EP2835536A2 - Vacuum pump stage with special surface roughness yielding a lower gas friction - Google Patents
Vacuum pump stage with special surface roughness yielding a lower gas friction Download PDFInfo
- Publication number
- EP2835536A2 EP2835536A2 EP14176840.8A EP14176840A EP2835536A2 EP 2835536 A2 EP2835536 A2 EP 2835536A2 EP 14176840 A EP14176840 A EP 14176840A EP 2835536 A2 EP2835536 A2 EP 2835536A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- channel
- pumping stage
- vacuum pumping
- side channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/08—Centrifugal pumps
- F04D17/16—Centrifugal pumps for displacing without appreciable compression
- F04D17/168—Pumps specially adapted to produce a vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D23/00—Other rotary non-positive-displacement pumps
- F04D23/008—Regenerative pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/403—Casings; Connections of working fluid especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/68—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers
- F04D29/681—Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/50—Intrinsic material properties or characteristics
- F05D2300/516—Surface roughness
Definitions
- the invention relates to a vacuum pumping stage.
- the prior art includes vacuum pumping stages of screw pumps, which essentially consist of two parts, namely a stator and a rotor rotating in the stator. Multi-start threads are mounted on the outer diameter of the rotor and on the inner diameter of the stator.
- Side channel pumps that is to say pumps which have at least one vacuum pump stage in the form of a side channel pumping stage
- pumps which have at least one vacuum pump stage in the form of a side channel pumping stage
- These can for example be combined well with turbomolecular pumps or other molecular pumps.
- the rotor parts of both pumps can be accommodated on a shaft, so that both form a structural unit.
- the side channel pumping stages usually have an impeller, that is to say a rotor, which has peripheral blades in a channel at its edge.
- a further embodiment relates to a vacuum pumping stage having an inlet, an outlet and a channel, which has two side walls and a channel bottom, wherein a rotor with a rotor portion dips into the channel and by pumping action of rotor portion and channel is achieved, and with an intermediate Inlet and outlet arranged breaker.
- Vacuum pumps or vacuum pump assemblies composed of vacuum pumps are used to generate such vacuum conditions.
- vacuum pump stages are used according to different principles of action, which are adapted to different pressure ranges to compress gas from the desired final vacuum to the atmosphere.
- side channel pumping stages are used to compress the atmosphere.
- these blades run around in a channel and promote a vortex-like gas flow between inlet and outlet.
- the gas stream follows the blades during the circulation and is at a so-called scraper or breaker detached and supplied to the outlet.
- Such side channel pumping stages are for example in the DE 10 2009 021 642 A1 and the DE 10 2010 019 940 A1 disclosed.
- the invention further relates to a further vacuum pumping stage in which a breaker is arranged between the inlet and the outlet.
- the prior art ( DE 103 34 950 A1 ) includes a side channel compressor having an inlet, an outlet and a rotor and a channel, wherein the rotor is immersed with a rotor portion in the channel and a pumping action is achieved by cooperation of rotor portion and channel.
- the rotor usually dips into the channel with rotor blades arranged on the rotor.
- a breaker is arranged between the inlet and the outlet.
- the breaker encloses the rotor on all sides and, as is known in practice, abruptly near the outlet where the side channel ends, as well as near the inlet where the side channel begins.
- the breaker is designed such that the rotor blades uniformly increasingly enclosed, or released evenly decreasing again.
- the respective rotor blade is thus gradually enclosed by the breaker and constantly, or again continuously released. It does not come to an abrupt, but a continuous and uniform stripping of the compressed gas components of the respective rotor blades.
- This measure is implemented at the beginning as well as at the end of the breaker, ie at the inlet and at the outlet. As a result, the formation of disturbing sound components in the interrupter area is suppressed and a gas flow at the discharge nozzle is reduced. This leads to an increase in the efficiency.
- This belonging to the prior art embodiment has the disadvantage that the efficiency is not fully exploited.
- the technical problem underlying the invention is to provide an improved vacuum pumping stage for threaded or side channel pumps, which are used in molecular and viscous pressure ranges to achieve an increase in performance of the pump.
- the vacuum pumping stage according to the invention of a threaded or side channel pump having a stator and at least one rotor, wherein at least one thread groove in the stator and / or in the rotor or at least one channel is provided in the stator, wherein the rotor with a rotor portion immersed in the channel and by interaction of rotor section and channel pumping action is achieved is characterized in that the at least one channel or the at least one thread groove has at least one surface, are arranged in the grooves and / or surfaces of stators and / or rotors grooves or that the surface of at least one channel or the at least one thread groove and / or the surface of the rotor is coated with a material which has a lower coefficient of friction than a metal surface.
- the three measures mentioned according to the vacuum pumping stage according to the invention reduce the gas friction on the surface of the pump-active surfaces. This increases the speed, circulation flow and intensity of the energy exchange between the rotor and stator. This in turn leads to an increase in compression, reduction of power consumption and increase in pumping speed.
- the grooves arranged in the surface act to form less air movement in the grooves so that, although the surface becomes rougher overall and has a larger surface area, there is less friction.
- the same effect namely the reduction of gas friction on the pump-active surfaces is achieved by coating the pump-active surfaces with a material having a lower coefficient of friction than a metal surface.
- the pump-active surfaces of the vacuum pumps are made of metal, which have a smooth surface.
- coating the surface with a coating having a lower coefficient of friction for gases will reduce gas friction.
- the coating has anti-stick and sliding properties which are better than the non-stick and sliding properties of a smooth metal surface.
- a bottom surface and / or at least one side wall of the thread grooves are formed such that are arranged in these grooves.
- the grooves are arranged in the bottom surface and the side walls.
- the grooves are arranged either parallel to a flow direction of the gases, transversely to the flow direction of the gases and / or at an angle to the flow direction of the gases. In all embodiments, only a small amount of air movement is formed in the grooves, so that the gas friction on the pump-active surfaces is reduced.
- All grooves of a pump-active surface can be aligned parallel or substantially parallel. However, there is also the possibility that on a pump-active surface, the grooves are formed from a combination of the aforementioned orientations. In opposing pump-active surfaces, the grooves may be parallel to each other or at an angle to each other.
- the grooves have a width and / or a distance of the grooves from one another to between 1 .mu.m and 1 mm. In these Widths and distances a particularly advantageous effect is achieved.
- the grooves have a depth of between 1 .mu.m and 100 .mu.m.
- the gas friction is optimally reduced.
- the grooves may have a uniform structure according to a first embodiment of the invention.
- This structure may, for example, have a triangular, rectangular, trapezoidal or other shape in cross section.
- the grooves may be formed as irregular grooves.
- the grooves may be formed, for example, as with a grindstone introduced into the surface grooves.
- the grooves are arranged in the surfaces of the pump-active surfaces.
- the grooves in this case advantageously have a roughness of 0.1 ⁇ m to 100 ⁇ m.
- the pump-active surfaces of stators and / or rotors are coated with a friction-reducing and / or anti-slip material.
- the pump-active surfaces of stators and / or rotors are coated with a friction which reduces friction with respect to an uncoated surface and / or a material which increases the sliding properties relative to an uncoated surface.
- the coating material has a lower coefficient of friction for gases and, moreover, better anti-stick and sliding properties, for example against metal, for example aluminum or stainless steel.
- the object of the invention is also achieved by a vacuum pumping stage with the features of claim 6.
- the vacuum pumping stage with an inlet, an outlet, a rotor and a channel, which has two side walls and a channel bottom, wherein the rotor with a rotor portion dips into the channel and by co-operation of the rotor portion and the channel a pumping action is achieved and with an between inlet and outlet arranged breaker, characterized in that at least one side wall of the channel is curved.
- This vacuum pumping stage according to the invention has the advantage that the side channel has a significant improvement in the vacuum technical data of side channel pumps compared to a rectangular side channel, as it belongs to the prior art. At the same time, the side channel according to the invention is easy to manufacture.
- the curvature of the side walls is convex. This training achieves the best vacuum technical values.
- the channel is formed axially symmetrical to a median plane of the rotor.
- the curvature of the at least one side wall in cross section is in each case semicircular.
- the rotor blades of the rotors are formed in cross-section V-shaped. This shape of the rotor blades has given the best pumping power with the curved side walls of the channel.
- the rotor blades on a blade bottom on a supernatant are designed such that a projection is provided over a blade root of the rotor blades. This means that the material of the rotor blades is not worn down to the bottom of the blade, but that a supernatant is present. This supernatant also has an advantageous effect on the pumping power of the vacuum pumping stage.
- the projection above the blade root to the rotor blade center is tapered.
- the projection above the blade root to the rotor blade center is seen in the axial direction is tapered. This means that at the axial edges of the blades, the blades are worn down to the blade base and that the supernatant over the blade base is maximally formed toward the center.
- a further advantageous embodiment provides that the rotor blades are completely in their height in the Side channel are arranged. This also achieves optimized pump performance.
- the blade root of the rotor blades and a radially arranged in the direction of the shaft boundary surface of the side channel are arranged in the radial direction at the same height. This means that the rotor blades are completely arranged in the side channel and unfold their full effect there.
- the boundary surface arranged radially in the direction of the shaft is the surface of the side channel, which is arranged opposite the channel bottom.
- a blade root radius and a radius of the boundary surface of the side channel arranged radially in the direction of the shaft have the same size R S 1 .
- a blade root radius and a radius of the radially arranged in the direction of the shaft boundary surface of the side channel on the same size R S 1 also significantly increases the pumping effect.
- a further advantageous embodiment of the vacuum pump stage provides that with increasing speed and increasing peripheral speed of the rotor disks of the side channel radius R S 3 and the distance d S 1 is increasingly formed. This also has a positive influence on the pumping power.
- a blade height of the rotor blades is 60% to 100% of a rotor disk width. This serves to further improve the pump power.
- the optimum blade height is advantageously 60% to 100% of the rotor disk width.
- the optimum side channel radius depends on the peripheral speed of the rotor disc.
- the side channel radius is advantageously formed between 80% to 120% of the rotor disk width.
- a width d S 1 of the channel arc is preferably between 20% and 120% of the rotor disc width.
- a blade spacing of the rotor blades is advantageously between 50% and 100% of the rotor disk width.
- the blade clearance is less than or equal to 55% of the rotor disk width with a side channel area which is smaller than 2.5 times the blade area.
- a blade spacing of 50% of the rotor disk width is particularly advantageous in side channels with a side channel surface which is not is greater than 2.5 times the blade surface. These are small side channels.
- the blade spacing is greater than or equal to 85% of the rotor disk width with a side channel area that is greater than 5 times the blade area. These are big side channels.
- the optimum number of blades thus becomes smaller with increasing side channels, or the optimum distance between the blades is larger.
- the minimum web width is formed depending on the manufacturing accuracy and the material strength of the rotor disk. This ensures the stability of the rotor disk.
- the vacuum pumping stage with an inlet, an outlet, a rotor and a channel, wherein the rotor with a rotor portion dips into the channel and by co-operation of the rotor portion and the channel pumping action is achieved in which rotor blades are arranged on the rotor, and the one Rotor disposed between inlet and outlet, characterized in that the breaker has a bevel on a side facing the inlet.
- the rotor has a main body and arranged on the main body rotor blades.
- the rotor is arranged in the side channel pumping stage such that the main body of the rotor is associated with two axial sealing surfaces of the side channel pumping stage. These axial sealing surfaces expand to the so-called side channel in which the blades of the rotor rotate.
- the breaker interrupts the side channel between inlet and outlet.
- the chamfering according to the invention on the side facing the inlet advantageously has a depth which is greater than the depth of the axial sealing surface of the pumping stage in the axial direction of the pumping stage. This means that the chamfer is designed to run into the side channel.
- the vacuum pumping stage according to the invention has the advantage that the bevel in the area of the breaker is provided only at the inlet. This increases the efficiency of the pumping stage over the prior art, in which the bevel is additionally arranged in the region of the outlet.
- the chamfer has an opening angle ⁇ of the chamfer formed between the at least one bevel and a central axis, and that an additional angle ⁇ corresponding to the opening angle ⁇ corresponds to a blade angle ⁇ of the rotor blades.
- the compressed gas from the blades flows into the side channel in all directions.
- the formation of the vortex flow is not favored, but adversely affected.
- the gas flows only in the direction in which the chamfer is arranged, since on the other sides of the channel surrounds the rotor blades.
- the gas flows in the region of the chamfer in this area and is sucked by the rotor blades on the sides and ejected again on the side opposite the chamfer.
- the breaker mold according to the invention acts like a Laval nozzle.
- the gas in the blades expands in the direction of the chamfer and is cooled.
- the gas pressure at the inlet and in particular the gas pressure in the rotor blades decreases. This favors the gas suction on the sides of the rotor blades. Due to the ordered gas flow above the rotor blades because of the breaker shape according to the invention, a rapid formation of an ordered vortex flow immediately after reached the breaker. This in turn leads to an increase in the pumping speed and an increase in the compression of the pump.
