EP1805341A1 - Hot-dip coating method in a zinc bath for strips of iron/carbon/manganese steel - Google Patents
Hot-dip coating method in a zinc bath for strips of iron/carbon/manganese steelInfo
- Publication number
- EP1805341A1 EP1805341A1 EP05809221A EP05809221A EP1805341A1 EP 1805341 A1 EP1805341 A1 EP 1805341A1 EP 05809221 A EP05809221 A EP 05809221A EP 05809221 A EP05809221 A EP 05809221A EP 1805341 A1 EP1805341 A1 EP 1805341A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- manganese
- zinc
- iron
- layer
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011701 zinc Substances 0.000 title claims abstract description 75
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 72
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 70
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 21
- 229910000617 Mangalloy Inorganic materials 0.000 title claims abstract description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 10
- 229910000975 Carbon steel Inorganic materials 0.000 title abstract description 9
- 238000003618 dip coating Methods 0.000 title abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 53
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000000576 coating method Methods 0.000 claims abstract description 46
- 239000011248 coating agent Substances 0.000 claims abstract description 42
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims abstract description 42
- 239000011572 manganese Substances 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims abstract description 17
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910001297 Zn alloy Inorganic materials 0.000 claims abstract description 15
- 229910000914 Mn alloy Inorganic materials 0.000 claims abstract 2
- 239000010410 layer Substances 0.000 claims description 72
- 229910000831 Steel Inorganic materials 0.000 claims description 65
- 239000010959 steel Substances 0.000 claims description 65
- 238000000034 method Methods 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 25
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 22
- LAUCTMALVHLLAL-UHFFFAOYSA-N [Mn].[C].[Fe] Chemical compound [Mn].[C].[Fe] LAUCTMALVHLLAL-UHFFFAOYSA-N 0.000 claims description 20
- 229910052748 manganese Inorganic materials 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 13
- 239000001257 hydrogen Substances 0.000 claims description 13
- 229910052739 hydrogen Inorganic materials 0.000 claims description 13
- LNRYQGINUXUWLV-UHFFFAOYSA-N [Mn].[Fe].[Zn] Chemical compound [Mn].[Fe].[Zn] LNRYQGINUXUWLV-UHFFFAOYSA-N 0.000 claims description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 10
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 7
- 238000007654 immersion Methods 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 150000002431 hydrogen Chemical class 0.000 claims description 5
- 229910052758 niobium Inorganic materials 0.000 claims description 5
- 229910052720 vanadium Inorganic materials 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000007598 dipping method Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 239000002344 surface layer Substances 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 3
- WJZHMLNIAZSFDO-UHFFFAOYSA-N manganese zinc Chemical compound [Mn].[Zn] WJZHMLNIAZSFDO-UHFFFAOYSA-N 0.000 claims 1
- 239000004411 aluminium Substances 0.000 abstract 3
- 238000007669 thermal treatment Methods 0.000 abstract 1
- 238000000137 annealing Methods 0.000 description 15
- 238000001953 recrystallisation Methods 0.000 description 14
- 239000012071 phase Substances 0.000 description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 239000010962 carbon steel Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000009736 wetting Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 3
- 229940105847 calamine Drugs 0.000 description 3
- 239000011651 chromium Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 229910052864 hemimorphite Inorganic materials 0.000 description 3
- 235000013980 iron oxide Nutrition 0.000 description 3
- 239000010955 niobium Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 150000003751 zinc Chemical class 0.000 description 3
- 235000014692 zinc oxide Nutrition 0.000 description 3
- 239000011787 zinc oxide Substances 0.000 description 3
- CPYIZQLXMGRKSW-UHFFFAOYSA-N zinc;iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Fe+3].[Fe+3].[Zn+2] CPYIZQLXMGRKSW-UHFFFAOYSA-N 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 229910015372 FeAl Inorganic materials 0.000 description 2
- ALIZTKLDGNRAIY-UHFFFAOYSA-N [Mn].[Zn].[Zn] Chemical compound [Mn].[Zn].[Zn] ALIZTKLDGNRAIY-UHFFFAOYSA-N 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 238000005097 cold rolling Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 238000001878 scanning electron micrograph Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910000885 Dual-phase steel Inorganic materials 0.000 description 1
