EP2449896B1 - Device for producing coaxial filters for smokeable rod shaped articles - Google Patents
Device for producing coaxial filters for smokeable rod shaped articles Download PDFInfo
- Publication number
- EP2449896B1 EP2449896B1 EP11187397.2A EP11187397A EP2449896B1 EP 2449896 B1 EP2449896 B1 EP 2449896B1 EP 11187397 A EP11187397 A EP 11187397A EP 2449896 B1 EP2449896 B1 EP 2449896B1
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- EP
- European Patent Office
- Prior art keywords
- filter
- strand
- configuration
- tow
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0229—Filter rod forming processes
- A24D3/0233—Filter rod forming processes by means of a garniture
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
Definitions
- the invention relates to an arrangement for the production of coaxial filters for rod-shaped smoking articles, such as cigarettes, with a for producing a paper-wrapped simple filter strand, but no cutting function exercising filter strand manufacturing device, a processing unit for processing a FiltertowstMails, a further processing device, in particular a strand-making machine, as which is provided for further processing of simple filter towers further processing device, and a Koaxialher einsvorraum with a wrapping device which is designed to wrap the filter strand with the filter tow as an additional filter tow to form a Koaxialfiltertowstranges, a filter strand web, along which the filter strand in the direction of its longitudinal extension to the wrapping device is movable, and a tow guideway along which d he additional filter tow is movable in the direction of its longitudinal extent to the wrapping device.
- the US Pat. No. 3,860,011 discloses a method and apparatus for making a filter rod for cigarette filter mouthpieces wherein a material flow of fibrous filter material as well as porous paper and the paper is wrapped around the fibrous filter material to form a filter rod.
- a hose body is continuously fed, around which a continuous stream of material of fibrous material is arranged, before continuously fed paper surrounds the continuously fed fiber material.
- the filter rod is in turn moved to continue the movement of the three material flows, while the fiber material is pressed against the hose body or a tube for entering a frictional engagement hereby for the purpose of uniform feed.
- a device for concentrically embedding a length of the tube in the filter material is used to frictionally engage the filter material with the tube under a compressive force distributed over the circumference.
- Coaxial filters for rod-shaped smoking articles and in particular for cigarettes are known (eg from the US 3,396,061 A ) and have an inner, formed into a round bar soul, which is surrounded by an outer sheath. Both the inner core and the outer cover are each made of filter tow material.
- the characteristic of a coaxial filter is that the filter tow material used for the core differs from the filter tow material forming the outer envelope, for example, in terms of material, density, stiffness, and the additives contained therein.
- the permeability, the filtration properties and / or the taste and thus the smoking behavior and / or mechanical properties such as stiffness can be selectively influenced in a desired manner.
- coaxial filters of the type can be produced in which a further paper layer is contained between the inner core and the outer wrapping layer. This paper layer thus separates the outer wrapping layer of the inner soul.
- the invention now proposes to use a filter strand produced with a conventional filter production plant and wrapped in paper and to wrap it with an additional filter tow, which is provided by a further conventional filter treatment unit, and the filter tow strand formed therefrom in a downstream one further conventional further processing device, in particular strand production machine, to gozuver-to coaxial filter rods provided with an intermediate layer of paper.
- the solution according to the invention allows to a greater extent the use of previously used for the production of simple, so single-layer filter strands or bars components.
- filter tows eg cellulose acetate
- filter tows are stripped from a bale, prepared by stretching and treating with plasticizer, round-shaped and delivered in a desired shape and consistency for further processing to a further processing device or strand manufacturing machine, which from the prepared filter tow strips by wrapping with a wrapping material strip produces a filter strand, which is finally cut into filter rods for cigarettes or other rod-shaped smoking articles.
- a conventional system is now used according to the present invention for the production of the inner core for paper-lined coaxial filter rods or rods, wherein the further processing device or strand production machine is to operate without cutting function by either the cutting function is switched off or a cutting device is not provided from the outset.
- a modification means no significant expense.
- the invention makes use of the knowledge that with such a system a strand already wrapped with paper is provided, which can thus be used in a simple and skilful manner as inner soul for the production of the coaxial filter in question here.
- a separate device is not required because of the inner soul to be used as a filter strand is already supplied with a Textilumhüllung.
- a further processing unit is required, through which a correspondingly prepared additional filter tow strip is made available.
- This additional treatment unit is also a conventional component available on the market.
- the device according to claim 1 is needed.
- the coaxial filter strand formed in this way is further processed in a further processing device or strand production machine, which is likewise to be provided additionally and is originally intended for further processing of single or single-layer filter tow strips.
- acts It is also in this additional processing device or strand manufacturing machine to a conventional and already available on the market machine.
- the invention provides an economically advantageous solution because four out of five components make use of existing conventional devices or machines that need to undergo only minor modifications and adaptations, if any, while providing a specifically designed system significantly higher would require effort, however, avoided by the solution according to the invention in a clever way.
- filter strand web and "tow web” primarily mean the path along which the filter strand or filter tow strip moves.
- the filter strand web and / or the Tow Equipmentsbahn be provided with a web guide, which leads the filter strand or filter tows supportive.
- a track guide is at least not consistently mandatory.
- the third interface may be designed for connection to the inlet-side interface of the web of a conventional one-line further processing device, in particular a strand production machine, provided for further processing of simple filter tow strips.
- a multi-lane, preferably two-lane, further processing device can also be used for such further processing of the coaxial filter strand, so that in this case the third interface is designed for selective coupling to an inlet-side interface of one of a plurality of lanes, such a further processing device.
- the unused tracks are turned off or blocked in the multi-lane further processing device and thus not used;
- such a measure is economically advantageous, since even with a single-lane use of a multi-lane post-processing device on an existing device or machine is used, which - if at all - only slight modifications and adaptations needs to be subjected, while providing a specifically designed device or machine would require a much higher effort at this point.
- each lane is usually assigned at least one processing unit.
- the remaining tracks are blocked or turned off, so that expediently also those other webs associated processing units should be turned off, on the one hand, an unnecessary load To avoid this then not effectively used processing units and on the other to save a caused by the operation of these units unnecessary energy consumption.
- the strand forming units which are generally present in the multi-web further processing device should therefore preferably be designed to be switched off selectively.
- the cutting devices which are likewise generally also provided in a multi-lane further processing device should optionally be able to be switched off, wherein in the case of switching off a cutting device, the associated blade can preferably be brought into a rest position outside the lane.
- a pivot mechanism may be provided, through which the knife is folded away. The movement of the knife when not in use in a rest position outside the track is used in particular for safety.
- each web of the multi-lane further processing device can be assigned a switch-off push-in drum.
- the further processing device may have at least one transfer spider, with interchangeable shoes for takeover and onward transport is provided by cut from the coaxial filter strand filter rods.
- the filter strand web and the tow guide web should lie substantially one above the other.
- the filter strand web and / or the tow guide web can have at least one wedge groove over which the filter strand or the additional filter tow strip is guided.
- the tow guide track can have at least one roller over which the filter tow strip is guided. Since the filter tow strip is used to form the outer layer or casing for the coaxial filter and is therefore wrapped around the filter strand from the outside in the wrapping device, the filter tow strip along the second tow path is at least initially moved in a substantially expanded shape in the direction of its longitudinal extent. Therefore, that roller should preferably be provided with a smooth or slightly concave curved surface. By using a concavely curved lateral surface of the filter tow can already be preformed a little by getting at least a slight curvature transverse to its longitudinal extent, with which he then runs into the wrapping device, whereby the wrapping process takes place there is somewhat simplified.
- the wrapping device has a hollow inlet or wrapping finger, which tapers in the conveying direction, through which the filter strand and the additional filter tow strip are guided together and the filter tow strip is placed around the filter tow line.
- the preferred inlet or wrapping finger has a cup or funnel shape, the inner surface of which forms a guide for the outer filter tow strip and, due to the increasing cross-sectional constriction in the transport direction, causes the filter tow to move around the belt as it progresses through the runner or wrapping finger at the same time also by the inlet or wrapping finger out led filter tow line sets.
