Effects 0.000 claims description 7
- 238000005266 casting Methods 0.000 claims description 7
- 238000012546 transfer Methods 0.000 description 8
- 238000002156 mixing Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 240000006829 Ficus sundaica Species 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 241001156002 Anthonomus pomorum Species 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000009760 electrical discharge machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/005—Combined with pressure or heat exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/002—Wall structures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/02—Continuous combustion chambers using liquid or gaseous fuel characterised by the air-flow or gas-flow configuration
- F23R3/04—Air inlet arrangements
- F23R3/06—Arrangement of apertures along the flame tube
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R2900/00—Special features of, or arrangements for continuous combustion chambers; Combustion processes therefor
- F23R2900/00018—Manufacturing combustion chamber liners or subparts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R2900/00—Special features of, or arrangements for continuous combustion chambers; Combustion processes therefor
- F23R2900/03041—Effusion cooled combustion chamber walls or domes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R2900/00—Special features of, or arrangements for continuous combustion chambers; Combustion processes therefor
- F23R2900/03042—Film cooled combustion chamber walls or domes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R2900/00—Special features of, or arrangements for continuous combustion chambers; Combustion processes therefor
- F23R2900/03044—Impingement cooled combustion chamber walls or subassemblies
Definitions
- the invention relates to a wall of a cooling air to be cooled component according to the preamble of claim 1 and a method for producing a wall, in particular a gas turbine combustor wall.
- the invention relates to a wall of a component, which is provided for cooling by means of cooling air with at least one cooling air duct.
- the cooling air channel is arranged at least in its outflow region inclined at an angle to the wall.
- the wall is acted upon by cooling air from one side, through the cooling air duct, the cooling air flows to the other side of the wall.
- the cooling air cools the wall as it flows through the cooling air channel and then lays as a cooling air film on the thermally loaded side of the wall to shield it.
- the invention relates to a gas turbine combustor wall, and more particularly to an inner combustor wall provided with effusion holes for passing cooling air and cooling the hot side surface of the inner combustor wall.
- the shows EP 2 942 487 A1 a profile, for example a blade profile for rotors or stators of a gas turbine engine.
- the profile has cooling holes formed along axes, the axes being oblique with respect to an outer profile surface. Projections are provided on an inner side of the profile through which the cooling holes extend and which can either be oriented obliquely or parallel with respect to the respective axis.
- the cooling holes can be introduced by various processes, such as laser or water jet cutting. Alternatively, the entire component can be manufactured by means of an additive process.
- the invention has for its object to provide a means of cooling air to be cooled wall of a component, which ensures optimized cooling with a simple structure and simple, cost manufacturability.
- the cooling air channel is formed tubular extended on the side of the supply of cooling air.
- the cooling air duct thus extends through the wall to be cooled and protrudes in the form of a tubular extension over the surface at which the cooling air is supplied.
- this leads to the fact that the entire length of the cooling air duct increases.
- the tubular extension thus forms an additional cooling surface for the cooling air flowing through the cooling air channel, so that the wall can be cooled better overall.
- tubular extension according to the invention causes an enlarged outer surface is created, namely the tubular approach, which is also used for heat transfer, since it is flowed around by the cooling air.
- the tubular extension is connected to the wall exposed to the hot gas by a rib, so that the heat through the rib from the wall into the tubular Extension can be directed.
- This increases the temperature of the tubular extension and thereby improves the cooling effect of the overall system.
- the tubular extension is further disposed at an angle to the surface of the wall.
- the rib supports the tubular extension opposite the surface of the wall.
- the angle at which the tubular extension is arranged to the surface of the wall, according to the invention is an acute angle, in particular in an angular range between 15 ° and 45 °. More preferably, a maximum width of the tubular extension of the cooling air channel is greater than a maximum width of the rib.
- the width of the rib is preferably constant.
- the rib at the foot region, on which the rib is arranged on the wall a greater width than at a connection region to the tubular extension of the cooling air duct.
- tubular projections or extensions can have a relatively small volume, so that the overall weight of the wall as a whole becomes only insignificantly larger. This proves to be particularly advantageous for components whose weight is to be minimized.
- a particularly advantageous application of the solution according to the invention consists in inner, hot combustion chamber walls of combustion chambers of gas turbines.
- cooling air wall elements can be further developed according to the invention, for example, walls of turbine blades, which are cooled by cooling air ducts in the interior of the turbine blades.
- a part of the flow length of the cooling air channel is formed as a diffuser, which extends substantially through the entire thickness of the wall.
- a small length of the cooling air duct can be used as a diffuser, since the wall thickness limits the diffuser length.
- the inventively provided tubular approach of the wall can be made in different ways.
- the entire cooling air channel also the region in which it extends through the tubular extension or the tubular extension, has a rectilinear course with a straight axis.
- the tubular extension can be slightly conical in this case in order to have a draft angle suitable for the casting process.
- the cooling air duct can be generated by means of laser or by spark erosion.
- the rib between the wall and the tubular extension increases the stability of the wax model for casting in the lost mold and also improves the filling of the tubular extension during the actual casting process.
- the support of the tubular extension by means of a rib is helpful.
- the rib ensures a production-optimized design of the geometry, since there are no free-standing parts and therefore no support structures must be provided, the be removed later.
- the cooling air duct for example, arcuate. This means that the cooling air duct on the side of the cooling air supply to the surrounding surface has a greater angle, as in the exit region on the thermally loaded side of the wall.
- the orientation of the rib results from the direction of the generative structure, that is, substantially perpendicular to the base plate on which the individual layers are produced during the generative production, and deviates from this direction according to the invention not more than ⁇ 30 °.
- the direction of the curvature of the cooling air channel results from the requirements of component cooling. Near the combustion chamber head or in front of or behind wall openings such as mixing holes or access holes for spark plugs, it may be useful that the outlet of the cooling air duct has a different angle to the axis of the engine than the inlet, for example 30 ° at the inlet and 45 ° at the outlet, to guide the cooling air duct around such wall openings. Overall, it may thus be advantageous that the rib and the cooling air channel have two different orientations.
- the center axis of the cooling air channel and the rib central axis of the rib are provided such that the two center axes are arranged at an acute angle to one another.
- the angle is preferably between 15 ° and 45 ° and is particularly preferably 30 °.
- the wall comprises an obstacle, in particular an opening, such as a mixed air opening or an access hole for a spark plug, wherein along the circumference of the obstacle, a plurality of cooling air ducts are arranged with ribs.
- a cooling flow around the obstacle on the thermally loaded side of the wall can be achieved by the arrangement of a plurality of cooling air ducts.
- the central axis of the cooling air channel is directed parallel to a flow which is present on the thermally loaded side of the wall. This results in improved cooling of the thermally loaded wall.
- the inlet region of the tubular extension of the cooling air channel can furthermore be designed to be flow-optimized. It can be either sharp-edged, beveled or rounded.
- the cross-section of the cooling air duct when used in an inner combustion chamber wall may have any shapes, for example circular, elliptical or in the form of a slot.
- the cooling air duct can be dimensioned, for example, 0.5 mm x 1.8 mm in size.
- the tubular extension of the cooling air duct in connection with the rib leads to an additional turbulence of the inflowing cooling air and thus results in an improved heat transfer.
- the length of the tubular extension or the tubular extension of the cooling air duct is dimensioned such that it serves as a spacer to the outer combustion chamber wall. Accordingly, the orientation of the surface formed by the inlet region perpendicular to the central axis of the cooling air passage is selected so as not to be perpendicular to the surface of the cooling air supply side of the wall. This would lead to a closure of the inlet region upon contact with an outer combustion chamber wall. It is thus an angular arrangement is provided, which extends for example only up to about 45 °. This allows a sufficiently large inflow even when in contact with the outer combustion chamber wall.