- 229910016583 MnAl Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 229910004283 SiO 4 Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QFGIVKNKFPCKAW-UHFFFAOYSA-N [Mn].[C] Chemical compound [Mn].[C] QFGIVKNKFPCKAW-UHFFFAOYSA-N 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- -1 aluminum nitrides Chemical class 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000008246 gaseous mixture Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- QMQXDJATSGGYDR-UHFFFAOYSA-N methylidyneiron Chemical compound [C].[Fe] QMQXDJATSGGYDR-UHFFFAOYSA-N 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000004881 precipitation hardening Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
- C23C2/0222—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating in a reactive atmosphere, e.g. oxidising or reducing atmosphere
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
- C23C2/022—Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
- C23C2/0224—Two or more thermal pretreatments
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/922—Static electricity metal bleed-off metallic stock
- Y10S428/9335—Product by special process
- Y10S428/939—Molten or fused coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12785—Group IIB metal-base component
- Y10T428/12792—Zn-base component
- Y10T428/12799—Next to Fe-base component [e.g., galvanized]
Definitions
- the present invention relates to a method of hot dip coating in a zinc-based liquid bath comprising aluminum, a strip of austenitic iron-carbon-manganese steel in scrolling.
- the steel belts conventionally used in the automotive field such as for example the dual-phase steel belts, are coated with a zinc-based coating to protect them against corrosion before they are shaped or delivered.
- This zinc layer is generally applied continuously either by electrodeposition in an electrolytic bath containing zinc salts, or by vacuum deposition, or by hot quenching of the high speed band in a bath of molten zinc.
- the steel strips Before being coated with a zinc layer by hot dipping in a zinc bath, the steel strips undergo a recrystallization annealing in a reducing atmosphere in order to give the steel a homogeneous microstructure and to improve its properties. mechanical characteristics. Under industrial conditions, this recrystallization annealing is carried out in an oven in which there is a reducing atmosphere.
- the strips run in the oven consisting of an enclosure completely isolated from the outside atmosphere, comprising three zones, a first heating zone, a second temperature holding zone, and a third cooling zone, in which there is an atmosphere composed of a reducing gas with respect to iron.
- This gas may be chosen for example from hydrogen, and mixtures of nitrogen and hydrogen, and has a dew point of between -40 ° C.
- the recrystallization annealing of the steel strips under a reducing atmosphere makes it possible to bond the zinc layer to the steel, because the iron oxides present on the surface of the steel band are reduced by the reducing gas.
- the present invention therefore aims to provide a method for coating by hot dipping in a zinc-based liquid bath, an iron-carbon-manganese steel strip running through a coating based on zinc.
- the subject of the invention is a method of hot-dip coating in a zinc-based liquid bath comprising aluminum, said bath having a temperature T2, of an austenitic steel-carbon steel strip.
- manganese comprising: 0.30% ⁇ C ⁇ 1.05%, 16% ⁇ Mn ⁇ 26%, Si ⁇ 1%, and Al ⁇ 0.050%, the contents being by weight, said process comprising the steps of:
- said strip heat treatment in an oven inside which prevails a reducing atmosphere vis-à-vis the iron, said heat treatment comprising a heating phase at a heating rate V1, a maintenance phase at a temperature T1 and during a holding time M, followed by a cooling phase at a cooling rate V2, to obtain a strip covered on both sides with a continuous undercoat of mixed iron oxide and manganese (Fe, Mn) O amorphous, and a continuous or discontinuous outer layer of crystalline MnO manganese oxide, then - scrolling said covered strip of oxide layers in said bath to coat it with a zinc-based coating, the aluminum content in said bath being adjusted to a value at least equal to the amount necessary for the aluminum to reduce completely the crystalline MnO manganese oxide layer and at least partially the amorphous (Fe 1 Mn) O oxide layer, so as to form on the surface of the strip said coating comprising three layers of iron-manganese-zinc alloy and a superficial layer of zinc.