- the conventional filter rod manufacturing apparatus originally provided for producing a simple filter strand which is used according to the invention for producing an already encased inner core for the coaxial filter strand, comprises a conventional processing unit for processing a filter tow strip used for the production of the inner core and a downstream strand production machine, in which, however, eliminates the cutting function, since the enveloped with paper inner soul must be present in strand form for the subsequent wrapping with the additional filter tow.
- At least a portion of the processing unit of the aforementioned filter-strand production device can be arranged such that there the transport of the filter tow-strip takes place approximately in the horizontal or vertical direction.
- the processing unit is arranged such that the transport of the filter tow strip through this processing unit takes place in an upstream section approximately in the vertical direction and in a downstream section approximately in the horizontal direction.
- the additional processing unit for processing the additional filter tow strip should be located above the filter rod manufacturing apparatus for producing the paper wrapped inner core.
- this additional processing unit may be arranged so that there takes place the transport of the additional filter tow strip approximately in the horizontal or vertical direction.
- This filter strand production device 2 includes a first processing unit 4, which is provided for the preparation and provision of a first filter tow 6.
- the first filter tow strip 6 is drawn off from a filter towball, not shown, and directed via a deflecting and Towausbreitungsorgan 8 in the direction of an unspecified in the figures inlet of the first processing unit 4.
- the first conditioning unit 4 has an upstream first portion 4a and a downstream second portion 4b.
- these two sections 4a, 4b are arranged and aligned such that the transport of the first filter tow strip 6 through the first section 4a takes place vertically and through the second section 4b substantially horizontally.
- the first filter tow 6 is prepared in particular by stretching and treating with plasticizer, round-shaped and delivered in a desired shape and consistency to a downstream single-strand machine 10, which is also part of the filter manufacturing device 2.
- the processing facilities used in the first processing unit 4 are in the Figures 1 and 2 only shown schematically and not marked with reference numerals.
- downstream single-strand machine 10 of the then already round shaped first filter tow 6 is subjected to further processing steps and in particular wrapped with a wrapping material strips of paper.
- the processing equipment used for this purpose are partially schematic in the Figures 1 and 2 recognizable within the single-strand machine 10, but not specially marked with reference numerals.
- a filter strand 12 emerges in this way, which emerges from the single-strand machine 10 via an outlet-side interface 10a.
- the first processing unit 4 and the downstream single-strand machine 10 are conventional components which are common Form the filter strand manufacturing device 2, which is a conventional single-strand plant for the production of simple, so single-layer filter strands or filter rods.
- such a conventional filter strand production device 2 is now used for producing a paper-wrapped inner core for the formation of coaxial filters.
- the single-strand machine 10 emits the filter strand 12 as a continuous strand through its outlet-side interface 10a.
- the filter rods are output in cut lengths, in the present case, a cutting function is not desirable. Therefore, a possibly present in the single-strand machine 10 cutting device must be switched off or uninstalled or be provided in the single-strand machine 10 from the outset a cutting device.
- the first processing unit 4 and the single-strand machine 10 are conventional components which are generally used to form a substantially complete single-strand system for the production of simple, ie single-layer filter strands or filter rods.
- a second processing unit 14 is provided, through which a second filter tow 16 is processed and made available. Also, the second filter tow 16 is deducted before entering the second processing unit 14 of a second filter towers, not shown, and directed via a likewise not shown deflecting and Towausbungsungsorgan towards a not shown inlet of the second processing unit 14. Within the second processing unit 14, the second filter tow 16 is likewise processed accordingly at least by stretching and treating with plasticizer and discharged from the second processing unit 14 via an outlet-side interface 14a in a desired shape and consistency.
- the processing facilities used for this purpose are in the Figures 1 and 2 in the second processing unit 14 also only schematically recognizable and not marked with reference numerals.
- the second processing unit 14 is arranged horizontally in the illustrated embodiment, so that there takes place the transport of the second filter tow 16 in the horizontal direction.
- the second processing unit 14 is arranged above the filter strand production device 2 and, in the exemplary embodiment shown, rests on its single-strand machine 10 and part of the second section 4b of the first processing unit 4.
- the first portion 4a of the first conditioning unit 4 is disposed at the upstream end of the second portion 4b of the first conditioning unit 4.
- a device 18 On the downstream side of the arrangement of the filter strand production device 2 and the second treatment unit 14 lying above it, a device 18 is provided which assumes specific functions for the production of coaxial filters and is referred to below as a transition module.
- this transition module 18 in the manner described in more detail below, the filter core 12 provided as the inner core has been wrapped in paper in the single-strand machine 10 and output through the outlet-side interface 10a of the single-strand machine 10, and through the outlet side Interface 14a of the upper second processing unit 14 output second filter tow 16 merged into a common coaxial filter strand.
- a corresponding filter strand web and a corresponding tow guide web are provided in the transition module 18, but in the Figures 1 and 2 are not shown.
- the upstream end of the filter strand path forms its inlet-side interface, which in the Figures 1 and 2 is denoted by the reference numeral "18a", and the upstream end of the tow path forms its inlet-side interface, which in the Figures 1 and 2 designated by the reference numeral "18b".
- the outlet-side interface 10a of the single-strand machine 10 and the inlet side must Interface 18a of the filter strand track with respect to positioning and alignment coincide with each other, wherein the same applies to the connection of the inlet-side interface 18b of the tow path to the outlet-side interface 14a of the second conditioning unit 14.
- the mentioned interfaces are preferably provided with passage openings for the passage of the respective filter tow strip.
- the filter strand web and the tow guide run together within the transition module 18 in the direction of a wrapping device 22, which is also included in the transition module 18.
- the filter strand 12 which has already been round-shaped in the single-strand machine 10 of the preceding filter strand production device 2 and wrapped with wrapping paper, is enveloped by the second filter tow strip 16.
- the second filter tow strip 16 should reach the wrapping device 22 in a substantially expanded form or optionally in a shape that is slightly curved transversely to its longitudinal extension. Therefore, a round shaping of the second filter tow 16 in the second processing unit 14 is not provided.
- the second processing unit 14 is located above the filter strand manufacturing device 2, in the embodiment according to Fig. 1 the second filter tow 16 transported from above in the direction of the guided underneath filter rod 12 until the second filter tow 16 comes in the wrapping device 22 on top of the filter strand 12 to lie around it then to wrap. That is why in the execution of Fig. 1 the not shown Tow Equipmentsbahn arranged above the filter strand track not shown within the transition module 18. This also reveals the use of two spaced-apart rollers 28, which are rotatably mounted in the region of the upper Tow Equipmentsbahn not shown, and provided as a deflection means to deflect the second filter tow 16 accordingly and how Fig. 1 can be seen schematically.
- the second filter tow 16 Since the second filter tow 16 must be spread substantially flat or slightly curved, the use of rollers is required, since this is a relative have wide contact surface. In the illustrated embodiment according to Fig. 1 is the lateral surface of the rollers 28 a little concave, whereby the second filter tow 16 is already preformed a little. This gives it an upward slight curvature transverse to its longitudinal extension, with which it then runs in the wrapping device 22, whereby the wrapping process takes place there is simplified.
- the filter strand web for guiding the filter strand 12 is substantially rectilinear.
- corresponding guide means such as rollers can be used to guide the filter strand 12, which are not shown in the figures.
- the wrapping device 22 has an inlet or wrapping finger 30, which in Fig. 3 is shown.
- This wrapping finger 30 is a hollow body which tapers in the conveying direction according to the arrow A and which is open at its two end faces.
- the wrapping finger 30 is open at its upstream portion 30a at the top to form an inlet of the already round-shaped and wrapped with wrapping paper filter strand 12 to facilitate obliquely from above. Therefore, the wrapping finger 30 is in the in Fig. 3 shown embodiment and alignment in particular for use in a device according to the in Fig. 2 shown embodiment suitable.
- the section 30a may also be correspondingly open on the sides or at the bottom.
- the wrapping finger 30 has a cup or funnel shape whose inner surface forms a guide for the outer second filter tow 16.
- the increasing in the conveying direction according to arrow A cross-sectional constriction has the result that the second filter tow 16 leaves its originally substantially spread flat shape and during its continued movement through the wrapping finger 30 around the likewise also guided by the wrapping finger 30 filter strand 12.
