EP2014392A3 - Moulding material mixture, moulded blank for moulding purposes and method for producing a moulded blank - Google Patents
Moulding material mixture, moulded blank for moulding purposes and method for producing a moulded blank Download PDFInfo
- Publication number
- EP2014392A3 EP2014392A3 EP08007906A EP08007906A EP2014392A3 EP 2014392 A3 EP2014392 A3 EP 2014392A3 EP 08007906 A EP08007906 A EP 08007906A EP 08007906 A EP08007906 A EP 08007906A EP 2014392 A3 EP2014392 A3 EP 2014392A3
- Authority
- EP
- European Patent Office
- Prior art keywords
- particle size
- material mixture
- molding
- weight
- moulded blank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title abstract 4
- 238000000465 moulding Methods 0.000 title abstract 4
- 238000004519 manufacturing process Methods 0.000 title abstract 2
- 239000002245 particle Substances 0.000 abstract 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 abstract 9
- 229910004298 SiO 2 Inorganic materials 0.000 abstract 4
- 239000012778 molding material Substances 0.000 abstract 3
- 229910052910 alkali metal silicate Inorganic materials 0.000 abstract 2
- 239000011230 binding agent Substances 0.000 abstract 2
- 239000003110 molding sand Substances 0.000 abstract 2
- 239000007787 solid Substances 0.000 abstract 2
- 239000000725 suspension Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 abstract 1
- 239000004576 sand Substances 0.000 abstract 1
- 239000013589 supplement Substances 0.000 abstract 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/16—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
- B22C1/18—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of inorganic agents
- B22C1/186—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of inorganic agents contaming ammonium or metal silicates, silica sols
- B22C1/188—Alkali metal silicates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/02—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by additives for special purposes, e.g. indicators, breakdown additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
- B22C1/16—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
- B22C1/18—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of inorganic agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mold Materials And Core Materials (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Die Erfindung betrifft eine Formstoffmischung für Gießereizwecke, bestehend aus Formsand, Natronlauge, Binder auf Alkali-Silikat-Basis und Zuschlägen, wobei die Formsandpartikel eine Korngröße von 0,1 - 1 mm aufweisen. Die Formstoffmischung enthält 0,1 - 10 Gewichts% Natronlauge bezogen auf das Sandgewicht und 0,1 - 5% Binder auf Alkali-Silikat-Basis mit einem Feststoffanteil von 20 - 70%, wobei die Natronlauge eine Konzentration von 20 bis 40 Gewichts% aufweist und wobei das Formstoffgemisch als Zuschlag 0,1 - 3 Gewichts% einer Suspension mit einem Feststoffanteil zwischen 30 - 70% an amorphem, kugelförmigem SiO2 enthält. Das amorphe, kugelförmige SiO2 ist in zwei Korngrößenklassierungen in der Suspension enthalten mit einer ersten Korngrößenklassierung A, beinhaltend SiO2 -Partikel mit einer Korngröße zwischen 1 - 5 Mikrometern und einer zweiten Korngrößenklassierung B, beinhaltend SiO2 -Partikel mit einer Korngröße zwischen 0,01 - 0,05 Mikrometern. Für die Volumenanteile der beiden Korngrößenbereiche A, B gilt folgende Verteilungsregel: 0,8 zu 1,0 bis 1,2 zu 1. Weiterhin betrifft die Erfindung einen Formling für Gießereizwecke sowie ein Verfahren zur Herstellung des Formlings.The invention relates to a molding material mixture for foundry purposes, consisting of molding sand, sodium hydroxide, binders based on alkali silicate and aggregates, wherein the molding sand particles have a particle size of 0.1 - 1 mm. The molding material mixture contains 0.1-10% by weight of sodium hydroxide solution based on the weight of sand and 0.1-5% of alkali-silicate-based binder with a solids content of 20-70%, the sodium hydroxide solution having a concentration of 20% to 40% by weight and wherein the molding material mixture as a supplement 