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EP2969894B1 - Method and filling machine for filling cans or the like containers with liquid contents - Google Patents

Method and filling machine for filling cans or the like containers with liquid contents Download PDF

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Publication number
EP2969894B1
EP2969894B1 EP14707944.6A EP14707944A EP2969894B1 EP 2969894 B1 EP2969894 B1 EP 2969894B1 EP 14707944 A EP14707944 A EP 14707944A EP 2969894 B1 EP2969894 B1 EP 2969894B1
Authority
EP
European Patent Office
Prior art keywords
filling
gas
choke
valve
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14707944.6A
Other languages
German (de)
French (fr)
Other versions
EP2969894A1 (en
Inventor
Ludwig Clüsserath
Manfred Härtel
Dieter-Rudolf Krulitsch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to SI201430076A priority Critical patent/SI2969894T1/en
Publication of EP2969894A1 publication Critical patent/EP2969894A1/en
Application granted granted Critical
Publication of EP2969894B1 publication Critical patent/EP2969894B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • B67C3/10Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure preliminary filling with inert gases, e.g. carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/225Means for filling simultaneously, e.g. in a rotary filling apparatus or multiple rows of containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C3/2614Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling
    • B67C3/2617Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2602Details of vent-tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2651The liquid valve being carried by the vent tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2657Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for filling cans

Definitions

  • the invention relates to a method for filling cans or the like.
  • the patent document US 5,501,253 discloses a filling machine according to the preamble of claim 9 and a corresponding method.
  • a method for filling containers especially for pressure filling of containers in the form of bottles with a liquid product and associated filling machines are also known in various forms.
  • it is also known in particular ( DE 100 64 954 A1 ) in sealing position on the filling element arranged bottles in a the actual filling phase preceding rinsing phase to remove air entrained in the bottle interior with a purge gas in the form of a CO 2 gas, the purge gas centric here, ie in a vertical Baselementachse in the interior of the bottle initiate and dissipate out of the bottle interior via a controlled gas path.
  • the object of the invention is to provide a method which, in particular in containers in the form of cans allows effective flushing of the container or can interior. To solve this problem, a method according to claim 1 is formed. A filling machine is the subject of claim. 9
  • a peculiarity of the invention is that when flushing the respective container, the introduction of the purge gas exclusively via a throttle of the second gas path (22) with reduced flow cross-section and the discharge of the purge gas from the respective container via the first gas path (26) with a much larger Flow cross-section, so that the purge gas flows despite a high throughput of the respective container with reduced purge gas pressure, ie this case in the container only a reduced pressure (compared to the ambient pressure) of about 0 bar to 3.0 bar, for example from about 0 bar to 2, 0 bar (overpressure) preferably from about 0.5 bar to 1 bar prevails.
  • the second gas path 22 has its full, not reduced by the throttle flow cross-section, whereby a rapid biasing and filling of the container is achieved.
  • Containers in the context of the invention are in particular cans, including those which are commonly used for drinks, but also can-like containers in which the cross section of the container opening is only slightly smaller than the cross section of the container interior.
  • the same method is also advantageous for the inert gas flushing of bottles.
  • pressure filling is generally to be understood as meaning a filling process in which the container to be filled rests in sealing position against the filling element and, as a rule, before the actual filling phase, ie before the liquid valve is opened via at least one controlled element in the filling element trained gas path with a pressurized gas clamping gas (inert gas or CO 2 gas) is biased, which is then increasingly displaced during filling of the inflowing the container contents as return gas from the container interior, also via at least one controlled, in the filling element trained gas way.
  • This pretensioning phase is preceded by further treatment phases, in particular flushing of the container interior with an inert gas, for example with CO 2 gas or nitrogen, and likewise via the gas path formed in the filling element.
  • the in the Fig. 1 Generally designated 1 filling machine is used for pressure filling of containers 2 in the form of cans with a liquid product, such as beer or soft drinks.
  • the filling machine 1 is designed as such a revolving type with a rotor 3, which is driven circumferentially during the filling operation about a vertical machine axis MA and at its periphery a plurality of filling positions 4, which are supplied to the container 2 to be filled via a container inlet 5 and those the filled containers 2 are removed at a container outlet 6.
  • the containers 2 are filled with their container axis parallel to the machine axis MA and coaxially or substantially coaxially with one axis FA of the filling station 4 are arranged.
  • This process is described below for rotary filling machines, but works analogously with linear fillers, for example, can be filled here also PET bulk containers, so-called KEG for beer.
  • each filling station 4 consists essentially of a filling element 7, which is arranged together with the filling elements 7 of the remaining filling points 4 on the circumference of the rotor 3 and the filling system of the filling machine 1 forms.
  • On the rotor 3 is still a common for all filling positions 4 and in the illustrated embodiment formed as a ring vessel Newsgutkessel 8, which is partially filled during the filling operation with the liquid contents, namely forming a lower liquid space 8.1 and a gas space 8.2, of a below a filling pressure P F, for example, 3 bar to 5 bar inert gas, For example, CO 2 gas or nitrogen is taken.
  • Each filling element 7 is connected via its own, a flow meter 9 having product line 10 with the liquid space 8.1.
  • annular channels 11 and 12 which surround the machine axis MA and are common to all filling points 4 or filling elements 7, are provided on the rotor 3, of which the one in the Fig. 2 (second) upper annular channel 11 during the filling operation in the manner described in more detail below, the pressurized inert gas, such as CO 2 gas or nitrogen leads.
  • the (lower) first annular channel 12 serves as remindsammelgaskanal for discharging gas from the respective filling element 7, in particular also when rinsing the container 2.
  • the pressure in the second annular channel 11 is equal to or substantially equal to the filling pressure P F in the gas space 8.2 or slightly smaller as this filling pressure P F.
  • the pressure in the first annular channel 12 is for example the atmospheric pressure or a negative pressure.
  • the filling element 7 is formed in a Golfelementgephaseuse 13 with a liquid channel 14 which is connected at its upper portion to the product line 10 and on the underside of the filling element 7, an axis FA concentrically enclosing annular discharge opening 15 forms, via which the liquid product to the respective Container 2 flows during filling.
  • a liquid valve 16 is provided in the flow direction of the filling material in front of the discharge opening 15, which is essentially formed by a valve body 18 arranged on a valve tappet 17.
  • the liquid valve 16 is shown in the closed state, in which the valve body 18 rests against a valve surface in the liquid channel 14.
  • valve body 18 In order to open the liquid valve 16, the valve body 18 is raised with the valve tappet 17 arranged coaxially with the axis FA by a preferably pneumatically controlled actuating element 19.
  • the valve stem 17 is designed as a gas pipe, with a gas channel 20 which is arranged coaxially with the axis FA at the underside in the region of the discharge opening 15 and is surrounded by this annularly open and opens at the upper end of the valve stem 17 in a housing 13 formed in the gas space 21.
  • a plurality of controllable gas paths are formed in the filling element housing 13. Via a controllable second gas path 22, the gas space 21 is controlled connected to the second annular channel 11.
  • This second gas path 22, in the Fig. 3 is shown again as a functional diagram for better understanding, contains two control valves 23 and 24, which are arranged in the connection between the second annular channel 11 and the gas space 21 in series and which are pneumatically actuated valves in the illustrated embodiment.
  • a throttle 25 is provided, which has a fixed reduced flow cross-section and with closed control valve 24 allows a gas flow in a parallel bypass with the reduced flow cross section of the closed control valve 24 over, so that when open control valve 23 by opening and closing the Control valve 24, the effective flow cross-section of the controlled second gas path 22 is variable.
  • two return gas openings 27.1 and 28.1 can be connected to the first annular channel 12.
  • the return gas openings 27.1 and 28.1 are respectively provided on the underside of the filling element 7, relative to the discharge opening 15 relative to the axis FA radially outwardly offset and also in the direction of the axis FA axially above the discharge opening 15.
  • the return gas openings 27.1 and 28.1 are at the embodiment shown offset by 180 ° about the axis FA and form the lower openings or gates of remindgaskanälen 27 and 28 which extend in the Greelementgephase 13 from the respective return gas opening parallel or substantially parallel to the axis FA upwards.
  • the return gas channels 27 and 28 are part of the controlled first gas path 26 and each contain a control valve 29 and 30.
  • the control valves 29 and 30 are in turn in the illustrated embodiment pneumatically actuated valves.
  • the inputs of the control valves 29 and 30 are each connected to a return gas channel 27 and 28, respectively.
  • the outputs of both Control valves 29 and 30 are connected to the first annular channel 12.
  • the filling element 7 further comprises a centering bell 31, which at least during rinsing, toughening and filling with a ring seal 31.1 sealingly abuts against the opening edge of standing on a container support 32 container 2, so that the environment through the filling element 7, the centering 31st and the container 2 sealed space is formed, in which the discharge opening 15, the lower end of the gas channel 20 and the return gas openings 27.1 and 28.1 open.
  • a pneumatic actuator 33 in the form of, for example, the filling pressure P F acted upon bellows centering tulip 31 is biased via a linkage 34 in its lower sealing against a container 2 position.
  • the liquid valve 16 are closed, the control valves 23 and 24 and thus the second gas path 22 is closed, the control valves 29 and 30 and thus the first gas path 26 are open and the centering tulip 31 against the effect the actuator 33 is raised.
  • the container 2 For rinsing the container interior, the container 2 is in sealing position on the filling element 7, i. the centering tulip 31 is lowered with its concentric surrounding the axis FA ring seal 31.1 against the edge of the container opening tightly against the container 2.
  • the liquid valve 16 is closed and the control valves 23, 29 and 30 are opened when the control valve 24 is closed.
  • inert gas flows as purge gas from the annular channel 11 via the throttle 25 into the gas space 21 and from this via the gas channel 20 centrally or centrally into the interior of the container 2 and forms there an inert gas flow, the u.a. in the middle of the container 2 u.a.
  • the purge gas and entrained with this air is discharged into the annular channel 12, for example, has atmospheric pressure or a negative pressure.
  • this rinsing process is designed so that the entrained in the respective container air at a purge pressure P S between the atmospheric pressure and an overpressure of about 0.5 bar to 2.0 bar, preferably from about 1.0 bar in the shortest Time is displaced from the container interior and replaced by the inert gas (for example, CO 2 gas or nitrogen).
  • the inert gas for example, CO 2 gas or nitrogen
  • This optimal purging or the optimal purging gas flow within the container interior are achieved, in particular, by the fact that the return gas openings 27.1 and 28.1 are arranged offset by 180 ° around the axis FA for the gas reflux and directly adjacent to this seal within the ring seal 31.1 and thus directly the inside of the opening edge of the container 2 are, ie the radial distance of the return gas openings 27.1 and 28.1 from the axis FA is equal to or only slightly smaller than the corresponding distance of the inside of the ring seal 31.1 from the axis FA.
  • the rinsing time is significantly reduced, which leads to a shortening of the rinsing time and thus to an increase in the performance of the filling machine 1 (number of filled containers 2 per unit time).
  • a constant purge time By a constant purge time, the gas flow rate and thus the Inergasstance is lowered.
  • the container 2 is still in lowered centering bell 31 in sealing position on the filling element 7.
  • the liquid valve 16 and the control valves 29 and 30 and thus the first gas path 26 are closed.
  • the two control valves 23 and 24 are opened, so that the inert gas as a biasing gas (CO 2 gas or nitrogen) without throttling through the throttle 25 via the fully open second gas path 22 into the gas space 21 and from there via the gas passage 20 in the Container interior can flow, so that this is temporarily biased at a pressure which is equal to or substantially equal to the filling pressure P F.
  • CO 2 gas or nitrogen a biasing gas
  • the container 2 is still in sealing position on the filling element 7.
  • the control valves 29 and 30 and thus the first gas path 26 are closed.
  • the control valves 23 and 24 are open.
  • the liquid valve 16 is opened, so that the liquid product flows into the container via the discharge opening 15, through the conical design of the liquid channel 14 in the region of the discharge opening 15 along the container inner surface.
  • the displaced from the contents of the container 2 inert gas is returned via the fully open gas passage 20 and the fully opened second gas path 22 into the annular channel 11.
  • the amount of filling material flowing to the container 2 is monitored by the flow meter 9. If the required filling quantity is reached, the liquid valve 16 is caused to be closed by a measuring signal of the flow meter 9 via the actuating element 19.
  • control valves 29 and 30 In still in sealing position on the filling element located container 2 and closed liquid valve 16 and closed control valves 23 and 24 is carried out by opening at least one of the control valves 29 and 30, but preferably both control valves 29 and 30 relieving the contents of the contents not occupied headspace of the container. 2 It is possible that for a partial unloading initially only one control valve 29 or 30 and only for a subsequent complete unloading and the other control valve 30 or 29 is opened.
  • the Fig. 5 shows the filling element 7 in a cleaning and / or disinfection operating state or CIP mode (CIP cleaning and / or disinfection) of the filling machine 1.
  • CIP cleaning and / or disinfection CIP cleaning and / or disinfection
  • the filling elements 7 are each at the bottom of their Greets 13 with a closure, provided for example in the form of a flushing cap 38, which forms a closed to the environment flushing chamber 39 into which the discharge opening 15, the lower, open end of the gas channel 20 and the two return gas openings 27.1 and 28.1 open.
  • the product vessel 8 is filled with a liquid cleaning and / or disinfecting medium or CIP medium.
  • the two control valves 23 and 24 and thus the second gas path 22 are closed, the control valves 29 and 30 are opened, so that the CIP medium from the boiler 8 through the liquid passage 14, through the opened liquid valve 16, through the discharge opening 15, through the purge chamber 39 and can flow through the two return gas channels 27 and 28 in the annular channel 12, from which the CIP medium is discharged.
  • the first gas path 26 with the two open control valves 29 and 30 enables a large effective flow cross-section for the CIP medium and thus a high CIP medium throughput ensuring intensive treatment.
  • the peculiarity of the filling machine 1 and the filling system 7 formed by the filling of this machine is thus, inter alia, that when purging the respective container, the introduction of the purge gas exclusively via the throttle 25 at a reduced flow cross-section, while the discharge of the purge gas from the respective container takes place over the first gas path 26 at a much larger flow cross-section, so that the purge gas despite a high Throughput the respective container 2 flows with reduced purge gas pressure, ie in this case in the container 2 a reduced over the filling pressure P F overpressure of about 0 bar to 2.0 bar, for example from about 0.5 bar to 2.0 bar, preferably from about 0 , 5 - 1,0 bar prevails.
  • the second gas path 22 through the open control valves 23 and 24 its full flow cross-section, whereby a rapid biasing and filling of the container 2 is achieved.
  • first gas path 26 By forming the first gas path 26 with two effectively parallel return gas channels 27 and 28, it is possible to realize the larger in comparison to the second gas path 22 when flushing flow cross section characterized in that for all control valves 23, 24, 29 and 30 valves with basically identical structure are used, each biased by internal spring means in an initial state and are transferred by applying a control pressure in its other state.
  • control valves 23 and 24 are preferably designed so that they are open in the idle state.
  • the control valves 29 and 30 are preferably designed so that they are closed when at rest.
  • FIG. 6 shows, as a further embodiment, a filling machine 1a or one of the filling elements 7a of this filling machine.
  • the filling machine 1a initially differs from the filling machine 1 in that the rotor 3 has a further ring bowl 40 is provided, which serves as a common discharge channel for all filling elements 7a.
  • the filling element 7a differs from the filling element 7 essentially only in that instead of the controlled second gas path 22, a controlled second gas path 22a is provided, in the connection between the annular channel 11 and the gas space 21.
  • This second gas path 22a is in the Fig. 7
  • a check valve 41 is arranged, which is designed so that it closes for a flow from the annular channel 11 and opens for flow into the annular channel 11.
  • the filling element 7a an additional controlled gas path 42, and as a connection between the return gas opening 27.1 and the annular channel 40.
  • This gas channel is in the FIG. 8 shown schematically.
  • the flow of the inert gas during rinsing, prestressing and filling takes place via the second gas path 22a, specifically with a reduced flow cross section during rinsing and prestressing, but with a non-reduced flow cross section during filling.
  • FIGS. 9 and 10 each show in a schematic partial representation and in section the Greelementgephinuse 13 in the region of the gas space 21 at a filling element 7 b according to another embodiment of the invention, with a controlled second gas path 22b in the connection between the annular channel 11 and the gas channel 20.
  • the gas chamber 21 is part of the controlled second gas path 22b with a variable throttle 43, which is operatively arranged in series with the control valve 23 in the second gas path 22b and which between a first state with reduced throttle cross-section ( Fig. 10 ) and a second state with an enlarged throttle cross-section ( Fig. 9 ) is controllable.
  • the throttle 43 is formed at the upper end of the valve stem 17, namely at a local throttle opening 20.1 of the gas channel 20 such that this opening when the liquid valve 16 is open, ie when the valve stem 17 is raised, a larger opening cross-section (FIG. Fig. 9 ), than when the liquid valve 16 is closed, ie when the valve stem 17 is lowered (FIG. Fig. 10 ).
  • This automatically and without the need for a further control valve is achieved, in turn, the flushing and biasing of the respective container from the annular channel 11 via the second gas path 22b at a reduced flow cross-section ( Fig. 10 ) and the return of the inert gas displaced from the filling material during pressure filling over an enlarged cross section of the second gas path 22b (FIG.
  • a throttle body 44 which is not moved along with the valve element housing 13 and is arranged coaxially with the axis FA, which extends into the throttle opening 20.1 and leaves the different flow cross section free in the first and second state of the throttle 43.
  • the throttle body 44 is for this purpose, for example, mushroom-shaped, so that in the first state ( Fig. 10 ) is located with its head in the throttle opening 20.1 and in the second state ( Fig. 9 ) the head is received in an extension of the gas channel 20 and the reduced cross-section portion of the throttle body 44 is located in the throttle opening 20.1.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Description