- a coaxial filter strand 32 emerges, emerging from the downstream end 30b of the wrapping finger 30, like the Fig. 3a and b can be seen schematically.
- FIG. 3c shows in cross section the structure of the manufactured Koaxialfilterstranges 32, which as the inner soul, the round-shaped filter strand 12 and as an outer sheath the second filter tow 16 has. Further leaves Fig. 3c schematically recognize an intermediate layer 12 a, which lies between the inner core 12 and the outer sheath 16, consists of paper and is wound around the inner core 12.
- the coaxial filter strand 32 produced in this way emerges from the cladding device 22 through an outlet 22a and is then conveyed into a downstream stranding machine 34.
- the outlet 22a of the shroud 22 simultaneously forms an outlet-side interface for the transition module 18, and must conform to an inlet-side interface 34a of the stranding machine 34 for smooth transfer of the coaxial filter strand with respect to positioning and alignment.
- These interfaces are also preferably provided with corresponding passage openings for the passage of the Koaxialfilterstranges.
- the coaxial filter strand 32 exiting the transition module 18 downstream forms only a single strand that is to travel along a path in the downstream stranding machine 34 and to be further processed.
- the further processing of the stranding machine 34 would be used in a conventional manner.
- the Köaxialfilterstrang 32 is wrapped in particular with a Hüllmaterialstsammlung total, whereby the outside of the outer layer formed by the second filter tow 16 is covered with wrapping paper, and then cut into filter rods.
- the processing equipment used for this purpose are partially schematic in the Figures 1 and 2 shown in the stranding machine 34, but not specially marked with reference numerals.
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- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Description
Die Erfindung betrifft eine Anordnung zur Herstellung von Koaxialfiltern für stabförmige Rauchartikel, wie beispielsweise Zigaretten, mit einer zur Herstellung eines mit Papier umhüllten einfachen Filterstranges vorgesehenen, jedoch keine Schneidefunktion ausübenden Filterstrangherstellungsvorrichtung, einer Aufbereitungseinheit zur Aufbereitung eines Filtertowstreifens, einer Weiterverarbeitungseinrichtung, insbesondere einer Strangherstellungsmaschine, als welche eine zur Weiterverarbeitung von einfachen Filtertowstreifen vorgesehene Weiterverarbeitungseinrichtung vorgesehen ist, und einer Koaxialherstellungsvorrichtung mit einer Umhüllungseinrichtung die ausgebildet ist, den Filterstrang mit dem Filtertowstreifen als zusätzlichen Filtertowstreifen zur Bildung eines Koaxialfiltertowstranges zu umhüllen, einer Filterstrangbahn, entlang derer der Filterstrang in Richtung seiner Längserstreckung zur Umhüllungseinrichtung bewegbar ist, und einer Towführungsbahn, entlang derer der zusätzliche Filtertowstreifen in Richtung seiner Längserstreckung zur Umhüllungseinrichtung bewegbar ist.The invention relates to an arrangement for the production of coaxial filters for rod-shaped smoking articles, such as cigarettes, with a for producing a paper-wrapped simple filter strand, but no cutting function exercising filter strand manufacturing device, a processing unit for processing a Filtertowstreifens, a further processing device, in particular a strand-making machine, as which is provided for further processing of simple filter towers further processing device, and a Koaxialherstellungsvorrichtung with a wrapping device which is designed to wrap the filter strand with the filter tow as an additional filter tow to form a Koaxialfiltertowstranges, a filter strand web, along which the filter strand in the direction of its longitudinal extension to the wrapping device is movable, and a tow guideway along which d he additional filter tow is movable in the direction of its longitudinal extent to the wrapping device.
Eine derartige Anordnung ist aus der
Die
Koaxialfilter für stabförmige Rauchartikel und insbesondere für Zigaretten sind bekannt (z.B. aus der
Es ist Aufgabe der vorliegenden Erfindung, eine möglichst einfach zu realisierende Anordnung zur Herstellung von Koaxialfiltern für stabförmige Rauchartikel vorzuschlagen.It is an object of the present invention to propose an arrangement which is as simple as possible for the production of coaxial filters for rod-shaped smoking articles.
Gelöst wird diese Aufgabe gemäß der vorliegenden Erfindung mit einer Anordnung zur Herstellung von Koaxialfiltern für stabförmige Rauchartikel, wie beispielsweise Zigaretten, mit
- einer zur Herstellung eines mit Papier umhüllten einfachen Filterstranges vorgesehenen, jedoch keine Schneidefunktion ausübenden Filterstrangherstellungsvorrichtung,
- einer Aufbereitungseinheit zur Aufbereitung eines Filtertowstreifens,
- einer Weiterverarbeitungseinrichtung, insbesondere einer Strangherstellungsmaschine, als welche eine zur Weiterverarbeitung von einfachen Filtertowstreifen vorgesehene Weiterverarbeitungseinrichtung vorgesehen ist, und
- einer Koaxialherstellungsvorrichtung mit
- einer Umhüllungseinrichtung, die ausgebildet ist, den Filterstrang mit dem Filtertowstreifen als zusätzlichen Filtertowstreifen zur Bildung eines Koaxialfiltertowstranges zu umhüllen,
- einer Filterstrangbahn, entlang derer der Filterstrang in Richtung seiner Längserstreckung zur Umhüllungseinrichtung bewegbar ist, und
- einer Towführungsbahn, entlang derer der zusätzliche Filtertowstreifen in Richtung seiner Längserstreckung zur Umhüllungseinrichtung bewegbar ist,
- die Filterstrangherstellungsvorrichtung eine auslassseitige Schnittstelle aufweist,
- die Aufbereitungseinheit eine auslassseitige Schnittstelle aufweist und ausgebildet ist, den zusätzlichen Filtertowstreifen derart aufzubereiten, dass er eine im Wesentlichen ausgebreitete Form erhält,
- die Towführungsbahn derart ausgebildet ist, dass entlang dieser der zusätzliche Filtertowstreifen in einer im Wesentlichen ausgebreiteten Form in Richtung seiner Längserstreckung zur Umhüllungseinrichtung bewegbar ist,
- die Weiterverarbeitungseinrichtung eine einlassseitige Schnittstelle aufweist, und
- die Koaxialfilterherstellungsvorrichtung ferner
- eine stromaufwärts vor der Umhüllungseinrichtung gelegene erste Schnittstelle, von der die Filterstrangbahn zur Umhüllungseinrichtung führt und die an die auslassseitige Schnittstelle der Filterstrangherstellungsvorrichtung angeschlossen ist,
- eine stromaufwärts vor der Umhüllungseinrichtung gelegene zweite Schnittstelle, von der die Towführungsbahn zur Umhüllungseinrichtung führt und die an die auslassseitige Schnittstelle der Aufbereitungseinheit angeschlossen ist, und
- eine stromabwärts von der Umhüllungseinrichtung befindliche dritte Schnittstelle aufweist, die an die einlassseitige Schnittstelle der zur Weiterverarbeitung von einfachen Filtertowstreifen vorgesehenen Weiterverarbeitungseinrichtung angeschlossen ist.
- a filter rod manufacturing apparatus provided for making a plain filter strand wrapped with paper but not having a cutting function;
- a processing unit for processing a filter tow strip,
- a further processing device, in particular a strand production machine, as which is provided for further processing of simple filter towers further processing device, and
- a coaxial production device with
- a wrapping device, which is designed to wrap the filter strand with the filter tow strip as an additional filter tow strip to form a coaxial filter tow strand,
- a filter strand web, along which the filter strand is movable in the direction of its longitudinal extent to the wrapping device, and
- a tow guide track, along which the additional filter tow strip is movable in the direction of its longitudinal extent to the wrapping device,
- the filter rod manufacturing device has an outlet side interface,
- the processing unit has an outlet-side interface and is designed to condition the additional filter tow strip such that it receives a substantially expanded shape,
- the tow guide track is designed such that along the latter the additional filter tow strip can be moved in a substantially expanded form in the direction of its longitudinal extent to the wrapping device,
- the further processing device has an inlet-side interface, and
- the coaxial filter manufacturing apparatus further
- a first interface located upstream of the enclosure means from which the filter strand web leads to the enclosure means and which is connected to the outlet side interface of the filter rod production apparatus;
- a second interface located upstream of the wrapping device, from which the tow path leads to the wrapping device and which is connected to the outlet side interface of the processing unit, and
- a third interface located downstream of the wrapping device, which is connected to the inlet-side interface of the further processing device provided for the further processing of simple filter tow strips.
