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EP3054136A1 - Moteur a combustion interne de vehicule automobile - Google Patents

Moteur a combustion interne de vehicule automobile Download PDF

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Publication number
EP3054136A1
EP3054136A1 EP16153904.4A EP16153904A EP3054136A1 EP 3054136 A1 EP3054136 A1 EP 3054136A1 EP 16153904 A EP16153904 A EP 16153904A EP 3054136 A1 EP3054136 A1 EP 3054136A1
Authority
EP
European Patent Office
Prior art keywords
coating
piston
combustion engine
internal combustion
emissivity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP16153904.4A
Other languages
German (de)
English (en)
Other versions
EP3054136B1 (fr
Inventor
Dr. Michael Henn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Volkswagen AG
Original Assignee
Volkswagen AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Volkswagen AG filed Critical Volkswagen AG
Publication of EP3054136A1 publication Critical patent/EP3054136A1/fr
Application granted granted Critical
Publication of EP3054136B1 publication Critical patent/EP3054136B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00Pistons 
    • F02F3/10Pistons  having surface coverings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00Pistons 
    • F02F3/16Pistons  having cooling means

Definitions

  • the invention relates to an internal combustion engine for a motor vehicle having the features according to the preamble of claim 1.
  • A1 is an internal combustion engine with a combustion chamber known.
  • the coating is applied in particular on a piston head, an inner cylinder surface and a cylinder head inner surface.
  • the catalytic coating has a nanostructure constructed of structural elements of elongate shape, wherein the structural elements adhere with one end to the coated surface and end with their second end in the combustion space or the exhaust-gas-carrying space.
  • Such a coating is preferably carried out by the methods of gas flow sputtering or magnetron sputtering.
  • the catalytic coating is intended to assist in the oxidation of coking residues of the combustion process. By a high catalytic activity, a high turnover rate is to be ensured.
  • the layer thickness should be between 0.1 .mu.m to 50 .mu.m.
  • the heat conduction coating has a thermal conductivity in the range of 0 to 70 * 10 -6 metric units and correspondingly 93 * 10 -6 metric units for aluminum pistons.
  • the piston also has in the region of a peripheral surface of a top land a thermally conductive abrasive layer, which wears during the initial operation of the internal combustion engine to adapt the piston to the cylinder bore wall as possible with little play.
  • the thermal conductivity of the abrasive layer is achieved by conductive particles or conductive flakes of copper or aluminum in a layer matrix.
  • the layer matrix comprises a mixture of at least two elements, wherein the two elements are selected from a group consisting of graphite, molybdenum disulfite and boron nitride.
  • the piston has a piston head and a piston skirt.
  • the piston head is connected to the piston skirt by a retaining spring.
  • the retaining spring should allow a compensation of micro-movements as a result of different thermal expansion of the piston crown and the piston skirt.
  • the heat transfer between the piston head and the piston skirt is hindered by a coating of the piston crown.
  • the coating is applied to at least one seat surface of the piston crown, with which the piston head bears against the piston skirt.
  • the piston head can thus assume much higher temperatures than the piston skirt, without transferring too much heat to the running surfaces.
  • the coating can also be formed on the combustion chamber facing side of the piston crown.
  • the coating may comprise titanium or titanium compounds, ceramic, hardcoat or other materials applied by chemical or physical vapor deposition.
  • a corresponding cylinder of metal or of a ceramic has an inner bore which forms a piston guide surface.
  • the piston guide surface is equipped with a hard coating. This coating is a few tenths of a millimeter or microns thick.
  • hard materials come into consideration as a coating, so carbides, oxides, nitrides and diamond coatings.
  • the coating may consist of polycrystalline diamond or be formed as a diamond-like carbon coating (DLC "diamond like carbon").
  • the coating may contain metal-containing hydrocarbon (Me: CH), suitable as the metallic doping, for example, titanium, tungsten, boron or their particularly hard carbide phase, which at the same time has a favorable affinity for carbon.
  • metal-containing hydrocarbon Mo: CH
