EP2994695B1 - Reflector assembly having a plurality of reflectors and semiconductor light sources - Google Patents
Reflector assembly having a plurality of reflectors and semiconductor light sources Download PDFInfo
- Publication number
- EP2994695B1 EP2994695B1 EP14722610.4A EP14722610A EP2994695B1 EP 2994695 B1 EP2994695 B1 EP 2994695B1 EP 14722610 A EP14722610 A EP 14722610A EP 2994695 B1 EP2994695 B1 EP 2994695B1
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- EP
- European Patent Office
- Prior art keywords
- reflector
- regions
- bent
- wing
- semiconductor light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004065 semiconductor Substances 0.000 title claims 5
- 238000005452 bending Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 claims 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V7/00—Reflectors for light sources
- F21V7/0083—Array of reflectors for a cluster of light sources, e.g. arrangement of multiple light sources in one plane
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/001—Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V7/00—Reflectors for light sources
- F21V7/04—Optical design
- F21V7/048—Optical design with facets structure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V7/00—Reflectors for light sources
- F21V7/10—Construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V7/00—Reflectors for light sources
- F21V7/22—Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
- F21V7/24—Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors characterised by the material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the invention relates to a reflector arrangement for a lighting device, which has a plurality of reflectors for at least one semiconductor light source, wherein the reflectors reflector portions of a common, continuous sheet metal part, the reflector portions at least partially bent out of the sheet metal part wing areas and the sheet metal part to at least one bent linear reflector trough.
- the invention further relates to a lighting device with at least one such reflector arrangement.
- the invention also relates to a method for producing such a reflector arrangement.
- the invention is particularly applicable to lights for general lighting, in particular for surface lighting.
- Linear arrays of multiple reflectors have heretofore been provided either by fabricating the reflectors one at a time and then mounting them side by side on a common carrier, or by inserting crossbars into a linear reflector trough.
- a linear reflector trough typically has a rectilinear, band-shaped bottom and laterally obliquely upstanding, reflective side walls.
- the cross blades may e.g. slotted in slots in the side walls or snapped or glued to the side walls.
- both arrangements are relatively complicated to produce.
- U1 discloses a luminaire with a rod-shaped light source as well as with a, in particular substantially parallel to the light source, main reflector and a plurality of spaced, reflective cross blades below the light source, wherein the main reflector and the transverse blades are made of a single piece of reflector material.
- the object is achieved by a reflector arrangement for a lighting device.
- the reflector arrangement has a plurality of reflectors for at least one semiconductor light source.
- the reflectors are reflector portions of a common continuous sheet metal part.
- the reflector portions have at least partially bent out of the sheet metal part wing areas.
- the sheet metal part is bent to at least one linear reflector trough, wherein the reflector trough has a band-shaped bottom and laterally thereof at least one upwardly bent side wall.
- This reflector arrangement has the advantage that it is made of a single piece, namely the sheet metal part, so that no connection techniques for connecting several parts such as gluing, soldering, welding, etc., need to be used. Simple methods for partially cutting out the wing areas and for forming the sheet metal part are sufficient.
- the reflector assembly is also particularly stable ausgestaltbar due to their integral nature. Also advantageously, the shaping of the reflector trough is made possible by simple bends or creases along straight, in particular mutually parallel bending lines. Such a reflector trough is particularly easy to produce, if the sheet metal part itself is already band-shaped.
- the linear reflector trough may have a continuous sidewall on each longitudinal side of the bottom along the bottom.
- a reflector may be a reflector for a semiconductor light source or a (common) reflector for a plurality of semiconductor light sources.
- the at least one semiconductor light source comprises at least one light-emitting diode. If several LEDs are present, they can be lit in the same color or in different colors. A color may be monochrome (e.g., red, green, blue, etc.) or multichrome (e.g., white).
- the light emitted by the at least one light-emitting diode can also be an infrared light (IR LED) or an ultraviolet light (UV LED).
- IR LED infrared light
- UV LED ultraviolet light
- Several light emitting diodes can produce a mixed light; e.g. a white mixed light.
- the at least one light-emitting diode may contain at least one wavelength-converting phosphor (conversion LED).
- the phosphor may alternatively or additionally be located remotely from the light emitting diode ("remote phosphor"), e.g. on the reflector portion or on the reflector.
- the at least one light-emitting diode can be in the form of at least one individually housed light-emitting diode or in the form of at least one LED chip. Several LED chips can be mounted on a common substrate (“submount").
- the at least one light emitting diode may be equipped with at least one own and / or common optics for beam guidance, e.g. at least one Fresnel lens, collimator, and so on.
- organic LEDs e.g. based on InGaN or AlInGaP
- the at least one semiconductor light source may be e.g. have at least one diode laser.
- the wing regions can be bent out of the remaining sheet metal part, in particular, that the Wing portions are partially separated from the rest of the sheet metal part, for example, by one or more cuts. As a result, they can be bent out at their at least one free edge against adjacent areas of the sheet metal part.
- the bent-out wing region and the adjacent, not bent-out region of the sheet metal part are thereby offset from one another, for example staggered.
- the wing areas are connected to the rest of the sheet metal part but still by at least one non-intersected transition (also referred to as "material bridge").
- the wing areas allow a particularly diverse shape of the reflectors.
- the cuts may, for example, have been introduced by a laser separation method.
- the reflectors are shell reflectors with correspondingly reflective inner walls.
- the reflector portions or the reflectors may be generally reflective or diffuse reflective.
- At least one semiconductor light source may then illuminate light into the reflector through a neck opening or be arranged on the reflector at the half opening. Light typically exits at a light exit opening of the reflector opposite the neck opening.
- the light exit opening usually has a larger cross-section than the neck opening.
- the sheet metal part may be metallic, e.g. made of aluminum or steel, but also made of thin plastic ("plastic sheet").
- the sheet metal part is not limited thereto and may be e.g. also a thin metal-laminated plastic or similar. be.
- the sheet metal part can thus generally be designed or designated as a thin, flat and permanently flexible reflector part.
- the side walls have the reflector subregions and bent-out wing regions of the reflector subregions are bent into the reflector trough. This allows the Reflectors are generated by simply bending in the wing areas in the reflector trough.
- a reflector can be formed by at least two bent wing regions of opposite reflector subregions and by sections of the side walls lying between the wing regions.
- a reflector may in particular be a circulating reflector or shell reflector.
- the two reflector subregions are mirror-symmetrical to the center plane.
- two wing areas are present per reflector on each side wall, so four wing areas per reflector.
- the wing portions of a reflector portion are separated by an intermediate (middle) reflector portion of the side wall (which remains on the side wall).
- the wing regions are arranged in front of and behind this central reflector section, in particular with respect to a longitudinal extension of the reflector trough, but otherwise cut free.
- opposite wing areas can be bent into the reflector trough in a manner similar to gates, so that the reflector has two two-part reflector walls there.
- the wing areas can be bent into their parallel position in the reflector trough or even so that they are at an angle to each other. In particular, it is preferred that no or no significant gap remains between adjacent wing regions through which light could escape laterally.
- the wing regions are preferably provided with a width which corresponds at least to half the width of the reflector trough at the corresponding height.
- the two reflector subregions are point-symmetrical with respect to a central axis perpendicular to the ground, or are rotationally symmetrical about 180 °.
- the wing regions can be bent into the reflector trough much like gates, but now in particular in one piece. In particular, it is preferred that between such Wing area and the opposite side wall no or no significant gap remains, through which light could escape laterally.
- the wing regions are preferably provided with a width which corresponds at least to a width of the reflector trough (at the corresponding height).
- placement regions for arranging the semiconductor light sources are located on the ground.
- the reflectors can serve as shell reflectors for at least one semiconductor light source.
- the semiconductor light sources may be arranged directly or indirectly on a placement region.
- a packaged semiconductor light source may be connected with its bottom directly to the bottom of the reflector trough, e.g. attached to it. Electrical contacting of a semiconductor light source may, for example, occur via top-side contacts, e.g. can be connected via bonding wires with associated electrical connection lines, in particular conductor tracks.
- the semiconductor light source may be a packaged semiconductor light source, which rests with at least one lower-side electrical contact directly on an electrical connection line, in particular conductor track, and is connected thereto, e.g. can be soldered.
- the housed semiconductor light sources may in particular be surface mountable components (SMT components).
- the semiconductor light sources may be e.g. also a semiconductor chip mounted on a substrate on the front side, e.g. LED chip, with the substrate rests on the back of the sheet metal part.
- the at least one semiconductor light source is arranged on that side of the base, in particular to fix it, on which the reflector is also formed.
- This page is also referred to as the front of the following without limitation of generality Bodens called.
- at least one semiconductor light source is arranged on that side of the floor, in particular is fastened, which faces away from the reflector.
- This page is hereinafter referred to without limitation of generality as the back of the floor.
- the at least one semiconductor light source can in particular radiate through a recess in the bottom in the direction of the front side.