Mit Hilfe der Erfindung lassen sich Koaxialfilter derjenigen Art herstellen, bei welcher zwischen der inneren Seele und der äußeren Umhüllungslage noch eine weitere Papierlage enthalten ist. Diese Papierlage trennt also die äußere Umhüllungslage von der inneren Seele. Ein solcher Filteraufbau ist nicht nur vorteilhaft für eine gezielte Beeinflussung und Adaption der Filterungseigenschaften, sondern auch zur Erhöhung der mechanischen Steifigkeit des Filterkörpers.With the aid of the invention, coaxial filters of the type can be produced in which a further paper layer is contained between the inner core and the outer wrapping layer. This paper layer thus separates the outer wrapping layer of the inner soul. Such a filter construction is not only advantageous for a targeted influencing and adaptation of the filtering properties, but also for increasing the mechanical rigidity of the filter body.
Für die Herstellung derartiger Koaxialfilter schlägt nun die Erfindung vor, einen mit einer herkömmlichen Filterproduktionsanlage hergestellten und mit Papier umhüllten Filterstrang zu verwenden und diesen mit einem zusätzlichen Filtertowstreifen zu umhüllen, welcher von einer weiteren herkömmlichen Filteraufbereitungseinheit bereitgestellt wird, und den daraus gebildeten Filtertowstrang in einer nachgeschalteten weiteren herkömmlichen Weiterverarbeitungseinrichtung, insbesondere Strangherstellungsmaschine, zu mit einer Zwischenlage aus Papier versehenen Koaxialfilterstäben weiterzuverarbeiten.For the production of such coaxial filters, the invention now proposes to use a filter strand produced with a conventional filter production plant and wrapped in paper and to wrap it with an additional filter tow, which is provided by a further conventional filter treatment unit, and the filter tow strand formed therefrom in a downstream one further conventional further processing device, in particular strand production machine, to weiterzuverarbeiten to coaxial filter rods provided with an intermediate layer of paper.
Demnach erlaubt die erfindungsgemäße Lösung in größerem Umfang den Einsatz von bislang für die Herstellung von einfachen, also einlagigen Filtersträngen bzw. -stäben verwendeten Komponenten. Hierbei handelt es sich zum einen um Module, Maschinen oder Vorrichtungen zur Aufbereitung von Filtertowstreifen und zum anderen um Weiterverarbeitungsvorrichtungen bzw. Strangherstellungsmaschinen zur Weiterverarbeitung der aufbereiteten Filtertowstreifen zu Filtersträngen oder Filterstäben, welche zum Aufbau von herkömmlichen Filterproduktionsanlagen zur Herstellung von einfachen, also einlagigen Filterstäben verwendet werden. In einer solchen herkömmlichen Filterproduktionsanlage werden durch eine Aufbereitungseinheit Filtertowstreifen (z.B. aus Celluloseacetatfäden) von einem Ballen abgezogen, durch Strecken und Behandeln mit Weichmacher aufbereitet, rundgeformt und in einer dadurch gewünschten Form und Konsistenz zur Weiterverarbeitung an eine Weiterverarbeitungsvorrichtung bzw. Strangherstellungsmaschine abgegeben, welche aus dem aufbereiteten Filtertowstreifen durch Umhüllung mit einem Hüllmaterialstreifen einen Filterstrang herstellt, der schließlich in Filterstäbe für Zigaretten oder andere stabförmige Rauchartikel zerschnitten wird. Eine solche herkömmliche Anlage wird nun gemäß der vorliegenden Erfindung zur Herstellung der inneren Seele für mit einer Zwischenlage aus Papier versehene Koaxialfilterstränge bzw. -stäbe genutzt, wobei die Weiterverarbeitungsvorrichtung bzw. Strangherstellungsmaschine ohne Schneidefunktion zu betreiben ist, indem entweder die Schneidefunktion abgeschaltet wird oder eine Schneideeinrichtung von vornherein nicht vorgesehen ist. Eine solche Modifikation bedeutet jedoch keinen wesentlichen Aufwand. Dabei macht sich die Erfindung die Erkenntnis zunutze, dass mit einer solchen Anlage ein bereits mit Papier umhüllter Strang bereitgestellt wird, der somit auf einfache und geschickte Weise als innere Seele zur Herstellung des hier in Rede stehenden Koaxialfilters verwendet werden kann. Für das Einbringen der Zwischenlage aus Papier ist eine separate Vorrichtung nicht erforderlich, da der als innere Seele zu verwendende Filterstrang bereits mit einer Papierumhüllung geliefert wird.Accordingly, the solution according to the invention allows to a greater extent the use of previously used for the production of simple, so single-layer filter strands or bars components. These are on the one hand to modules, machines or devices for the preparation of filter towers and on the other to further processing devices or strand production machines for further processing of the processed filter towers to filter strands or filter rods, which for the construction of conventional filter production equipment for the production of simple, so single-layer filter rods be used. In such a conventional filter production line filter tows (eg cellulose acetate) are stripped from a bale, prepared by stretching and treating with plasticizer, round-shaped and delivered in a desired shape and consistency for further processing to a further processing device or strand manufacturing machine, which from the prepared filter tow strips by wrapping with a wrapping material strip produces a filter strand, which is finally cut into filter rods for cigarettes or other rod-shaped smoking articles. Such a conventional system is now used according to the present invention for the production of the inner core for paper-lined coaxial filter rods or rods, wherein the further processing device or strand production machine is to operate without cutting function by either the cutting function is switched off or a cutting device is not provided from the outset. However, such a modification means no significant expense. In this case, the invention makes use of the knowledge that with such a system a strand already wrapped with paper is provided, which can thus be used in a simple and skilful manner as inner soul for the production of the coaxial filter in question here. For the introduction of the intermediate layer of paper, a separate device is not required because of the inner soul to be used as a filter strand is already supplied with a Papierumhüllung.
Für die Herstellung der äußeren Umhüllungslage ist eine weitere Aufbereitungseinheit von Nöten, durch die ein entsprechend aufbereiteter zusätzlicher Filtertowstreifen zur Verfügung gestellt wird. Auch bei dieser zusätzlichen Aufbereitungseinheit handelt es sich um eine herkömmliche und auf dem Markt erhältliche Komponente. Um den bereits mit Papier umhüllten Filterstrang und den zuvor erwähnten zusätzlichen Filtertowstreifen zur Bildung eines Koaxialfilterstranges zusammenzuführen, ist ferner die Vorrichtung gemäß Anspruch 1 von Nöten. Der auf diese Weise gebildete Koaxialfilterstrang wird in einer weiteren Weiterverarbeitungsvorrichtung bzw. Strangherstellungsmaschine weiterverarbeitet, die ebenfalls zusätzlich vorzusehen ist und ursprünglich zur Weiterverarbeitung von einfachen bzw. einlagigen Filtertowstreifen bestimmt ist. Somit handelt es sich auch bei dieser zusätzlichen Weiterverarbeitungsvorrichtung bzw. Strangherstellungsmaschine um eine herkömmliche und bereits auf dem Markt erhältliche Maschine.For the production of the outer wrapping layer, a further processing unit is required, through which a correspondingly prepared additional filter tow strip is made available. This additional treatment unit is also a conventional component available on the market. In order to merge the already wrapped with paper filter strand and the aforementioned additional filter tow to form a Koaxialfilterstranges, also the device according to claim 1 is needed. The coaxial filter strand formed in this way is further processed in a further processing device or strand production machine, which is likewise to be provided additionally and is originally intended for further processing of single or single-layer filter tow strips. Thus acts It is also in this additional processing device or strand manufacturing machine to a conventional and already available on the market machine.
