EP2443284B2 - Method for increasing dry strength of paper, paperboard and cardboard - Google Patents
Method for increasing dry strength of paper, paperboard and cardboard Download PDFInfo
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- EP2443284B2 EP2443284B2 EP10724788.4A EP10724788A EP2443284B2 EP 2443284 B2 EP2443284 B2 EP 2443284B2 EP 10724788 A EP10724788 A EP 10724788A EP 2443284 B2 EP2443284 B2 EP 2443284B2
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- polymer
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/18—Reinforcing agents
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/37—Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
- D21H17/44—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups cationic
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/54—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
- D21H17/56—Polyamines; Polyimines; Polyester-imides
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/66—Salts, e.g. alums
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/71—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes
- D21H17/74—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes of organic and inorganic material
Definitions
- the invention relates to a process for the production of paper, paperboard and cardboard with high dry strength by adding (a) at least one trivalent cation, (b) at least one water-soluble cationic polymer selected from the group of (i) polymers containing vinylamine units and (ii) ethyleneimine units containing polymers and (c) at least one water-soluble amphoteric polymer to form a paper stock, dewatering the paper stock with sheet formation and drying the paper product obtained, wherein the (i) vinylamine-containing polymer and (c) at least one water-soluble amphoteric polymer as in claims 1 and 2 are defined.
- JP 54-030913 a process for producing paper with high dry strength is known in which an aluminum sulfate solution is first added to the paper stock. A water-soluble amphoteric polymer is then metered in. The paper stock is then dewatered on the paper machine to form sheets, and the paper products are dried.
- suitable amphoteric polymers are copolymers of acrylamide, acrylic acid and dimethylaminoethyl (meth) acrylate.
- a process for producing paper with high dry strength in which first a water-soluble cationic polymer is added to the paper stock and then a water-soluble anionic polymer is added.
- Suitable anionic polymers are, for example, homopolymers or copolymers of ethylenically unsaturated C 3 -C 5 carboxylic acids.
- the copolymers contain at least 35% by weight of an ethylenically unsaturated C 3 -C 5 carboxylic acid (for example acrylic acid) in copolymerized form.
- the cationic polymers described in the examples are polyethyleneimine, polyvinylamine, polydiallyldimethylammonium chloride and condensation products of adipic acid and diethylenetriamine reacted with epichlorohydrin.
- the use of partially hydrolyzed homo- and copolymers of N-vinylformamide has also been considered.
- the JP 02-112498 relates to a process for the production of corrugated cardboard, in which alum, a polyallylamine and an anionic or amphoteric polymer are added to a fiber suspension.
- the combination results in papers with a high strength.
- JP 05-272092 describes a process for the production of paper with high dry strength, in which an aluminum sulfate solution is first added to the paper stock, and then a water-soluble amphoteric polymer with high molecular weight is metered in, then the paper stock is dewatered on the paper machine with sheet formation and the paper products are dried.
- amphoteric polymers which are mentioned are copolymers of acrylamide, acrylic acid, dimethylaminoethyl (meth) acrylate, (meth) acrylamide and sodium (meth) allyl sulfonate. These amphoteric polymers are characterized by very high molecular weights and low solution viscosities.
- JP 08-269891 A variant of the in JP 05-272092 procedure is described in JP 08-269891 disclosed.
- an aluminum sulfate solution is also first added to the paper stock, and then a water-soluble amphoteric polymer with a high molecular weight is added, then the paper stock is dewatered on the paper machine to form sheets and the paper products are dried.
- the amphoteric polymers used are, for example, copolymers of acrylamide, acrylic acid, dimethylaminoethyl methacrylate, (meth) acrylamide, sodium (meth) allyl sulfonate and a crosslinker such as methylenebisacrylamide or triallylamine. These amphoteric polymers have a very high molecular weight and one opposite JP 05-272092 further reduced solution viscosity.
- the EP 0 659 780 A1 describes a process for the preparation of polymers with a weight average molecular weight of 1,500,000 to 10,000,000 (a) and a weight average root mean square radius of 30 to 150 nm (b), the ratio (b) / (a)) 0 , 00004, and their use as a solidifying agent.
- WO 98/06898 A1 describes a process for paper manufacture in which a cationic starch or a cationic wet strength agent and a water-soluble amphoteric polymer are added to the paper stock.
- This amphoteric polymer is made up of the nonionic monomers acrylamide and methacrylamide, an anionic monomer, a cationic monomer and a crosslinker, the amount of anionic and cationic monomer not being more than 9% by weight of the total monomers used in the amphoteric polymer.
- the JP-A-1999-140787 relates to a process for the production of corrugated cardboard, whereby to improve the strength properties of a paper product to the paper stock 0.05 to 0.5% by weight, based on dry paper stock, of a polyvinylamine obtained by hydrolysis of polyvinylformamide with a degree of hydrolysis of 25 to 100 % is accessible, is added in combination with an anionic polyacrylamide, the paper stock is then dewatered with sheet formation and the paper dries.
- the EP 0 919 578 A1 relates to amphoteric polymers (type B), which are produced by means of a two-stage polymerization.
- a polymer (type A) is produced by the copolymerization of methallylsulfonic acid with other vinyl monomers, then, in the presence of the type A polymer, a further polymerization of vinyl monomers to form the type B polymer takes place, the type A polymers having a molecular weight of 1,000 to 5,000,000 and the type B polymers have a molecular weight of 100,000 to 10,000,000.
- the JP 2001-279595 relates to a process for the production of paper with high strength, wherein a mixture of a cationic, anionic or amphoteric polyacrylamide with a water-soluble aluminum compound is added to the fibers. A further polyacrylamide is then metered in. This not only increases strength, but also improves drainage at the same time.
- a paper product with improved strength properties which can be obtained by applying a polyvinylamine and a polymeric anionic compound which can form a polyelectrolyte complex with polyvinylamine, or a polymeric compound with aldehyde functions such as polysaccharides containing aldehyde groups, to the surface of a paper product. Not only is an improvement in the dry and wet strength of the paper obtained, but a sizing effect of the treatment agents is also observed.
- JP 2005-023434 describes a process for the production of paper with high strength, which is obtained by metering two polymers.
- the first polymer is a branched amphoteric polyacrylamide.
- As the second polymer a copolymer of a cationic vinyl monomer can be considered as the main monomer.
- WO 2006/120235 A1 describes a process for producing papers with a filler content of at least 15% by weight, in which the filler and fibers are treated together with cationic and anionic polymers. The treatment takes place alternately with cationic and anionic polymers and comprises at least three steps.
- EP 1 849 803 A1 is also known a paper additive for strengthening that is obtained as a water-soluble polymer by polymerizing (meth) acrylamide, an ⁇ , ⁇ -unsaturated mono- or dicarboxylic acid or salts thereof, a cationic monomer and a crosslinking monomer. In a second stage, the remaining residual monomer is polymerized with further persulfate catalyst.
- the present invention was therefore based on the object of providing a further process for the production of paper, paperboard and cardboard with high dry strength, in which the dry strength properties of the paper products are further improved compared to those of known products, and in which at the same time faster drainage of the Paper stock is made possible.
- the stated components of the consolidation system can be added to the paper stock in any order or as a mixture of two or more components.
- trivalent metal or semimetal cations are suitable as trivalent cations in the process according to the invention.
- Preferred metal cations are Al 3+ , Zr 3+ and Fe 3+ .
- Al 3+ is very particularly preferred.
- the metal and semi-metal cations are used in the form of their salts.
- Al 3+ this can be used, for example, in the form of aluminum sulfate, polyaluminium chloride or aluminum lactate.
- any mixtures of the trivalent metal cations mentioned can also be used, but only one trivalent metal cation is preferably used in the process according to the invention.
- different salts of this metal cation can be used in any mixtures.
- a trivalent metal cation is used in one of the salt forms described.
- the trivalent cations are usually added to the paper stock in amounts between 3 and 100 mol per ton of dry paper, preferably in the range from 10 to 30 mol per ton of dry paper.
- the water-soluble cationic polymer (b) is selected from the group of (i) polymers containing vinylamine units and (ii) polymers containing ethyleneimine units.
- the cationic polymers (b) are water-soluble.
- the solubility in water under normal conditions (20 ° C., 1013 mbar) and pH 7.0 is, for example, at least 5% by weight, preferably at least 10% by weight.
- the charge density of the cationic polymers (without counterion) is, for example, at least 1.0 meq / g and is preferably in the range from 4 to 10 meq / g.
- the water-soluble cationic polymers (b) usually have average molecular weights in the range from 10,000 to 10,000,000 Daltons, preferably in the range from 20,000 to 5,000,000 Daltons, particularly preferably in the range from 40,000 to 3,000,000 Daltons.
- Polymers (i) containing vinylamine units are known, cf. those mentioned in relation to the prior art DE 35 06 832 A1 and DE 10 2004 056 551 A1 .
- polymers containing (i) vinylamine units preference is given to using the reaction products which are obtainable by polymerizing N-vinylformamide and subsequent cleavage of formyl groups from the vinylformamide units polymerized into the polymer with the formation of amino groups.
- Examples of monomers of the formula (I) are N-vinylformamide, N-vinyl-N-methylformamide, N-vinyl acetamide, N-vinyl-N-methylacetamide, N-vinyl-N-ethylacetamide, N-vinyl propionamide and N-vinyl-N -methylpropionamide and N-vinylbutyramide.
- the monomers of group (a) can be used alone or as a mixture in the copolymerization with the monomers of the other groups.
- Preferred monomer of this group is N-vinylformamide.
- polymers can optionally be modified by copolymerizing the N-vinylcarboxamides (1.) together with (2.) at least one other monoethylenically unsaturated monomer and then hydrolyzing the copolymers to form amino groups. If anionic monomers are used in the copolymerization, the hydrolysis of the polymerized vinylcarboxamide units is carried out to such an extent that the molar excess of amine units over the anionic units in the polymer is at least 5 mol%.
- Examples of monomers of group (2) are esters of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids with C 1 -C 30 alkanols, C 2 -C 30 alkanediols and C 2 -C 30 amino alcohols, amides of ⁇ , ⁇ -ethylenically unsaturated monocarboxylic acids and their N-alkyl and N, N-dialkyl derivatives, nitriles of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids, esters of vinyl alcohol and allyl alcohol with C 1 -C 30 monocarboxylic acids, N-vinyl lactams, nitrogen-containing heterocycles with ⁇ , ⁇ -ethylenically unsaturated double bonds, vinyl aromatics, vinyl halides, vinylidene halides, C 2 -C 8 monoolefins and mixtures thereof.
- Suitable representatives are e.g. Methyl (meth) acrylate (in which (meth) acrylate in the context of the present invention means both acrylate and methacrylate), methyl ethacrylate, ethyl (meth) acrylate, ethyl ethacrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert.
- Suitable additional monomers of group (2.) are also the esters of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids with amino alcohols, preferably C 2 -C 12 -amino alcohols. These can be C 1 -C 8 monoalkylated or dialkylated on the amine nitrogen.
- Acrylic acid, methacrylic acid, fumaric acid, maleic acid, itaconic acid, crotonic acid, maleic anhydride, monobutyl maleate and mixtures thereof are suitable as acid components of these esters.
- Acrylic acid, methacrylic acid and mixtures thereof are preferably used.
- N-methylaminomethyl (meth) acrylate N-methylaminoethyl (meth) acrylate, N, N-dimethylaminomethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N , N-dimethylaminopropyl (meth) acrylate, N, N-diethylaminopropyl (meth) acrylate and N, N-dimethylaminocyclohexyl (meth) acrylate.
- Also suitable as monomers of group (2.) are 2-hydroxyethyl (meth) acrylate, 2-hydroxyethyl ethacrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, and mixtures thereof.
- Suitable additional monomers of group (2.) are also acrylic acid amide, methacrylic acid amide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, n-propyl (meth) acrylamide, N- (n-butyl) (meth) acrylamide , tert-butyl (meth) acrylamide, n-octyl (meth) acrylamide, 1,1,3,3-tetramethylbutyl (meth) acrylamide, ethylhexyl (meth) acrylamide, and mixtures thereof.
- monomers of group (2) are nitriles of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids, such as, for example, acrylonitrile and methacrylonitrile.
- the presence of units of these monomers in the copolymer leads to products which have amidine units during or after the hydrolysis, cf. e.g. EP 0 528 409 A1 or DE 43 28 975 A1 .
- amidine units are formed in a secondary reaction in that vinylamine units react with an adjacent vinylformamide unit or - if a nitrile group is present as an adjacent group in the polymer - with it.
- the specification of vinylamine units in the amphoteric copolymers or in unmodified homopolymers or copolymers always means the sum of vinylamine and amidine units.
- Suitable monomers of group (2.) are also N-vinyl lactams and their derivatives, which can have, for example, one or more C 1 -C 6 -alkyl substituents (as defined above). These include N-vinylpyrrolidone, N-vinylpiperidone, N-vinylcaprolactam, N-vinyl-5-methyl-2-pyrrolidone, N-vinyl-5-ethyl-2-pyrrolidone, N-vinyl-6-methyl-2-piperidone, N-vinyl-6-ethyl-2-piperidone, N-vinyl-7-methyl-2-caprolactam, N-vinyl-7-ethyl-2-caprolactam and mixtures thereof.
- N-vinylimidazoles and alkylvinylimidazoles are suitable as monomers of group (2.), in particular methylvinylimidazoles such as, for example, 1-vinyl-2-methylimidazole, 3-vinylimidazole-N-oxide, 2- and 4-vinylpyridine-N-oxides, and betaine derivatives and quaternization products these monomers as well as ethylene, propylene, isobutylene, butadiene, styrene, ⁇ -methylstyrene, vinyl acetate, vinyl propionate, vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride and Mixtures thereof.
- methylvinylimidazoles such as, for example, 1-vinyl-2-methylimidazole, 3-vinylimidazole-N-oxide, 2- and 4-vinylpyridine-N-oxides, and betaine derivatives and quaternization products these monomers as well as
- the aforementioned monomers can be used individually or in the form of any mixtures. They are typically used in amounts of 1 to 90 mol%, preferably 10 to 80 mol% and particularly preferably 10 to 60 mol%.
- other monoethylenically unsaturated monomers of group (2.) also include anionic monomers, which are referred to above as monomers (2.1). If appropriate, they can be copolymerized with the neutral and / or cationic monomers (2.2) described above. However, the amount of anionic monomers (2.1) is at most 45 mol%, so that the amphoteric copolymer formed has an overall cationic charge.