- the invention also relates to the following
- the inventors have thus demonstrated that by creating favorable conditions for the bi-layer of mixed oxide (Fe 1 Mn) O and of manganese oxide forming on the surface of the iron-carbon steel strip.
- manganese being reduced by the aluminum contained in the zinc-based liquid bath, the surface of the strip became wetting with respect to the zinc, which allowed to coat it with a coating based on zinc.
- the thickness of this steel strip is typically between 0.2 and 6 mm, and may be issued from either the hot band or the cold band train.
- the austenitic iron-carbon-manganese steel used according to the invention comprises, in% by weight: 0.30% ⁇ C ⁇ 1.05%, 16% ⁇ Mn ⁇ 26%, Si ⁇ 1%, Al ⁇ 0.050%, S ⁇ 0.030%, P ⁇ 0.080%, N ⁇ 0.1%, and optionally, one or more elements such as: Cr ⁇ 1%, Mo ⁇ 0.40%, Ni ⁇ 1%, Cu ⁇ 5%, Ti ⁇ 0.50%, Nb ⁇ 0.50%, V ⁇ 0.50%, the remainder of the composition consisting of iron and unavoidable impurities resulting from the preparation.
- the carbon content is between 0.40 and 0.70% by weight.
- the carbon content is between 0.40% and 0.70%, the stability of the austenite is increased and the strength is increased.
- Manganese is also an essential element for increasing strength, increasing stacking fault energy and stabilizing the austenitic phase. If its content is less than 16%, there is a risk of formation of martensitic phases which significantly reduce the ability to deform. On the other hand, when the manganese content is greater than 26%, the ductility at room temperature is degraded. In addition, for cost reasons, it is not desirable for the manganese content to be high.
- the manganese content in the steel according to the invention is between 20 and 25% by weight.
- Silicon is an effective element for deoxidizing steel as well as for hardening in the solid phase.
- Mn 2 SiO 4 and SiO 2 layers are formed on the surface of the steel, which show a reduction ability of the aluminum contained in the water-based bath. zinc significantly lower than the mixed oxide (Fe 1 Mn) O and manganese oxide MnO layers.
- the silicon content in the steel is less than 0.5% by weight.
- Aluminum is also a particularly effective element for the deoxidation of steel. Like carbon, it increases the stacking fault energy.
- its excessive presence in steels with a high manganese content has a disadvantage: In fact, manganese increases the solubility of nitrogen in the liquid iron, and if too much aluminum is present in the steel, Nitrogen combined with aluminum precipitates in the form of aluminum nitrides hindering the migration of grain boundaries during hot processing and greatly increases the risk of crack appearances.
- An Al content less than or equal to 0.050% makes it possible to avoid a precipitation of AlN.
- the nitrogen content must be less than or equal to 0.1% in order to prevent this precipitation and the formation of volume defects (blowholes) during solidification.
- oxides such as MnAl 2 O 4 , MnO 1 Al 2 O 3, which are more difficult to reduce, are formed during the recrystallization annealing of the steel.
- aluminum contained in the zinc-based coating bath as oxides (Fe 1 Mn) O and MnO.
- oxides (Fe 1 Mn) O and MnO are much more stable than oxides (Fe 1 Mn) O and MnO. Therefore, even if it is possible to form on the surface of the steel a zinc-based coating, it will in any case little adherent because of the presence of alumina.
- it is essential that the aluminum content in the steel is less than 0.050% by weight.
- Sulfur and phosphorus are impurities that weaken the grain boundaries. Their respective content must be less than or equal to 0.030 and 0.080% in order to maintain sufficient hot ductility.