Demnach bietet die Erfindung eine wirtschaftlich vorteilhafte Lösung, da für vier von fünf Komponenten auf vorhandene herkömmliche Vorrichtungen bzw. Maschinen zurückgegriffen wird, die - wenn überhaupt - nur genringfügige Modifikationen und Adaptionen unterworfen zu werden brauchen, während die Bereitstellung einer spezifisch konstruierten Anlage einen deutlich höheren Aufwand bedingen würde, der mithilfe der erfindungsgemäßen Lösung jedoch auf geschickte Weise vermieden wird.Accordingly, the invention provides an economically advantageous solution because four out of five components make use of existing conventional devices or machines that need to undergo only minor modifications and adaptations, if any, while providing a specifically designed system significantly higher Would require effort, however, avoided by the solution according to the invention in a clever way.
In diesem Zusammenhang sei darauf hingewiesen, dass unter den Begriffen "Filterstrangbahn" und "Towführungsbahn" in erster Linie der Weg verstanden wird, entlang dessen sich der Filterstrang bzw. Filtertowstreifen bewegt. Selbstverständlich kann zumindest abschnittsweise die Filterstrangbahn und/oder die Towführungsbahn mit einer Bahnführung versehen sein, die den Filterstrang bzw. Filtertowstreifen unterstützend führt. Eine solche Bahnführung ist jedoch zumindest nicht durchgängig zwingend notwendig.It should be noted in this context that the terms "filter strand web" and "tow web" primarily mean the path along which the filter strand or filter tow strip moves. Of course, at least in sections, the filter strand web and / or the Towführungsbahn be provided with a web guide, which leads the filter strand or filter tows supportive. However, such a track guide is at least not consistently mandatory.
Bevorzugte Ausführungen und Weiterbildungen der erfindungsgemäßen Vorrichtung sind in den abhängigen Ansprüchen angegeben.Preferred embodiments and further developments of the device according to the invention are specified in the dependent claims.
Die dritte Schnittstelle kann zum Anschluss an die einlasseitige Schnittstelle der Bahn einer herkömmlichen zur Weiterverarbeitung von einfachen Filtertowstreifen vorgesehenen einbahnigen Weiterverarbeitungsvorrichtung, insbesondere Strangherstellungsmaschine, ausgebildet sein. Alternativ kann für eine derartige Weiterverarbeitung des Koaxialfilterstranges auch eine mehrbahnige, vorzugsweise zweibahnige, Weiterverarbeitungsvorrichtung verwendet werden, so dass in diesem Fall die dritte Schnittstelle zur wahlweisen Kopplung mit einer einlassseitigen Schnittstelle einer von mehreren Bahnen, einer solchen Weiterverarbeitungsvorrichtung ausgebildet ist. Zwar werden bei dieser letztgenannten alternativen Ausführung die unbenutzten Bahnen in der mehrbahnigen Weiterverarbeitungsvorrichtung abgeschaltet oder blockiert und somit nicht genutzt; jedoch ist eine solche Maßnahme wirtschaftlich vorteilhaft, da auch bei einbahniger Verwendung einer mehrbahnigen Weiterverarbeitungsvorrichtung auf eine vorhandene Vorrichtung bzw. Maschine zurückgegriffen wird, die - wenn überhaupt - nur geringfügigen Modifikationen und Adaptionen unterworfen zu werden braucht, während die Bereitstellung einer spezifisch konstruierten Vorrichtung oder Maschine auch an dieser Stelle einen deutlich höheren Aufwand erfordern würde.The third interface may be designed for connection to the inlet-side interface of the web of a conventional one-line further processing device, in particular a strand production machine, provided for further processing of simple filter tow strips. Alternatively, a multi-lane, preferably two-lane, further processing device can also be used for such further processing of the coaxial filter strand, so that in this case the third interface is designed for selective coupling to an inlet-side interface of one of a plurality of lanes, such a further processing device. Although in this latter alternative embodiment, the unused tracks are turned off or blocked in the multi-lane further processing device and thus not used; However, such a measure is economically advantageous, since even with a single-lane use of a multi-lane post-processing device on an existing device or machine is used, which - if at all - only slight modifications and adaptations needs to be subjected, while providing a specifically designed device or machine would require a much higher effort at this point.
In der stromabwärts gelegenen herkömmlichen zur Weiterverarbeitung von einfachen Filtertowstreifen vorgesehenen mehrbahnigen Weiterverarbeitungsvorrichtung, insbesondere Strangherstellungsmaschine, ist gewöhnlich jeder Bahn mindestens ein Bearbeitungsaggregat zugeordnet. Bei Anschluss einer aus den mehreren Bahnen ausgewählten Bahn mit ihrer einlassseitigen Schnittstelle an die dritte Schnittstelle werden, wie bereits erwähnt, die übrigen Bahnen gesperrt oder abgeschaltet, so dass zweckmäßigerweise auch die diesen übrigen Bahnen zugeordneten Bearbeitungsaggregate abgeschaltet werden sollten, um zum einen eine unnötige Beanspruchung dieser dann nicht effektiv genutzten Bearbeitungsaggregate zu vermeiden und zum anderen einen durch den Betrieb dieser Aggregate bedingten unnötigen Energieverbrauch einzusparen. Die in der Regel in der mehrbahnigen Weiterverarbeitungsvorrichtung vorhandenen Strangbildungsaggregate sollten deshalb bevorzugt wahlweise abschaltbar ausgeführt sein. Ferner sollten auch die ebenfalls in der Regel in einer mehrbahnigen Weiterverarbeitungsvorrichtung vorgesehenen Schneideeinrichtungen wahlweise abschaltbar sein, wobei im Falle des Abschaltens einer Schneideeinrichtung das zugehörige Messer bevorzugt in eine Ruhestellung außerhalb der Bahn verbringbar ist. Hierzu kann beispielsweise ein Schwenkmechanismus vorgesehen sein, durch den das Messer weggeklappt wird. Das Verbringen des Messers bei Nichtbenutzung in eine Ruheposition außerhalb der Bahn dient insbesondere der Sicherheit. Ferner kann jeder Bahn der mehrbahnigen Weiterverarbeitungsvorrichtung eine abschaltbare Einstoßtrommel zugeordnet sein.In the downstream conventional multi-lane further processing device provided for further processing of simple filter tow strips, in particular a strand-making machine, each lane is usually assigned at least one processing unit. When connecting a selected from the plurality of webs path with its inlet-side interface to the third interface, as already mentioned, the remaining tracks are blocked or turned off, so that expediently also those other webs associated processing units should be turned off, on the one hand, an unnecessary load To avoid this then not effectively used processing units and on the other to save a caused by the operation of these units unnecessary energy consumption. The strand forming units which are generally present in the multi-web further processing device should therefore preferably be designed to be switched off selectively. Furthermore, the cutting devices which are likewise generally also provided in a multi-lane further processing device should optionally be able to be switched off, wherein in the case of switching off a cutting device, the associated blade can preferably be brought into a rest position outside the lane. For this purpose, for example, a pivot mechanism may be provided, through which the knife is folded away. The movement of the knife when not in use in a rest position outside the track is used in particular for safety. Furthermore, each web of the multi-lane further processing device can be assigned a switch-off push-in drum.
Auch kann die Weiterverarbeitungsvorrichtung mindestens eine Übergabespinne aufweisen, die mit auswechselbaren Schuhen zur Übernahme und zum Weitertransport von aus dem Koaxialfilterstrang geschnittenen Filterstäben versehen ist.Also, the further processing device may have at least one transfer spider, with interchangeable shoes for takeover and onward transport is provided by cut from the coaxial filter strand filter rods.
Für eine Platz sparende Anordnung sollten die Filterstrangbahn und die Towführungsbahn im Wesentlichen übereinanderliegen.For a space-saving arrangement, the filter strand web and the tow guide web should lie substantially one above the other.
Zum Umlenken des Filterstranges bzw. des zusätzlichen Filtertowstreifens kann die Filterstrangbahn und/oder die Towführungsbahn mindestens eine Keilnutrolle aufweisen, über die der Filterstrang bzw. der zusätzliche Filtertowstreifen geführt wird.In order to divert the filter strand or the additional filter tow strip, the filter strand web and / or the tow guide web can have at least one wedge groove over which the filter strand or the additional filter tow strip is guided.