- anionic monomers of group (2.1) are ethylenically unsaturated C 3 to C 8 carboxylic acids such as acrylic acid, methacrylic acid, dimethacrylic acid, ethacrylic acid, maleic acid, fumaric acid, itaconic acid, mesaconic acid, citraconic acid, methylenemalonic acid, allylacetic acid, vinylacetic acid and crotonic acid.
- Suitable monomers of this group are also monomers containing sulfonic groups, such as vinylsulfonic acid, acrylamido-2-methylpropanesulfonic acid and styrene sulfonic acid, and monomers containing phosphonic groups, such as vinylphosphonic acid.
- the monomers of this group can be used alone or in a mixture with one another, in partially or completely neutralized form, in the copolymerization.
- alkali metal or alkaline earth metal bases, ammonia, amines and / or alkanolamines are used for neutralization.
- Examples are caustic soda, potassium hydroxide, soda, potash, sodium hydrogen carbonate, magnesium oxide, calcium hydroxide, calcium oxide, triethanolamine, ethanolamine, morpholine, diethylenetriamine or tetraethylene pentamine.
- a further modification of the copolymers is possible by using monomers of group (3.) which contain at least two double bonds in the molecule, e.g. Triallylamine, methylenebisacrylamide, glycol diacrylate, glycol dimethacrylate, glycerol triacrylate, pentaerythritol triallyl ether, polyalkylene glycols esterified at least twice with acrylic acid and / or methacrylic acid, or polyols such as pentaerythritol, sobitol or glucose. These are so-called crosslinkers. If at least one monomer from the above group is used in the polymerization, the amounts used are up to 2 mol%, e.g. 0.001 to 1 mole percent.
- controllers known from the literature can be used, e.g. Sulfur compounds such as mercaptoethanol, 2-ethylhexyl thioglycolate, thioglycolic acid and dodecyl mercaptan and sodium hypophosphite, formic acid or tribromochloromethane and terpinolene.
- the polymers (i) containing vinylamine units also include hydrolyzed graft polymers of, for example, N-vinylformamide on polyalkylene glycols, polyvinyl acetate, polyvinyl alcohol, polyvinylformamides, polysaccharides such as starch, oligosaccharides or monosaccharides.
- the graft polymers can be obtained by free-radical polymerizing, for example, N-vinylformamide in an aqueous medium in the presence of at least one of the graft bases mentioned, optionally together with other copolymerizable monomers, and then hydrolyzing the grafted vinylformamide units in a known manner to give vinylamine units.
- the hydrolysis of the copolymers described above can be carried out in the presence of acids or bases or else enzymatically.
- the vinylamine groups formed from the vinylcarboxamide units are present in salt form.
- the hydrolysis of vinylcarboxamide copolymers is in the EP 0 438 744 A1 , Page 8, line 20 to page 10, line 3, described in detail. The statements made there apply accordingly to the preparation of the purely cationic and / or amphoteric polymers containing vinylamine units to be used according to the invention and having an overall cationic charge.
- the above-described homopolymers and copolymers (i) containing vinylamine units can be prepared by solution, precipitation, suspension or emulsion polymerization.
- Solution polymerization in aqueous media is preferred.
- Suitable aqueous media are water and mixtures of water and at least one water-miscible solvent, for example an alcohol such as methanol, ethanol, n-propanol or isopropanol.
- the polymers (ii) containing ethyleneimine units include all polymers obtainable by polymerizing ethyleneimine in the presence of acids, Lewis acids or haloalkanes, such as homopolymers of ethyleneimine or graft polymers of ethyleneimine, cf. U.S. 2,182,306 or U.S. 3,203,910 . These polymers can optionally be subsequently subjected to crosslinking.
- Suitable crosslinkers are, for example, all multifunctional compounds which contain groups reactive toward primary amino groups, for example multifunctional epoxides such as bisglycidyl ethers of oligo- or polyethylene oxides or other multifunctional alcohols such as glycerol or sugars, multifunctional carboxylic esters, multifunctional isocyanates, multifunctional acrylic or methacrylic esters - or methacrylic acid amides, epichlorohydrin, multifunctional acid halides, multifunctional nitriles, ⁇ , ⁇ -chlorohydrin ethers of oligo- or polyethylene oxides or of other multifunctional alcohols such as glycerol or sugars, divinyl sulfone, maleic anhydride or ⁇ -halo-acid chlorides, ⁇ -halogenoalkanes, in particular, multifunctional haloalkanes, ⁇ -dichlorocarboxylic acid chlorides, multifunctional haloalkanes.
- Further crosslinkers are
- Polymers containing ethyleneimine units are, for example, from EP 0 411 400 A1 , DE 24 34 816 A1 and U.S. 4,066,494 known.
- a method for producing such compounds is for example in DE 24 34 816 A1 described, where ⁇ , ⁇ -chlorohydrin ethers of oligo- or polyethylene oxides as crosslinkers application Find.
- Reaction products of polyethyleneimines with monocarboxylic acids to form amidated polyethyleneimines are from the WO 94/12560 A1 known.
- Michael addition products of polyethyleneimines with ethylenically unsaturated acids, salts, esters, amides or nitriles of monoethylenically unsaturated carboxylic acids are the subject of the WO 94/14873 A1 .
- Phosphonomethylated polyethyleneimines are extensively described in WO 97/25367 A1 described.
- Carboxylated polyethyleneimines can be obtained, for example, with the aid of a stretchers synthesis by reacting polyethyleneimines with formaldehyde and ammonia / hydrogen cyanide and hydrolyzing the reaction products.
- Alkoxylated polyethyleneimines can be prepared by reacting polyethyleneimines with alkylene oxides such as ethylene oxide and / or propylene oxide.
- the water-soluble cationic polymer (b) used can be the (i) polymers containing vinylamine units or (ii) polymers containing ethyleneimine units in each case alone. It is of course also possible to use any mixture of (i) polymer containing vinylamine units and (ii) polymer containing ethyleneimine units. In such a mixture the weight ratio of (i) polymers containing vinylamine units to (ii) polymers containing ethyleneimine units is, for example, 10: 1 to 1:10, preferably in the range from 5: 1 to 1: 5, and particularly preferably in the range from 2: 1 to 1: 2.
- the at least one water-soluble cationic polymer (b) is particularly preferred in the process according to the invention for producing paper, for example in an amount of 0.01 to 2.0% by weight, preferably 0.03 to 1.0% by weight 0.1 to 0.5% by weight, based in each case on dry paper stock, are used.
- amphoteric polymers (c) are water-soluble.
- the solubility in water under normal conditions (20 ° C., 1013 mbar) and pH 7.0 is, for example, at least 5% by weight, preferably at least 10% by weight.
- water-soluble amphoteric polymers (c) can also contain crosslinkers and / or regulators.
- crosslinkers and regulators are also those which are already used in the water-soluble cationic polymers (b).
- Examples of monomers whose polymers contain structural units (A) are esters of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids with C 2 -C 30 -amino alcohols, amides of ⁇ , ⁇ -ethylenically unsaturated monocarboxylic acids and their N-alkyl and N, N-dialkyl derivatives, nitrogen-containing heterocycles with ⁇ , ⁇ -ethylenically unsaturated double bonds and mixtures thereof.
- Suitable monomers of this group are the esters of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids with amino alcohols, preferably C 2 -C 12 -amino alcohols. These can be C 1 -C 8 monoalkylated or dialkylated on the amine nitrogen.
- Acrylic acid, methacrylic acid, fumaric acid, maleic acid, itaconic acid, crotonic acid, maleic anhydride, monobutyl maleate and mixtures thereof are suitable as acid components of these esters.
- Acrylic acid, methacrylic acid and mixtures thereof are preferably used.
- N-methylaminomethyl (meth) acrylate N-methylaminoethyl (meth) acrylate, N, N-dimethylaminomethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N , N-dimethylaminopropyl (meth) acrylate, N, N-diethylaminopropyl (meth) acrylate and N, N-dimethylaminocyclohexyl (meth) acrylate.
- N-vinylimidazoles and alkylvinylimidazoles are also suitable as monomers, in particular methylvinylimidazoles such as 1-vinyl-2-methylimidazole, 3-vinylimidazole-N-oxide, 2- and 4-vinylpyridine-N-oxides and betaine derivatives and quaternization products of these monomers and mixtures from that.
- the particular quaternary compounds of the aforementioned monomers are also suitable.
- the quaternary compounds of the monomers are obtained by reacting the monomers with known quaternizing agents, for example with methyl chloride, benzyl chloride, ethyl chloride, butyl bromide, dimethyl sulfate and diethyl sulfate or alkyl epoxides.
- the monomers of this group can be used alone or in a mixture with one another, in partially or completely neutralized form, in the copolymerization.
- Alkali metal or alkaline earth metal bases, ammonia, amines and / or alkanolamines, for example, are used for neutralization. Examples are caustic soda, potassium hydroxide, soda, potash, sodium hydrogen carbonate, magnesium oxide, calcium hydroxide, calcium oxide, triethanolamine, ethanolamine, morpholine, diethylenetriamine or tetraethylene pentamine.
- Monomers whose polymers contain structural units (C) are monomers of the formula (I), esters of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids with C 1 -C 30 alkanols and C 2 -C 30 alkanediols, (meth) acrylamides, nitriles of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids, esters of vinyl alcohol and allyl alcohol with C 1 -C 30 monocarboxylic acids, N-vinyl lactams and mixtures thereof.
- Monomers of the formula (I) are, for example, N-vinylformamide, N-vinyl-N-methylformamide, N-vinyl acetamide, N-vinyl-N-methylacetamide, N-vinyl-N-ethylacetamide, N-vinyl propionamide and N-vinyl-N- methylpropionamide and N-vinylbutyramide.
- These monomers can be used alone or in a mixture in the copolymerization with the monomers of the other groups.
- Preferred monomer of this group is N-vinylformamide.
- Suitable representatives of this monomer group are e.g. Methyl (meth) acrylate, methyl ethacrylate, ethyl (meth) acrylate, ethyl ethacrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, tert-butyl ethacrylate, n-octyl (meth) acrylate, 1,1,3,3-tetramethylbutyl (meth) acrylate, ethylhexyl (meth) acrylate, and mixtures thereof.
- Also suitable as monomers of this group are 2-hydroxyethyl (meth) acrylate, 2-hydroxyethyl ethacrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate , 6-hydroxyhexyl (meth) acrylate and mixtures thereof.
- Suitable additional monomers are also acrylic acid amide, methacrylic acid amide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, n-propyl (meth) acrylamide, N- (n-butyl) (meth) acrylamide, tert-butyl ( meth) acrylamide, n-octyl (meth) acrylamide, 1,1,3,3-tetramethylbutyl (meth) acrylamide, ethylhexyl (meth) acrylamide, and mixtures thereof.
- nitriles of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids such as acrylonitrile and methacrylonitrile are suitable.
- Suitable monomers of this group are also N-vinyllactams and their derivatives, which can have, for example, one or more C 1 -C 6 -alkyl substituents (as defined above). These include N-vinylpyrrolidone, N-vinylpiperidone, N-vinylcaprolactam, N-vinyl-5-methyl-2-pyrrolidone, N-vinyl-5-ethyl-2-pyrrolidone, N-vinyl-6-methyl-2-piperidone, N-vinyl-6-ethyl-2-piperidone, N-vinyl-7-methyl-2-caprolactam, N-vinyl-7-ethyl-2-caprolactam and mixtures thereof.
- the proportion of monomers whose polymers contain the structural units (C) is usually at least 50% by weight in the water-soluble amphoteric polymer, based on the total weight of the monomers used to prepare the water-soluble polymer (c).
- the proportion of monomers whose polymers contain the structural units (C) is preferably at least 60% by weight, particularly preferably at least 75% by weight and particularly preferably at least 85% by weight, but not more than 98% by weight , in each case based on the total weight of the monomers which are used to produce the water-soluble polymer (c).
- the molar ratio of the monomers whose polymers contain the structural units (A) to those whose polymers contain the structural units (B) is usually in the range from 5: 1 to 1: 5, preferably 2: 1 to 1: 2 and is particularly preferably 1: 1.
- amphoteric polymers (c) are known in the literature, as is their preparation.
- the amphoteric polymers can be prepared by radical polymerization of the aforementioned monomers in solution, as gel polymerization, precipitation polymerization, water-in-water polymerization, water-in-oil polymerization or by spray polymerization.
- JP 54-030913 The production is carried out in JP 54-030913 , the disclosure of which is expressly referred to at this point.
- the water-soluble amphoteric polymers (c) used are preferably those as in EP 0 659 780 A1 , EP 0 919 578 A1 , EP 1 849 803 A1 , JP 08-269891 , JP 2005-023434 and JP 2001-1279595 disclosed.
- the at least one water-soluble amphoteric polymer (c) is particularly preferred in the process according to the invention for producing paper, for example in an amount of 0.01 to 2.0% by weight, preferably 0.03 to 1.0% by weight 0.1 to 0.5% by weight, based in each case on dry paper stock, are used.
- the present invention also relates to the papers produced by the process described above, as well as cardboard and cardboard.
- Wood pulp includes, for example, ground wood, thermomechanical pulp (TMP), chemothermomechanical pulp (CTMP), pressure pulp, semi-pulp, high-yield pulp, and refiner mechanical pulp (RMP).
- TMP thermomechanical pulp
- CMP chemothermomechanical pulp
- RMP refiner mechanical pulp
- sulfate, sulfite and soda cellulose can be used as the pulp.
- unbleached pulp also known as unbleached kraft pulp
- Suitable annual plants for the production of paper stocks are, for example, rice, wheat, sugar cane and kenaf.
- the process according to the invention is particularly suitable for the production of dry-resistant papers from waste paper (including deinked waste paper) which is used either alone or in a mixture with other fibrous materials.
- waste paper including deinked waste paper
- the process according to the invention is of technical interest for the production of paper, paperboard and cardboard from waste paper and in special cases also from deinked waste paper, because it significantly increases the strength properties of the recycled fibers. It is of particular importance for improving the strength properties of graphic papers and packaging papers.
- the pH of the pulp suspension is, for example, in the range from 4.5 to 8, mostly from 6 to 7.5.
- an acid such as sulfuric acid or aluminum sulfate can be used to adjust the pH.
- the order in which components (a), (b) and (c) are added is arbitrary, and the components can be added to the fiber suspension individually or in any mixture.
- the cationic components namely the (a) trivalent cations in the form of a salt and (b) water-soluble cationic polymers, are first metered into the paper stock.
