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EP3105169B1 - Method and filling system for filling containers - Google Patents

Method and filling system for filling containers Download PDF

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Publication number
EP3105169B1
EP3105169B1 EP15703065.1A EP15703065A EP3105169B1 EP 3105169 B1 EP3105169 B1 EP 3105169B1 EP 15703065 A EP15703065 A EP 15703065A EP 3105169 B1 EP3105169 B1 EP 3105169B1
Authority
EP
European Patent Office
Prior art keywords
filling
gas
return
container
trinox
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15703065.1A
Other languages
German (de)
French (fr)
Other versions
EP3105169A1 (en
Inventor
Ludwig Clüsserath
Dieter-Rudolf Krulitsch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
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Filing date
Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Priority to SI201530225T priority Critical patent/SI3105169T1/en
Publication of EP3105169A1 publication Critical patent/EP3105169A1/en
Application granted granted Critical
Publication of EP3105169B1 publication Critical patent/EP3105169B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2634Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for vacuum or suction filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/04Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus without applying pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2614Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling
    • B67C3/2617Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation
    • B67C3/262Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation and the filling operation stopping when the liquid rises to a level at which it closes a vent opening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2668Means for adapting the filling head to various sizes of containers

Definitions

  • the invention relates to a method according to the preamble of claim 1 and to a filling system according to the preamble of claim 8, and as shown in DE 203 19 619 U known.
  • the object of the invention is to provide a method and a filling system, with which in particular a bottling of spirits and / or wine with exact filling level is possible, and in particular also in compliance with the requirements of spirits bottling plants claims and hygienic conditions.
  • a filling system is the subject of patent claim 8.
  • the head space of the respective container from a common for all filling positions and provided on the machine element Trinoxkanal via a Trinox gas path, which is preferably provided separately for each filling position, with a Trinox gas for filling height correction applied.
  • the Trinox gas path is formed on at least a partial length within a bellows, which extends between the contact element and a Guelementgephaseuse the respective filling element and / or the transport element or the rotor. This results in a reliable and structurally simplified design of the Trinox gas path also with the possibility of a height adjustment of the contact element in relation to the filling elements, for example for an adjustment of the level.
  • the filling elements each have a filling tube and the Trinox gas path is then formed as an annular channel between the bellows enclosing the filling tube and the filling tube.
  • the filling material which is entrained in the filling of the return gas and / or displaced in the filling height correction by the Trinox gas used in this case from the respective container, enters a separate collection and separation chamber and no return of this filling takes place in the filling vessel, whereby the risk of contamination of the filling material in the filling tank is reliably avoided.
  • the recirculated into the collecting and separating chamber and there also separated from gaseous component contents is either discarded or preferably fed to the filling system again after a corresponding treatment.
  • In sealing position with the filling element befindaji container means in the context of the invention that each container to be filled in the manner known to those skilled with its container mouth is sealed at the filling position or pressed tightly against a local there, the filling tube of the filling element surrounding seal is.
  • FIG. 1 shows a filling position 1 of a filling system 2 of a filling machine of the rotary type for filling, for example, for pressureless filling of containers 3 in the form of bottles with a liquid product.
  • the filling system 2 includes, inter alia, a Greiner 4, which is designed as a ring bowl and the circumference of a rotating around a vertical machine axis rotatably driven rotor 5 a vertical machine axis is concentrically enclosing.
  • the interior of the Artgutkessels 4 is characterized by a partition 6 in an upper chamber 4.1 and separated into a lower Greguthunt 4.2. The latter is partially filled during the filling operation with the liquid medium, which is supplied via a supply connection 7.
  • Each filling position 1 has a in the FIG.
  • the valve body 12.1 is provided on a return gas pipe 13 which is arranged coaxially with a vertical Baselementachse FA arranged as a valve tappet for opening and closing the liquid valve 12 and this is moved by a predetermined opening and closing stroke in the direction of Sportselementachse FA.
  • the return gas pipe 13 and thus the valve body 12.1 are biased by a arranged in the return gas chamber 4.1 compression spring 18.1 for upward movement, ie biased into the closed position of the liquid valve 12.
  • a pneumatic actuator 14 which is provided at the top of the Gregutkessels 4 and substantially a cylinder 15, a piston 16 with plunger or piston rod 17 and a compression spring 18.2, the spring force is smaller than the spring force of the compression spring 18.1 is.
  • a control chamber 19 is formed in the cylinder 15.
  • the piston 16 upwardly biasing compression spring 18.2 is located below the piston 16.
  • the piston rod 17 is formed as a coaxially arranged with the Greelementachse pipe section with a double-open channel and is in the operating state shown in the figure with its lower, widened end of a Ring seal in the chamber 4.1 against the local, upper open end of the return gas pipe 13, so that the channel formed in the piston rod 17 with the channel of the return gas pipe 13 is in communication or the channel of the return gas pipe 13 in the channel of the piston rod 17 continues.
  • a flexible connecting line 20 with a provided at the top of the Golfgutkessels 4, common to all filling positions 1 of the filling system and designed as an annular channel collecting and separating chamber 21, in such a way that the flexible connecting line 20th at the top of this chamber opens into the interior.
  • the interior of the collection and separation chamber 21 is further connected to a lower port 23 for discharging contents and with an upper port 22 for discharging return gas and other gaseous components.
  • an electrically actuable control valve 24 is provided, which has at least three switching positions, namely a first switching position for acting on the control chamber 19 with an increased control pressure P1 for opening the liquid valve 12, wherein the force generated by the control pressure P1 is greater than the sum of the spring forces of the springs 18.1 and 18.2, a second switching position for acting on the control chamber 19 with a reduced control pressure P2 for closing the liquid valve 12, ie for generating a force which is greater than the spring force of the compression spring 18.2 but smaller than the spring force of the spring 18.1 and a third switching position for venting the control chamber 19 or for acting on the control chamber 19 with the ambient pressure Pu to disconnect the connection between the return gas pipe 13 and the piston rod 17, in particular for a CIP cleaning and / or CIP disinfection of the filling system 2.
  • Mit 25 is a common for all filling positions 1 of the filling system contact element, which is formed in the illustrated embodiment as the vertical machine axis concentrically enclosing ring and through which the filling tubes 11 all filling element 8 are sealed at the top by seals 25.1 passed so that they each with one lower length project beyond the underside of the contact element 25.
  • the contact element 25 is further surrounded by the filling tubes 11 ring seals 26, against which the container 3 abut when projecting into its container interior filling tubes 11 with the container mouth in sealing position.
  • Trinoxkanal 27 with a Trinoxkanal 27 is designated, which is designed as an annular channel for all filling positions 1 of the filling system 2 is provided together.
  • Each filling position 1 is associated with a Trinox valve 28, in a connected to the Trinox channel 27
  • Trinox gas path 29 which is formed at least over a partial length within a flexible connection, according to the FIG. 2 in a bellows 31.1 which extends between the rotor 5 and the abutment element 25 and continues in this abutment element.
  • the Trinox gas path 29 opens via an annular gap 30 which is sealed at the top by the respective seal 25.1 and encloses the respective filling tube 11, into the container interior of the container 3 provided in the sealing position on the filling element 8 or on the contact element 25.
  • the filling system 2 is used, for example, for pressureless filling of the container 3.
  • the respective container 3 is raised in the direction of the Greelementachse FA so that it rests with the edge of its container mouth in sealing position against the respective annular seal 26.
  • the liquid valve 12 is opened.
  • the filling material passes under the container mouth without pressure and on the container inner surface in the container 3.
  • the filling speed is determined by the geodetic gradient between the top of the Medgutspiegels in Artgutkessel 4 and the discharge opening at the bottom of the filling tube 11.
  • the displaced from the inflowing medium from the container interior return gas flows through the return gas pipe 13, the channel of the piston rod 17 and the connecting line 20 in the collecting and separating chamber 21 and thus comes at least initially not in contact with the contents in the Golfgut screening 4.2.
  • the inflow of the filling material into the container 3 is automatically ended as soon as the lower end of the return gas pipe protruding beyond the underside of the filling pipe 11 is immersed in the filling material level in the container 3. Subsequently, for example, the liquid valve 12 is timed closed by pressurizing the control chamber 19 with the pressure P2.
  • Trinox valve 27 For setting an exact filling level or for Trinox valve 27 is then opened to the filling height correction, so that from the Trinox channel 27 a under a slight overpressure, for example under an overpressure of 0.5 to 1.0 bar existing Trinox gas, ie inert gas (eg CO2 Gas and / or nitrogen) in the not occupied by the contents headspace of the sealing layer on the contact element 25 provided container 3 flow and thereby filling material on the return gas pipe 13, the channel of the piston rod 17 and the connecting line 20 can push the collecting and separating chamber, namely until the lower end of the return gas pipe 13 is above the Gregutspiegels in the container 3.
  • the height of the filling material level in the container 3 is thus determined by the length at which the return gas tube 13 extends into the container 3.
  • the contact element 25 is adjustable in the direction of the filling element axis FA, as indicated by the double arrow A. With the closing of the Trinox valve 28, the filling process is completed. The respectively filled container 3 can be lowered.
  • FIG. 2 shows as a further embodiment, a Trinox gas path 29a, which is formed over a partial length, that between the underside of the Greelementgeophuses 9 and the top of the contact element 25, a respective filling tube 11 enclosing bellows 31 is provided and between this and the filling tube 11 a is formed on the outside sealed annular space 32, which is part of the Trinox gas path 29a and via the annular channel 30 with the container interior of the provided in sealing position on the filling element 8 and on the contact element 25 and container 3 via the Trinox valve 28 with the Trinox channel 27 in connection stands.
  • the seals 25.1 can be omitted.
  • the Figures 3 and 4 show a filling position 1a of a filling system 2a of a filling machine of a rotating type with a product vessel 4a, which is part of a rotating around a vertical machine axis rotor 5a.
  • the Gregutkessel 4a is formed with a single chamber 4a.1, which is partially filled during the filling operation with the liquid product.
  • Each filling position 1a is in turn associated with a filling element 8a, which is provided on the underside of the filling material vessel 4a and is formed with a filling tube 11a, which during filling of the respective container 3 extends with a lower, a discharge opening for the filling end forming in turn through the container mouth into the container interior.
  • Each filling position 1a or each filling element 8a furthermore has a return gas pipe 13a, which is arranged coaxially with a filling element axis FA and also serves as a valve tappet for the valve body of the liquid valve 12a, passes through the chamber 4a.1 and seals it at the top of the filling material vessel 4a led out.
  • the return gas pipe 13a cooperates there with an actuating element 14a for controlled opening and closing of the liquid valve 12a.
  • the actuating element 14a which is pneumatically controlled, but also a spring corresponding to the spring 18.1, the liquid valve 12a closing spring are located outside of the filling material vessel 4a.
  • the return gas channel opens into an individually provided for each filling position 1a chamber 33 (FIG. FIG. 4 ), which is connected via a pneumatically actuated valve 34 with the common for all filling positions 1a collecting and separating chamber 21.
  • the filling system 2a in turn has the height-adjustable system element 25a, which in the illustrated embodiment for each filling position 1a is associated with a centering tulip 35 with seal which is part of the contact element 25a and against which the respective container 3 during filling with its container opening in sealing position. Furthermore, each filling position 1a is provided with a bellows 31a corresponding to the bellows 31, which forms between the bellows 31a and the filling element 11a an annular channel 30 which is part of the Trinox gas path 29a and into the interior of the filling in sealing position at the filling position 1a provided container 3 opens. Via the Trinox gas path 29a, the respective container 3, in turn controlled by the Trinox valve 28, can be acted upon by the Trinox gas from the Trinox channel 27.
  • the filling system 2a is particularly suitable for vacuum filling the container 3.
  • the interior of the respective, in sealing position at a filling position 1a arranged container 3 in a known manner before opening the Liquid valve 12 a subjected to negative pressure, in the illustrated embodiment of the collection and separation chamber 21 via the open valve 34 and the channel of the return gas pipe 13 a.
  • the collection and separation chamber 21 is connected via a port to a vacuum source.
  • a second connection is again used for discharging liquid product from the collection and separation chamber 21.
  • the liquid product flows below the container mouth via the filling tube 11a extending into the container 3 into the container interior.
  • the valve 34 is closed in this case.
  • FIG. 5 shows a representation similar FIG. 4 a filling position 1b of a filling system 2b, which differs from the filling system 2a only in that the filling positions 1b do not have the valve 34, but the respective chamber 33 is constantly connected to the collecting and separating chamber 21.
  • the Trinox gas path 29, 29a is formed on at least a partial length within a bellows 31, 31.1, 31a, which extends between the contact element 25, 25a and the Medelementgetude 9, 9a or the rotor 5, that the return gas and possibly with the return gas, but in particular with the Trinox gas from the respective container 3 entrained filling material is not returned to the interior of the Medgutkessels, so that the risk of infection of the contents in Medgutkessel is avoided by the entrained contents. That in the collection and separation chamber 21 separate or separated and discharged via the terminal 23 contents is then discarded or returned to the filling system or to the Medgutkessel 4, 4a only after a treatment.
  • the separate from the filling material in the collecting and separating chamber 21 return gas is returned, for example via the terminal 22 to the not taken from the contents and above the Gregutador gas space of the Gregutkessels 4, 4a.
  • the connection 22 is connected to this gas space, for example.
  • the gas cushion located in the product vessel 4, 4a above the contents is static and has no or substantially no flow and is not exchanged during the filling operation, so that alcohol and / or aroma vapors are not lost. Furthermore, the filling systems allow an inert gas superposition with very low gas consumption. The feeding of inert gas takes place in the part occupied by the contents of the product container 4, 4a. Excess inert gas is taken up by the collection and separation channel 21.