Die Erfindung bezieht sich auf ein Verfahren zum Füllen von Dosen oder dgl. Behältern sowie auf eine Füllmaschine gemäß dem Oberbegriff des Patentanspruchs 9. Die Patentdruckschrift US 5,501,253 offenbart eine Füllmaschine gemäß dem Oberbegriff des Anspruchs 9 und ein entsprechendes Verfahren.The invention relates to a method for filling cans or the like. Containers and to a filling machine according to the preamble of claim 9. The patent document US 5,501,253 discloses a filling machine according to the preamble of claim 9 and a corresponding method.

Verfahren zum Füllen von Behältern, insbesondere auch zum Druckfüllen von Behältern in Form von Flaschen mit einem flüssigen Füllgut und zugehörige Füllmaschinen sind ferner in unterschiedlichster Form bekannt. Hierbei ist es insbesondere auch bekannt ( DE 100 64 954 A1 ), in Dichtlage am Füllelement angeordnete Flaschen in einer der eigentlichen Füllphase vorausgehenden Spülphase zum Entfernen von im Flascheninnenraum mitgeführter Luft mit einem Spülgas in Form eines CO2-Gases zu spülen, das Spülgas hierbei zentrisch, d.h. in einer vertikalen Füllelementachse in den Flascheninnenraum einzuleiten und über einen gesteuerten Gasweg aus dem Flascheninnenraum abzuführen.A method for filling containers, especially for pressure filling of containers in the form of bottles with a liquid product and associated filling machines are also known in various forms. In this case, it is also known in particular ( DE 100 64 954 A1 ), in sealing position on the filling element arranged bottles in a the actual filling phase preceding rinsing phase to remove air entrained in the bottle interior with a purge gas in the form of a CO 2 gas, the purge gas centric here, ie in a vertical Füllelementachse in the interior of the bottle initiate and dissipate out of the bottle interior via a controlled gas path.

Aufgabe der Erfindung ist es, ein Verfahren aufzuzeigen, welches insbesondere auch bei Behältern in Form von Dosen ein wirksames Spülen des Behälter- bzw. Doseninnenraums ermöglicht. Zur Lösung dieser Aufgabe ist ein Verfahren entsprechend dem Patentanspruch 1 ausgebildet. Eine Füllmaschine ist Gegenstand des Patentanspruches 9.The object of the invention is to provide a method which, in particular in containers in the form of cans allows effective flushing of the container or can interior. To solve this problem, a method according to claim 1 is formed. A filling machine is the subject of claim. 9

Eine Besonderheit der Erfindung besteht darin, dass beim Spülen des jeweiligen Behälters das Einleiten des Spülgases ausschließlich über eine Drossel des zweiten Gasweges (22) bei reduziertem Strömungsquerschnitt und das Ableiten des Spülgases aus dem jeweiligen Behälter über den ersten Gasweg (26) mit einem wesentlich größerem Strömungsquerschnitt erfolgen, so dass das Spülgas trotz eines hohen Durchsatzes den jeweiligen Behälter mit reduziertem Spülgasdruck zuströmt, d.h. hierbei im Behälter nur ein reduzierter Überdruck (gegenüber dem Umgebungsdruck) von etwa 0 bar bis 3,0 bar, beispielsweise von etwa 0 bar bis 2,0 bar (Überdruck) vorzugsweise von etwa 0,5 bar bis 1 bar herrscht. Zumindest beim Füllen weist der zweite Gasweg 22 seinen vollen, nicht durch die Drossel reduzierten Strömungsquerschnitt auf, wodurch ein schnelles Vorspannen und Füllen der Behälter erreicht wird.A peculiarity of the invention is that when flushing the respective container, the introduction of the purge gas exclusively via a throttle of the second gas path (22) with reduced flow cross-section and the discharge of the purge gas from the respective container via the first gas path (26) with a much larger Flow cross-section, so that the purge gas flows despite a high throughput of the respective container with reduced purge gas pressure, ie this case in the container only a reduced pressure (compared to the ambient pressure) of about 0 bar to 3.0 bar, for example from about 0 bar to 2, 0 bar (overpressure) preferably from about 0.5 bar to 1 bar prevails. At least when filling, the second gas path 22 has its full, not reduced by the throttle flow cross-section, whereby a rapid biasing and filling of the container is achieved.