- the cationic components (a) and (b) can be added separately or as a mixture to the thick stock (fiber concentration> 15 g / l, for example in the range from 25 to 40 g / l to 60 g / l) or preferably in the Thin material (fiber concentration ⁇ 15 g / l, e.g.
- the addition point is preferably in front of the sieves, but it can also be between a shear stage and a screen or after it.
- the addition of the cationic components (a) and (b) to the paper stock can, as described above, take place one after the other, simultaneously or also as a mixture of (a) and (b). If, in the case of water-soluble component (b), a mixture of (i) polymers containing vinylamine units and (ii) polymers containing ethyleneimine units is used, it is also possible to meter them in succession, simultaneously or as a mixture of (i) and (ii).
- the water-soluble amphoteric polymer (c) is usually only added to the paper stock after the addition of the cationic components (a) and (b), but can also be added to the paper stock at the same time and also in a mixture with (a) and (b).
- water-soluble amphoteric polymer (c) first and then the cationic components (a) and (b) or first to add one of the cationic components (a) or (b) to the paper stock, then the water-soluble amphoteric polymer (c) and then add the other cationic component (a) or (b).
- the (a) trivalent cation is preferably added first in the form of a salt, then the (b) water-soluble cationic polymer and then the (c) water-soluble amphoteric polymer.
- the (a) trivalent cation is added first in the form of a salt, then the (c) water-soluble amphoteric polymer and finally the (b) water-soluble cationic polymer.
- a mixture of (a) is added first trivalent cation in the form of a salt and the (c) water-soluble amphoteric polymer to the paper stock. Then the (b) water-soluble cationic polymer is metered in.
- the process chemicals usually used in papermaking can be used in the usual amounts, e.g. Retention aids, drainage aids, other dry strength agents such as starch, pigments, fillers, optical brighteners, defoamers, biocides and paper dyes.
- the process according to the invention gives papers with a dry-strength finish whose dry strength has an increased dry strength compared with papers produced by known processes.
- the drainage rate is improved in the method according to the invention compared to known methods.
- the K value of the polymers was determined according to Fikentscher, CelluloseChemie, Volume 13, 58-64 and 71-74 (1932 ) at a temperature of 25 ° C in 5 wt .-% aqueous saline solutions at a pH of 7 and a polymer concentration of 0.5%.
- K k * 1000.
- Alum (technical aluminum sulfate powder [Al 2 (SO 4 ) 3 ⁇ 14H 2 O])
- Amphoteric polyacrylamide, solids content 19.2% by weight (Harmide® RB 217 from Harima)
- Amphoteric polyacrylamide solids content 20% by weight (Polystron® PS-GE 200 R from Arakawa)
- Amphoteric polyacrylamide solids content 20% by weight (Polystron® PS-GE 300 S from Arakawa)
- Anionic polyacrylamide molecular weight approx. 600,000 Dalton, solids content 16% by weight (Luredur® PR 8284 from BASF SE)
- Polyallylamine molecular weight about 15,000 Dalton, solids content 93% by weight (PAA-HCI-3S from Nittobo)
- a paper made from 100% recovered paper (mixture of the types: 1.02, 1.04, 4.01) was whipped free of specks with drinking water at a consistency of 4% in a laboratory pulper and ground to a freeness of 40 ° SR in a laboratory refiner. This substance was then diluted with drinking water to a consistency of 0.7%.
- the trivalent cations and polymers indicated in the tables were added successively to the paper stock described above with stirring.
- the polymer concentration of the aqueous solutions of the cationic and anionic polymers was 1% each, and that of the trivalent cation in aqueous solution was 10% each.
- 0.27% of a commercially available defoamer (Afranil® SLO from BASF SE) was used in all of the examples and comparative examples.
- the table shows the amounts of the trivalent cations and polymers used in each case in percent by weight, based on the solids content of the paper stock. After the last addition of a water-soluble polymer to the paper stock, enough stock was removed (approx.
Landscapes
- Paper (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Papier, Pappe und Karton mit hoher Trockenfestigkeit durch Zugabe (a) mindestens eines trivalenten Kations, (b) mindestens eines wasserlöslichen kationischen Polymeren ausgewählt aus der Gruppe der (i) Vinylamineinheiten enthaltenden Polymeren und (ii) Ethylenimineinheiten enthaltenden Polymeren und (c) mindestens eines wasserlöslichen amphoteren Polymeren zu einem Papierstoff, Entwässern des Papierstoffs unter Blattbildung und Trocknen des erhaltenen Papierproduktes, wobei das (i) Vinylamineinheiten enthaltende Polymer und das (c) mindestens eine wasserlösliche amphotere Polymer wie in den Ansprüchen 1 und 2 definiert sind.The invention relates to a process for the production of paper, paperboard and cardboard with high dry strength by adding (a) at least one trivalent cation, (b) at least one water-soluble cationic polymer selected from the group of (i) polymers containing vinylamine units and (ii) ethyleneimine units containing polymers and (c) at least one water-soluble amphoteric polymer to form a paper stock, dewatering the paper stock with sheet formation and drying the paper product obtained, wherein the (i) vinylamine-containing polymer and (c) at least one water-soluble amphoteric polymer as in claims 1 and 2 are defined.
Aus der Literatur sind bereits zahlreiche Papiere mit hoher Trockenfestigkeit sowie die Verfahren zu ihrer Herstellung bekannt.Numerous papers with high dry strength and the processes for their production are already known from the literature.
Aus
Aus der
Die
In
Eine Variante des in
Die
Die
Die
Aus der
Die
Aus der
In
In der
- (a) mindestens eines N-Vinylcarbonsäureamids der Formel
- (b) mindestens eines Säuregruppen enthaltenden monoethylenisch ungesättigten Monomeren und/oder deren Alkalimetall-, Erdalkalimetall- oder Ammoniumsalzen und gegebenenfalls
- (c) anderen monoethylenisch ungesättigten Monomeren, und gegebenenfalls
- (d) Verbindungen, die mindestens zwei ethylenisch ungesättigte Doppelbindungen im Molekül aufweisen.
- (A) at least one N-vinylcarboxamide of the formula
- (b) at least one monoethylenically unsaturated monomer containing acid groups and / or their alkali metal, alkaline earth metal or ammonium salts and optionally
- (c) other monoethylenically unsaturated monomers, and optionally
- (d) Compounds which have at least two ethylenically unsaturated double bonds in the molecule.
Aus der
In
Die
- (a) ein Polymer mit primären Aminogruppen und einer Ladungsdichte von > 1,0 meq/g,
- (b) ein zweites, anderes kationisches Polymer mit einer Ladungsdichte von > 0,1 meq/g, das durch radikalische Polymerisation von kationischen Monomeren erhältlich ist, und
- (c) ein anionisches Polymer mit einer Ladungsdichte von > 0,1 meq/g.
- (a) a polymer with primary amino groups and a charge density of> 1.0 meq / g,
- (b) a second, different cationic polymer with a charge density of> 0.1 meq / g, which is obtainable by free radical polymerization of cationic monomers, and
- (c) an anionic polymer with a charge density of> 0.1 meq / g.
Aus
Auch wenn schon zahlreiche Verfahren in der Literatur zur Herstellung von Papieren mit hoher Trockenfestigkeit bekannt sind, besteht ein kontinuierlicher Bedarf in der Papierindustrie an neuen, alternativen Verfahren zu den bereits bekannten.Even if there are already numerous processes in the literature for the production of papers with high dry strength are known, there is a continuous need in the paper industry for new, alternative processes to those already known.
Der vorliegenden Erfindung lag daher die Aufgabe zugrunde, ein weiteres Verfahren zur Herstellung von Papier, Pappe und Karton mit hoher Trockenfestigkeit zur Verfügung zu stellen, bei dem die Trockenfestigkeitseigenschaften der Papierprodukte gegenüber denjenigen bekannter Produkte weiter verbessert wird, und bei dem gleichzeitig eine schnellere Entwässerung des Papierstoffs ermöglicht wird.The present invention was therefore based on the object of providing a further process for the production of paper, paperboard and cardboard with high dry strength, in which the dry strength properties of the paper products are further improved compared to those of known products, and in which at the same time faster drainage of the Paper stock is made possible.
Die Aufgaben werden erfindungsgemäß gelöst mit einem Verfahren zur Herstellung von Papier, Pappe und Karton mit hoher Trockenfestigkeit, durch Zugabe
- (a) mindestens eines trivalenten Kations in Form eines Salzes,
- (b) mindestens eines wasserlöslichen kationischen Polymeren und (c) mindestens eines wasserlöslichen amphoteren Polymeren
- (a) at least one trivalent cation in the form of a salt,
- (b) at least one water-soluble cationic polymer and (c) at least one water-soluble amphoteric polymer
Die genannten Komponenten des Verfestigungssystems können in jeder belieben Reihenfolge oder auch als Mischung von zwei oder mehr Komponenten dem Papierstoff zugesetzt werden.The stated components of the consolidation system can be added to the paper stock in any order or as a mixture of two or more components.
Als Trivalente Kationen eignen sich in dem erfindungsgemäßen Verfahren prinzipiell alle dreiwertigen Metall- oder Halbmetallkationen. Bevorzugte Metallkationen sind Al3+, Zr3+ und Fe3+. Ganz besonders bevorzugt ist Al3+.In principle, all trivalent metal or semimetal cations are suitable as trivalent cations in the process according to the invention. Preferred metal cations are Al 3+ , Zr 3+ and Fe 3+ . Al 3+ is very particularly preferred.
Die Metall- und Halbmetallkationen werden in Form ihrer Salze eingesetzt. Im Falle von Al3+ kann dieses beispielsweise in Form von Aluminiumsulfat, Polyaluminiumchlorid oder Aluminumlactat eingesetzt werden.The metal and semi-metal cations are used in the form of their salts. In the case of Al 3+ , this can be used, for example, in the form of aluminum sulfate, polyaluminium chloride or aluminum lactate.
Selbstverständlich können auch beliebige Mischungen der genannten dreiwertigen Metallkationen eingesetzt werden, bevorzugt wird jedoch nur ein dreiwertiges Metallkation in dem erfindungsgemäßen Verfahren eingesetzt. Darüber hinaus können von diesem Metallkation unterschiedliche Salze in beliebigen Mischungen eingesetzt werden. In einer bevorzugten Ausführungsform des erfindungsgemäßen Verfahrens wird ein dreiwertiges Metallkation in einer der beschriebenen Salzformen verwendet.Of course, any mixtures of the trivalent metal cations mentioned can also be used, but only one trivalent metal cation is preferably used in the process according to the invention. In addition, different salts of this metal cation can be used in any mixtures. In a preferred embodiment of the method according to the invention, a trivalent metal cation is used in one of the salt forms described.
Die trivalenten Kationen werden üblicherweise in Mengen zwischen 3 und 100 Mol pro t trockenes Papier dem Papierstoff zugesetzt, bevorzugt im Bereich von 10 bis 30 Mol pro t trockenes Papier.The trivalent cations are usually added to the paper stock in amounts between 3 and 100 mol per ton of dry paper, preferably in the range from 10 to 30 mol per ton of dry paper.
Das wasserlösliche kationische Polymere (b) ist ausgewählt aus der Gruppe der (i) Vinylamineinheiten enthaltende Polymere und (ii) Ethylenimineinheiten enthaltende Polymere.The water-soluble cationic polymer (b) is selected from the group of (i) polymers containing vinylamine units and (ii) polymers containing ethyleneimine units.
Die kationischen Polymere (b) sind wasserlöslich. Die Löslichkeit in Wasser unter Normalbedingen (20 °C, 1013 mbar) und pH 7,0 beträgt beispielsweise mindestens 5 Gew.-%, vorzugsweise mindestens 10 Gew.-%.The cationic polymers (b) are water-soluble. The solubility in water under normal conditions (20 ° C., 1013 mbar) and pH 7.0 is, for example, at least 5% by weight, preferably at least 10% by weight.
Die Ladungsdichte der kationischen Polymeren (ohne Gegenion) beträgt beispielsweise mindestens 1,0 meq/g und liegt vorzugsweise im Bereich von 4 bis 10 meq/g.The charge density of the cationic polymers (without counterion) is, for example, at least 1.0 meq / g and is preferably in the range from 4 to 10 meq / g.
Die wasserlöslichen kationischen Polymere (b) weisen üblicherweise mittlere Molekulargewichte im Bereich von 10 000 bis 10 000 000 Dalton, bevorzugt im Bereich von 20 000 bis 5 000 000 Dalton, besonders bevorzugt im Bereich von 40 000 bis 3 000 000 Dalton auf.The water-soluble cationic polymers (b) usually have average molecular weights in the range from 10,000 to 10,000,000 Daltons, preferably in the range from 20,000 to 5,000,000 Daltons, particularly preferably in the range from 40,000 to 3,000,000 Daltons.
Vinylamineinheiten enthaltende Polymerisate (i) sind bekannt, vgl. die zum Stand der Technik genannte
Vorzugsweise setzt man als (i) Vinylamineinheiten enthaltende Polymere die Reaktionsprodukte ein, die durch Polymerisieren von N-Vinylformamid und anschließende Abspaltung von Formylgruppen aus den in das Polymerisat einpolymerisierten Vinylformamideinheiten unter Bildung von Aminogruppen erhältlich sind.As polymers containing (i) vinylamine units, preference is given to using the reaction products which are obtainable by polymerizing N-vinylformamide and subsequent cleavage of formyl groups from the vinylformamide units polymerized into the polymer with the formation of amino groups.