0.1-3% by weight of a suspension having a solids content between 30 - 70% of amorphous, spherical SiO 2 . The amorphous, spherical SiO 2 is contained in the particle size classification in the suspension with a first particle size classification A, including SiO 2 particles with a particle size between 1 and 5 micrometers and a second particle size classification B, including SiO 2 particles with a particle size between 0, 01 - 0.05 microns. For the volume fractions of the two particle size ranges A, B the following distribution rule applies: 0.8 to 1.0 to 1.2 to 1. Furthermore, the invention relates to a molding for foundry purposes and to a process for the production of the molding.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200830356T SI2014392T1 (en) | 2007-06-12 | 2008-04-24 | Moulding material mixture, moulded blank for moulding purposes and method for producing a moulded blank |
PL08007906T PL2014392T3 (en) | 2007-06-12 | 2008-04-24 | Moulding material mixture, moulded blank for moulding purposes and method for producing a moulded blank |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007027577A DE102007027577A1 (en) | 2007-06-12 | 2007-06-12 | Molding material mixture, molded article for foundry purposes and method for producing a molded article |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2014392A2 EP2014392A2 (en) | 2009-01-14 |
EP2014392A3 true EP2014392A3 (en) | 2010-07-21 |
EP2014392B1 EP2014392B1 (en) | 2011-06-01 |
Family
ID=39830346
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08007906A Revoked EP2014392B1 (en) | 2007-06-12 | 2008-04-24 | Moulding material mixture, moulded blank for moulding purposes and method for producing a moulded blank |
Country Status (19)
Country | Link |
---|---|
US (1) | US8006745B2 (en) |
EP (1) | EP2014392B1 (en) |
JP (1) | JP4719248B2 (en) |
KR (1) | KR101027030B1 (en) |
CN (1) | CN101323008B (en) |
AR (1) | AR066992A1 (en) |
AT (1) | ATE511419T1 (en) |
AU (1) | AU2008202587B2 (en) |
BR (1) | BRPI0803387A2 (en) |
CA (1) | CA2631908C (en) |
DE (1) | DE102007027577A1 (en) |
DK (1) | DK2014392T3 (en) |
ES (1) | ES2365827T3 (en) |
MX (1) | MX2008007515A (en) |
NZ (1) | NZ568939A (en) |
PL (1) | PL2014392T3 (en) |
RU (1) | RU2385201C2 (en) |
SI (1) | SI2014392T1 (en) |
UA (1) | UA88412C2 (en) |
Families Citing this family (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010023644A1 (en) * | 2009-07-01 | 2011-01-05 | Ksm Castings Gmbh | Method for casting a material, use of the method, casting mold for carrying out the method and articles produced by the method or in the casting mold and core for insertion into such a casting mold |
KR101199111B1 (en) * | 2009-10-30 | 2012-11-09 | 현대자동차주식회사 | Core material mixture for casting, method for manufacturing core for casting and core for casting using the same |
US8974587B2 (en) | 2010-11-15 | 2015-03-10 | Honda Motor Co., Ltd. | Casting sand core composition |
JP4920794B1 (en) * | 2011-11-02 | 2012-04-18 | 株式会社ツチヨシ産業 | Mold material, mold and mold manufacturing method |
DE102012103705A1 (en) | 2012-04-26 | 2013-10-31 | Ask Chemicals Gmbh | Method for producing molds and cores for casting metal, and molds and cores produced by this method |
DE102012020511A1 (en) | 2012-10-19 | 2014-04-24 | Ask Chemicals Gmbh | Forming substance mixtures based on inorganic binders and process for producing molds and cores for metal casting |
DE102012020510B4 (en) | 2012-10-19 | 2019-02-14 | Ask Chemicals Gmbh | Forming substance mixtures based on inorganic binders and process for producing molds and cores for metal casting |
DE102012020509A1 (en) | 2012-10-19 | 2014-06-12 | Ask Chemicals Gmbh | Forming substance mixtures based on inorganic binders and process for producing molds and cores for metal casting |
DE102013106276A1 (en) * | 2013-06-17 | 2014-12-18 | Ask Chemicals Gmbh | Lithium-containing molding material mixtures based on an inorganic binder for the production of molds and cores for metal casting |
ES2628255T3 (en) | 2013-10-19 | 2017-08-02 | Peak Deutschland Gmbh | Procedure to produce lost males or mold pieces for the production of castings. |