- the orientation of the surface through which the cooling air flows into the cooling air duct is determined by the particular manufacturing method used. This also results in that the cooling air channel is not arranged perpendicular to the surface of the side of the cooling air supply of the wall. In the case of a casting, the orientation is determined by the Entformungsschräge. In the case of generative generation, the orientation of the surface is determined by the ability of the respective generative method to produce overhanging structures without additional support structure, since an additional support structure would later have to be laboriously removed again.
- the wall according to the invention When the wall according to the invention is used as the inner combustion chamber wall of a double-walled gas turbine combustor, it may happen that an obstruction, such as a mixing air hole or front shingle edge, for example towards a combustion head, is positioned in the inflow region of the tubular extension of the cooling air passage.
- an obstruction such as a mixing air hole or front shingle edge, for example towards a combustion head
- the tubular extension arcuate or more curved.
- the overall height of the tubular extension would be less than the distance between the inner and outer combustion chamber walls. It would thus result in a distance corresponding to 0.5 to 2 x the hydraulic diameter of the cooling air duct.
- the inlet region of the tubular extension is blocked in a thermal distortion, because the inner combustion chamber wall would get in contact with the outer combustion chamber wall at the edge of the mixing air hole or at the shingle edge. In any case, the inlet region for the cooling air remains open in the cooling air duct.
- the invention thus provides the possibility of starting the diffuser at a greater distance from the thermally loaded side of the wall. At the same opening angle of the diffuser thus results in comparison to the prior art, a significant extension of the diffuser, without an increase in the cooling air flow rate is required.
- the invention is characterized by a number of significant advantages: Due to the tubular extension of the cooling air channel, the inner surface of the cooling air channel is increased, so that there is an increased heat transfer.
- the tubular extension results in an increase in the degree of turbulence of the flow in the impingement cooling cavity, namely the gap between the outer and inner combustion chamber walls, in which cooling air is supplied through impingement cooling holes to the outer combustion chamber wall. This also leads to an increased heat transfer.
- the rib By the rib, by means of which the tubular extension is supported on the surface of the side of the cooling air supply to the wall, in addition heat is dissipated from the wall and passed into the tubular extension. There it can be discharged to the outside in the extended cooling air duct and also from the tubular extension to the outside to the surrounding air. The flow around the rib by cooling air results in additional cooling of the wall.
- the tubular extension ensures the maintenance of a distance between the outer and inner combustion chamber walls. This ensures that even in the case of thermal distortions, in particular of the inner combustion chamber wall, the impingement cooling through the impingement cooling holes of the outer combustion chamber wall can take place unhindered, since closure of the impingement cooling holes is prevented. Thus, the cooling air can flow through the baffle cooling holes in the intermediate region between the outer and the inner combustion chamber wall unhindered.
- the rib leads to the advantage that the wall according to the invention can be produced with a preferred geometry, be it as a casting or in a generative process by which heat is conducted from the thermally loaded wall into the tubular extension and can be absorbed by the air there ,
- a flow optimization for example, a significant rounding of the inlet region of the tubular extension ensures that the flow applies to the entire inner wall of the cooling air channel and creates a good heat transfer.
- the invention relates to an additive method for producing a wall according to one of claims 1 to 9.
- the additive method is designed such that the cooling air duct and the rib are made additive, such that the rib provides support of the cooling air duct during the manufacturing process ,
- the gas turbine engine 110 is a generalized example of a turbomachine, in which the invention can be applied.
- the engine 110 is formed in a conventional manner and comprises in succession an air inlet 111, a fan 112 circulating in a housing, a medium pressure compressor 113, a high pressure compressor 114, a combustion chamber 115, a high pressure turbine 116, a medium pressure turbine 117 and a low pressure turbine 118 and a Exhaust nozzle 119 with an outlet cone, which are all arranged around a central engine center axis 101.
- the intermediate pressure compressor 113 and the high pressure compressor 114 each include a plurality of stages, each of which includes a circumferentially extending array of fixed stationary vanes 120, commonly referred to as stator vanes, that radially inwardly from the engine casing 121 in an annular flow passage through the compressors 113, 114 protrude.
- the compressors further include an array of compressor blades 122 projecting radially outward from a rotatable drum or disc 125 coupled to hubs 126 of high pressure turbine 116 and intermediate pressure turbine 117, respectively.
- the turbine sections 116, 117, 118 have similar stages, comprising an array of fixed vanes 123 projecting radially inward from the housing 121 into the annular flow passage through the turbines 116, 117, 118, and a downstream array of turbine blades 124, projecting outwardly from a rotatable hub 126.
- the compressor drum or compressor disk 125 and the vanes 122 disposed thereon and the turbine rotor hub 126 and turbine blades 124 disposed thereon rotate about the engine centerline 101 during operation.
- the Fig. 2 shows a longitudinal sectional view of a known from the prior art combustion chamber wall in an enlarged view.
- a combustion chamber 1 with a Central axis 9 shown, which includes a combustion chamber head 3, a base plate 8 and a heat shield 2.
- a burner seal is provided with the reference numeral 4.
- the combustion chamber 1 has an outer cold combustion chamber wall 7, to which an inner, hot combustion chamber wall 6 is attached.
- mixed air mixing air holes 5 are provided for supplying mixed air mixing air holes 5 are provided.
- the presentation of impingement cooling holes and effusion holes has been omitted for clarity.
- the inner combustion chamber wall 6 is provided with bolts 13, which are designed as threaded bolts and are screwed by means of nuts 14.
- the storage of the combustion chamber 1 takes place via combustion chamber flanges 12 and combustion chamber suspensions 11.
- Denoted by 10 is a sealing lip.
- the Fig. 3 shows in perspective partial view embodiments of an exemplary wall 16.
- cooling air channels 15 are formed on the wall acting as effusion holes. These can, as in the right half of the Fig. 3 represented, have a circular cross section or, as shown in the left half of the figure, be provided with an elongated cross section.
- the reference numeral 22 shows an inlet region of the respective cooling air channel 15. From the illustrations of Fig. 3 shows that the cooling air channels 15 are formed tubular extended.
- the tubular extensions 19 are inclined at an angle 23 to the surface of a side 17 of the wall 16, which is supplied with cooling air.
- the tubular extensions 19 are each supported by a rib 21.
- the rib 21 serves on the one hand to simplify the production of the wall.
- the rib 21 forms an additional surface, in addition to the surface of the tubular extension 19, which is surrounded by cooling air and thus forms a heat transfer surface. Due to the rounded, streamlined inlet region 22, there is an improved inflow into the cooling air channels 15.
- the Fig. 4 shows a simplified sectional view of the embodiment of Fig. 3
- a central axis 24 of the rectilinear cooling air channel 15 formed in this embodiment is inclined at an angle 23 to the surface of the side 17 of the wall 16. This angle can be between 15 ° and 45 °.
- the angle 23 between the side 17 and the dashed outline shown outer contour of the tubular extension 19 located.
- the Fig. 4 further shows parallel to the wall 16, an outer combustion chamber wall 7. This has to the wall 16, which forms an inner combustion chamber wall (s. Fig. 2 ) at a distance in which cooling air is introduced by not shown impingement cooling holes.
- the tubular extension 19 additionally forms a spacer between the wall 16 and the Combustion chamber wall 7. In a thermal distortion of the wall 16 is thus always ensured that a sufficient volume for the passage of cooling air is maintained.
- the inlet region 22 of the tubular extension 19 forms a surface 25 which is inclined at an angle to the surface of the side 17 of the wall 16. Even if a contact between the combustion chamber wall 7 and the tubular extension 19 would occur, the inlet region 22 of the cooling air channel 15 would continue to be free, so that an inflow of cooling air into the cooling air channel is ensured.
- the Fig. 4 shows by reference numeral 18 a thermally loaded side of the wall 16. This will be described below in connection with the Fig. 4 explained in detail.
- FIGS. 5 and 6 show a design variant of the tubular extension 19, in which the tubular extension 19 is arranged in its inlet region substantially parallel to the side 17 of the wall 16.