In einer anderen Ausführungsform der Erfindung sind die Vinylamineinheiten enthaltenden Polymerisate amphoter, wenn sie eine kationische Gesamtladung aufweisen. Der Gehalt an kationischen Gruppen im Polymeren soll dabei mindestens 5 Mol-%, vorzugsweise mindestens 10 Mol-% über dem Gehalt an anionischen Gruppen liegen. Solche Polymere sind erhältlich durch Polymerisieren von
- (1.) mindestens eines Monomeren der Formel
- (2.1) mindestens jeweils eines eine Säurefunktion tragenden Monomeren ausgewählt aus monoethylenisch ungesättigten Sulfonsäuren, monoethylenisch ungesättigten Phosphonsäuren und monoethylenisch ungesättigten Carbonsäuren mit 3 bis 8 C-Atomen im Molekül und/oder deren Alkalimetall-, Erdalkalimetall- oder Ammoniumsalzen,
- (2.2) gegebenenfalls mindestens eines anderen neutralen und/oder eines kationischen Monomeren und
- (3.) gegebenenfalls mindestens eines vernetzend wirkenden Monomeren mit mindestens zwei Doppelbindungen im Molekül
- (1.) at least one monomer of the formula
- (2.1) at least one monomer bearing an acid function selected from monoethylenically unsaturated sulfonic acids, monoethylenically unsaturated phosphonic acids and monoethylenically unsaturated carboxylic acids with 3 to 8 carbon atoms in the molecule and / or their alkali metal, alkaline earth metal or ammonium salts,
- (2.2) optionally at least one other neutral and / or one cationic monomer and
- (3.) optionally at least one crosslinking monomer with at least two double bonds in the molecule
Von Interesse sind außerdem amphotere Vinylamineinheiten enthaltende Polymere, die eine kationische Gesamtladung tragen und die beispielsweise durch Copolymerisieren von
- (1.) N-Vinylformamid,
- (2.1) Acrylsäure, Methacrylsäure und/oder deren Alkalimetall-, Erdalkalimetall- oder Ammoniumsalzen und
- (2.2) gegebenenfalls Acrylnitril und/oder Methacrylnitril
- (1.) N-vinylformamide,
- (2.1) Acrylic acid, methacrylic acid and / or their alkali metal, alkaline earth metal or ammonium salts and
- (2.2) optionally acrylonitrile and / or methacrylonitrile
Beispiele für Monomere der Formel (I) sind N-Vinylformamid, N-Vinyl-N-methylformamid, N-Vinylacetamid, N-Vinyl-N-methylacetamid, N-Vinyl-N-ethylacetamid, N-Vinylpropionamid und N-Vinyl-N-methylpropionamid und N-Vinylbutyramid. Die Monomeren der Gruppe (a) können allein oder in Mischung bei der Copolymerisation mit den Monomeren der anderen Gruppen eingesetzt werden. Bevorzugt eingesetztes Monomer dieser Gruppe ist N-Vinylformamid.Examples of monomers of the formula (I) are N-vinylformamide, N-vinyl-N-methylformamide, N-vinyl acetamide, N-vinyl-N-methylacetamide, N-vinyl-N-ethylacetamide, N-vinyl propionamide and N-vinyl-N -methylpropionamide and N-vinylbutyramide. The monomers of group (a) can be used alone or as a mixture in the copolymerization with the monomers of the other groups. Preferred monomer of this group is N-vinylformamide.
Diese Polymere können gegebenenfalls modifiziert sein, indem die N-Vinylcarbonsäureamide (1.) zusammen mit (2.) mindestens einem anderen monoethylenisch ungesättigten Monomeren copolymerisiert und die Copolymerisate anschließend unter Bildung von Aminogruppen hydrolysiert werden. Falls bei der Copolymerisation anionische Monomere eingesetzt werden, so wird die Hydrolyse der einpolymerisierten Vinylcarbonsäureamideinheiten so weit geführt, dass der molare Überschuss an Amineinheiten gegenüber den anionischen Einheiten im Polymerisat mindestens 5 Mol-% beträgt.These polymers can optionally be modified by copolymerizing the N-vinylcarboxamides (1.) together with (2.) at least one other monoethylenically unsaturated monomer and then hydrolyzing the copolymers to form amino groups. If anionic monomers are used in the copolymerization, the hydrolysis of the polymerized vinylcarboxamide units is carried out to such an extent that the molar excess of amine units over the anionic units in the polymer is at least 5 mol%.
Beispiele für Monomere der Gruppe (2.) sind Ester von α,β-ethylenisch ungesättigten Mono- und Dicarbonsäuren mit C1-C30-Alkanolen, C2-C30-Alkandiolen und C2-C30-Aminoalkoholen, Amide von α,β-ethylenisch ungesättigten Monocarbonsäuren und deren N-Alkyl- und N,N-Dialkylderivate, Nitrile von α,β-ethylenisch ungesättigten Mono- und Dicarbonsäuren, Ester von Vinylalkohol und Allylalkohol mit C1-C30-Monocarbonsäuren, N-Vinyllactame, stickstoffhaltige Heterocyclen mit α,β-ethylenisch ungesättigten Doppelbindungen, Vinylaromaten, Vinylhalogenide, Vinylidenhalogenide, C2-C8-Monoolefine und Mischungen davon.Examples of monomers of group (2) are esters of α, β-ethylenically unsaturated mono- and dicarboxylic acids with C 1 -C 30 alkanols, C 2 -C 30 alkanediols and C 2 -C 30 amino alcohols, amides of α , β-ethylenically unsaturated monocarboxylic acids and their N-alkyl and N, N-dialkyl derivatives, nitriles of α, β-ethylenically unsaturated mono- and dicarboxylic acids, esters of vinyl alcohol and allyl alcohol with C 1 -C 30 monocarboxylic acids, N-vinyl lactams, nitrogen-containing heterocycles with α, β-ethylenically unsaturated double bonds, vinyl aromatics, vinyl halides, vinylidene halides, C 2 -C 8 monoolefins and mixtures thereof.
Geeignete Vertreter sind z.B. Methyl(meth)acrylat (worin (Meth)acrylat im Sinne der vorliegenden Erfindung sowohl Acrylat als auch Methacrylat bedeutet), Methylethacrylat, Ethyl(meth)acrylat, Ethylethacrylat, n-Butyl(meth)acrylat, Isobutyl(meth)acrylat, tert.-Butyl(meth)acrylat, tert.-Butylethacrylat, n-Octyl(meth)acrylat, 1,1,3,3-Tetramethylbutyl(meth)acrylat, Ethylhexyl(meth)acrylat und Mischungen davon.Suitable representatives are e.g. Methyl (meth) acrylate (in which (meth) acrylate in the context of the present invention means both acrylate and methacrylate), methyl ethacrylate, ethyl (meth) acrylate, ethyl ethacrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert. -Butyl (meth) acrylate, tert-butyl ethacrylate, n-octyl (meth) acrylate, 1,1,3,3-tetramethylbutyl (meth) acrylate, ethylhexyl (meth) acrylate and mixtures thereof.
Geeignete zusätzliche Monomere der Guppe (2.) sind weiterhin die Ester von α,β-ethylenisch ungesättigten Mono- und Dicarbonsäuren mit Aminoalkoholen, vorzugsweise C2-C12-Aminoalkoholen. Diese können am Aminstickstoff C1-C8-monoalkyliert oder-dialkyliert sein. Als Säurekomponente dieser Ester eignen sich z.B. Acrylsäure, Methacrylsäure, Fumarsäure, Maleinsäure, Itaconsäure, Crotonsäure, Maleinsäureanhydrid, Monobutylmaleat und Gemische davon. Bevorzugt werden Acrylsäure, Methacrylsäure und deren Gemische eingesetzt. Dazu zählen beispielsweise N-Methylaminomethyl(meth)acrylat, N-Methylaminoethyl(meth)acrylat, N,N-Dimethylaminomethyl(meth)acrylat, N,N-Dimethylaminoethyl(meth)acrylat, N,N-Diethylaminoethyl(meth)acrylat, N,N-Dimethylaminopropyl(meth)acrylat, N,N-Diethylaminopropyl(meth)acrylat und N,N-Dimethylaminocyclohexyl(meth)acrylat.Suitable additional monomers of group (2.) are also the esters of α, β-ethylenically unsaturated mono- and dicarboxylic acids with amino alcohols, preferably C 2 -C 12 -amino alcohols. These can be C 1 -C 8 monoalkylated or dialkylated on the amine nitrogen. Acrylic acid, methacrylic acid, fumaric acid, maleic acid, itaconic acid, crotonic acid, maleic anhydride, monobutyl maleate and mixtures thereof are suitable as acid components of these esters. Acrylic acid, methacrylic acid and mixtures thereof are preferably used. These include, for example, N-methylaminomethyl (meth) acrylate, N-methylaminoethyl (meth) acrylate, N, N-dimethylaminomethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N , N-dimethylaminopropyl (meth) acrylate, N, N-diethylaminopropyl (meth) acrylate and N, N-dimethylaminocyclohexyl (meth) acrylate.
Weiterhin sind als Monomere der Gruppe (2.) geeignet 2-Hydroxyethyl(meth)acrylat, 2-Hydroxyethylethacrylat, 2-Hydroxypropyl(meth)acrylat, 3-Hydroxypropyl(meth)acrylat, 3-Hydroxybutyl(meth)acrylat, 4-Hydroxybutyl(meth)acrylat, 6-Hydroxyhexyl(meth)acrylat und Mischungen davon.Also suitable as monomers of group (2.) are 2-hydroxyethyl (meth) acrylate, 2-hydroxyethyl ethacrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, and mixtures thereof.
Geeignete zusätzliche Monomere der Gruppe (2.) sind weiterhin Acrylsäureamid, Methacrylsäureamid, N-Methyl(meth)acrylamid, N-Ethyl(meth)acrylamid, n-Propyl(meth)acrylamid, N-(n-Butyl)(meth)acrylamid, tert.-Butyl(meth)acrylamid, n-Octyl(meth)acrylamid, 1,1,3,3-Tetramethylbutyl(meth)acrylamid, Ethylhexyl(meth)acrylamid und Mischungen davon.Suitable additional monomers of group (2.) are also acrylic acid amide, methacrylic acid amide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, n-propyl (meth) acrylamide, N- (n-butyl) (meth) acrylamide , tert-butyl (meth) acrylamide, n-octyl (meth) acrylamide, 1,1,3,3-tetramethylbutyl (meth) acrylamide, ethylhexyl (meth) acrylamide, and mixtures thereof.
Darüber hinaus sind als weitere Monomere der Gruppe (2.) N-[2-(Dimethylamino)ethyl]acrylamid, N-[2-(Dimethylamino)ethyl]methacrylamid, N-[3-(Dimethylamino)propyl]acrylamid, N-[3-(Dimethylamino)propyl]methacrylamid, N-[4-(Dimethylamino)butyl]acrylamid, N-[4-(Dimethylamino)butyl]methacrylamid, N-[2-(Diethylamino)ethyl]acrylamid, N-[2-(Diethylamino)ethyl]methacrylamid und Mischungen davon geeignet.In addition, as further monomers of group (2.) N- [2- (dimethylamino) ethyl] acrylamide, N- [2- (dimethylamino) ethyl] methacrylamide, N- [3- (dimethylamino) propyl] acrylamide, N- [3- (dimethylamino) propyl] methacrylamide, N- [4- (dimethylamino) butyl] acrylamide, N- [4- (dimethylamino) butyl] methacrylamide, N- [2- (diethylamino) ethyl] acrylamide, N- [2 - (Diethylamino) ethyl] methacrylamide and mixtures thereof are suitable.
Weitere Beispiele für Monomere der Gruppe (2.) sind Nitrile von α,β-ethylenisch ungesättigten Mono- und Dicarbonsäuren wie beispielsweise Acrylnitril und Methacrylnitril. Die Anwesenheit von Einheiten dieser Monomeren im Copolymerisat führt während bzw. nach der Hydrolyse zu Produkten, die Amidineinheiten aufweisen, vgl. z.B.
Geeignete Monomere der Gruppe (2.) sind weiterhin N-Vinyllactame und deren Derivate, die z.B. einen oder mehrere C1-C6-Alkylsubstituenten (wie oben definiert) aufweisen können. Dazu zählen N-Vinylpyrrolidon, N-Vinylpiperidon, N-Vinylcaprolactam, N-Vinyl-5-methyl-2-pyrrolidon, N-Vinyl-5-ethyl-2-pyrrolidon, N-Vinyl-6-methyl-2-piperidon, N-Vinyl-6-ethyl-2-piperidon, N-Vinyl-7-methyl-2-caprolactam, N-Vinyl-7-ethyl-2-caprolactam und deren Mischungen.Suitable monomers of group (2.) are also N-vinyl lactams and their derivatives, which can have, for example, one or more C 1 -C 6 -alkyl substituents (as defined above). These include N-vinylpyrrolidone, N-vinylpiperidone, N-vinylcaprolactam, N-vinyl-5-methyl-2-pyrrolidone, N-vinyl-5-ethyl-2-pyrrolidone, N-vinyl-6-methyl-2-piperidone, N-vinyl-6-ethyl-2-piperidone, N-vinyl-7-methyl-2-caprolactam, N-vinyl-7-ethyl-2-caprolactam and mixtures thereof.
Weiterhin sind als Monomere der Gruppe (2.) N-Vinylimidazole und Alkylvinylimidazole geeignet, insbesondere Methylvinylimidazole wie beispielsweise 1-Vinyl-2-methylimidazol, 3-VinylimidazolN-oxid, 2- und 4-Vinylpyridin-N-oxide sowie betainische Derivate und Quaternisierungsprodukte dieser Monomere sowie Ethylen, Propylen, Isobutylen, Butadien, Styrol, α-Methylstyrol, Vinylacetat, Vinylpropionat, Vinylchlorid, Vinylidenchlorid, Vinylfluorid, Vinylidenfluorid und Mischungen davon.Furthermore, N-vinylimidazoles and alkylvinylimidazoles are suitable as monomers of group (2.), in particular methylvinylimidazoles such as, for example, 1-vinyl-2-methylimidazole, 3-vinylimidazole-N-oxide, 2- and 4-vinylpyridine-N-oxides, and betaine derivatives and quaternization products these monomers as well as ethylene, propylene, isobutylene, butadiene, styrene, α-methylstyrene, vinyl acetate, vinyl propionate, vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride and Mixtures thereof.
Die zuvor genannten Monomeren können einzeln oder in Form von beliebigen Mischungen eingesetzt werden. Typischerweise werden sie in Mengen von 1 bis 90 Mol%, bevorzugt 10 bis 80 Mol% und besonders bevorzugt 10 bis 60 Mol% eingesetzt.The aforementioned monomers can be used individually or in the form of any mixtures. They are typically used in amounts of 1 to 90 mol%, preferably 10 to 80 mol% and particularly preferably 10 to 60 mol%.
Zur Herstellung von amphoteren Copoylmerisaten kommen als andere monoethylenisch ungesättigte Monomere der Gruppe (2.) auch anionische Monomere in Betracht, die oben als Monomere (2.1) bezeichnet sind. Sie können gegebenenfalls mit den oben beschriebenen neutralen und/oder kationischen Monomeren (2.2) copolymerisiert werden. Die Menge an anionischen Monomeren (2.1) beträgt jedoch höchstens 45 Mol-%, damit das entstehende amphotere Copolymerisat insgesamt eine kationische Ladung aufweist.For the production of amphoteric copolymers, other monoethylenically unsaturated monomers of group (2.) also include anionic monomers, which are referred to above as monomers (2.1). If appropriate, they can be copolymerized with the neutral and / or cationic monomers (2.2) described above. However, the amount of anionic monomers (2.1) is at most 45 mol%, so that the amphoteric copolymer formed has an overall cationic charge.