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  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)

Description

Die Erfindung bezieht sich auf ein Verfahren gemäß Oberbegriff Patentanspruch 1 sowie auf ein Füllsystem gemäß Oberbegriff Patentanspruch 8, und wie aus der DE 203 19 619 U bekannt. Aufgabe der Erfindung ist es, ein Verfahren sowie ein Füllsystem aufzuzeigen, mit welchem insbesondere auch ein Abfüllen von Spirituosen und/oder Wein mit exakter Füllhöhe möglich ist, und zwar insbesondere auch unter Einhaltung der von Spirituosenabfüllbetrieben geforderten Ansprüche und hygienischen Rahmenbedingungen.The invention relates to a method according to the preamble of claim 1 and to a filling system according to the preamble of claim 8, and as shown in DE 203 19 619 U known. The object of the invention is to provide a method and a filling system, with which in particular a bottling of spirits and / or wine with exact filling level is possible, and in particular also in compliance with the requirements of spirits bottling plants claims and hygienic conditions.

Zur Lösung dieser Aufgabe ist ein Verfahren entsprechend dem Patentanspruch 1 ausgebildet. Ein Füllsystem ist Gegenstand des Patentanspruchs 8.To solve this problem, a method according to claim 1 is formed. A filling system is the subject of patent claim 8.

Das erfindungsgemäße Füllsystem eignet sich insbesondere zum Abfüllen von Spirituosen und/oder Wein und erfüllt dabei in optimaler Weise die an derartige Füllsysteme gestellten Forderungen und Ansprüche:

  • Das erfindungsgemäße Füllsystem ist rechnergesteuert, d.h. es erfolgt kein mechanisches Öffnen der Flüssigkeitsventile der Füllpositionen. Das Füllsystem garantiert eine hygienische Ausführung, insbesondere sind keine Schiebedichtungen zwischen einem Hygienebereich und der Umgebung erforderlich. Beim Füllen der Behälter erfolgt keine Benetzung der Behältermündung mit dem Füllgut. Vielmehr erfolgt die Füllgutanstrahlung, d.h. das Austreten des Füllgutes aus dem Füllelement der jeweiligen Füllposition innerhalb des Behälters unterhalb der Behältermündung, d.h. etwa auf dem Niveau der angestrebten Füllhöhe. Das Füllsystem ermöglicht eine präzise Einstellung der Füllhöhe durch das sogenannte Trinox-Verfahren.
The filling system according to the invention is particularly suitable for filling spirits and / or wine and thereby optimally fulfills the demands and claims made on such filling systems:
  • The filling system according to the invention is computer-controlled, ie there is no mechanical opening of the liquid valves of the filling positions. The filling system guarantees a hygienic design, in particular no sliding seals between a hygiene area and the environment are required. When filling the container no wetting of the container mouth with the contents. Rather, the Füllgutanstrahlung, ie the leakage of the filling material from the filling element of the respective filling position within the container below the container mouth, ie, approximately at the level of the desired level. The filling system allows precise filling height adjustment through the so-called Trinox process.