  • suitable as the metallic doping for example, titanium, tungsten, boron or their particularly hard carbide phase, which at the same time has a favorable affinity for carbon.
  • amorphous hydrocarbon (a: CH) or of tetragonally coordinated carbon (a: C) is conceivable.
  • the piston has two sliding portions each in the form of a ring whose closed cylindrical circumference each defines a sliding portion of the piston.
  • the material of the sliding sections consists of mesophase graphite or ultrafine grained graphite.
  • the rings can be made from mesophase graphite by means of primary shaping.
  • DLC coating diamond like carbon
  • thermally and tribologically highly stressed components of an internal combustion engine such as bolts, piston rings, connecting rod bearings, running surfaces of the piston and the like, so that friction, wear and adhesion tendency are reduced.
  • a first DLC coating is applied to the component by means of plasma-assisted chemical vapor deposition, this first DLC coating assuming the function of a bonding agent layer.
  • another DLC coating is applied, which has a reduced stiffness, hardness and lower residual stress than the first DLC coating.
  • a DLC coating namely a coating of diamond-like carbon, is to be understood as meaning all layers listed in VDI 2840 in Group 2.
  • DLC coatings consist essentially of carbon bound in sp2 and / or sp3 bonding, the bond character substantially determining the property of the film.
  • Particularly advantageous is an amorphous, hydrogen-containing, metal-free DLC coating in which the two types of bonding in the ratio 60 to 80 to 20 to 40 are present.
  • the generic type internal combustion engine is not yet optimally formed. Efficiency and performance improvements of internal combustion engines can lead to higher thermal loads. For reasons of temperature protection, components close to the combustion chamber, in particular pistons of the internal combustion engine, are cooled. As an active cooling possibility of the piston injection cooling is known. Furthermore, pistons with cooling channels are known. Due to the cooling channels and the spray nozzles may result in design restrictions and it is a waste of energy to circulate the cooling medium oil disadvantageous. An oil coking in cooling channels should be avoided.
  • the invention has for its object to avoid too high component temperatures during operation of the internal combustion engine.
  • the invention has for its object to represent a cooling of a cylinder during operation of an internal combustion engine.
  • This object of the invention is based on an internal combustion engine, in particular a motor vehicle, with the features of Claim 1 solved.
  • Advantageous developments of the invention are characterized in the dependent claims.
  • An internal combustion engine in particular for a motor vehicle, comprises a piston having a coating with an emissivity of ⁇ > 0.8 for thermal radiation, and a cylinder surface facing the coating of the piston, which has a coating which has an emissivity of ⁇ > 0 , 8, which is substantially equal to the emissivity of the coating of the piston.
  • the emissivity is in particular the total emissivity, in particular the directed total emissivity, preferably the total emissivity in the direction of a surface normal.
  • the piston and the cylinder surface belong to a cylinder.
  • the internal combustion engine is a reciprocating engine.
  • That the emissivity of the coating of the piston is substantially equal to the emissivity of the coating of the cylinder surface means, in particular, that the emissivities differ only marginally, for example that the difference of the two emissivities is only 0.15, preferably only 0.1, especially preferred only 0.05. Most preferably, the emissivities are the same.
  • the invention has the advantage that a radiation cooling is possible.
  • the emissivity ⁇ of the coating of the piston and / or the emissivity ⁇ of the coating of the cylinder surface is preferably more than 0.9. This allows a higher power density due to lower component temperatures, in particular without additional weight or without additional apparatus structure, for example, without additional active cooling measures.
  • the coating can be used for pistons without cooling channels but also for pistons with cooling channels.
  • the internal combustion engine may have a Anspritzksselung for cooling the piston or be executed without Anspritzkühlung for cooling the piston.
  • a heat flow is supplied to the piston. From the piston now go from different heat flows via piston rings, by the contact with the housing air and a piston stem. If injection cooling is provided and / or the pistons are equipped with cooling channels, much of the heat is dissipated by the corresponding oil.