Behälter im Sinne der Erfindung sind insbesondere Dosen, auch solche, wie sie für Getränke üblicherweise verwendet werden, aber auch dosenähnliche Behälter, bei denen der Querschnitt der Behälteröffnung nur geringfügig kleiner ist als der Querschnitt des Behälterinnenraums. Das gleiche Verfahren ist auch bei der Inertgasspülung von Flaschen vorteilhaft anwendbar.Containers in the context of the invention are in particular cans, including those which are commonly used for drinks, but also can-like containers in which the cross section of the container opening is only slightly smaller than the cross section of the container interior. The same method is also advantageous for the inert gas flushing of bottles.

Unter "Druckfüllen" ist im Sinne der Erfindung allgemein ein Füllverfahren zu verstehen, bei dem der jeweils zu füllende Behälter in Dichtlage gegen das Füllelement anliegt und in der Regel vor der eigentlichen Füllphase, d.h. vor dem Öffnen des Flüssigkeitsventils über wenigstens einen gesteuerten, im Füllelement ausgebildeten Gasweg mit einem unter Druck stehenden Spanngas (Inertgas bzw. CO2-Gas) vorgespannt wird, welches dann während des Füllens von dem dem Behälter zufließenden Füllgut zunehmend als Rückgas aus den Behälterinnenraum verdrängt wird, und zwar ebenfalls über wenigstens einen gesteuerten, im Füllelement ausgebildeten Gasweg. Dieser Vorspannphase gehen weitere Behandlungsphasen voraus, insbesondere ein Spülen des Behälterinnenraums mit einem Inertgas, z.B. mit CO2-Gas oder Stickstoff, und zwar ebenfalls über den im Füllelement ausgebildeten Gasweg.For the purposes of the invention, "pressure filling" is generally to be understood as meaning a filling process in which the container to be filled rests in sealing position against the filling element and, as a rule, before the actual filling phase, ie before the liquid valve is opened via at least one controlled element in the filling element trained gas path with a pressurized gas clamping gas (inert gas or CO 2 gas) is biased, which is then increasingly displaced during filling of the inflowing the container contents as return gas from the container interior, also via at least one controlled, in the filling element trained gas way. This pretensioning phase is preceded by further treatment phases, in particular flushing of the container interior with an inert gas, for example with CO 2 gas or nitrogen, and likewise via the gas path formed in the filling element.

Der Ausdruck "im Wesentlichen" bzw. "etwa" bedeutet im Sinne der Erfindung Abweichungen vom jeweils exakten Wert um +/- 10%, bevorzugt um +/- 5% und/oder Abweichungen in Form von für die Funktion unbedeutenden Änderungen. Weiterbildungen, Vorteile und Anwendungsmöglichkeiten der Erfindung ergeben sich auch aus der nachfolgenden Beschreibung von Ausführungsbeispielen und aus den Figuren.The expression "essentially" or "approximately" in the sense of the invention means deviations from the exact value by +/- 10%, preferably by +/- 5% and / or deviations in the form of changes that are insignificant for the function. Further developments, advantages and applications of the invention will become apparent from the following description of exemplary embodiments and from the figures.

Die Erfindung wird im Folgenden anhand der Figuren an Ausführungsbeispielen näher erläutert. Es zeigen:

Fig. 1
in schematischer Darstellung und in Draufsicht eine Füllmaschine zum Füllen von Behältern in Form von Dosen mit einem flüssigen Füllgut;
Fig. 2
in vereinfachter Darstellung eine Füllposition der Füllmaschine der Fig. 1 zusammen mit einer in Dichtlage am Füllelement angeordneten Dose;
Fig. 3
und 4 in schematischer Funktionsdarstellung zwei gesteuerte Gaswege des Füllelementes der Füllposition der Fig. 2;
Fig. 5
die Füllposition der Fig. 2 im CIP-Modus der Füllmaschine für eine CIP-Reinigung- und/oder CIP-Desinfektion;
Fig. 6
eine Darstellung wie Fig. 2 bei einer weiteren Ausführungsform der Erfindung
Fig. 7
und 8 in schematischer Funktionsdarstellung zwei gesteuerte Gaswege des Füllelementes der Fig. 6;
Fig. 9
und 10 in schematischer Darstellung einen gesteuerten Gasweg eines Füllelementes der Erfindung in verschiedenen Betriebszuständen;
The invention will be explained in more detail below with reference to the figures of exemplary embodiments. Show it:
Fig. 1
in a schematic representation and in plan view of a filling machine for filling containers in the form of cans with a liquid filling material;
Fig. 2
in a simplified representation of a filling position of the filling machine of Fig. 1 together with a arranged in sealing position on the filling element can;
Fig. 3
and FIG. 4 is a schematic functional illustration of two controlled gas paths of the filling element of the filling position of FIG Fig. 2 ;
Fig. 5
the filling position of Fig. 2 in the CIP mode of the filling machine for a CIP cleaning and / or CIP disinfection;
Fig. 6
a representation like Fig. 2 in a further embodiment of the invention
Fig. 7
and FIG. 8 is a schematic functional illustration of two controlled gas paths of the filling element of FIG. 6;
Fig. 9
and Figure 10 is a schematic representation of a controlled gas path of a filling element of the invention in various operating conditions;

Die in der Fig. 1 allgemein mit 1 bezeichnete Füllmaschine dient zum Druckfüllen von Behältern 2 in Form von Dosen mit einem flüssigen Füllgut, beispielsweise mit Bier oder Softdrinks. Die Füllmaschine 1 ist als solche umlaufender Bauart mit einem Rotor 3 ausgebildet, der während des Füllbetriebes um eine vertikale Maschinenachse MA umlaufend angetrieben ist und an seinem Umfang eine Vielzahl von Füllpositionen 4 aufweist, denen die zu füllenden Behälter 2 über einen Behältereinlauf 5 zugeführt und denen die gefüllten Behälter 2 an einem Behälterauslauf 6 entnommen werden. Auf dem Winkelbereich der Drehbewegung (Pfeil A) des Rotors 3 zwischen dem Behältereinlauf 5 und dem Behälterauslauf 6 erfolgt das Füllen der Behälter 2, die hierfür mit ihrer Behälterachse parallel zur Maschinenachse MA und achsgleich oder im Wesentlichen achsgleich mit jeweils einer Achse FA der Füllstelle 4 angeordnet sind. Dieser Prozess ist nachstehend für rotative Füllmaschinen beschrieben, funktioniert aber analog bei Linearfüllern, bspw. können hiermit auch PET-Großgebinde, so genannte KEG für Bier, gefüllt werden.The in the Fig. 1 Generally designated 1 filling machine is used for pressure filling of containers 2 in the form of cans with a liquid product, such as beer or soft drinks. The filling machine 1 is designed as such a revolving type with a rotor 3, which is driven circumferentially during the filling operation about a vertical machine axis MA and at its periphery a plurality of filling positions 4, which are supplied to the container 2 to be filled via a container inlet 5 and those the filled containers 2 are removed at a container outlet 6. On the angular region of the rotary movement (arrow A) of the rotor 3 between the container inlet 5 and the container outlet 6, the containers 2 are filled with their container axis parallel to the machine axis MA and coaxially or substantially coaxially with one axis FA of the filling station 4 are arranged. This process is described below for rotary filling machines, but works analogously with linear fillers, for example, can be filled here also PET bulk containers, so-called KEG for beer.

Wie die Fig. 2 zeigt, besteht jede Füllstelle 4 im Wesentlichen aus einem Füllelement 7, welches zusammen mit den Füllelementen 7 der übrigen Füllstellen 4 am Umfang des Rotors 3 angeordnet ist und das Füllsystem der Füllmaschine 1 bildet. Am Rotor 3 befindet sich weiterhin ein für sämtliche Füllpositionen 4 gemeinsamer und bei der dargestellten Ausführungsform als Ringkessel ausgebildeter Füllgutkessel 8, der während des Füllbetriebes mit dem flüssigen Füllgut teilgefüllt ist, und zwar unter Ausbildung eines unteren Flüssigkeitsraumes 8.1 und eines Gasraumes 8.2, der von einem unter einem Fülldruck PF von beispielsweise 3 bar bis 5 bar stehenden InertGas, beispielsweise CO2-Gas oder Stickstoff eingenommen ist. Jedes Füllelement 7 ist über eine eigene, einen Durchflussmesser 9 aufweisende Produktleitung 10 mit dem Flüssigkeitsraum 8.1 verbunden.As the Fig. 2 shows, each filling station 4 consists essentially of a filling element 7, which is arranged together with the filling elements 7 of the remaining filling points 4 on the circumference of the rotor 3 and the filling system of the filling machine 1 forms. On the rotor 3 is still a common for all filling positions 4 and in the illustrated embodiment formed as a ring vessel Füllgutkessel 8, which is partially filled during the filling operation with the liquid contents, namely forming a lower liquid space 8.1 and a gas space 8.2, of a below a filling pressure P F, for example, 3 bar to 5 bar inert gas, For example, CO 2 gas or nitrogen is taken. Each filling element 7 is connected via its own, a flow meter 9 having product line 10 with the liquid space 8.1.

Am Rotor 3 sind bei der dargestellten Ausführungsform weiterhin zwei die Maschinenachse MA umschließende und für sämtliche Füllstellen 4 bzw. Füllelemente 7 gemeinsame Ringkanäle 11 und 12 vorgesehen, von denen der in der Fig. 2 (zweite) obere Ringkanal 11 während des Füllbetriebes in der nachstehend noch näher beschriebenen Weise das unter Druck stehende Inertgas, beispielsweise CO2-Gas oder Stickstoff führt. Der (untere) erste Ringkanal 12 dient als Rücksammelgaskanal zum Abführen von Gas aus dem jeweiligen Füllelement 7, insbesondere auch beim Spülen der Behälter 2. Der Druck im zweiten Ringkanal 11 ist gleich oder im Wesentlichen gleich dem Fülldruck PF im Gasraum 8.2 oder geringfügig kleiner als dieser Fülldruck PF. Der Druck im ersten Ringkanal 12 ist beispielsweise der Atmosphärendruck oder ein Unterdruck.In the illustrated embodiment, two annular channels 11 and 12, which surround the machine axis MA and are common to all filling points 4 or filling elements 7, are provided on the rotor 3, of which the one in the Fig. 2 (second) upper annular channel 11 during the filling operation in the manner described in more detail below, the pressurized inert gas, such as CO 2 gas or nitrogen leads. The (lower) first annular channel 12 serves as Rücksammelgaskanal for discharging gas from the respective filling element 7, in particular also when rinsing the container 2. The pressure in the second annular channel 11 is equal to or substantially equal to the filling pressure P F in the gas space 8.2 or slightly smaller as this filling pressure P F. The pressure in the first annular channel 12 is for example the atmospheric pressure or a negative pressure.