Zum Zwecke einer besseren Führung oder Umlenkung kann die Towführungsbahn mindestens eine Walze aufweisen, über die der Filtertowstreifen geführt wird. Da der Filtertowstreifen zur Bildung der äußeren Lage bzw. Umhüllung für den Koaxialfilter verwendet und deshalb in der Umhüllungseinrichtung von außen um den Filterstrang herumgelegt wird, wird der Filtertowstreifen entlang der zweiten Towführungsbahn zumindest zunächst in einer im Wesentlichen ausgebreiteten Form in Richtung seiner Längserstreckung bewegt. Deshalb sollte jene Walze bevorzugt mit einer glatten oder leicht konkav gewölbten Mantelfläche versehen sein. Durch die Verwendung einer konkav gewölbten Mantelfläche kann der Filtertowstreifen bereits ein wenig vorgeformt werden, indem er eine zumindest geringfügige Wölbung quer zu seiner Längserstreckung erhält, mit der er dann in die Umhüllungseinrichtung läuft, wodurch der dort stattfindende Umhüllungsvorgang etwas vereinfacht wird.For the purpose of better guidance or deflection, the tow guide track can have at least one roller over which the filter tow strip is guided. Since the filter tow strip is used to form the outer layer or casing for the coaxial filter and is therefore wrapped around the filter strand from the outside in the wrapping device, the filter tow strip along the second tow path is at least initially moved in a substantially expanded shape in the direction of its longitudinal extent. Therefore, that roller should preferably be provided with a smooth or slightly concave curved surface. By using a concavely curved lateral surface of the filter tow can already be preformed a little by getting at least a slight curvature transverse to its longitudinal extent, with which he then runs into the wrapping device, whereby the wrapping process takes place there is somewhat simplified.
Bei einer weiteren bevorzugten Ausführung der Erfindung weist die Umhüllungseinrichtung einen sich in Förderrichtung verjüngenden hohlen Einlauf- oder Umhüllungsfinger auf, durch den der Filterstrang und der zusätzliche Filtertowstreifen gemeinsam geführt werden und dabei der Filtertowstreifen um den Filtertowstrang gelegt wird. Demnach hat der bevorzugt verwendete Einlauf- oder Umhüllungsfinger eine Kelch- oder Trichterform, deren Innenfläche eine Führung für den außen liegenden Filtertowstreifen bildet und aufgrund der in Transportrichtung zunehmenden Querschnittsverengung bewirkt, dass sich der Filtertowstreifen während seiner fortschreitenden Bewegung durch den Einlauf- oder Umhüllungsfinger um den gleichzeitig ebenfalls durch den Einlauf- oder Umhüllungsfinger geführten Filtertowstrang legt.In a further preferred embodiment of the invention, the wrapping device has a hollow inlet or wrapping finger, which tapers in the conveying direction, through which the filter strand and the additional filter tow strip are guided together and the filter tow strip is placed around the filter tow line. Thus, the preferred inlet or wrapping finger has a cup or funnel shape, the inner surface of which forms a guide for the outer filter tow strip and, due to the increasing cross-sectional constriction in the transport direction, causes the filter tow to move around the belt as it progresses through the runner or wrapping finger at the same time also by the inlet or wrapping finger out led filter tow line sets.
Bevorzugt weist die herkömmliche ursprünglich zur Herstellung eines einfachen Filterstranges vorgesehene Filterstrangherstellungsvorrichtung, die erfindungsgemäß zur Herstellung einer bereits mit Papier umhüllten inneren Seele für den Koaxialfilterstrang verwendet wird, eine herkömmliche Aufbereitungseinheit zur Aufbereitung eines für die Herstellung der inneren Seele verwendeten Filtertowstreifens und eine nachgeschaltete Strangherstellungsmaschine auf, bei welcher allerdings die Schneidefunktion entfällt, da ja die mit Papier umhüllte innere Seele in Strangform für die anschließende Umhüllung mit dem zusätzlichen Filtertowstreifen vorliegen muss.Preferably, the conventional filter rod manufacturing apparatus originally provided for producing a simple filter strand, which is used according to the invention for producing an already encased inner core for the coaxial filter strand, comprises a conventional processing unit for processing a filter tow strip used for the production of the inner core and a downstream strand production machine, in which, however, eliminates the cutting function, since the enveloped with paper inner soul must be present in strand form for the subsequent wrapping with the additional filter tow.
Bei einer Weiterbildung dieser Ausführung kann mindestens ein Abschnitt der Aufbereitungseinheit der zuvor erwähnten Filterstrangherstellungsvorrichtung so angeordnet sein, dass dort der Transport des Filtertowstreifens etwa in horizontaler oder vertikaler Richtung stattfindet. Bei einer bevorzugten Weiterbildung dieser Ausführung ist die Aufbereitungseinheit so angeordnet, dass der Transport des Filtertowstreifens durch diese Aufbereitungseinheit in einem stromaufwärts gelegenen Abschnitt etwa in vertikaler Richtung und in einem stromabwärts gelegenen Abschnitt etwa in horizontaler Richtung stattfindet. Eine solche Anordnung erweist sich als besonders Platz sparend.In a further development of this embodiment, at least a portion of the processing unit of the aforementioned filter-strand production device can be arranged such that there the transport of the filter tow-strip takes place approximately in the horizontal or vertical direction. In a preferred development of this embodiment, the processing unit is arranged such that the transport of the filter tow strip through this processing unit takes place in an upstream section approximately in the vertical direction and in a downstream section approximately in the horizontal direction. Such an arrangement proves to be particularly space-saving.
Für eine Platz sparende Anordnung sollte die zusätzliche Aufbereitungseinheit zur Aufbereitung des zusätzlichen Filtertowstreifens oberhalb der Filterstrangherstellungsvorrichtung zur Herstellung der mit Papier umhüllten inneren Seele angeordnet sein.For a space-saving arrangement, the additional processing unit for processing the additional filter tow strip should be located above the filter rod manufacturing apparatus for producing the paper wrapped inner core.
Bevorzugt kann auch mindestens ein Abschnitt dieser zusätzlichen Aufbereitungseinheit so angeordnet sein, dass dort der Transport des zusätzlichen Filtertowstreifens etwa in horizontaler oder vertikaler Richtung stattfindet.Preferably, at least a portion of this additional processing unit may be arranged so that there takes place the transport of the additional filter tow strip approximately in the horizontal or vertical direction.
Dabei ist es grundsätzlich unerheblich, ob die Aufbereitung des ersten Filtertowstreifens in der oberen Aufbereitungseinheit und die Aufbereitung des zweiten Filtertowstreifens in der unteren Aufbereitungseinheit stattfindet oder umgekehrt.It is fundamentally irrelevant whether the preparation of the first filter tow strip in the upper processing unit and the processing of the second filter tow strip in the lower processing unit takes place or vice versa.
Nachfolgend werden bevorzugte Ausführungsbeispiele der Erfindung anhand der beiliegenden Zeichnungen näher erläutert. Es zeigen:
- Fig. 1
- im Längsschnitt eine schematische Darstellung einer im Wesentlichen gesamten Anlage zur Herstellung von Koaxialfiltern in einer ersten Ausführung, welche herkömmliche Aufbereitungseinheiten einerseits und eine herkömmliche Strangherstellungsmaschine andererseits sowie ein dazwischenliegendes Übergangsmodul aufweist,
- Fig. 2
- im Längsschnitt eine schematische Darstellung einer im Wesentlichen gesamten Anlage zur Herstellung von Koaxialfiltern in einer zweiten Ausführung, welche herkömmliche Aufbereitungseinheiten einerseits und eine herkömmliche Strangherstellungsmaschine andererseits sowie ein dazwischenliegendes Übergangsmodul aufweist, und
- Fig. 3
- ein Ausführungsbeispiel eines Umhüllungsfingers in Seitenansicht (a), Draufsicht (b) und Querschnittsansicht (c).
- Fig. 1
- a longitudinal section of a schematic representation of a substantially entire plant for the production of coaxial filters in a first embodiment, which has conventional processing units on the one hand and a conventional strand-making machine on the other hand and an intermediate transition module,
- Fig. 2
- in a longitudinal section a schematic representation of a substantially entire plant for the production of coaxial filters in a second embodiment, which conventional processing units on the one hand and a conventional strand-making machine on the other hand and an intermediate transition module has, and
- Fig. 3
- an embodiment of a wrapping finger in side view (a), top view (b) and cross-sectional view (c).
