EP2714300A1 - Stamping method and components produced thereby - Google Patents
Stamping method and components produced therebyInfo
- Publication number
- EP2714300A1 EP2714300A1 EP12711355.3A EP12711355A EP2714300A1 EP 2714300 A1 EP2714300 A1 EP 2714300A1 EP 12711355 A EP12711355 A EP 12711355A EP 2714300 A1 EP2714300 A1 EP 2714300A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- vehicle seat
- components
- cut
- cutting
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 48
- 238000005520 cutting process Methods 0.000 claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000011265 semifinished product Substances 0.000 claims description 30
- 230000005855 radiation Effects 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/90—Details or parts not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/10—Means for treating work or cutting member to facilitate cutting by heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
- B21D53/28—Making other particular articles wheels or the like gear wheels
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24777—Edge feature
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0405—With preparatory or simultaneous ancillary treatment of work
- Y10T83/041—By heating or cooling
- Y10T83/0414—At localized area [e.g., line of separation]
Definitions
- the invention relates to a method for producingsammlungsitzkompo- components, in particular of components of a seat adjuster by cutting processing of a semifinished product.
- the invention further relates to a vehicle seat component, in particular a component for a seat adjuster of a motor vehicle seat, with an edge region created by cutting-machining and a base section bounded by the edge region.
- vehicle seat components in particular the components of a seat adjuster, by means of which a vehicle seat can be adapted to the personal needs of the respective user, from a high-strength semi-finished by fine cutting and this completely in a subsequent, separate process step by case hardening to harden in an oven.
- the vehicle seat component in particular its functional sections, for example a toothing, is thereby given the material property required for the function.
- a sufficient hardness of the toothing and an increase in strength in the region of the tooth base can be achieved.
- the invention has for its object to provide a method for producing vehicle seat components, in particular of components of a seat adjuster by cutting processing of a semi-finished, which can be carried out easily and inexpensively and allows the production nachbearbei- tion poor components. It is a further object of the present invention to provide a vehicle seat component which is suitable for both reducing crash forces by deformation and having sufficient wear resistance.
- the invention achieves the object by a method having the features of claim 1 and a vehicle seat component having the features of claim 8.
- Essential for the erfmdungsconcee method for producing vehicle seat components, in particular of components of a seat adjuster by cutting processing of a semifinished product are the process steps local heating of the semifinished product in the area of an intended cut the Stanfordden vehicle seat components and cutting the Vehicle seat components from the stock along the cut during or shortly after heating.
- the semifinished product, from which the vehicle seat component is machined, for example, by fine blanking is heated prior to cutting, the heating being restricted to areas of the cut when the vehicle seat component is cut from the semifinished product ,
- the heating can be extended to all areas which are subject to the cutting technology.
- the cutting-technical processing of the semifinished product for producing the vehicle seat components takes place according to the invention during or shortly after the heating process of the semifinished product to the desired process temperature.
- the machining forces required for cutting machining for example punching forces, are reduced to a considerable extent by the heating.
- the quality of the cut is increased compared with the cold-cut semi-finished products known from the prior art, which leads to an increased proportion of smooth cuts, which can be up to 100%.
- the erfmdungssiee heating of the semi-finished product thus leads to an overall improvement in the product properties of the vehicle seat components, namely the fact that the selected edge regions have the required strength and, moreover, the rest of the base region delimited by the edge region has sufficient ductility in order to reduce crash energies by deformation in the event of a crash.
- the heating facilitates the manufacturing process of the vehicle seat components, which requires less energy to perform the method. Also can be dispensed with by a suitable heating of the semifinished product on subsequent heat treatments and / or surface treatments of the vehicle seat components, which contributes to a complementary reduction in manufacturing costs.
- the vehicle seat components are partially heated after their blank, in particular in the region of their cutting edges or completely.
- this embodiment of the invention which basically provides a freely selectable heating of the cut-out vehicle seat component, individual areas can be adjusted in their material properties in the required manner. Also, the entire vehicle seat component along its cutting edge by the controlled heating in their capacity to be adapted to the requirements, wherein different areas of the cutting edges may have different material properties due to different heating. Overall, therefore, the subsequent heating of the cut edges in a particularly advantageous manner allows the adjustment of the vehicle seat component.
- the local heating of the semifinished product prior to the cutting-technical processing can basically in done in any way.
- the advantageously provided partial or complete heating of the cut-out vehicle seat component can basically in done in any way.