Beispiele für anionische Monomere der Gruppe (2.1) sind ethylenisch ungesättigte C3-bis C8-Carbonsäuren wie beispielsweise Acrylsäure, Methacrylsäure, Dimethacrylsäure, Ethacrylsäure, Maleinsäure, Fumarsäure, Itaconsäure, Mesaconsäure, Citraconsäure, Methylenmalonsäure, Allylessigsäure, Vinylessigsäure und Crotonsäure. Als Monomere dieser Gruppe eignen sich außerdem Sulfongruppen enthaltende Monomere wie Vinylsulfonsäure, Acrylamido-2-methylpropansulfonsäure und Styrolsulfonsäure sowie Phosphongruppen enthaltende Monomere wie Vinylphosphonsäure. Die Monomeren dieser Gruppe können allein oder in Mischung miteinander, in teilweise oder in vollständig neutralisierter Form bei der Copolymerisation eingesetzt werden. Zur Neutralisation verwendet man beispielsweise Alkalimetall- oder Erdalkalimetallbasen, Ammoniak, Amine und/oder Alkanolamine. Beispiele hierfür sind Natronlauge, Kalilauge, Soda, Pottasche, Natriumhydrogencarbonat, Magnesiumoxid, Calciumhydroxid, Calciumoxid, Triethanolamin, Ethanolamin, Morpholin, Diethylentriamin oder Tetraethylenpentamin.Examples of anionic monomers of group (2.1) are ethylenically unsaturated C 3 to C 8 carboxylic acids such as acrylic acid, methacrylic acid, dimethacrylic acid, ethacrylic acid, maleic acid, fumaric acid, itaconic acid, mesaconic acid, citraconic acid, methylenemalonic acid, allylacetic acid, vinylacetic acid and crotonic acid. Suitable monomers of this group are also monomers containing sulfonic groups, such as vinylsulfonic acid, acrylamido-2-methylpropanesulfonic acid and styrene sulfonic acid, and monomers containing phosphonic groups, such as vinylphosphonic acid. The monomers of this group can be used alone or in a mixture with one another, in partially or completely neutralized form, in the copolymerization. For example, alkali metal or alkaline earth metal bases, ammonia, amines and / or alkanolamines are used for neutralization. Examples are caustic soda, potassium hydroxide, soda, potash, sodium hydrogen carbonate, magnesium oxide, calcium hydroxide, calcium oxide, triethanolamine, ethanolamine, morpholine, diethylenetriamine or tetraethylene pentamine.
Eine weitere Modifizierung der Copolymerisate ist dadurch möglich, dass man bei der Copolymerisation Monomere der Gruppe (3.) einsetzt, die mindestens zwei Doppelbindungen im Molekül enthalten, z.B. Triallylamin, Methylenbisacrylamid, Glykoldiacrylat, Glykoldimethacrylat, Glycerintriacrylat, Pentaerythrittriallylether, mindestens zweifach mit Acrylsäure und/oder Methacrylsäure veresterte Polyalkylenglykole oder Polyole wie Pentaerythrit, Sobit oder Glukose. Es handelt sich dabei um sogenannte Vernetzer. Falls mindestens ein Monomer der vorstehenden Gruppe bei der Polymerisation eingesetzt wird, so betragen die angewendeten Mengen bis zu 2 Mol-%, z.B. 0,001 bis 1 Mol-%.A further modification of the copolymers is possible by using monomers of group (3.) which contain at least two double bonds in the molecule, e.g. Triallylamine, methylenebisacrylamide, glycol diacrylate, glycol dimethacrylate, glycerol triacrylate, pentaerythritol triallyl ether, polyalkylene glycols esterified at least twice with acrylic acid and / or methacrylic acid, or polyols such as pentaerythritol, sobitol or glucose. These are so-called crosslinkers. If at least one monomer from the above group is used in the polymerization, the amounts used are up to 2 mol%, e.g. 0.001 to 1 mole percent.
Weiterhin kann es zur Modifizierung der Polymeren sinnvoll sein, den Einsatz vorstehender Vernetzter mit dem Zusatz von Reglern zu kombinieren. Eingesetzt werden typischerweise 0,001 bis 5 Mol-%. Anwendung finden können alle literaturbekannten Regler, z.B. Schwefelverbindungen wie Mercaptoethanol, 2-Ethylhexylthioglycolat, Thioglycolsäure und Dodecylmercaptan sowie Natriumhypophosphit, Ameisensäure oder Tribromchlormethan sowie Terpinolen.Furthermore, to modify the polymers, it can be useful to combine the use of the above crosslinkers with the addition of regulators. Typically 0.001 to 5 mol% are used. All controllers known from the literature can be used, e.g. Sulfur compounds such as mercaptoethanol, 2-ethylhexyl thioglycolate, thioglycolic acid and dodecyl mercaptan and sodium hypophosphite, formic acid or tribromochloromethane and terpinolene.
Zu den Vinylamineinheiten enthaltenden Polymeren (i) gehören auch hydrolysierte Pfropfpolymerisate von beispielsweise N-Vinylformamid auf Polyalkylenglykolen, Polyvinylacetat, Polyvinylalkolhol, Polyvinylformamiden, Polysacchariden wie Stärke, Oligosacchariden oder Monosacchariden. Die Pfropfpolymerisate sind dadurch erhältlich, dass man beispielsweise N-Vinylformamid in wässrigem Medium in Gegenwart mindestens einer der genannten Pfropfgrundlagen gegebenenfalls zusammen mit copolymerisierbaren anderen Monomeren radikalisch polymerisiert und die aufgepfropften Vinylformamideinheiten anschließend in bekannten Weise zu Vinylamineinheiten hydrolysiert.The polymers (i) containing vinylamine units also include hydrolyzed graft polymers of, for example, N-vinylformamide on polyalkylene glycols, polyvinyl acetate, polyvinyl alcohol, polyvinylformamides, polysaccharides such as starch, oligosaccharides or monosaccharides. The graft polymers can be obtained by free-radical polymerizing, for example, N-vinylformamide in an aqueous medium in the presence of at least one of the graft bases mentioned, optionally together with other copolymerizable monomers, and then hydrolyzing the grafted vinylformamide units in a known manner to give vinylamine units.
Die Hydrolyse der zuvor beschriebenen Copolymerisate kann in Gegenwart von Säuren oder Basen oder auch enzymatisch durchgeführt werden. Bei der Hydrolyse mit Säuren liegen die aus den Vinylcarbonsäureamideinheiten entstehenden Vinylamingruppen in Salzform vor. Die Hydrolyse von Vinylcarbonsäureamidcopolymerisaten ist in der
Die Herstellung der oben beschriebenen Vinylamineinheiten enthaltenden Homo- und Copolymerisate (i) kann durch Lösungs-, Fällungs-, Suspensions- oder Emulsionspolymerisation erfolgen. Bevorzugt ist die Lösungspolymerisation in wässrigen Medien. Geeignete wässrige Medien sind Wasser und Gemische aus Wasser und mindestens einem wassermischbaren Lösungsmittel, z.B. einem Alkohol, wie Methanol, Ethanol, n-Propanol oder Isopropanol.The above-described homopolymers and copolymers (i) containing vinylamine units can be prepared by solution, precipitation, suspension or emulsion polymerization. Solution polymerization in aqueous media is preferred. Suitable aqueous media are water and mixtures of water and at least one water-miscible solvent, for example an alcohol such as methanol, ethanol, n-propanol or isopropanol.
Zu den Ethylenimineinheiten enthaltenden Polymeren (ii) gehören alle Polymere, die durch Polymerisation von Ethylenimin in Gegenwart von Säuren, Lewisäuren oder Halogenalkanen erhältlich sind wie Homopolymerisate des Ethylenimins oder Pfropfpolymerisate von Ethylenimin, vgl.
Ethylenimineinheiten enthaltende Polymere sind beispielsweise aus
Als (ii) Ethylenimineinheiten enthaltende Polymere verwendet man z.B. bei dem erfindungsgemäßen Verfahren mindestens ein wasserlösliches kationisches Polymer aus der Gruppe der
- Homopolymerisate des Ethylenimins,
- mit mindestens bifunktionellen Vernetzern umgesetzten Polyethylenimine,
- mit Ethylenimin gepfropften Polyamidoamine, die mit mindestens bifunktionellen Vernetzern umgesetzt sind,
- Umsetzungsprodukte von Polyethyleniminen mit einbasischen Carbonsäuren zu amidierten Polyethyleniminen,
- Michaeladditionsprodukte von Polyethyleniminenen an ethylenisch ungesättigte Säuren, Salze, Ester, Amide oder Nitrile von monoethylenisch ungesätitgten Carbonsäuren,
- phosphonomethylierten Polyethylenimine,
- carboxylierten Polyethylenimine und
- alkoxylierten Polyethylenimine.
- Homopolymers of ethyleneimine,
- Polyethyleneimines reacted with at least bifunctional crosslinkers,
- polyamidoamines grafted with ethyleneimine which are reacted with at least bifunctional crosslinkers,
- Reaction products of polyethyleneimines with monocarboxylic acids to form amidated polyethyleneimines,
- Michael addition products of polyethyleneimines with ethylenically unsaturated acids, salts, esters, amides or nitriles of monoethylenically unsaturated carboxylic acids,
- phosphonomethylated polyethyleneimines,
- carboxylated polyethyleneimines and
- alkoxylated polyethyleneimines.
Polymere, die dadurch erhalten werden, dass man zunächst mindestens eine Polycarbonsäure mit mindestens einem Polyamin zu Polyamidoamine kondensiert, dann mit Ethylenimin pfropft und die Umsetzungsprodukte anschließend mit einer der oben genanten Verbindungen vernetzt, gehören zu den bevorzugt in Betracht kommenden Ethylenimineinheiten enthaltenden Verbindungen. Ein Verfahren zur Herstellung solcher Verbindungen ist beispielsweise in
Besonders bevorzugt sind Produkte der beiden vorstehenden Typen, die einer Ultrafiltration unterzogen und so in ihrer Molekulargewichtsverteilung optimiert wurden. Solche ultrafiltrierten Produkte werden ausführlich in
Umsetzungsprodukte von Polyethyleniminen mit einbasischen Carbonsäuren zu amidierten Polyethyleniminen sind aus der
In dem erfindungsgemäßen Verfahren kann als wasserlösliches kationisches Polymer (b) die (i) Vinylamineinheiten enthaltenden Polymere oder (ii) Ethylenimineinheiten enthaltenden Polymere jeweils allein eingesetzt werden. Selbstverständlich können auch beliebige Mischung aus (i) Vinylamineinheiten enthaltendem Polymer und (ii) Ethylenimineinheiten enthaltendem Polymer eingesetzt werden. In einer solchen Mischung beträgt das Gewichtsverhältnis von (i) Vinylamineinheiten enthaltenden Polymeren zu (ii) Ethylenimineinheiten enthaltenden Polymeren beispielsweise 10:1 bis 1:10, vorzugsweise im Bereich von 5:1 bis 1:5, und besonders bevorzugt im Bereich von 2:1 bis 1:2.In the process according to the invention, the water-soluble cationic polymer (b) used can be the (i) polymers containing vinylamine units or (ii) polymers containing ethyleneimine units in each case alone. It is of course also possible to use any mixture of (i) polymer containing vinylamine units and (ii) polymer containing ethyleneimine units. In such a mixture the weight ratio of (i) polymers containing vinylamine units to (ii) polymers containing ethyleneimine units is, for example, 10: 1 to 1:10, preferably in the range from 5: 1 to 1: 5, and particularly preferably in the range from 2: 1 to 1: 2.
Das mindestens eine wasserlösliche kationische Polymere (b) wird in dem erfindungsgemäßen Verfahren zur Herstellung von Papier beispielsweise in einer Menge von 0,01 bis 2,0 Gew.-%, vorzugsweise 0,03 bis 1,0 Gew.-%, besonders bevorzugt 0,1 bis 0,5 Gew.-%, jeweils bezogen auf trockenen Papierstoff, eingesetzt.The at least one water-soluble cationic polymer (b) is particularly preferred in the process according to the invention for producing paper, for example in an amount of 0.01 to 2.0% by weight, preferably 0.03 to 1.0% by weight 0.1 to 0.5% by weight, based in each case on dry paper stock, are used.
Die amphoteren Polymere (c) sind wasserlöslich. Die Löslichkeit in Wasser unter Normalbedingungen (20 °C, 1013 mbar) und pH 7,0 beträgt beispielsweise mindestens 5 Gew.-%, vorzugsweise mindestens 10 Gew.-%.The amphoteric polymers (c) are water-soluble. The solubility in water under normal conditions (20 ° C., 1013 mbar) and pH 7.0 is, for example, at least 5% by weight, preferably at least 10% by weight.
Die in dem erfindungsgemäßen Verfahren einsetzbaren wasserlöslichen amphoteren Polymere (c) sind aus mindestens drei Struktureinheiten aufgebaut:
- (A) Struktureinheiten, die eine permanent kationische oder eine in wässrigen Medium protonierbare Gruppe tragen,
- (B) Struktureinheiten, die eine in wässrigem Medium deprotonierbare Gruppe tragen, und
- (C) nichtionische Struktureinheiten,
- wobei R1 = H oder eine C1-C4-Alkylgruppe und
- n eine ganze Zahl im Bereich von 1 bis 8ist,
- verwendet.
- (A) structural units which carry a permanently cationic group or a group which can be protonated in an aqueous medium,
- (B) structural units which carry a group which can be deprotonated in an aqueous medium, and
- (C) nonionic structural units,
- where R 1 = H or a C 1 -C 4 alkyl group and
- n is an integer in the range from 1 to 8,
- used.
Darüber hinaus können die wasserlöslichen amphoteren Polymere (c) noch Vernetzer und/oder Regler enthalten. Bei derartigen Vernetzern und Reglern handelt es sich ebenfalls um diejenigen, die bereits bei den wasserlöslichen kationischen Polymeren (b) Anwendung finden.In addition, the water-soluble amphoteric polymers (c) can also contain crosslinkers and / or regulators. Such crosslinkers and regulators are also those which are already used in the water-soluble cationic polymers (b).