- the breaker has the bevel only at the inlet. This means that the breaker at the outlet region has the abrupt end known from the prior art. For increasing the pumping speed and the compression of the pump, it is sufficient or even conducive to bevel the duct only at the inlet area.
- the breaker has a length d 1 , which corresponds to at least one blade length.
- Breaker means the area which has a reduced cross-section with respect to the channel.
- the at least one bevel has a length d 2 which corresponds to at least one or two blade lengths. This also achieves optimum pumping speed and optimum compression.
- a further advantageous embodiment of the invention provides that the at least one bevel is linear. As a result, the formation of the vortex flow is optimally favored.
- a further advantageous embodiment of the invention provides that the channel has a round or polygonal cross-section or a polygonal cross-section with rounded corners. In both cross-sectional shapes is the chamfer towards the inlet advantageous to optimize the pump performance.
- the channel has at least one side wall and the at least one side wall of the channel is formed curved. This design of the side channel is particularly advantageous.
- the bevel is formed in the radial direction of the vacuum pumping stage in the transition into the side channel over the entire width of the channel. This also positively influences the formation of the turbulent flow.
- Another advantageous embodiment of the invention provides that the chamfer in the radial direction of the vacuum pump stage at the transition into the side channel only has a part of the entire width of the channel.
- the chamfer has a maximum depth corresponding to the axial depth of the channel. This embodiment allows a good formation of the vortex flow.
- the bevel has a maximum depth up to an axial sealing surface of the rotor disk in the blade-less region. This embodiment also already allows a sufficient formation of the turbulent flow.
- Fig. 1 shows a vacuum pump with a housing 1 and three pumping units 14, 16, 18.
- the housing 1 is provided with a gas inlet opening 2 and a gas outlet opening 4.
- the pump units consist of rotating and fixed gas-conveying components.
- the rotating components are mounted on a shaft 6 in the axial direction one behind the other.
- To operate the shaft 6 includes a drive system 8 and bearing elements 10 and 12.
- the fixed components are firmly connected to the housing 1.
- One of the gas inlet opening facing pump unit 14 is formed as a turbomolecular pump.
- the following in the direction of gas flow pump unit 16 consists of several subunits 16a, 16b, 16c. These each have one or more molecular pumping stages according to the type of Gaede, hereinafter called Gaede stages. Within the subunits, the Gaede stages are connected in parallel. The subunits themselves are connected in series. This means that connecting elements 34a for the subunit 16a and 34b for the subunit 16b, the input sides and on the other side, the output sides of Gaede stages together so that a parallel gas flow in the individual subunits is made possible.
- the subunits are interconnected by connecting members 36a, 36b and 36c so that the output side of one subunit is connected to the input side of the following subunit, respectively.
- the gas outlet opening facing pump unit 18 is formed as a multi-stage side channel pump. In the Fig. 1 shown pump is shown only by way of example.
- the invention relates to all vacuum pumps in which side channel pumping stages and / or screw pumps are provided.
- grooves are arranged in the surface of thread grooves and / or that grooves are arranged in the surfaces of stators and / or rotors.
- the Fig. 2 to 6 show possible structures that are uniformly mounted in a surface 41, such as a thread groove of a side channel or on a rotor.
- Fig. 2 shows a structure with grooves 40 having a rounded bottom.
- the grooves 40 are arcuate.
- Fig. 3 shows a trapezoidal structure with a conically tapering cross section
- Fig. 4 shows a triangular structure with a conically tapering cross section.
- Fig. 5 is shown a rectangular structure.
- Fig. 6 again shows a triangular structure having an asymmetric configuration.
- the depth of the grooves 40 may vary from 1 ⁇ m to 100 ⁇ m.
- the groove width, or the distance between the individual grooves 40, can vary from 1 ⁇ m to 1 mm.
- the grooves 40 may be machined into the surface 41 along the flow direction, transverse to the flow direction, and at an angle to the flow direction of the gas.
- the grooves 40 can also be generated with a grindstone in a surface 41.
- the grooves 40 have an irregular structure in this case.
- the rough surface should have a roughness of 0.1 .mu.m to 100 .mu.m, preferably from 2 .mu.m to 100 .mu.m.
- the sliding of gas layers affected.
- boundary layer forces By influencing these so-called boundary layer forces, a sliding of the gases on the surface of the pump-active surfaces is favored.
- the speed of the circulation flow and the intensity of the energy exchange between the pump-active surfaces of the rotor and stator is increased. This leads to an increase in compression, a reduction in power consumption and an increase in pumping speed.
- Fig. 8 is a thread groove 50 of a threaded pump shown.
- the thread groove 50 which is arranged, for example, in a stator 51, as well as the adjoining surfaces of the thread groove 50 are coated with a coating 52 which reduces the friction and improves the sliding properties of the surface compared to an uncoated surface, for example a metal surface, for example aluminum or stainless steel. Also by this measure, the gas friction is reduced at the channel surface, whereby the above advantages occur.
- Fig. 9 shows a vacuum pump 100 with a gas inlet 102 and a gas outlet 103 and a housing 101.
- the housing 101 is composed of four housing parts 120, 121, 122, 123, which receive the components of the vacuum pump 100.
- Gas entering the vacuum pump 100 through the gas inlet 102 first enters a molecular stage 105. It has an inner stator 505 provided with an internal thread groove 507 and an outer stator 506 provided with an outer thread groove 508. Between inner stator and outer stator, a smooth surface cylinder 502 is provided, which is connected to the rotor 500.
- the molecular step 105 is thus designed as a Holweck stage. In the Fig. 9 illustrated Holweck level is symmetrical with a surrounding of stator components second cylinder 502 'and therefore operates in two stages.
- the rotor is connected to a shaft 108, which is rotatably mounted in rolling bearings 110 and 111.
- rolling bearings 110, 111 passive and active magnetic bearings can also be used.
- On the shaft 108 at least one permanent magnet 113 is arranged, which cooperates with a stationary coil 112 and forms a drive 107 together with this.
- the rolling bearing 110, the drive 107 and the molecular stage 105 are arranged in the housing parts 120, 121.
- the shaft 108 passes through the housing part 122, which includes a side channel pumping stage 104.
- the side channel pumping stage 104 is formed by a side channel 401 and an impeller 400, wherein on the impeller 400 at least one blade 402 is arranged, which rotates in the side channel by the rotation of the shaft 108 and thus generates the pumping action.
- Gas passes through a transfer channel 124 from the molecular stage 105 into the side channel stage 104 and is expelled through another transfer channel 125.
- the gas passes through the transfer channel 125 in a Vorvakuumform 106.
- This is also designed as a Sokanalpumpcut, in which case the geometry of the arranged on the impeller 600 and rotating in the side channel 601 blades 602 of the geometry of the blades 402. From this pumping stage 106, the gas from the vacuum pump 100 is discharged through the gas outlet 103.
- Fig. 10 shows a section through the housing part 122 along the line II of Fig. 9 ,
- the impeller 400 sits on the shaft 108.
- This has an edge 403, on which along the circumference evenly distributed blades 402 are arranged.
- the side channel 401 surrounds the impeller, wherein the side channel in the radial direction surrounds the blade region of the impeller in a substantially annular manner. Only over part of the circumference of the housing adjacent to the impeller.
- This section forms a breaker 404 which separates the suction and discharge sides and at which the gas flow, which forms in the side channel and follows the rotation of the impeller, is detached therefrom and transferred to the transfer channel 125.
- the side channel 401 has a channel bottom 420 and two side walls 421, 422.
- the side walls 421, 422 are curved. That is, they have a concave shape.
- the blades 402 of the impeller or rotor 400 project completely into the side channel 401.
- a radius R S 1 of a blade root 423 is equal to the radius R S 1 of a radially arranged in the direction of the shaft boundary surface 424 of the side channel 401st
- the vanes 402 are completely immersed in the side channel 401.
- the pumping power of the side channel pumping stage is significantly improved.
- Advantageous is the bridge between the blades as low as possible (not shown).
- the volume of gas filled with gas should be as large as possible.
- Improvements in vacuum technology data are also achieved by optimizing the side channel radius R S 3 (80% to 120% of the rotor width) and the distance between two centers of the side channel semicircles d S 1 (20% to 120% of the rotor width).
- the optimum radius R S 3 and distance d S 1 depend on the peripheral speed of the rotor disk and on the blade size.
- the dimensions R R 1 , R R 3 , d R 1 , blade height h and blade angle ⁇ are predetermined.
- the dimension R S 1 is predetermined by the lower blade edge of the rotor disk.
- ⁇ denotes the axial gap between the rotor and the stator disc.
- the axial gap ⁇ may preferably be from 0.01 mm to 0.5 mm. Small axial gaps are useful on the discharge side and large axial gaps on the suction side. If a labyrinth seal is used on the axial surface between rotor and stator discs, the Axial gap more than 0.5 mm.
- the guideline values for the axial gaps can be selected as follows: ⁇ ⁇ 0 . 3 mm for p 2 ⁇ 10 mbar ⁇ ⁇ 0 . 2 mm for 10 mbar ⁇ p 2 ⁇ 100 mbar ⁇ ⁇ 0 . 15 mm for p 2 > 100 mbar
- Fig. 12 a comparison of rectangular in cross-sectional side channels and side channels with two semi-circular in cross-section side walls with V-shaped rotor blades at 800 Hz and 1000 Hz rotational frequency in comparison is shown.
- the curves 716, 717, 718, 719 represent the course of the compression as a function of the pressure.
- the lower two curves 718, 719 refer to a rotation frequency of 800 Hz.
- a side channel with semicircular side walls has a higher compression (curve 718). on as a prior art belonging in the cross section rectangular channel (curve 719).
- the two upper curves 716, 717 refer to a rotational frequency of 1000 Hz.
- the upper curve 716 represents the compression as a function of pressure for a side channel with semi-circular semicircular side walls. Again, the compression is significantly increased by the inventive design of the side channel against a side channel with a rectangular cross-section (curve 717). It can be seen that the side channels with two semi-circular in cross-section side walls have a much better compression.
- Fig. 13 the dependence of the compression factor on the axial gap is shown. Like the legend in Fig. 13 As can be seen above, axial gaps between 0.15 mm and 0.4 mm have been detected. The compression factor k 0 is greater, the smaller the axial gap is.
- rotor disks of a multi-stage side channel pump with the same blade size have the same speed, but depending on the rotor disc diameter R R 1 have different peripheral speeds. For this reason, rotor disks with different diameters R R 1 and the same blade size should have side channels with different radii R S 3 and distances d S 1 .
- the compression factor is shown as a function of the outlet pressure p 2 , rotational frequency f, distance d S 1 .
- the rotational speed f increases up to 1000 Hz
- Fig. 16 shows the impeller 400 with the blades 402.
- the blades 402 are V-shaped.
- the blade ground has in the region of a median plane 425 of the impeller 400 a projection that rises from edges 426, 427 of the blade root to the median plane 425.
- the impeller 400 rotates in the direction of arrow A.
- Fig. 17 shows the impeller 400 according to Fig. 16 in side view in the direction of arrow B.
- the impeller 400 carries the V-shaped blades 402.
- the blades have a blade base 423 on. Above the blade bottom 423 is a projection 428 over.
- An optimal blade height is 60% to 100% of the rotor disk width.
- An optimum side channel radius depends on the peripheral speed of the rotor disk 400 and can be from 80% to 120% of the rotor disk width.
- the distance d S 1 also depends on the peripheral speed of the rotor disk and may be from 20% to 120% of the rotor disk width.
- the optimum number of blades or the optimal distance between the blades does not depend on the speed.
- the optimal distance between the blades is proportional to the blade size and also depends on the side channel size. It is from 5o% to 100% of the rotor disk width, the optimum spacing between the blades is less than or equal to 55% for small side channels (side channel area no greater than 2.5 times the blade area) and greater than or equal to 85% for large side channels (side channel area not less than 5 times the blade area).
- the optimum number of blades thus becomes smaller with increasing side channels, or the optimum distance between blades is larger.
- the side channel area A SK and the blade area A Sch can be calculated using equations 4 to 7.
- the web width of the blades should be as small as possible.
- the minimum web width is limited by the manufacturing accuracy and the material strength of the rotor disk.
- Fig. 18 to 20 show further design possibilities of a side channel.
- the side channel 401 is circular in shape.
- the side channel 401 has no plan side channel bottom, but overall a circular cross-section.
- the side channel 401 is also circular. However, the radius of the side channel 401 is smaller than in FIG Fig. 18 shown.
- the side channel 401 has convex side walls 421, 422.
- the channel bottom 420 is flat.
- the side channel cross-sectional diameter is advantageously formed constant over the entire circumference of the side channel.
- the side channel cross-sectional diameter decreases from an inlet 124 to an outlet 125.