- Chromium and nickel can be used as an option to increase the strength of the steel by hardening in solid solution.
- chromium decreases the stacking fault energy, its content must be less than or equal to 1%.
- Nickel contributes to a significant elongation rupture, and in particular increases the toughness.
- the molybdenum may be added in an amount less than or equal to 0.40%.
- addition of copper to a content of less than or equal to 5% is a means of hardening the steel by precipitation of metallic copper. However, beyond this content, copper is responsible for the appearance of surface defects hot sheet.
- Titanium, niobium and vanadium are also elements that can optionally be used to obtain precipitation hardening of carbonitrides.
- Nb or V, or Ti content is greater than 0.50%, excessive precipitation of carbonitrides can cause a reduction in toughness, which should be avoided.
- the austenitic iron-carbon-manganese steel strip After being cold rolled, the austenitic iron-carbon-manganese steel strip is heat-treated to recrystallize the steel.
- the recrystallization annealing makes it possible to give the steel a homogeneous microstructure, to improve its mechanical characteristics, and in particular to give it ductility to allow its use in stamping.
- This heat treatment is performed in an oven inside which there is an atmosphere composed of a reducing gas vis-à-vis the iron, to avoid excessive oxidation of the surface of the strip, and allow good adhesion of zinc.
- This gas is selected from hydrogen, and nitrogen-hydrogen mixtures.
- the gaseous mixtures comprising between 20 and 97% by volume of nitrogen and between 3 and 80% by volume of hydrogen, and more preferably between 85 and 95% by volume of nitrogen and between 5 and 15%, are chosen. in volume of hydrogen.
- hydrogen is an excellent iron reducing agent, it is preferred to limit its concentration because of its high cost relative to nitrogen.
- calamine is a layer of iron oxide comprising a small proportion of manganese. Gold not only this calamine layer prevents any adhesion of zinc on steel, but also it is a layer that tends to crack easily which makes it all the more undesirable.
- the atmosphere prevailing in the furnace is certainly reducing with respect to iron, but not for elements such as manganese.
- the gas constituting the atmosphere in the furnace comprises traces of moisture and / or oxygen that can not be avoided, but it is possible to control by imposing the dew point of said gas.
- the inventors have observed that, according to the invention, at the end of the recrystallization annealing, the lower the dew point in the oven, or in other words the lower the oxygen partial pressure, the lower the The manganese oxide formed on the surface of the iron-carbon-manganese steel strip is fine. This observation may seem at odds with Wagner's theory that the lower the dew point, the higher the density of oxides formed on the surface of a carbon steel strip. Indeed, when the amount of oxygen decreases on the surface of the carbon steel, the migration of the oxidizable elements contained in the steel to the surface accelerates, which promotes the oxidation of the surface.
- the inventors believe that in the case of the invention, the amorphous oxide layer (Fe 1 Mn) O becomes rapidly continuous. It therefore constitutes a barrier for the oxygen of the atmosphere in the furnace, which is no longer in direct contact with the steel. An increase in the oxygen partial pressure in the furnace therefore leads to an increase in the thickness of the manganese oxide and does not cause internal oxidation, ie no layer is observed. of additional oxide between the surface of the austenitic iron-carbon-manganese steel and the amorphous oxide layer (Fe 1 Mn) O.
- the recrystallization annealing carried out under the conditions of the invention thus makes it possible to form on both sides of the strip a continuous sub-layer of mixed oxide of iron and manganese (amorphous Fe 1 Mn) O, the thickness of which is preferably between 5 and 10 nm, and a continuous or discontinuous outer layer of crystalline MnO manganese oxide whose thickness is preferably between 5 and 90 nm, preferably between 5 and 50 nm, and more preferably between 10 and 40 nm.
- the MnO outer layer has a granular appearance, and the size of the MnO crystals increases sharply as the dew point also increases.