Beispiele für Monomere, deren Polymere Struktureinheiten (A) enthalten, sind Ester von α,β-ethylenisch ungesättigten Mono- und Dicarbonsäuren mit C2-C30-Aminoalkoholen, Amide von α,β-ethylenisch ungesättigten Monocarbonsäuren und deren N-Alkyl- und N,N-Dialkylderivate, stickstoffhaltige Heterocyclen mit α,β-ethylenisch ungesättigten Doppelbindungen und Mischungen davon.Examples of monomers whose polymers contain structural units (A) are esters of α, β-ethylenically unsaturated mono- and dicarboxylic acids with C 2 -C 30 -amino alcohols, amides of α, β-ethylenically unsaturated monocarboxylic acids and their N-alkyl and N, N-dialkyl derivatives, nitrogen-containing heterocycles with α, β-ethylenically unsaturated double bonds and mixtures thereof.
Geeignete Monomere dieser Gruppe sind die Ester von α,β-ethylenisch ungesättigten Mono- und Dicarbonsäuren mit Aminoalkoholen, vorzugsweise C2-C12-Aminoalkoholen. Diese können am Aminstickstoff C1-C8-monoalkyliert oder-dialkyliert sein. Als Säurekomponente dieser Ester eignen sich z.B. Acrylsäure, Methacrylsäure, Fumarsäure, Maleinsäure, Itaconsäure, Crotonsäure, Maleinsäureanhydrid, Monobutylmaleat und Gemische davon. Bevorzugt werden Acrylsäure, Methacrylsäure und deren Gemische eingesetzt. Dazu zählen beispielsweise N-Methylaminomethyl(meth)acrylat, N-Methylaminoethyl(meth)acrylat, N,N-Dimethylaminomethyl(meth)acrylat, N,N-Dimethylaminoethyl(meth)acrylat, N,N-Diethylaminoethyl(meth)acrylat, N,N-Dimethylaminopropyl(meth)acrylat, N,N-Diethylaminopropyl(meth)acrylat und N,N-Dimethylaminocyclohexyl(meth)acrylat.Suitable monomers of this group are the esters of α, β-ethylenically unsaturated mono- and dicarboxylic acids with amino alcohols, preferably C 2 -C 12 -amino alcohols. These can be C 1 -C 8 monoalkylated or dialkylated on the amine nitrogen. Acrylic acid, methacrylic acid, fumaric acid, maleic acid, itaconic acid, crotonic acid, maleic anhydride, monobutyl maleate and mixtures thereof are suitable as acid components of these esters. Acrylic acid, methacrylic acid and mixtures thereof are preferably used. These include, for example, N-methylaminomethyl (meth) acrylate, N-methylaminoethyl (meth) acrylate, N, N-dimethylaminomethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N , N-dimethylaminopropyl (meth) acrylate, N, N-diethylaminopropyl (meth) acrylate and N, N-dimethylaminocyclohexyl (meth) acrylate.
Darüber hinaus sind als weitere Monomere dieser Gruppe N-[2-(Dimethylamino)ethyl]acrylamid, N-[2-(Dimethylamino)ethyl]methacrylamid, N-[3-(Dimethylamino)propyl]acrylamid, N-[3-(Dimethylamino)propyl]methacrylamid, N-[4-(Dimethylamino)butyl]acrylamid, N-[4-(Dimethylamino)butyl]methacrylamid, N-[2-(Diethylamino)ethyl]acrylamid, N-[2-(Diethylamino)ethyl]methacrylamid und Mischungen davon geeignet.In addition, as further monomers of this group are N- [2- (dimethylamino) ethyl] acrylamide, N- [2- (dimethylamino) ethyl] methacrylamide, N- [3- (dimethylamino) propyl] acrylamide, N- [3- ( Dimethylamino) propyl] methacrylamide, N- [4- (dimethylamino) butyl] acrylamide, N- [4- (dimethylamino) butyl] methacrylamide, N- [2- (diethylamino) ethyl] acrylamide, N- [2- (diethylamino) ethyl] methacrylamide and mixtures thereof are suitable.
Weiterhin sind als Monomere N-Vinylimidazole und Alkylvinylimidazole geeignet, insbesondere Methylvinylimidazole wie beispielsweise 1-Vinyl-2-methylimidazol, 3-Vinylimidazol-N-oxid, 2- und 4-Vinylpyridin-N-oxide sowie betainische Derivate und Quaternisierungsprodukte dieser Monomere und Mischungen davon.N-vinylimidazoles and alkylvinylimidazoles are also suitable as monomers, in particular methylvinylimidazoles such as 1-vinyl-2-methylimidazole, 3-vinylimidazole-N-oxide, 2- and 4-vinylpyridine-N-oxides and betaine derivatives and quaternization products of these monomers and mixtures from that.
Von den zuvor genannten Monomeren eignen sich ebenfalls die jeweiligen quartären Verbindungen. Die quartären Verbindungen der Monomere werden erhalten, indem man die Monomere mit bekannten Quaternisierungsmitteln umsetzt, z.B. mit Methylchlorid, Benzylchlorid, Ethylchlorid, Butylbromid, Dimethylsulfat und Diethylsulfat oder Alkylepoxiden.The particular quaternary compounds of the aforementioned monomers are also suitable. The quaternary compounds of the monomers are obtained by reacting the monomers with known quaternizing agents, for example with methyl chloride, benzyl chloride, ethyl chloride, butyl bromide, dimethyl sulfate and diethyl sulfate or alkyl epoxides.
Monomere, deren Polymere Struktureinheiten (B) enthalten, sind solche der Formel (II) sowie deren Salze
- wobei R1 = H oder eine C1-C4-Alkylgruppe und
- n eine ganze Zahl im Bereich von 1 bis 8 ist,
- bedeuten,
- bevorzugt.
- where R 1 = H or a C 1 -C 4 alkyl group and
- n is an integer ranging from 1 to 8,
- mean,
- prefers.
Die Monomeren dieser Gruppe können allein oder in Mischung miteinander, in teilweise oder in vollständig neutralisierter Form bei der Copolymerisation eingesetzt werden. Zur Neutralisation verwendet man beispielsweise Alkalimetall- oder Erdalkalimetallbasen, Ammoniak, Amine und/oder Alkanolamine. Beispiele hierfür sind Natronlauge, Kalilauge, Soda, Pottasche, Natriumhydrogencarbonat, Magnesiumoxid, Calciumhydroxid, Calciumoxid, Triethanolamin, Ethanolamin, Morpholin, Diethylentriamin oder Tetraethylenpentamin.The monomers of this group can be used alone or in a mixture with one another, in partially or completely neutralized form, in the copolymerization. Alkali metal or alkaline earth metal bases, ammonia, amines and / or alkanolamines, for example, are used for neutralization. Examples are caustic soda, potassium hydroxide, soda, potash, sodium hydrogen carbonate, magnesium oxide, calcium hydroxide, calcium oxide, triethanolamine, ethanolamine, morpholine, diethylenetriamine or tetraethylene pentamine.
Monomere, deren Polymere Struktureinheiten (C) enthalten, sind Monomere der Formel (I), Ester von α,β-ethylenisch ungesättigten Mono- und Dicarbonsäuren mit C1-C30-Alkanolen und C2-C30-Alkandiolen, (Meth)acrylamide, Nitrile von α,β-ethylenisch ungesättigten Mono- und Dicarbonsäuren, Ester von Vinylalkohol und Allylalkohol mit C1-C30-Monocarbonsäuren, N-Vinyllactame und Mischungen davon.Monomers whose polymers contain structural units (C) are monomers of the formula (I), esters of α, β-ethylenically unsaturated mono- and dicarboxylic acids with C 1 -C 30 alkanols and C 2 -C 30 alkanediols, (meth) acrylamides, nitriles of α, β-ethylenically unsaturated mono- and dicarboxylic acids, esters of vinyl alcohol and allyl alcohol with C 1 -C 30 monocarboxylic acids, N-vinyl lactams and mixtures thereof.
Monomere der Formel (I) sind beispielsweise N-Vinylformamid, N-Vinyl-N-methylformamid, N-Vinylacetamid, N-Vinyl-N-methylacetamid, N-Vinyl-N-ethylacetamid, N-Vinylpropionamid und N-Vinyl-N-methylpropionamid und N-Vinylbutyramid. Diese Monomere können allein oder in Mischung bei der Copolymerisation mit den Monomeren der anderen Gruppen eingesetzt werden. Bevorzugt eingesetztes Monomer dieser Gruppe ist N-Vinylformamid.Monomers of the formula (I) are, for example, N-vinylformamide, N-vinyl-N-methylformamide, N-vinyl acetamide, N-vinyl-N-methylacetamide, N-vinyl-N-ethylacetamide, N-vinyl propionamide and N-vinyl-N- methylpropionamide and N-vinylbutyramide. These monomers can be used alone or in a mixture in the copolymerization with the monomers of the other groups. Preferred monomer of this group is N-vinylformamide.
Geeignete Vertreter dieser Monomergruppe sind z.B. Methyl(meth)acrylat, Methylethacrylat, Ethyl(meth)acrylat, Ethylethacrylat, n-Butyl(meth)acrylat, Isobutyl(meth)acrylat, tert.-Butyl(meth)acrylat, tert.-Butylethacrylat, n-Octyl(meth)acrylat, 1,1,3,3-Tetramethylbutyl(meth)acrylat, Ethylhexyl(meth)acrylat und Mischungen davon.Suitable representatives of this monomer group are e.g. Methyl (meth) acrylate, methyl ethacrylate, ethyl (meth) acrylate, ethyl ethacrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, tert-butyl ethacrylate, n-octyl (meth) acrylate, 1,1,3,3-tetramethylbutyl (meth) acrylate, ethylhexyl (meth) acrylate, and mixtures thereof.
Weiterhin sind als Monomere dieser Gruppe geeignet 2-Hydroxyethyl(meth)acrylat, 2-Hydroxyethylethacrylat, 2-Hydroxypropyl(meth)acrylat, 3-Hydroxypropyl(meth)acrylat, 3-Hydroxybutyl(meth)acrylat, 4-Hydroxybutyl(meth)acrylat, 6-Hydroxyhexyl(meth)acrylat und Mischungen davon.Also suitable as monomers of this group are 2-hydroxyethyl (meth) acrylate, 2-hydroxyethyl ethacrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate , 6-hydroxyhexyl (meth) acrylate and mixtures thereof.
Geeignete zusätzliche Monomere sind weiterhin Acrylsäureamid, Methacrylsäureamid, N-Methyl(meth)acrylamid, N-Ethyl(meth)acrylamid, n-Propyl(meth)acrylamid, N-(n-Butyl)(meth)acrylamid, tert.-Butyl(meth)acrylamid, n-Octyl(meth)acrylamid, 1,1,3,3-Tetramethylbutyl(meth)acrylamid, Ethylhexyl(meth)acrylamid und Mischungen davon.Suitable additional monomers are also acrylic acid amide, methacrylic acid amide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, n-propyl (meth) acrylamide, N- (n-butyl) (meth) acrylamide, tert-butyl ( meth) acrylamide, n-octyl (meth) acrylamide, 1,1,3,3-tetramethylbutyl (meth) acrylamide, ethylhexyl (meth) acrylamide, and mixtures thereof.
Darüber hinaus eignen sich Nitrile von α,β-ethylenisch ungesättigten Mono- und Dicarbonsäuren wie beispielsweise Acrylnitril und Methacrylnitril.In addition, nitriles of α, β-ethylenically unsaturated mono- and dicarboxylic acids such as acrylonitrile and methacrylonitrile are suitable.
Geeignete Monomere dieser Gruppe sind weiterhin N-Vinyllactame und deren Derivate, die z.B. einen oder mehrere C1-C6-Alkylsubstituenten (wie oben definiert) aufweisen können. Dazu zählen N-Vinylpyrrolidon, N-Vinylpiperidon, N-Vinylcaprolactam, N-Vinyl-5-methyl-2-pyrrolidon, N-Vinyl-5-ethyl-2-pyrrolidon, N-Vinyl-6-methyl-2-piperidon, N-Vinyl-6-ethyl-2-piperidon, N-Vinyl-7-methyl-2-caprolactam, N-Vinyl-7-ethyl-2-caprolactam und deren Mischungen.Suitable monomers of this group are also N-vinyllactams and their derivatives, which can have, for example, one or more C 1 -C 6 -alkyl substituents (as defined above). These include N-vinylpyrrolidone, N-vinylpiperidone, N-vinylcaprolactam, N-vinyl-5-methyl-2-pyrrolidone, N-vinyl-5-ethyl-2-pyrrolidone, N-vinyl-6-methyl-2-piperidone, N-vinyl-6-ethyl-2-piperidone, N-vinyl-7-methyl-2-caprolactam, N-vinyl-7-ethyl-2-caprolactam and mixtures thereof.
Üblicherweise beträgt der Anteil an Monomeren, deren Polymere die Struktureinheiten (C) enthalten, im wasserlöslichen amphoteren Polymeren mindestens 50 Gew.-%, bezogen auf das Gesamtgewicht der Monomeren, die zur Herstellung des wasserlöslichen Polymeren (c) eingesetzt werden. Bevorzugt beträgt der Anteil an Monomeren, deren Polymere die Struktureinheiten (C) enthalten, mindestens 60 Gew.-%, besonders bevorzugt mindestens 75 Gew.-% und insbesondere bevorzugt mindestens 85 Gew.-%, jedoch nicht mehr als 98 Gew.-%, jeweils bezogen auf das Gesamtgewicht der Monomeren, die zur Herstellung des wasserlöslichen Polymweren (c) eingesetzt werden.The proportion of monomers whose polymers contain the structural units (C) is usually at least 50% by weight in the water-soluble amphoteric polymer, based on the total weight of the monomers used to prepare the water-soluble polymer (c). The proportion of monomers whose polymers contain the structural units (C) is preferably at least 60% by weight, particularly preferably at least 75% by weight and particularly preferably at least 85% by weight, but not more than 98% by weight , in each case based on the total weight of the monomers which are used to produce the water-soluble polymer (c).
Das molare Verhältnis der Monomeren, deren Polymere die Struktureinheiten (A) enthalten, zu denjenigen, deren Polymere die Struktureinheiten (B) enthalten, liegt üblicherweise im Bereich von 5:1 bis 1:5, bevorzugt 2:1 bis 1:2 und beträgt besonders bevorzugt 1:1.The molar ratio of the monomers whose polymers contain the structural units (A) to those whose polymers contain the structural units (B) is usually in the range from 5: 1 to 1: 5, preferably 2: 1 to 1: 2 and is particularly preferably 1: 1.