- the at least one semiconductor light source may be introduced into a recess in the bottom or carried out to the front.
- electrical connection lines extend to the mounting areas at the bottom. This allows a simple electrical connection of the semiconductor light sources.
- the semiconductor light sources can be connected to one another in series and / or in parallel by means of the electrical connection lines.
- the electrical connection lines may be, for example, cables, wires or printed conductors. When using non-isolated connection lines, e.g. Conductor tracks, these can rest in particular on an electrically insulating layer on the ground.
- a course of the electrical connection lines is not limited to any area of the sheet metal part. You can e.g. also run on areas of the sheet metal part, which correspond to any bottom of a reflector trough.
- wing portions which traverse electrical connection lines traverse the connection lines at a distance. As a result, unwanted electrical contact with exposed connecting lines as well as unwanted mechanical stress on the connecting lines through the wing areas can be prevented.
- the reflector arrangement has a plurality of reflector troughs.
- a particularly large number of reflectors can be provided by a one-piece reflector arrangement, in particular also over a large area. This is particularly advantageous for area lights.
- the plurality of reflector troughs are surrounded by a common frame which holds the reflector troughs.
- a plurality of reflector troughs can be provided on the same reflector arrangement in a simple manner, which reflector troughs can be shaped in many different ways and largely independently of one another.
- the sheet metal part may generally have at least one recess.
- the recess can be introduced, for example, by local cutting, punching, etc. in the sheet metal part.
- the at least one recess may in particular serve to conduct a semiconductor light source and e.g. be introduced in the bottom of a reflector trough.
- the object is also achieved by a lighting device having at least one reflector arrangement as described above, wherein at least one semiconductor light source is arranged on the sheet metal part.
- the lighting device may be designed analogously to the reflector arrangement and have the same advantages.
- the lighting device has at least one reflector arrangement with at least one reflector trough, wherein the at least one semiconductor light source is arranged on the bottom of the reflector trough. It is also an embodiment that at least one electrical connection line runs at the bottom of the reflector trough.
- the semiconductor light sources arranged in a reflector trough and associated connecting lines are arranged on a common substrate.
- their arrangement on the sheet metal part can be done in a particularly simple and time-saving manner.
- the common substrate to the sheet metal part for example by gluing a back side of the substrate
- all the functional elements located thereon are arranged, in particular fixed, in one working step.
- an alignment of the functional elements in the arrangement can be omitted.
- the common substrate is a band-shaped - flexible or rigid - circuit board, which forms a so-called.
- Luminous band together with the semiconductor light sources and the connecting lines, in particular an LED strip.
- Such light bands are e.g. in the form of LED ribbons from Osram, e.g. of the type LINEARLight, commercially available.
- the use of a luminous band has the further advantage of being e.g. by retaining tabs on the sheet metal part positively and / or non-positively fastened. The retaining tabs are in particular also on the sheet metal part translatedbiegbare parts.
- the type of lighting device is not limited and may be, for example, a lamp or a lamp.
- An embodiment is particularly preferred as a luminaire for general lighting, in particular for area lighting.
- the lamp may in particular be a ceiling light or a wall lamp.
- the object is also achieved by a method for producing a reflector arrangement as described above.
- the method may include at least the following steps: (i) inserting slots in a sheet metal part to provide for bending out of the sheet metal part Wing portions; and (ii) bending the sheet metal part including bending out the wing portions to form a plurality of reflectors, in particular shell reflectors.
- the method may be formed analogously to the reflector arrangement and / or the lighting device and has the same advantages.
- the method may include bending over the sheet metal part, including bending out the wing regions, to form at least one linear reflector trough, in particular with at least two reflectors in each case.
- Forming the reflectors may include bending out the wing regions into the associated reflector trough.
- the bending can in particular include a bending or angling of two portions of the sheet metal part to a common bending line.
- the bending of the sheet metal part to form at least one linear reflector trough comprises a bending over to the same side along two parallel bending lines.
- the area between the two bending lines can serve as a floor, the two areas on the side of the floor can serve as sidewalls.
- the wing areas can be at least partially bent out of the side walls.
- the wing regions can be completely bent out of the side walls, alternatively or additionally bent out of the side walls and out of the bottom.
- Fig.1 shows a plan view of a section of a sheet metal part 11 for producing a reflector assembly according to a first embodiment.
- the sheet metal part 11 is made of metal, for example steel or aluminum, which is designed to be reflective at least on one side.
- the sheet metal part 11 is formed here linearly band-shaped with a longitudinal axis L.
- the sheet metal part 11 is used to manufacture the in Fig.2 shown reflector assembly 24 partially provided with slots 23 and partially bent.
- four longitudinally extending bending lines B1, B2, B3 and B4 are parallel and symmetrical to the longitudinal axis L present, where the sheet metal part 11 is bent.
- the sheet metal part 11 is bent up at the inner bending lines B2 and B3 from the image plane in the direction of the viewer.
- a trench or linear reflector trough 13 to 15 having a central bottom 13 extending in the longitudinal direction L and two thereof laterally outgoing side walls 14 and 15.
- the bottom 13 is delimited from the side walls 14 and 15 by the inner bending lines B2 and B3.
- the side walls 14 and 15 may be bent at the outer bending lines B1 and B4 and there form side edges 16 and 17.
- the side walls 14 and 15 each have a plurality of reflector portions 18a, 18b, 19a, 19b, wherein each two sub-areas 18a, 18b and 19a, 19b with respect to the longitudinal axis L are opposite and symmetrical. Adjacent reflector portions 18a, 19a and 18b, 19b of the same side wall 14 and 15 are arranged equidistant from each other.
- Each of the reflector subregions 18a, 18b, 19a, 19b has a central region 20 which extends continuously between the two associated bending lines B1, B2 or B3, B4.
- the bending lines B5, B6 extend in a straight line over the entire height of the central region 20 between the bending lines B1, B2 or B3, B4.
- the bending lines B5, B6 run obliquely, in such a way that the central region 20 expands from the inner bending line B2 or B3 to the outer bending line B1 or B4 or increases in width.
- the central region 20 thus has the shape of an isosceles trapezium.
- the wing portions 21, 22 are separated by respective through slots 23 from the remaining sheet metal part 11.
- the wing portions 21 and 22 thus depend only on the bending lines B5 and B6 with the rest of the sheet metal part 11 and can therefore be bent out of the sheet metal part 11 at the bending line B5 and B6.
- the wing portions 21, 22 may alternatively be cut into the ground 13, as indicated by the dotted lines. This gives the wing portions 21, 22 a larger area, which increases a light output.
- Fig.2 shows in a view obliquely from the top of the sheet metal part 11 finished bent reflector assembly 24.
- the side walls 14 and 15 and the bottom 13 form the linear reflector trough 13 to 15, to which the side edges 16 and 17 connect.
- the side edges 16 and 17 may constitute part of the reflector trough 13-15.
- the reflector regions 18a and 18b, 19a and 19b respective reflectors 18 and 19 are formed.
- the reflectors 18 and 19 are each formed as a truncated pyramid shell reflectors.
- the four reflective side walls are composed of the central regions 20 and opposite wing regions 21 and 22 which are bent into the reflector trough 13 to 15 perpendicularly. Since adjoining wing regions 21 and 22 of opposite reflector subregions 18a, 18b and 19a, 19b, respectively form in the reflector trough 13 to 15 located reflective side walls, their width is half the width of the reflector trough 13 to 15 and the distance of the side walls 14, 15 at the appropriate height. As a result, formation of a gap between adjoining wing regions 21 and 22 is prevented or at least kept so small that no significant loss of light results therefrom.
- the section of the bottom 13 bounded by the wing regions 21 and 22 may also be reflective and serves as a mounting region 25 for at least one semiconductor light source in each case.
- the wing portions 21 and 22 are also removed from the bottom 13 on its underside, so that they can extend to the bottom 13 in the bent-out state.
- the wing portions 21 and 22 have at their the bottom 13 facing underside each one (in Fig.1 not shown) recess 26, wherein the recesses 26 adjoin one another and together form a central passage.
- Figure 3 shows the finished reflector assembly 24 Fig.1 in a cross-sectional view with differently shaped side edges 16 and 17. While in the in Fig.2 shown variant of the reflector assembly 24, the side edges 16 and 17 are vertically upright, they are in Figure 3 bent downwards along the outer bending lines B1 and B4. In Figure 4 however, the side edges 16 and 17 are horizontally folded along the outer bending lines B1 and B4. The side edges 16 and 17 are in Figure 5 formed in cross section from the bending line B1 or B4 curved downward, in Figure 6 curved to the side.
- FIG. 7 shows the sheet metal part 11 with additional electrical wiring and assembly with semiconductor light sources.
- the band-shaped bottom 13 is occupied at the Be Glaungs Schemeen 25 each with a semiconductor light source in the form of a light emitting diode 27.