- the inventors have demonstrated that, when the content by weight of aluminum in the zinc-based liquid bath is less than 0.18% and when the manganese oxide layer MnO is greater than 100 nm, the latter It is not reduced by the aluminum contained in the bath, and the zinc-based coating is not obtained due to the non-wetting effect of MnO with respect to the zinc.
- the dew point according to the invention at least in the zone for maintaining the temperature of the oven, and preferably in the entire enclosure of the oven, is preferably between -80 and 20 ° C, advantageously between - 80 and -40 0 C and more preferably between -60 and -40 ° C.
- the dew point of a recrystallization annealing furnace is preferably below -60 ° C., but not below -80 ° C.
- the thickness of the manganese oxide layer becomes too great to be reduced by the aluminum contained in the zinc-based liquid bath under industrial conditions, that is to say during a period of time. time less than 10 seconds.
- the range -60 to -40 0 C is advantageous because it allows to form a bi-oxide layer of relatively reduced thickness which will be easily reduced by the aluminum contained in the zinc-based bath.
- the heat treatment comprises a heating phase at a heating rate V1, a holding phase at a temperature T1 and during a holding time M, followed by a cooling phase at a cooling rate V2.
- the heat treatment is preferably carried out at a heating rate V1 greater than or equal to 6 ° C / s, because below this value the holding time M of the strip in the oven is too long and does not correspond to the industrial requirements. of productivity.
- the temperature T1 is preferably between 600 and 900 ° C. In fact, below 600 ° C., the steel will not be completely recrystallized and its mechanical characteristics will be insufficient.
- T1 is preferably between 600 and 820 ° C., advantageously less than or equal to 750 ° C, and more preferably between 650 and 750 ° C.
- the holding time M is preferably between 20 s and 60 s, and advantageously between 20 and 40 s.
- the recrystallization annealing is generally carried out by a radiant tube heater.
- the strip is cooled to an immersion temperature of the T3 band between (T2 - 10 ° C.) and (T2 + 30 ° C.), T2 being defined as being the temperature of the liquid bath based on zinc.
- T3 an immersion temperature of the T3 band between (T2 - 10 ° C.) and (T2 + 30 ° C.)
- T2 being defined as being the temperature of the liquid bath based on zinc.
- the strip is preferably cooled at a cooling rate V2 of greater than or equal to 3 ° C./s, advantageously greater than 10 ° C./s, so as to avoid the enlargement of the grains and to obtain a steel strip having good mechanical characteristics. .
- V2 a cooling rate of greater than or equal to 3 ° C./s, advantageously greater than 10 ° C./s, so as to avoid the enlargement of the grains and to obtain a steel strip having good mechanical characteristics.
- the strip is generally cooled by injection of an air flow on both sides.
- the austenitic iron-carbon-manganese steel strip is covered on both sides by the two-layer oxides, it is passed through the zinc-based liquid bath containing water. 'aluminum.
- the aluminum contained in the zinc bath contributes not only to the at least partial reduction of the two-layer oxide, but also to obtaining a coating having a homogeneous surface appearance.
- a homogeneous surface appearance is characterized by a uniform thickness, whereas a heterogeneous appearance is characterized by strong thickness heterogeneities.
- Fe 2 AI 5 and / or FeAIs are not formed on the surface of iron-carbon-manganese steel, or if is formed, it is immediately destroyed by the formation of the phases (Fe 1 Mn) Zn.
- Fe 2 Al 5 and / or FeAl 3 type matts are found in the bath.
- the aluminum content in the bath is adjusted to a value at least equal to the content necessary for the aluminum to completely reduce the crystalline MnO manganese oxide layer and at least partially the oxide (Fe 1 Mn) O layer. amorphous.