Das Füllelement 7 ist in einem Füllelementgehäuse 13 mit einem Flüssigkeitskanal 14 ausgebildet, der mit seinem oberen Bereich mit der Produktleitung 10 verbunden ist und an der Unterseite des Füllelementes 7 eine die Achse FA konzentrisch umschließende ringförmige Abgabeöffnung 15 bildet, über die das flüssige Füllgut dem jeweiligen Behälter 2 beim Füllen zufließt. Im Flüssigkeitskanal 14 ist in Strömungsrichtung des Füllgutes vor der Abgabeöffnung 15 ein Flüssigkeitsventil 16 vorgesehen, welches im Wesentlichen von einem an einem Ventilstößel 17 angeordneten Ventilkörper 18 gebildet ist. In der Fig. 2 ist das Flüssigkeitsventil 16 im geschlossenen Zustand dargestellt, in welchem der Ventilkörper 18 gegen eine Ventilfläche im Flüssigkeitskanal 14 anliegt. Zum Öffnen des Flüssigkeitsventils 16 wird der Ventilkörper 18 mit dem achsgleich mit der Achse FA angeordneten Ventilstößel 17 durch ein vorzugsweise pneumatisch gesteuertes Betätigungselement 19 angehoben. Der Ventilstößel 17 ist als Gasrohr ausgeführt, und zwar mit einem Gaskanal 20, der achsgleich mit der Achse FA angeordnet an der Unterseite im Bereich der Abgabeöffnung 15 und von dieser ringförmig umschlossen offen ist und am oberen Ende des Ventilstößels 17 in einen im Gehäuse 13 ausgebildeten Gasraum 21 mündet.The filling element 7 is formed in a Füllelementgehäuse 13 with a liquid channel 14 which is connected at its upper portion to the product line 10 and on the underside of the filling element 7, an axis FA concentrically enclosing annular discharge opening 15 forms, via which the liquid product to the respective Container 2 flows during filling. In the liquid channel 14, a liquid valve 16 is provided in the flow direction of the filling material in front of the discharge opening 15, which is essentially formed by a valve body 18 arranged on a valve tappet 17. In the Fig. 2 the liquid valve 16 is shown in the closed state, in which the valve body 18 rests against a valve surface in the liquid channel 14. In order to open the liquid valve 16, the valve body 18 is raised with the valve tappet 17 arranged coaxially with the axis FA by a preferably pneumatically controlled actuating element 19. The valve stem 17 is designed as a gas pipe, with a gas channel 20 which is arranged coaxially with the axis FA at the underside in the region of the discharge opening 15 and is surrounded by this annularly open and opens at the upper end of the valve stem 17 in a housing 13 formed in the gas space 21.

Um beim Druckfüllen der Behälter 2 die verschiedenen Phasen des Füllprozesses zu steuern, sind im Füllelementgehäuse 13 mehrere, steuerbare Gaswege ausgebildet. Über einen steuerbaren zweiten Gasweg 22 ist der Gasraum 21 gesteuert mit dem zweiten Ringkanal 11 verbindbar. Dieser zweite Gasweg 22, der in der Fig. 3 zum besseren Verständnis nochmals als Funktionsdiagramm dargestellt ist, enthält zwei Steuerventile 23 und 24, die in der Verbindung zwischen dem zweiten Ringkanal 11 und dem Gasraum 21 in Serie angeordnet sind und die bei der dargestellten Ausführungsform pneumatisch betätigbare Ventile sind. Parallel zu dem Steuerventil 24 ist eine Drossel 25 vorgesehen, die einen festen reduzierten Strömungsquerschnitt aufweist und bei geschlossenem Steuerventil 24 einen Gasstrom in einem parallelen Bypass mit dem reduzierten Strömungsquerschnitt am geschlossenem Steuerventil 24 vorbei ermöglicht, so dass bei geöffnetem Steuerventil 23 durch Öffnen und Schließen des Steuerventils 24 der wirksame Strömungsquerschnitt des gesteuerten zweiten Gasweges 22 veränderbar ist.In order to control the different phases of the filling process during the pressure filling of the container 2, a plurality of controllable gas paths are formed in the filling element housing 13. Via a controllable second gas path 22, the gas space 21 is controlled connected to the second annular channel 11. This second gas path 22, in the Fig. 3 is shown again as a functional diagram for better understanding, contains two control valves 23 and 24, which are arranged in the connection between the second annular channel 11 and the gas space 21 in series and which are pneumatically actuated valves in the illustrated embodiment. Parallel to the control valve 24, a throttle 25 is provided, which has a fixed reduced flow cross-section and with closed control valve 24 allows a gas flow in a parallel bypass with the reduced flow cross section of the closed control valve 24 over, so that when open control valve 23 by opening and closing the Control valve 24, the effective flow cross-section of the controlled second gas path 22 is variable.

Über einen weiteren gesteuerten ersten Gasweg 26, der ebenfalls im Füllelementgehäuse 13 ausgebildet ist, sind zwei Rückgasöffnungen 27.1 und 28.1 mit dem ersten Ringkanal 12 verbindbar. Die Rückgasöffnungen 27.1 und 28.1 sind jeweils an der Unterseite des Füllelementes 7 vorgesehen, und zwar gegenüber der Abgabeöffnung 15 bezogen auf die Achse FA radial nach außen versetzt und außerdem in Richtung der Achse FA axial oberhalb der Abgabeöffnung 15. Die Rückgasöffnungen 27.1 und 28.1 sind bei der dargestellten Ausführungsform um 180° um die Achse FA versetzt angeordnet und bilden die unteren Öffnungen oder Anschnitte von Rückgaskanälen 27 und 28, die sich im Füllelementgehäuse 13 von der jeweiligen Rückgasöffnung parallel oder im wesentlichen parallel zu der Achse FA nach oben erstrecken. Die Rückgaskanäle 27 und 28 sind Teil des gesteuerten ersten Gasweges 26 und enthalten jeweils ein Steuerventil 29 bzw. 30. Die Steuerventile 29 und 30 sind bei der dargestellten Ausführungsform wiederum pneumatisch betätigbare Ventile. Die Eingänge der Steuerventile 29 und 30 sind jeweils mit einem Rückgaskanal 27 bzw. 28 verbunden. Die Ausgänge beider Steuerventile 29 und 30 sind mit dem ersten Ringkanal 12 verbunden. Zum besseren Verständnis ist der gesteuerte erste Gasweg 26 mit der Fig. 4 nochmals in einem Funktionsdiagramm zusammen mit dem Ringkanal 12 dargestellt.Via a further controlled first gas path 26, which is likewise formed in the filling element housing 13, two return gas openings 27.1 and 28.1 can be connected to the first annular channel 12. The return gas openings 27.1 and 28.1 are respectively provided on the underside of the filling element 7, relative to the discharge opening 15 relative to the axis FA radially outwardly offset and also in the direction of the axis FA axially above the discharge opening 15. The return gas openings 27.1 and 28.1 are at the embodiment shown offset by 180 ° about the axis FA and form the lower openings or gates of Rückgaskanälen 27 and 28 which extend in the Füllelementgehäuse 13 from the respective return gas opening parallel or substantially parallel to the axis FA upwards. The return gas channels 27 and 28 are part of the controlled first gas path 26 and each contain a control valve 29 and 30. The control valves 29 and 30 are in turn in the illustrated embodiment pneumatically actuated valves. The inputs of the control valves 29 and 30 are each connected to a return gas channel 27 and 28, respectively. The outputs of both Control valves 29 and 30 are connected to the first annular channel 12. For better understanding, the controlled first gas path 26 with the Fig. 4 shown again in a functional diagram together with the annular channel 12.

Das Füllelement 7 umfasst weiterhin eine Zentrierglocke 31, die zumindest beim Spülen, Vorspannen und beim Füllen mit einer Ringdichtung 31.1 abgedichtet gegen den Öffnungsrand des auf einem Behälterträger 32 aufstehenden Behälters 2 anliegt, so dass ein zur Umgebung hin durch das Füllelement 7, die Zentrierglocke 31 und den Behälter 2 abgedichteter Raum gebildet ist, in den die Abgabeöffnung 15, das untere Ende des Gaskanals 20 sowie auch die Rückgasöffnungen 27.1 und 28.1 münden. Durch ein pneumatisches Betätigungselement 33 in Form eines beispielsweise mit dem Fülldruck PF beaufschlagten Faltenbalgs ist die Zentriertulpe 31 über ein Gestänge 34 in seine untere dicht gegen einen Behälter 2 anliegende Stellung vorgespannt. Durch das Zusammenwirken einer am Gestänge 34 vorgesehenen Kurvenrolle 35 mit einer äußeren, mit dem Rotor 3 nicht umlaufenden Hubkurve wird die Zentriertulpe 31 für das Einschieben eines Behälters 2 in die Füllposition 4 bzw. für das Entnehmen des gefüllten Behälters 2 aus der Füllposition 4 angehoben.The filling element 7 further comprises a centering bell 31, which at least during rinsing, toughening and filling with a ring seal 31.1 sealingly abuts against the opening edge of standing on a container support 32 container 2, so that the environment through the filling element 7, the centering 31st and the container 2 sealed space is formed, in which the discharge opening 15, the lower end of the gas channel 20 and the return gas openings 27.1 and 28.1 open. By a pneumatic actuator 33 in the form of, for example, the filling pressure P F acted upon bellows centering tulip 31 is biased via a linkage 34 in its lower sealing against a container 2 position. Due to the interaction of a provided on the linkage 34 cam follower 35 with an outer, not rotating with the rotor 3 stroke, the centering 31 is raised for the insertion of a container 2 in the filling position 4 or for the removal of the filled container 2 from the filling position 4.

Die Ansteuerung der pneumatisch betätigten Steuerventile 23, 24, 29, 30 zwischen ihrem geöffneten und geschlossenen Zustand erfolgt über elektropneumatische Ventile 36, die ihrerseits von der Maschinensteuerung der Füllmaschine 1 gesteuert werden. Mit der die Füllelement 7 aufweisenden Füllmaschine ist insbesondere ein Druckfüllen der Behälter 2 mit folgenden Verfahrensschritten möglich:The control of the pneumatically actuated control valves 23, 24, 29, 30 between their open and closed state via electro-pneumatic valves 36, which in turn are controlled by the machine control of the filling machine 1. With the filling element 7 having filling machine is in particular a pressure filling of the container 2 with the following method steps possible:

1. Einbringen bzw. Einschieben des Behälters 2 in die Füllposition 41. introduction or insertion of the container 2 in the filling position. 4

Für das Einbringen des Behälters 2 in die jeweilige Füllposition 4 sind das Flüssigkeitsventil 16 geschlossen, die Steuerventile 23 und 24 und damit der zweite Gasweg 22 geschlossen, die Steuerventile 29 und 30 und damit der erste Gasweg 26 sind geöffnet und die Zentriertulpe 31 gegen die Wirkung der Betätigungseinrichtung 33 angehoben.For the introduction of the container 2 in the respective filling position 4, the liquid valve 16 are closed, the control valves 23 and 24 and thus the second gas path 22 is closed, the control valves 29 and 30 and thus the first gas path 26 are open and the centering tulip 31 against the effect the actuator 33 is raised.