- This embodiment variant is preferably selected when the cooling air channel 15 is formed adjacent to an edge 26, for example a shingle edge or at the edge of a mixing air hole 5.
- a straight-line cooling air duct 15, as in Fig. 4 would not lead to optimal inflow of cooling air. Therefore, in the embodiment of the FIGS. 5 and 6 formed the entire cooling air duct 15 bent.
- the height of the tubular extension 19 is less than the height of the edge 26, so that it is also in a direct contact of the wall 16 with the combustion chamber wall 7, not shown (s. Fig. 4 ) does not lead to a closure of the inlet region 22.
- the inlet region 22 rounded and designed to optimize flow.
- the Fig. 7 shows a sectional view through the wall, for example according to the embodiment of Fig. 4 ,
- the cutting direction is chosen so that a diffuser 20 is shown, which opens to the thermally loaded side 18 of the wall 16. From the sectional view of Fig. 7 it follows that the wall thickness ratios are not to scale for the purpose of clarity of illustration.
- the reference numeral 27 shows with the left arrow the effective cross section of the cooling air channel 15. After a predetermined running length of the cooling air channel 15 in the tubular extension 19 begins, as shown by solid lines, in the region of the reference numeral 28, the diffuser 20.
- Fig. 8 shows an embodiment variant of the invention, in which an obstacle 30, for example a mixed air opening, is provided in the wall 16.
- a plurality of cooling air channels 15 are arranged on the side 17 of the cooling air supply.
- a central axis 24 of the cooling air channels 15 is arranged at an acute angle 31 to a rib central axis 32.
- the arrangement of the cooling air channels 15 along the circumference of the obstacle 30 allows sufficient cooling on the thermally loaded side along the circumference of the obstacle.
- the cooling air channels 15 are each formed with a tubular extension and a diffuser and in Fig. 8 shown only schematically.
- Fig. 9 shows a further embodiment of the present invention, wherein a plurality of cooling air channels 15 is provided.
- the central axes 24 of the cooling air channels 15 are as in Fig. 8 shown embodiment arranged at an acute angle 31 to the rib central axis 32.
- How out Fig. 9 it can be seen, is an orientation of the cooling air channels 15 such that they are parallel to a flow 33 on the thermally loaded side, which in Fig. 9 indicated by the dashed arrow (flow 33).
- flow 33 flow 33
- the 10a to 10f show an example of a production of an exemplary wall of a component.
- the component is a combustion chamber wall.
- the method is an additive method, wherein the arrow 34 shows a construction direction of the additive method. How out Fig. 10a it can be seen, the wall 16 is first built up additive. In Fig. 10b it is shown how the starting ribs 21 'are built up. The ribs 21 are in Fig. 10c built up to the beginning of the cooling air duct 15, wherein in Fig. 10c then already the beginning of the construction of the cooling air duct 15 begins. Fig. 10d shows that with further structure in construction direction 34, the cooling air channels slowly arise, the cooling air channels are supported on the rib 21.
- the further emergence of the cooling air ducts is off 10e and 10f seen.
- the structure of the rib 21 supports the cooling channel 15.
- the tubular extension 19 of the cooling air channel 15 runs straight on the rib 21.
- the construction direction 34 is parallel to the rib central axis 32. This is schematically in the Fig. 8 and 9 located.
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- Engineering & Computer Science (AREA)
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Description
Die Erfindung bezieht sich auf eine Wand eines mittels Kühlluft zu kühlenden Bauteils gemäß dem Oberbegriff des Anspruchs 1 sowie ein Verfahren zur Herstellung einer Wand, insbesondere einer Gasturbinenbrennkammerwand.The invention relates to a wall of a cooling air to be cooled component according to the preamble of
Im Einzelnen bezieht sich die Erfindung auf eine Wand eines Bauteils, welches zur Kühlung mittels Kühlluft mit zumindest einem Kühlluftkanal versehen ist. Der Kühlluftkanal ist zumindest in seinem Ausströmbereich in einem Winkel zur Wand geneigt angeordnet. Die Wand wird von einer Seite aus mit Kühlluft beaufschlagt, durch den Kühlluftkanal strömt die Kühlluft zur anderen Seite der Wand. Dabei kühlt die Kühlluft beim Durchströmen des Kühlluftkanals die Wand und legt sich anschließend als Kühlluftfilm auf die thermisch belastete Seite der Wand, um diese abzuschirmen.In detail, the invention relates to a wall of a component, which is provided for cooling by means of cooling air with at least one cooling air duct. The cooling air channel is arranged at least in its outflow region inclined at an angle to the wall. The wall is acted upon by cooling air from one side, through the cooling air duct, the cooling air flows to the other side of the wall. In this case, the cooling air cools the wall as it flows through the cooling air channel and then lays as a cooling air film on the thermally loaded side of the wall to shield it.
Im Einzelnen bezieht sich die Erfindung auf eine Gasturbinenbrennkammerwand und dabei insbesondere auf eine innere Brennkammerwand, welche mit Effusionslöchern versehen ist, um Kühlluft durchzuleiten und die Oberfläche der heißen Seite der inneren Brennkammerwand zu kühlen.In particular, the invention relates to a gas turbine combustor wall, and more particularly to an inner combustor wall provided with effusion holes for passing cooling air and cooling the hot side surface of the inner combustor wall.
Aus dem Stand der Technik ist es bekannt, bei der Kühlung von Wandelementen oder Wänden, die Kühlluftkanäle in einem Winkel anzuordnen, um die wirksame Lauflänge des Kühlluftkanals zu erhöhen. Dieser Ausgestaltung sind jedoch Grenzen gesetzt, da die winkelmäßige Anordnung der Kühlluftkanäle nur bis zu einem Winkel möglich ist, bei dem noch eine ausreichende Durchströmung stattfindet. Als Beispiel wird hierzu auf die
Um die Gesamtlänge des Kühlluftkanals zu verlängern, wurde vorgeschlagen, die Wanddicke insgesamt zu erhöhen. Dies führt jedoch zu einer erheblichen Gewichtserhöhung und erweist sich deshalb als nachteilig. Hierzu wird auf die
Aus der
Ferner zeigt die
Der Erfindung liegt die Aufgabe zugrunde, eine mittels Kühlluft zu kühlende Wand eines Bauteils zu schaffen, welche bei einfachem Aufbau und einfacher, kostengünstiger Herstellbarkeit eine optimierte Kühlung gewährleistet.The invention has for its object to provide a means of cooling air to be cooled wall of a component, which ensures optimized cooling with a simple structure and simple, cost manufacturability.
Erfindungsgemäß wird die Aufgabe durch die Merkmalskombination des Anspruchs 1 gelöst, die Unteransprüche zeigen weitere vorteilhafte Ausgestaltungen der Erfindung.According to the invention the object is achieved by the combination of features of
Erfindungsgemäß ist somit vorgesehen, dass der Kühlluftkanal auf der Seite der Zufuhr von Kühlluft rohrförmig verlängert ausgebildet ist. Der Kühlluftkanal erstreckt sich somit durch die zu kühlende Wandung und ragt in Form eines rohrförmigen Ansatzes über die Oberfläche vor, an der die Kühlluft zugeführt wird. Dies führt zum einen dazu, dass sich die gesamte Länge des Kühlluftkanals erhöht. Der rohrförmige Ansatz bildet somit eine zusätzliche Kühlfläche für die durch den Kühlluftkanal strömende Kühlluft, so dass die Wand insgesamt besser gekühlt werden kann.According to the invention it is thus provided that the cooling air channel is formed tubular extended on the side of the supply of cooling air. The cooling air duct thus extends through the wall to be cooled and protrudes in the form of a tubular extension over the surface at which the cooling air is supplied. On the one hand, this leads to the fact that the entire length of the cooling air duct increases. The tubular extension thus forms an additional cooling surface for the cooling air flowing through the cooling air channel, so that the wall can be cooled better overall.