- there is the possibility to heat the vehicle seat components already in a device upstream of a cutting device for example by suitable ovens or by heat-generating upsetting.
- a heating system integrated in the cutting device or a downstream heating system in which the advantageously provided heat treatment following the blank can be carried out.
- the local heating of the semifinished product and / or the partial or complete heating of the cut vehicle seat component is achieved by the action of a heat radiation, in particular by a directed radiation. Due to the corresponding heating of the semifinished product and / or the cut vehicle seat component, the area to be heated can be limited very precisely so that essentially only those areas undergo a heat treatment in which a corresponding hardness and / or increase in strength is desired later.
- a directed radiation can be achieved in a special way, a very limited heat input, so that the areas whose material properties are to remain unchanged, do not experience warming.
- the use of a high-energy radiation makes it possible to heat the area of the edges to be hardened punctiform or flat in a very short time to the necessary temperature for curing, wherein the cooling required for curing due to the very rapid heating by the radiation directly after the Vehicle seat component itself can be done, which is not heated because of the inertia of the heat conduction in the short time.
- the partial or complete heating of the cut vehicle seat component takes place by means of a deflecting of the directed radiation which takes place via a beam switch, a mirror and / or a beam diffraction.
- Beam diffraction makes it possible to use a radiation source, which is possibly already used for heating the semi-finished product, also for partial or complete heating of the cut vehicle seat component, the control and orientation of the radiation source taking place via the beam switch, the mirror and / or the beam diffraction in which, for example, an electron beam is controlled by means of a magnetic field.
- the heating of the semifinished product and / or the cut vehicle seat component can take place at any desired location. For example, there is the possibility of heating the semifinished product in a separate heating device prior to placement in a corresponding cutting device. Even in the case of a subsequent heat treatment of the cut out vehicle seat component, this can be carried out in a separate heating device.
- the heating of the semifinished product and / or the cut vehicle seat component takes place in the cutting device.
- the cutting device in which the vehicle seat component is separated from the semifinished product, is designed such that it allows heating of the semifinished product and / or the cut vehicle seat component within the cutting device.
- the heating can be direct take place via the cutting device, which is designed accordingly or the cutting device can be configured such that it allows for suitable heating devices access to the semifinished product and / or the cut vehicle seat component.
- the cutting device according to this embodiment of the invention for example, designed such that the radiation can be directed directly or advantageously provided deflection on substantially all areas of the semifinished product and / or the cut vehicle seat component.
- a suitable material property of the vehicle seat components to be produced can already be achieved by suitable heating.
- the cut-out vehicle seat component is cooled following the blank from the semifinished product.
- the implementation of cooling which can be done in principle in any way, allows to adjust the hardness and / or strength values in a particularly reliable manner to the desired specifications.
- the cooling for which separate cooling means or coolant can be used, by convection and / or heat conduction into the cutting device, in particular in a clamping device of the cutting device.
- the cutting device may be designed such that it is designed for controlled cooling of the cut-out vehicle seat component, for which it is, for example, provided with suitable cooling channels, which may also be designed for connection of cooling units.
- the cutting device, in particular a tensioning device, of the cutting device Device is designed such that the cooling is achieved by convention and / or heat conduction into the cutting device, so that can be dispensed with separate cooling devices, whereby the manufacturing cost can be reduced in a complementary manner.
- Essential for a vehicle seat component according to the invention in particular a component for a seat adjuster of a motor vehicle seat, with an edge area created by cutting machining and a base section bounded by the edge area, is that the edge area has at least partial greater hardness and / or strength than the base section.
- the edge region of the vehicle seat component in particular of the component for a seat adjuster, is defined by the region which lies in the production of the vehicle seat component from a semifinished product in the field of cutting processing.
- these areas have at least partially a greater hardness and / or strength than the base section, so that the vehicle seat component according to the invention has the required hardness and / or strength in the contact area, and on the other hand possesses ductility in the area of the base section, which in the event of a crash reduces the breakdown of impact energy made possible by deformation work.
- vehicle seat components have the advantage that an inexpensive and relatively thin workpiece can be used for them after the required hardness and strength properties are present in a required range.
- the vehicle seat components are produced according to a method according to one or more of claims 1-7.
- the edge regions of the vehicle seat components are surface hardened, so that the base portion has a high proportion of the vehicle seat component and overall with sufficient hardness and / or strength of the edge regions a high degree of energy absorption capability is provided by deformation by the vehicle seat component.