2. Spülen des Behälterinnenraumes mit2. Rinse the container interior with Inertgasinert gas

Für das Spülen des Behälterinnenraums befindet sich der Behälter 2 in Dichtlage am Füllelement 7, d.h. die Zentriertulpe 31 ist mit ihrer die Achse FA konzentrisch umgebenden Ringdichtung 31.1 gegen den Rand der Behälteröffnung dicht anliegend auf den Behälter 2 abgesenkt. Das Flüssigkeitsventil 16 ist geschlossen und die Steuerventile 23, 29 und 30 sind bei geschlossenem Steuerventil 24 geöffnet. Hierdurch strömt Inertgas als Spülgas aus dem Ringkanal 11 über die Drossel 25 in den Gasraum 21 und aus diesem über den Gaskanal 20 mittig bzw. zentrisch in den Innenraum des Behälters 2 und bildet dort eine Inertgasströmung aus, die u.a. in der Mitte des Behälters 2 u.a. auch bis an den Behälterboden reicht und von dort entlang der Innenfläche der Behälterwandung außen nach oben gerichtet ist, wie dies mit 37 angedeutet ist. Über die Rückgasöffnungen 27.1 und 28.1 und den geöffneten ersten Gasweg 26 wird das Spülgas und die mit diesem mitgeführte Luft in den Ringkanal 12 abgeführt, der beispielsweise Atmosphärendruck oder aber einen Unterdruck aufweist.For rinsing the container interior, the container 2 is in sealing position on the filling element 7, i. the centering tulip 31 is lowered with its concentric surrounding the axis FA ring seal 31.1 against the edge of the container opening tightly against the container 2. The liquid valve 16 is closed and the control valves 23, 29 and 30 are opened when the control valve 24 is closed. In this way, inert gas flows as purge gas from the annular channel 11 via the throttle 25 into the gas space 21 and from this via the gas channel 20 centrally or centrally into the interior of the container 2 and forms there an inert gas flow, the u.a. in the middle of the container 2 u.a. extends as far as the container bottom and from there along the inner surface of the container wall is directed outside upwards, as indicated at 37. About the return gas openings 27.1 and 28.1 and the opened first gas path 26, the purge gas and entrained with this air is discharged into the annular channel 12, for example, has atmospheric pressure or a negative pressure.

Durch die vorstehend beschriebene spezielle Ausgestaltung des Füllelementes 7, insbesondere durch die Drossel 25 im zweiten Gasweg 22 und durch die beiden wirkungsmäßig parallelen Rückgaskanäle 27 und 28 und Steuerventile 29 und 30, d.h. durch den hiermit erreichten im Vergleich zum Strömungsquerschnitt der Drossel 25 bedeutend größeren Strömungsquerschnitt des ersten Gasweges 26 wird dieser Spülprozess so gestaltet, dass die in dem jeweiligen Behälter mitgeführte Luft bei einem Spüldruck PS zwischen dem Atmosphärendruck und einem Überdruck von etwa 0,5 bar bis 2,0 bar, vorzugsweise von etwa 1,0 bar in kürzester Zeit aus dem Behälterinnenraum verdrängt und durch das Inertgas (beispielsweise CO2-Gas oder Stickstoff) ersetzt wird. Erreicht wird dies zum einen dadurch, dass das Spülgas dem Behälterinnenraum über die Drossel 25 des zweiten Gasweges 22 zugeführt wird und hierdurch der Druck des dem Behälter 2 zuströmenden Spülgases gegenüber dem Druck im Ringkanal 11 deutlich reduziert ist. Erreich wird dies aber auch dadurch, dass der Gasabfluss aus dem Innenraum des Behälters 2 auf einem gegenüber dem Querschnitt der Drossel 25 sehr viel größeren effektiven Strömungsquerschnitt erfolgt, nämlich über die beiden parallelen Gaswege 27 und 28, so dass es zu hohen Gasdurchsätzen innerhalb des jeweiligen Behälters 2 bei reduziertem Spüldruck PS kommt, was durch einen Unterdruck im Ringkanal 12 noch unterstützt werden kann. Weiterhin wird eine den Spülvorgang beeinträchtigende stärkere Verwirbelung des Spülgases mit Luft zumindest weitestgehend vermieden.By the above-described specific embodiment of the filling element 7, in particular by the throttle 25 in the second gas path 22 and the two operatively parallel return gas channels 27 and 28 and control valves 29 and 30, ie by the hereby achieved compared to the flow cross-section of the throttle 25 significantly larger flow cross-section of the first gas path 26, this rinsing process is designed so that the entrained in the respective container air at a purge pressure P S between the atmospheric pressure and an overpressure of about 0.5 bar to 2.0 bar, preferably from about 1.0 bar in the shortest Time is displaced from the container interior and replaced by the inert gas (for example, CO 2 gas or nitrogen). This is achieved on the one hand by the fact that the purge gas is supplied to the container interior via the throttle 25 of the second gas path 22 and thereby the pressure of the purge gas flowing to the container 2 is significantly reduced compared to the pressure in the annular channel 11. However, this is also achieved by virtue of the fact that the outflow of gas from the interior of the container 2 takes place on an effective flow cross section which is much larger than the cross section of the throttle 25, namely via the two parallel gas paths 27 and 28, so that it comes to high gas flow rates within the respective container 2 at reduced purge pressure P S , which can be supported by a negative pressure in the annular channel 12 yet. Furthermore, a disturbing the flushing stronger turbulence of the purge gas is at least largely avoided with air.

Erreicht werden dieses optimale Spülen bzw. der optimale Spülgasfluss innerhalb des Behälterinnenraumes insbesondere auch dadurch, dass die Rückgasöffnungen 27.1 und 28.1 für den Gasrückfluss um 180° um die Achse FA versetzt angeordnet sind und sich innerhalb der Ringdichtung 31.1 unmittelbar an dieser Dichtung und damit unmittelbar an der Innenseite des Öffnungsrandes des Behälters 2 befinden, d.h. der radiale Abstand der Rückgasöffnungen 27.1 und 28.1 von der Achse FA ist gleich oder nur geringfügig kleiner als der entsprechende Abstand der Innenseite der Ringdichtung 31.1 von der Achse FA.This optimal purging or the optimal purging gas flow within the container interior are achieved, in particular, by the fact that the return gas openings 27.1 and 28.1 are arranged offset by 180 ° around the axis FA for the gas reflux and directly adjacent to this seal within the ring seal 31.1 and thus directly the inside of the opening edge of the container 2 are, ie the radial distance of the return gas openings 27.1 and 28.1 from the axis FA is equal to or only slightly smaller than the corresponding distance of the inside of the ring seal 31.1 from the axis FA.

Die Spülzeit wird wesentlich reduziert, was zu einer Verkürzung der Spülzeit und damit zu einer Erhöhung der Leistung der Füllmaschine 1 (Anzahl der gefüllten Behälter 2 je Zeiteinheit) führt. Durch eine konstante Spülzeit wird der Gasdurchsatz und damit nachfolgend der Inergasverbrauch gesenkt.The rinsing time is significantly reduced, which leads to a shortening of the rinsing time and thus to an increase in the performance of the filling machine 1 (number of filled containers 2 per unit time). By a constant purge time, the gas flow rate and thus the Inergasverbrauch is lowered.

3. Vorspannen des Behälterinnenraumes mit Inertgas3. biasing the container interior with inert gas

Hierfür befindet sich der Behälter 2 weiterhin bei abgesenkter Zentrierglocke 31 in Dichtlage am Füllelement 7. Das Flüssigkeitsventil 16 sowie auch die Steuerventile 29 und 30 und damit der erste Gasweg 26 sind geschlossen. Die beiden Steuerventile 23 und 24 sind geöffnet, so dass das Inertgas als Vorspanngas (CO2-Gas oder Stickstoff) ohne eine Drosselung durch die Drossel 25 über den vollständig geöffneten zweiten Gasweg 22 in den Gasraum 21 und aus diesem über den Gaskanal 20 in den Behälterinnenraum strömen kann, so dass dieser kurzzeitig mit einem Druck vorgespannt ist, der gleich oder im wesentlichen gleich dem Fülldruck PF ist.For this purpose, the container 2 is still in lowered centering bell 31 in sealing position on the filling element 7. The liquid valve 16 and the control valves 29 and 30 and thus the first gas path 26 are closed. The two control valves 23 and 24 are opened, so that the inert gas as a biasing gas (CO 2 gas or nitrogen) without throttling through the throttle 25 via the fully open second gas path 22 into the gas space 21 and from there via the gas passage 20 in the Container interior can flow, so that this is temporarily biased at a pressure which is equal to or substantially equal to the filling pressure P F.

4. Druckfüllen des Behälterinnenraumes4. pressure filling of the container interior

Der Behälter 2 befindet sich weiterhin in Dichtlage am Füllelement 7. Die Steuerventile 29 und 30 und damit der erste Gasweg 26 sind geschlossen. Die Steuerventile 23 und 24 sind geöffnet. Für das Einleiten der Füllphase wird das Flüssigkeitsventil 16 geöffnet, so dass das flüssige Füllgut über die Abgabeöffnung 15 in den Behälter einströmt, und zwar durch die kegelförmige Ausbildung des Flüssigkeitskanals 14 im Bereich der Abgabeöffnung 15 entlang der Behälterinnenfläche. Das von dem Füllgut aus dem Behälter 2 verdrängte Inertgas wird über den vollständig geöffneten Gaskanal 20 und den vollständig geöffneten zweiten Gasweg 22 in den Ringkanal 11 zurückgeführt. Die Menge des dem Behälter 2 zufließenden Füllgutes wird mit dem Durchflussmesser 9 überwacht. Ist die erforderliche Füllmenge erreicht, wird veranlasst durch ein Messsignal des Durchflussmessers 9 über das Betätigungselement 19 das Flüssigkeitsventil 16 geschlossen.The container 2 is still in sealing position on the filling element 7. The control valves 29 and 30 and thus the first gas path 26 are closed. The control valves 23 and 24 are open. For the introduction of the filling phase, the liquid valve 16 is opened, so that the liquid product flows into the container via the discharge opening 15, through the conical design of the liquid channel 14 in the region of the discharge opening 15 along the container inner surface. The displaced from the contents of the container 2 inert gas is returned via the fully open gas passage 20 and the fully opened second gas path 22 into the annular channel 11. The amount of filling material flowing to the container 2 is monitored by the flow meter 9. If the required filling quantity is reached, the liquid valve 16 is caused to be closed by a measuring signal of the flow meter 9 via the actuating element 19.