  • a coating with a correspondingly high emissivity ⁇ the contribution of the radiation cooling to the removal of the heat introduced via the combustion gases can be significantly increased.
  • the coating is formed or arranged in particular on the piston peripheral surface.
  • the coating may be formed or arranged in particular on the top land, on a ring section, on the piston skirt or on the piston skirt and / or on the underside of the piston.
  • the coating is preferably provided both on the outer peripheral surface of the piston skirt and on an inner side of the piston skirt.
  • the coating has materials whose emissivity ⁇ for thermal radiation is more than 0.8. In particular, the emissivity ⁇ for thermal radiation of the coating is more than 0.9.
  • the heat transport by radiation is proportional to the environment exposed surface A and the fourth power of the surface temperature T. The heat transfer is limited by the emissivity ⁇ .
  • the emissivity ⁇ is 1.0 for a black body and is maximum. For anodized aluminum, the emissivity ⁇ is approximately 0.85. For untreated aluminum when new, the emissivity is approximately 0.05. For aged, untreated aluminum, the emissivity is approximately 0.2.
  • the Stefan Boltzmann constant is ⁇ . As an approximation, this relationship also applies to the cylinder surface and the opposite piston circumferential surface in the area of the top land, the ring and the piston skirt.
  • the following example values for the heat transfer coefficient ⁇ str [Wm -2 K -1 ] result when the temperature T 1 of the piston is 500 Kelvin and the temperature T 2 corresponds to the cylinder running surface or the corresponding cylinder liner 400 Kelvin.
  • both the coatings of the piston and the coating of the corresponding cylinder running surface have an emissivity of ⁇ > 0.8, preferably of ⁇ > 0.9.
  • the radiation heat transfer can be increased approximately by a factor of four to twenty.
  • the coating is made by an anodizing process.
  • the emissivity ⁇ for anodized aluminum can be about 0.85.
  • the coating can be produced in particular by black anodization.
  • the coating may be formed, for example, as an oxide protective layer, in particular as a colored, oxidic protective layer.
  • black anodizing is a low cost, available manufacturing process. By anodising the aluminum surface, radiant heat transfer can be increased by a factor of four to twenty compared to a non-anodized aluminum surface.
  • the coating may be made by physical vapor deposition (PVD) or chemical vapor deposition (CVD).
  • PVD physical vapor deposition
  • CVD chemical vapor deposition
  • SiC silicon carbide
  • the coating in a further embodiment, it is possible for the coating to be essentially formed by a carbon layer, in particular by a DLC carbon layer (DLC "diamond-like carbon").
  • the coating may be formed as an amorphous carbon layer.
  • the coating may be formed as a pyrogenic carbon layer.
  • the coating may be formed as a ceramic coating or as an oxide coating.
  • Tribologically stressed areas of the piston and / or the running surfaces of the cylinder, such as the outer peripheral surface of the piston skirt, preferably have a coating of the group consisting of silicon carbide coatings, DLC carbon layer, ceramic coatings or oxide coatings to correspondingly good wear - And to achieve friction properties.
  • the layer thickness should be thick enough to increase the emissivity ⁇ accordingly and on the other hand be thin enough to adhere well even under thermal stress.
  • the coatings therefore preferably have a layer thickness of 10 to 50 ⁇ m.
  • a cylinder running surface has a coating, the coating being designed as a DLC carbon layer or as a silicon carbide coating. Then, the opposing cylinder surface and outer peripheral surface of the piston have a coating with an emissivity of ⁇ > 0.8.
  • the radiation cooling improvement proposed here reduces the power requirement for the oil pump. It is possible to further increase the specific power of the internal combustion engine by combining a Anspritzkühlung and / or channel cooling with the radiation cooling.
  • Fig. 1 is a detail of an internal combustion engine 1, in particular a motor vehicle, shown, namely a piston 2, a cylinder liner 3 and a cylinder head 4.
  • the internal combustion engine 1 has a combustion chamber 5, which is bounded by the piston 2 on the one hand and on the other hand by the cylinder head 4. Further, the cylinder liner 3 limits the combustion chamber 5.
  • the piston 2 is designed as a reciprocating piston.
  • the piston 2 has a piston head 6, the piston head 6 facing the combustion chamber 5 or at least partially delimiting the combustion chamber 5.