- the weight content of aluminum in the bath is between 0.15 and 5%. Below 0.15%, the aluminum content will be insufficient to completely reduce the manganese oxide layer MnO and at least partially the layer of (Fe 1 Mn) O, and the surface of the steel strip will not exhibit sufficient wettability with respect to zinc. Above 5% of aluminum in the bath, a coating of a type different from that obtained by the invention will form on the surface of the steel strip. This coating will include an increasing proportion of aluminum as the aluminum content in the bath increases.
- the zinc-based bath may also contain iron, preferably at a content such that it is supersaturation with respect to Fe 2 Al 5 and / or FeAl 3 .
- T2 a temperature preferably greater than or equal to 430 0 C, but to avoid excessive evaporation of zinc, T2 is less than or equal to 480 0 C.
- the band is in contact with the bath for a contact time C preferably between 2 and 10 seconds, and more preferably between 3 and 5 seconds.
- the aluminum does not have enough time to completely reduce the MnO layer of manganese oxide and at least partially the mixed oxide layer (Fe 1 Mn) O, and thus make the surface of wetting steel vis-à-vis zinc.
- the two-layer oxides will certainly be completely reduced, however the line speed may be industrially too low, and the coating too alloyed and then difficult to adjust in thickness.
- the MnO layer is more easily reducible by the aluminum of the bath than the oxide layers based on silicon. This results in a local depletion of aluminum which leads to the formation of a coating comprising FeZn phases instead of the expected Fe 2 Al 5 (Zn) coating, which is formed in the case of carbon steels.
- the zinc-based coating comprising three layers of iron-manganese-zinc alloy and a surface layer of zinc according to the invention, it is subjected to a heat treatment of alloying so as to completely combine said coating.
- a strip coated on both sides by a zinc-based coating comprising in order from the steel / coating interface a layer of iron-manganese-zinc alloy composed of two cubic phase r and cubic to face centered r 1, a layer of iron-manganese alloy- ⁇ inc ⁇ 1 of hexagonal structure, and possibly a layer of iron-manganese-zinc alloy ⁇ of monoclinic structure.
- the heat treatment of alloying is preferably carried out directly at the outlet of the zinc bath, at a temperature of between 490 and 540 ° C., for a duration of between 2 and 10 seconds.
- FIGS. 1, 2 and 3 are photographs of the surface of an annealed iron-carbon-manganese austenitic steel strip with respectively a dew point of -80 ° C., of -45 ° C. and of + 10 ° C, under the conditions described below;
- FIG. 4 is a SEM micrograph showing in cross-section the oxide bilayer formed on an iron-carbon-manganese austenitic steel after recrystallized recrystallization with a dew point; +10 0 C, under the conditions described below,
- FIG. 5 is a SEM micrograph showing in cross-section the zinc-based coating formed after immersion in a zinc bath comprising 0.18% by weight of aluminum, on a ferric carbon-manganese austenitic steel annealed with a point. dew point -80 ° C. under the conditions described below.
- Table 2 shows the characteristics of the oxide bi-layer comprising an amorphous continuous lower layer (Fe 1 Mn) O, and an upper layer MnO, formed on the samples after annealing according to the dew point.
- the samples After being recrystallized, the samples are cooled to a temperature T3 of 48O 0 C and are immersed in a zinc bath comprising, by weight, 0.18% aluminum and 0.02% iron, whose temperature T2 is 460 ° C. The samples remain in contact with the bath for a period of contact C of 3 seconds. After immersion, the samples are examined to see if a zinc-based coating is present on the surface of the sample. Table 3 shows the result obtained as a function of the dew point. Table 3
- the inventors have demonstrated that if the oxide bilayer formed on the iron-carbon-manganese austenitic steel strip after recrystallization annealing was greater than 110 nm, the presence in the bath of 0.18% by weight of Aluminum was insufficient to reduce the bi-oxide layer and give the strip sufficient wettability of the zinc to the steel to form a zinc-based coating.
- the samples have undergone recrystallization annealing in an Infra ⁇ red furnace whose dew point (PR) is -80 ° C., under the following conditions: - gaseous atmosphere: nitrogen + 15% by volume of hydrogen
- Table 5 shows the structures of the various oxide films that formed on the surface of the steel after annealing in function.