Weiterhin führt die erfindungsgemäße rohrförmige Verlängerung dazu, dass eine vergrößerte Außenfläche geschaffen wird, nämlich des rohrförmigen Ansatzes, welche ebenfalls zum Wärmeübergang genutzt wird, da diese von der Kühlluft umströmt wird.Furthermore, the tubular extension according to the invention causes an enlarged outer surface is created, namely the tubular approach, which is also used for heat transfer, since it is flowed around by the cooling air.
Um dieser Aufgabe der Wärmeübertragung noch besser nachkommen zu können, wird die rohrförmige Verlängerung mit der dem Heißgas ausgesetzten Wandung durch eine Rippe verbunden, sodass die Wärme auch durch die Rippe von der Wandung in die rohrförmige Verlängerung geleitet werden kann. Dadurch wird die Temperatur der rohrförmigen Verlängerung erhöht und dadurch die Kühlwirkung des Gesamtsystems verbessert. Die rohrförmige Verlängerung ist ferner in einem Winkel zur Oberfläche der Wand angeordnet. Die Rippe stützt die rohrförmige Verlängerung gegenüber der Oberfläche der Wand ab. Der Winkel, in welcher die rohrförmige Verlängerung zur Oberfläche der Wand angeordnet ist, ist erfindungsgemäß ein spitzer Winkel, insbesondere in einem Winkelbereich zwischen 15° und 45°. Weiter bevorzugt ist eine maximale Breite der rohrförmigen Verlängerung des Kühlluftkanals größer als eine maximale Breite der Rippe. Die Breite der Rippe ist vorzugsweise konstant. Alternativ weist die Rippe am Fußbereich, an welchem die Rippe an der Wand angeordnet ist, eine größere Breite auf als an einem Verbindungsbereich zur rohrförmigen Verlängerung des Kühlluftkanals.To fulfill this task of heat transfer even better, the tubular extension is connected to the wall exposed to the hot gas by a rib, so that the heat through the rib from the wall into the tubular Extension can be directed. This increases the temperature of the tubular extension and thereby improves the cooling effect of the overall system. The tubular extension is further disposed at an angle to the surface of the wall. The rib supports the tubular extension opposite the surface of the wall. The angle at which the tubular extension is arranged to the surface of the wall, according to the invention is an acute angle, in particular in an angular range between 15 ° and 45 °. More preferably, a maximum width of the tubular extension of the cooling air channel is greater than a maximum width of the rib. The width of the rib is preferably constant. Alternatively, the rib at the foot region, on which the rib is arranged on the wall, a greater width than at a connection region to the tubular extension of the cooling air duct.
Ein zusätzlicher Effekt, der die Kühlung verbessert, liegt darin, dass der rohrförmige Ansatz, welcher über die Oberfläche der Seite der Wand vorsteht, zur Turbulenzbildung der Kühlluft führt. Auch hierdurch wird der Wärmeübergangskoeffizient erhöht.An additional effect that improves cooling is that the tubular projection projecting over the surface of the side of the wall results in turbulence of the cooling air. This also increases the heat transfer coefficient.
Die rohrförmigen Ansätze oder Verlängerungen können insgesamt ein relativ geringes Volumen aufweisen, so dass das Gesamtgewicht der Wand insgesamt nur unwesentlich größer wird. Dies erweist sich insbesondere bei Bauteilen von Vorteil, deren Gewicht zu minimieren ist.Overall, the tubular projections or extensions can have a relatively small volume, so that the overall weight of the wall as a whole becomes only insignificantly larger. This proves to be particularly advantageous for components whose weight is to be minimized.
Eine besonders vorteilhafte Anwendung der erfindungsgemäßen Lösung besteht bei inneren, heißen Brennkammerwänden von Brennkammern von Gasturbinen. Aber auch andere, durch Kühlluft zu kühlende Wandelemente können erfindungsgemäß weitergebildet werden, beispielsweise Wandungen von Turbinenschaufeln, welche durch Kühlluftkanäle im Innenraum der Turbinenschaufeln gekühlt werden.A particularly advantageous application of the solution according to the invention consists in inner, hot combustion chamber walls of combustion chambers of gas turbines. But other, to be cooled by cooling air wall elements can be further developed according to the invention, for example, walls of turbine blades, which are cooled by cooling air ducts in the interior of the turbine blades.
In vorteilhafter Weiterbildung der Erfindung ist vorgesehen, dass ein Teil der Strömungslänge des Kühlluftkanals als Diffusor ausgebildet ist, welcher sich im Wesentlichen durch die gesamte Dicke der Wand erstreckt. Bei den aus dem Stand der Technik bekannten Lösungen ist nur eine geringe Länge des Kühlluftkanals als Diffusor nutzbar, da die Wanddicke die Diffusorlänge limitiert. Durch die rohrförmigen Ansätze wird erfindungsgemäß eine Möglichkeit geschaffen, die wirksame Länge des Diffusors wesentlich zu erhöhten, wobei der Diffusor nicht nur über die gesamte Dicke der Wand ausgebildet sein kann, sondern zusätzlich auch über einen Teilbereich des rohrförmigen Ansatzes.In an advantageous embodiment of the invention it is provided that a part of the flow length of the cooling air channel is formed as a diffuser, which extends substantially through the entire thickness of the wall. In the solutions known from the prior art only a small length of the cooling air duct can be used as a diffuser, since the wall thickness limits the diffuser length. By means of the tubular projections, a possibility according to the invention is created for substantially increasing the effective length of the diffuser, wherein the diffuser can not only be formed over the entire thickness of the wall, but additionally also over a partial region of the tubular extension.
Der erfindungsgemäß vorgesehene rohrförmige Ansatz der Wand kann auf unterschiedliche Weise hergestellt sein. Wenn die Wand als Gussteil hergestellt ist, weist der gesamte Kühlluftkanal, auch der Bereich, in dem er sich durch den rohrförmigen Ansatz oder die rohrförmige Verlängerung erstreckt, einen geradlinigen Verlauf mit gerader Achse auf. Die rohrförmige Verlängerung kann dabei leicht konisch ausgebildet sein, um eine für das Gussverfahren geeignete Entformungsschräge aufzuweisen. Der Kühlluftkanal kann dabei mittels Laser oder mittels Funkenerosion erzeugt sein. Die Rippe zwischen Wandung und rohrförmiger Verlängerung erhöht die Stabilität des Wachsmodells für einen Guss in der verlorenen Form und sie bessert auch die Füllung der rohrförmigen Verlängerung während des eigentlichen Gießvorgangs.The inventively provided tubular approach of the wall can be made in different ways. When the wall is made as a casting, the entire cooling air channel, also the region in which it extends through the tubular extension or the tubular extension, has a rectilinear course with a straight axis. The tubular extension can be slightly conical in this case in order to have a draft angle suitable for the casting process. The cooling air duct can be generated by means of laser or by spark erosion. The rib between the wall and the tubular extension increases the stability of the wax model for casting in the lost mold and also improves the filling of the tubular extension during the actual casting process.
