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EP2463034B1 - Dispositif de nettoyage pour moules-palettes - Google Patents

Dispositif de nettoyage pour moules-palettes Download PDF

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Publication number
EP2463034B1
EP2463034B1 EP20110009621 EP11009621A EP2463034B1 EP 2463034 B1 EP2463034 B1 EP 2463034B1 EP 20110009621 EP20110009621 EP 20110009621 EP 11009621 A EP11009621 A EP 11009621A EP 2463034 B1 EP2463034 B1 EP 2463034B1
Authority
EP
European Patent Office
Prior art keywords
cleaned
brush
cleaning
pallet
cleaning apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20110009621
Other languages
German (de)
English (en)
Other versions
EP2463034A2 (fr
EP2463034A3 (fr
Inventor
Karl Friedrich Enderes
Erich Nussbaumer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Progress Maschinen and Automation AG
Original Assignee
Progress Maschinen and Automation AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Progress Maschinen and Automation AG filed Critical Progress Maschinen and Automation AG
Publication of EP2463034A2 publication Critical patent/EP2463034A2/fr
Publication of EP2463034A3 publication Critical patent/EP2463034A3/fr
Application granted granted Critical
Publication of EP2463034B1 publication Critical patent/EP2463034B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • B08B1/34Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members rotating about an axis parallel to the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/386Cleaning