- the edge region is hardened by heat radiation, in particular directed radiation, wherein edge regions hardened in this way enable the formation of a particularly large base portion.
- FIG. 1 shows a perspective view of a component of a seat adjuster
- Fig. 2 shows a voltage distribution in a toothing of the component for the
- a seat adjuster for height-adjustable mounting of a vehicle seat also not shown here on a seat rail, not shown.
- the component 1 has two recesses 2, 3, which are cut out in the region of the axes of rotation of the articulated arm.
- Another, arcuately cut recess 4 serves to carry out guiding means.
- the base portion 5 of the component 1 has a particularly high ductility, so that the component 1 when hitting accidental load peaks a favorable Has energy absorption behavior.
- the component 1 is provided with a toothing 6, which is in engagement with a pinion shown in Fig. 7 7 askynverstellers in engagement. Notwithstanding the requirements of the base portion 5 of the component 1 is desired that the toothing 6 has a sufficient hardness and the tooth base 8 has an increase in strength compared to the base portion 5.
- the semifinished product, from which the component 1 is formed by cutting machining heated only locally along the intended cutting guide, in particular in the region of the toothing 6 before fine blanking and cut at the same time or preferably at a short time interval.
- the base portion 5 is thus substantially unaware of this heat treatment and retains its original mechanical properties.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Forging (AREA)
- Seats For Vehicles (AREA)
- Punching Or Piercing (AREA)
- Details Of Cutting Devices (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011103295 | 2011-05-26 | ||
PCT/EP2012/053442 WO2012159781A1 (en) | 2011-05-26 | 2012-02-29 | Stamping method and components produced thereby |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2714300A1 true EP2714300A1 (en) | 2014-04-09 |
EP2714300B1 EP2714300B1 (en) | 2021-09-08 |
Family
ID=45922648
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12711355.3A Not-in-force EP2714300B1 (en) | 2011-05-26 | 2012-02-29 | Stamping method |
Country Status (6)
Country | Link |
---|---|
US (1) | US10189384B2 (en) |
EP (1) | EP2714300B1 (en) |
JP (1) | JP5886421B2 (en) |
KR (2) | KR20140019447A (en) |
CN (1) | CN103561882B (en) |
WO (1) | WO2012159781A1 (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070095804A1 (en) * | 2005-10-31 | 2007-05-03 | Roto Frank Of America, Inc. | Method for fabricating helical gears from pre-hardened flat steel stock |
Family Cites Families (29)
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BE493761A (en) | 1949-02-08 | 1950-06-01 | Method and apparatus for controlling the heat used in hot machining processes | |
US2861166A (en) | 1955-03-14 | 1958-11-18 | Jr William W Cargill | Method and apparatus for hot machining |
US3848104A (en) | 1973-04-09 | 1974-11-12 | Avco Everett Res Lab Inc | Apparatus for heat treating a surface |
US4223547A (en) * | 1978-12-11 | 1980-09-23 | General Motors Corporation | Method of hole forming |
JPS58181450A (en) | 1982-04-16 | 1983-10-24 | Masao Murakawa | Manufacture of thick-walled gear or the like |
US4537102A (en) * | 1983-02-03 | 1985-08-27 | Park-Ohio Industries, Inc. | Method of shearing metal billets |
DE3739862A1 (en) * | 1987-11-25 | 1989-06-08 | Bosch Gmbh Robert | WORKPIECE MACHINING DEVICE |
CH686236A5 (en) * | 1992-03-26 | 1996-02-15 | Schmid Holding Ag | A process for producing toothed discs, in particular for a car seat-adjustment. |
JPH06323399A (en) * | 1992-06-30 | 1994-11-25 | Sumitomo Metal Ind Ltd | Automotive gear and manufacturing method thereof |
JPH0773107B2 (en) | 1992-11-20 | 1995-08-02 | 日本電気株式会社 | Method for manufacturing optical element substrate |