Auch bei einer generativen Herstellung der erfindungsgemäßen Wand bzw. des mit der Wand versehenen Bauteils (Laserauftragsschweißverfahren oder ähnliches) ist die Abstützung der rohrförmigen Verlängerung mittels einer Rippe hilfreich. Die Rippe sorgt für einen fertigungstechnisch optimierten Aufbau der Geometrie, da keine freistehenden Teile vorhanden sind und daher keine Stützkonstruktionen vorgesehen sein müssen, die nachträglich zu entfernen sind. Erfindungsgemäß wird während der generativen Herstellung zuerst eine Teil der Rippe erzeugt und danach erste die rohrförmige Verlängerung zusammen mit dem Rest der Rippe. Bei einer derartig hergestellten Wandung ist es zudem möglich, den Kühlluftkanal zu krümmen, beispielsweise bogenförmig. Dies bedeutet, dass der Kühlluftkanal an der Seite der Kühlluftzufuhr zu der ihn umgebenden Oberfläche einen größeren Winkel aufweist, als im Austrittsbereich an der thermisch belasteten Seite der Wand. Hierbei ergibt sich die Orientierung der Rippe aus der Richtung des generativen Aufbaus, also im Wesentlichen senkrecht zur Grundplatte, auf der die einzelnen Schichten während der generativen Fertigung erzeugt werden, und sie weicht von dieser Richtung erfindungsgemäß nicht mehr als ±30° ab. Die Richtung der Krümmung des Kühlluftkanals ergibt sich aber aus den Erfordernissen der Bauteilkühlung. Nahe des Brennkammerkopfes oder vor bzw. hinter Wanddurchbrüchen wie Mischluftlöchern oder Zugangslöchern für Zündkerzen, kann es sinnvoll sein, dass der Austritt des Kühlluftkanals einen anderen Winkel zur Achse des Triebwerks hat als der Eintritt, zum Beispiel 30° am Eintritt und 45° am Austritt, um den Kühlluftkanal um solche Wanddurchbrüche herumzuführen. Insgesamt kann also vorteilhaft sein, dass die Rippe und der Kühlluftkanal zwei unterschiedliche Ausrichtungen haben.Even with a generative production of the wall according to the invention or of the walled component (laser deposition welding method or the like), the support of the tubular extension by means of a rib is helpful. The rib ensures a production-optimized design of the geometry, since there are no free-standing parts and therefore no support structures must be provided, the be removed later. According to the invention, during the generative production, first a part of the rib is produced and thereafter the tubular extension together with the rest of the rib. In such a wall, it is also possible to bend the cooling air duct, for example, arcuate. This means that the cooling air duct on the side of the cooling air supply to the surrounding surface has a greater angle, as in the exit region on the thermally loaded side of the wall. In this case, the orientation of the rib results from the direction of the generative structure, that is, substantially perpendicular to the base plate on which the individual layers are produced during the generative production, and deviates from this direction according to the invention not more than ± 30 °. However, the direction of the curvature of the cooling air channel results from the requirements of component cooling. Near the combustion chamber head or in front of or behind wall openings such as mixing holes or access holes for spark plugs, it may be useful that the outlet of the cooling air duct has a different angle to the axis of the engine than the inlet, for example 30 ° at the inlet and 45 ° at the outlet, to guide the cooling air duct around such wall openings. Overall, it may thus be advantageous that the rib and the cooling air channel have two different orientations.
Erfindungsgemäß sind die Mittelachse des Kühlluftkanals und die Rippenmittelachse der Rippe derart vorgesehen, dass die beiden Mittelachsen zueinander in einem spitzen Winkel angeordnet sind. Der Winkel liegt bevorzugt zwischen 15° und 45° und beträgt besonders bevorzugt 30°.According to the invention, the center axis of the cooling air channel and the rib central axis of the rib are provided such that the two center axes are arranged at an acute angle to one another. The angle is preferably between 15 ° and 45 ° and is particularly preferably 30 °.
Weiter bevorzugt umfasst die Wand ein Hindernis, insbesondere eine Öffnung, wie beispielsweise eine Mischluftöffnung oder ein Zugangsloch für eine Zündkerze, wobei entlang des Umfangs des Hindernisses eine Vielzahl von Kühlluftkanälen mit Rippen angeordnet sind. Insbesondere, wenn sich die Mittelachsen des Kühlluftkanals und der Rippe schneiden, kann durch die Anordnung einer Vielzahl von Kühlluftkanälen eine kühlende Umströmung des Hindernisses an der thermisch belasteten Seite der Wand erreicht werden.More preferably, the wall comprises an obstacle, in particular an opening, such as a mixed air opening or an access hole for a spark plug, wherein along the circumference of the obstacle, a plurality of cooling air ducts are arranged with ribs. In particular, when the center axes of the cooling air duct and the rib intersect, a cooling flow around the obstacle on the thermally loaded side of the wall can be achieved by the arrangement of a plurality of cooling air ducts.
Weiter bevorzugt ist die Mittelachse des Kühlluftkanals parallel zu einer Strömung gerichtet, welche an der thermisch belasteten Seite der Wand vorhanden ist. Hierdurch ergibt sich eine verbesserte Kühlung der thermisch belasteten Wand.More preferably, the central axis of the cooling air channel is directed parallel to a flow which is present on the thermally loaded side of the wall. This results in improved cooling of the thermally loaded wall.
Erfindungsgemäß kann weiterhin der Einlaufbereich der rohrförmigen Verlängerung des Kühlluftkanals strömungsoptimiert ausgebildet sein. Er kann entweder scharfkantig, mit einer Fase oder abgerundet gestaltet sein.According to the invention, the inlet region of the tubular extension of the cooling air channel can furthermore be designed to be flow-optimized. It can be either sharp-edged, beveled or rounded.
Erfindungsgemäß kann der Querschnitt des Kühlluftkanals bei der Verwendung in einer inneren Brennkammerwand beliebige Formen aufweisen, beispielsweise kreisförmig, elliptisch oder in Form eines Langlochs. Im letzteren Fall kann der Kühlluftkanal beispielsweise 0,5 mm x 1,8 mm groß dimensioniert sein.According to the invention, the cross-section of the cooling air duct when used in an inner combustion chamber wall may have any shapes, for example circular, elliptical or in the form of a slot. In the latter case, the cooling air duct can be dimensioned, for example, 0.5 mm x 1.8 mm in size.
Wie bereits erwähnt, führt die rohrförmige Verlängerung des Kühlluftkanals in Zusammenhang mit der Rippe, zu einer zusätzlichen Verwirbelung der anströmenden Kühlluft und resultiert somit in einem verbesserten Wärmeübergang.As already mentioned, the tubular extension of the cooling air duct in connection with the rib leads to an additional turbulence of the inflowing cooling air and thus results in an improved heat transfer.
Bei Verwendung der erfindungsgemäß ausgestalteten Wand in einer doppelwandigen Gasturbinenbrennkammer ist die Länge der rohrförmigen Verlängerung oder des rohrförmigen Ansatzes des Kühlluftkanals so bemessen, dass diese als Abstandshalter zur äußeren Brennkammerwand dient. Demgemäß ist die Orientierung der durch den Einlaufbereich senkrecht zur Mittelachse des Kühlluftkanals gebildeten Fläche so gewählt, dass sie nicht senkrecht zu der Oberfläche der Seite der Kühlluftzufuhr der Wand ist. Dies würde bei einem Kontakt mit einer äußeren Brennkammerwand zu einem Verschließen des Einlaufbereichs führen. Es ist somit eine winkelmäßige Anordnung vorgesehen, welche sich beispielsweise nur bis ca. 45° erstreckt. Dies ermöglicht eine ausreichend große Einströmfläche auch bei Kontakt mit der äußeren Brennkammerwand. Die Orientierung der Fläche, durch welche die Kühlluft in den Kühlluftkanal einströmt, wird durch das jeweils verwendete Fertigungsverfahren bestimmt. Auch dies führt dazu, dass der Kühlluftkanal nicht senkrecht auf der Oberfläche der Seite der Kühlluftzufuhr der Wand angeordnet ist. Im Falle eines Gussteils wird die Orientierung durch die Entformungsschräge bestimmt. Im Falle einer generativen Erzeugung wird die Orientierung der Fläche durch die Fähigkeit des jeweiligen generativen Verfahrens bestimmt, überhängende Strukturen ohne zusätzliche Stützstruktur zu erzeugen, da eine zusätzliche Stützstruktur später wieder arbeitsintensiv entfernt werden müsste.When using the inventively designed wall in a double-walled gas turbine combustor, the length of the tubular extension or the tubular extension of the cooling air duct is dimensioned such that it serves as a spacer to the outer combustion chamber wall. Accordingly, the orientation of the surface formed by the inlet region perpendicular to the central axis of the cooling air passage is selected so as not to be perpendicular to the surface of the cooling air supply side of the wall. This would lead to a closure of the inlet region upon contact with an outer combustion chamber wall. It is thus an angular arrangement is provided, which extends for example only up to about 45 °. This allows a sufficiently large inflow even when in contact with the outer combustion chamber wall. The orientation of the surface through which the cooling air flows into the cooling air duct is determined by the particular manufacturing method used. This also results in that the cooling air channel is not arranged perpendicular to the surface of the side of the cooling air supply of the wall. In the case of a casting, the orientation is determined by the Entformungsschräge. In the case of generative generation, the orientation of the surface is determined by the ability of the respective generative method to produce overhanging structures without additional support structure, since an additional support structure would later have to be laboriously removed again.