  • the piston head 6 is slightly curved in the direction of the combustion chamber 5.
  • the piston 2 also has a top land 7.
  • the land 7 forms the uppermost land and the land 7 extends up to a first groove 8.
  • two further grooves 9, 10 are formed on the circumferential surface of the piston 2.
  • a piston ring 11, 12, 13 is arranged in each case.
  • the area extending from the land 7 to the lowermost third groove 10 may be referred to as the land portion 14.
  • the ring land section 14 is formed by the remaining between the grooves 9, 10 and 11 ring lands (not specified).
  • a piston shaft 16 adjoins the ring part 14, wherein the piston shaft 16 has an inner side 17 and an outer circumferential surface 15.
  • the piston skirt 16 may also be referred to as a piston skirt.
  • the piston head 6 and the piston shaft 16 thereby delimit a receptacle 19, wherein in the region of the receptacle 19 a pin boss 20 is formed in the piston shaft 16.
  • a pin boss 20 is formed in the piston shaft 16.
  • a corresponding piston pin which passes through the pin boss 20 in the assembled state and the piston 2 with a connecting rod (not shown) connects.
  • the piston 2 now has at least one, in particular a plurality of coatings 21, 22, 23, 24.
  • the coatings 21, 22, 23, 24 have an emissivity ⁇ of more than 0.8 for thermal radiation.
  • the coating 21, 22, 23, 24 preferably has an emissivity ⁇ of more than 0.9 for thermal radiation.
  • the emissivity ⁇ is also called emission coefficient or emissivity.
  • the piston 2 may preferably be further cooled by a Anspritzkühlung. Furthermore, the Piston 2 preferably at least one cooling channel (unspecified) in order to further increase the cooling capacity.
  • the radiant cooling ensures a higher power density due to lower component temperatures without additional weight, without additional equipment and without further active cooling measures.
  • the coating 21 is formed in the region of the annular web section 14 and in the region of the outer peripheral surface of the land land 7. This is advantageous because high temperatures can occur here.
  • the coating 22 is formed in the region of the outer peripheral surface 15 of the piston skirt or piston skirt 16.
  • the coating 24 is formed on the inner side 17 of the piston skirt 16. The temperatures in the region of the piston skirt 16 and of the piston skirt are lower than in the region of the top land 7 or the piston bottom 6, but the contribution to the radiation cooling can likewise be increased by the coatings 22, 24.
  • the coating 23 is formed on the piston bottom bottom 18. By the coating 23, the radiation cooling is improved, since 6 high temperatures can occur in particular on the piston head.
  • the coatings 21, 22, 23, 24 can be produced in different ways:
  • the coatings 21, 22, 23, 24 could be formed as a colored, oxidic protective layer.
  • the oxidic protective layer may in particular be colored black.
  • Such an oxide protective layer can be produced by an anodizing process.
  • the coatings 21, 22, 23, 24 can be produced by black anodizing the piston 2 in the corresponding areas, namely the annular web section 14, the piston skirt 15, the inner side 17 and the piston bottom bottom 18.
  • the piston 2 is made of aluminum or an aluminum alloy. In the unprocessed state, the aluminum surface has only a low emissivity. Due to the high temperature prevailing in the mentioned ranges, a great effect is obtained by the black anodizing. Black anodizing is a cost-effective process available.
  • PVD physical vapor deposition
  • CVD chemical vapor deposition
  • SiC silicon carbide
  • the coating 21 to 24 may be formed as a DLC carbon layer (DLC "diamond like carbon").
  • DLC diamond like carbon
  • the coatings 21 and in particular 22 of the piston skirt 16 or piston skirt 15 preferably have good tribological properties due to the friction prevailing here.
  • These coatings 21 and / or 22 are preferably formed as a carbon layer, in particular a DLC carbon layer, or as a silicon carbide coating, ceramic coating or oxide coating.
  • the coatings 21, 22, 23, 24 and 26 are preferably formed sufficiently thin.
  • the coatings can have a thickness of 10 to 50 ⁇ m. The layer thickness is thus thick enough to achieve a high emissivity ⁇ , and on the other hand thin enough to adhere well even under thermal stress.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
EP16153904.4A 2015-02-03 2016-02-02 Moteur a combustion interne de vehicule automobile Active EP3054136B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102015201847.4A DE102015201847A1 (de) 2015-02-03 2015-02-03 Verbrennungskraftmaschine für ein Kraftfahrzeug