Bei der Erfindung wird zur Füllhöhenkorrektur der Kopfraum des jeweiligen Behälters aus einem für sämtliche Füllpositionen gemeinsamen und am Maschinenelement vorgesehenen Trinoxkanal über einen Trinox-Gasweg, der vorzugsweise für jede Füllposition gesondert vorgesehen ist, mit einem Trinox-Gas beaufschlagt. Der Trinox-Gasweg ist auf wenigstens einer Teillänge innerhalb eines Faltenbalgs ausgebildet ist, der sich zwischen dem Anlageelement und einem Füllelementgehäuse des jeweiligen Füllelementes und/oder dem Transportelement oder dem Rotor erstreckt. Hierdurch ergibt sich eine betriebssichere und konstruktiv vereinfachte Ausbildung des Trinox-Gasweges auch mit der Möglichkeit einer Höhenverstellung des Anlageelementes in Bezug auf die Füllelemente z.B. für eine Einstellung der Füllhöhe. Bei einer bevorzugten Ausführungsform weisen die Füllelemente jeweils ein Füllrohr auf und der Trinox-Gasweg ist dann als Ringkanal zwischen dem das Füllrohr umschließenden Faltenbalg und dem Füllrohr ausgebildet.In the invention, the head space of the respective container from a common for all filling positions and provided on the machine element Trinoxkanal via a Trinox gas path, which is preferably provided separately for each filling position, with a Trinox gas for filling height correction applied. The Trinox gas path is formed on at least a partial length within a bellows, which extends between the contact element and a Füllelementgehäuse the respective filling element and / or the transport element or the rotor. This results in a reliable and structurally simplified design of the Trinox gas path also with the possibility of a height adjustment of the contact element in relation to the filling elements, for example for an adjustment of the level. In a preferred embodiment, the filling elements each have a filling tube and the Trinox gas path is then formed as an annular channel between the bellows enclosing the filling tube and the filling tube.

Bei einer weiteren Ausführung der Erfindung wird das Füllgut, welches beim Füllen vom Rückgas mitgeführt wird und/oder bei der Füllhöhenkorrektur durch das dabei verwendete Trinox-Gas aus dem jeweiligen Behälter verdrängt wird, in eine gesonderte Sammel- und Trennkammer gelangt und keine Rückführung dieses Füllgutes in den Füllkessel erfolgt, wodurch die Gefahr einer Kontamination des Füllgutes im Füllkessel zuverlässig vermieden ist. Das in die Sammel- und Trennkammer rückgeführtes und dort auch von gasförmigen Bestandteil getrenntes Füllgut wird entweder verworfen oder aber bevorzugt nach einer entsprechenden Aufbereitung dem Füllsystem wieder zugeführt.In a further embodiment of the invention, the filling material, which is entrained in the filling of the return gas and / or displaced in the filling height correction by the Trinox gas used in this case from the respective container, enters a separate collection and separation chamber and no return of this filling takes place in the filling vessel, whereby the risk of contamination of the filling material in the filling tank is reliably avoided. The recirculated into the collecting and separating chamber and there also separated from gaseous component contents is either discarded or preferably fed to the filling system again after a corresponding treatment.

"In Dichtlage mit dem Füllelement befindlicher Behälter" bedeutet im Sinne der Erfindung, dass der jeweils zu füllende Behälter in der dem Fachmann bekannten Weise mit seiner Behältermündung abgedichtet an der Füllposition angeordnet ist bzw. dicht an eine dortige, das Füllrohr des Füllelementes umgebende Dichtung angepresst ist."In sealing position with the filling element befindlicher container" means in the context of the invention that each container to be filled in the manner known to those skilled with its container mouth is sealed at the filling position or pressed tightly against a local there, the filling tube of the filling element surrounding seal is.

Der Ausdruck "im Wesentlichen" bzw. "etwa" bedeutet im Sinne der Erfindung Abweichungen vom jeweils exakten Wert um +/- 10%, bevorzugt um +/- 5% und/oder Abweichungen in Form von für die Funktion unbedeutenden Änderungen. Weiterbildungen, Vorteile und Anwendungsmöglichkeiten der Erfindung ergeben sich auch aus der nachfolgenden Beschreibung von Ausführungsbeispielen und aus den Figuren.The expression "essentially" or "approximately" in the sense of the invention means deviations from the exact value by +/- 10%, preferably by +/- 5%, and / or deviations in the form of changes insignificant for the function. Further developments, advantages and applications of the invention will become apparent from the following description of exemplary embodiments and from the figures.

Die Erfindung wird im Folgenden anhand der Figuren an Ausführungsbeispielen näher erläutert. Es zeigen:

Fig. 1
in vereinfachter Darstellung und im Schnitt eine Füllposition eines Füllsystems zum Füllen von Behältern mit einem flüssigen Füllgut;
Fig. 2
im Schnitt und in vergrößerter Teildarstellung ein Detail des Füllsystems der Figur 1;
Fig. 3
in vereinfachter schematischer Darstellung die Füllposition eines Vakuum-Füllsystems zum Füllen von Behältern mit einem flüssigen Füllgut;
Fig. 4
in vereinfachter Schnittdarstellung das obere Ende eines Rückgasrohres des Füllsystems der Figur 3 zusammen mit einem Sammel- und Trennkanal und einem pneumatisch betätigten Ventil;
Fig. 5
eine Darstellung ähnlich Figur 4 bei einer weiteren Ausführungsform der Erfindung.
The invention will be explained in more detail below with reference to the figures of exemplary embodiments. Show it:
Fig. 1
in a simplified representation and in section a filling position of a filling system for filling containers with a liquid product;
Fig. 2
in section and in enlarged partial view a detail of the filling system of FIG. 1 ;
Fig. 3
in a simplified schematic representation of the filling position of a vacuum filling system for filling containers with a liquid product;
Fig. 4
in a simplified sectional view of the upper end of a return gas pipe of the filling system of FIG. 3 together with a collection and separation channel and a pneumatically actuated valve;
Fig. 5
a representation similar FIG. 4 in a further embodiment of the invention.

Die Figur 1 zeigt eine Füllposition 1 eines Füllsystems 2 einer Füllmaschine umlaufender Bauart zum Füllen, beispielsweise zum drucklosen Füllen von Behältern 3 in Form von Flaschen mit eine flüssigen Füllgut.The FIG. 1 shows a filling position 1 of a filling system 2 of a filling machine of the rotary type for filling, for example, for pressureless filling of containers 3 in the form of bottles with a liquid product.