- the samples After having been recrystallized, the samples are cooled to a temperature T3 of 480 ° C. and are immersed in a zinc bath comprising 0.18% of aluminum and 0.02% of iron, the temperature of which is 460 ° C. C. The samples remain in contact with the bath for a contact time C of 3 seconds. After immersion, the samples are coated with a zinc coating.
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- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Heat Treatment Of Sheet Steel (AREA)
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- Application Of Or Painting With Fluid Materials (AREA)
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Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PL05809221T PL1805341T3 (en) | 2004-10-20 | 2005-10-10 | Hot-dip coating method in a zinc bath for strips of iron/carbon/manganese steel |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR0411190A FR2876711B1 (en) | 2004-10-20 | 2004-10-20 | HOT-TEMPERATURE COATING PROCESS IN ZINC BATH OF CARBON-MANGANESE STEEL BANDS |
PCT/FR2005/002491 WO2006042930A1 (en) | 2004-10-20 | 2005-10-10 | Hot-dip coating method in a zinc bath for strips of iron/carbon/manganese steel |
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EP1805341A1 true EP1805341A1 (en) | 2007-07-11 |
EP1805341B1 EP1805341B1 (en) | 2008-05-07 |
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EP05809221A Active EP1805341B1 (en) | 2004-10-20 | 2005-10-10 | Hot-dip coating method in a zinc bath for strips of iron/carbon/manganese steel |
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US (1) | US7556865B2 (en) |
EP (1) | EP1805341B1 (en) |
JP (1) | JP4828544B2 (en) |
KR (1) | KR100911639B1 (en) |
CN (1) | CN100554487C (en) |
AT (1) | ATE394517T1 (en) |
BR (1) | BRPI0516997A (en) |
CA (1) | CA2584449C (en) |
DE (1) | DE602005006603D1 (en) |
ES (1) | ES2306247T3 (en) |
FR (1) | FR2876711B1 (en) |
MX (1) | MX2007004728A (en) |
PL (1) | PL1805341T3 (en) |
RU (1) | RU2363756C2 (en) |
WO (1) | WO2006042930A1 (en) |
ZA (1) | ZA200703345B (en) |
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- 2005-10-10 PL PL05809221T patent/PL1805341T3/en unknown
- 2005-10-10 AT AT05809221T patent/ATE394517T1/en active
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EP2432910B1 (en) | 2009-04-23 | 2019-02-13 | ThyssenKrupp Steel Europe AG | Method for hot-dip coating a flat steel product containing 2-35 wt% mn and flat steel product |
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ZA200703345B (en) | 2008-04-30 |
CN101072892A (en) | 2007-11-14 |
CA2584449A1 (en) | 2006-04-27 |
RU2007118637A (en) | 2008-11-27 |
CN100554487C (en) | 2009-10-28 |
FR2876711B1 (en) | 2006-12-08 |
ATE394517T1 (en) | 2008-05-15 |
PL1805341T3 (en) | 2008-10-31 |
WO2006042930A1 (en) | 2006-04-27 |
FR2876711A1 (en) | 2006-04-21 |
DE602005006603D1 (en) | 2008-06-19 |
JP2008517157A (en) | 2008-05-22 |
EP1805341B1 (en) | 2008-05-07 |
KR20070064373A (en) | 2007-06-20 |
US20080083477A1 (en) | 2008-04-10 |
US7556865B2 (en) | 2009-07-07 |
ES2306247T3 (en) | 2008-11-01 |
MX2007004728A (en) | 2007-06-15 |
RU2363756C2 (en) | 2009-08-10 |
JP4828544B2 (en) | 2011-11-30 |
CA2584449C (en) | 2010-08-24 |
BRPI0516997A (en) | 2008-09-30 |
KR100911639B1 (en) | 2009-08-12 |
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