- the inlet 124 and the outlet 125 are diametrically opposed.
- an inlet 124 ' is drawn.
- the side channel cross-sectional diameter can decrease from the inlet 124 'to the outlet 125. This reduction can be linear with the circumferential angle. It can also be another function of the circumferential angle.
- a side channel surface is shown with a centerline 126 of the side channel as a function of radius and angle ⁇ .
- the reduction of the side channel area may, as in Fig. 21a shown, done from above. It can also be done from below, as in the illustration Fig. 21b shown. However, it can also be done from above and from below, as in the illustration Fig. 21c shown.
- the side channel diameter may also be reduced from one side or both sides along the side channel from the inlet 124 'to the outlet 125. The inlet 124 'is in Fig. 10 shown.
- Fig. 22 shows a further embodiment of a side channel 401.
- the side channel 401 has side walls 421, 422 which are formed in a circular section.
- the channel bottom 420 is also not shown plan in this embodiment, but consists of two circular sections with a radius R S. 3
- Fig. 23 shows a further embodiment of an embodiment of the side channel 401.
- the side channel 401 has curved side surfaces 421, 422 and a not plan trained channel bottom 420.
- the curved side surfaces 421, 422 in this case do not correspond to circular sections.
- a breaker 404 is in Fig. 10 shown.
- the breaker is in the side channel pumping stage 104 of Fig. 9 arranged.
- the description of the figure Fig. 9 and 10 are fully transferable to the present invention.
- FIG. 12 shows a prior art breaker 404 having an inlet 701 and an outlet 702.
- the breaker 404 as well as the inlet 701 and the outlet 702 are part of a stator 700.
- the top view in FIG Fig. 24 shows a side view of the breaker 404.
- the bottom view shows a plan view of the breaker 404.
- a rotor 703 is shown in dashed lines in the upper illustration.
- the rotor 703 rotates at a rotational speed v.
- the prior art breaker 404 has a region d 1 in which the breaker 404 completely encloses the rotor 703.
- a side channel 704 ends abruptly. It comes here to disturbing sound components as well as to a gas flow at the discharge nozzle 702.
- Fig. 25 shows the breaker 404 disposed in the stator 700.
- an inlet 701 and an outlet 702 are arranged for the side channel 704.
- a rotor 703 rotates at a speed v.
- Fig. 25 can be seen in the upper part, the breaker 404 over a length d 1 on a region in which the rotor 703 is completely enclosed by the breaker 404.
- the breaker In a region over a length d 2 , the breaker has a bevel 705.
- the side channel 701 widens continuously to its total width outside the range d 2 .
- Rotor blades 706 are arranged on the rotor 703, only shown schematically.
- the length d 1 of the breaker is greater than a blade length. Also the length d 2 of the bevel 705 is longer than a blade length.
- the channel 701 may have a shape as shown in FIG Fig. 11 for the channel 401 is shown.
- the rotor 400 is bounded by a sealing surface 707 of the stator. This sealing surface 707 is arranged in the blade-less region of the rotor 400.
- the chamfer 705 tapers in the direction of the area d 2 of the interrupter 404, in which the interrupter 404 completely surrounds the rotor 703.
- An angle ⁇ indicates the opening angle of the bevel 705.
- An angle ⁇ is a complementary angle to the angle ⁇ , that is, the sum of the angles ⁇ and ⁇ together make 180 °.
- the angle ⁇ corresponds to a blade angle of the rotor blades 706 of the rotor 703, as in FIG Fig. 26 shown.
- Fig. 26 are a rotor blade 706 in section and the angle of attack ⁇ shown. D denotes the blade height.
- FIG. 12 illustrates another embodiment of the invention.
- the breaker 404 formed in the stator 700 has the bevel 705.
- an additional bevel 706 is provided in the direction of the side channel 704.
- This additional bevel which has a length d 3 , an even higher compression and a higher pumping speed are achieved.
- Fig. 28 is the compression of a side channel pumping stage shown.
- the curves show, on the one hand, the values for a standard breaker and, on the other hand, for a breaker form according to FIG Fig. 25 , It can be seen that the compression in accordance with the breaker shape Fig. 25 is increased.
- Fig. 29 the suction capacity of a side channel pumping stage is shown. It can be seen clearly that the according to Fig. 25 used breaker form leads to a higher suction capacity than a prior art breaker form.
- Fig. 30 shows the stator 700 with a side channel 704 and an outlet 702.
- the breaker 404 is adjacent to a surface 708 while maintaining a narrow gap (not shown) on blades of the rotor, which is also not shown here.
- the breaker has the bevel 705, which widens in the direction of the channel 704.
- a sealing surface 707 has a lower level than a surface 709 of the stator 700, resulting in the edge or surface 708.
- the bevel 705 represents on the one hand a radial opening of the interrupter 404 and also an axial recess of the sealing surface 707.
- the stator 700 has a bore 710 for the passage of a shaft of the rotor (not shown).
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Abstract
Die Erfindung betrifft eine Vakuumpumpstufe einer Gewinde- oder Seitenkanalpumpe, die einen Stator und wenigstens einen Rotor aufweist, bei der in dem Stator und/oder in dem Rotor wenigstens eine Gewindenut oder bei der in dem Stator wenigstens ein Kanal vorgesehen ist, wobei der Rotor mit einem Rotorabschnitt in den Kanal eintaucht und durch Zusammenwirken von Rotorabschnitt und Kanal eine Pumpwirkung erreicht wird.The invention relates to a vacuum pumping stage of a threaded or side channel pump having a stator and at least one rotor, in which at least one thread groove in the stator and / or in the rotor or at least one channel is provided in the stator, wherein the rotor a rotor section dips into the channel and a pumping action is achieved by interaction of the rotor section and the channel.
Description
Die Erfindung betrifft eine Vakuumpumpstufe.The invention relates to a vacuum pumping stage.
Zum Stand der Technik gehören Vakuumpumpstufen von Gewindepumpen, die im Wesentlichen aus zwei Teilen bestehen, nämlich aus einem Stator und einem in dem Stator rotierenden Rotor. Auf dem Außendurchmesser des Rotors und auf dem Innendurchmesser des Stators sind mehrgängige Gewinde angebracht.The prior art includes vacuum pumping stages of screw pumps, which essentially consist of two parts, namely a stator and a rotor rotating in the stator. Multi-start threads are mounted on the outer diameter of the rotor and on the inner diameter of the stator.
Seitenkanalpumpen, das heißt, Pumpen, die wenigstens eine Vakuumpumpstufe in Form einer Seitenkanalpumpstufe aufweisen, können in mehrstufiger Bauweise im hohen Druckbereich bis hin zum Atmosphärendruck eingesetzt werden. Diese lassen sich beispielsweise gut mit Turbomolekularpumpen oder auch anderen Molekularpumpen kombinieren. Die Rotorteile beider Pumpen können auf einer Welle untergebracht werden, so dass beide eine Baueinheit bilden. Die Seitenkanalpumpstufen weisen üblicherweise ein Laufrad, das heißt, einen Rotor auf, welcher an seinem Rand in einem Kanal umlaufende Schaufeln aufweist.Side channel pumps, that is to say pumps which have at least one vacuum pump stage in the form of a side channel pumping stage, can be used in a multi-stage construction in the high pressure range up to atmospheric pressure. These can for example be combined well with turbomolecular pumps or other molecular pumps. The rotor parts of both pumps can be accommodated on a shaft, so that both form a structural unit. The side channel pumping stages usually have an impeller, that is to say a rotor, which has peripheral blades in a channel at its edge.
Um eine hinreichend gute Pumpleistung bei den aus der Praxis bekannten Pumpen zu erzielen, sind in der Regel mehrere Stufen und aufwändig gestaltete Laufräder beispielsweise der Seitenkanalpumpstufe notwendig.In order to achieve a sufficiently good pumping power in the known from practice pumps, several stages and elaborately designed wheels, for example, the Seitenkanalpumpstufe are usually necessary.
Eine weitere Ausführungsform betrifft eine Vakuumpumpstufe mit einem Einlass, einem Auslass und einem Kanal, der zwei Seitenwände und einen Kanalboden aufweist, wobei ein Rotor mit einem Rotorabschnitt in den Kanal eintaucht und durch Zusammenwirken von Rotorabschnitt und Kanal eine Pumpwirkung erreicht wird, und mit einem zwischen Einlass und Auslass angeordnetem Unterbrecher.A further embodiment relates to a vacuum pumping stage having an inlet, an outlet and a channel, which has two side walls and a channel bottom, wherein a rotor with a rotor portion dips into the channel and by pumping action of rotor portion and channel is achieved, and with an intermediate Inlet and outlet arranged breaker.
Viele industrielle Prozesse laufen unter Vakuumbedingungen im molekularen Strömungsbereich ab. Zur Erzeugung solcher Vakuumbedingungen werden Vakuumpumpen oder aus Vakuumpumpen zusammengesetzte Vakuumpumpstände eingesetzt. In den Vakuumpumpen kommen Vakuumpumpstufen nach unterschiedlichen Wirkprinzipien zum Einsatz, die unterschiedlichen Druckbereichen angepasst sind, um Gas vom gewünschten Endvakuum bis zur Atmosphäre zu verdichten.Many industrial processes occur under vacuum conditions in the molecular flow regime. Vacuum pumps or vacuum pump assemblies composed of vacuum pumps are used to generate such vacuum conditions. In the vacuum pumps vacuum pump stages are used according to different principles of action, which are adapted to different pressure ranges to compress gas from the desired final vacuum to the atmosphere.
Gegen Atmosphäre verdichtend werden beispielsweise Seitenkanalpumpstufen eingesetzt. In diesen laufen Schaufeln in einem Kanal um und fördern einen wirbelartigen Gasstrom zwischen Ein- und Auslass. Der Gasstrom folgt den Schaufeln beim Umlauf und wird an einem so genannten Abstreifer oder Unterbrecher abgelöst und dem Auslass zugeführt.For example, side channel pumping stages are used to compress the atmosphere. In these blades run around in a channel and promote a vortex-like gas flow between inlet and outlet. The gas stream follows the blades during the circulation and is at a so-called scraper or breaker detached and supplied to the outlet.
Um eine hinreichend gute Pumpleistung zu erzielen, sind in der Regel mehrere Stufen und aufwändig gestaltete Laufräder der Seitenkanalpumpstufe notwendig. Der zu betreibende Aufwand wird beispielsweise an der Vielzahl von Schaufeln ersichtlich, die zumindest bei kleinen Stückzahlen aufwändig aus Vollmaterial herausgearbeitet werden müssen.In order to achieve a sufficiently good pumping power, several stages and elaborately designed impellers of the side channel pumping stage are usually necessary. The effort to be operated is evident, for example, from the large number of blades which, at least in the case of small quantities, must be laboriously worked out of solid material.
Derartige Seitenkanalpumpstufen sind beispielsweise in der
Diese zum Stand der Technik gehörenden Seitenkanalpumpstufen können noch hinsichtlich ihrer Pumpleistung verbessert werden.These prior art side channel pumping stages can still be improved in terms of pumping power.
Die Erfindung betrifft darüber hinaus eine weitere Vakuumpumpstufe, bei der zwischen dem Einlass und dem Auslass ein Unterbrecher angeordnet ist.The invention further relates to a further vacuum pumping stage in which a breaker is arranged between the inlet and the outlet.
Zum Stand der Technik (
Gemäß dem Stand der Technik (
Das der Erfindung zugrunde liegende technische Problem besteht darin, eine verbesserte Vakuumpumpstufe für Gewinde- oder Seitenkanalpumpen anzugeben, die in molekularen und viskosen Druckbereichen genutzt werden, um eine Leistungssteigerung der Pumpe zu erzielen.The technical problem underlying the invention is to provide an improved vacuum pumping stage for threaded or side channel pumps, which are used in molecular and viscous pressure ranges to achieve an increase in performance of the pump.
Dieses technische Problem wird durch eine Vakuumpumpstufe gemäß Anspruch 1 gelöst.This technical problem is solved by a vacuum pumping stage according to
Die erfindungsgemäße Vakuumpumpstufe einer Gewinde- oder Seitenkanalpumpe, die einen Stator und wenigstens einen Rotor aufweist, bei der in dem Stator und/oder in dem Rotor wenigstens eine Gewindenut oder bei der in dem Stator wenigstens ein Kanal vorgesehen ist, wobei der Rotor mit einem Rotorabschnitt in den Kanal eintaucht und durch Zusammenwirken von Rotorabschnitt und Kanal eine Pumpwirkung erreicht wird, zeichnet sich dadurch aus, dass der wenigstens eine Kanal oder die wenigstens eine Gewindenut wenigstens eine Oberfläche aufweist, in der Rillen angeordnet sind und/oder dass Oberflächen von Statoren und/oder Rotoren Rillen aufweisen oder dass die Oberfläche des wenigstens einen Kanales oder der wenigstens einen Gewindenut und/oder die Oberfläche des Rotors mit einem Material beschichtet ist, welches einen niedrigeren Reibungskoeffizienten als eine Metalloberfläche aufweist.The vacuum pumping stage according to the invention of a threaded or side channel pump having a stator and at least one rotor, wherein at least one thread groove in the stator and / or in the rotor or at least one channel is provided in the stator, wherein the rotor with a rotor portion immersed in the channel and by interaction of rotor section and channel pumping action is achieved is characterized in that the at least one channel or the at least one thread groove has at least one surface, are arranged in the grooves and / or surfaces of stators and / or rotors grooves or that the surface of at least one channel or the at least one thread groove and / or the surface of the rotor is coated with a material which has a lower coefficient of friction than a metal surface.