Das Füllsystem 2 umfasst u.a. einen Füllgutkessel 4, der der als Ringkessel ausgebildet ist und am Umfang eines um eine vertikale Maschinenachse umlaufend angetriebenen Rotors 5 eine vertikale Maschinenachse konzentrisch umschließend vorgesehen ist. Der Innenraum des Füllgutkessels 4 ist durch eine Trennwand 6 in eine obere Kammer 4.1 und in eine untere Füllgutkammer 4.2 getrennt. Letztere ist während des Füllbetriebes mit dem flüssigen Füllgut teilgefüllt, welches über einen Versorgungsanschluss 7 zugeführt wird. Jede Füllposition 1 besitzt ein in der Figur 1 allgemein mit 8 bezeichnetes Füllelement mit einem Füllelementgehäuse 9, welches am Rotor 5 unterhalb des Füllgutkessels 4 vorgesehen ist und in welchem ein Flüssigkeitskanal 10 ausgebildet ist, der an seinem oberen Ende in die Füllgutkammer 4.2 mündet und an der Unterseite des Füllgutgehäuses 9 in einen Ringkanal eines Füllrohres 11 übergeht. Dieses bildet an seinem unteren, offenen Ende eine Abgabeöffnung, über die das flüssige Füllgut während des Füllens dem Behälterinnenraum des jeweiligen Behälters 3 zufließt. Im Inneren des Flüssigkeitskanals 10 ist ein Flüssigkeitsventil 12 vorgesehen, dessen Ventilkörper 12.1 mit einer Ventilfläche im Flüssigkeitskanal 10 zusammenwirkt. Der Ventilkörper 12.1 ist an einem Rückgasrohr 13 vorgesehen, welches achsgleich mit einer vertikalen Füllelementachse FA angeordnet als Ventilstößel zum Öffnen und Schließen des Flüssigkeitsventils 12 dient und hierfür um einen vorgegebenen Öffnungs- und Schließhub in Richtung der Füllelementachse FA bewegt wird. Bei der dargestellten Ausführungsform sind das Rückgasrohr 13 und damit der Ventilkörper 12.1 durch eine in der Rückgaskammer 4.1 angeordnete Druckfeder 18.1 für eine Bewegung nach oben, d.h. in die Schließstellung des Flüssigkeitsventils 12 vorgespannt. Zum Öffnen des Flüssigkeitsventils 12 dient eine pneumatische Betätigungseinrichtung 14, die an der Oberseite des Füllgutkessels 4 vorgesehen ist und im Wesentlichen einen Zylinder 15, einen Kolben 16 mit Stößel oder Kolbenstange 17 und eine Druckfeder 18.2 aufweist, deren Federkraft kleiner als die Federkraft der Druckfeder 18.1 ist. Oberhalb des Kolbens 16 ist im Zylinder 15 eine Steuerkammer 19 gebildet. Die den Kolben 16 nach oben vorspannende Druckfeder 18.2 befindet sich unterhalb des Kolbens 16. Die Kolbenstange 17 ist als achsgleich mit der Füllelementachse angeordnetes Rohrstück mit einem beidendig offenen Kanal ausgebildet und liegt in dem in der Figur gezeigten Betriebszustand mit seinem unteren, verbreiterten Ende über eine Ringdichtung in der Kammer 4.1 gegen das dortige, obere offene Ende des Rückgasrohres 13 an, sodass der in der Kolbenstange 17 ausgebildete Kanal mit dem Kanal des Rückgasrohres 13 in Verbindung steht bzw. sich der Kanal des Rückgasrohres 13 in dem Kanal der Kolbenstange 17 fortsetzt. An dem oberen, abgedichtet aus der Steuerkammer 19 herausgeführten Ende ist der Kanal der Kolbenstange 17 über eine flexible Verbindungsleitung 20 mit einer an der Oberseite des Füllgutkessels 4 vorgesehenen, für sämtliche Füllpositionen 1 des Füllsystems gemeinsamen und als Ringkanal ausgebildeten Sammel- und Trennkammer 21 verbunden, und zwar derart, dass die flexible Verbindungsleitung 20 an der Oberseite dieser Kammer in deren Innenraum mündet. Der Innenraum der Sammel- und Trennkammer 21 ist weiterhin mit einem unteren Anschluss 23 zum Abführen von Füllgut und mit einem oberen Anschluss 22 zum Abführen von Rückgas und anderen gasförmigen Bestandteilen verbunden.The filling system 2 includes, inter alia, a Füllgutkessel 4, which is designed as a ring bowl and the circumference of a rotating around a vertical machine axis rotatably driven rotor 5 a vertical machine axis is concentrically enclosing. The interior of the Füllgutkessels 4 is characterized by a partition 6 in an upper chamber 4.1 and separated into a lower Füllgutkammer 4.2. The latter is partially filled during the filling operation with the liquid medium, which is supplied via a supply connection 7. Each filling position 1 has a in the FIG. 1 in general denoted by 8 filling element with a Füllelementgehäuse 9, which is provided on the rotor 5 below the Füllgutkessels 4 and in which a liquid channel 10 is formed, which opens at its upper end in the Füllgutkammer 4.2 and at the bottom of the Füllgutgehäuses 9 in an annular channel of Filling tube 11 passes. This forms at its lower, open end a discharge opening, via which the liquid filling material flows into the container interior of the respective container 3 during filling. Inside the liquid channel 10, a liquid valve 12 is provided, whose valve body 12.1 cooperates with a valve surface in the liquid channel 10. The valve body 12.1 is provided on a return gas pipe 13 which is arranged coaxially with a vertical Füllelementachse FA arranged as a valve tappet for opening and closing the liquid valve 12 and this is moved by a predetermined opening and closing stroke in the direction of Füllelementachse FA. In the illustrated embodiment, the return gas pipe 13 and thus the valve body 12.1 are biased by a arranged in the return gas chamber 4.1 compression spring 18.1 for upward movement, ie biased into the closed position of the liquid valve 12. To open the liquid valve 12 is a pneumatic actuator 14, which is provided at the top of the Füllgutkessels 4 and substantially a cylinder 15, a piston 16 with plunger or piston rod 17 and a compression spring 18.2, the spring force is smaller than the spring force of the compression spring 18.1 is. Above the piston 16, a control chamber 19 is formed in the cylinder 15. The piston 16 upwardly biasing compression spring 18.2 is located below the piston 16. The piston rod 17 is formed as a coaxially arranged with the Füllelementachse pipe section with a double-open channel and is in the operating state shown in the figure with its lower, widened end of a Ring seal in the chamber 4.1 against the local, upper open end of the return gas pipe 13, so that the channel formed in the piston rod 17 with the channel of the return gas pipe 13 is in communication or the channel of the return gas pipe 13 in the channel of the piston rod 17 continues. At the top, sealed from the control chamber 19th led out end of the channel of the piston rod 17 is connected via a flexible connecting line 20 with a provided at the top of the Füllgutkessels 4, common to all filling positions 1 of the filling system and designed as an annular channel collecting and separating chamber 21, in such a way that the flexible connecting line 20th at the top of this chamber opens into the interior. The interior of the collection and separation chamber 21 is further connected to a lower port 23 for discharging contents and with an upper port 22 for discharging return gas and other gaseous components.

Zur Ansteuerung des Betätigungselementes 14 ist ein elektrisch betätigbares Steuerventil 24 vorgesehen, welches wenigstens drei Schaltstellungen aufweist, und zwar
eine erste Schaltstellung zur Beaufschlagung der Steuerkammer 19 mit einem erhöhten Steuerdruck P1 zum Öffnen des Flüssigkeitsventils 12, wobei die mit dem Steuerdruck P1 erzeugte Kraft größer ist als die Summe der Federkräfte der Federn 18.1 und 18.2,
eine zweite Schaltstellung zur Beaufschlagung der Steuerkammer 19 mit einem reduzierten Steuerdruck P2 für das Schließen des Flüssigkeitsventils 12, d.h. zur Erzeugung einer Kraft, die zwar größer ist als die Federkraft der Druckfeder 18.2, aber kleiner ist als die Federkraft der Feder 18.1 sowie
eine dritte Schaltstellung zum Entlüften der Steuerkammer 19 bzw. zur Beaufschlagung der Steuerkammer 19 mit dem Umgebungsdruck Pu zum Trennen der Verbindung zwischen dem Rückgasrohr 13 und der Kolbenstange 17, insbesondere für eine CIP-Reinigung und/oder CIP-Desinfektion des Füllsystems 2. Mit 25 ist ein für sämtliche Füllpositionen 1 des Füllsystems gemeinsames Anlageelement bezeichnet, welches bei der dargestellten Ausführungsform als die vertikale Maschinenachse konzentrisch umschließender Ring ausgebildet ist und durch welches die Füllrohre 11 sämtlicher Füllelement 8 nach oben hin durch Dichtungen 25.1 abgedichtet hindurchgeführt sind, sodass sie mit jeweils einer unteren Länge über die Unterseite des Anlageelementes 25 vorstehen. Das Anlageelement 25 ist weiterhin mit die Füllrohre 11 umschließenden Ringdichtungen 26 versehen, gegen die die Behälter 3 bei in ihren Behälterinnenraum hineinragenden Füllrohren 11 mit der Behältermündung in Dichtlage anliegen.
For controlling the actuating element 14, an electrically actuable control valve 24 is provided, which has at least three switching positions, namely
a first switching position for acting on the control chamber 19 with an increased control pressure P1 for opening the liquid valve 12, wherein the force generated by the control pressure P1 is greater than the sum of the spring forces of the springs 18.1 and 18.2,
a second switching position for acting on the control chamber 19 with a reduced control pressure P2 for closing the liquid valve 12, ie for generating a force which is greater than the spring force of the compression spring 18.2 but smaller than the spring force of the spring 18.1 and
a third switching position for venting the control chamber 19 or for acting on the control chamber 19 with the ambient pressure Pu to disconnect the connection between the return gas pipe 13 and the piston rod 17, in particular for a CIP cleaning and / or CIP disinfection of the filling system 2. Mit 25 is a common for all filling positions 1 of the filling system contact element, which is formed in the illustrated embodiment as the vertical machine axis concentrically enclosing ring and through which the filling tubes 11 all filling element 8 are sealed at the top by seals 25.1 passed so that they each with one lower length project beyond the underside of the contact element 25. The contact element 25 is further surrounded by the filling tubes 11 ring seals 26, against which the container 3 abut when projecting into its container interior filling tubes 11 with the container mouth in sealing position.