Wenn die erfindungsgemäße Wand als innere Brennkammerwand einer doppelwandigen Gasturbinenbrennkammer verwendet wird, kann es vorkommen, dass ein Hindernis, wie beispielsweise ein Mischluftloch oder ein vorderer Schindelrand, beispielsweise in Richtung zu einem Brennkammerkopf, im Einströmbereich der rohrförmigen Verlängerung des Kühlluftkanals positioniert ist. In diesem Falle ist es erfindungsgemäß möglich, wie oben stehend bereits angedeutet, die rohrförmige Verlängerung bogenförmig oder stärker gekrümmt auszubilden. In diesem Falle würde die Gesamthöhe der rohrförmigen Verlängerung geringer sein, als der Abstand zwischen der inneren und der äußeren Brennkammerwand. Es würde sich somit ein Abstand ergeben, der 0,5 bis 2 x dem hydraulischen Durchmesser des Kühlluftkanals entspricht. Somit wird vermieden, dass der Einlaufbereich der rohrförmigen Verlängerung bei einem thermischen Verzug blockiert wird, da die innere Brennkammerwand am Rand des Mischluftloches oder am Schindelrand Kontakt mit der äußeren Brennkammerwand bekommen würde. In jedem Falle bleibt der Einlaufbereich für die Kühlluft in den Kühlluftkanal offen.When the wall according to the invention is used as the inner combustion chamber wall of a double-walled gas turbine combustor, it may happen that an obstruction, such as a mixing air hole or front shingle edge, for example towards a combustion head, is positioned in the inflow region of the tubular extension of the cooling air passage. In this case, it is possible according to the invention, as already indicated above, form the tubular extension arcuate or more curved. In this case, the overall height of the tubular extension would be less than the distance between the inner and outer combustion chamber walls. It would thus result in a distance corresponding to 0.5 to 2 x the hydraulic diameter of the cooling air duct. Thus, it is avoided that the inlet region of the tubular extension is blocked in a thermal distortion, because the inner combustion chamber wall would get in contact with the outer combustion chamber wall at the edge of the mixing air hole or at the shingle edge. In any case, the inlet region for the cooling air remains open in the cooling air duct.
Hinsichtlich der Möglichkeit, in der Wand einen Diffusor auszubilden, ergibt sich erfindungsgemäß somit die Möglichkeit, den Diffusor in einem größeren Abstand von der thermisch belasteten Seite der Wand beginnen zu lassen. Bei gleichem Öffnungswinkel des Diffusors ergibt sich somit, im Vergleich zum Stand der Technik, eine erhebliche Verlängerung des Diffusors, ohne dass eine Erhöhung der Kühlluft-Durchflussmenge erforderlich ist.With regard to the possibility of forming a diffuser in the wall, the invention thus provides the possibility of starting the diffuser at a greater distance from the thermally loaded side of the wall. At the same opening angle of the diffuser thus results in comparison to the prior art, a significant extension of the diffuser, without an increase in the cooling air flow rate is required.
Wie sich aus oben stehender Beschreibung ergibt, zeichnet sich die Erfindung durch eine Reihe von erheblichen Vorteilen aus:
Durch die rohrförmige Verlängerung des Kühlluftkanals wird die innere Oberfläche des Kühlluftkanals vergrößert, so dass sich ein erhöhter Wärmeübergang ergibt.As is apparent from the above description, the invention is characterized by a number of significant advantages:
Due to the tubular extension of the cooling air channel, the inner surface of the cooling air channel is increased, so that there is an increased heat transfer.
Zusätzlich wird durch die rohrförmige Verlängerung auch die Oberfläche der Seite der Wand, auf welcher die Kühlluftzufuhr erfolgt, vergrößert. Diese Oberfläche wird bei der Verwendung der erfindungsgemäßen Wand in einer Gasturbinenbrennkammer üblicherweise über eine Prallkühlung gekühlt. Durch die Vergrößerung der Oberfläche wird mehr Wärme von der Kühlluft aufgenommen, so dass die Temperatur der Wand insgesamt gesenkt werden kann.In addition, by the tubular extension and the surface of the side of the wall on which the cooling air supply is increased. This surface is usually cooled by an impact cooling when using the wall according to the invention in a gas turbine combustor. By enlarging the surface, more heat is absorbed by the cooling air, so that the overall temperature of the wall can be lowered.
Die rohrförmige Verlängerung führt zu einer Erhöhung des Turbulenzgrades der Strömung in der Prallkühlkavität, nämlich dem Zwischenraum zwischen der äußeren und der inneren Brennkammerwand, in welchen Kühlluft durch Prallkühllöcher der äußeren Brennkammerwand zugeführt wird. Auch dies führt zu einem erhöhten Wärmeübergang.The tubular extension results in an increase in the degree of turbulence of the flow in the impingement cooling cavity, namely the gap between the outer and inner combustion chamber walls, in which cooling air is supplied through impingement cooling holes to the outer combustion chamber wall. This also leads to an increased heat transfer.
Durch die erfindungsgemäß geschaffene Möglichkeit, die wirksame Länge des Diffusors zu erhöhen und diesen bei gleichbleibendem Öffnungswinkel an seinem Austrittsbereich weiter zu öffnen, wird die Strömungsgeschwindigkeit der durch den Kühlluftkanal strömenden Kühlluft vermindert. Durch die geringere Strömungsgeschwindigkeit der Kühlluft wird die Filmkühlwirkung erhöht.As a result of the possibility created according to the invention of increasing the effective length of the diffuser and of further opening it at its outlet opening at a constant opening angle, the flow velocity of the cooling air flowing through the cooling air duct is reduced. Due to the lower flow velocity of the cooling air, the film cooling effect is increased.
Durch die Rippe, mittels derer die rohrförmige Verlängerung an der Oberfläche der Seite der Kühlluftzufuhr an der Wandung abgestützt ist, wird zusätzlich Wärme aus der Wand abgeleitet und in die rohrförmige Verlängerung geleitet. Dort kann sie nach innen in den verlängerten Kühlluftkanal und auch von der rohrförmigen Verlängerung nach außen an die umgebende Luft abgegeben werden. Durch die Umströmung der Rippe durch Kühlluft ergibt sich eine zusätzliche Kühlung der Wand.By the rib, by means of which the tubular extension is supported on the surface of the side of the cooling air supply to the wall, in addition heat is dissipated from the wall and passed into the tubular extension. There it can be discharged to the outside in the extended cooling air duct and also from the tubular extension to the outside to the surrounding air. The flow around the rib by cooling air results in additional cooling of the wall.