- the type of LEDs 27 is basically arbitrary, they are designed here as LED chips, which are attached via an electrically insulating substrate 28 to the mounting area 25, for example, are glued.
- electrical connection lines run in the form of two parallel conductor tracks 29.
- the conductor tracks 29 are applied to the floor 13 via an electrically insulating layer 30 and supply the light-emitting diodes 27 with electrical energy.
- the conductor tracks 29 extend in the finished bent state of the sheet metal part 11 through the recess 26 of the wing portions 21 and 22, so that the wing portions 21 and 22 cross the tracks 29 spaced.
- the so-equipped, finished bent sheet metal part 11 can serve as a lighting device 31.
- Figure 8 shows in plan view a simplified sketch of a sheet metal part 41 for producing a reflector assembly 42 according to a second embodiment.
- the sheet metal part 41 differs from the sheet metal part 11 in that it now has three rows R1, R2, R3 of four linearly arranged reflectors 18 or 18a, 18b and not just one row.
- the sheet metal part 41 can thus be bent to a reflector assembly 42, which has three contiguous linear reflector troughs T1, T2, T3 similar to the reflector troughs 13 to 15. Adjacent reflector troughs T1 to T3 are interconnected by equal side edges 16.
- the reflector portions 18a, 18b, etc. may also be completely bent out of the sheet metal part 41 and, in particular, may be additionally fixed in the following, e.g. through a lid.
- FIG 9 shows in plan view a simplified sketch of a sheet metal part 51 for producing a reflector assembly 52 according to a third embodiment.
- the sheet metal part 51 is formed similarly to the sheet metal part 41, but now the common reflector troughs T4, T5 or T6 forming rows of four reflectors 18a, 18b are cut out of the sheet metal part 51 to a transition 53 on the end sides of the bottom 13 rectangular.
- the associated rectangular sections 54 thus extend between the two transitions 53.
- This reflector arrangement 52 has the advantage that the reflector troughs T4 to T6 are no longer connected at their side edges, but can be formed independently of one another.
- the reflector troughs T1 to T3 are mechanically connected to one another via a common peripheral frame 55, which holds the reflector troughs T4 to T6 at their transitions 53.
- the reflector troughs T4 to T6 can also be electrically connected to each other, for example, the fact that common tracks traverse the transitions 53 and run on the common frame 55.
- a number may include exactly the specified number as well as a usual tolerance range, as long as this is not explicitly excluded.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Description
Die Erfindung betrifft eine Reflektoranordnung für eine Leuchtvorrichtung, die mehrere Reflektoren für jeweils mindestens eine Halbleiterlichtquelle aufweist, wobei die Reflektoren Reflektor-Teilbereiche eines gemeinsamen, zusammenhängenden Blechteils sind, die Reflektor-Teilbereiche zumindest teilweise aus dem Blechteil herausgebogene Flügelbereiche aufweisen und das Blechteil zu mindestens einem linearen Reflektortrog gebogen ist. Die Erfindung betrifft ferner eine Leuchtvorrichtung mit mindestens einer solchen Reflektoranordnung. Die Erfindung betrifft auch ein Verfahren zum Herstellen einer solchen Reflektoranordnung. Die Erfindung ist insbesondere anwendbar auf Leuchten zur Allgemeinbeleuchtung, insbesondere zur Flächenbeleuchtung.The invention relates to a reflector arrangement for a lighting device, which has a plurality of reflectors for at least one semiconductor light source, wherein the reflectors reflector portions of a common, continuous sheet metal part, the reflector portions at least partially bent out of the sheet metal part wing areas and the sheet metal part to at least one bent linear reflector trough. The invention further relates to a lighting device with at least one such reflector arrangement. The invention also relates to a method for producing such a reflector arrangement. The invention is particularly applicable to lights for general lighting, in particular for surface lighting.
Lineare Anordnungen mehrerer Reflektoren werden bisher entweder dadurch bereitgestellt, dass die Reflektoren einzeln hergestellt und dann nebeneinander auf einem gemeinsamen Träger montiert werden, oder dadurch, dass in einen linearen Reflektortrog Querlamellen eingefügt werden. Ein linearer Reflektortrog weist typischerweise einen geradlinigen, bandförmigen Boden und seitlich davon schräg hochstehende, reflektierende Seitenwände auf. Die Querlamellen können z.B. in Schlitze in den Seitenwänden eingesteckt oder an den Seitenwänden eingerastet oder angeklebt werden. Jedoch sind beide Anordnungen vergleichsweise aufwändig herzustellen.Linear arrays of multiple reflectors have heretofore been provided either by fabricating the reflectors one at a time and then mounting them side by side on a common carrier, or by inserting crossbars into a linear reflector trough. A linear reflector trough typically has a rectilinear, band-shaped bottom and laterally obliquely upstanding, reflective side walls. The cross blades may e.g. slotted in slots in the side walls or snapped or glued to the side walls. However, both arrangements are relatively complicated to produce.
Es ist die Aufgabe der vorliegenden Erfindung, die Nachteile des Standes der Technik zumindest teilweise zu überwinden und insbesondere eine Möglichkeit zur vereinfachten Bereitstellung einer Reflektoranordnung mit mehreren Reflektoren, insbesondere linear angeordneten Reflektoren, bereitzustellen.It is the object of the present invention to overcome the disadvantages of the prior art, at least in part, and in particular to provide a possibility for simplified provision of a reflector arrangement with a plurality of reflectors, in particular linearly arranged reflectors.
Diese Aufgabe wird gemäß den Merkmalen der unabhängigen Ansprüche gelöst. Bevorzugte Ausführungsformen sind insbesondere den abhängigen Ansprüchen entnehmbar.This object is achieved according to the features of the independent claims. Preferred embodiments are in particular the dependent claims.
Die Aufgabe wird gelöst durch eine Reflektoranordnung für eine Leuchtvorrichtung. Die Reflektoranordnung weist mehrere Reflektoren für jeweils mindestens eine Halbleiterlichtquelle auf. Die Reflektoren sind Reflektor-Teilbereiche eines gemeinsamen, zusammenhängenden Blechteils. Die Reflektor-Teilbereiche weisen zumindest teilweise aus dem Blechteil herausgebogene Flügelbereiche auf. Zudem ist das Blechteil zu mindestens einem linearen Reflektortrog gebogen, wobei der Reflektortrog einen bandförmigen Boden und seitlich davon jeweils mindestens eine hochgebogene Seitenwand aufweist.The object is achieved by a reflector arrangement for a lighting device. The reflector arrangement has a plurality of reflectors for at least one semiconductor light source. The reflectors are reflector portions of a common continuous sheet metal part. The reflector portions have at least partially bent out of the sheet metal part wing areas. In addition, the sheet metal part is bent to at least one linear reflector trough, wherein the reflector trough has a band-shaped bottom and laterally thereof at least one upwardly bent side wall.
Diese Reflektoranordnung weist den Vorteil auf, dass sie aus einem einzigen Stück, nämlich dem Blechteil, hergestellt ist, so dass dazu keine Verbindungstechniken zum Verbinden mehrerer Teile wie Kleben, Löten, Schweißen usw. verwendet zu werden brauchen. Es reichen einfache Methoden zum teilweisen Ausschneiden der Flügelbereiche und zum Umformen des Blechteils aus. Die Reflektoranordnung ist aufgrund ihrer Einstückigkeit zudem besonders stabil ausgestaltbar. Auch wird so vorteilhafterweise die Formung des Reflektortrogs durch einfache Biegungen oder Knicke entlang gerader, insbesondere parallel zueinander verlaufender Biegelinien ermöglicht. Ein solcher Reflektortrog ist insbesondere dann einfach erzeugbar, falls das Blechteil selbst bereits bandförmig ist.This reflector arrangement has the advantage that it is made of a single piece, namely the sheet metal part, so that no connection techniques for connecting several parts such as gluing, soldering, welding, etc., need to be used. Simple methods for partially cutting out the wing areas and for forming the sheet metal part are sufficient. The reflector assembly is also particularly stable ausgestaltbar due to their integral nature. Also advantageously, the shaping of the reflector trough is made possible by simple bends or creases along straight, in particular mutually parallel bending lines. Such a reflector trough is particularly easy to produce, if the sheet metal part itself is already band-shaped.
Insbesondere mag der lineare Reflektortrog an jeder Längsseite des Bodens entlang des Bodens eine durchgehende Seitenwand aufweisen.In particular, the linear reflector trough may have a continuous sidewall on each longitudinal side of the bottom along the bottom.
Ein Reflektor mag ein Reflektor für eine Halbleiterlichtquelle oder ein (gemeinsamer) Reflektor für mehrere Halbleiterlichtquellen sein.A reflector may be a reflector for a semiconductor light source or a (common) reflector for a plurality of semiconductor light sources.