Mit 27 ist ein Trinoxkanal 27 bezeichnet, welcher als Ringkanal ausgebildet für sämtliche Füllpositionen 1 des Füllsystems 2 gemeinsam vorgesehen ist. Jeder Füllposition 1 ist ein Trinox-Ventil 28 zugeordnet, und zwar in einem an den Trinoxkanal 27 angeschlossenen Trinox-Gasweg 29, der zumindest auf einer Teillänge innerhalb einer flexiblen Verbindung gebildet ist, und zwar entsprechend der Figur 2 in einem Faltenbalg 31.1, der sich zwischen dem Rotor 5 und dem Anlageelement 25 erstreckt und sich in diesem Anlageelement fortsetzt. Der Trinox-Gasweg 29 mündet über einen nach oben hin durch die jeweilige Dichtung 25.1 abgedichteten Ringspalt 30, der das jeweilige Füllrohr 11 umschließt, in den Behälterinnenraum des in Dichtlage am Füllelement 8 bzw. an dem Anlageelement 25 vorgesehenen Behälters 3.27 with a Trinoxkanal 27 is designated, which is designed as an annular channel for all filling positions 1 of the filling system 2 is provided together. Each filling position 1 is associated with a Trinox valve 28, in a connected to the Trinox channel 27 Trinox gas path 29, which is formed at least over a partial length within a flexible connection, according to the FIG. 2 in a bellows 31.1 which extends between the rotor 5 and the abutment element 25 and continues in this abutment element. The Trinox gas path 29 opens via an annular gap 30 which is sealed at the top by the respective seal 25.1 and encloses the respective filling tube 11, into the container interior of the container 3 provided in the sealing position on the filling element 8 or on the contact element 25.

Das Füllsystem 2 dient beispielsweise zum drucklosen Füllen der Behälter 3. Für das Füllen wird der jeweilige Behälter 3 in Richtung der Füllelementachse FA angehoben, sodass er mit dem Rand seiner Behältermündung in Dichtlage gegen die jeweilige Ringdichtung 26 anliegt. Durch Beaufschlagung der Steuerkammer 19 mit dem Druck P1 wird das Flüssigkeitsventil 12 geöffnet. Das Füllgut läuft unterhalb der Behältermündung drucklos und über die Behälterinnenfläche in den Behälter 3. Die Füllgeschwindigkeit wird dabei durch das geodätische Gefälle zwischen der Oberkante des Füllgutspiegels im Füllgutkessel 4 und der Abgabeöffnung an der Unterseite des Füllrohres 11 bestimmt. Das vom zufließenden Füllgut aus dem Behälterinnenraum verdrängte Rückgas strömt über das Rückgasrohr 13, den Kanal der Kolbenstange 17 und die Verbindungsleitung 20 in die Sammel- und Trennkammer 21 und kommt somit zumindest zunächst nicht in Kontakt mit dem Füllgut in der Füllgutkammer 4.2. Das Zufließen des Füllgutes in den Behälter 3 wird automatisch beendet, sobald das untere, über die Unterseite des Füllrohres 11 vorstehende Ende des Rückgasrohres in den Füllgutspiegel im Behälter 3 eingetaucht ist. Im Anschluss daran wird beispielsweise zeitgesteuert das Flüssigkeitsventil 12 geschlossen, und zwar durch Beaufschlagung der Steuerkammer 19 mit dem Druck P2. Zur Einstellung einer exakten Füllhöhe bzw. zur Füllhöhenkorrektur wird dann das Trinox-Ventil 28 geöffnet, sodass aus dem Trinox-Kanal 27 ein unter einem geringen Überdruck, beispielsweise unter einem Überdruck von 0,5 bis 1,0 bar bestehendes Trinox-Gas, d.h. Inert-Gas (z.B. CO2-Gas und/oder Stickstoff) in den vom Füllgut nicht eingenommenen Kopfraum des in Dichtlage am Anlageelement 25 vorgesehenen Behälters 3 einströmen und dadurch Füllgut über das Rückgasrohr 13, den Kanal der Kolbenstange 17 und die Verbindungsleitung 20 die Sammel- und Trennkammer drücken kann, und zwar solange bis sich das untere Ende des Rückgasrohres 13 oberhalb des Füllgutspiegels im Behälter 3 befindet. Die Höhe des Füllgutspiegels im Behälter 3 wird somit durch die Länge bestimmt, mit der das Rückgasrohr 13 in den Behälter 3 hineinreicht. Zur Einstellung der Füllhöhe ist das Anlageelement 25 in Richtung der Füllelementachse FA verstellbar, wie dies mit dem Doppelpfeil A angedeutet ist. Mit dem Schließen des Trinox-Ventils 28 ist der Füllprozess abgeschlossen. Der jeweils gefüllte Behälter 3 kann abgesenkt werden.The filling system 2 is used, for example, for pressureless filling of the container 3. For filling the respective container 3 is raised in the direction of the Füllelementachse FA so that it rests with the edge of its container mouth in sealing position against the respective annular seal 26. By pressurizing the control chamber 19 with the pressure P1, the liquid valve 12 is opened. The filling material passes under the container mouth without pressure and on the container inner surface in the container 3. The filling speed is determined by the geodetic gradient between the top of the Füllgutspiegels in Füllgutkessel 4 and the discharge opening at the bottom of the filling tube 11. The displaced from the inflowing medium from the container interior return gas flows through the return gas pipe 13, the channel of the piston rod 17 and the connecting line 20 in the collecting and separating chamber 21 and thus comes at least initially not in contact with the contents in the Füllgutkammer 4.2. The inflow of the filling material into the container 3 is automatically ended as soon as the lower end of the return gas pipe protruding beyond the underside of the filling pipe 11 is immersed in the filling material level in the container 3. Subsequently, for example, the liquid valve 12 is timed closed by pressurizing the control chamber 19 with the pressure P2. For setting an exact filling level or for Trinox valve 27 is then opened to the filling height correction, so that from the Trinox channel 27 a under a slight overpressure, for example under an overpressure of 0.5 to 1.0 bar existing Trinox gas, ie inert gas (eg CO2 Gas and / or nitrogen) in the not occupied by the contents headspace of the sealing layer on the contact element 25 provided container 3 flow and thereby filling material on the return gas pipe 13, the channel of the piston rod 17 and the connecting line 20 can push the collecting and separating chamber, namely until the lower end of the return gas pipe 13 is above the Füllgutspiegels in the container 3. The height of the filling material level in the container 3 is thus determined by the length at which the return gas tube 13 extends into the container 3. To adjust the filling height, the contact element 25 is adjustable in the direction of the filling element axis FA, as indicated by the double arrow A. With the closing of the Trinox valve 28, the filling process is completed. The respectively filled container 3 can be lowered.

Die Figur 2 zeigt als weitere Ausführungsform einen Trinox-Gasweg 29a, der auf einer Teillänge dadurch gebildet ist, dass zwischen der Unterseite des Füllelementgehäuses 9 und der Oberseite des Anlageelementes 25 ein das jeweilige Füllrohr 11 umschließender Faltenbalg 31 vorgesehen ist und zwischen diesem und dem Füllrohr 11 ein nach außen hin abgedichteter Ringraum 32 gebildet ist, der Teil des Trinox-Gasweg 29a ist und über den Ringkanal 30 mit dem Behälterinnenraum des in Dichtlage am Füllelement 8 bzw. an dem Anlageelement 25 vorgesehenen Behälters 3 sowie über das Trinoxventil 28 mit dem Trinoxkanal 27 in Verbindung steht. Bei dieser Ausführungsform können die Dichtungen 25.1 entfallen.The FIG. 2 shows as a further embodiment, a Trinox gas path 29a, which is formed over a partial length, that between the underside of the Füllelementgehäuses 9 and the top of the contact element 25, a respective filling tube 11 enclosing bellows 31 is provided and between this and the filling tube 11 a is formed on the outside sealed annular space 32, which is part of the Trinox gas path 29a and via the annular channel 30 with the container interior of the provided in sealing position on the filling element 8 and on the contact element 25 and container 3 via the Trinox valve 28 with the Trinox channel 27 in connection stands. In this embodiment, the seals 25.1 can be omitted.

Die Figuren 3 und 4 zeigen eine Füllposition 1a eines Füllsystems 2a einer Füllmaschine umlaufender Bauart mit einem Füllgutkessel 4a, der Teil eines um eine vertikale Maschinenachse umlaufenden Rotors 5a ist. Der Füllgutkessel 4a ist mit einer einzigen Kammer 4a.1 ausgebildet, die während des Füllbetriebes mit dem flüssigen Füllgut teilgefüllt ist. Jeder Füllposition 1a ist wiederum ein Füllelement 8a zugeordnet, welches an der Unterseite des Füllgutkessels 4a vorgesehen ist und mit einem Füllrohr 11a ausgebildet ist, welches beim Füllen des jeweiligen Behälters 3 mit einem unteren, eine Abgabeöffnung für das Füllgut bildenden Ende wiederum durch die Behältermündung in den Behälterinnenraum hineinreicht.The Figures 3 and 4 show a filling position 1a of a filling system 2a of a filling machine of a rotating type with a product vessel 4a, which is part of a rotating around a vertical machine axis rotor 5a. The Füllgutkessel 4a is formed with a single chamber 4a.1, which is partially filled during the filling operation with the liquid product. Each filling position 1a is in turn associated with a filling element 8a, which is provided on the underside of the filling material vessel 4a and is formed with a filling tube 11a, which during filling of the respective container 3 extends with a lower, a discharge opening for the filling end forming in turn through the container mouth into the container interior.