Im Sinne einer Metalloberfläche ist eine glatte Metalloberfläche, wie sie gemäß der Praxis bei Statoren und Rotoren von Vakuumpumpen eingesetzt wird, zu verstehen.In the sense of a metal surface is to be understood a smooth metal surface, as used in practice in stators and rotors of vacuum pumps.
Die drei genannten Maßnahmen gemäß der erfindungsgemäßen Vakuumpumpstufe reduzieren die Gasreibung an der Oberfläche der pumpaktiven Flächen. Hierdurch wird die Geschwindigkeit, die Zirkulationsströmung und die Intensität des Energieaustausches zwischen dem Rotor und Stator erhöht. Dieses führt wiederum zur Erhöhung der Kompression, Reduzierung der Leistungsaufnahme und Erhöhung des Saugvermögens.The three measures mentioned according to the vacuum pumping stage according to the invention reduce the gas friction on the surface of the pump-active surfaces. This increases the speed, circulation flow and intensity of the energy exchange between the rotor and stator. This in turn leads to an increase in compression, reduction of power consumption and increase in pumping speed.
Die in der Oberfläche angeordneten Rillen wirken derart, dass sich in den Rillen eine geringere Luftbewegung bildet, so dass, obwohl die Oberfläche insgesamt rauer wird und eine größere Oberfläche aufweist, weniger Reibung vorhanden ist.The grooves arranged in the surface act to form less air movement in the grooves so that, although the surface becomes rougher overall and has a larger surface area, there is less friction.
Der gleiche Effekt, nämlich die Reduktion der Gasreibung an den pumpaktiven Oberflächen wird durch Beschichtung der pumpaktiven Flächen mit einem Material erreicht, welches einen niedrigeren Reibungskoeffizienten als eine Metalloberfläche aufweist. Gemäß dem Stand der Technik sind die pumpaktiven Flächen der Vakuumpumpen aus Metall gebildet, welche eine glatte Oberfläche aufweisen. Wird die Oberfläche beispielsweise mit einer Beschichtung mit einem niedrigeren Reibungskoeffizienten für Gase beschichtet, wird die Gasreibung reduziert. Vorteilhaft weist die Beschichtung Antihaft- und Gleiteigenschaften auf, die besser sind, als die Antihaft- und Gleiteigenschaften einer glatten Metalloberfläche.The same effect, namely the reduction of gas friction on the pump-active surfaces is achieved by coating the pump-active surfaces with a material having a lower coefficient of friction than a metal surface. According to the prior art, the pump-active surfaces of the vacuum pumps are made of metal, which have a smooth surface. For example, coating the surface with a coating having a lower coefficient of friction for gases will reduce gas friction. Advantageously, the coating has anti-stick and sliding properties which are better than the non-stick and sliding properties of a smooth metal surface.
Gemäß einer vorteilhaften Ausführungsform der Erfindung ist eine Bodenfläche und/oder wenigstens eine Seitenwand der Gewindenuten derart ausgebildet, dass in diesen Rillen angeordnet sind. Vorteilhaft sind die Rillen in der Bodenfläche und den Seitenwänden angeordnet. Es besteht jedoch auch die Möglichkeit, lediglich einen Teil der Flächen mit Rillen zu versehen.According to an advantageous embodiment of the invention, a bottom surface and / or at least one side wall of the thread grooves are formed such that are arranged in these grooves. Advantageously, the grooves are arranged in the bottom surface and the side walls. However, it is also possible to provide only a portion of the surfaces with grooves.
Die Rillen sind entweder parallel zu einer Strömungsrichtung der Gase, quer zur Strömungsrichtung der Gase und/oder in einem Winkel zur Strömungsrichtung der Gase angeordnet. Bei sämtlichen Ausgestaltungen bildet sich in den Rillen lediglich eine geringe Luftbewegung, so dass die Gasreibung an den pumpaktiven Flächen reduziert wird.The grooves are arranged either parallel to a flow direction of the gases, transversely to the flow direction of the gases and / or at an angle to the flow direction of the gases. In all embodiments, only a small amount of air movement is formed in the grooves, so that the gas friction on the pump-active surfaces is reduced.
Es können sämtliche Rillen einer pumpaktiven Fläche parallel oder im Wesentlichen parallel ausgerichtet sein. Es besteht jedoch auch die Möglichkeit, dass an einer pumpaktiven Fläche die Rillen aus einer Kombination der genannten Ausrichtungen ausgebildet sind. Bei sich gegenüberstehenden pumpaktiven Flächen können die Rillen parallel zueinander oder winklig zueinander ausgebildet sein.All grooves of a pump-active surface can be aligned parallel or substantially parallel. However, there is also the possibility that on a pump-active surface, the grooves are formed from a combination of the aforementioned orientations. In opposing pump-active surfaces, the grooves may be parallel to each other or at an angle to each other.
Gemäß einer vorteilhaften Ausführungsform der Erfindung weisen die Rillen eine Breite und/oder einen Abstand der Rillen zueinander zwischen 1 µm und 1 mm auf. Bei diesen Breiten und Abständen wird eine besonders vorteilhafte Wirkung erzielt.According to an advantageous embodiment of the invention, the grooves have a width and / or a distance of the grooves from one another to between 1 .mu.m and 1 mm. In these Widths and distances a particularly advantageous effect is achieved.
Gemäß einer weiteren vorteilhaften Ausführungsform der Erfindung weisen die Rillen eine Tiefe zwischen 1 µm und 100 µm auf. Auch hierbei wird die Gasreibung optimal reduziert.According to a further advantageous embodiment of the invention, the grooves have a depth of between 1 .mu.m and 100 .mu.m. Here, too, the gas friction is optimally reduced.
Die Rillen können gemäß einer ersten Ausführungsform der Erfindung eine gleichmäßige Struktur aufweisen. Diese Struktur kann beispielsweise im Querschnitt eine dreieckförmige, rechteckförmige, trapezförmige oder anderweitige Form aufweisen.The grooves may have a uniform structure according to a first embodiment of the invention. This structure may, for example, have a triangular, rectangular, trapezoidal or other shape in cross section.
Gemäß einer anderen vorteilhaften Ausführungsform der Erfindung können die Rillen als unregelmäßige Rillen ausgebildet sein. Die Rillen können beispielsweise als mit einem Schleifstein in die Oberfläche eingebrachte Rillen ausgebildet sein. Die Rillen sind in den Oberflächen der pumpaktiven Flächen angeordnet. Die Rillen weisen in diesem Fall vorteilhaft eine Rauheit von 0,1 µm bis 100 µm auf.According to another advantageous embodiment of the invention, the grooves may be formed as irregular grooves. The grooves may be formed, for example, as with a grindstone introduced into the surface grooves. The grooves are arranged in the surfaces of the pump-active surfaces. The grooves in this case advantageously have a roughness of 0.1 μm to 100 μm.
Gemäß einer anderen vorteilhaften Ausführungsform der Erfindung sind die pumpaktiven Oberflächen von Statoren und/oder Rotoren mit einem eine Reibung verringernden und/oder die Gleiteigenschaften erhöhenden Material beschichtet. Vorteilhaft sind die pumpaktiven Oberflächen von Statoren und/oder Rotoren mit einem die Reibung gegenüber einer unbeschichteten Oberfläche verringernden Reibung und/oder einer die Gleiteigenschaften gegenüber einer unbeschichteten Oberfläche erhöhenden Material beschichtet. Das Beschichtungsmaterial weist einen niedrigeren Reibungskoeffizienten für Gase und darüber hinaus bessere Antihaft- und Gleiteigenschaften auf, beispielsweise gegenüber Metall, zum Beispiel Aluminium oder Edelstahl. Auch hierdurch reduziert sich die Gasreibung an den pumpaktiven Flächen erheblich, wodurch die Geschwindigkeit der Zirkulationsströmung und die Intensität des Energieaustausches zwischen dem Rotor und dem Stator erhöht wird, was, wie schon ausgeführt, zur Erhöhung der Kompression, Reduzierung der Leistungsaufnahme und Erhöhung des Saugvermögens führt.According to another advantageous embodiment of the invention, the pump-active surfaces of stators and / or rotors are coated with a friction-reducing and / or anti-slip material. Advantageously, the pump-active surfaces of stators and / or rotors are coated with a friction which reduces friction with respect to an uncoated surface and / or a material which increases the sliding properties relative to an uncoated surface. The coating material has a lower coefficient of friction for gases and, moreover, better anti-stick and sliding properties, for example against metal, for example aluminum or stainless steel. Also by this As a result, the gas friction at the pump active surfaces is significantly reduced, thereby increasing the velocity of the circulation flow and the intensity of the energy exchange between the rotor and the stator, which, as already stated, leads to an increase in compression, reduction in power consumption and increase in pumping speed.
Die erfindungsgemäße Aufgabe wird auch durch eine Vakuumpumpstufe mit den Merkmalen gemäß Anspruch 6 gelöst.The object of the invention is also achieved by a vacuum pumping stage with the features of
Die erfindungsgemäße Vakuumpumpstufe mit einem Einlass, einem Auslass, einem Rotor und einem Kanal, der zwei Seitenwände und einen Kanalboden aufweist, wobei der Rotor mit einem Rotorabschnitt in den Kanal eintaucht und durch Zusammenwirken von Rotorabschnitt und Kanal eine Pumpwirkung erreicht wird und mit einem zwischen Einlass und Auslass angeordnetem Unterbrecher, zeichnet sich dadurch aus, dass wenigstens eine Seitenwand des Kanales gekrümmt ausgebildet ist.The vacuum pumping stage according to the invention with an inlet, an outlet, a rotor and a channel, which has two side walls and a channel bottom, wherein the rotor with a rotor portion dips into the channel and by co-operation of the rotor portion and the channel a pumping action is achieved and with an between inlet and outlet arranged breaker, characterized in that at least one side wall of the channel is curved.
Diese erfindungsgemäße Vakuumpumpstufe weist den Vorteil auf, dass der Seitenkanal eine erhebliche Verbesserung der vakuumtechnischen Daten von Seitenkanalpumpen im Vergleich zu einem rechteckigen Seitenkanal, wie er zum Stand der Technik gehört, aufweist. Gleichzeitig ist der erfindungsgemäße Seitenkanal einfach zu fertigen.This vacuum pumping stage according to the invention has the advantage that the side channel has a significant improvement in the vacuum technical data of side channel pumps compared to a rectangular side channel, as it belongs to the prior art. At the same time, the side channel according to the invention is easy to manufacture.
Gemäß einer besonders bevorzugten Ausführungsform der Erfindung ist die Krümmung der Seitenwände konvex ausgebildet. Durch diese Ausbildung erzielt man die besten vakuumtechnischen Werte.According to a particularly preferred embodiment of the invention, the curvature of the side walls is convex. This training achieves the best vacuum technical values.
Vorteilhaft ist der Kanal axialsymmetrisch zu einer Mittelebene des Rotors ausgebildet. Mit dieser Ausbildung wird eine gute Pumpleistung der Vakuumpumpstufe erzielt.Advantageously, the channel is formed axially symmetrical to a median plane of the rotor. With this design, a good pumping power of the vacuum pumping stage is achieved.
Gemäß einer besonders bevorzugten Ausführungsform der Erfindung ist die Krümmung der wenigstens einen Seitenwand im Querschnitt jeweils halbkreisförmig ausgebildet. Hierdurch werden die besten Verbesserungen der vakuumtechnischen Daten der erfindungsgemäßen Vakuumpumpstufe erzielt.According to a particularly preferred embodiment of the invention, the curvature of the at least one side wall in cross section is in each case semicircular. As a result, the best improvements of the vacuum technical data of the vacuum pumping stage according to the invention are achieved.
Gemäß einer weiteren vorteilhaften Ausführungsform der Erfindung sind die Rotorschaufeln der Rotoren im Querschnitt V-förmig ausgebildet. Diese Gestalt der Rotorschaufeln hat mit den gekrümmten Seitenwänden des Kanales die besten Pumpleistungen ergeben.According to a further advantageous embodiment of the invention, the rotor blades of the rotors are formed in cross-section V-shaped. This shape of the rotor blades has given the best pumping power with the curved side walls of the channel.