Bei Verwendung der erfindungsgemäßen Wand in einer doppelwandigen Gasturbinenbrennkammer gewährleistet der rohrförmige Ansatz die Aufrechterhaltung eines Abstandes zwischen der äußeren und der inneren Brennkammerwand. Somit wird sichergestellt, dass auch bei thermischen Verzügen insbesondere der inneren Brennkammerwand die Prallkühlung durch die Prallkühllöcher der äußeren Brennkammerwand ungehindert erfolgen kann, da ein Verschließen der Prallkühllöcher verhindert wird. Somit kann die Kühlluft durch die Prallkühllöcher in den Zwischenbereich zwischen der äußeren und der inneren Brennkammerwand ungehindert einströmen.When using the wall of the invention in a double-walled gas turbine combustor, the tubular extension ensures the maintenance of a distance between the outer and inner combustion chamber walls. This ensures that even in the case of thermal distortions, in particular of the inner combustion chamber wall, the impingement cooling through the impingement cooling holes of the outer combustion chamber wall can take place unhindered, since closure of the impingement cooling holes is prevented. Thus, the cooling air can flow through the baffle cooling holes in the intermediate region between the outer and the inner combustion chamber wall unhindered.
Die Rippe führt zu dem Vorteil, dass die erfindungsgemäße Wand mit einer bevorzugten Geometrie herstellbar ist, sei es als Gussteil oder in einem generativen Verfahren, um das Wärme von der thermisch belasteten Wand in die rohrförmige Verlängerung geleitet wird und dort von der Luft aufgenommen werden kann.The rib leads to the advantage that the wall according to the invention can be produced with a preferred geometry, be it as a casting or in a generative process by which heat is conducted from the thermally loaded wall into the tubular extension and can be absorbed by the air there ,
Eine Strömungsoptimierung, beispielsweise eine deutliche Ausrundung des Einlaufbereichs des rohrförmigen Ansatzes gewährleistet, dass die Strömung sich an der gesamten inneren Wandung des Kühlluftkanals anlegt und einen guten Wärmeübergang schafft.A flow optimization, for example, a significant rounding of the inlet region of the tubular extension ensures that the flow applies to the entire inner wall of the cooling air channel and creates a good heat transfer.
Ferner betrifft die Erfindung ein additives Verfahren zur Herstellung einer Wand nach einem der Ansprüche 1 bis 9. Erfindungsgemäß ist das additive Verfahren derart ausgebildet, dass der Kühlluftkanal und die Rippe additiv hergestellt werden, derart, dass die Rippe eine Abstützung des Kühlluftkanals während des Herstellungsverfahrens bereitstellt.Furthermore, the invention relates to an additive method for producing a wall according to one of
Im Folgenden wird die Erfindung anhand von Ausführungsbeispielen in Verbindung mit der Zeichnung beschrieben. Dabei zeigt:
- Fig. 1
- eine schematische Darstellung eines Gasturbinentriebwerks gemäß der vorliegenden Erfindung,
- Fig. 2
- eine Längs-Schnittansicht einer Brennkammer gemäß dem Stand der Technik,
- Fig. 3
- eine perspektivische Teil-Ansicht zweier beispielhafter Ausgestaltungsvarianten einer Wand mit rohrförmig verlängerten Kühlluftkanälen,
- Fig. 4
- eine vereinfachte Schnittansicht, analog
Fig. 3 , - Fig. 5
- eine perspektivische Ansicht einer weiteren beispielhaften Ausgestaltungsvariante,
- Fig. 6
- eine vereinfachte Schnittansicht, analog
Fig. 5 , - Fig. 7
- eine weitere Schnittansicht einer Ausgestaltungsvariante zur Darstellung des Diffusors,
- Fig. 8
- eine Draufsicht einer erfindungsgemäßen Ausgestaltungsvariante einer Wand mit einem Hindernis,
- Fig. 9
- eine Draufsicht einer weiteren erfindungsgemäßen Ausgestaltungsvariante, und
- Fig. 10a-10f
- schematische Darstellungen eines additiven Verfahrens zur Herstellung einer beispielhaften Wand eines Bauteils.
- Fig. 1
- a schematic representation of a gas turbine engine according to the present invention,
- Fig. 2
- a longitudinal sectional view of a combustion chamber according to the prior art,
- Fig. 3
- 2 is a partial perspective view of two exemplary embodiments of a wall with tubular extended cooling air ducts,
- Fig. 4
- a simplified sectional view, analog
Fig. 3 . - Fig. 5
- a perspective view of another exemplary embodiment variant,
- Fig. 6
- a simplified sectional view, analog
Fig. 5 . - Fig. 7
- a further sectional view of an embodiment variant for illustrating the diffuser,
- Fig. 8
- a top view of an embodiment variant according to the invention of a wall with an obstacle,
- Fig. 9
- a plan view of a further embodiment variant according to the invention, and
- Fig. 10a-10f
- schematic representations of an additive method for producing an exemplary wall of a component.
Das Gasturbinentriebwerk 110 gemäß
Der Mitteldruckkompressor 113 und der Hochdruckkompressor 114 umfassen jeweils mehrere Stufen, von denen jede eine in Umfangsrichtung verlaufende Anordnung fester stationärer Leitschaufeln 120 aufweist, die allgemein als Statorschaufeln bezeichnet werden und die radial nach innen vom Triebwerksgehäuse 121 in einem ringförmigen Strömungskanal durch die Kompressoren 113, 114 vorstehen. Die Kompressoren weisen weiter eine Anordnung von Kompressorlaufschaufeln 122 auf, die radial nach außen von einer drehbaren Trommel oder Scheibe 125 vorstehen, die mit Naben 126 der Hochdruckturbine 116 bzw. der Mitteldruckturbine 117 gekoppelt sind.The
Die Turbinenabschnitte 116, 117, 118 weisen ähnliche Stufen auf, umfassend eine Anordnung von festen Leitschaufeln 123, die radial nach innen vom Gehäuse 121 in den ringförmigen Strömungskanal durch die Turbinen 116, 117, 118 vorstehen, und eine nachfolgende Anordnung von Turbinenschaufeln 124, die nach außen von einer drehbaren Nabe 126 vorstehen. Die Kompressortrommel oder Kompressorscheibe 125 und die darauf angeordneten Schaufeln 122 sowie die Turbinenrotornabe 126 und die darauf angeordneten Turbinenlaufschaufeln 124 drehen sich im Betrieb um die Triebwerksmittelachse 101.The
Die
Die innere Brennkammerwand 6 ist mit Bolzen 13 versehen, welche als Gewindebolzen ausgeführt sind und mittels Muttern 14 verschraubt sind. Die Lagerung der Brennkammer 1 erfolgt über Brennkammerflansche 12 und Brennkammeraufhängungen 11. Mit 10 ist eine Dichtlippe bezeichnet.The inner combustion chamber wall 6 is provided with
Die
Die
Die
Der Einlaufbereich 22 der rohrförmigen Verlängerung 19 bildet eine Fläche 25, welche in einem Winkel zur Oberfläche der Seite 17 der Wand 16 geneigt ist. Selbst wenn ein Kontakt zwischen der Brennkammerwand 7 und der rohrförmigen Verlängerung 19 auftreten würde, wäre der Einlaufbereich 22 des Kühlluftkanals 15 weiterhin frei, sodass eine Einströmung von Kühlluft in den Kühlluftkanal gewährleistet ist.The
Die
Die
Auch bei dem Ausführungsbeispiel der
Die
Im Vergleich zeigt die
Die
- 11
- Brennkammercombustion chamber
- 22
- Hitzeschildheat shield
- 33
- Brennkammerkopfbulkhead
- 44
- BrennerdichtungBrenner seal
- 55
- Mischluftmixed air
- 66
- innere, heiße Brennkammerwand/Segment/Schindelinner, hot combustion chamber wall / segment / shingles
- 77
- äußere, kalte Brennkammerwandouter, cold combustion chamber wall
- 88th
- Grundplattebaseplate
- 99
- Mittelachsecentral axis
- 1010
- Dichtlippesealing lip
- 1111
- Brennkammeraufhängungcombustion chamber suspension
- 1212
- BrennkammerflanschBrennkammerflansch
- 1313
- Bolzenbolt
- 1414
- Muttermother
- 1515
- Effusionsloch/KühlluftkanalEffusion / cooling air duct
- 1616
- Wandwall
- 1717