Publications (2)

Publication Number Publication Date
EP3054136A1 true EP3054136A1 (fr) 2016-08-10
EP3054136B1 EP3054136B1 (fr) 2022-04-06

Family

ID=55304877

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16153904.4A Active EP3054136B1 (fr) 2015-02-03 2016-02-02 Moteur a combustion interne de vehicule automobile

Country Status (2)

Country Link
EP (1) EP3054136B1 (fr)
DE (1) DE102015201847A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019215959A1 (de) * 2019-10-16 2021-04-22 Volkswagen Aktiengesellschaft Hubkolben für eine Hubkolbenbrennkraftmaschine sowie Verfahren zur Herstellung eines solchen Hubkolbens

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4466399A (en) * 1981-09-02 1984-08-21 Deutsche Forschungs- Und Versuchsanstalt Fur Luft- Und Raumfahrt E.V. Piston-cylinder set for reciprocating internal-combustion engines, especially Otto and diesel engines
DE3605918A1 (de) * 1985-02-25 1986-08-28 Peter Greiner Zweitaktmotor
EP0258330A1 (fr) * 1986-02-25 1988-03-09 Peter Greiner Moteur a piston.
DE19524015A1 (de) 1994-09-29 1996-04-04 Ford Werke Ag Wärmekraftmaschinen - Kolben/Brennkammeranordnung
DE19815988C1 (de) 1998-04-09 1999-07-08 Uti Holding & Man Ag Kolben-Zylinder-Anordnung
WO2002018770A1 (fr) 2000-08-30 2002-03-07 Andreas Mozzi Piston en deux parties et ressort de maintien de tete de piston
US20070218303A1 (en) * 2006-03-20 2007-09-20 Nissan Motor Co., Ltd. Aluminum alloy-made part
EP1933022A2 (fr) * 2006-12-06 2008-06-18 KS Kolbenschmidt GmbH Piston pour moteur à combustion interne
DE102008011921A1 (de) 2008-02-29 2009-09-10 Ks Kolbenschmidt Gmbh Beschichtung von Bauteilen einer Brennkraftmaschine zur Verminderung von Reibung, Verschleiß und Adhäsionsneigung
DE102009002183A1 (de) 2009-03-11 2010-09-16 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Verbrennungskraftmaschine mit einer Brennraum- oder brennraumnahen Oberflächenbeschichtung sowie Verfahren zur Beschichtung

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH086587B2 (ja) * 1988-10-28 1996-01-24 いすゞ自動車株式会社 副燃焼室式断熱エンジン
JP2005351155A (ja) * 2004-06-10 2005-12-22 Art Metal Mfg Co Ltd 内燃機関用ピストン
DE102009002182B4 (de) 2009-03-11 2023-09-21 Evonik Operations Gmbh Katalytischer Filter, insbesondere Dieselpartikelfilter, sowie Verfahren zur Herstellung einer katalytischen Zusammensetzung für einen solchen
CN102803681A (zh) * 2010-01-20 2012-11-28 火星工程有限公司 隔热燃烧室
DE202011105754U1 (de) * 2011-09-14 2011-11-22 Federal-Mogul Burscheid Gmbh Brennkraftmaschine
JP5938374B2 (ja) * 2012-09-18 2016-06-22 日立オートモティブシステムズ株式会社 内燃機関のピストン

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4466399A (en) * 1981-09-02 1984-08-21 Deutsche Forschungs- Und Versuchsanstalt Fur Luft- Und Raumfahrt E.V. Piston-cylinder set for reciprocating internal-combustion engines, especially Otto and diesel engines
DE3605918A1 (de) * 1985-02-25 1986-08-28 Peter Greiner Zweitaktmotor
EP0258330A1 (fr) * 1986-02-25 1988-03-09 Peter Greiner Moteur a piston.
DE19524015A1 (de) 1994-09-29 1996-04-04 Ford Werke Ag Wärmekraftmaschinen - Kolben/Brennkammeranordnung
DE19815988C1 (de) 1998-04-09 1999-07-08 Uti Holding & Man Ag Kolben-Zylinder-Anordnung
WO2002018770A1 (fr) 2000-08-30 2002-03-07 Andreas Mozzi Piston en deux parties et ressort de maintien de tete de piston
US20070218303A1 (en) * 2006-03-20 2007-09-20 Nissan Motor Co., Ltd. Aluminum alloy-made part
EP1933022A2 (fr) * 2006-12-06 2008-06-18 KS Kolbenschmidt GmbH Piston pour moteur à combustion interne
DE102008011921A1 (de) 2008-02-29 2009-09-10 Ks Kolbenschmidt Gmbh Beschichtung von Bauteilen einer Brennkraftmaschine zur Verminderung von Reibung, Verschleiß und Adhäsionsneigung
DE102009002183A1 (de) 2009-03-11 2010-09-16 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Verbrennungskraftmaschine mit einer Brennraum- oder brennraumnahen Oberflächenbeschichtung sowie Verfahren zur Beschichtung

Also Published As

Publication number Publication date
DE102015201847A1 (de) 2016-08-04
EP3054136B1 (fr) 2022-04-06

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