5. Entlasten des Behälterinnenraumes des gefüllten Behälters5. Relieve the container interior of the filled container

Bei weiterhin in Dichtlage am Füllelement befindlichen Behälter 2 und bei geschlossenem Flüssigkeitsventil 16 und geschlossenen Steuerventilen 23 und 24 erfolgt durch Öffnen zumindest eines der Steuerventile 29 und 30, bevorzugt aber beider Steuerventile 29 und 30 ein Entlasten des von dem Füllgut nicht eingenommenen Kopfraumes des Behälters 2 über den ersten Gasweg 26 in den Ringkanal 12. Hierbei ist es möglich, dass für ein Teilentlasten zunächst nur ein Steuerventil 29 oder 30 und erst für ein anschließendes vollständiges Entlasten auch das andere Steuerventil 30 oder 29 geöffnet wird.In still in sealing position on the filling element located container 2 and closed liquid valve 16 and closed control valves 23 and 24 is carried out by opening at least one of the control valves 29 and 30, but preferably both control valves 29 and 30 relieving the contents of the contents not occupied headspace of the container. 2 It is possible that for a partial unloading initially only one control valve 29 or 30 and only for a subsequent complete unloading and the other control valve 30 or 29 is opened.

6. Freigeben des gefüllten Behälters 2 und Ausschieben dieses Behälters6. Release the filled container 2 and push out this container

Nach dem Entlasten erfolgt bei geschlossenem Flüssigkeitsventil 16, geschlossenen Steuerventilen 23 und 24, aber weiterhin geöffneten Steuerventilen 29 und 30 ein Anheben der Zentrierglocke 31 durch die mit der Kurvenrolle 35 zusammenwirkende Steuerkurve, so dass der gefüllte Behälter 2 an dem Behälterauslauf 6 entnommen werden kann.After relieving takes place with the liquid valve closed 16, closed control valves 23 and 24, but still open control valves 29 and 30, a lifting of the centering bell 31 through the cooperating with the cam roller cam 35 so that the filled container 2 can be removed at the container outlet 6.

Grundsätzlich sind mit dem Füllelement 7 noch weitere Verfahrensschritte möglich, beispielsweise ein langsames Anfüllen und/oder ein langsames Füllen vor dem Schließen des Flüssigkeitsventils 16, und zwar jeweils dadurch, dass hierfür nur das Steuerventil 23 geöffnet und das Steuerventil 24 geschlossen ist.In principle, further process steps are possible with the filling element 7, for example a slow filling and / or a slow filling before closing the liquid valve 16, in each case by virtue of the fact that only the control valve 23 is opened for this purpose and the control valve 24 is closed.

Die Fig. 5 zeigt das Füllelement 7 in einem Reinigungs- und/oder Desinfektions-Betriebszustand oder CIP-Modus (CIP-Reinigung und/oder -Desinfektion) der Füllmaschine 1. In diesem Zustand sind die Füllelemente 7 jeweils an der Unterseite ihres Füllelementgehäuses 13 mit einem Verschluss, beispielsweise in Form einer Spülkappe 38 versehen, die einen zur Umgebung hin verschlossenen Spülraum 39 bildet, in den die Abgabeöffnung 15, das untere, offene Ende des Gaskanals 20 sowie auch die beiden Rückgasöffnungen 27.1 und 28.1 münden. Während dieser CIP-Reinigung und/oder -Desinfektion ist der Füllgutkessel 8 mit einem flüssigen Reinigungs- und/oder -Desinfektionsmedium bzw. CIP-Medium gefüllt. Die beiden Steuerventile 23 und 24 und damit der zweite Gasweg 22 sind geschlossen, die Steuerventile 29 und 30 sind geöffnet, so dass das CIP-Medium aus dem Kessel 8 durch den Flüssigkeitskanal 14, durch das geöffnete Flüssigkeitsventil 16, durch die Abgabeöffnung 15, durch den Spülraum 39 und durch die beiden Rückgaskanäle 27 und 28 in den Ringkanal 12 strömen kann, aus dem das CIP-Medium abgeführt wird. Auch bei dieser CIP-Reinigung und/oder -Desinfektion ermöglicht der erste Gasweg 26 mit den beiden geöffneten Steuerventilen 29 und 30 einen großen wirksamen Strömungsquerschnitt für das CIP-Medium und damit einen hohen, eine intensive Behandlung gewährleistenden CIP-Medium-Durchsatz. Grundsätzlich besteht die Möglichkeit, z.B. bei geschlossenen Steuerventilen 29 und 30 und weiterhin geöffnetem Flüssigkeitsventil 16 sowie bei geöffneten Steuerventilen 23 und 24 auch den zweiten Gasweg 22 mit dem CIP-Medium aus dem Füllgutkessel 8 zu behandeln, welches dann über den Ringkanal 11 abgeführt wird.The Fig. 5 shows the filling element 7 in a cleaning and / or disinfection operating state or CIP mode (CIP cleaning and / or disinfection) of the filling machine 1. In this state, the filling elements 7 are each at the bottom of their Füllelementgehäuses 13 with a closure, provided for example in the form of a flushing cap 38, which forms a closed to the environment flushing chamber 39 into which the discharge opening 15, the lower, open end of the gas channel 20 and the two return gas openings 27.1 and 28.1 open. During this CIP cleaning and / or disinfection, the product vessel 8 is filled with a liquid cleaning and / or disinfecting medium or CIP medium. The two control valves 23 and 24 and thus the second gas path 22 are closed, the control valves 29 and 30 are opened, so that the CIP medium from the boiler 8 through the liquid passage 14, through the opened liquid valve 16, through the discharge opening 15, through the purge chamber 39 and can flow through the two return gas channels 27 and 28 in the annular channel 12, from which the CIP medium is discharged. Even with this CIP cleaning and / or disinfection, the first gas path 26 with the two open control valves 29 and 30 enables a large effective flow cross-section for the CIP medium and thus a high CIP medium throughput ensuring intensive treatment. In principle, it is possible to treat, for example, with closed control valves 29 and 30 and still open liquid valve 16 and open control valves 23 and 24 and the second gas path 22 with the CIP medium from the Füllgutkessel 8, which is then discharged via the annular channel 11.

Die Besonderheit der Füllmaschine 1 bzw. des von den Füllelementen 7 gebildeten Füllsystems dieser Maschine besteht also u.a. darin, dass beim Spülen des jeweiligen Behälters das Einleiten des Spülgases ausschließlich über die Drossel 25 bei reduziertem Strömungsquerschnitt erfolgt, während das Ableiten des Spülgases aus dem jeweiligen Behälter über den ersten Gasweg 26 bei einem wesentlich größerem Strömungsquerschnitt erfolgt, so dass das Spülgas trotz eines hohen Durchsatzes den jeweiligen Behälter 2 mit reduziertem Spülgasdruck zuströmt, d.h. hierbei im Behälter 2 ein auch gegenüber dem Fülldruck PF reduzierter Überdruck von etwa 0 bar bis 2,0 bar, beispielsweise von etwa 0,5 bar bis 2,0 bar vorzugsweise von etwa 0,5 - 1,0 bar herrscht. Sowohl beim Vorspannen, als auch beim Füllen weist der zweite Gasweg 22 durch die geöffneten Steuerventile 23 und 24 seinen vollen Strömungsquerschnitt auf, wodurch ein schnelles Vorspannen und Füllen der Behälter 2 erreicht wird.The peculiarity of the filling machine 1 and the filling system 7 formed by the filling of this machine is thus, inter alia, that when purging the respective container, the introduction of the purge gas exclusively via the throttle 25 at a reduced flow cross-section, while the discharge of the purge gas from the respective container takes place over the first gas path 26 at a much larger flow cross-section, so that the purge gas despite a high Throughput the respective container 2 flows with reduced purge gas pressure, ie in this case in the container 2 a reduced over the filling pressure P F overpressure of about 0 bar to 2.0 bar, for example from about 0.5 bar to 2.0 bar, preferably from about 0 , 5 - 1,0 bar prevails. Both during preloading, as well as during filling, the second gas path 22 through the open control valves 23 and 24 its full flow cross-section, whereby a rapid biasing and filling of the container 2 is achieved.

Durch die Ausbildung des erste Gasweges 26 mit zwei wirkungsmäßig parallelen Rückgaskanälen 27 und 28 ist es möglich, den im Vergleich zum zweiten Gasweg 22 beim Spülen größeren Strömungsquerschnitt dadurch zu realisieren, dass für sämtliche Steuerventile 23, 24, 29 und 30 Ventile mit grundsätzlich identischem Aufbau verwendet werden, die jeweils durch interne Federmittel in einen Ausgangszustand vorgespannt sind und durch Beaufschlagung mit einem Steuerdruck in ihren anderen Zustand überführt werden. Hier bei sind die Steuerventile 23 und 24 aber bevorzugt so ausgebildet, dass sie im Ruhezustand geöffnet sind. Die Steuerventile 29 und 30 sind bevorzugt so ausgebildet, dass sie im Ruhezustand geschlossen sind. Dies ermöglicht eine Vereinfachung der Ansteuerung der Steuerventile 23, 24, 29 und 30 durch die elektropneumatischen Ventile 36, d.h. lediglich für das Steuerventil 23 ist ein eigenständiges elektropneumatisches Ventil 36 erforderlich, während die Steuerventile24, 29 und 30 von einem gemeinsamen elektropneumatischen Ventil 36 angesteuert werden, welches im aktivierten Zustand, d.h. während des Spülens durch Beaufschlagung mit einem Steuerdruck das Steuerventil 24 schließt und die Steuerventile 29 und 30 öffnet, während beim Vorspannen und Füllen wegen des nicht aktivierten elektropneumatischen Steuerventils 36 die beiden Steuerventile 23 und 24 durch ihre Federmittel geöffnet und die Steuerventile 29 und 30 durch ihre Federmittel geschlossen sind. Das dritte in der Fig. 2 dargestellte elektropneumatische Steuerventil 36 dient zur Ansteuerung des Betätigungselementes 19.By forming the first gas path 26 with two effectively parallel return gas channels 27 and 28, it is possible to realize the larger in comparison to the second gas path 22 when flushing flow cross section characterized in that for all control valves 23, 24, 29 and 30 valves with basically identical structure are used, each biased by internal spring means in an initial state and are transferred by applying a control pressure in its other state. Here, however, at the control valves 23 and 24 are preferably designed so that they are open in the idle state. The control valves 29 and 30 are preferably designed so that they are closed when at rest. This allows a simplification of the control of the control valves 23, 24, 29 and 30 by the electro-pneumatic valves 36, ie only for the control valve 23, a separate electropneumatic valve 36 is required, while the control valves 24, 29 and 30 are driven by a common electropneumatic valve 36 which in the activated state, ie during flushing by acting on a control pressure, the control valve 24 closes and the control valves 29 and 30 opens, while biasing and filling because of the non-activated electro-pneumatic control valve 36, the two control valves 23 and 24 opened by their spring means and the control valves 29 and 30 are closed by their spring means. The third in the Fig. 2 shown electro-pneumatic control valve 36 serves to control the actuating element 19th

Die Fig. 6 zeigt als weitere Ausführungsform eine Füllmaschine 1 a bzw. eines der Füllelemente 7a dieser Füllmaschine. Die Füllmaschine 1a unterscheidet sich von der Füllmaschine 1 zunächst dadurch, dass am Rotor 3 ein weiterer Ringkessel 40 vorgesehen ist, der als gemeinsamer Entlastungskanal für sämtliche Füllelemente 7a dient.FIG. 6 shows, as a further embodiment, a filling machine 1a or one of the filling elements 7a of this filling machine. The filling machine 1a initially differs from the filling machine 1 in that the rotor 3 has a further ring bowl 40 is provided, which serves as a common discharge channel for all filling elements 7a.