Bevorzugterweise umfasst die mindestens eine Halbleiterlichtquelle mindestens eine Leuchtdiode. Bei Vorliegen mehrerer Leuchtdioden können diese in der gleichen Farbe oder in verschiedenen Farben leuchten. Eine Farbe kann monochrom (z.B. rot, grün, blau usw.) oder multichrom (z.B. weiß) sein. Auch kann das von der mindestens einen Leuchtdiode abgestrahlte Licht ein infrarotes Licht (IR-LED) oder ein ultraviolettes Licht (UV-LED) sein. Mehrere Leuchtdioden können ein Mischlicht erzeugen; z.B. ein weißes Mischlicht. Die mindestens eine Leuchtdiode kann mindestens einen wellenlängenumwandelnden Leuchtstoff enthalten (Konversions-LED). Der Leuchtstoff kann alternativ oder zusätzlich entfernt von der Leuchtdiode angeordnet sein ("Remote Phosphor"), z.B. auf dem Reflektor-Teilbereich bzw. auf den Reflektor. Die mindestens eine Leuchtdiode kann in Form mindestens einer einzeln gehäusten Leuchtdiode oder in Form mindestens eines LED-Chips vorliegen. Mehrere LED-Chips können auf einem gemeinsamen Substrat ("Submount") montiert sein. Die mindestens eine Leuchtdiode kann mit mindestens einer eigenen und/oder gemeinsamen Optik zur Strahlführung ausgerüstet sein, z.B. mindestens einer Fresnel-Linse, Kollimator, und so weiter. Anstelle oder zusätzlich zu anorganischen Leuchtdioden, z.B. auf Basis von InGaN oder AlInGaP, sind allgemein auch organische LEDs (OLEDs, z.B. Polymer-OLEDs) einsetzbar. Alternativ kann die mindestens eine Halbleiterlichtquelle z.B. mindestens einen Diodenlaser aufweisen.Preferably, the at least one semiconductor light source comprises at least one light-emitting diode. If several LEDs are present, they can be lit in the same color or in different colors. A color may be monochrome (e.g., red, green, blue, etc.) or multichrome (e.g., white). The light emitted by the at least one light-emitting diode can also be an infrared light (IR LED) or an ultraviolet light (UV LED). Several light emitting diodes can produce a mixed light; e.g. a white mixed light. The at least one light-emitting diode may contain at least one wavelength-converting phosphor (conversion LED). The phosphor may alternatively or additionally be located remotely from the light emitting diode ("remote phosphor"), e.g. on the reflector portion or on the reflector. The at least one light-emitting diode can be in the form of at least one individually housed light-emitting diode or in the form of at least one LED chip. Several LED chips can be mounted on a common substrate ("submount"). The at least one light emitting diode may be equipped with at least one own and / or common optics for beam guidance, e.g. at least one Fresnel lens, collimator, and so on. Instead of or in addition to inorganic light emitting diodes, e.g. based on InGaN or AlInGaP, organic LEDs (OLEDs, for example polymer OLEDs) can generally also be used. Alternatively, the at least one semiconductor light source may be e.g. have at least one diode laser.
Dass die Flügelbereiche aus dem restlichen Blechteil herausgebogen sein können, umfasst insbesondere, dass die Flügelbereiche teilweise von dem restlichen Blechteil abgetrennt sind, z.B. durch einen oder mehrere Schnitte. Dadurch können sie an ihrem mindestens einen freien Rand gegen benachbarte Bereiche des Blechteils herausgebogen werden. Der herausgebogene Flügelbereich und der dazu benachbarte, nicht herausgebogene Bereich des Blechteils sind dadurch zueinander versetzt, z.B. stufig versetzt. Die Flügelbereiche sind mit dem restlichen Blechteil aber immer noch durch mindestens einen nicht durchschnittenen Übergang (auch als "Materialbrücke" bezeichnet) verbunden. Die Flügelbereiche ermöglichen eine besonders vielfältige Formgebung der Reflektoren. Die Schnitte können z.B. durch eine Lasertrennmethode eingebracht worden sein.The fact that the wing regions can be bent out of the remaining sheet metal part, in particular, that the Wing portions are partially separated from the rest of the sheet metal part, for example, by one or more cuts. As a result, they can be bent out at their at least one free edge against adjacent areas of the sheet metal part. The bent-out wing region and the adjacent, not bent-out region of the sheet metal part are thereby offset from one another, for example staggered. The wing areas are connected to the rest of the sheet metal part but still by at least one non-intersected transition (also referred to as "material bridge"). The wing areas allow a particularly diverse shape of the reflectors. The cuts may, for example, have been introduced by a laser separation method.
Es wird allgemein bevorzugt, dass die Reflektoren Schalenreflektoren mit entsprechend reflektierend ausgebildeten Innenwänden sind. Die Reflektor-Teilbereiche bzw. die Reflektoren mögen allgemein spiegelnd oder diffus reflektierend sein. Mindestens eine Halbleiterlichtquelle mag dann durch eine Halsöffnung Licht in den Reflektor anstrahlen oder an der Halböffnung an dem Reflektor angeordnet sein. Licht tritt typischerweise an einer der Halsöffnung gegenüberliegenden Lichtaustrittsöffnung des Reflektors aus. Die Lichtaustrittsöffnung weist in der Regel einen größeren Querschnitt auf als die Halsöffnung.It is generally preferred that the reflectors are shell reflectors with correspondingly reflective inner walls. The reflector portions or the reflectors may be generally reflective or diffuse reflective. At least one semiconductor light source may then illuminate light into the reflector through a neck opening or be arranged on the reflector at the half opening. Light typically exits at a light exit opening of the reflector opposite the neck opening. The light exit opening usually has a larger cross-section than the neck opening.
Das Blechteil kann metallisch sein, z.B. aus Aluminium oder Stahl, aber auch aus dünnem Kunststoff ("Kunststoffblech") bestehen. Das Blechteil ist jedoch nicht darauf beschränkt und mag z.B. auch ein dünner metallkaschierter Kunststoff o.ä. sein. Das Blechteil kann also allgemein als ein dünnes, flächiges und bleibend biegsames Reflektorteil ausgebildet oder bezeichnet werden.The sheet metal part may be metallic, e.g. made of aluminum or steel, but also made of thin plastic ("plastic sheet"). However, the sheet metal part is not limited thereto and may be e.g. also a thin metal-laminated plastic or similar. be. The sheet metal part can thus generally be designed or designated as a thin, flat and permanently flexible reflector part.
Es ist noch eine Ausgestaltung, dass die Seitenwände die Reflektor-Teilbereiche aufweisen und herausgebogene Flügelbereiche der Reflektor-Teilbereiche in den Reflektortrog hineingebogen sind. Dadurch können die Reflektoren durch einfaches Hineinbiegen der Flügelbereiche in den Reflektortrog erzeugt werden.It is still an embodiment that the side walls have the reflector subregions and bent-out wing regions of the reflector subregions are bent into the reflector trough. This allows the Reflectors are generated by simply bending in the wing areas in the reflector trough.
Insbesondere kann ein Reflektor durch mindestens zwei umgebogene Flügelbereiche gegenüberliegender Reflektor-Teilbereiche und durch zwischen den Flügelbereichen liegende Abschnitte der Seitenwände gebildet werden. Ein solcher Reflektor mag insbesondere ein umlaufender Reflektor oder Schalenreflektor sein.In particular, a reflector can be formed by at least two bent wing regions of opposite reflector subregions and by sections of the side walls lying between the wing regions. Such a reflector may in particular be a circulating reflector or shell reflector.
Es ist noch eine weitere Ausgestaltung, dass die zwei Reflektor-Teilbereiche eines gemeinsamen Reflektors symmetrisch zu einer Mittelebene, die senkrecht auf dem Boden steht, ausgebildet sind.It is yet another embodiment that the two reflector portions of a common reflector symmetrical to a median plane which is perpendicular to the ground are formed.