Definitions

  • the invention relates to a cleaning device for a pallet mold for the production of prefabricated concrete components, comprising at least one scraping element, with the pollution objects of the surface to be cleaned of the pallet shape are schabbar and at least one brush.
  • a cleaning device for example in DE 43 26 318 A1 described.
  • a trained in the form of a production line pallet circulating system usually includes a Abhebestation for the hardened precast concrete components and a demolition for removing the formwork and a cleaning station for cleaning the pallet form on which the precast concrete component is manufactured, and optionally the formwork and the cured precast concrete component. Subsequently, in principle, a new production cycle for a further precast concrete component can be started with the pallet form.
  • the pallet form In this case remain after lifting the hardened precast concrete components and removing the formwork on the pallet form pollution objects of various types.
  • the pallet form To ensure the quality of the next concrete precast component to be manufactured, the pallet form must be cleaned before a new occupancy with formwork elements and the subsequent manufacturing process of precast concrete component of the objects of pollution. This is usually done by a cleaning device, which is associated with a cleaning station mentioned above the pallet circulation system.
  • cleaning devices of the prior art comprise one or more cleaning agents, which lead to a cleaning of the same by a relative movement between the cleaning agent and the pallet shape. If the cleaning device is basically stationary, the pallet shape moves "under" the cleaning device and is cleaned in a continuous process. On the other hand, there are movably mounted cleaning devices or cleaning devices with movably mounted cleaning agents, wherein the Move cleaning devices or the detergent relative to the stationary pallet shape while cleaning. The cleaning device and / or the cleaning agent can be moved in different directions of movement over the pallet shape.
  • a scraping member serves to remove solid debris such as e.g. Concrete residues, Styrofoam pieces, remnants of wood formwork, etc.
  • solid debris such as e.g. Concrete residues, Styrofoam pieces, remnants of wood formwork, etc.
  • a brush for example, rotates about a substantially parallel to the surface to be cleaned arranged axis.
  • This brush can extend over the entire pallet shape and thus serve to clean the entire pallet shape.
  • the pallet shape is arranged horizontally, so that the brush rotates in this case in the operating state about a horizontal axis.
  • the cleaning device may comprise further variously formed brushes, such as e.g. at least one disc brush rotating about an axis perpendicular to the surface to be cleaned, e.g. Dries dried Betonmilchreste from the pallet form or from the shell elements. Laterally arranged mold brushes are used to clean the fixed or hinged side molds.
  • Such contaminated pallet shapes or formwork are particularly a problem when a smooth fair-faced concrete prefabricated component is produced in a next manufacturing cycle, after stripping this exposed concrete prefabricated according to the contaminants more or less well-trained strokes or impressions of dirt by the magnets due to improper cleaned pallet form are recognizable.
  • the object of the invention is therefore to provide a cleaning device with which the above-mentioned disadvantages can be avoided and a fast and efficient cleaning of pallet shapes and possibly also of formwork elements in pallet shapes is made possible.
  • a surface of a pallet mold to be cleaned can be cleaned for the production of precast concrete components.
  • the formwork or formwork elements can be cleaned with the cleaning device.
  • it may be provided to fold the formwork elements in a plane parallel to the surface to be cleaned of the pallet form.
  • At least one scraping element serves to scrape off soiling articles from the surface of the pallet mold to be cleaned.
  • One or more, preferably parallel, scraping elements may be provided.
  • the scraper elements can also be lowered to the surface to be cleaned by means of a pivoting movement and / or a vertical movement on the surface to be cleaned and lifted away from it. The scraping takes place by means of a relative movement of the pallet mold and the cleaning device, in particular of the scraping element of the cleaning device.
  • a rotating in the operating state brush serves to further clean the surface of dirt, the cleaning surface of the brush according to the circumstances, i. depending on the surface to be cleaned and the objects of contamination, may be selected and, for example, has bristles.
  • a feeding device is provided between the scraping element and the brush, from which a pourable and absorbent good can be fed to the surface to be cleaned.
  • the pourable and absorbent good are, for example, wood shavings or special plastic granules. It may be provided in each cleaning process optionally, depending on the size of the surface to be cleaned to use a certain amount of pourable and absorbent Good.
  • the pourable and absorbent material absorbs the excess oil on the surface to be cleaned. By the rotating brush, the absorbent and pourable material is triturated on the surface to be cleaned and thus dissolves stubborn dirt.
  • the brush is formed, for example, as a disc brush.
  • a brush has a cleaning surface, which is provided with a suitable cleaning agent such as bristles or a felt layer and has the advantage that during rotation, a high pressure on the surface to be cleaned can be exercised, whereby a particularly good cleaning can be realized.
  • a suitable cleaning agent such as bristles or a felt layer
  • brushes have the advantage that a large area of the surface to be cleaned is cleaned at the same time. This is especially true for circular cleaning surfaces. In operation, this brush generally rotates about a vertical axis, so the brush is also called a vertical brush.
  • the supply device has a distributor, with which the pourable and absorbent material can be distributed on the surface to be cleaned at least over a certain range, so as uniform as possible cleaning a majority of the surface to be cleaned by means of the pouring and absorbent material is possible.
  • the distributor can be realized by a special geometric design of the feeder or by other mechanical aids, such as a movable storage of the feeder. But it can also be provided that the distribution of the pourable and absorbent Guts by pouring the Guts from the feeder to the surface to be cleaned automatically.
  • the cleaning device has a first brush and a second brush, wherein the first brush is rotatable about an axis arranged substantially perpendicular to the surface to be cleaned and wherein the second brush around a substantially parallel to be cleaned Surface arranged axis is rotatable brush.
  • the first brush which is rotatable in the operating state about a substantially perpendicular to the surface to be cleaned, between the second brush, which is rotatable about an axis arranged substantially parallel to the surface to be cleaned axis, and the feeding device arranged.
  • the first brush has a cleaning surface, with which the surface to be cleaned can be treated.
  • the brush rotating in the operating state about an axis arranged essentially perpendicular to the surface to be cleaned can, for example, have a circular rotating metal disk. That side of the metal disk which faces the surface to be cleaned may be specially designed as a cleaning surface.
  • the cleaning surface may be provided with optionally fine bristles or a polishing agent.
  • a circular cleaning surface has the particular advantage that the largest possible area of the surface to be cleaned can be cleaned at the same time, while the brush rotating about an axis arranged substantially parallel to the surface to be cleaned essentially has only one line-shaped support.
  • Both the rotational movement and the reciprocating motion are made by a known drive unit with a motor.
  • the brush is movable relative to the surface to be cleaned, so that with the brush or brush (s) as large a portion of the surface to be cleaned can be cleaned.
  • rotating brush serves as a fine cleaning and can be used as a polishing
  • the Reinlgungsober Structure is formed as a felt layer with which the surface to be cleaned is treatable.