DE102013111626A1 (en) * | 2013-10-22 | 2015-04-23 | Ask Chemicals Gmbh | Mixtures of molding materials containing an oxidic boron compound and methods for producing molds and cores |
DE102014106178A1 (en) * | 2014-05-02 | 2015-11-05 | Ask Chemicals Gmbh | Process for the layered construction of bodies comprising refractory base molding material and resoles and molds or cores produced by this process |
DE102014109598A1 (en) * | 2014-07-09 | 2016-01-14 | Tenedora Nemak, S.A. De C.V. | Casting core, use of a foundry core and method of making a foundry core |
CN104174810A (en) * | 2014-08-29 | 2014-12-03 | 无锡柯马机械有限公司 | Casting process |
CN104384437A (en) * | 2014-11-17 | 2015-03-04 | 无锡市百顺机械厂 | Foundry technology |
KR101527909B1 (en) | 2014-12-16 | 2015-06-10 | 한국생산기술연구원 | inorganic binder composition for castings |
KR101614401B1 (en) * | 2015-03-10 | 2016-04-21 | (주)피알테크 | Inorganic binder composition for molding sand |
DE102016110752A1 (en) | 2016-06-10 | 2017-12-14 | Dr Axion Co., Ltd. | BINDER COMPOSITION FOR FORGING |
EP3501690A1 (en) * | 2017-12-20 | 2019-06-26 | Imertech Sas | Method of making particulate refractory material foundry articles, and product made by such method |
DE102019113008A1 (en) | 2019-05-16 | 2020-11-19 | HÜTTENES-ALBERTUS Chemische Werke Gesellschaft mit beschränkter Haftung | Use of a particulate material comprising a particulate synthetic amorphous silicon dioxide as an additive for a molding material mixture, corresponding processes, mixtures and kits |
DE102019123372A1 (en) | 2019-08-30 | 2021-03-04 | Bindur Gmbh | Thermosetting molding material for the production of cores and molds in the sand molding process |
DE102019123374A1 (en) | 2019-08-30 | 2021-03-04 | Bindur Gmbh | Process for the production of cores and molds using the sand molding process |
CN114101593B (en) * | 2021-11-26 | 2023-08-01 | 陕西科技大学 | A high-collapse, recyclable silica-based ceramic core and its preparation method and application |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4162238A (en) * | 1973-07-17 | 1979-07-24 | E. I. Du Pont De Nemours And Company | Foundry mold or core compositions and method |
US4316744A (en) * | 1973-07-17 | 1982-02-23 | E. I. Du Pont De Nemours And Company | High ratio silicate foundry sand binders |
SU1072980A1 (en) * | 1982-04-07 | 1984-02-15 | Всесоюзный Проектно-Технологический Институт Литейного Производства | Method of preparing silicate bond |
SU807542A1 (en) * | 1979-07-05 | 1984-04-15 | Всесоюзный Проектно-Технологический Институт Литейного Производства | Mold and core making sand |
SU1217551A1 (en) * | 1984-01-13 | 1986-03-15 | Всесоюзный Проектно-Технологический Институт Литейного Производства | Method of producing silicate binder ,particularly, for making moulds and cores |
SU1243883A1 (en) * | 1985-01-02 | 1986-07-15 | Всесоюзный Проектно-Технологический Институт Литейного Производства | Method of producing silicate binder |
Family Cites Families (10)
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US2380945A (en) * | 1942-07-11 | 1945-08-07 | Austenal Lab Inc | Refractory mold |
GB9226815D0 (en) | 1992-12-23 | 1993-02-17 | Borden Uk Ltd | Improvements in or relating to water dispersible moulds |
DE29925011U1 (en) | 1999-10-26 | 2008-10-02 | Minelco Gmbh | Foundry core binder system |
DE20321077U1 (en) * | 2003-05-09 | 2005-11-03 | Hydro Aluminium Deutschland Gmbh | Material used to make molds and molding cores for aluminum castings, comprises quartz-free sand mixed with waterglass binder |
DE102004014573A1 (en) * | 2004-03-25 | 2005-10-27 | BEGO Bremer Goldschlägerei Wilh. Herbst GmbH & Co. KG | Method for producing a muffle for fine or model casting, method for producing a metallic, ceramic or glass-ceramic cast or pressed object and kit for producing such an object |
DE102004017892B3 (en) * | 2004-04-13 | 2005-11-03 | Daimlerchrysler Ag | Destructible mold core for metal casting, manufacture and use |
CN1721103A (en) * | 2004-07-17 | 2006-01-18 | 王继启 | Molding sand adhesive for casting |
DE102004042535B4 (en) | 2004-09-02 | 2019-05-29 | Ask Chemicals Gmbh | Molding material mixture for the production of casting molds for metal processing, process and use |