Das Füllelement 7a unterscheidet sich von dem Füllelement 7 im wesentlichen nur dadurch, dass anstelle des gesteuerten zweiten Gasweges 22 ein gesteuerter zweiter Gasweg 22a vorgesehen ist, und zwar in der Verbindung zwischen dem Ringkanal 11 und dem Gasraum 21. Dieser zweite Gasweg 22a ist in der Fig. 7 in einem Funktionsdiagramm dargestellt und enthält lediglich das Steuerventil 23. Wirkungsmäßig parallel zu der Drossel 25 ist ein Rückschlagventil 41 angeordnet, welches so ausgebildet ist, dass es für eine Strömung aus dem Ringkanal 11 schließt und für eine Strömung in den Ringkanal 11 öffnet. Die Verfahrensschritte Spülen und Vorspannen der Behälter 2 mit dem unter Fülldruck PF stehenden Inertgas aus dem Ringkanal 11 sowie Druckfüllen der Behälter 2 unter Rückführen des hierbei aus den Behältern 2 verdrängten Inertgases erfolgt analog zu den in Verbindung mit dem Füllelement 7 beschriebenen Verfahrensschritten, wobei beim Spülen bei geöffnetem Steuerventil 23 und bei sperrendem Rückschlagventil 41 wiederum mit der Drossel 25 in Zusammenwirkung mit den beiden geöffneten Gaswegen 27 und 28 das Spülgas aus dem Ringkanal 11 mit reduziertem Spüldruck PS in den Behälter 2 eingeleitet und diesen aber mit hohem Durchsatz durchströmt. Das Vorspannen der Behälter 2 erfolgt bei dem Füllelement 7a bei geöffnetem Steuerventil 23 allein über die Drossel 25. Beim Druckfüllen der Behälter 2 wird das von dem zufließenden Füllgut verdrängte Inertgas bei geöffnetem Steuerventil 23 sowohl über die Drossel 25, als auch hauptsächlich über das öffnende Rückschlagventil 41 in den Ringkanal 11 zurückgeführt.The filling element 7a differs from the filling element 7 essentially only in that instead of the controlled second gas path 22, a controlled second gas path 22a is provided, in the connection between the annular channel 11 and the gas space 21. This second gas path 22a is in the Fig. 7 In effect, parallel to the throttle 25, a check valve 41 is arranged, which is designed so that it closes for a flow from the annular channel 11 and opens for flow into the annular channel 11. The process steps rinsing and biasing the container 2 with the standing under filling pressure P F inert gas from the annular channel 11 and pressure filling the container 2 while returning the case from the containers 2 displaced inert gas is analogous to the method described in connection with the filling element 7, wherein the Rinsing with the open control valve 23 and blocking check valve 41 again with the throttle 25 in cooperation with the two open gas paths 27 and 28, the purge gas from the annular channel 11 with reduced purge pressure P S introduced into the container 2 and this flows through with high throughput. The biasing of the container 2 is carried out at the filling element 7a with open control valve 23 alone on the throttle 25. When pressure filling the container 2, the displaced by the inflowing inert gas with open control valve 23 via both the throttle 25, and mainly via the opening check valve 41 returned to the annular channel 11.

Das Entlassen des jeweils gefüllten Behälters 2 erfolgt bei dem Füllelement 7a in den zusätzlichen Ringkanal 40. Hierfür weist das Füllelement 7a einen zusätzlichen gesteuerten Gasweg 42 auf, und zwar als Verbindung zwischen der Rückgasöffnung 27.1 und dem Ringkanal 40. Dieser Gaskanal ist in der Figur 8 schematisch dargestellt. Beim Entlasten des gefüllten Behälters 2 sind die Steuerventile 23, 29 und 30 geschlossen und das Steuerventil 24 des Gasweges 42 geöffnet, so dass die Entlastung in den Ringkanal 40 erfolgt.For this purpose, the filling element 7a an additional controlled gas path 42, and as a connection between the return gas opening 27.1 and the annular channel 40. This gas channel is in the FIG. 8 shown schematically. When unloading the filled container 2, the control valves 23, 29 and 30 are closed and the control valve 24 of the gas path 42 is opened, so that the discharge takes place in the annular channel 40.

Auch bei dem Füllelement 7a erfolgt somit der Fluss des Inertgases beim Spülen, Vorspannen und Füllen über den zweiten Gasweg 22a, und zwar mit reduziertem Strömungsquerschnitt beim Spülen und Vorspannen, aber mit nicht reduziertem Strömungsquerschnitt beim Füllen.In the case of the filling element 7a, too, the flow of the inert gas during rinsing, prestressing and filling takes place via the second gas path 22a, specifically with a reduced flow cross section during rinsing and prestressing, but with a non-reduced flow cross section during filling.

Fig. 9 und 10 zeigen jeweils in schematischer Teildarstellung und im Schnitt das Füllelementgehäuse 13 im Bereich des Gasraumes 21 bei einem Füllelement 7 b gemäß einer weiteren Ausführungsform der Erfindung, und zwar mit einem gesteuerten zweiten Gasweg 22b in der Verbindung zwischen dem Ringkanal 11 und dem Gaskanal 20. Bei dieser Ausführungsform ist der Gasraum 21 Teil des gesteuerten zweiten Gasweges 22b mit einer veränderbaren Drossel 43, die im zweiten Gasweg 22b wirkungsmäßig in Serie mit dem Steuerventil 23 angeordnet ist und die zwischen einem ersten Zustand mit reduziertem Drosselquerschnitt (Fig. 10) und einem zweiten Zustand mit vergrößertem Drosselquerschnitt (Fig. 9) steuerbar ist. Die Drossel 43 ist an dem oberen Ende des Ventilstößels 17 ausgebildet, und zwar an einer dortigen Drosselöffnung 20.1 des Gaskanals 20 derart, dass diese Öffnung bei geöffnetem Flüssigkeitsventil 16, d.h. bei angehobenem Ventilstößel 17 einen größeren Öffnungsquerschnitt (Fig. 9) aufweist, als bei geschlossenem Flüssigkeitsventil 16, d.h. bei abgesenktem Ventilstößel 17 (Fig. 10). Hierdurch ist automatisch und ohne die Notwendigkeit eines weiteren Steuerventils erreicht, dass wiederum das Spülen und Vorspannen des jeweiligen Behälters aus dem Ringkanal 11 über den zweiten Gasweg 22b bei reduziertem Strömungsquerschnitt (Fig. 10) und das Rückführen des vom Füllgut verdrängten Inertgases beim Druckfüllen über einen vergrößerten Querschnitt des zweiten Gasweges 22b (Fig. 9) erfolgen. Bei der dargestellten Ausführungsform ist ein mit dem Ventilstößel 17 nicht mitbewegter bzw. fest am Füllelementgehäuse 13 und achsgleich mit der Achse FA angeordneter Drosselkörper 44 vorgesehen, der in die Drosselöffnung 20.1 hineinreicht und im ersten und zweiten Zustand der Drossel 43 den unterschiedlichen Strömungsquerschnitt frei lässt. Der Drosselkörper 44 ist hierfür beispielsweise pilzkopfartig ausgebildet, so dass er in dem ersten Zustand (Fig. 10) mit seinem Kopf in der Drosselöffnung 20.1 befindet und im zweiten Zustand (Fig. 9) der Kopf in einer Erweiterung des Gaskanals 20 aufgenommen und sich der im Querschnitt reduzierte Abschnitt des Drosselkörpers 44 in der Drosselöffnung 20.1 befindet. Bezugszeichenliste 1, 1a Füllmaschine 26 gesteuerter (erster) Gasweg 2 Behälter 27,28 Rückgaskanal 3 Rotor 27.1, 28.1 Rückgasöffnung 4 Füllposition 29, 30 Steuerventil 5 Behältereinlauf 31 Zentriertulpe 6 Behälterauslauf 32 Behälterträger 7,7a Füllelement 33 Betätigungselement 8 Füllgutkessel 34 Gestänge 8.1 Flüssigkeitsraum 35 Kurvenrolle 8.2 Gasraum 36 elektropneumatisches 9 Durchflussmesser Steuerventil 10 Produktleitung 37 Strömung des Inertgases beim Spülen 11, 12 Ringkanal 13 Füllelementgehäuse 38 Spülkappe 14 Flüssigkeitskanal 39 Spülraum 15 Abgabeöffnung 40 zusätzlicher Ringkanal (Entlastungskanal) 16 Flüssigkeitsventil 17 Ventilstößel 41 Rückschlagventil 18 Ventilkörper 42 gesteuerter Gasweg 19 Betätigungselement 43 Drossel 20 Gaskanal 44 Drosselkörper 20.1 Drosselöffnung A Drehrichtung des Rotors 3 21 Gasraum FA Füllelementachse 22, 22a, 22b gesteuerter Gasweg MA Maschinenachse 23,24 Steuerventil 25 Drossel FIGS. 9 and 10 each show in a schematic partial representation and in section the Füllelementgehäuse 13 in the region of the gas space 21 at a filling element 7 b according to another embodiment of the invention, with a controlled second gas path 22b in the connection between the annular channel 11 and the gas channel 20. In this Embodiment, the gas chamber 21 is part of the controlled second gas path 22b with a variable throttle 43, which is operatively arranged in series with the control valve 23 in the second gas path 22b and which between a first state with reduced throttle cross-section ( Fig. 10 ) and a second state with an enlarged throttle cross-section ( Fig. 9 ) is controllable. The throttle 43 is formed at the upper end of the valve stem 17, namely at a local throttle opening 20.1 of the gas channel 20 such that this opening when the liquid valve 16 is open, ie when the valve stem 17 is raised, a larger opening cross-section (FIG. Fig. 9 ), than when the liquid valve 16 is closed, ie when the valve stem 17 is lowered (FIG. Fig. 10 ). This automatically and without the need for a further control valve is achieved, in turn, the flushing and biasing of the respective container from the annular channel 11 via the second gas path 22b at a reduced flow cross-section ( Fig. 10 ) and the return of the inert gas displaced from the filling material during pressure filling over an enlarged cross section of the second gas path 22b (FIG. Fig. 9 ) respectively. In the illustrated embodiment, a throttle body 44 which is not moved along with the valve element housing 13 and is arranged coaxially with the axis FA, which extends into the throttle opening 20.1 and leaves the different flow cross section free in the first and second state of the throttle 43. The throttle body 44 is for this purpose, for example, mushroom-shaped, so that in the first state ( Fig. 10 ) is located with its head in the throttle opening 20.1 and in the second state ( Fig. 9 ) the head is received in an extension of the gas channel 20 and the reduced cross-section portion of the throttle body 44 is located in the throttle opening 20.1. LIST OF REFERENCE NUMBERS 1, 1a filling Machine 26 controlled (first) gas path 2 container 27.28 Return gas channel 3 rotor 27.1, 28.1 Return gas opening 4 filling position 29, 30 control valve 5 container inlet 31 centering bell 6 container outlet 32 container carrier 7,7a filler 33 actuator 8th Füllgutkessel 34 linkage 8.1 liquid space 35 follower 8.2 headspace 36 electro-pneumatic 9 Flowmeter control valve 10 product line 37 Flow of the inert gas during rinsing 11, 12 annular channel 13 filling element 38 flushing cap 14 liquid channel 39 Wash cabinet 15 discharge opening 40 additional ring channel (discharge channel) 16 liquid valve 17 tappet 41 check valve 18 valve body 42 controlled gas path 19 actuator 43 throttle 20 gas channel 44 throttle body 20.1 throttle opening A Direction of rotation of the rotor 3 21 headspace FA filling element 22, 22a, 22b controlled gas path MA machine axis 23.24 control valve 25 throttle