Jede Füllposition 1a bzw. jedes Füllelement 8a weist weiterhin ein Rückgasrohr 13a auf, welches achsgleich mit einer Füllelementachse FA angeordnet zugleich als Ventilstößel für den Ventilkörper des Flüssigkeitsventils 12a dient, durch die Kammer 4a.1 hindurchreicht und an der Oberseite des Füllgutkessels 4a aus diesem abgedichtet herausgeführt ist. Das Rückgasrohr 13a wirkt dort mit einem Betätigungselement 14a zusammen, und zwar zum gesteuerten Öffnen und Schließen des Flüssigkeitsventils 12a. Nicht nur das Betätigungselement 14a, welches pneumatisch gesteuert wird, sondern auch eine der Feder 18.1 entsprechende, das Flüssigkeitsventil 12a schließende Feder befinden sich außerhalb des Füllgutkessels 4a. Oberhalb des Betätigungselementes 14a mündet der Rückgaskanal in eine für jede Füllposition 1a individuell vorgesehene Kammer 33 (Figur 4), die über ein pneumatisch betätigbares Ventil 34 mit der für sämtliche Füllpositionen 1a gemeinsamen Sammel- und Trennkammer 21 in Verbindung steht.Each filling position 1a or each filling element 8a furthermore has a return gas pipe 13a, which is arranged coaxially with a filling element axis FA and also serves as a valve tappet for the valve body of the liquid valve 12a, passes through the chamber 4a.1 and seals it at the top of the filling material vessel 4a led out. The return gas pipe 13a cooperates there with an actuating element 14a for controlled opening and closing of the liquid valve 12a. Not only the actuating element 14a, which is pneumatically controlled, but also a spring corresponding to the spring 18.1, the liquid valve 12a closing spring are located outside of the filling material vessel 4a. Above the actuating element 14a, the return gas channel opens into an individually provided for each filling position 1a chamber 33 (FIG. FIG. 4 ), which is connected via a pneumatically actuated valve 34 with the common for all filling positions 1a collecting and separating chamber 21.

Das Füllsystem 2a weist wiederum das höhenverstellbare Anlagenelement 25a auf, welchem bei der dargestellten Ausführungsform für jede Füllposition 1a eine Zentriertulpe 35 mit Dichtung zugeordnet ist, die Teil des Anlageelementes 25a ist und gegen die der jeweilige Behälter 3 beim Füllen mit seiner Behälteröffnung in Dichtlage anliegt. Weiterhin ist jede Füllposition 1a mit einem dem Faltenbalg 31 entsprechenden Faltenbalg 31a ausgestattet, welcher zwischen dem Faltenbalg 31a und dem Füllelement 11a einen Ringkanal 30 bildet, der Teil des Trinox-Gasweges 29a ist und in den Innenraum des beim Füllen in Dichtlage an der Füllposition 1a vorgesehenen Behälters 3 mündet. Über den Trinox-Gasweg 29a ist der jeweilige Behälter 3 wiederum gesteuert mit dem Trinoxventil 28 mit dem Trinoxgas aus dem Trinoxkanal 27 beaufschlagbar.The filling system 2a in turn has the height-adjustable system element 25a, which in the illustrated embodiment for each filling position 1a is associated with a centering tulip 35 with seal which is part of the contact element 25a and against which the respective container 3 during filling with its container opening in sealing position. Furthermore, each filling position 1a is provided with a bellows 31a corresponding to the bellows 31, which forms between the bellows 31a and the filling element 11a an annular channel 30 which is part of the Trinox gas path 29a and into the interior of the filling in sealing position at the filling position 1a provided container 3 opens. Via the Trinox gas path 29a, the respective container 3, in turn controlled by the Trinox valve 28, can be acted upon by the Trinox gas from the Trinox channel 27.

Das Füllsystem 2a eignet sich insbesondere auch zum Vakuumfüllen der Behälter 3. Bei diesem Verfahren wird in bekannter Weise der Innenraum des jeweiligen, in Dichtlage an einer Füllposition 1a angeordnete Behälter 3 vor dem Öffnen des Flüssigkeitsventils 12a mit Unterdruck beaufschlagt, und zwar bei der dargestellten Ausführungsform aus der Sammel- und Trennkammer 21 über das geöffnete Ventil 34 und den Kanal des Rückgasrohres 13a. Die Sammel- und Trennkammer 21 ist über einen Anschluss mit einer Vakuum-Quelle verbunden. Ein zweiter Anschluss dient wieder zum Abführen von flüssigem Füllgut aus der Sammel- und Trennkammer 21. Nach dem Öffnen des Flüssigkeitsventils 12a fließt das flüssige Füllgut unterhalb der Behältermündung über das in den Behälter 3 hineinreichende Füllrohr 11a in den Behälterinnenraum. Das Ventil 34 ist hierbei geschlossen. Das Zufließen des Füllgutes wird beendet, sobald das untere Ende des Rückgasrohres 13a in den Füllgutspiegel ausreichend eingetaucht ist. Im Anschluss daran wird auch das Flüssigkeitsventil 12a geschlossen. Zur Einstellung einer exakten Füllhöhe bzw. zur Füllhöhenkorrektur wird aus dem Trinoxkanal 27 Trinoxgas, d.h. Inertgas unter Druck in den Kopfraum des in Dichtlage an der Füllposition 1a angeordneten Behälter eingeleitet, sodass bei wieder geöffnetem Ventil 34 überschüssiges Füllgut über das Rückgasrohr 13a in die Sammel- und Trennkammer 21 vergedrängt wird, bis sich das untere Ende des Rückgasrohres 13a oberhalb des Füllgutspiegels im Behälterinnenraum befindet. Durch Höhenverstellung des Anlagenelementes 25a kann die Füllhöhe in den Behältern 3 eingestellt werden.The filling system 2a is particularly suitable for vacuum filling the container 3. In this method, the interior of the respective, in sealing position at a filling position 1a arranged container 3 in a known manner before opening the Liquid valve 12 a subjected to negative pressure, in the illustrated embodiment of the collection and separation chamber 21 via the open valve 34 and the channel of the return gas pipe 13 a. The collection and separation chamber 21 is connected via a port to a vacuum source. A second connection is again used for discharging liquid product from the collection and separation chamber 21. After opening the liquid valve 12a, the liquid product flows below the container mouth via the filling tube 11a extending into the container 3 into the container interior. The valve 34 is closed in this case. The inflow of the filling material is terminated as soon as the lower end of the return gas pipe 13a is sufficiently immersed in the level of the contents. Subsequently, the liquid valve 12a is closed. In order to set an exact filling level or to correct the filling height, Trinox gas, ie inert gas under pressure, is introduced into the head space of the container arranged in the sealing position at the filling position 1a, so that when the valve 34 is opened again, excess contents are introduced via the return gas pipe 13a into the collecting chamber. and separation chamber 21 is displaced until the lower end of the return gas pipe 13a is above the Füllgutspiegels in the container interior. By height adjustment of the system element 25a, the filling level can be adjusted in the containers 3.