Vorteilhaft weisen die Rotorschaufeln über einem Schaufelgrund einen Überstand auf. Der Rotor mit den Rotorschaufeln ist derart ausgebildet, dass über einem Schaufelgrund der Rotorschaufeln ein Überstand vorgesehen ist. Das bedeutet, dass das Material der Rotorschaufeln nicht bis zum Schaufelgrund abgetragen ist, sondern dass ein Überstand vorhanden ist. Dieser Überstand wirkt sich ebenfalls vorteilhaft auf die Pumpleistung der Vakuumpumpstufe aus.Advantageously, the rotor blades on a blade bottom on a supernatant. The rotor with the rotor blades is designed such that a projection is provided over a blade root of the rotor blades. This means that the material of the rotor blades is not worn down to the bottom of the blade, but that a supernatant is present. This supernatant also has an advantageous effect on the pumping power of the vacuum pumping stage.
Gemäß einer bevorzugten Ausführungsform der Erfindung ist der Überstand über dem Schaufelgrund zur Rotorschaufelmitte sich verjüngend ausgebildet. Der Überstand über dem Schaufelgrund zur Rotorschaufelmitte ist in axialer Richtung gesehen sich verjüngend ausgebildet. Das bedeutet, dass an den axialen Rändern der Schaufeln die Schaufeln bis zum Schaufelgrund abgetragen sind und dass zur Mitte hin der Überstand über dem Schaufelgrund maximal ausgebildet ist.According to a preferred embodiment of the invention, the projection above the blade root to the rotor blade center is tapered. The projection above the blade root to the rotor blade center is seen in the axial direction is tapered. This means that at the axial edges of the blades, the blades are worn down to the blade base and that the supernatant over the blade base is maximally formed toward the center.
Eine weitere vorteilhafte Ausführungsform sieht vor, dass die Rotorschaufeln vollständig in ihrer Höhe in dem Seitenkanal angeordnet sind. Auch hierdurch wird eine optimierte Pumpleistung erzielt.A further advantageous embodiment provides that the rotor blades are completely in their height in the Side channel are arranged. This also achieves optimized pump performance.
Gemäß einer weiteren sehr vorteilhaften Ausführungsform der Erfindung sind der Schaufelgrund der Rotorschaufeln und eine radial in Richtung Welle angeordnete Begrenzungsfläche des Seitenkanales in radialer Richtung in gleicher Höhe angeordnet. Das bedeutet, dass die Rotorschaufeln vollständig in dem Seitenkanal angeordnet sind und dort ihre volle Wirkung entfalten. Die radial in Richtung Welle angeordnete Begrenzungsfläche ist die Fläche des Seitenkanales, die dem Kanalboden gegenüberliegend angeordnet ist. Durch diese Ausführungsform laufen die Rotorschaufeln in ihrer vollen Höhe im Kanal um.According to a further very advantageous embodiment of the invention, the blade root of the rotor blades and a radially arranged in the direction of the shaft boundary surface of the side channel are arranged in the radial direction at the same height. This means that the rotor blades are completely arranged in the side channel and unfold their full effect there. The boundary surface arranged radially in the direction of the shaft is the surface of the side channel, which is arranged opposite the channel bottom. By this embodiment, the rotor blades run in their full height in the channel.
Mit anderen Worten weisen ein Schaufelgrundradius und ein Radius, der radial in Richtung Welle angeordneten Begrenzungsfläche des Seitenkanales die gleiche Größe R S1 auf.In other words, a blade root radius and a radius of the boundary surface of the side channel arranged radially in the direction of the shaft have the same size R S 1 .
Vorteilhaft weist ein Schaufelgrundradius und ein Radius der radial in Richtung Welle angeordneten Begrenzungsfläche des Seitenkanales die gleiche Größe R S1 auf. Auch hierdurch wird die Pumpwirkung deutlich erhöht.Advantageously, a blade root radius and a radius of the radially arranged in the direction of the shaft boundary surface of the side channel on the same size R S 1 . This also significantly increases the pumping effect.
Gemäß einer weiteren vorteilhaften Ausführungsform ist zwischen Rotor- und Statorscheibe ein Axialspalt (Δ) vorgesehen und der Axialspalt ist folgendermaßen ausgestaltet:
- Δ ≤ 0,3 mm für p 2 ≤ 10 mbar
- Δ ≤ 0,2 mm für 10 mbar < p 2 ≤ 100 mbar
- Δ ≤ 0,15 mm für p 2 > 100 mbar.
- Δ ≤ 0.3 mm for p 2 ≤ 10 mbar
- Δ ≤ 0.2 mm for 10 mbar < p 2 ≤ 100 mbar
- Δ ≤ 0.15 mm for p 2 > 100 mbar.
Diese Werte haben sich als besonders vorteilhaft herausgestellt.These values have proven to be particularly advantageous.
Eine weitere vorteilhafte Ausführungsform der Vakuumpumpstufe sieht vor, dass mit steigender Drehzahl und steigender Umfangsgeschwindigkeit der Rotorscheiben der Seitenkanalradius R S3 und der Abstand d S1 zunehmend ausgebildet ist. Auch hierdurch wird die Pumpleistung positiv beeinflusst.A further advantageous embodiment of the vacuum pump stage provides that with increasing speed and increasing peripheral speed of the rotor disks of the side channel radius R S 3 and the distance d S 1 is increasingly formed. This also has a positive influence on the pumping power.
Vorteilhaft beträgt eine Schaufelhöhe der Rotorschaufeln 60 % bis 100 % einer Rotorscheibenbreite. Dies dient der weiteren Verbesserung der Pumpleistung.Advantageously, a blade height of the rotor blades is 60% to 100% of a rotor disk width. This serves to further improve the pump power.
Die optimale Schaufelhöhe beträgt vorteilhaft 60 % bis 100 % der Rotorscheibenbreite. Darüber hinaus hängt der optimale Seitenkanalradius von der Umfangsgeschwindigkeit der Rotorscheibe ab. Der Seitenkanalradius ist vorteilhaft zwischen 80 % bis 120 % der Rotorscheibenbreite ausgebildet.The optimum blade height is advantageously 60% to 100% of the rotor disk width. In addition, the optimum side channel radius depends on the peripheral speed of the rotor disc. The side channel radius is advantageously formed between 80% to 120% of the rotor disk width.
Eine Breite d S1 des Kanalbogens liegt vorzugsweise zwischen 20 % und 120 % der Rotorscheibenbreite.A width d S 1 of the channel arc is preferably between 20% and 120% of the rotor disc width.
Darüber hinaus liegt ein Schaufelabstand der Rotorschaufeln vorteilhaft zwischen 50 % und 100 % der Rotorscheibenbreite.In addition, a blade spacing of the rotor blades is advantageously between 50% and 100% of the rotor disk width.
Gemäß einer weiteren vorteilhaften Ausführungsform ist der Schaufelabstand kleiner oder gleich 55 % der Rotorscheibenbreite bei einer Seitenkanalfläche, die kleiner als das 2,5-fache der Schaufelfläche ist. Ein Schaufelabstand von 50 % der Rotorscheibenbreite ist besonders vorteilhaft bei Seitenkanälen mit einer Seitenkanalfläche, die nicht größer als das 2,5-fache der Schaufelfläche ist. Dieses sind kleine Seitenkanäle.According to a further advantageous embodiment, the blade clearance is less than or equal to 55% of the rotor disk width with a side channel area which is smaller than 2.5 times the blade area. A blade spacing of 50% of the rotor disk width is particularly advantageous in side channels with a side channel surface which is not is greater than 2.5 times the blade surface. These are small side channels.
Vorteilhaft ist der Schaufelabstand von größer oder gleich 85 % der Rotorscheibenbreite bei einer Seitenkanalfläche, die größer als das 5-fache der Schaufelfläche ist. Dieses sind große Seitenkanäle.Advantageously, the blade spacing is greater than or equal to 85% of the rotor disk width with a side channel area that is greater than 5 times the blade area. These are big side channels.
Die optimale Schaufelzahl wird also bei größer werdenden Seitenkanälen geringer, beziehungsweise der optimale Abstand zwischen den Schaufeln wird größer.The optimum number of blades thus becomes smaller with increasing side channels, or the optimum distance between the blades is larger.
Die letztgenannten Maßnahmen dienen sämtlich dazu, die Pumpleistung der Pumpe zu verbessern.The latter measures all serve to improve the pumping capacity of the pump.
Weiterhin hat sich als vorteilhaft herausgestellt, dass die minimale Stegbreite abhängig von der Fertigungsgenauigkeit und der Materialfestigkeit der Rotorscheibe ausgebildet ist. Hierdurch wird die Stabilität der Rotorscheibe gewährleistet.Furthermore, it has been found to be advantageous that the minimum web width is formed depending on the manufacturing accuracy and the material strength of the rotor disk. This ensures the stability of the rotor disk.
Das technische Problem wird auch durch eine Vakuumpumpstufe mit den Merkmalen gemäß Anspruch 11 gelöst.The technical problem is also solved by a vacuum pumping stage having the features according to claim 11.
Die erfindungsgemäße Vakuumpumpstufe mit einem Einlass, einem Auslass, einem Rotor und einem Kanal, wobei der Rotor mit einem Rotorabschnitt in den Kanal eintaucht und durch Zusammenwirken von Rotorabschnitt und Kanal eine Pumpwirkung erreicht wird, bei der an dem Rotor Rotorschaufeln angeordnet sind, und die einen zwischen Einlass und Auslass angeordneten Rotor aufweist, zeichnet sich dadurch aus, dass der Unterbrecher an einer dem Einlass zugewandten Seite eine Abschrägung aufweist.The vacuum pumping stage according to the invention with an inlet, an outlet, a rotor and a channel, wherein the rotor with a rotor portion dips into the channel and by co-operation of the rotor portion and the channel pumping action is achieved in which rotor blades are arranged on the rotor, and the one Rotor disposed between inlet and outlet, characterized in that the breaker has a bevel on a side facing the inlet.
Der Rotor weist einen Grundkörper und an dem Grundkörper angeordnete Rotorschaufeln auf. Der Rotor ist in der Seitenkanalpumpstufe derart angeordnet, dass dem Grundkörper des Rotors zwei axiale Dichtflächen der Seitenkanalpumpstufe zugeordnet sind. Diese axialen Dichtflächen erweitern sich zu dem sogenannten Seitenkanal, in dem die Schaufeln des Rotors umlaufen. Der Unterbrecher unterbricht den Seitenkanal zwischen Einlass und Auslass. Die erfindungsgemäße Abschrägung des Unterbrechers an der dem Einlass zugewandten Seite weist vorteilhaft eine Tiefe auf, die größer ist als die Tiefe der axialen Dichtfläche der Pumpstufe in axialer Richtung der Pumpstufe gesehen. Das bedeutet, dass die Abschrägung in den Seitenkanal hineinlaufend ausgebildet ist.The rotor has a main body and arranged on the main body rotor blades. The rotor is arranged in the side channel pumping stage such that the main body of the rotor is associated with two axial sealing surfaces of the side channel pumping stage. These axial sealing surfaces expand to the so-called side channel in which the blades of the rotor rotate. The breaker interrupts the side channel between inlet and outlet. The chamfering according to the invention on the side facing the inlet advantageously has a depth which is greater than the depth of the axial sealing surface of the pumping stage in the axial direction of the pumping stage. This means that the chamfer is designed to run into the side channel.
Die erfindungsgemäße Vakuumpumpstufe weist den Vorteil auf, dass die Abschrägung im Bereich des Unterbrechers lediglich am Einlass vorgesehen ist. Hierdurch erhöht sich der Wirkungsgrad der Pumpstufe gegenüber dem Stand der Technik, bei dem die Abschrägung zusätzlich im Bereich des Auslasses angeordnet ist.The vacuum pumping stage according to the invention has the advantage that the bevel in the area of the breaker is provided only at the inlet. This increases the efficiency of the pumping stage over the prior art, in which the bevel is additionally arranged in the region of the outlet.
Gemäß einer besonders vorteilhaften Ausführungsform der Erfindung ist vorgesehen, dass die Abschrägung einen Öffnungswinkel β der Abschrägung aufweist, der zwischen der wenigstens einen Abschrägung und einer Mittelachse ausgebildet ist, und dass ein mit dem Öffnungswinkel β korrespondierender Ergänzungswinkel α einem Schaufelwinkel α der Rotorschaufeln entspricht.According to a particularly advantageous embodiment of the invention, it is provided that the chamfer has an opening angle β of the chamfer formed between the at least one bevel and a central axis, and that an additional angle α corresponding to the opening angle β corresponds to a blade angle α of the rotor blades.