DE102006036381A1 (en) * | 2006-08-02 | 2008-02-07 | Minelco Gmbh | Molded material, foundry-molding material mixture and method for producing a mold or a molded article |
CN100515600C (en) * | 2006-11-20 | 2009-07-22 | 包正权 | Hot precoated sand stack casting process |
-
2007
- 2007-06-12 DE DE102007027577A patent/DE102007027577A1/en not_active Withdrawn
-
2008
- 2008-04-24 DK DK08007906.4T patent/DK2014392T3/en active
- 2008-04-24 PL PL08007906T patent/PL2014392T3/en unknown
- 2008-04-24 AT AT08007906T patent/ATE511419T1/en active
- 2008-04-24 SI SI200830356T patent/SI2014392T1/en unknown
- 2008-04-24 EP EP08007906A patent/EP2014392B1/en not_active Revoked
- 2008-04-24 ES ES08007906T patent/ES2365827T3/en active Active
- 2008-05-21 CA CA2631908A patent/CA2631908C/en not_active Expired - Fee Related
- 2008-06-09 NZ NZ568939A patent/NZ568939A/en not_active IP Right Cessation
- 2008-06-09 KR KR1020080053646A patent/KR101027030B1/en not_active IP Right Cessation
- 2008-06-10 UA UAA200807901A patent/UA88412C2/en unknown
- 2008-06-10 RU RU2008123122/02A patent/RU2385201C2/en not_active IP Right Cessation
- 2008-06-11 JP JP2008152417A patent/JP4719248B2/en active Active
- 2008-06-11 AU AU2008202587A patent/AU2008202587B2/en not_active Ceased
- 2008-06-11 CN CN2008101096519A patent/CN101323008B/en not_active Expired - Fee Related
- 2008-06-11 MX MX2008007515A patent/MX2008007515A/en active IP Right Grant
- 2008-06-12 US US12/137,822 patent/US8006745B2/en not_active Expired - Fee Related
- 2008-06-12 BR BRPI0803387-0A patent/BRPI0803387A2/en not_active Application Discontinuation
- 2008-06-12 AR ARP080102526A patent/AR066992A1/en not_active Application Discontinuation
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US4162238A (en) * | 1973-07-17 | 1979-07-24 | E. I. Du Pont De Nemours And Company | Foundry mold or core compositions and method |
US4316744A (en) * | 1973-07-17 | 1982-02-23 | E. I. Du Pont De Nemours And Company | High ratio silicate foundry sand binders |
SU807542A1 (en) * | 1979-07-05 | 1984-04-15 | Всесоюзный Проектно-Технологический Институт Литейного Производства | Mold and core making sand |
SU1072980A1 (en) * | 1982-04-07 | 1984-02-15 | Всесоюзный Проектно-Технологический Институт Литейного Производства | Method of preparing silicate bond |
SU1217551A1 (en) * | 1984-01-13 | 1986-03-15 | Всесоюзный Проектно-Технологический Институт Литейного Производства | Method of producing silicate binder ,particularly, for making moulds and cores |
SU1243883A1 (en) * | 1985-01-02 | 1986-07-15 | Всесоюзный Проектно-Технологический Институт Литейного Производства | Method of producing silicate binder |
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BEAUVAIS P ET AL: "LES SABLES A PRISE CHIMIQUE. Ö1ERE PARTIE: HISTORIQUE - DESCRIPTION DES PROCEDES", FONDERIE, FONDEUR D'AUJOURD'HUI, EDITIONS TECHNIQUES DES INDUSTRIES DE LA FONDERIE, SEVRES, FR, no. 143, 1 March 1995 (1995-03-01), pages 22 - 35, XP000497881, ISSN: 0249-3136 * |
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Also Published As
Publication number | Publication date |
---|---|
SI2014392T1 (en) | 2011-09-30 |
US8006745B2 (en) | 2011-08-30 |
CN101323008A (en) | 2008-12-17 |
DK2014392T3 (en) | 2011-09-12 |
NZ568939A (en) | 2009-09-25 |
BRPI0803387A2 (en) | 2009-08-04 |
JP4719248B2 (en) | 2011-07-06 |
ATE511419T1 (en) | 2011-06-15 |
RU2008123122A (en) | 2009-12-20 |
RU2385201C2 (en) | 2010-03-27 |
AU2008202587A1 (en) | 2009-01-08 |
ES2365827T3 (en) | 2011-10-11 |
EP2014392B1 (en) | 2011-06-01 |
AR066992A1 (en) | 2009-09-23 |
DE102007027577A1 (en) | 2008-12-18 |
EP2014392A2 (en) | 2009-01-14 |
PL2014392T3 (en) | 2011-10-31 |
US20080314549A1 (en) | 2008-12-25 |
CA2631908A1 (en) | 2008-12-12 |
KR20080109624A (en) | 2008-12-17 |
CN101323008B (en) | 2012-11-21 |
KR101027030B1 (en) | 2011-04-11 |
UA88412C2 (en) | 2009-10-12 |
AU2008202587B2 (en) | 2010-01-28 |
MX2008007515A (en) | 2009-03-04 |
JP2008307604A (en) | 2008-12-25 |
CA2631908C (en) | 2011-07-12 |
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