In den Figuren sind nur schematisch und zum Teil in Einzelheiten Komponenten, Module und Vorrichtungen und eine diese enthaltende Anlage gemäß der Erfindung zur Herstellung von Koaxialfiltern für stabförmige Rauchartikel wie insbesondere Zigaretten im Strangverfahren dargestellt, wobei die Figuren jeweils nur im Wesentlichen die für das Verständnis der Erfindung erforderlichen Teile und Komponenten zeigen. Im Maschinenbau übliche Bestandteile der Maschine oder Vorrichtung, wie beispielsweise Einzelheiten eines Gestells sowie von Halterungen, Lagerungen und Verkleidungen, sind in den Zeichnungen im Interesse ihrer besseren Überschaubarkeit im Wesentlichen nicht dargestellt. Außerdem ist in den Figuren die Verarbeitungs- und Transportrichtung von rechts nach links orientiert.In the figures, only schematically and in part in detail components, modules and devices and a plant containing them according to the invention for the production of coaxial filters for rod-shaped smoking articles such as in particular cigarettes in the strand process are shown, wherein the figures only in each case only substantially for the understanding of Invention required parts and components show. Components of the machine or device which are customary in mechanical engineering, such as, for example, details of a frame and of holders, supports and coverings, are essentially not shown in the drawings for the sake of better clarity. In addition, in the figures, the processing and transport direction is oriented from right to left.
Wie die schematischen Darstellungen der
In der der ersten Aufbereitungseinheit 4 nachgeschalteten Einstrang-Maschine 10 wird der dann bereits rundgeformte erste Filtertowstreifen 6 weiteren Bearbeitungsschritten unterworfen und insbesondere mit einem Hüllmaterialstreifen aus Papier umhüllt. Die hierfür verwendeten Bearbeitungseinrichtungen sind zwar teilweise schematisch in den
Bei der ersten Aufbereitungseinheit 4 und der nachgeschalteten Einstrang-Maschine 10 handelt es sich um herkömmliche Komponenten, die gemeinsam die Filterstrangherstellungsvorrichtung 2 bilden, bei der es sich um eine herkömmliche Einstrang-Anlage zur Herstellung von einfachen, also einlagigen Filtersträngen oder Filterstäben handelt.The
Erfindungsgemäß wird eine solche herkömmliche Filterstrangherstellungsvorrichtung 2 nun zur Herstellung einer mit Papier umhüllten inneren Seele für die Bildung von Koaxialfiltern eingesetzt. Hierzu ist es erforderlich, dass die Einstrang-Maschine 10 den Filterstrang 12 als Endlosstrang durch ihre auslassseitige Schnittstelle 10a abgibt. Während in einer herkömmlichen Einstrang-Anlage die Filterstäbe in geschnittenen Längen ausgegeben werden, ist im vorliegenden Fall eine Schnittfunktion nicht erwünscht. Deshalb muss eine eventuell in der Einstrang-Maschine 10 vorhandene Schneideeinrichtung abgeschaltet oder deinstalliert werden oder in der Einstrang-Maschine 10 von vornherein eine Schneideeinrichtung nicht vorgesehen sein. Im Übrigen handelt es sich aber bei der ersten Aufbereitungseinheit 4 und der Einstrang-Maschine 10 um herkömmliche Komponenten, die in der Regel zur Bildung einer im Wesentlichen vollständigen Einstrang-Anlage zur Herstellung von einfachen, also einlagigen Filtersträngen oder Filterstäben verwendet werden.According to the invention, such a conventional filter
Wie die
Wie die
An der stromabwärts befindlichen Seite der Anordnung aus der Filterstrangherstellungsvorrichtung 2 und der darüber liegenden zweiten Aufbereitungseinheit 14 ist eine Vorrichtung 18 vorgesehen, die für die Herstellung von Koaxialfiltern spezifische Funktionen übernimmt und nachfolgend als Übergangsmodul bezeichnet wird. In diesem Übergangsmodul 18 werden in nachfolgend noch näher beschriebener Weise der als innere Seele vorgesehene Filterstrang 12, der in der Einstrang-Maschine 10 mit Papier umhüllt worden ist und durch die auslassseitige Schnittstelle 10a der Einstrang-Maschine 10 ausgegeben wird, und der durch die auslassseitige Schnittstelle 14a der oberen zweiten Aufbereitungseinheit 14 ausgegebene zweite Filtertowstreifen 16 zu einem gemeinsamen Koaxialfilterstrang zusammengeführt.On the downstream side of the arrangement of the filter
Für den Transport des Filterstranges 12 und des zweiten Filtertowstreifens 16 durch das Übergangsmodul 18 sind im Übergangsmodul 18 eine entsprechende Filterstrangbahn und eine entsprechende Towführungsbahn vorgesehen, die jedoch in den
Die Filterstrangbahn und die Towführungsbahn laufen innerhalb des Übergangsmoduls 18 in Richtung auf eine Umhüllungseinrichtung 22 zusammen, die ebenfalls im Übergangsmodul 18 enthalten ist. In der Umhüllungseinrichtung 22 wird der Filterstrang 12, der bereits in der Einstrang-Maschine 10 der vorgeschalteten Filterstrangherstellungsvorrichtung 2 rundgeformt und mit Umhüllungspapier umwickelt worden ist, mit dem zweiten Filtertowstreifen 16 umhüllt. Hierzu soll der zweite Filtertowstreifen 16 in einer im Wesentlichen ausgebreiteten Form oder gegebenenfalls in einer quer zu seiner Längserstreckung leicht gekrümmten Form die Umhüllungseinrichtung 22 erreichen. Deshalb ist eine Rundformung des zweiten Filtertowstreifens 16 in der zweiten Aufbereitungseinheit 14 nicht vorgesehen.The filter strand web and the tow guide run together within the
Nicht zuletzt dadurch, dass die zweite Aufbereitungseinheit 14 über der Filterstrangherstellungsvorrichtung 2 liegt, wird bei der Ausführung gemäß
Es ist aber auch denkbar, dass bei Bedarf die Relativanordnung des zweiten Filtertowstreifens 16 gegenüber dem Filterstrang 12 im Bereich des Einlasses der Umhüllungseinrichtung 22 vertauscht ist, so dass der rundgeformte und mit Umhüllungspapier versehene Filterstrang 12 mit dem im Wesentlichen flach ausgebreiteten zweiten Filtertowstreifen 16 von unten eingehüllt wird. Eine solche modifizierte Ausführung ist beispielhaft in
Demgegenüber verläuft in den dargestellten Ausführungsbeispielen gemäß den
Die Umhüllungseinrichtung 22 weist einen Einlauf- oder Umhüllungsfinger 30 auf, der in
Der so hergestellte Koaxialfilterstrang 32 tritt aus der Umhüllungseinrichtung 22 durch einen Auslass 22a aus und wird dann in eine nachgeschaltete Strangmaschine 34 gefördert. Der Auslass 22a der Umhüllungseinrichtung 22 bildet gleichzeitig eine auslassseitige Schnittstelle für das Übergangsmodul 18 und muss für eine reibungslose Übergabe des Koaxialfilterstranges hinsichtlich Positionierung und Ausrichtung mit einer einlassseitigen Schnittstelle 34a der Strangmaschine 34 entsprechend übereinstimmen. Auch diese Schnittstellen sind bevorzugt mit entsprechenden Durchgangsöffnungen zur Durchführung des Koaxialfilterstranges versehen.The
Während für die Herstellung des Koaxialfilterstranges 32 der Filterstrang 12 zur Bildung der inneren Seele und der Zwischenlage aus Umhüllungspapier sowie der zweite Filtertowstreifen 16 getrennt voneinander produziert werden und zur Verfügung stehen müssen und somit eine entsprechend zweibahnige Herstellung und Aufbereitung stromaufwärts vor dem Übergangsmodul 18 erforderlich ist, bildet der stromabwärts aus dem Übergangsmodul 18 austretende Koaxialfilterstrang 32 nur einen einzigen Strang, der entlang einer Bahn in der nachgeschalteten Strangmaschine 34 fortzubewegen und weiterzuverarbeiten ist. Während seiner Bewegung durch die Strangmaschine 34 wird der Koaxialfilterstrang 32 den gleichen weiteren Bearbeitungsschritten unterworfen, wie es auch der Fall mit einem einfachen Filterstrang ist, zu dessen Weiterverarbeitung die Strangmaschine 34 in herkömmlicher Weise eingesetzt würde. Hierbei wird der Köaxialfilterstrang 32 insbesondere mit einem Hüllmaterialstreifen insgesamt umhüllt, wodurch die Außenseite der vom zweiten Filtertowstreifen 16 gebildeten äußeren Lage mit Umhüllungspapier abgedeckt wird, und anschließend in Filterstäbe zerschnitten. Die hierfür verwendeten Bearbeitungseinrichtungen sind zwar teilweise schematisch in den
Wie aus der vorangegangenen Beschreibung ersichtlich wird, findet für die nachgeordnete Weiterverarbeitung des Koaxialfilterstranges 32 ebenfalls eine herkömmliche Strangmaschine Verwendung, die im Wesentlichen keinerlei Modifikationen oder Adaptionen bedarf.As can be seen from the preceding description, a conventional stranding machine, which requires essentially no modifications or adaptations, is also used for the downstream further processing of the