Dieses stellt eine weitere wesentliche Neuerung zum Stand der Technik dar. Durch diese Maßnahme wird erreicht, dass die Wirbelströmung sich gleich nach dem Einlass, das heißt unmittelbar nach dem Austritt aus dem Unterbrecher, bildet, und nicht erst später im Seitenkanal.This represents a further significant innovation in the prior art. By this measure, it is achieved that the turbulence flows just after the inlet, the means immediately after the exit from the breaker, forms, and not later in the side channel.
Wenn die Rotorschaufeln einen Standardunterbrecher verlassen, der einen abrupten Beginn des Seitenkanales aufweist, dann strömt das komprimierte Gas aus den Schaufeln in den Seitenkanal in alle Richtungen. Hierdurch wird die Ausbildung der Wirbelströmung nicht begünstigt, sondern nachteilig beeinflusst. In einem erfindungsgemäß ausgestalteten Unterbrecher strömt das Gas erst lediglich in die Richtung, in die die Abschrägung angeordnet ist, da an den anderen Seiten der Kanal die Rotorschaufeln umschließt. In dem Seitenkanal strömt das Gas im Bereich der Abschrägung in diesen Bereich und wird von den Rotorschaufeln an den Seiten angesaugt und auf der der Abschrägung gegenüberliegenden Seite wieder ausgestoßen. Hierdurch wird gleich nach dem Austritt der Rotorschaufeln aus dem Unterbrecher eine Wirbelströmung ausgebildet, was sich sehr vorteilhaft auf die Kompression und das Saugvermögen auswirkt. Durch die Ausbildung des Komplementärwinkels β und damit des Öffnungswinkels α der Abschrägung analog zu dem Anstellwinkel der Rotorschaufeln wird der Effekt der Wirbelströmung optimiert.When the rotor blades leave a standard breaker having an abrupt beginning of the side channel, then the compressed gas from the blades flows into the side channel in all directions. As a result, the formation of the vortex flow is not favored, but adversely affected. In an inventively designed breaker, the gas flows only in the direction in which the chamfer is arranged, since on the other sides of the channel surrounds the rotor blades. In the side channel, the gas flows in the region of the chamfer in this area and is sucked by the rotor blades on the sides and ejected again on the side opposite the chamfer. As a result, a vortex flow is formed immediately after the exit of the rotor blades from the breaker, which has a very beneficial effect on the compression and the pumping speed. By the formation of the complementary angle β and thus the opening angle α of the chamfer analogous to the angle of attack of the rotor blades, the effect of the turbulence is optimized.
Am Auslass des Unterbrechers kann das Gas sogar eine Überschallgeschwindigkeit erreichen. Die erfindungsgemäße Unterbrecherform wirkt wie eine Laval-Düse. Das Gas in den Schaufeln expandiert in Richtung der Abschrägung und wird abgekühlt. Der Gasdruck am Einlass und insbesondere der Gasdruck in den Rotorschaufeln sinkt ab. Dies begünstigt die Gasansaugung an den Seiten der Rotorschaufeln. Durch die geordnete Gasströmung oberhalb der Rotorschaufeln wegen der erfindungsgemäßen Unterbrecherform wird eine schnelle Bildung einer geordneten Wirbelströmung unmittelbar nach dem Unterbrecher erreicht. Dieses führt wiederum zu einer Erhöhung des Saugvermögens und einer Erhöhung der Kompression der Pumpe.At the outlet of the breaker, the gas can even reach a supersonic speed. The breaker mold according to the invention acts like a Laval nozzle. The gas in the blades expands in the direction of the chamfer and is cooled. The gas pressure at the inlet and in particular the gas pressure in the rotor blades decreases. This favors the gas suction on the sides of the rotor blades. Due to the ordered gas flow above the rotor blades because of the breaker shape according to the invention, a rapid formation of an ordered vortex flow immediately after reached the breaker. This in turn leads to an increase in the pumping speed and an increase in the compression of the pump.
Gemäß einer besonders bevorzugten Ausführungsform der Erfindung weist der Unterbrecher lediglich am Einlass die Abschrägung auf. Das bedeutet, dass der Unterbrecher am Auslassbereich das aus dem Stand der Technik bekannte, abrupte Ende aufweist. Für die Erhöhung des Saugvermögens und der Kompression der Pumpe ist es ausreichend, beziehungsweise sogar förderlich, den Kanal lediglich am Einlassbereich abzuschrägen.According to a particularly preferred embodiment of the invention, the breaker has the bevel only at the inlet. This means that the breaker at the outlet region has the abrupt end known from the prior art. For increasing the pumping speed and the compression of the pump, it is sufficient or even conducive to bevel the duct only at the inlet area.
Gemäß einer weiteren vorteilhaften Ausführungsform der Erfindung weist der Unterbrecher eine Länge d 1 auf, die mindestens einer Schaufellänge entspricht. Mit Unterbrecher ist der Bereich gemeint, der gegenüber dem Kanal einen reduzierten Querschnitt aufweist.According to a further advantageous embodiment of the invention, the breaker has a length d 1 , which corresponds to at least one blade length. Breaker means the area which has a reduced cross-section with respect to the channel.
Es hat sich als besonders vorteilhaft herausgestellt, dass die wenigstens eine Abschrägung eine Länge d 2 aufweist, die mindestens einer oder zwei Schaufellängen entspricht. Auch hierdurch werden ein optimales Saugvermögen und eine optimale Kompression erzielt.It has been found to be particularly advantageous that the at least one bevel has a length d 2 which corresponds to at least one or two blade lengths. This also achieves optimum pumping speed and optimum compression.
Eine weitere vorteilhafte Ausführungsform der Erfindung sieht vor, dass die wenigstens eine Abschrägung linear ausgebildet ist. Hierdurch wird die Ausbildung der Wirbelströmung optimal begünstigt.A further advantageous embodiment of the invention provides that the at least one bevel is linear. As a result, the formation of the vortex flow is optimally favored.
Eine weitere vorteilhafte Ausführungsform der Erfindung sieht vor, dass der Kanal einen runden oder eckigen Querschnitt oder einen eckigen Querschnitt mit abgerundeten Ecken aufweist. Bei beiden Querschnittsformen ist die Abschrägung in Richtung Einlass vorteilhaft, um die Pumpenleistung zu optimieren.A further advantageous embodiment of the invention provides that the channel has a round or polygonal cross-section or a polygonal cross-section with rounded corners. In both cross-sectional shapes is the chamfer towards the inlet advantageous to optimize the pump performance.
Gemäß einer weiteren vorteilhaften Ausführungsform der Erfindung weist der Kanal wenigstens eine Seitenwand auf und die wenigstens eine Seitenwand des Kanales ist gekrümmt ausgebildet. Diese Ausbildung des Seitenkanales ist besonders vorteilhaft.According to a further advantageous embodiment of the invention, the channel has at least one side wall and the at least one side wall of the channel is formed curved. This design of the side channel is particularly advantageous.
Gemäß einer weiteren vorteilhaften Ausbildung der Erfindung ist die Abschrägung in radialer Richtung der Vakuumpumpstufe beim Übergang in den Seitenkanal über die gesamte Breite des Kanales ausgebildet. Auch hierdurch wird die Ausbildung der Wirbelströmung positiv beeinflusst.According to a further advantageous embodiment of the invention, the bevel is formed in the radial direction of the vacuum pumping stage in the transition into the side channel over the entire width of the channel. This also positively influences the formation of the turbulent flow.
Eine andere vorteilhafte Ausführungsform der Erfindung sieht vor, dass die Abschrägung in radialer Richtung der Vakuumpumpstufe beim Übergang in den Seitenkanal lediglich einen Teil der gesamten Breite des Kanales aufweist.Another advantageous embodiment of the invention provides that the chamfer in the radial direction of the vacuum pump stage at the transition into the side channel only has a part of the entire width of the channel.
Gemäß einer weiteren vorteilhaften Ausbildung der Erfindung weist die Abschrägung eine maximale Tiefe auf, die der axialen Tiefe des Kanales entspricht. Diese Ausführungsform gestattet eine gute Ausbildung der Wirbelströmung.According to a further advantageous embodiment of the invention, the chamfer has a maximum depth corresponding to the axial depth of the channel. This embodiment allows a good formation of the vortex flow.
Gemäß einer anderen vorteilhaften Ausführungsform der Erfindung weist die Abschrägung eine maximale Tiefe bis zu einer axialen Dichtfläche der Rotorscheibe im schaufellosen Bereich auf. Auch diese Ausführungsform gestattet schon eine hinreichende Ausbildung der Wirbelströmung.According to another advantageous embodiment of the invention, the bevel has a maximum depth up to an axial sealing surface of the rotor disk in the blade-less region. This embodiment also already allows a sufficient formation of the turbulent flow.
Weitere Merkmale und Vorteile der Erfindung ergeben sich anhand der zugehörigen Zeichnung, in der mehrere Ausführungsbeispiele einer erfindungsgemäßen Vakuumpumpstufe nur beispielhaft dargestellt sind. In der Zeichnung zeigen:
- Fig. 1
- einen Längsschnitt durch eine Vakuumpumpe mit Seitenkanalpumpstufen;
- Fig. 2
- eine schematische Darstellung einer bogenförmigen Rillenstruktur im Querschnitt oder Längsschnitt;
- Fig. 3
- eine schematische Darstellung einer trapezförmigen Rillenstruktur im Querschnitt oder Längsschnitt;
- Fig. 4
- eine schematische Darstellung einer dreieckförmigen Rillenstruktur im Querschnitt oder Längsschnitt;
- Fig. 5
- eine schematische Darstellung einer rechteckförmigen Rillenstruktur im Querschnitt oder Längsschnitt;
- Fig. 6
- eine schematische Darstellung einer dreieckförmigen Rillenstruktur im Querschnitt oder Längsschnitt;
- Fig. 7
- einen Querschnitt oder Längsschnitt durch eine unregelmäßige Rillenstruktur;
- Fig. 8
- eine beschichtete Gewindenut im Querschnitt;
- Fig. 9
- einen Längsschnitt durch eine Vakuumpumpe mit einer Seitenkanalpumpstufe;
- Fig. 10
- einen Schnitt quer zur Wellenachse durch die Seitenkanalpumpstufe gemäß
Fig. 9 entlang der Linie I-I; - Fig. 11
- einen Teilquerschnitt durch einen erfindungsgemäßen Seitenkanal;
- Fig. 12
- eine Darstellung eines Vergleiches der Kompressionen von rechteckigen und kreisförmigen Seitenkanälen mit V-förmigen Rotorschaufeln bei 800 Hz und 1000 Hz Drehfrequenz;
- Fig. 13
- eine Darstellung der Abhängigkeit des Kompressionsfaktors vom Axialspalt zwischen Rotor und Statorscheiben bei 217 m/s Rotorumfangsgeschwindigkeit;
- Fig. 14a
- eine Darstellung des Kompressionsfaktors in Abhängigkeit von Auslassdruck p 2, Drehfrequenz f und Seitenkanaldurchmesser R S3 bei 1000 Hz;
- Fig. 14b
- eine Darstellung des Kompressionsfaktors in Abhängigkeit von Auslassdruck p 2, Drehfrequenz f und Seitenkanaldurchmesser R S3 bei 800 Hz;
- Fig. 15a
- eine Darstellung des Kompressionsfaktors in Abhängigkeit von Auslassdruck p 2, Drehfrequenz f und Abstand d s1 bei 1000 Hz;
- Fig. 15b
- eine Darstellung des Kompressionsfaktors in Abhängigkeit von Auslassdruck p 2, Drehfrequenz f und Abstand d s1 bei 800 Hz;
- Fig. 16
- eine Draufsicht auf eine Rotorscheibe mit V-förmigen Schaufeln;
- Fig. 17
- eine Seitenansicht der Rotorscheibe gemäß
Fig. 16 ; - Fig. 18
- ein geändertes Ausführungsbeispiel eines Querschnittes eines Seitenkanales;
- Fig. 19
- ein geändertes Ausführungsbeispiel eines Querschnittes eines Seitenkanales;
- Fig. 20
- ein geändertes Ausführungsbeispiel eines Querschnittes eines Seitenkanales;
- Fig. 21a
- eine Darstellung der Verringerung der Seitenkanalfläche von oben;
- Fig. 21b
- eine Darstellung der Verringerung der Seitenkanalfläche von unten;
- Fig. 21c
- eine Darstellung der Verringerung der Seitenkanalfläche von oben und von unten;
- Fig. 22
- ein geändertes Ausführungsbeispiel;
- Fig. 23
- ein geändertes Ausführungsbeispiel;
- Fig. 24
- einen zum Stand der Technik gehörenden Unterbrecher in Seitenansicht und in Draufsicht (schematisch);
- Fig. 25
- einen erfindungsgemäßen Unterbrecher in Seitenansicht und in Draufsicht (schematisch);
- Fig. 26
- eine Rotorschaufel in Seitenansicht zur Darstellung des Anstellwinkels α;
- Fig. 27
- ein geändertes Ausführungsbeispiel;
- Fig. 28
- eine Darstellung einer Kompression einer Seitenkanalstufe mit Standardunterbrecher und mit erfindungsgemäßem Unterbrecher;
- Fig. 29
- eine Darstellung des Saugvermögens einer Seitenkanalstufe mit Standardunterbrecher und mit erfindungsgemäßem Unterbrecher;
- Fig. 30
- eine Statorscheibe mit Unterbrecher in axialer Draufsicht.