Es ist eine Weiterbildung, dass die zwei Reflektor-Teilbereiche zu der Mittelebene spiegelsymmetrisch ausgebildet sind. Dazu sind pro Reflektor an jeder Seitenwand insbesondere zwei Flügelbereiche vorhanden, also pro Reflektor vier Flügelbereiche. Die Flügelbereiche eines Reflektor-Teilbereichs sind durch einen dazwischen liegenden (mittleren) Reflektorabschnitt der Seitenwand (welcher an der Seitenwand verbleibt) getrennt. Die Flügelbereiche sind insbesondere bezüglich einer Längserstreckung des Reflektortrogs vor und hinter diesem mittleren Reflektorabschnitt angeordnet, aber ansonsten freigeschnitten. Zum Bilden einer in den Reflektortrog hineingebogenen Reflektorwand können gegenüberliegende Flügelbereiche ähnlich wie Tore in den Reflektortrog hineingebogen werden, so dass der Reflektor dort zwei zweiteilige Reflektorwände aufweist. Die Flügelbereiche können bis zu ihrer Parallelstellung in den Reflektortrog hineingebogen werden oder auch so, dass sie schräg zueinanderstehen. Insbesondere wird es bevorzugt, dass zwischen angrenzenden Flügelbereichen kein oder kein signifikanter Spalt verbleibt, durch welchen Licht seitlich austreten könnte. Die Flügelbereiche sind dazu bevorzugt mit einer Breite versehen, welche zumindest einer halben Breite des Reflektortrogs auf der entsprechenden Höhe entspricht.It is a further development that the two reflector subregions are mirror-symmetrical to the center plane. For this purpose, in particular two wing areas are present per reflector on each side wall, so four wing areas per reflector. The wing portions of a reflector portion are separated by an intermediate (middle) reflector portion of the side wall (which remains on the side wall). The wing regions are arranged in front of and behind this central reflector section, in particular with respect to a longitudinal extension of the reflector trough, but otherwise cut free. To form a reflector wall bent into the reflector trough, opposite wing areas can be bent into the reflector trough in a manner similar to gates, so that the reflector has two two-part reflector walls there. The wing areas can be bent into their parallel position in the reflector trough or even so that they are at an angle to each other. In particular, it is preferred that no or no significant gap remains between adjacent wing regions through which light could escape laterally. For this purpose, the wing regions are preferably provided with a width which corresponds at least to half the width of the reflector trough at the corresponding height.
Es ist noch eine Weiterbildung, dass die zwei Reflektor-Teilbereiche zu einer senkrecht zum Boden stehenden Mittelachse punktsymmetrisch bzw. um 180° drehsymmetrisch ausgebildet sind. Um die Reflektorwände quer zum Reflektortrog auszubilden, ist dann pro Reflektor an jeder Seitenwand nur ein Flügelbereich vorhanden. Zum Bilden einer in den Reflektortrog hineinstehenden Reflektorwand können die Flügelbereiche ähnlich wie Tore in den Reflektortrog hineingebogen werden, allerdings nun insbesondere einteilig. Insbesondere wird es bevorzugt, dass zwischen einem solchen Flügelbereich und der gegenüberliegenden Seitenwand kein oder kein signifikanter Spalt verbleibt, durch welchen Licht seitlich austreten könnte. Die Flügelbereiche sind dazu bevorzugt mit einer Breite versehen, welche zumindest einer Breite des Reflektortrogs (auf der entsprechenden Höhe) entspricht.It is still a development that the two reflector subregions are point-symmetrical with respect to a central axis perpendicular to the ground, or are rotationally symmetrical about 180 °. In order to form the reflector walls transversely to the reflector trough, only one wing region is then present per reflector on each side wall. In order to form a reflector wall projecting into the reflector trough, the wing regions can be bent into the reflector trough much like gates, but now in particular in one piece. In particular, it is preferred that between such Wing area and the opposite side wall no or no significant gap remains, through which light could escape laterally. For this purpose, the wing regions are preferably provided with a width which corresponds at least to a width of the reflector trough (at the corresponding height).
Es ist ferner eine Ausgestaltung, dass sich Bestückungsbereiche zum Anordnen der Halbleiterlichtquellen an dem Boden befinden. Insbesondere dadurch können die Reflektoren als Schalenreflektoren für mindestens eine Halbleiterlichtquelle dienen.It is also an embodiment that placement regions for arranging the semiconductor light sources are located on the ground. In particular, the reflectors can serve as shell reflectors for at least one semiconductor light source.
Die Halbleiterlichtquellen können direkt oder indirekt an einem Bestückungsbereich angeordnet sein. Beispielsweise mag eine gehäuste Halbleiterlichtquelle mit ihrer Unterseite direkt mit dem Boden des Reflektortrogs verbunden sein, z.B. daran angeklebt sein. Eine elektrische Kontaktierung einer Halbleiterlichtquelle mag beispielsweise über oberseitige Kontakte geschehen, die z.B. über Bonddrähte mit zugehörigen elektrischen Verbindungsleitungen, insbesondere Leiterbahnen, verbunden sein können. Alternativ mag die Halbleiterlichtquelle eine gehäuste Halbleiterlichtquelle sein, die mit zumindest einem unterseitigen elektrischen Kontakt direkt auf einer elektrischen Verbindungsleitung, insbesondere Leiterbahn, aufliegt und mit dieser z.B. verlötet sein kann. Die gehäusten Halbleiterlichtquellen können insbesondere oberflächenmontierbare Bauteile (SMT-Bauteile) sein. Die Halbleiterlichtquellen mag aber z.B. auch ein vorderseitig auf einem Substrat angebrachter Halbleiterchip, z.B. LED-Chip, sein, wobei das Substrat rückseitig auf dem Blechteil aufliegt.The semiconductor light sources may be arranged directly or indirectly on a placement region. For example, a packaged semiconductor light source may be connected with its bottom directly to the bottom of the reflector trough, e.g. attached to it. Electrical contacting of a semiconductor light source may, for example, occur via top-side contacts, e.g. can be connected via bonding wires with associated electrical connection lines, in particular conductor tracks. Alternatively, the semiconductor light source may be a packaged semiconductor light source, which rests with at least one lower-side electrical contact directly on an electrical connection line, in particular conductor track, and is connected thereto, e.g. can be soldered. The housed semiconductor light sources may in particular be surface mountable components (SMT components). However, the semiconductor light sources may be e.g. also a semiconductor chip mounted on a substrate on the front side, e.g. LED chip, with the substrate rests on the back of the sheet metal part.
Es ist grundsätzlich möglich, die mindestens eine Halbleiterlichtquelle an derjenigen Seite des Bodens anzuordnen, insbesondere zu befestigen, an welcher auch der Reflektor ausgebildet ist. Diese Seite wird im Folgenden ohne Beschränkung der Allgemeinheit auch als Vorderseite des Bodens bezeichnet. Alternativ oder zusätzlich ist es möglich, dass mindestens eine Halbleiterlichtquelle an derjenigen Seite des Bodens angeordnet ist, insbesondere befestigt ist, welche dem Reflektor abgewandt ist. Diese Seite wird im Folgenden ohne Beschränkung der Allgemeinheit auch als Rückseite des Bodens bezeichnet. Bei einer rückseitigen Anordnung kann die mindestens eine Halbleiterlichtquelle insbesondere durch eine Aussparung in dem Boden in Richtung der Vorderseite hindurchstrahlen. Alternativ oder zusätzlich kann die mindestens eine Halbleiterlichtquelle in eine Aussparung in dem Boden eingeführt oder zur Vorderseite durchgeführt sein.It is fundamentally possible to arrange the at least one semiconductor light source on that side of the base, in particular to fix it, on which the reflector is also formed. This page is also referred to as the front of the following without limitation of generality Bodens called. Alternatively or additionally, it is possible that at least one semiconductor light source is arranged on that side of the floor, in particular is fastened, which faces away from the reflector. This page is hereinafter referred to without limitation of generality as the back of the floor. In a rear-side arrangement, the at least one semiconductor light source can in particular radiate through a recess in the bottom in the direction of the front side. Alternatively or additionally, the at least one semiconductor light source may be introduced into a recess in the bottom or carried out to the front.
Es ist außerdem eine Ausgestaltung, dass elektrische Verbindungsleitungen zu den Bestückungsbereichen an dem Boden verlaufen. Dadurch wird eine einfache elektrische Verbindung der Halbleiterlichtquellen ermöglicht. Die Halbleiterlichtquellen können mittels der elektrischen Verbindungsleitungen seriell und/oder parallel miteinander verschaltet sein. Die elektrischen Verbindungsleitungen mögen beispielsweise Kabel, Drähte oder Leiterbahnen sein. Bei einer Verwendung von nicht isolierten Verbindungsleitungen, z.B. Leiterbahnen, können diese insbesondere über eine elektrisch isolierende Lage auf dem Boden aufliegen.It is also an embodiment that electrical connection lines extend to the mounting areas at the bottom. This allows a simple electrical connection of the semiconductor light sources. The semiconductor light sources can be connected to one another in series and / or in parallel by means of the electrical connection lines. The electrical connection lines may be, for example, cables, wires or printed conductors. When using non-isolated connection lines, e.g. Conductor tracks, these can rest in particular on an electrically insulating layer on the ground.
Ganz allgemein ist ein Verlauf der elektrischen Verbindungsleitungen nicht auf irgendeinen Bereich des Blechteils beschränkt. Sie können z.B. auch auf Bereichen des Blechteils verlaufen, welche keinem Boden eines Reflektortrogs entsprechen.In general, a course of the electrical connection lines is not limited to any area of the sheet metal part. You can e.g. also run on areas of the sheet metal part, which correspond to any bottom of a reflector trough.