  • the felt layer can be connected to the brush in a simple manner, so that a replacement of the felt layer is possible without problems.
  • the at least one scraper element in the operating state about an axis arranged substantially perpendicular to the surface to be cleaned axis rotating brush and additionally or alternatively, the at least one scraper element by means of a pivoting movement and / or a vertical movement on the surface to be cleaned can be arranged.
  • An opposite movement causes a lifting of the brush or the scraping element from the surface.
  • pourable and absorbent material is in the region of the brush (s), they can be lowered onto the surface to be cleaned and rubbing on the pourable and absorbent material by pressing and rotating or small-scale reciprocating movements, thereby enabling fine cleaning ,
  • a dirt container which can be arranged in the region of the brush which rotates about an axis arranged substantially parallel to the surface to be cleaned and can be picked up by the contaminants which are removed from the surface by the brush, for example due to their rotation ,
  • bulk and absorbent material such as the wood chips removed and can also be transported in the dirt container.
  • the dirt container can empty automatically after each cleaning cycle.
  • the cleaning device has at least one brush, which rotates in the operating state about an axis arranged substantially perpendicular to the surface to be cleaned axis, wherein the brush may be formed as a Tollerbürste and having the above advantages.
  • the removal of the remaining on the surface pourable and Gutsgut together with the pollution objects can be done instead of means of the axis arranged to be cleaned parallel to a surface rotating brush with a suction device, which the pollution objects and the pourable and absorbent good of the now cleaned Siphoned surface and transferred to a dirt container.
  • the brush is arranged in this case between the scraper and the suction device.
  • such a suction device can also be provided in addition to the brush arranged around an axis arranged substantially parallel to the surface to be cleaned.
  • the cleaning device may further comprise a pre-brush, which is used on the surface to be cleaned in front of the scraper element and coarser objects of contamination to thereby protect the scraper element.
  • the invention further relates to a pallet circulation system for the production of prefabricated concrete components, in which the preparation of precast concrete components takes place on pallet forms, said pallet circulating system having a cleaning station with a cleaning device as described above.
  • a pallet circulation system in which precast concrete components are produced as pallet forms in a production line is disclosed, for example, in the Austrian patent application AT 506 748 A1 described.
  • a cleaning station include a formwork station, a concreting, a Endschalstation and a movement station and a curing and / or drying chamber and a Abhebestation part of the pallet circulation system.
  • the cleaning station is automated, especially since several of the remaining stations are automated executable, whereby the efficiency of the production of precast concrete components is further increased.
  • the invention further relates to a method for cleaning a pallet mold for the production of prefabricated concrete components with a cleaning device as described above.
  • a cleaning device as described above.
  • the cleaning device which rotates between the scraper element and the second brush which rotates about an axis arranged substantially parallel to the surface to be cleaned
  • the pourable and absorbent material is supplied to the surface to be cleaned and optionally with the distributor device on the distributed to be cleaned surface.
  • the distribution is effected automatically by the feeding, for example by a bulk process.
  • the cleaning comprises two partial steps, namely a first cleaning with the first brush, which is arranged between the second brush and the supply device, wherein by the rotation of the first brush a movement or trituration of the arranged on the surface to be cleaned pourable and absorbent Guts takes place.
  • a second cleaning and optionally removal of the accumulated objects of soiling and the residues of the pourable and absorbent material remaining on the surface takes place.
  • FIG. 1a shows a perspective view of a cleaning station 13 of a pallet circulation system, wherein in the cleaning station 13, a cleaning device 1 is arranged, with which the surface to be cleaned 3 of the pallet molds 2 is cleaned.
  • a cleaning device 1 is arranged, with which the surface to be cleaned 3 of the pallet molds 2 is cleaned.
  • the individual pallet molds 2, 2 ', 2 "are moved after the demoulding and lifting of hardened precast concrete components along the arrow direction A by the cleaning station 13 by means of a transport device 16.
  • the surface 3 is cleaned after passing through the cleaning station 13, while the Surface 3 is contaminated before the passage with contaminants 11, in particular an oil film due to the production of precast concrete parts.
  • the pallet 2 'an already completely cleaned surface 3' while the surface to be cleaned 3 "the pallet form 2" is still completely contaminated ,
  • Fig. 1b shows the cleaning station 13 in an enlarged view.
  • a coarser objects 11 are first removed with a pre-brush 12.
  • a scraping element 4 serves to scrape off further objects of contamination 11. Both the brush 12 and the scraping element 4 can be lifted off the surface 3 to be cleaned by means of a lever mechanism 15 known per se.
  • a hopper 14 is arranged, in which the pourable and absorbent material can be filled.
  • Fig. 2 shows in a cross-sectional view of the cleaning device 1 with the lever mechanism 15 liftable from the surface to be cleaned 3 Vorbürste 12 and scraping 4, which can be lifted by means of a separate lever mechanism 32 of the surface to be cleaned 3.
  • a provided with rollers transport device 16 is used for further transport of the pallet 2 in the direction A.
  • the feeder 6 has below the hopper 14 a reservoir 17 for the pour and absorbent Good, which opens into a rotary valve 18, which pours the good on the surface 3 to be cleaned.
  • a first brush 9 is arranged, which is provided with a rotating circular cleaning surface 20. The rotation is made possible by a drive 19, wherein the drive 19 and the cleaning surface 20 connected to the drive 19 can be pivoted away from the surface 3 to be cleaned by means of a further lever mechanism 21.
  • the cleaning surface 20 is pressed onto the surface to be cleaned 3 and rubbed by the rotation of the sucking and pourable Good, which on the one hand absorbed the oil film and on the other hand finer dirt objects 11 are removed.
  • the cleaning surface 20 is formed for example by a felt layer, which is arranged on a plate consisting of a metal.
  • a second brush 5 rotating about an axis 22 to be cleaned parallel to the axis 22 serves for further cleaning, as a result of the rotation objects 11 and the material remaining on the pallet mold 2 are conveyed into the collecting container serving as a dirt container 10.
  • the rotation of the second brush 5 is also carried out by a known drive.
  • Fig. 3a shows the feeder 6 with the reservoir 17 and the hopper 14 in a side view.
  • a guard 23 serves to keep unsuitable bodies from being removed from the feeder 6 for cleaning.
  • the rotary valve 18 has a cellular wheel 24, which serves to supply the material into the outlet channel 25 and subsequently to the surface 3 to be cleaned.
  • the lower part 26 is fixed by means of a lock 27 on the reservoir 17, wherein a pivoting of the lower part 26 about an axis of rotation 31 in unlocked state is possible.
  • a seal 28 is arranged between reservoir 17 and lower part 26, a seal 28 is arranged.
  • a feed channel 29 and a tear-off edge 30 the material is guided to the cell wheel 24.
  • the defined spoiler edge 30, in conjunction with the circumferential recesses 34 on the outside of the cellular wheel 24 ensures that in the medium and long-term operation no blockages or jamming between the reservoir 17 and the rotary valve 18 can form.
  • Fig. 3b shows the feeding device 6 in a perspective view.
  • a motor 33 serves to drive the rotary valve 18, in particular the cellular wheel 24.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Claims (13)