- Fig. 1
- a longitudinal section through a vacuum pump with side channel pumping stages;
- Fig. 2
- a schematic representation of an arcuate groove structure in cross section or longitudinal section;
- Fig. 3
- a schematic representation of a trapezoidal groove structure in cross-section or longitudinal section;
- Fig. 4
- a schematic representation of a triangular groove structure in cross section or longitudinal section;
- Fig. 5
- a schematic representation of a rectangular groove structure in cross-section or longitudinal section;
- Fig. 6
- a schematic representation of a triangular groove structure in cross section or longitudinal section;
- Fig. 7
- a cross section or longitudinal section through an irregular groove structure;
- Fig. 8
- a coated thread groove in cross section;
- Fig. 9
- a longitudinal section through a vacuum pump with a side channel pumping stage;
- Fig. 10
- a section transverse to the shaft axis through the side channel pumping stage according to
Fig. 9 along the line II; - Fig. 11
- a partial cross section through a side channel according to the invention;
- Fig. 12
- a plot of a comparison of the compressions of rectangular and circular side channels with V-shaped rotor blades at 800 Hz and 1000 Hz rotation frequency;
- Fig. 13
- a representation of the dependence of the compression factor of the axial gap between the rotor and stator discs at 217 m / s rotor peripheral speed;
- Fig. 14a
- a representation of the compression factor as a function of outlet pressure p 2 , rotational frequency f and side channel diameter R S 3 at 1000 Hz;
- Fig. 14b
- a representation of the compression factor as a function of outlet pressure p 2 , rotational frequency f and side channel diameter R S 3 at 800 Hz;
- Fig. 15a
- a representation of the compression factor as a function of outlet pressure p 2 , rotational frequency f and distance d s 1 at 1000 Hz;
- Fig. 15b
- a representation of the compression factor as a function of outlet pressure p 2 , rotational frequency f and distance d s 1 at 800 Hz;
- Fig. 16
- a plan view of a rotor disk with V-shaped blades;
- Fig. 17
- a side view of the rotor disk according to
Fig. 16 ; - Fig. 18
- a modified embodiment of a cross section of a side channel;
- Fig. 19
- a modified embodiment of a cross section of a side channel;
- Fig. 20
- a modified embodiment of a cross section of a side channel;
- Fig. 21a
- a representation of the reduction of the side channel area from above;
- Fig. 21b
- a representation of the reduction of the side channel area from below;
- Fig. 21c
- an illustration of the reduction of the side channel area from above and below;
- Fig. 22
- a modified embodiment;
- Fig. 23
- a modified embodiment;
- Fig. 24
- a prior art breaker in side view and plan view (schematic);
- Fig. 25
- a breaker according to the invention in side view and in plan view (schematically);
- Fig. 26
- a rotor blade in side view to illustrate the angle of attack α;
- Fig. 27
- a modified embodiment;
- Fig. 28
- a representation of a compression of a side channel stage with standard breaker and with inventive breaker;
- Fig. 29
- a representation of the pumping speed of a side channel stage with standard breaker and with inventive breaker;
- Fig. 30
- a stator with breaker in axial plan view.
Eine der Gaseintrittsöffnung zugewandte Pumpeinheit 14 ist als Turbomolekularpumpe ausgebildet. Die in Richtung Gasströmung folgende Pumpeinheit 16 besteht aus mehreren Untereinheiten 16a, 16b, 16c. Diese weisen jeweils eine oder mehrere Molekularpumpstufen nach der Bauart von Gaede, im Folgenden Gaede-Stufen genannt, auf. Innerhalb der Untereinheiten sind die Gaede-Stufen parallel geschaltet. Die Untereinheiten selbst sind in Reihe geschaltet. Dies bedeutet, dass Verbindungselemente 34a für die Untereinheit 16a, beziehungsweise 34b für die Untereinheit 16b, die Eingangsseiten und auf der anderen Seite die Ausgangsseiten der Gaede-Stufen so zusammenschließen, dass eine parallele Gasführung in den einzelnen Untereinheiten ermöglicht wird. Die Untereinheiten sind durch Verbindungselemente 36a, 36b und 36c so zusammengeschlossen, dass jeweils die Ausgangsseite der einen Untereinheit mit der Eingangsseite der folgenden Untereinheit verbunden ist. Die der Gasauslassöffnung zugewandte Pumpeinheit 18 ist als mehrstufige Seitenkanalpumpe ausgebildet. Die in
Die Erfindung bezieht sich auf sämtliche Vakuumpumpen, in denen Seitenkanalpumpstufen und/oder Gewindepumpen vorgesehen sind.The invention relates to all vacuum pumps in which side channel pumping stages and / or screw pumps are provided.
Gemäß der Erfindung ist vorgesehen, dass in der Oberfläche von Gewindenuten Rillen angeordnet sind und/oder dass in den Oberflächen von Statoren und/oder Rotoren Rillen angeordnet sind.According to the invention it is provided that grooves are arranged in the surface of thread grooves and / or that grooves are arranged in the surfaces of stators and / or rotors.
Diese Rillen können eine Struktur, wie in
Die
Die Tiefe der Rillen 40 kann von 1 µm bis 100 µm variieren. Die Rillenbreite, beziehungsweise der Abstand zwischen den einzelnen Rillen 40 kann von 1 µm bis 1 mm variieren. Die Rillen 40 können entlang der Strömungsrichtung, quer zu der Strömungsrichtung und unter einem Winkel zu der Strömungsrichtung des Gases in die Oberfläche 41 eingearbeitet werden.The depth of the
Wie in
Gemäß
Durch den Gaseinlass 102 in die Vakuumpumpe 100 eintretendes Gas gelangt zunächst in eine Molekularstufe 105. Diese besitzt einen Innenstator 505, der mit einer inneren Gewindenut 507 versehen ist, und einen Außenstator 506, der mit einer äußeren Gewindenut 508 versehen ist. Zwischen Innenstator und Außenstator ist ein Zylinder 502 mit glatter Oberfläche vorgesehen, der mit dem Rotor 500 verbunden ist. Die Molekularstufe 105 ist somit als Holweckstufe gestaltet. Die in
Der Rotor ist mit einer Welle 108 verbunden, die in Wälzlagern 110 und 111 drehbar gelagert ist. Anstelle der Wälzlager 110, 111 können auch passive und aktive Magnetlager zum Einsatz kommen. An der Welle 108 ist wenigstens ein Permanentmagnet 113 angeordnet, der mit einer stehenden Spule 112 zusammenwirkt und zusammen mit dieser einen Antrieb 107 bildet. Das Wälzlager 110, der Antrieb 107 und die Molekularstufe 105 sind in den Gehäuseteilen 120, 121 angeordnet.The rotor is connected to a
Die Welle 108 durchsetzt das Gehäuseteil 122, welches eine Seitenkanalpumpstufe 104 beinhaltet. Die Seitenkanalpumpstufe 104 wird von einem Seitenkanal 401 und einem Laufrad 400 gebildet, wobei am Laufrad 400 wenigstens eine Schaufel 402 angeordnet ist, die in dem Seitenkanal durch die Drehung der Welle 108 umläuft und so die Pumpwirkung erzeugt. Gas gelangt durch einen Übergabekanal 124 aus der Molekularstufe 105 in die Seitenkanalstufe 104 hinein und wird durch einen weiteren Übergabekanal 125 ausgestoßen.The
Von der Seitenkanalpumpstufe 104 gelangt das Gas durch den Übergabekanal 125 in eine Vorvakuumstufe 106. Diese ist ebenfalls als Seitenkanalpumpstufe gestaltet, wobei hier die Geometrie der am Laufrad 600 angeordneten und im Seitenkanal 601 umlaufenden Schaufeln 602 von der Geometrie der Schaufeln 402 abweicht. Aus dieser Pumpstufe 106 wird das Gas aus der Vakuumpumpe 100 durch den Gasauslass 103 ausgestoßen.From the side
Zwischen den Laufrädern 400 und 600 und den Gehäuseteilen 121, 122 und 123 befinden sich enge Spalte. Diese erlauben ein freies Drehen des betreffenden Laufrades, sind jedoch so eng gestaltet, dass keine störenden Gasströmungen auftreten.Between the
Wie in
Das bedeutet, dass die Schaufeln 402 vollständig in den Seitenkanal 401 eintauchen.That is, the
Durch die gekrümmt ausgebildeten Seitenflächen 421, 422 wird die Pumpleistung der Seitenkanalpumpstufe deutlich verbessert. Vorteilhaft ist der Steg zwischen den Schaufeln möglichst gering ausgebildet (nicht dargestellt). Das mit Gas gefüllte Schaufelvolumen soll möglichst groß sein.Due to the curved side surfaces 421, 422, the pumping power of the side channel pumping stage is significantly improved. Advantageous is the bridge between the blades as low as possible (not shown). The volume of gas filled with gas should be as large as possible.
Durch diese Maßnahmen werden die vakuumtechnischen Eigenschaften der Pumpe erheblich verbessert.These measures considerably improve the vacuum technical properties of the pump.
Verbesserungen der vakuumtechnischen Daten werden auch durch eine optimierte Einstellung des Seitenkanalradius R S3 (80 % bis 120 % der Rotorbreite) und dem Abstand zwischen zwei Zentren der Seitenkanalhalbkreise d S1 (20 % bis 120 % der Rotorbreite) erreicht. Der optimale Radius R S3 und Abstand d S1 hängen von der Umfangsgeschwindigkeit der Rotorscheibe und von der Schaufelgröße ab. Die Maße R R1, R R3, d R1, Schaufelhöhe h und Schaufelwinkel α sind vorgegeben.Improvements in vacuum technology data are also achieved by optimizing the side channel radius R S 3 (80% to 120% of the rotor width) and the distance between two centers of the side channel semicircles d S 1 (20% to 120% of the rotor width). The optimum radius R S 3 and distance d S 1 depend on the peripheral speed of the rotor disk and on the blade size. The dimensions R R 1 , R R 3 , d R 1 , blade height h and blade angle α are predetermined.
Das Maß R S2 kann mit folgenden drei Gleichungen berechnet werden:
Das Maß R S1 ist durch den unteren Schaufelrand der Rotorscheibe vorgegeben.The dimension R S 1 is predetermined by the lower blade edge of the rotor disk.
Δ bezeichnet den Axialspalt zwischen Rotor und Statorscheibe. Der Axialspalt Δ kann vorzugsweise von 0,01 mm bis 0,5 mm betragen. Kleine Axialspalte sind an der Ausstoßseite und große Axialspalte an der Ansaugseite sinnvoll. Wenn auf der Axialfläche zwischen Rotor und Statorscheiben eine Labyrinthdichtung verwendet wird, kann der Axialspalt mehr als 0,5 mm betragen. Die Richtwerte für die Axialspalte können folgendermaßen gewählt sein:
In
In
Unterschiedliche Rotorscheiben einer mehrstufigen Seitenkanalpumpe mit gleicher Schaufelgröße haben gleiche Drehzahl, können aber abhängig vom Rotorscheibendurchmesser R R1 unterschiedliche Umfangsgeschwindigkeiten haben. Aus diesem Grund sollen Rotorscheiben mit unterschiedlichen Durchmessern R R1 und gleicher Schaufelgröße Seitenkanäle mit unterschiedlichen Radien R S3 und Abständen d S1 haben.Different rotor discs of a multi-stage side channel pump with the same blade size have the same speed, but depending on the rotor disc diameter R R 1 have different peripheral speeds. For this reason, rotor disks with different diameters R R 1 and the same blade size should have side channels with different radii R S 3 and distances d S 1 .
Messungen haben gezeigt, dass mit steigender Drehzahl und demzufolge steigender Umfangsgeschwindigkeit von Rotorscheiben der optimale Seitenkanalradius R S3 und der Abstand d S1 zunehmen. Als optimal wird die Seitenkanalgröße mit dem besten Kompressionsfaktor bezeichnet. Das Saugvermögen und die Leistungsaufnahme steigen proportional zur Seitenkanalfläche.Measurements have shown that with increasing speed and consequently increasing peripheral speed of rotor disks, the optimum side channel radius R S 3 and the distance d S 1 increase. The optimum is the side channel size with the best compression factor. The pumping speed and power consumption increase in proportion to the side channel area.