Es ist auch eine Ausgestaltung, dass Flügelbereiche, welche elektrische Verbindungsleitungen queren, die Verbindungsleitungen beabstandet queren. Dadurch können eine ungewollte elektrisch Kontaktierung mit freiliegenden Verbindungsleitungen als auch eine ungewollte mechanische Beanspruchung der Verbindungsleitungen durch die Flügelbereiche verhindert werden.It is also an embodiment that wing portions which traverse electrical connection lines traverse the connection lines at a distance. As a result, unwanted electrical contact with exposed connecting lines as well as unwanted mechanical stress on the connecting lines through the wing areas can be prevented.
Es ist noch eine Ausgestaltung, dass die Reflektoranordnung mehrere Reflektortröge aufweist. Dadurch kann durch eine einstückige Reflektoranordnung eine besonders hohe Zahl an Reflektoren bereitgestellt werden, insbesondere auch großflächig. Dies ist insbesondere vorteilhaft für Flächenleuchten.It is still an embodiment that the reflector arrangement has a plurality of reflector troughs. As a result, a particularly large number of reflectors can be provided by a one-piece reflector arrangement, in particular also over a large area. This is particularly advantageous for area lights.
Es ist noch eine Ausgestaltung, dass die mehreren Reflektortröge von einem gemeinsamen Rahmen umgeben sind, welcher die Reflektortröge hält. Dadurch können auf einfache Weise mehrere Reflektortröge an der gleichen Reflektoranordnung bereitgestellt werden, welche Reflektortröge vielgestaltig und weitgehend unabhängig voneinander formbar sind.It is still an embodiment that the plurality of reflector troughs are surrounded by a common frame which holds the reflector troughs. As a result, a plurality of reflector troughs can be provided on the same reflector arrangement in a simple manner, which reflector troughs can be shaped in many different ways and largely independently of one another.
Das Blechteil kann allgemein mindestens eine Aussparung aufweisen. Die Aussparung kann beispielsweise durch lokales Ausschneiden, Ausstanzen usw. in das Blechteil eingebracht werden. Die mindestens eine Aussparung kann insbesondere zum Durchführen einer Halbleiterlichtquelle dienen und z.B. in dem Boden eines Reflektortrogs eingebracht sein.The sheet metal part may generally have at least one recess. The recess can be introduced, for example, by local cutting, punching, etc. in the sheet metal part. The at least one recess may in particular serve to conduct a semiconductor light source and e.g. be introduced in the bottom of a reflector trough.
Die Aufgabe wird auch gelöst durch eine Leuchtvorrichtung, aufweisend mindestens eine Reflektoranordnung wie oben beschrieben, wobei mindestens eine Halbleiterlichtquelle an dem Blechteil angeordnet ist. Die Leuchtvorrichtung kann analog zu der Reflektoranordnung ausgebildet sein und die gleichen Vorteile aufweisen.The object is also achieved by a lighting device having at least one reflector arrangement as described above, wherein at least one semiconductor light source is arranged on the sheet metal part. The lighting device may be designed analogously to the reflector arrangement and have the same advantages.
So ist es eine Weiterbildung, dass die Leuchtvorrichtung mindestens eine Reflektoranordnung mit mindestens einem Reflektortrog aufweist, wobei die mindestens eine Halbleiterlichtquelle an dem Boden des Reflektortrogs angeordnet ist. Auch ist es eine Ausgestaltung, dass mindestens eine elektrische Verbindungsleitung an dem Boden des Reflektortrogs verläuft.Thus, it is a development that the lighting device has at least one reflector arrangement with at least one reflector trough, wherein the at least one semiconductor light source is arranged on the bottom of the reflector trough. It is also an embodiment that at least one electrical connection line runs at the bottom of the reflector trough.
Es ist auch eine Weiterbildung, dass die in einem Reflektortrog angeordneten Halbleiterlichtquellen und zugehörigen Verbindungsleitungen auf einem gemeinsamen Substrat angeordnet sind. Dadurch kann deren Anordnung an dem Blechteil besonders einfach und zeitsparend erfolgen. So werden durch Anordnen, insbesondere Befestigen, des gemeinsamen Substrats an dem Blechteil (z.B. durch Ankleben eines Rückseite des Substrats) sämtliche daran befindlichen funktionalen Elemente in einem Arbeitsschritt mit angeordnet, insbesondere befestigt. Auch kann eine Ausrichtung der funktionalen Elemente bei der Anordnung entfallen.It is also a development that the semiconductor light sources arranged in a reflector trough and associated connecting lines are arranged on a common substrate. As a result, their arrangement on the sheet metal part can be done in a particularly simple and time-saving manner. Thus, by arranging, in particular attaching, the common substrate to the sheet metal part (for example by gluing a back side of the substrate), all the functional elements located thereon are arranged, in particular fixed, in one working step. Also, an alignment of the functional elements in the arrangement can be omitted.
Es ist noch eine Weiterbildung, dass das gemeinsame Substrat eine bandförmige - flexible oder starre - Leiterplatte ist, welche zusammen mit den Halbleiterlichtquellen und den Verbindungsleitungen ein sog. Leuchtband bildet, insbesondere ein LED-Band. Solche Leuchtbänder sind z.B. in Form von LED-Bändern der Firma Osram, z.B. vom Typ LINEARLight, kommerziell erhältlich. Die Verwendung eines Leuchtbands weist den weiteren Vorteil auf, dass es z.B. durch Haltelaschen an dem Blechteil formschlüssig und/oder kraftschlüssig befestigbar ist. Die Haltelaschen sind dabei insbesondere ebenfalls auf den Blechteil herausbiegbare Teilbereiche.It is still a development that the common substrate is a band-shaped - flexible or rigid - circuit board, which forms a so-called. Luminous band together with the semiconductor light sources and the connecting lines, in particular an LED strip. Such light bands are e.g. in the form of LED ribbons from Osram, e.g. of the type LINEARLight, commercially available. The use of a luminous band has the further advantage of being e.g. by retaining tabs on the sheet metal part positively and / or non-positively fastened. The retaining tabs are in particular also on the sheet metal part herausbiegbare parts.
Die Art der Leuchtvorrichtung ist nicht beschränkt und mag beispielsweise eine Lampe oder eine Leuchte sein. Besonders bevorzugt ist eine Ausgestaltung als Leuchte zur Allgemeinbeleuchtung, insbesondere zur Flächenbeleuchtung. Die Leuchte mag insbesondere eine Deckenleuchte oder eine Wandleuchte sein.The type of lighting device is not limited and may be, for example, a lamp or a lamp. An embodiment is particularly preferred as a luminaire for general lighting, in particular for area lighting. The lamp may in particular be a ceiling light or a wall lamp.
Die Aufgabe wird auch gelöst durch ein Verfahren zum Herstellen einer Reflektoranordnung wie oben beschrieben.The object is also achieved by a method for producing a reflector arrangement as described above.
Das Verfahren mag mindestens die folgenden Schritte aufweisen: (i) Einbringen von Schlitzen in ein Blechteil zum Bereitstellen von aus dem Blechteil herausbiegbaren Flügelbereichen; und (ii) Umbiegen des Blechteils einschließlich eines Herausbiegens der Flügelbereiche zum Bilden mehrerer Reflektoren, insbesondere Schalenreflektoren.The method may include at least the following steps: (i) inserting slots in a sheet metal part to provide for bending out of the sheet metal part Wing portions; and (ii) bending the sheet metal part including bending out the wing portions to form a plurality of reflectors, in particular shell reflectors.
Das Verfahren mag analog zu der Reflektoranordnung und/oder der Leuchtvorrichtung ausgebildet werden und weist die gleichen Vorteile auf.The method may be formed analogously to the reflector arrangement and / or the lighting device and has the same advantages.
Das Verfahren mag insbesondere in Schritt (ii) ein Umbiegen des Blechteils - einschließlich eines Herausbiegens der Flügelbereiche - zum Bilden mindestens eines linearen Reflektortrogs insbesondere mit jeweils mindestens zwei Reflektoren umfassen. Das Bilden der Reflektoren mag das Herausbiegen der Flügelbereich in den zugehörigen Reflektortrog hinein umfassen.In particular, in step (ii), the method may include bending over the sheet metal part, including bending out the wing regions, to form at least one linear reflector trough, in particular with at least two reflectors in each case. Forming the reflectors may include bending out the wing regions into the associated reflector trough.
Das Umbiegen kann insbesondere ein Abknicken oder Anwinkeln zweier Teilbereiche des Blechteils an einer gemeinsamen Biegelinie umfassen.The bending can in particular include a bending or angling of two portions of the sheet metal part to a common bending line.