Claims (18)
- Configuration for producing coaxial filters for rod-shaped smoking articles, such as cigarettes for example, comprising- a filter strand producing device (2) provided as a means of producing a single filter strand (12) wrapped with paper (12a) but fulfilling no cutting function,- a processing unit (14) for processing a filter tow strip (16),- a finishing unit (34), in particular a strand producing machine, which is provided in the form of a finishing unit for finishing single filter tow strips, and- a coaxial filter producing device (18) comprisingcharacterised in that- a wrapping unit (22) which is configured to wrap the filter strand (12) with the filter tow strip (16) serving as an additional filter tow strip in order to form a coaxial filter tow strand (32),- a filter strand path, along which the filter strand (12) can be moved in the direction of its longitudinal extension to the wrapping unit (22), and- a tow guide path, along which the additional filter tow strip (16) can be moved in the direction of its longitudinal extension to the wrapping unit (22),- the filter strand producing device (2) has an outlet side interface (10a),- the processing unit (14) has an outlet side interface (14a) and is configured to process the additional filter tow strip (16) in such a way that an essentially opened-flat shape is imparted to it,- the tow guide path is configured so that the additional filter tow strip (16) can be moved along it in the direction of its longitudinal extension to the wrapping unit (22) in an essentially opened-flat shape,- the finishing unit (34) has an inlet side interface (34a), and- the coaxial filter producing device (18) further comprises- a first interface (18a) disposed upstream of the wrapping unit (22) from which the filter strand path leads to the wrapping unit (22) and which is connected to the outlet side interface (10a) of the filter strand producing device (2),- a second interface (18b) disposed upstream of the wrapping unit (22) from which the tow guide path leads to the wrapping unit (22) and which is connected to the outlet side interface (14a) of the processing unit (14), and- a third interface (22a) disposed downstream of the wrapping unit (22) which is connected to an inlet side interface (34a) of the finishing unit (34) provided as a means of finishing single filter tow strips.
- Configuration as claimed in claim 1, wherein the finishing device (34) is a single path finishing device.
- Configuration as claimed in claim 1, wherein the finishing device is provided in the form of a multi-path, preferably two-path, finishing device for finishing single filter tow strips and the third interface of the coaxial filter producing device (18) is connected to the inlet side interface of one of a plurality of paths of this finishing device.
- Configuration as claimed in claim 3, wherein each path co-operates with at least one processing unit, and one path selected from the plurality of paths is connected by its inlet side interface to the third interface and the other paths and the processing units co-operating with the other paths are disconnected.
- Configuration as claimed in claim 3, wherein the finishing device has strand producing units which can be selectively disconnected.
- Configuration as claimed in claim 4 or 5, wherein the finishing device has cutting units which can be selectively disconnected.
- Configuration as claimed in claim 6, wherein the cutting units respectively have at least one blade which, when the cutting unit is disconnected, can be moved into a non-operating position outside of the path co-operating with the disconnected cutting unit.
- Configuration as claimed in at least one of claims 4 to 7, wherein every path of the finishing device co-operates with a disconnectable conveyor drum.
- Configuration as claimed in at least one of claims 4 to 8, wherein the finishing device has at least one transfer spider which is provided with interchangeable shoes for picking up cut filter strand pieces.
- Configuration as claimed in at least one of the preceding claims, wherein the filter strand path and the tow guide path are disposed essentially one above the other in the coaxial filter producing device (18).
- Configuration as claimed in at least one of the preceding claims, wherein the tow guide path in the coaxial filter producing device (18) has at least one smooth or concavely cambered roller (28) across which the additional filter tow strip (16) is fed.
- Configuration as claimed in at least one of the preceding claims, wherein the wrapping unit (22) of the coaxial filter producing device (18) has a hollow intake or wrapping finger (30) tapering in the conveying direction (A) through which the filter strand (12) and the additional filter tow strip (16) are jointly fed, during which the additional filter tow strip (16) is placed around the filter strand (12).
- Configuration as claimed in at least one of the preceding claims, wherein the filter strand producing device (2) comprises a strand producing machine (10) and a processing unit (4) connected upstream for processing the filter tow strip (6) used to produce the filter strand (12), and the first interface (18a) is connected to an outlet side interface (10a) of the strand producing machine (10).
- Configuration as claimed in at least one of the preceding claims, wherein at least one section (4a) of the processing unit (4) of the filter strand producing device (2) is disposed so that the filter tow strip (6) is conveyed there in an approximately horizontal direction.
- Configuration as claimed in at least one of the preceding claims, wherein at least one section (4b) of the processing unit (4) of the filter strand producing device is disposed so that the filter tow strip (6) is conveyed there in an approximately vertical direction.
- Configuration as claimed in claims 13 to 15, wherein the processing unit (4) of the filter strand producing device (2) is disposed so that the filter tow strip (6) used to produce the filter strand (12) is conveyed through this processing unit in an approximately vertical direction in a section (4a) disposed upstream and in an approximately horizontal direction in a section (4b) disposed downstream.
- Configuration as claimed in at least one of the preceding claims, wherein the processing unit (14) for processing the additional filter tow strip (16) is disposed above the filter strand producing device (2).
- Configuration as claimed in at least one of the preceding claims, wherein at least one section of the processing unit (14) for processing the additional filter tow strip (16) is disposed in such a way that the additional filter tow strip (16) is conveyed there in an approximately horizontal direction.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010043343A DE102010043343A1 (en) | 2010-11-03 | 2010-11-03 | Apparatus for the production of coaxial filters for rod-shaped smoking articles |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2449896A1 EP2449896A1 (en) | 2012-05-09 |
EP2449896B1 true EP2449896B1 (en) | 2016-07-20 |
Family
ID=45094423
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11187397.2A Revoked EP2449896B1 (en) | 2010-11-03 | 2011-11-01 | Device for producing coaxial filters for smokeable rod shaped articles |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2449896B1 (en) |
CN (1) | CN102578708B (en) |
DE (1) | DE102010043343A1 (en) |
PL (1) | PL2449896T3 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013222918B3 (en) * | 2013-11-11 | 2015-02-12 | Hauni Maschinenbau Ag | Arrangement and method for the production of filter-provided rod-shaped smoking articles |
CN104824841B (en) * | 2015-03-21 | 2018-05-15 | 南通烟滤嘴有限责任公司 | The former of hollow filter stick |
CN108477673A (en) * | 2018-04-30 | 2018-09-04 | 南通烟滤嘴有限责任公司 | Former and its operation process without paper bag coaxial core filter stick |
CN111700309B (en) * | 2020-06-12 | 2022-06-07 | 台州天鸿烟草机械股份有限公司 | Filter rod forming machine |
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Also Published As
Publication number | Publication date |
---|---|
CN102578708B (en) | 2016-02-10 |
CN102578708A (en) | 2012-07-18 |
DE102010043343A1 (en) | 2012-05-03 |
PL2449896T3 (en) | 2016-12-30 |
EP2449896A1 (en) | 2012-05-09 |
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