Derartige wasserlösliche amphotere Polymere (c) sind in der Literatur bekannt, ebenso wie ihre Herstellung. Beispielsweise können die amphoteren Polymere durch radikalische Polymerisation der zuvor genannten Monomere in Lösung, als Gel-Polymerisation, Fällungspolymerisation, Wasser-in-Wasser-Polymerisation, Wasser-in-Öl-Polymerisation oder durch Sprühpolymerisation hergestellt werden.Such water-soluble amphoteric polymers (c) are known in the literature, as is their preparation. For example, the amphoteric polymers can be prepared by radical polymerization of the aforementioned monomers in solution, as gel polymerization, precipitation polymerization, water-in-water polymerization, water-in-oil polymerization or by spray polymerization.
Die Herstellung wird unter anderem in
In dem erfindungsgemäßen Verfahren werden bevorzugt als wasserlösliche amphotere Polymere (c) solche eingesetzt, wie in
Das mindestens eine wasserlösliche amphotere Polymere (c) wird in dem erfindungsgemäßen Verfahren zur Herstellung von Papier beispielsweise in einer Menge von 0,01 bis 2,0 Gew.-%, vorzugsweise 0,03 bis 1,0 Gew.-%, besonders bevorzugt 0,1 bis 0,5 Gew.-%, jeweils bezogen auf trockenen Papierstoff, eingesetzt.The at least one water-soluble amphoteric polymer (c) is particularly preferred in the process according to the invention for producing paper, for example in an amount of 0.01 to 2.0% by weight, preferably 0.03 to 1.0% by weight 0.1 to 0.5% by weight, based in each case on dry paper stock, are used.
Gegenstand der vorliegenden Erfindung sind auch die nach dem zuvor beschriebenen Verfahren hergestellten Papiere, sowie Pappe und Karton.The present invention also relates to the papers produced by the process described above, as well as cardboard and cardboard.
Für die Papierherstellung kommen als Faserstoffe zur Herstellung der Pulpen sämtliche dafür gebräuchlichen Qualitäten in Betracht, z.B. Holzstoff, gebleichter und ungebleichter Zellstoff sowie Papierstoffe aus allen Einjahrespflanzen. Zu Holzstoff gehören beispielsweise Holzschliff, thermomechanischer Stoff (TMP), chemothermomechanischer Stoff (CTMP), Druckschliff, Halbzellstoff, Hochausbeute-Zellstoff und Refiner Mechanical Pulp (RMP). Als Zellstoff kommen beispielsweise Sulfat-, Sulfit- und Natronzellstoffe in Betracht. Beispielsweise verwendet man ungebleichten Zellstoff, der auch als ungebleichter Kraftzellstoff bezeichnet wird. Geeignete Einjahrespflanzen zur Herstellung von Papierstoffen sind beispielsweise Reis, Weizen, Zuckerrohr und Kenaf.For papermaking, all the usual qualities can be considered as fibrous materials for producing the pulps, e.g. Wood pulp, bleached and unbleached cellulose and paper pulp from all annual plants. Wood pulp includes, for example, ground wood, thermomechanical pulp (TMP), chemothermomechanical pulp (CTMP), pressure pulp, semi-pulp, high-yield pulp, and refiner mechanical pulp (RMP). For example, sulfate, sulfite and soda cellulose can be used as the pulp. For example, unbleached pulp, also known as unbleached kraft pulp, is used. Suitable annual plants for the production of paper stocks are, for example, rice, wheat, sugar cane and kenaf.
Das erfindungsgemäße Verfahren eignet sich insbesondere für die Herstellung von trockenfest ausgerüsteten Papieren aus Altpapier (umfassend deinktem Altpapier), das entweder allein oder in Mischung mit anderen Faserstoffen eingesetzt wird. Man kann auch von Fasermischungen aus einem Primärstoff und zurückgeführtem gestrichenem Ausschuss ausgehen, z.B. gebleichtes Kiefernsulfat in Mischung mit zurückgeführtem gestrichenem Ausschuss. Das erfindungsgemäße Verfahren ist für die Herstellung von Papier, Pappe und Karton aus Altpapier und in speziellen Fällen auch aus deinktem Altpapier von technischem Interesse, weil es die Festigkeitseigenschaften der zurückgeführten Fasern deutlich erhöht. Es hat besondere Bedeutung für die Verbesserung von Festigkeitseigenschaften von graphischen Papieren und von Verpackungspapieren.The process according to the invention is particularly suitable for the production of dry-resistant papers from waste paper (including deinked waste paper) which is used either alone or in a mixture with other fibrous materials. One can also start from fiber blends of a primary material and recycled coated broke, e.g. bleached pine sulphate mixed with recycled coated broke. The process according to the invention is of technical interest for the production of paper, paperboard and cardboard from waste paper and in special cases also from deinked waste paper, because it significantly increases the strength properties of the recycled fibers. It is of particular importance for improving the strength properties of graphic papers and packaging papers.
Der pH-Wert der Stoffsuspension liegt beispielsweise in dem Bereich von 4,5 bis 8, meistens bei 6 bis 7,5. Zur Einstellung des pH-Wertes kann man beispielsweise eine Säure wie Schwefelsäure oder Aluminiumsulfat verwenden.The pH of the pulp suspension is, for example, in the range from 4.5 to 8, mostly from 6 to 7.5. For example, an acid such as sulfuric acid or aluminum sulfate can be used to adjust the pH.
Bei dem erfindungsgemäßen Verfahren ist die Reihenfolge der Zugabe der Komponenten (a), (b) und (c) beliebig, wobei die Komponenten einzeln oder in jeder Mischung zur Fasersuspension zugegeben werden können. Beispielsweise werden in dem erfindungsgemäßen Verfahren zunächst die kationischen Komponenten, nämlich die (a) trivalenten Kationen in Form eines Salzes und (b) wasserlöslichen kationischen Polymere, zum Papierstoff dosiert. Die Zugabe der kationischen Komponenten (a) und (b) kann dabei getrennt oder in Mischung zum Dickstoff (Faserkonzentration > 15 g/l, z.B. in dem Bereich von 25 bis 40 g/l bis zu 60 g/l) oder vorzugsweise in den Dünnstoff (Faserkonzentration < 15 g/l, z.B. in dem Bereich von 5 bis 12 g/l) erfolgen. Die Zugabestelle liegt vorzugsweise vor den Sieben, sie kann jedoch auch zwischen einer Scherstufe und einem screen oder danach liegen. Die Dosierung der kationischen Komponenten (a) und (b) zum Papierstoff kann wie zuvor beschreiben nacheinander, gleichzeitig oder auch als Mischung von (a) und (b) erfolgen. Wird im Falle der wasserlöslichen Komponente (b) eine Mischung aus (i) Vinylamineinheiten enthaltenden Polymeren und (ii) Ethylenimineinheiten enthaltenden Polymeren eingesetzt, so ist ebenfalls möglich, diese nacheinander, gleichzeitig oder als Mischung von (i) und (ii) zu dosieren.In the process according to the invention, the order in which components (a), (b) and (c) are added is arbitrary, and the components can be added to the fiber suspension individually or in any mixture. For example, in the process according to the invention, the cationic components, namely the (a) trivalent cations in the form of a salt and (b) water-soluble cationic polymers, are first metered into the paper stock. The cationic components (a) and (b) can be added separately or as a mixture to the thick stock (fiber concentration> 15 g / l, for example in the range from 25 to 40 g / l to 60 g / l) or preferably in the Thin material (fiber concentration <15 g / l, e.g. in the range from 5 to 12 g / l). The addition point is preferably in front of the sieves, but it can also be between a shear stage and a screen or after it. The addition of the cationic components (a) and (b) to the paper stock can, as described above, take place one after the other, simultaneously or also as a mixture of (a) and (b). If, in the case of water-soluble component (b), a mixture of (i) polymers containing vinylamine units and (ii) polymers containing ethyleneimine units is used, it is also possible to meter them in succession, simultaneously or as a mixture of (i) and (ii).
Das wasserlösliche amphotere Polymere (c) wird meistens erst nach der Zugabe der kationischen Komponenten (a) und (b) zum Papierstoff zugegeben, kann aber auch gleichzeitig und auch in Mischung mit (a) und (b) zum Papierstoff zugegeben werden.The water-soluble amphoteric polymer (c) is usually only added to the paper stock after the addition of the cationic components (a) and (b), but can also be added to the paper stock at the same time and also in a mixture with (a) and (b).
Weiterhin ist es auch möglich, zuerst das wasserlösliche amphotere Polymere (c) und nachfolgend die kationischen Komponenten (a) und (b) zuzugeben oder zunächst eine der kationischen Komponenten (a) oder (b) zum Papierstoff zu dosieren, dann das wasserlösliche amphotere Polymere (c) und anschließend die andere kationische Komponente (a) oder (b) zuzugeben.Furthermore, it is also possible to add the water-soluble amphoteric polymer (c) first and then the cationic components (a) and (b) or first to add one of the cationic components (a) or (b) to the paper stock, then the water-soluble amphoteric polymer (c) and then add the other cationic component (a) or (b).
In einer bevorzugten Ausführungsform des erfindungsgemäßen Verfahrens wird bevorzugt zunächst das (a) trivalente Kation in Form eines Salzes zugegeben, danach das (b) wasserlösliche kationische Polymere und anschließend das (c) wasserlösliche amphotere Polymere.In a preferred embodiment of the process according to the invention, the (a) trivalent cation is preferably added first in the form of a salt, then the (b) water-soluble cationic polymer and then the (c) water-soluble amphoteric polymer.
In einer anderen, ebenfalls bevorzugten Variante des erfindungsgemäßen Verfahrens erfolgt zunächst die Zugabe des (a) trivalenten Kations in Form eines Salzes, danach des (c) wasserlöslichen amphotere Polymeren und abschließend des (b) wasserlöslichen kationischen Polymeren.In another, likewise preferred variant of the process according to the invention, the (a) trivalent cation is added first in the form of a salt, then the (c) water-soluble amphoteric polymer and finally the (b) water-soluble cationic polymer.
In einer dritten, ebenfalls bevorzugten Ausführungsform erfolgt zuerst die Zugabe einer Mischung des (a) trivalenten Kations in Form eines Salzes und des (c) wasserlöslichen amphoteren Polymeren zum Papierstoff. Anschließend wird das (b) wasserlösliche kationische Polymere zudosiert.In a third, likewise preferred embodiment, a mixture of (a) is added first trivalent cation in the form of a salt and the (c) water-soluble amphoteric polymer to the paper stock. Then the (b) water-soluble cationic polymer is metered in.
Bei dem erfindungsgemäßen Verfahren können die üblicherweise bei der Papierherstellung verwendeten Prozesschemikalien in den üblichen Mengen eingesetzt werden, z.B. Retentionsmittel, Entwässerungsmittel, andere Trockenverfestiger wie beispielsweise Stärke, Pigmente, Füllstoffe, optische Aufheller, Entschäumer, Biozide und Papierfarbstoffe.In the process according to the invention, the process chemicals usually used in papermaking can be used in the usual amounts, e.g. Retention aids, drainage aids, other dry strength agents such as starch, pigments, fillers, optical brighteners, defoamers, biocides and paper dyes.
Nach dem erfindungsgemäßen Verfahren erhält man trockenfest ausgerüstete Papiere, deren Trockenfestigkeit gegenüber Papieren, die nach bekannten Verfahren hergestellt werden, eine erhöhte Trockenfestigkeit aufweisen. Außerdem ist bei dem erfindungsgemäßen Verfahren die Entwässerungsgeschwindigkeit im Vergleich zu bekannten Verfahren verbessert.The process according to the invention gives papers with a dry-strength finish whose dry strength has an increased dry strength compared with papers produced by known processes. In addition, the drainage rate is improved in the method according to the invention compared to known methods.
Die Erfindung wird anhand der folgenden, nicht einschränkenden Beispiele näher erläutert.The invention is illustrated in more detail by means of the following non-limiting examples.