Die Figur 5 zeigt eine Darstellung ähnlich Figur 4 einer Füllposition 1b eines Füllsystems 2b, welches sich von dem Füllsystem 2a lediglich dadurch unterscheidet, das die Füllpositionen 1b das Ventil 34 nicht aufweisen, vielmehr die jeweilige Kammer 33 ständig mit der Sammel- und Trennkammer 21 verbunden ist. Allen beschriebenen Ausführungsformen ist gemeinsam, dass der Trinox-Gasweg 29, 29a auf wenigstens einer Teillänge innerhalb eines Faltenbalgs 31, 31.1, 31a ausgebildet ist, der sich zwischen dem Anlageelement 25, 25a und dem Füllelementgehäuse 9, 9a oder dem Rotor 5 erstreckt, dass das Rückgas und eventuell mit dem Rückgas, insbesondere aber mit dem Trinox-Gas aus dem jeweiligen Behälter 3 mitgeführtes Füllgut nicht in den Innenraum des Füllgutkessels zurückgeführt wird, sodass die Gefahr einer Infektion des Füllgutes im Füllgutkessel durch das mitgeführte Füllgut vermieden ist. Das in der Sammel- und Trennkammer 21 getrennte oder abgesonderte und über den Anschluss 23 abgeführte Füllgut wird dann verworfen oder erst nach einer Aufbereitung an das Füllsystem oder an den Füllgutkessel 4, 4a zurückgeführt. Das vom Füllgut in der Sammel- und Trennkammer 21 getrennte Rückgas wird beispielsweise über den Anschluss 22 an den vom Füllgut nicht eingenommenen und über dem Füllgutspiegel gebildeten Gasraum des Füllgutkessels 4, 4a zurückgeführt. Hierfür ist der Anschluss 22 beispielsweise mit diesem Gasraum verbunden.The FIG. 5 shows a representation similar FIG. 4 a filling position 1b of a filling system 2b, which differs from the filling system 2a only in that the filling positions 1b do not have the valve 34, but the respective chamber 33 is constantly connected to the collecting and separating chamber 21. All described embodiments have in common that the Trinox gas path 29, 29a is formed on at least a partial length within a bellows 31, 31.1, 31a, which extends between the contact element 25, 25a and the Füllelementgehäuse 9, 9a or the rotor 5, that the return gas and possibly with the return gas, but in particular with the Trinox gas from the respective container 3 entrained filling material is not returned to the interior of the Füllgutkessels, so that the risk of infection of the contents in Füllgutkessel is avoided by the entrained contents. That in the collection and separation chamber 21 separate or separated and discharged via the terminal 23 contents is then discarded or returned to the filling system or to the Füllgutkessel 4, 4a only after a treatment. The separate from the filling material in the collecting and separating chamber 21 return gas is returned, for example via the terminal 22 to the not taken from the contents and above the Füllgutspiegel gas space of the Füllgutkessels 4, 4a. For this purpose, the connection 22 is connected to this gas space, for example.

Das im Füllgutkessel 4, 4a über dem Füllgut befindliche Gaspolster ist statisch und weist keine oder im Wesentlichen keine Strömung auf und wird während des Füllbetriebes auch nicht ausgetauscht, sodass Alkohol und/oder Aromadämpfe nicht verloren gehen. Weiterhin ermöglichen die Füllsysteme eine Inertgas-Überlagerung mit sehr geringem Gasverbrauch. Die Zuspeisung von Inertgas erfolgt in den vom Füllgut eingenommenen Teil des Füllgutkessels 4, 4a. Überschüssiges Inertgas wird von dem Sammel- und Trennkanal 21 aufgenommen.The gas cushion located in the product vessel 4, 4a above the contents is static and has no or substantially no flow and is not exchanged during the filling operation, so that alcohol and / or aroma vapors are not lost. Furthermore, the filling systems allow an inert gas superposition with very low gas consumption. The feeding of inert gas takes place in the part occupied by the contents of the product container 4, 4a. Excess inert gas is taken up by the collection and separation channel 21.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1, 1a, 1b1, 1a, 1b
Füllpositionfilling position
2, 2a, 2b2, 2a, 2b
Füllsystemfilling system
33
Behältercontainer
4,4a4,4a
FüllgutkesselFüllgutkessel
4.1, 4.24.1, 4.2
Kammerchamber
4a.14a.1
Kammerchamber
5, 5a5, 5a
Rotorrotor
66
Trennwandpartition wall
77
Versorgungsleitungsupply line
8, 8a8, 8a
Füllelementfiller
9, 9a9, 9a
Füllelementgehäusefilling element
1010
Flüssigkeitskanalliquid channel
11, 11a11, 11a
Füllrohrfilling pipe
12, 12a12, 12a
Flüssigkeitsventilliquid valve
12.112.1
Ventilkörpervalve body
13, 13a13, 13a
RückgasrohrReturn gas pipe
14, 14a14, 14a
Betätigungselementjig
1515
Zylindercylinder
1616
Kolbenpiston
1717
rohrförmige Kolbenstangetubular piston rod
18.1, 18.218.1, 18.2
Druckfedercompression spring
1919
Steuerkammercontrol chamber
2020
Verbindungsleitungconnecting line
2121
Sammel- und TrennkammerCollection and separation chamber
22, 2322, 23
Anschlussconnection
2424
Steuerventilcontrol valve
25, 25a25, 25a
Anlageelementeconditioning elements
25.125.1
Dichtungpoetry
2626
Ringdichtungring seal
2727
Trinox-KanalTrinox channel
2828
Trinox-VentilTrinox valve
29, 29a29, 29a
Verbindungconnection
3030
Ringkanalannular channel
31, 31.1, 31a31, 31.1, 31a
Faltenbalgbellow
3232
Ringraumannulus
3333
Kammerchamber
3434
VentilValve
3535
Zentriertulpecentering bell
AA
Einstellhub des Anlagenelementes 25, 25aAdjustment stroke of the system element 25, 25a
FAFA
Füllelementachsefilling element

Claims (19)