  1. Dispositif de nettoyage (1) pour un moule-palettes (2) destiné à la production d'éléments préfabriqués en béton (8), comprenant au moins un élément de raclage (4) avec lequel des objets d'encrassement (11) peuvent être grattés de la surface à nettoyer (3) du moule-palettes (2) et au moins une brosse (5, 9), caractérisé en ce que entre l'élément de raclage (4) et la au moins une brosse (5, 9) un dispositif d'amenée (6) pour amener un matériau pouvant être déversé et absorbant est prévu sur la surface à nettoyer (3), et une des au moins une brosse (9) peut tourner autour d'un axe (22) disposé essentiellement perpendiculairement à la surface à nettoyer (3) et présente une surface de nettoyage (20), la surface de nettoyage (20) pouvant être pressée sur la surface à nettoyer (3) dotée du matériau pouvant être déversé et absorbant.
  2. Dispositif de nettoyage selon la revendication 1, caractérisé en ce que le dispositif d'amenée (6) présente un dispositif de versement pour verser le matériau pouvant être déversé et absorbant sur la surface à nettoyer (3).
  3. Dispositif de nettoyage selon la revendication 1 ou 2, caractérisé en ce qu'une première brosse (9) et une deuxième brosse (5) sont prévues, la deuxième brosse (5) pouvant tourner autour d'un axe (22) disposé essentiellement parallèlement à la surface à nettoyer (3) et dans lequel la première brosse (9) est une brosse qui peut tourner autour d'un axe disposé essentiellement perpendiculairement à la surface à nettoyer (3).
  4. Dispositif de nettoyage selon la revendication 3, caractérisé en ce que la première brosse (9) est disposée entre la deuxième brosse (5) et le dispositif d'amenée (6).
  5. Dispositif de nettoyage selon l'une des revendications 1 à 4, caractérisé en ce que la brosse (9) pouvant tourner autour d'un axe disposé essentiellement perpendiculairement à la surface à nettoyer (3) est conçu comme une brosse circulaire.
  6. Dispositif de nettoyage selon l'une des revendications 1 à 5, caractérisé en ce que la brosse (9) pouvant tourner autour d'un axe disposé essentiellement perpendiculairement à la surface à nettoyer (3) présente une couche de feutre avec laquelle peut être traitée la surface à nettoyer (3).
  7. Dispositif de nettoyage selon l'une des revendications 1 à 6, caractérisé en ce que l'élément de raclage (4) et / ou la brosse (9) pouvant tourner autour d'un axe disposé essentiellement perpendiculairement à la surface à nettoyer (3) peut être agencé(e) pour le nettoyage à l'aide d'un mouvement de pivotement et / ou d'un mouvement vertical sur la surface à nettoyer (3).
  8. Dispositif de nettoyage selon l'une des revendications 1 à 7, caractérisé en ce qu'un réservoir à déchets (10) est prévu, par lequel peuvent être recueillis à l'aide de la brosse (5, 9) des objets d'encrassement (11) éloignés de la surface à nettoyer (3).
  9. Dispositif de nettoyage selon l'une des revendications 1 à 8, caractérisé en ce qu'un dispositif d'aspiration est prévu, à l'aide duquel des objets d'encrassement (11) peuvent être aspirés de la surface à nettoyer (3).
  10. Dispositif de nettoyage selon l'une des revendications 1 à 9, caractérisé en ce qu'une avant-brosse (12) est prévue, avec laquelle la surface à nettoyer (3) peut être pré-nettoyée grossièrement.
  11. Dispositif de circulation de palettes pour la production d'éléments préfabriqués en béton, dans lequel la production des éléments préfabriqués en béton (8) a lieu sur des moule-palettes (2), dans lequel le dispositif de circulation de palettes présente une station de nettoyage avec un dispositif de nettoyage (1) selon l'une des revendications 1 à 10.
  12. Procédé pour le nettoyage d'un moule-palettes destiné à la production d'éléments préfabriqués en béton avec un dispositif de nettoyage (1) selon l'une des revendications 1 à 10, caractérisé par la série temporelle suivante d'étapes :
    a) raclage des objets d'encrassement (11) de la surface à nettoyer (3) avec l'élément de raclage (4),
    b) amenée d'un matériau pouvant être déversé et absorbant avec le dispositif d'amenée (6) sur la surface à nettoyer (3),
    c) nettoyage par un mouvement du matériau pouvant être déversé et absorbant disposé sur la surface à nettoyer (3) à l'aide de la brosse (5, 9), le nettoyage comprenant un mouvement du matériau pouvant être déversé et absorbant, disposé sur la surface (3), à l'aide de la au moins une brosse (5, 9),
    d) enlèvement des objets d'encrassement amassés (11) de la surface à nettoyer (3).
  13. Procédé selon la revendication 12 avec un dispositif de nettoyage (1) selon l'une des revendications 1 à 10, caractérisé en ce que le nettoyage comprend un nettoyage supplémentaire par la deuxième brosse (5) tournant autour d'un axe disposé essentiellement parallèlement à la surface à nettoyer (3).
EP20110009621 2010-12-09 2011-12-06 Dispositif de nettoyage pour moules-palettes Not-in-force EP2463034B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ATA2032/2010A AT510415B1 (de) 2010-12-09 2010-12-09 Reinigungsvorrichtung für palettenformen