Die Prozentangaben in den Beispielen bedeuten, falls nichts anderes angegeben ist, Gewichtsprozent. Der
Für die einzelnen Tests wurden in Laborversuchen Blätter in einem Rapid-Köthen-Laborblattbildner hergestellt. Die Blätter wurden für 24 Stunden bei 23 °C und einer Luftfeuchtigkeit von 50 % gelagert. Danach wurden folgende Festigkeitsprüfungen durchgeführt:
- Berstdruck nach DIN ISO 2758 (bis 600 kPa), DIN ISO 2759 (ab 600 kPa)
- SCT nach DIN 54518 (Bestimmung des Streifenstauchwiderstandes)
- CMT nach DIN EN 23035 (Bestimmung des Flachstauchwiderstandes)
- Naßreislänge nach TAPPI T 456
- Aschegehalt nach TAPPI T 413
- Entwässerungszeit nach ISO Standard 5267 (bestimmt mit einem Schopper-Riegler-Testgerät, in dem man jeweils 1l der zu prüfenden Faseraufschlämmung mit einer Stoffdichte von 10 g/l darin entwässerte ind die Zeit in Sekunden bestimmte, die für den Durchlauf von 600 ml Filtrat notwendig war)
- Burst pressure according to DIN ISO 2758 (up to 600 kPa), DIN ISO 2759 (from 600 kPa)
- SCT according to DIN 54518 (determination of the strip crush resistance)
- CMT according to DIN EN 23035 (determination of the flat crush resistance)
- Wet rice length according to TAPPI T 456
- Ash content according to TAPPI T 413
- Drainage time according to ISO Standard 5267 (determined with a Schopper-Riegler test device, in which 1 l of the fiber slurry to be tested with a consistency of 10 g / l was dehydrated and the time in seconds was determined which was necessary for 600 ml of filtrate to pass through was)
In den Beispielen wurden folgende Komponenten bzw. Polymere verwendet:The following components and polymers were used in the examples:
Alaun (technisches Aluminiumsulfatpulver [Al2(SO4)3·14H2O])Alum (technical aluminum sulfate powder [Al 2 (SO 4 ) 3 · 14H 2 O])
Polyaluminumchlorid mit 18 % Al2O3 (Sedipur® PAC 18 der Firma BASF SE)Polyaluminum chloride with 18% Al 2 O 3 (Sedipur® PAC 18 from BASF SE)
Kationisches Polyvinylformamid, zu 30 Mol-% teilhydrolysiert, Molekulargewicht ca. 350 000 Dalton, Feststoffgehalt 16,4 Gew.-% (Luredur® PR 8095 der Firma BASF SE)Cationic polyvinylformamide, 30 mol% partially hydrolyzed, molecular weight approx. 350,000 Dalton, solids content 16.4% by weight (Luredur® PR 8095 from BASF SE)
Kationisches Polyethylenimin, Molekulargewicht ca. 1 000 000 Dalton (Polymin® SK der Firma BASF SE)Cationic polyethyleneimine, molecular weight approx. 1,000,000 Dalton (Polymin® SK from BASF SE)
- [Tabelle 2a] Markierung als Referenzbeispiel hinzugefügt (siehe Ersatzseite 15)[Table 2a] Marking added as a reference example (see replacement page 15)
- [Tabelle 2b] Markierung als Referenzbeispiel hinzugefügt (siehe Ersatzseite 15)[Table 2b] Marking added as a reference example (see replacement page 15)
Kationisches Polyvinylamin, Hofmann-Abbau-Produkt, Molekulargewicht ca. 25 000 Dalton, Feststoffgehalt 8 Gew.-% (RSL HF 70D der Firma SNF SAS)Cationic polyvinylamine, Hofmann degradation product, molecular weight approx. 25,000 Dalton, solids content 8% by weight (RSL HF 70D from SNF SAS)
Amphoteres Polyacrylamid, Feststoffgehalt 19,2 Gew.-% (Harmide® RB 217 der Firma Harima)Amphoteric polyacrylamide, solids content 19.2% by weight (Harmide® RB 217 from Harima)
Amphoteres Polyacrylamid, Feststoffgehalt 20 Gew.-% (Polystron® PS-GE 200 R der Firma Arakawa)Amphoteric polyacrylamide, solids content 20% by weight (Polystron® PS-GE 200 R from Arakawa)
Amphoteres Polyacrylamid, Feststoffgehalt 20 Gew.-% (Polystron® PS-GE 300 S der Firma Arakawa)Amphoteric polyacrylamide, solids content 20% by weight (Polystron® PS-GE 300 S from Arakawa)
In den Vergleichsbeispielen wurden gegebenenfalls zusätzlich folgende Vergleichspolymere verwendet:In the comparative examples, the following comparative polymers were optionally used:
Kationisches Polyacrylamid, Molekulargewicht ca. 1 000 000 Dalton, (Polymin® KE 440 der Firma BASF SE)Cationic polyacrylamide, molecular weight approx. 1,000,000 Dalton, (Polymin® KE 440 from BASF SE)
Anionisches Polyacrylamid, Molekulargewicht ca. 600 000 Dalton, Feststoffgehalt 16 Gew.-% (Luredur® PR 8284 der Firma BASF SE)Anionic polyacrylamide, molecular weight approx. 600,000 Dalton, solids content 16% by weight (Luredur® PR 8284 from BASF SE)
Polyallylamin, Molekulargewicht ca.15 000 Dalton, Feststoffgehalt 93 Gew.-% (PAA-HCI-3S der Firma Nittobo)Polyallylamine, molecular weight about 15,000 Dalton, solids content 93% by weight (PAA-HCI-3S from Nittobo)
Ein Papier aus 100 % Altpapier (Mischung der Sorten: 1.02, 1.04, 4.01) wurde mit Trinkwasser bei einer Stoffdichte von 4 % in einem Laborpulper stippenfrei aufgeschlagen und in einem Laborrefiner auf einen Mahlgrad von 40 °SR gemahlen. Dieser Stoff wurde anschließend mit Trinkwasser auf eine Stoffdichte von 0,7 % verdünnt.A paper made from 100% recovered paper (mixture of the types: 1.02, 1.04, 4.01) was whipped free of specks with drinking water at a consistency of 4% in a laboratory pulper and ground to a freeness of 40 ° SR in a laboratory refiner. This substance was then diluted with drinking water to a consistency of 0.7%.
In den Beispielen und Vergleichsbeispielen wurden jeweils 1 Liter des oben beschriebenen Papierstoffs verwendet und jeweils nacheinander mit den in der Tabelle jeweils angegebenen trivalenten Kationen und wasserlöslichen Polymeren unter Rühren versetzt und danach mit Hilfe eines Schopper-Riegler-Entwässerungsprüfers entwässert, wobei man die Zeit in Sekunden für eine Durchflussmenge (Filtrat) von 600 ml bestimmte. Die Konzentration der wasserlöslichen kationischen und amphoteren Polymeren, die jeweils als Trockenverfestigungsmittel für Papier getestet wurden, betrug jeweils 1 %, und die des trivalenten Kations in wässriger Lösung betrug jeweils 10 %. Die Messergebnisse sind in den Tabellen 1, 2a und 2b zusammengefasst, wobei die Angaben für den Berstdruck, SCT und CMT jeweils als Steigerung in % relativ zur Nullwertbestimmung (Vergleich 0) dargestellt sind. Die Werte zur Naßreislänge sind in m angegeben, und zwar als Differenzmessung zur Nullwertbestimmung (Vergleich 0).In the examples and comparative examples, 1 liter of the paper stock described above was used in each case and the trivalent cations and water-soluble polymers indicated in the table were added one after the other with stirring and then dewatered using a Schopper-Riegler dewatering tester, the time being in seconds for a flow rate (filtrate) of 600 ml. The concentration of the water-soluble cationic and amphoteric polymers each tested as dry strength agents for paper was 1% each, and that of the trivalent cation in aqueous solution was 10% each. The measurement results are summarized in Tables 1, 2a and 2b, the data for the bursting pressure, SCT and CMT each being shown as an increase in% relative to the zero value determination (comparison 0). The values for the length of the wet rice are given in m, as a differential measurement for the determination of the zero value (comparison 0).
In den Beispielen und Vergleichsbeispielen wurden dem oben beschriebenen Papierstoff unter Rühren die in den Tabellen angegebenen trivalenten Kationen und Polymere nacheinander zugesetzt. Die Polymerkonzentration der wässrigen Lösungen der kationschen und der anionischen Polymeren betrug jeweils 1 %, und die des trivalenten Kations in wässriger Lösung betrug jeweils 10 %. Darüber hinaus wurden in allen Beispielen und Vergleichsbeispielen 0,27 % eines handelsüblichen Entschäumers (Afranil® SLO der Firma BASF SE) eingesetzt. In der Tabelle sind die jeweils eingesetzten Mengen der trivalenten Kationen und Polymere in Gewichtsprozent, bezogen auf den Festgehalt des Papierstoffs angegeben. Nach der letzten Zugabe eines wasserlöslichen Polymers zum Papierstoff wurde soviel Stoff abgenommen (ca. 500 ml), um auf einem Rapid-Köthen-Blattbildner ein Blatt mit einem Flächengewicht von 120 g/m2 herstellen. Die Blätter wurden, wie im Rapid-Köthen-Verfahren üblich, abgegautscht und 8 Minuten bei 110 °C in einem Trockenzylinder getrocknet. Die Ergebnisse sind in den Tabellen 1, 2a und 2b angegeben, wobei die Angaben für den Berstdruck, SCT und CMT jeweils als Steigerung in % relativ zur Nullwertbestimmung (Vergleich 0) dargestellt sind. Die Werte zur Naßreislänge sind in m angegeben, und zwar ebenfalls als Steigerung zur Nullwertbestimmung (Vergleich 0).In the examples and comparative examples, the trivalent cations and polymers indicated in the tables were added successively to the paper stock described above with stirring. The polymer concentration of the aqueous solutions of the cationic and anionic polymers was 1% each, and that of the trivalent cation in aqueous solution was 10% each. In addition, 0.27% of a commercially available defoamer (Afranil® SLO from BASF SE) was used in all of the examples and comparative examples. The table shows the amounts of the trivalent cations and polymers used in each case in percent by weight, based on the solids content of the paper stock. After the last addition of a water-soluble polymer to the paper stock, enough stock was removed (approx. 500 ml) to produce a sheet with a weight per unit area of 120 g / m 2 on a Rapid-Koethen sheet former. As is customary in the Rapid-Koethen process, the leaves were drained and dried for 8 minutes at 110 ° C. in a drying cylinder. The results are given in Tables 1, 2a and 2b, the data for the bursting pressure, SCT and CMT each being shown as an increase in% relative to the determination of the zero value (comparison 0). The values for the wet rice length are given in m, also as an increase over the determination of the zero value (comparison 0).
Durch die erfindungsgemäßen Versuche Beispiele 1 bis 10 zeigt sich insbesondere die überraschend gute Wirkung des aus drei Komponenten bestehenden Systems auf die Trockenfestigkeit und gleichzeitig auf die Entwässerung.
Claims (12)
- Method for the production of paper, board and cardboard with high dry strength by adding(a) at least one trivalent cation in the form of a salt,(b) at least one water-soluble cationic polymer; and(c) at least one water-soluble amphoteric polymer
to the paper stock, dewatering the paper stock with sheet formation and subsequent drying of the paper products, wherein the water-soluble cationic polymer (b) is selected from the group of (i) polymers containing vinylamine units and (ii) polymers containing ethyleneimine units,
wherein the polymers used as (i) polymers containing vinylamine units are reaction products obtainable by polymerizing in which R1, R2 = H or C1 - to C6 - alkyl,(2.1) at least one monomer each carrying an acid function selected from monoethylenically unsaturated sulfonic acids, monoethylenically unsaturated phosphonic acids and monoethylenically unsaturated carboxylic acids having 3 to 8 C atoms in the molecule and/or their alkaline metal, alkaline earth metal or ammonium salts,(2.2) optionally at least one other neutral and/or cationic monomer, and(3.) if necessary at least one crosslinking monomer with at least two double bonds in the molecule and subsequent partial or complete separation of the groups -CO-R1 from the units of the monomers (I) polymerized into the polymer with the formation of amino groups, the content of amino groups in the copolymer at least 5 mol% above the content of polymerized acid groups of the monomers (2.1), and is used as (c) water-soluble amphoteric polymers, which are composed of at least three structural units:(A) structural units which carry a permanently cationic group or a group that can be protonated in aqueous medium,(B) structural units carrying a group that is deprotonatable in aqueous medium, and(C) non-ionic structural units,wherein the monomers whose polymers contain structural units (B) are monomers of formula (II) and salts thereofR1 = H or a C1 -C4 - alkyl group andn is an integer ranging from 1 to 8. - Method for the production of paper, board and cardboard with high dry strength by adding(a) at least one trivalent cation in the form of a salt,(b) at least one water-soluble cationic polymer; and(c) at least one water-soluble amphoteric polymer
for paper stock, draining the paper stock with sheet formation and subsequent drying of the paper products, wherein the water-soluble cationic polymer (b) is selected from the group of (i) polymers containing vinylamine units and (ii) polymers containing ethyleneimine units,
wobei man als (i) Vinylamineinheiten enthaltende Polymere die Reaktionsprodukte einsetzt, die erhältlich sind durch Polymerisieren von N-Vinylformamid und anschließende Abspaltung von Formylgruppen aus den in das Polymerisat einpolymerisierten Vinylformamideinheiten unter Bildung von Aminogruppen, und man als (c) wasserlösliche amphotere Polymere einsetzt, die aus mindestens drei Struktureinheiten aufgebaut sind:wherein (i) the polymers containing vinylamine units are the reaction products obtainable by polymerizing N-vinylformamide and subsequently removing formyl groups from the vinylformamide units polymerized into the polymer to form amino groups, and (c) water-soluble amphoteric polymers are used consisting of at least three structural units:(A) structural units which carry a permanently cationic group or a group that can be protonated in aqueous medium,(B) structural units carrying a group that is deprotonatable in aqueous medium, and(C) non-ionic structural units, and - Method according to claim 1 or 2, wherein the (a) at least one trivalent cation is selected from Al3+, Zr3* and Fe3+.
- Method according to claim 3, wherein the (a) is at least one trivalent cation in the form of a salt of aluminum sulphate, polyaluminum chloride or aluminum lactate.
- Method according to any of the above claims, wherein the (a) at least one trivalent cation in the form of a salt is added to the pulp in amounts between 3 and 100 moles per ton of dry paper.
- Method according to one of the preceding claims, wherein (ii) polymers containing ethyleneimine units, at least one water-soluble cationic polymer from the group- Homopolymers of ethyleneimine,- polyethyleneimines reacted with at least bifunctional crosslinkers,- polyamidoamines grafted with ethyleneimine, which are reacted with at least bifunctional crosslinkers,- Reaction products of polyethyleneimines with monobasic carboxylic acids to amidated polyethyleneimines,- Michael addition products of polyethyleneimines to ethylenically unsaturated acids, salts, esters, amides or nitriles of monoethylenically unsaturated carboxylic acids,- phosphonomethylated polyethyleneimines,- carboxylated polyethyleneimines and- alkoxylated polyethyleneimines
is used. - Method according to claim 6, characterized in that homopolymers of ethyleneimine and/or polyamidoamines grafted with ethyleneimine and subsequently reacted with at least bifunctional crosslinkers are used as (ii) polymers containing ethyleneimine units.
- Method according to any one of claims 1 to 7, wherein the (b) at least one water-soluble cationic polymer is used in an amount of 0.01 to 2.0% by weight, based on the dry paper stock.
- Method according to any of the above claims, wherein first the (a) trivalent cation is added to the paper pulp in the form of a salt, then the (b) water-soluble cationic polymer and then the (c) water-soluble amphoteric polymer.
- Method according to one of claims 1 to 8, wherein first the (a) trivalent cation is added to the paper pulp in the form of a salt, then the (c) water-soluble amphoteric polymer and finally the (b) water-soluble cationic polymer.
- Method according to any one of claims 1 to 8, wherein first the mixture of the (a) trivalent cation in the form of a salt and the (c) water-soluble amphoteric polymer is added to the paper pulp and then the (b) water-soluble cationic polymer.
- Papers obtainable by a method according to claims 1 to 11.
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CN104532674A (en) | 2015-04-22 |
US8926797B2 (en) | 2015-01-06 |
CA2763508A1 (en) | 2010-12-23 |
JP2012530196A (en) | 2012-11-29 |
JP5832426B2 (en) | 2015-12-16 |
ES2663702T3 (en) | 2018-04-16 |
PL2443284T5 (en) | 2021-04-19 |
PL2443284T3 (en) | 2018-07-31 |
WO2010145956A1 (en) | 2010-12-23 |
CA2763508C (en) | 2018-07-17 |
EP2443284B1 (en) | 2018-01-17 |
EP2443284A1 (en) | 2012-04-25 |
CN102459760A (en) | 2012-05-16 |
ES2663702T5 (en) | 2021-12-16 |
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