- Seite der KühlluftzufuhrSide of the cooling air supply
- 1818
- thermisch belastete Seitethermally loaded side
- 1919
- rohrförmige Verlängerungtubular extension
- 2020
- Diffusordiffuser
- 2121
- Ripperib
- 2222
- Einlaufbereichintake area
- 2323
- Winkelcorner
- 2424
- Mittelachsecentral axis
- 2525
- Flächesurface
- 2626
- Randedge
- 2727
- Querschnittcross-section
- 2828
- Beginn DiffusorBeginning diffuser
- 2929
- Querschnittcross-section
- 3030
- Hindernis/Mischluftöffnung/ZugangslochObstacle / mixed air opening / access hole
- 3131
- spitzer Winkelacute angle
- 3232
- RippenmittelachseRip central axis
- 3333
- Strömung an der thermisch belasteten SeiteFlow at the thermally loaded side
- 3434
- Aufbaurichtung des additiven VerfahrensStructure of the additive method
- 101101
- TriebwerksmittelachseEngine centerline axis
- 110110
- Gasturbinentriebwerk / KerntriebwerkGas turbine engine / core engine
- 111111
- Lufteinlassair intake
- 112112
- Fanfan
- 113113
- Mitteldruckkompressor (Verdichter)Medium pressure compressor (compressor)
- 114114
- HochdruckkompressorHigh pressure compressor
- 115115
- Brennkammercombustion chamber
- 116116
- HochdruckturbineHigh-pressure turbine
- 117117
- MitteldruckturbineIntermediate pressure turbine
- 118118
- NiederdruckturbineLow-pressure turbine
- 119119
- Abgasdüseexhaust nozzle
- 120120
- Leitschaufelnvanes
- 121121
- TriebwerksgehäuseEngine casing
- 122122
- KompressorlaufschaufelnCompressor blades
- 123123
- Leitschaufelnvanes
- 124124
- Turbinenschaufelnturbine blades
- 125125
- Kompressortrommel oder -scheibeCompressor drum or disc
- 126126
- TurbinenrotornabeTurbinenrotornabe
- 127127
- Auslasskonusoutlet cone
Claims (11)
- Wall for a component which is to be cooled by means of cooling air and which has at least one cooling-air duct (15), which cooling-air duct, at least in its outflow region, is arranged inclined at an angle to the wall (16) and passes through the wall (16) from one side (17), on which cooling air is fed, to a thermally loaded side (18), wherein the cooling-air duct (15) has a tubular extension (19) on the side (17) of the feeding of cooling air, wherein the tubular extension (19) is arranged at an acute angle (23) to the surface of the wall (16), characterized in that the tubular extension (19) is supported with respect to the surface of the wall (16) by means of a rib (21), wherein a central axis (24) of the cooling-air duct (15) is arranged at an acute angle (31) to a rib central axis (32) of the rib (21).
- Wall according to Claim 1, characterized in that a part of the flow length of the cooling-air duct (15) is in the form of a diffusor (20) which extends substantially through the entire thickness of the wall (16).
- Wall according to Claim 1 or 2, characterized in that the tubular extension (19) is of conical form at its outer contour.
- Wall according to one of Claims 1 to 3, characterized in that the cooling-air duct (15) is of rectilinear or arcuate form.
- Wall according to one of Claims 1 to 4, characterized in that an inflow region (22) of the tubular extension (19) of the cooling-air duct (15) is formed in a flow-optimized manner.
- Wall according to one of Claims 1 to 5, characterized in that the wall (16) is in the form of a casting.
- Wall according to one of Claims 1 to 6, characterized in that the wall (16) is in the form of an additively manufactured component.
- Wall according to Claim 1, also comprising an obstacle (30) and in particular an opening, wherein a multiplicity of cooling-air ducts (15) having ribs (21) is arranged along the periphery of the obstacle (30).
- Wall according to one of the preceding claims, wherein the central axis (24) of the cooling-air duct (15) is arranged parallel to a flow (33) on a thermally loaded side of the wall.
- Gas turbine combustion chamber wall having an outer combustion chamber wall (7) on which an inner combustion chamber wall (6) is mounted with a spacing, said inner combustion chamber wall being provided with multiple effusion holes (15) which are arranged inclined to the inner combustion chamber wall (6), characterized in that the inner combustion chamber wall (6) is formed according to one of the preceding claims.
- Additive method for producing a wall according to one of Claims 1 to 9, wherein the additive method is designed such that the cooling-air duct and the rib (21) are produced additively such that the rib (21) provides a support for the cooling-air duct (15) during the production process.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015225505.0A DE102015225505A1 (en) | 2015-12-16 | 2015-12-16 | Wall of a component to be cooled by means of cooling air, in particular a gas turbine combustion chamber wall |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3182011A1 EP3182011A1 (en) | 2017-06-21 |
EP3182011B1 true EP3182011B1 (en) | 2019-11-27 |
Family
ID=57754939
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16203765.9A Active EP3182011B1 (en) | 2015-12-16 | 2016-12-13 | Wall of a component to be cooled using air cooling, in particular of a gas turbine combustion chamber wall |
Country Status (3)
Country | Link |
---|---|
US (1) | US10429069B2 (en) |
EP (1) | EP3182011B1 (en) |
DE (1) | DE102015225505A1 (en) |
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US20180030899A1 (en) * | 2016-07-27 | 2018-02-01 | Honda Motor Co., Ltd. | Structure for supporting spark plug for gas turbine engine |
US10731562B2 (en) * | 2017-07-17 | 2020-08-04 | Raytheon Technologies Corporation | Combustor panel standoffs with cooling holes |
DE102017125051A1 (en) * | 2017-10-26 | 2019-05-02 | Man Diesel & Turbo Se | flow machine |
US11371703B2 (en) | 2018-01-12 | 2022-06-28 | Raytheon Technologies Corporation | Apparatus and method for mitigating particulate accumulation on a component of a gas turbine |
DE102018106051A1 (en) * | 2018-03-15 | 2019-09-19 | Rolls-Royce Deutschland Ltd & Co Kg | Combustion chamber assembly with burner seal and nozzle and a Leitströmungserzeugungseinrichtung |
US10823414B2 (en) | 2018-03-19 | 2020-11-03 | Raytheon Technologies Corporation | Hooded entrance to effusion holes |
US10775044B2 (en) * | 2018-10-26 | 2020-09-15 | Honeywell International Inc. | Gas turbine engine dual-wall hot section structure |
US11306918B2 (en) * | 2018-11-02 | 2022-04-19 | Chromalloy Gas Turbine Llc | Turbulator geometry for a combustion liner |
US11085641B2 (en) | 2018-11-27 | 2021-08-10 | Honeywell International Inc. | Plug resistant effusion holes for gas turbine engine |
US11209162B2 (en) * | 2019-01-04 | 2021-12-28 | Raytheon Technologies Corporation | Combustor panel stud cooling effusion through heat transfer augmentors |
DE102019200985B4 (en) | 2019-01-25 | 2023-12-07 | Rolls-Royce Deutschland Ltd & Co Kg | Engine component with at least one cooling channel and manufacturing process |
US11306659B2 (en) * | 2019-05-28 | 2022-04-19 | Honeywell International Inc. | Plug resistant effusion holes for gas turbine engine |
DE102019127707A1 (en) * | 2019-10-15 | 2021-04-15 | Battenfeld-Cincinnati Germany Gmbh | Component for an extrusion line |
DE102019132303A1 (en) * | 2019-11-28 | 2021-06-02 | Rolls-Royce Deutschland Ltd & Co Kg | Pre-swirl nozzle carrier and process for its manufacture |
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Also Published As
Publication number | Publication date |
---|---|
US20170176006A1 (en) | 2017-06-22 |
US10429069B2 (en) | 2019-10-01 |
EP3182011A1 (en) | 2017-06-21 |
DE102015225505A1 (en) | 2017-06-22 |
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