In den
- Für eine Rotorscheibe mit einem Radius R R1 = 69 mm, Breite d R1 = 5 mm und Schaufelhöhe R R1 - R S1 = 4 mm beträgt der optimale Seitenkanalradius bei einer Drehzahl f = 800 Hz und einer Umfangsgeschwindigkeit V = 173 m/sec gleich R S3 optimal = 5 mm. Für eine Drehzahl f = 1000 Hz und eine Umfangsgeschwindigkeit V = 217 m/sec beträgt der optimale Seitenkanalradius R S3 optimal = 5,3 mm. Mit steigender Drehzahl f und Umfangsgeschwindigkeit V wird der optimale Seitenkanalradius weiter zunehmen, beziehungsweise mit fallender Drehfrequenz und Umfangsgeschwindigkeit abnehmen.
- For a rotor disk with a radius R R 1 = 69 mm, width d R 1 = 5 mm and blade height R R 1 - R S 1 = 4 mm is the optimum side channel radius at a speed f = 800 Hz and a peripheral speed V = 173 m / sec equal to R S 3 optimal = 5 mm. For a speed f = 1000 Hz and a peripheral speed V = 217 m / sec, the optimum side channel radius R S 3 is optimal = 5.3 mm. With increasing speed f and peripheral speed V, the optimum side channel radius will continue to increase, or decrease with decreasing rotational frequency and peripheral speed.
In den
Der optimale Abstand d S1 beträgt bei einer Drehzahl von f = 800 Hz je nach Druckbereich entweder d S1 = 1,2 mm oder d S1 = 3,6 mm. Wenn die Drehzahl f bis auf 1000 Hz ansteigt, wird der optimale Abstand je nach Druckbereich entweder d S1 = 3,6 mm oder d S1 = 4,8 mm. Es ist eine Tendenz zur Steigerung des optimalen Abstandes d S1 mit steigender Drehzahl f zu erkennen.The optimum distance d S 1 is at a speed of f = 800 Hz depending on the pressure range either d S 1 = 1.2 mm or d S 1 = 3.6 mm. When the rotational speed f increases up to 1000 Hz, the optimum distance, depending on the pressure range, becomes either d S 1 = 3.6 mm or d S 1 = 4.8 mm. There is a tendency to increase the optimum distance d S 1 with increasing speed f to recognize.
Die oben genannten Abhängigkeiten gelten nur für Rotorscheiben mit V-förmigen Schaufeln, wie sie in
Im Allgemeinen sollen bei der Auslegung von Seitenkanalpumpen folgende Konstruktionsrichtlinien eingehalten werden. Eine optimale Schaufelhöhe beträgt 60 % bis 100 % der Rotorscheibenbreite. Ein optimaler Seitenkanalradius hängt von der Umfangsgeschwindigkeit der Rotorscheibe 400 ab und kann von 80 % bis 120 % der Rotorscheibenbreite betragen. Der Abstand d S1 hängt auch von der Umfangsgeschwindigkeit der Rotorscheibe ab und kann von 20 % bis 120 % der Rotorscheibenbreite betragen.In general, the following design guidelines should be followed when designing side channel pumps. An optimal blade height is 60% to 100% of the rotor disk width. An optimum side channel radius depends on the peripheral speed of the
Die optimale Schaufelzahl oder der optimale Abstand zwischen den Schaufeln hängt nicht von der Drehzahl ab. Der optimale Abstand zwischen den Schaufeln ist proportional zur Schaufelgröße und ist auch von der Seitenkanalgröße abhängig. Er beträgt von 5o % bis 100 % der Rotorscheibenbreite, der optimale Abstand zwischen den Schaufeln ist kleiner gleich 55 % für kleine Seitenkanäle (Seitenkanalfläche nicht größer als das 2,5-fache der Schaufelfläche) und ist größer gleich 85 % für große Seitenkanäle (Seitenkanalfläche nicht kleiner als das 5-fache der Schaufelfläche). Die optimale Schaufelzahl wird also bei größer werdenden Seitenkanälen geringer, beziehungsweise der optimale Abstand zwischen Schaufeln wird größer. Die Seitenkanalfläche ASK und die Schaufelfläche ASch können mit den Gleichungen 4 bis 7 berechnet werden.
Die Stegbreite der Schaufeln soll möglichst klein sein. Die minimale Stegbreite ist durch die Fertigungsgenauigkeit und durch die Materialfestigkeit der Rotorscheibe beschränkt.The web width of the blades should be as small as possible. The minimum web width is limited by the manufacturing accuracy and the material strength of the rotor disk.
Die
Gemäß
Gemäß
Bei den Ausführungsformen der Seitenkanäle der
In den
Die Verringerung der Seitenkanalfläche kann, wie in
Ein Unterbrecher 404 ist in
Wie der
Der Kanal 701 kann eine Form aufweisen, wie sie in
Im unteren Teil der
In
In
Gemäß
Der Stator 700 weist eine Bohrung 710 für den Durchgriff einer Welle des Rotors (nicht dargestellt) auf.The
- 11
- Gehäusecasing
- 22
- GaseintrittsöffnungGas inlet opening
- 44
- Gasauslassöffnunggas outlet
- 66
- Wellewave
- 88th
- Antriebssystemdrive system
- 1010
- Lagerelementbearing element
- 1212
- Lagerelementbearing element
- 1414
- Pumpeinheitpump unit
- 1616
- Pumpeinheitpump unit
- 16a16a
- PumpuntereinheitPump subunit
- 16b16b
- PumpuntereinheitPump subunit
- 16c16c
- PumpuntereinheitPump subunit
- 1818
- Pumpeinheitpump unit
- 3232
- Verbindungskanäleconnecting channels
- 34a34a
- Verbindungselementefasteners
- 34b34b
- Verbindungselementefasteners
- 36a36a
- Verbindungselementefasteners
- 36b36b
- Verbindungselementefasteners
- 36c36c
- Verbindungselementefasteners
- 3838
- Verbindungskanäleconnecting channels
- 4040
- Rillegroove
- 4141
- Oberflächesurface
- 4242
- Verbindungsleitungconnecting line
- 5050
- Gewindenutthread groove
- 5151
- Statorstator
- 5252
- Beschichtungcoating
- 100100
- Vakuumpumpevacuum pump
- 101101
- Gehäusecasing
- 102102
- Gaseinlassgas inlet
- 103103
- Gasauslassgas outlet
- 104104
- SeitenkanalpumpstufeSide channel pump stage
- 105105
- Molekularstufemolecular level
- 106106
- Vorvakuumstufefore-vacuum
- 107107
- Antriebdrive
- 108108
- Wellewave
- 110110
- Wälzlagerroller bearing
- 111111
- Wälzlagerroller bearing
- 112112
- SpuleKitchen sink
- 113113
- Permanentmagnetpermanent magnet
- 120120
- Gehäuseteilehousing parts
- 121121
- Gehäuseteilehousing parts
- 122122
- Gehäuseteilehousing parts
- 123123
- Gehäuseteilehousing parts
- 124124
- Einlass/ÜbergabekanalIntake / transfer channel
- 125125
- Auslass/ÜbergabekanalOutlet / transfer channel
- 126126
- Mittelliniecenter line
- 400400
- Laufrad/RotorImpeller / rotor
- 401401
- Seitenkanalside channel
- 402402
- Schaufelshovel
- 403403
- Randedge
- 404404
- Unterbrecherbreaker
- 420420
- Kanalbodenchannel bottom
- 421421
- Seitenwand des SeitenkanalesSide wall of the side channel
- 422422
- Seitenwand des SeitenkanalesSide wall of the side channel
- 423423
- Schaufelgrundblade base
- 424424
- Begrenzungsfläche des SeitenkanalesBoundary surface of the side channel
- 425425
- Mittelebenemidplane
- 426426
- Rand des Laufrades/RotorsEdge of the impeller / rotor
- 427427
- Rand des Laufrades/RotorsEdge of the impeller / rotor
- 428428
- ÜberstandGot over
- 500500
- Rotorrotor
- 502502
- Zylindercylinder
- 505505
- Innenstatorinternal stator
- 506506
- Außenstatorouter stator
- 507507
- Gewindenutthread groove
- 508508
- Gewindenutthread groove
- 600600
- LaufradWheel
- 601601
- Seitenkanalside channel
- 602602
- Schaufelshovel
- 700700
- Statorstator
- 701701
- Einlassinlet
- 702702
- Auslassoutlet
- 703703
- Rotorrotor
- 704704
- Seitenkanalside channel
- 705705
- Abschrägungbevel
- 706706
- Abschrägungbevel
- 707707
- axiale Dichtfläche der Rotorscheibeaxial sealing surface of the rotor disk
- 708708
- Flächearea
- 709709
- Flächearea
- 710710
- Bohrungdrilling
- 711711
- KurveCurve
- 712712
- KurveCurve
- 713713
- KurveCurve
- 714714
- KurveCurve
- 715715
- BereichArea
- 716716
- KurveCurve
- 717717
- KurveCurve
- 718718
- KurveCurve
- 719719
- KurveCurve
- d1 d 1
- Längelength
- d2 d 2
- Längelength
- vv
- Geschwindigkeitspeed
- αα
- Anstellwinkel Rotorschaufel und ErgänzungswinkelAngle of attack rotor blade and additional angle
- ββ
-
Öffnungswinkel Abschrägung 705
Opening angle bevel 705 - AA
- Pfeilearrows
- BB
- Pfeilearrows
- RR
- Winkelangle
- ϕφ
- Radiusradius
Claims (14)
dadurch gekennzeichnet,
characterized,
dadurch gekennzeichnet, dass wenigstens eine Seitenwand (421, 422) des Kanales (401) gekrümmt ausgebildet ist.Vacuum pumping stage with an inlet, an outlet, a rotor and a channel having two side walls and a channel bottom, wherein the rotor with a rotor portion is immersed in the channel and a pumping action is achieved by interaction of the rotor portion and the channel, and with a between inlet and Outlet arranged breakers,
characterized in that at least one side wall (421, 422) of the channel (401) is curved.
dadurch gekennzeichnet, dass der Unterbrecher (404) an einer dem Einlass (701) zugewandten Seite eine Abschrägung (705) aufweist.Vacuum pumping stage with an inlet, an outlet, a rotor and a channel, wherein the rotor with a rotor portion immersed in the channel and by cooperation of the rotor portion and the channel a pumping action is achieved, are arranged on the rotor rotor blades, and one between inlet and outlet having arranged breakers,
characterized in that the breaker (404) has a bevel (705) on a side facing the inlet (701).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16171240.1A EP3104014B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a channel cross-section that features a particular curvature |
EP16171251.8A EP3088743B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a stripper that is slanted on the suction side |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE102013108482.6A DE102013108482A1 (en) | 2013-08-06 | 2013-08-06 | Vacuum pump stage |
Related Child Applications (4)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16171240.1A Division EP3104014B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a channel cross-section that features a particular curvature |
EP16171240.1A Division-Into EP3104014B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a channel cross-section that features a particular curvature |
EP16171251.8A Division EP3088743B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a stripper that is slanted on the suction side |
EP16171251.8A Division-Into EP3088743B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a stripper that is slanted on the suction side |
Publications (3)
Publication Number | Publication Date |
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EP2835536A2 true EP2835536A2 (en) | 2015-02-11 |
EP2835536A3 EP2835536A3 (en) | 2015-05-06 |
EP2835536B1 EP2835536B1 (en) | 2018-11-28 |
Family
ID=51176220
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
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EP14176840.8A Active EP2835536B1 (en) | 2013-08-06 | 2014-07-14 | Vacuum pump stage with special surface roughness yielding a lower gas friction |
EP16171251.8A Active EP3088743B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a stripper that is slanted on the suction side |
EP16171240.1A Not-in-force EP3104014B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a channel cross-section that features a particular curvature |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
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EP16171251.8A Active EP3088743B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a stripper that is slanted on the suction side |
EP16171240.1A Not-in-force EP3104014B1 (en) | 2013-08-06 | 2014-07-14 | Side-channel vacuum pump stage with a channel cross-section that features a particular curvature |
Country Status (2)
Country | Link |
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EP (3) | EP2835536B1 (en) |
DE (1) | DE102013108482A1 (en) |
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EP3594498B1 (en) | 2019-11-06 | 2022-01-05 | Pfeiffer Vacuum Gmbh | System with a recirculation device |
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DE102017121777A1 (en) * | 2017-09-20 | 2019-03-21 | Lutz Pumpen Gmbh | Modified side channel pump and method for operating such |
US11519413B2 (en) | 2018-10-15 | 2022-12-06 | The Regents Of The University Of Michigan | Optimizing pumping of variable viscosities via microtextured miniaturized tesla pump |
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Also Published As
Publication number | Publication date |
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EP3088743A1 (en) | 2016-11-02 |
EP3104014A1 (en) | 2016-12-14 |
EP2835536A3 (en) | 2015-05-06 |
DE102013108482A1 (en) | 2015-02-12 |
EP3088743B1 (en) | 2019-12-25 |
EP2835536B1 (en) | 2018-11-28 |
EP3104014B1 (en) | 2021-09-29 |
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