Publications (3)

Publication Number Publication Date
EP2463034A2 EP2463034A2 (fr) 2012-06-13
EP2463034A3 EP2463034A3 (fr) 2013-01-30
EP2463034B1 true EP2463034B1 (fr) 2015-04-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP20110009621 Not-in-force EP2463034B1 (fr) 2010-12-09 2011-12-06 Dispositif de nettoyage pour moules-palettes

Country Status (2)

Country Link
EP (1) EP2463034B1 (fr)
AT (1) AT510415B1 (fr)

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DE19728053B4 (de) * 1997-07-01 2004-07-22 Ralf Schrage Verfahren zum Einsatz einer Bürste und Bürstenstation für einen Rohrkettenförderer
DE20106858U1 (de) * 2001-04-24 2001-07-26 Fitsch, Thomas, 66440 Blieskastel Vorrichtung zur Beseitigung von Ölspuren
EP1757677B1 (fr) * 2005-08-22 2011-11-09 Eurotec Vertriebsgesellschaft m.b.H. Procédé et dispositif pour enlever des huiles, graisses ou constituants hydrophobes des surfaces d'un substrat
JP5073953B2 (ja) * 2006-02-28 2012-11-14 大王製紙株式会社 ログ搬送装置
AT506748A1 (de) 2008-05-13 2009-11-15 Progress Maschinen & Automatio Verfahren zur herstellung von betonfertigbauelementen auf palettenformen, die nacheinander mehrere stationen einer fertigungsstrasse durchlaufen

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AT510415B1 (de) 2012-04-15
EP2463034A2 (fr) 2012-06-13
EP2463034A3 (fr) 2013-01-30
AT510415A4 (de) 2012-04-15

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