Es ist eine Weiterbildung, dass das Umbiegen des Blechteils zum Bilden mindestens eines linearen Reflektortrogs ein Umbiegen zur gleichen Seite entlang zweier paralleler Biegelinien umfasst. Der Bereich zwischen den beiden Biegelinien kann als Boden dienen, die beiden Bereiche seitlich des Bodens können als Seitenwände dienen. Die Flügelbereiche können zumindest teilweise aus den Seitenwänden herausgebogen werden. Die Flügelbereiche können insbesondere vollständig aus den Seitenwänden herausgebogen werden, alternativ oder zusätzlich aus den Seitenwänden und aus dem Boden herausgebogen werden.It is a further development that the bending of the sheet metal part to form at least one linear reflector trough comprises a bending over to the same side along two parallel bending lines. The area between the two bending lines can serve as a floor, the two areas on the side of the floor can serve as sidewalls. The wing areas can be at least partially bent out of the side walls. In particular, the wing regions can be completely bent out of the side walls, alternatively or additionally bent out of the side walls and out of the bottom.
Die oben beschriebenen Eigenschaften, Merkmale und Vorteile dieser Erfindung sowie die Art und Weise, wie diese erreicht werden, werden klarer und deutlicher verständlich im Zusammenhang mit der folgenden schematischen Beschreibung von Ausführungsbeispielen, die im Zusammenhang mit den Zeichnungen näher erläutert werden. Dabei können zur Übersichtlichkeit gleiche oder gleichwirkende Elemente mit gleichen Bezugszeichen versehen sein.
- Fig.1
- zeigt in Draufsicht ein Blechteil zum Herstellen einer Reflektoranordnung gemäß einem ersten Ausführungsbeispiel;
- Fig.2
- zeigt in einer Ansicht von schräg oben die fertige Reflektoranordnung aus
Fig.1 ; - Fig.3-6
- zeigt die Reflektoranordnung aus
Fig.2 in einer Querschnittsansicht mit unterschiedlich gestalteten Seitenrändern; - Fig.7
- zeigt das Blechteil aus
Fig.1 mit zusätzlicher elektrischer Verdrahtung und Bestückung mit Halbleiterlichtquellen; - Fig.8
- zeigt in Draufsicht ein Blechteil zum Herstellen einer Reflektoranordnung gemäß einem zweiten Ausführungsbeispiel; und
- Fig.9
- zeigt in Draufsicht ein Blechteil zum Herstellen einer Reflektoranordnung gemäß einem dritten Ausführungsbeispiel.
- Fig.1
- shows in plan view a sheet metal part for producing a reflector assembly according to a first embodiment;
- Fig.2
- shows in a view obliquely from above the finished reflector assembly
Fig.1 ; - Fig.3-6
- shows the reflector assembly
Fig.2 in a cross-sectional view with differently shaped side edges; - Figure 7
- shows the sheet metal part
Fig.1 with additional electrical wiring and assembly with semiconductor light sources; - Figure 8
- shows in plan view a sheet metal part for producing a reflector assembly according to a second embodiment; and
- Figure 9
- shows in plan view a sheet metal part for producing a reflector assembly according to a third embodiment.
Die Seitenwände 14 und 15 weisen jeweils mehrere Reflektor-Teilbereiche 18a, 18b, 19a, 19b auf, wobei sich jeweils zwei Teilbereiche 18a, 18b bzw. 19a, 19b bezüglich der Längsachse L gegenüberliegen und symmetrisch ausgebildet sind. Benachbarte Reflektor-Teilbereiche 18a, 19a und 18b, 19b der gleichen Seitenwand 14 bzw. 15 sind äquidistant zueinander angeordnet.The
Jeder der Reflektor-Teilbereiche 18a, 18b, 19a, 19b weist einen mittleren Bereich 20 auf, der sich durchgehend zwischen den beiden zugehörigen Biegelinien B1, B2 bzw. B3, B4 erstreckt. Auf beiden Seiten der mittleren Bereiche 20, betrachtet in einer Längserstreckung entlang der Längsachse L, befinden sich Bereiche, die im Folgenden als "Flügelbereiche" 21, 22 bezeichnet werden und die von dem mittleren Bereich 20 durch Biegelinien B5, B6 abgegrenzt sind. Die Biegelinien B5, B6 erstrecken sich geradlinig über die gesamte Höhe des mittleren Bereichs 20 zwischen den Biegelinien B1, B2 bzw. B3, B4. Dabei verlaufen die Biegelinien B5, B6 schräg, und zwar so, dass sich der mittlere Bereich 20 von der inneren Biegelinie B2 bzw. B3 zu der äußeren Biegelinie B1 bzw. B4 hin aufweitet bzw. in seiner Breite vergrößert. Der mittlere Bereich 20 weist also die Form eines gleichschenkligen Trapezes auf.Each of the
Die Flügelbereiche 21, 22 sind durch jeweilige durchgehende Schlitze 23 von dem restlichen Blechteil 11 abgetrennt. Die Flügelbereiche 21 und 22 hängen also nur noch an den Biegelinien B5 bzw. B6 mit dem restlichen Blechteil 11 zusammen und können folglich an der Biegelinie B5 bzw. B6 aus dem Blechteil 11 herausgebogen werden.The
Die Flügelbereiche 21, 22 können auch alternativ bis in den Boden 13 eingeschnitten sein, wie durch die gepunkteten Linien angedeutet. Dadurch erhalten die Flügelbereiche 21, 22 eine größere Fläche, was eine Lichtausbeute erhöht.The
Durch die Reflektorbereiche 18a und 18b, 19a und 19b werden jeweilige Reflektoren 18 bzw. 19 gebildet. Die Reflektoren 18 und 19 sind jeweils als pyramidenstumpfförmige Schalenreflektoren ausgebildet. Die vier reflektierenden Seitenwände setzen sich zusammen aus den mittleren Bereichen 20 und gegenüberliegenden, senkrecht in den Reflektortrog 13 bis 15 hineingebogenen Flügelbereichen 21 und 22. Da aneinander angrenzende Flügelbereiche 21 bzw. 22 sich gegenüberliegender Reflektor-Teilbereiche 18a, 18b bzw. 19a, 19b die in dem Reflektortrog 13 bis 15 befindlichen reflektierenden Seitenwände bilden, beträgt ihre Breite eine halbe Breite des Reflektortrogs 13 bis 15 bzw. des Abstands der Seitenwänden 14, 15 auf der entsprechenden Höhe. Dadurch wird eine Bildung eines Spalts zwischen aneinander angrenzenden Flügelbereichen 21 bzw. 22 verhindert oder zumindest so klein gehalten, dass sich daraus kein signifikanter Lichtverlust ergibt.By the
Der von den Flügelbereichen 21 und 22 begrenzte Abschnitt des Bodens 13 mag ebenfalls reflektierend sein und dient als Bestückungsbereich 25 für jeweils mindestens eine Halbleiterlichtquelle.The section of the bottom 13 bounded by the
Die Flügelbereiche 21 und 22 sind hier an ihrer Unterseite auch aus dem Boden 13 entnommen, so dass sie im herausgebogenen Zustand bis an den Boden 13 reichen können.The
Die Flügelbereiche 21 und 22 weisen an ihrer dem Boden 13 zugewandten Unterseite jeweils eine (in
Das so ausgerüstete, fertig umgebogene Blechteil 11 kann als Leuchtvorrichtung 31 dienen.The so-equipped, finished bent
Das Blechteil 41 unterscheidet sich von dem Blechteil 11 dadurch, dass es nun drei Reihen R1, R2, R3 von jeweils vier linear angeordneten Reflektoren 18 bzw. 18a, 18b aufweist und nicht nur eine Reihe. Das Blechteil 41 kann folglich zu einer Reflektoranordnung 42 gebogen werden, welche drei zusammenhängende lineare Reflektortröge T1, T2, T3 ähnlich zu den Reflektortrögen 13 bis 15 aufweist. Benachbarte Reflektortröge T1 bis T3 sind durch gleiche Seitenränder 16 miteinander verbunden.The sheet metal part 41 differs from the
Alternativ können die Reflektor-Teilbereiche 18a, 18b usw. auch vollständig aus dem Blechteil 41 herausgebogen werden und mögen folgend insbesondere zusätzlich fixiert werden, z.B. durch einen Deckel.Alternatively, the
Obwohl die Erfindung im Detail durch die gezeigten Ausführungsbeispiele näher illustriert und beschrieben wurde, so ist die Erfindung nicht darauf eingeschränkt und andere Variationen können vom Fachmann hieraus abgeleitet werden. Allgemein kann unter "ein", "eine" usw. eine Einzahl oder eine Mehrzahl verstanden werden, insbesondere im Sinne von "mindestens ein" oder "ein oder mehrere" usw., solange dies nicht explizit ausgeschlossen ist, z.B. durch den Ausdruck "genau ein" usw.Although the invention has been further illustrated and described in detail by the illustrated embodiments, the invention is not so limited and other variations can be derived therefrom by those skilled in the art. Generally, "on", "an", etc. may be taken to mean a singular or a plurality, in particular in the sense of "at least one" or "one or more" etc., unless this is explicitly excluded, e.g. by the expression "exactly one", etc.