  1. Method for filling containers (3) with a liquid filling material, preferably in the form of spirits or wine, by using a filling system (2, 2a, 2b), with a plurality of filling positions (1, 1a, 1b) which each have a filling element (8, 8a) having a liquid valve (12, 12a), on a circulating driven transport element or rotor (5), and with a filling-material tank (4, 4a), which is provided in common on the transport element or rotor (5) for the filling positions (1, 1a, 1b) and forms at least one filling-material chamber (4.2, 4a.1) for accommodating the filling material, wherein the filling material is fed from the filling-material tank (4, 4a) to the particular container (3), located with a container opening in a sealed position at a contact element (25, 25a, 35) of a filling position (1, 1a, 1b), in a controlled manner via the liquid valve (12, 12a), and, after the ending of the filling process and after the closing of the liquid valve (12, 12a), pressurised Trinox gas or inert gas, for example in the form of a CO2 gas and/or in the form of nitrogen, is admitted into the head space not occupied by filling material of the container (3), located in the sealing position at the contact element (25, 25a, 35), for the purpose of correcting the filling height, from a Trinox channel (27) provided at the transport element or rotor (5) and via a Trinox gas path (29, 29a) opening into the head space and preferably individually controlled, and, in the process, excess filling material is displaced from the container (3) together with the Trinox gas via a return-gas path (13, 13a, 17), characterised in that the head space of the respective container (3) is subjected to the Trinox gas via the Trinox gas path (29, 29a), which is formed on at least one part length inside a folding bellows element (31, 31.1, 31a) which extends between the contact element (25, 25a, 35) and a filling element housing (9, 9a) of the respective filling element (8, 8a) and/or extends to the transport element or the rotor (5).
  2. Method according to claim 1, characterised in that, with the use of filling elements (8, 8a) with a filling tube (11, 11a), the Trinox gas path (29a) is configured as a ring channel (32) between the folding bellows element (31, 31a) surrounding the filling tube (11, 11a) and the filling tube (11, 11a).
  3. Method according to claim 1 or 2, characterised in that, in order to adjust the filling height, the contact element (25, 25a, 35) is adjusted in its height.
  4. Method according to any one of the preceding claims, characterised in that a return gas and/or filling material which, during the filling or the filling height correction, is displaced from the container interior via the return-gas path (13, 13a, 17), is accommodated in a collection and separation chamber (21), which is common to all the filling positions (1, 1a, 1b) and separated from the filling-material chamber (4.2, 4a.1) of the filling-material tank (4, 4a), and that in the collection and separation chamber (21) a separation takes place of gaseous and liquid constituent parts.
  5. Method according to claim 4, characterised in that the gaseous constituents are conducted back into a gas chamber which is formed above the filling material level in the filling-material chamber (4.2, 4a.1) of the filling-material tank (4, 4a).
  6. Method according to claim 4 or 5, characterised in that the filling-material separated from the gaseous constituents are ejected from the collection and separation chamber (21) or, after processing, are conveyed back again to the filling system (2, 2a, 2b) or its filling-material chamber (4, 4a).
  7. Method according to any one of claims 4-6, characterised in that the return-gas path is formed at least on a part length of the channel of a return-gas tube (13, 13a), and that the return-gas tube (13, 13a) forms an element which determines the filling height of the filling-material in the container (3), in that, when the return-gas tube (13, 13a) is immersed into the filling-material level, which rises during the filling in the container (3), the further inflow of the filling material into the container is ended.
  8. Filling system for filling containers (3) with a liquid filling material, preferably in the form of spirits or wine, with a plurality of filling positions (1, 1a, 1b), comprising in each case a filling element (8, 8a), on a circulating driven transport element or rotor (5), wherein the filling elements (8, 8a) comprise in each case a liquid channel (10), formed in a filling element housing (9, 9a), with a dispensing opening for the filling material and with a liquid valve (12, 12a) for the controlled opening and closing of the liquid channel (10), which is in connection with a filling-material chamber (4.2, 4a.1) of a filling-material tank (4, 4a), common to all the filling positions (1, 1a, 1b), and with a Trinox channel (27) provided at the transport element or rotor (5), from which, after the ending of the filling process and after the closing of the liquid valve (12, 12a), the head space not occupied by filling material of the container (3) which is in a sealed position at a contact element (25, 25a, 35) of the filling position (1, 1a, 1b), can be subjected, for the purpose of correcting the filling height, to a pressurised Trinox gas or inert gas, for example in the form of a CO2 gas and/or in the form of nitrogen, via a Trinox gas path (29, 29a) opening into the head space and preferably individually controlled, in order that, in the process, excess filling material is displaced out of the container (3) with the Trinox gas via a return-gas path (13, 13a, 17), characterised in that the Trinox gas path (29, 29a) is formed on at least a part length inside a folding bellows element (31, 31.1, 31a), which extends between the contact element (25, 25a, 35) and the filling element housing (9, 9a) and/or between the transport element or the rotor (5).
  9. Filling element according to claim 8, characterised in that the filling elements (8, 8a) comprise in each case a filling tube (11, 11a), and that the Trinox gas path (29a) is configured as a ring channel between the folding bellows element (31, 31a) surrounding the filling tube (11, 11a) and the filling tube (11, 11a)
  10. Filling element according to claim 8 or 9, characterised in that the contact element (25, 25a, 35) is height adjustable in order to adjust the filling height.
  11. Filling element according to any one of claims 8-10, characterised in that return-gas paths of the filling elements (8, 8a) are in connection with a collection and separation chamber (21), which is common to all the filling positions (1, 1a, 1b) and separated from the filling-material chamber (4.2, 4a.1) of the filling-material tank (4, 4a).
  12. Filling element according to any one of claims 8-11, characterised in that the Trinox gas path (29, 29a) opens into a ring channel (30) surrounding the filling tube (12, 12a), closed to the outside and in connection with the container interior.
  13. Filling element according to claim 11 or 12, characterised in that each filling element (8, 8a) comprises a return-gas tube (13, 13a), which is in connection with the collection and separation chamber (21).
  14. Filling element according to claim 13, characterised in that return-gas tube (13) forms a valve tappet for a valve body (12.1) of the liquid valve (12, 12a), and can be moved axially by an actuation element (14, 14a), preferably by a pneumatically-actuatable actuation element (14, 14a), in order to open or close the liquid valve (12, 12a) against the effect of at least one resetting spring (18.1).
  15. Filling element according to claim 14, characterised in that return-gas tube (13) is pre-tensioned by the at least one resetting spring (18.1) into a closed position of the liquid valve (12), and that the actuation element comprises a piston (16) with piston rod (17), delimiting a control chamber (19), which, configured as a tube piece, forms a part of the return-gas path, and, when the control chamber (19) is subjected to a control pressure (P1, P2), comes in contact with one end against an end of the return-gas tube (13) located remotely from the dispensing opening, such that the channel of the return-gas (13) opens into the channel of the piston rod (17).
  16. Filling element according to claim 15, characterised by at least one further spring (18.2), by means of which the piston (16) and the piston rod (17) are subjected to pre-tension for a separation of the connection between the channels of the return-gas tube (13) and the piston rod (17).
  17. Filling element according to claim 14 or 15, characterised in that the control chamber (19) can be subjected to a first control pressure (P1) via a control valve (24) in order to open the liquid valve (12), to a second control pressure (P2), reduced in comparison with the first pressure, in order to close the liquid valve (12), and to a third control pressure (Pu), reduced in comparison with the second pressure, in order to separate the connection between the channels of the return-gas tube (13) and the piston rod (17), for example with atmospheric pressure.
  18. Filling element according to any one of claims 13-17, characterised in that the channel of the return-gas tube (13a) opens into a chamber (33), provided individually at each filling position (1a, 1b), which is in connection with the collection and separation chamber (21), either directly or by means of a preferably pneumatically controllable valve (34).
  19. Filling element according to any one of claims 11-18, characterised in that the collection and separation chamber (21) comprises at least one upper connection (22) for conveying away gaseous constituents, and a lower connection (23) for conveying away filling material.
EP15703065.1A 2014-02-12 2015-02-05 Method and filling system for filling containers Active EP3105169B1 (en)

Priority Applications (1)

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SI201530225T SI3105169T1 (en) 2014-02-12 2015-02-05 Method and filling system for filling containers

Applications Claiming Priority (2)

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DE102014101708.0A DE102014101708A1 (en) 2014-02-12 2014-02-12 Method and filling system for filling containers
PCT/EP2015/052354 WO2015121138A1 (en) 2014-02-12 2015-02-05 Method and filling system for filling containers

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EP3105169A1 EP3105169A1 (en) 2016-12-21
EP3105169B1 true EP3105169B1 (en) 2018-04-04

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US (1) US20170057801A1 (en)
EP (1) EP3105169B1 (en)
DE (1) DE102014101708A1 (en)
SI (1) SI3105169T1 (en)
WO (1) WO2015121138A1 (en)

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DE102015116577A1 (en) * 2015-09-30 2017-03-30 Krones Ag Device for filling a container with a carbonated filling product
DE102017101687A1 (en) 2017-01-30 2018-08-02 Khs Gmbh Filling system for filling containers with a liquid product
CN107311095B (en) * 2017-05-27 2019-03-19 安徽管仲酒业有限公司 A kind of brewed spirit filling apparatus
IT201700097660A1 (en) * 2017-08-30 2019-03-02 Cft Spa FILLER
DE102018113588A1 (en) * 2018-06-07 2019-12-12 Krones Ag Treatment device for a container treatment plant
CN110894790B (en) * 2018-09-13 2024-12-10 广东宏凯气能技术有限公司 Internally inflated gas-induced fracture tube
DE102020110659A1 (en) 2020-04-20 2021-10-21 Bayerische Motoren Werke Aktiengesellschaft Operating a vehicle as well as vehicle and system

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US2716517A (en) * 1951-07-06 1955-08-30 Crown Cork & Seal Co Filling nozzle for apparatus for filling containers with liquid
DE1907283A1 (en) * 1968-08-06 1970-04-16 Giuseppe Cecchet Process for the air-free or low-air filling of liquids into containers and device for carrying out the process
DE2459441C3 (en) * 1974-12-16 1979-09-13 Herman San Gabriel Calif. Laub Iii (V.St.A.) Automatic filling device for precisely measured filling of liquid into liquid containers
ES2006386A6 (en) * 1988-03-21 1989-04-16 Perrier Iberica Improvements in filler heads of pressurized bottles.
DE3825093C2 (en) * 1988-07-23 1994-01-13 Kronseder Maschf Krones Method and device for filling bottles or the like in counterpressure filling machines
DE4303524C1 (en) * 1993-02-06 1994-03-17 Holstein & Kappert Maschf Valve for filling bottles etc. under pressure, especially drinks - has spring which moves gas pipe downwards while valve remains closed, and cam acting on second spring then causes valve to open
DE19807892A1 (en) * 1998-02-25 1999-08-26 Kronseder Device for filling bottle with liquid
DE20319619U1 (en) * 2003-12-17 2004-03-04 Khs Maschinen- Und Anlagenbau Ag A method for accurately filling wine bottles has the bottle first evacuated and sealed against the filling unit and overfilled and excess fluid drawn into the tank
ITVI20050310A1 (en) * 2005-11-24 2007-05-25 Gruppo Bertolaso Spa PERFECT EQUIPMENT FOR FILLING CONTAINERS
DE102008057752A1 (en) * 2008-11-17 2010-05-20 Khs Ag Filling element and filling system with such a filling element
DE102009016322A1 (en) * 2009-04-06 2010-10-07 Khs Ag filling system
DE102010028953A1 (en) * 2010-05-12 2011-11-17 Krones Ag filling
DE102012014957A1 (en) * 2012-07-30 2014-05-15 Khs Gmbh Filling element and filling machine

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WO2015121138A1 (en) 2015-08-20
EP3105169A1 (en) 2016-12-21
SI3105169T1 (en) 2018-05-31
US20170057801A1 (en) 2017-03-02
DE102014101708A1 (en) 2015-08-13

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