US5690386A (en) * | 1995-06-21 | 1997-11-25 | Irausa Ingeniera S.A. | Device for articulated connection between the backrest and the seat part of a vehicle seat |
DE19801431A1 (en) * | 1998-01-16 | 1999-07-22 | Feintool Int Holding | Workpiece production process for toothed items, e.g. racks and gear wheels |
CN2421570Y (en) * | 2000-01-20 | 2001-02-28 | 保定市通达加热设备有限公司 | High-temp far-infrared directional radiator with vacuum thermal-protective coating |
JP4411751B2 (en) | 2000-06-28 | 2010-02-10 | アイシン精機株式会社 | Flat member with gear part |
DE60137689D1 (en) | 2000-07-06 | 2009-04-02 | Trico Products Co | METHOD AND DEVICE FOR FLEXIBLE MANUFACTURE OF CROPPED SINGLE ITEMS |
US20040108306A1 (en) * | 2002-12-06 | 2004-06-10 | Michael Wiezbowski | Laser heat treatment of crankshaft fillets |
FR2851579B1 (en) * | 2003-02-26 | 2005-04-01 | Pechiney Rhenalu | METHOD OF PADDING WITH ALLOY PARTS A1-Mg |
KR20070046103A (en) | 2004-08-18 | 2007-05-02 | 비숍 이노베이션 리미티드 | How to Make Forged Hardened Steel Parts |
US20060130940A1 (en) * | 2004-12-20 | 2006-06-22 | Benteler Automotive Corporation | Method for making structural automotive components and the like |
JP2007169761A (en) * | 2005-12-26 | 2007-07-05 | Delta Kogyo Co Ltd | Reclining parts manufacturing method |
KR100642587B1 (en) * | 2006-08-04 | 2006-11-10 | 주식회사 스틸카스피 | Manufacturing Method of Air Conditioning Compressor Case Assembly |
EP1894646B1 (en) * | 2006-09-01 | 2012-10-17 | Feintool Intellectual Property AG | Method and device for producing a spline on a formed and precision blanked three dimensional body |
EP1990126B1 (en) * | 2007-05-08 | 2012-11-21 | Volvo Car Corporation | Method of laser cutting a painted or multilayered workpiece by means of a scanned laser beam |
DE102007024797A1 (en) | 2007-05-26 | 2008-11-27 | Linde + Wiemann Gmbh Kg | Method for producing a profile component, profile component and use of a profile component |
JP2009050859A (en) | 2007-08-23 | 2009-03-12 | Kondoo Seikoo Kk | Method of manufacturing two parts, for example, inner parts and outer parts |
FR2928881B1 (en) * | 2008-03-18 | 2010-04-09 | Faurecia Sieges Automobile | ARTICULATION MECHANISM AND VEHICLE SEAT COMPRISING SUCH A MECHANISM |
US7736102B2 (en) * | 2008-08-06 | 2010-06-15 | United Technologies Corporation | Control of white-etched layer during machining |
JP2013501683A (en) * | 2009-08-12 | 2013-01-17 | ジョンソン コントロールズ テクノロジー カンパニー | Continuously engaged recliner free play system and precision punched gear hub |
JP5299403B2 (en) * | 2010-11-09 | 2013-09-25 | 株式会社デンソー | Drilling device and drilling method |
-
2012
- 2012-02-29 US US14/122,237 patent/US10189384B2/en active Active
- 2012-02-29 KR KR1020137034367A patent/KR20140019447A/en not_active Ceased
- 2012-02-29 WO PCT/EP2012/053442 patent/WO2012159781A1/en active Application Filing
- 2012-02-29 JP JP2014511783A patent/JP5886421B2/en not_active Expired - Fee Related
- 2012-02-29 EP EP12711355.3A patent/EP2714300B1/en not_active Not-in-force
- 2012-02-29 CN CN201280025585.1A patent/CN103561882B/en not_active Expired - Fee Related
- 2012-02-29 KR KR1020157031769A patent/KR101601623B1/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070095804A1 (en) * | 2005-10-31 | 2007-05-03 | Roto Frank Of America, Inc. | Method for fabricating helical gears from pre-hardened flat steel stock |
Also Published As
Publication number | Publication date |
---|---|
CN103561882B (en) | 2015-11-25 |
JP5886421B2 (en) | 2016-03-16 |
US20140212630A1 (en) | 2014-07-31 |
KR20140019447A (en) | 2014-02-14 |
EP2714300B1 (en) | 2021-09-08 |
KR101601623B1 (en) | 2016-03-17 |
WO2012159781A1 (en) | 2012-11-29 |
KR20150132592A (en) | 2015-11-25 |
US10189384B2 (en) | 2019-01-29 |
JP2014515314A (en) | 2014-06-30 |
CN103561882A (en) | 2014-02-05 |
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