Auch kann eine Zahlenangabe genau die angegebene Zahl als auch einen üblichen Toleranzbereich umfassen, solange dies nicht explizit ausgeschlossen ist.Also, a number may include exactly the specified number as well as a usual tolerance range, as long as this is not explicitly excluded.
- 1111
- Blechteilsheet metal part
- 1313
- Bodenground
- 1414
- SeitenwandSide wall
- 1515
- SeitenwandSide wall
- 1616
- Seitenrandmargin
- 1717
- Seitenrandmargin
- 1818
- Reflektorreflector
- 18a, 18b18a, 18b
- Reflektor-TeilbereichReflector portion
- 1919
- Reflektorreflector
- 19a, 19b19a, 19b
- Reflektor-TeilbereichReflector portion
- 2020
- mittlerer Bereich eines Reflektor-Teilbereichsmiddle area of a reflector section
- 21, 2221, 22
- Flügelbereichewing areas
- 2323
- Schlitzslot
- 2424
- Reflektoranordnungreflector assembly
- 2525
- Bestückungsbereichassembly area
- 2626
- Aussparung eines FlügelbereichsRecess of a wing area
- 2727
- Leuchtdiodeled
- 2828
- Substratsubstratum
- 2929
- Leiterbahnconductor path
- 3030
- elektrisch isolierende Schichtelectrically insulating layer
- 3131
- Leuchtvorrichtunglighting device
- 4141
- Blechteilsheet metal part
- 4242
- Reflektoranordnungreflector assembly
- 5151
- Blechteilsheet metal part
- 5252
- Reflektoranordnungreflector assembly
- 5353
- Übergangcrossing
- 5454
- Schnittcut
- 5555
- umlaufender Rahmenencircling frame
- B1, B4B1, B4
- äußere Biegelinienouter bending lines
- B2, B3B2, B3
- innere Biegelinieninner bending lines
- B5, B6B5, B6
- Biegelinien der FlügelbereicheBend lines of the wing areas
- LL
- Längsachselongitudinal axis
- R1-R3R1-R3
- Reihen von ReflektorenRows of reflectors
- T1-T6T1-T6
- Reflektortrögereflector troughs
Claims (10)
- Reflector assembly (24; 42; 52) for a lighting device (31), comprising a plurality of reflectors (18, 19) for in each case at least one semiconductor light source (27), wherein- the reflectors (18, 19) are reflector sub-regions (18a, 18b, 19a, 19b) of a common, continuous plate part (11; 41; 51),- the reflector sub-regions (18a, 18b, 19a, 19b) comprise wing regions (21, 22) bent out at least partly from the plate part (11; 41; 51) and- the plate part (11; 41; 51) is bent to form at least one linear reflector trough (13-15; T1-T3; T4-T6),characterized in that- the reflector trough (13-15; T1-T3; T4-T6) comprises a strip-shaped base (13) and laterally with respect thereto in each case a bent-up side wall (14, 15),- the side walls (14, 15) comprise the reflector sub-regions (18a, 18b, 19a, 19b) and- bent-out wing regions (20, 21) of the reflector sub-regions (18a, 18b, 19a, 19b) are bent into the reflector trough (13-15; T1-T3; T4-T6).
- Reflector assembly (24; 42; 52) according to Claim 1, wherein a reflector (18, 19) is formed by at least two bent-over wing regions (20, 21) of opposite reflector sub-regions (18a, 18b, 19a, 19b) and by sections (20) of the side walls (14, 15) that lie between the wing regions (20, 21).
- Reflector assembly (24; 42; 52) according to either of the preceding claims, wherein the two reflector sub-regions (18a, 18b, 19a, 19b) of a common reflector (18, 19) are embodied symmetrically with respect to a central plane that is perpendicular to the base (13).
- Reflector assembly (24; 42; 52) according to any of the preceding claims, wherein placement regions (25) for arranging the semiconductor light sources (27) are situated on the base (13).
- Reflector assembly (24; 42; 52) according to Claim 4, wherein electrical connection lines (29) run to the placement regions (25) on the base (13).
- Reflector assembly (24; 42; 52) according to Claim 5, wherein wing regions (20, 21) that cross electrical connection lines (29) cross the connection lines (29) in a spaced-apart manner.
- Reflector assembly (52) according to any of the preceding claims, wherein the reflector assembly (52) comprises a plurality of reflector troughs (T4-T6) surrounded by a common frame (55) that holds the reflector troughs (T4-T 6) .
- Lighting device (31), comprising at least one reflector assembly (24; 42; 52) having a plate part (11; 41; 51), wherein at least one semiconductor light source (27) is arranged on the plate part (11; 41; 51), characterized in that the at least one reflector assembly (24; 42; 52) comprises at least one reflector assembly (24; 42; 52) according to any of the preceding claims.
- Lighting device (31) according to Claim 8, wherein the at least one semiconductor light source (27) is arranged on the base (13, 25) of the reflector trough (13-15; T1-T3; T4-T6).
- Method for producing a reflector assembly (24; 42; 52) according to any of Claims 1 to 7, wherein the method comprises at least the following steps:- introducing slots (23) into the plate part (11) for providing the wing regions (21, 22) that can be bent out from the plate part (11);- bending over the plate part (11) including bending out the wing regions (21, 22) from the side walls (14, 15) into the reflector trough (13-15; T1-T3; T4-T6) for forming the plurality of reflectors (18, 19).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013207609.6A DE102013207609A1 (en) | 2013-04-25 | 2013-04-25 | Reflector arrangement with multiple reflectors and semiconductor light sources |
PCT/EP2014/058297 WO2014173989A1 (en) | 2013-04-25 | 2014-04-24 | Reflector assembly having a plurality of reflectors and semiconductor light sources |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2994695A1 EP2994695A1 (en) | 2016-03-16 |
EP2994695B1 true EP2994695B1 (en) | 2017-06-14 |
Family
ID=50685888
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14722610.4A Active EP2994695B1 (en) | 2013-04-25 | 2014-04-24 | Reflector assembly having a plurality of reflectors and semiconductor light sources |
Country Status (4)
Country | Link |
---|---|
US (1) | US20160069533A1 (en) |
EP (1) | EP2994695B1 (en) |
DE (1) | DE102013207609A1 (en) |
WO (1) | WO2014173989A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9541255B2 (en) * | 2014-05-28 | 2017-01-10 | Lsi Industries, Inc. | Luminaires and reflector modules |
DE102014117316A1 (en) * | 2014-11-26 | 2016-06-02 | Hella Kgaa Hueck & Co. | Lighting device for vehicles |
US11913638B2 (en) * | 2022-06-17 | 2024-02-27 | CoreLed Systems, LLC | All metal surface mount reflector |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4412276A (en) * | 1981-12-07 | 1983-10-25 | Polaroid Corporation | Strobe reflector assembly |
US5220729A (en) * | 1992-08-03 | 1993-06-22 | Gallant Raymond J | Hand-held wire saw |
US5568680A (en) * | 1995-01-26 | 1996-10-29 | Regent Lighting Corporation | Method for making a reflector for a luminaire |
ATE382827T1 (en) * | 1999-12-27 | 2008-01-15 | Ludwig Leuchten Kg | LAMP |
GB0029532D0 (en) * | 2000-12-04 | 2001-01-17 | Webb Steven P | Reflector for a linear light source and louvre controller incorporating the same |
DE202004010990U1 (en) * | 2003-07-25 | 2004-10-28 | Bartenbach, Christian, Aldrans | Reflector for electrical strip lighting tubes is produced from a single sheet of material with main and secondary reflectors |
DE102004019137A1 (en) * | 2004-04-16 | 2005-11-17 | Trilux-Lenze Gmbh + Co Kg | Leuchtenfeld |
WO2009055374A1 (en) * | 2007-10-25 | 2009-04-30 | Lsi Industries, Inc. | Reflector |
EP2177818A1 (en) * | 2008-10-17 | 2010-04-21 | BöSha Technische Produkte GmbH & Co. KG | Lamp unit for a street light |
TW201017052A (en) * | 2008-10-27 | 2010-05-01 | Delta Electronics Inc | Illuminant device and light reflecting shade thereof |
US9052088B2 (en) * | 2013-09-20 | 2015-06-09 | Whelen Engineering Company, Inc. | Tuned composite optical arrangement for LED array |
-
2013
- 2013-04-25 DE DE102013207609.6A patent/DE102013207609A1/en not_active Ceased
-
2014
- 2014-04-24 US US14/786,568 patent/US20160069533A1/en not_active Abandoned
- 2014-04-24 WO PCT/EP2014/058297 patent/WO2014173989A1/en active Application Filing
- 2014-04-24 EP EP14722610.4A patent/EP2994695B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
US20160069533A1 (en) | 2016-03-10 |
EP2994695A1 (en) | 2016-03-16 |
WO2014173989A1 (en) | 2014-10-30 |
DE102013207609A1 (en) | 2014-10-30 |
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