Claims (15)

  1. Method for filling cans or the like containers with a liquid in a filling phase of a filling process wherein, in at least one purge phase that temporally precedes the filling phase, the container interior of the respective container (2), which is arranged in a sealed position at the filling element (7, 7a), is purged with a purge gas in the form of an inert gas that is introduced into the container interior, and the purge gas flowing through the container interior at a purge gas pressure (Ps) is drained from the container interior, wherein the purge gas pressure (Ps) in the container interior is equal to an overpressure in comparison with ambient pressure of 0 - 2.0 bar, preferably from 0.5 bar to 1.0 bar, wherein the purge gas is drained out of the container interior via at least two return gas openings (27.1, 28.1) of a first controlled gas path (26) of the filling element (7, 7a), the first gas path (26) of the filling elements (7, 7a) comprising at least two gas channels (27, 28) with in each case one control valve (29, 30), wherein the gas channels (27, 28) in each case form a return gas opening (27.1, 28.1), wherein the purge gas is conveyed via a second controlled gas path (22, 22a, 22b) out of a gas chamber or a second annular channel (11) common to all the filling elements (7, 7a) of the filling machine (1, 1a), to the container interior via a controllable choke arrangement (24, 25; 25, 41; 43), which can be switched between a first state, in which it chokes the inert gas flow, and a second state in which it does not choke the inert gas flow, and wherein the choke arrangement (24, 25, 25, 41; 43), during the purging, is in its first state in which it reduces the pressure of the purge gas to the purge pressure (Ps).
  2. Method according to claim 1, characterised in that a first annular channel (12) exhibits an underpressure.
  3. Method according to claim 1 or 2, characterised by the use of filling elements (7, 7a), in which the return gas openings (27.1, 28.1) are offset by 180° about the filling element axis FA and/or are provided immediately adjacent to a ring seal (31.1), against which the container is in contact with its container mouth in a sealing position at the filling element (7, 7a).
  4. Method according to claim 1, characterised in that the inert gas which, during the pressure filling of the containers (2), is forced by the liquid contents out of the container interior, is conveyed back via the second controlled gas path (22, 22a, 22b) into the gas chamber or into the second annular channel (11), and that in this situation the choke arrangement (24, 25, 25, 41; 43) is in its state in which it is not choking the inert gas flow.
  5. Method according to any one of the preceding claims, characterised in that the choke arrangement is formed from a control valve (24) and a choke (25) arranged parallel to this valve, or by a non-return valve (41), which opens for a flow into the gas chamber or the second annular channel (11), and closes for a flow in the opposite direction, and by a choke arranged parallel to the non-return valve (41), or by a choke arrangement (43) with a changeable flow cross-section.
  6. Method according to claim 5, characterised in that the choke arrangement (24, 25; 25, 41, 43), at least at the opening of a liquid valve (16) of the filling element (7, 7a), is switched from the first state into the second state.
  7. Method according to any one of the preceding claims, characterised in that a valve tappet (17), which is moved at the opening and closing of the liquid valve (16), is a part of the choke arrangement or is the controllable choke (43) forming this choke arrangement.
  8. Method according to any one of the preceding claims, characterised in that, during a pretensioning of the containers (2) with the inert gas preceding the filling phase, as well as during the filling phase, the control valves (29, 30) of the return gas channels (27, 28) are closed.
  9. Filling machine for the filling, in particular the pressure filling, of cans or like containers (2), with a plurality of filling elements (7, 7a) arranged on a circulating transport element (3), such as a rotor, in each case with a liquid channel (14) formed in a filling element housing (13) and comprising at least one liquid valve (16), which is connected to a filling product vessel (8) at the transport element (3) and forms on an underside of the filling element (7, 7a) at least one filling product dispensing opening (15), with a container contact surface formed from a ring seal (31.1) at a housing part (31), against which opening the respective container (2) is in contact during the filling, sealed against the filling element, with a first controlled gas path (26), which opens on the underside of the filling element housing (13) and, related to a filling element axis (FA), opens inside the ring seal or the housing part (31), as well as with a second controlled gas path (22, 22a, 22b), which opens centrically on the underside of the filling element (7, 7a), related to the filling element axis (FA), and is connected to a gas chamber or to a second annular channel (11), which is provided as a channel for conducting an inert gas under pressure for all the filling elements (7, 7a) jointly at the transport element (3), and wherein the second gas path (22, 22a, 22b) comprises a controllable throttle arrangement (24, 25; 41, 25; 43), which can be controlled between a first state in which the gas flow is choked, and a second state in which the gas flow is not choked, characterised in that the first controlled gas path (26) comprises at least two return gas channels (27, 28), in each case opening on the underside of the filling element housing (13) via a return gas opening (27.1, 28.2), in each case with an independent control valve (29, 30) in each return gas channel (27, 28) for draining the purge gas out of the container interior via the at least two return gas openings (27.1, 28.1) of the first controlled gas path (26).
  10. Filling machine according to claim 9, characterised in that the housing part comprising the ring seal (31.1) is a centring tulip (31).
  11. Filling machine according to claim 9 or 10, characterised in that the first controlled gas path (26), or its return gas channels (27, 28) respectively, open into a first annular channel (12) common to all filling elements (7, 7a).
  12. Filling machine according to any one of the preceding claims 9 to 11, characterised in that the at least two return gas openings (27.1, 28.1) are arranged offset by 180° to one another about the filling element axis (FA), which is equal or approximately equal to half the diameter of the ring seal (31.1).
  13. Filling machine according to claim 9, characterised in that the choke arrangement is formed from a choke (25) with a fixed flow cross-section and a control valve (24) arranged parallel to the choke, or from the choke (25) with fixed cross-section and a non-return valve arranged parallel to the choke, which opens for a flow into the gas chamber or second annular channel (11) and closes for a flow in the opposite direction, or from a controllable choke (43) with changeable cross-section.
  14. Filling machine according to any one of the preceding claims 9 to 14, characterised in that the second gas path (22b) is formed on a part length by a gas channel (20) provided in a valve tappet (17) of the liquid valve (16), and that the valve tappet (17) moved axially at the opening and closing of the liquid valve, is a part of the controllable choke (43) in the form of its end remote from the dispensing opening (15), and that the gas channel (20) formed in the valve tappet (17) comprises for this purpose a choke opening (20.1), opening at this end into a gas chamber of the second gas path (22b) and interacting with a choke body (44), which, in a position of the valve tappet (17) corresponding to the closed state of the liquid valve (16), closes the choke opening (20.1) as far as a reduced flow cross-section, and in a position of the valve tappet (17) corresponding to the opened state of the liquid valve (16) clears the choke opening (20.1) for a larger flow cross-section.
  15. Filling machine according to any one of the preceding claims 9 to 15, characterised in that, in the second gas path (22, 22a, 22b), in series with the controllable choke arrangement, a further control valve (23) is provided for the controlled opening and closing of this gas path, and that the further control valve (23) is opened for the purging, pretensioning, and pressure filling of the containers (2), and, when the containers to be filled are pushed under the filling element (7, 7a), is closed at the pressure-relieving of the containers (2) after the filling, and when the filled containers are removed.
EP14707944.6A 2013-03-13 2014-03-01 Method and filling machine for filling cans or the like containers with liquid contents Active EP2969894B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI201430076A SI2969894T1 (en) 2013-03-13 2014-03-01 Method and filling machine for filling cans or the like containers with liquid contents

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013102547.1A DE102013102547A1 (en) 2013-03-13 2013-03-13 Method and filling machine for filling cans or the like. Containers with a liquid product
PCT/EP2014/000534 WO2014139641A1 (en) 2013-03-13 2014-03-01 Method and filling machine for filling cans or the like containers with liquid contents

Publications (2)

Publication Number Publication Date
EP2969894A1 EP2969894A1 (en) 2016-01-20
EP2969894B1 true EP2969894B1 (en) 2016-10-12

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US (1) US9902603B2 (en)
EP (1) EP2969894B1 (en)
JP (1) JP6278980B2 (en)
DE (1) DE102013102547A1 (en)
SI (1) SI2969894T1 (en)
WO (1) WO2014139641A1 (en)

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ES2625419T3 (en) * 2012-10-05 2017-07-19 Gai Macchine Imbottigliatrici S.P.A. Filling device for isobaric filling machines for filling bottles with food liquids
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Publication number Publication date
EP2969894A1 (en) 2016-01-20
WO2014139641A1 (en) 2014-09-18
DE102013102547A1 (en) 2014-09-18
SI2969894T1 (en) 2016-11-30
JP6278980B2 (en) 2018-02-14
JP2016508934A (en) 2016-03-24
US20160016774A1 (en) 2016-01-21
US9902603B2 (en) 2018-02-27

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